Industrial Generators: The 10 Key Points Which Make The Difference

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Photo credits: Getty Images, Fotolia, Guillaume Team

SDMO is a registered trademark of SDMO Industries. Non-contractual document - In accordance with our product quality improvement policy, SDMO Industries reserves the
right to modify, without prior notice, any specifications published in this catalog.

6kVA - 830kVA

POWER PRODUCTS
5kW - 750kW | 50HZ-60HZ

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INDUSTRIAL GENERATORS

PPR-GC-DO-EN-71
THE 10 KEY POINTS WHICH MAKE THE DIFFERENCE

06/09/2018 09:19
KOHLER-SDMO
THE BEST ENERGY SOLUTIONS
ON THE MARKET

From offshore drilling platforms to harsh desert conditions, from


building sites to the most exacting industries, KOHLER-SDMO
generators have proven their performance and reliability time and time
again.

Dedicated solely to generators, KOHLER-SDMO is one of the world's


leading manufacturers in the field. Part of a major international group,
it benefits from the support of an extensive distribution network.

KOHLER-SDMO currently boasts one of the largest product offerings on


the market, positioning itself as a true power provider.

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1
3
6

KOHLER POWER SYSTEMS


SDMO INDUSTRIES
1 Head office and 3 production sites - France 3 Head office and production site - Kohler, WI
2 Production site - Brazil 4 Head office and production site - Singapore
Distributors 5 Production site - India
SDMO Industries sites 6 Production site - China
Offices, dealers and distributors

INTERNATIONAL COVERAGE
Think globally, act locally - with sites located exactly where you need them.

IN FRANCE

8 sales offices
3 regional divisions

WORLDWIDE

a distribution network covering over 150 countries


6 subsidiaries
6 offices
8 storage platforms

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A HIGH LEVEL OF SERVICE
AVAILABLE ALL OVER THE GLOBE
The KOHLER-SDMO Service department offers you the best possible support to maximize the performance of
your generator whilst minimizing its operating costs.

EXPERT ASSISTANCE SKILLS TRAINING


RIGHT WHERE YOU NEED IT WITH OUR EXPERTS

A RAPID RESPONSE TO YOUR REQUIREMENTS KOHLER-SDMO training centers have been set up to provide
distributors and their customers with the knowledge needed
KOHLER-SDMO's international distribution network ensures to successfully install, commission, use, and service their
unrivaled responsiveness, with stock kept at decentralized generators.
platforms.

Optimized repair and maintenance kits. HIGH QUALITY


SPARE PARTS AND CONSUMABLES

Manufactured in line with the highest quality standards:


every single spare part and consumable is specifically tested
to ensure it is fully compatible with your engine, and able to
extend its service life.

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AN INTEGRATED R&D FUNCTION
DESIGN OFFICE A CUTTING EDGE LABORATORY
USING THE LATEST TECHNICAL INNOVATIONS

The Research & Development cell is home to 140 specialist ISO 17025 accredited since 2009, the KOHLER-SDMO
mechanical and electronic engineers. The teams are able lab uses a testing procedure validated and calibrated by
to anticipate future requirements, and receive ongoing COFRAC. It conducts 5 mains types of testing:
training in the latest 3D modeling, structural calculation, and Thermal balance calculations (cooling)
structural constraints tools, and thermodynamic and acoustics Sound level measurements (measurement method as per
simulators. This guarantees that the energy solutions you Directive 2000/14/EC and ISO8528-10)
adopt will be at the leading edge of innovation, offering the best Electrical checks (EN12601-ISO8528)
performance on the market. Project-specific tests (coupling boards, load/shedding
impact (standard ISO 8528-5, performance classes G1/G2/
G3))
Production control (compliance with Directive 2000/14/EC,
sourced products, etc.)

The laboratory has access to the most advanced tools, with


dedicated facilities set over 2000 m², including: a prototype
construction area with a 20-ton crane, 3 test benches
with control rooms, and a noise emissions area covering
1000m²…

MODERN FULLY CERTIFIED FACTORIES

All KOHLER-SDMO generators are manufactured in France.

In its extensive premises (38,000m²+), KOHLER-SDMO has


advanced operational equipment, with factories certified to ISO
9001.
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THE 10 KEY POINTS WHICH MAKE THE DIFFERENCE
ACCESS THE HIGHEST LEVEL OF PERFORMANCE

1. OPTIMIZED SOUND LEVEL


Noise reduction is a non-negotiable priority for KOHLER-SDMO. As a company, we are fully subscribed to
a policy of combating noise outside the building enclosure: in line with the European standard relating to
sound levels, we perform regular checks on our standard product ranges to ensure they comply with the
most stringent of standards.

IMPORTANT INFORMATION

The sound level of a generator can be z


Reference
Parallépipède
Measurement
Surface desurface
mesurage parallelepiped
expressed in one of several ways: 10
de référence

- in Lwa 8 4
y
7
- in dB(A) 1m
- in dB(A) 7m… 9
3 6
1 5

The sound power, expressed in Lwa, is the l3

power from a sound source transmitted into l2

the surrounding environment in the form of l1


2
x

airborne noise. For generators, the sound power


Key microphone
Positions positions
clés de microphone
is measured on a generator operating at 75%
of its rated output at 50 Hz, and at 100% Distribution of microphones over the hemisphere, set up
at 60 Hz. for calculating the sound power in accordance with the
standard ISO-3744.
The sound pressure, expressed in dB(A),
corresponds to the unit of measurement for the
sound level. It depends on the distance from
the sound source and on several other criteria,
relating to the characteristics of the space itself.

KOHLER-SDMO, however, goes way beyond the conventional measuring tools needed to check the soundproofing of its generators.

THE CRITERIA THE STANDARD METHOD ADDED KOHLER-SDMO BENEFITS


SOUND LEVEL
A sonometer or several Sound intensity: a spectrum of the sound emitted by the various components, this measurement
MEASUREMENT
microphones linked to an enables identification of not only the emergence of noise in dB(A), but also via the frequency band
OF MACHINES AND
acquisition system measure the in Lwa. It enables sound sources to be located precisely, and their intensity determined, allowing
INFORMATION ON THE
sound level in db(A). the generator's soundproofing to be optimized.
OVERALL SOUND PRESSURE

A laboratory accredited by COFRAC (the official accreditation body within France)


THE QUALITY OF Measurements certified by CETIM (the technical center for the mechanical industries), which
Sworn declarations
MEASUREMENTS audits KOHLER-SDMO each year, validating its measurement facilities, its equipment, its
procedures, and the accuracy of the measurements it takes.

THE RELIABILITY OF Tests performed on a single Guaranteed sound value, based on the average of measurements taken on 10 identical generators,
MEASUREMENTS generator to which a statistical correction is made.

IN Complete control of sound levels is an especially important criteria for installations in urban environments
SUMMARY
(hospitals, nursing homes, shopping centers, and so on).

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2. RELIABLE POWER
EVEN IN EXTREME CONDITIONS

Cooling is a key factor when it comes to choosing a


ESP mode PRP mode
generator. An effective cooling system enables the (Standby Power) (Prime Power)
generator to maintain its rated output, even under difficult 40°C 45°C
- or even extreme - conditions, where the ambient
temperature is very high.

The quality of the engine, the design of its enclosure,


and the coolant system itself, all affect the ATB* level of a
generator. The KOHLER-SDMO engineering department
ensures that cooling systems are perfectly adapted,
allowing the best possible ATB* level to be obtained.
The resulting solutions are able to exceed the standards
conventionally set in terms of maintaining the maximum
output under the most extreme temperatures.

KOHLER-SDMO generators in the Power Products industrial


range have a minimum ATB level of 40°C in standby mode, 100% engine performance is maintained.
and 45°C when used as the prime source. This means that The KOHLER-SDMO design office has developed an
at 40 or 45°C, when some manufacturers cannot supply automated system for calculating the derating factor for all its
the cooling needed for their generators to run at full power, generators. This enables a generator's performance level to be
KOHLER-SDMO generators deliver 100% of their capacity, analyzed precisely, based on the geographic considerations
without a drop in power. (altitude, ambient temperature) applicable to the installation.

m
IN °C 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
SUMMARY The ATB* level is a decisive factor in
55 0.8 0.8 0.8
areas where temperatures are high
50 0.9 0.9 0.9 0.9
(Middle East, Africa) for applications
45 0.97 0.97 0.97 0.94 0.91
which need generators to be running at their full
40 1 1 1 0.97 0.92 0.88
capacity at all times.
35 1 1 1 0.98 0.92 0.88 0.84
Having a cooling system which guarantees a good 30 1 1 1 1 0.92 0.88 0.84 0.8 0.76 0.72 0.68
ATB level enables the installation to be sized very 25 1 1 1 1 0.92 0.88 0.84 0.8 0.76 0.72 0.68
accurately to ensure it provides the exact output 20 1 1 1 1 0.92 0.88 0.84 0.8 0.76 0.72 0.68
needed. There is no point choosing a generator 15 1 1 1 1 0.92 0.88 0.84 0.8 0.76 0.72 0.68
which provides more power than needed. For
10 1 1 1 1 0.92 0.88 0.84 0.8 0.76 0.72 0.68
example, if an application needs 200 kW at 40°C,
5 1 1 1 1 0.92 0.88 0.84 0.8 0.76 0.72 0.68
KOHLER-SDMO can offer 200 kW generators
0 1 1 1 1 0.92 0.88 0.84 0.8 0.76 0.72 0.68
which provide the required output, whereas some
generator manufacturers will have to suggest a * ATB or Air To Boil: ambient outdoor temperature from which the generator radiator can no longer reliably meet its optimum performance level.

230 or even 250 kW model, as the capacities


their models offer degrades as the temperature Example on a V400C2 generator
In temperatures up to 40°C and an altitude of 1000 m, the coolant system on
increases.
a KOHLER-SDMO generator enables it to continue running at full capacity. At
45°C, it delivers 97% of its rated output.

Please note: The components selected and the adjustments made by KOHLER-SDMO also allow for operation at full power at high altitudes and in extremely
cold conditions.

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3. FULL CONTROL OF
FUEL CONSUMPTION
Fuel consumption is a decisive factor when choosing a generator,
particularly for production applications which require it to run without
any interruptions. This has a direct impact on operating costs, both
economic and in terms of the environment.

The consumption of KOHLER-SDMO generators has been optimized


from the design stage, with components being selected for the
high levels of performance they offer. Furthermore, our engineers
and technicians develop specific solutions to further improve this
performance.

So, with an equivalent engine, a KOHLER-SDMO generator enables


significant fuel savings when compared to generators available from
other manufacturers.

20 kVA (K22) 200 kVA (J200K)


25 140
120
20
100
15 80
60
10
40
5
20
100 kVA 0 40 kVA 700 kVA 0 400 kVA
(J110) (K44) (V700C2) (V400C2)

60 kVA 500 kVA


(J66) (V500C2)

Difference in consumption on 20 to 110 kVA generators Difference in consumption on 200 to 700 kVA generators

KOHLER-SDMO Competitor average

IN
SUMMARY Optimizing consumption - even a minimal gain - can lead to significant financial savings in production
applications. A generator's consumption is a determining factor for production applications, particularly in
areas where the current is not stable.

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4. COMPACT FOOTPRINT
BIG PERFORMANCE
The footprint of a generator - in terms of both
surface area and volume - is key to ensuring
its integration, regardless of space constraints.
Thanks to their innovative engineering,
KOHLER-SDMO generators pack big
performance into a compact frame, in both
enclosed and open versions.

KOHLER-SDMO BENEFITS
Adapted to fit restricted spaces

Options developed to facilitate connection of the


generator

Number of generators per container optimized


for transport

Reduced transport costs

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5. EVEN DURING LOAD SURGES
YOUR ACTIVITY CAN CONTINUE
The performance class corresponds to the generator's
ability to absorb load impacts during transient phases, 50 2%
Hzen Hz

whilst retaining the quality of the electricity produced 50 2%


3,5%
enHz
Fréquence

in terms of frequency and voltage. It is an essential


in

G3 3,5%
Fréquence
Frequency

G3
criteria when it comes to preventing a generator from 45 G2
45 G2
stalling at peak load. G1
G1
40
Standard ISO 8528-5 defines three performance classes:
40 0 2 4 6 8 10 12
G1, G2 and G3, with G3 being the highest, most 0 2 4 Temps
6 en seconde 8 10 12
Time in
enseconds
stringent category. KOHLER-SDMO places a lot of Temps seconde

emphasis on this criterion as it is key to starting up


500
heavyweight machinery with integrated motors, and for 500
critical applications (data centers, hospital equipment, 450
etc.).
en Volt

450
volts

1%
eninVolt

400
Tension

2,5%1%
KOHLER-SDMO generators are classified G3 either as
Voltage

400
Tension

5%
2,5%
standard, or by selecting additional equipment available 350 5%
G3
from the list. Contact us for further information. 350 G3
G2
300 G2
G1
300 0 G1 2 4 6 8 10 12
0 2 4 Time
Temps
6 enin seconds
seconde
8 10 12
Temps en seconde

FOCUS KOHLER-SDMO BENEFITS

LOAD Start-up capacities and optimum load take-up:


CAPACITY FOR
ALTERNATORS When a generator supplies electric motors, these motors consume up to 8 times the rated current. Thanks to
the components selected and adjustments made by KOHLER-SDMO, their generators transmit these start-up
currents with a minimal drop in voltage. This is the start-up capacity.

For installations not containing electric motors, we talk about "on-load capacity". Here, again, the components
selected by KOHLER-SDMO allow for 100% take-up of the load. Their generators reach on-load capacity
quickly, and with a minimal drop in voltage, while those from other manufacturers are liable to stall if a high
load is requested too suddenly.

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6. ENHANCED SAFETY,
PROTECTION GUARANTEED
Ensuring people and installations are protected is at the core of the KOHLER-SDMO philosophy. The R&D
department works every day to create safety solutions perfect for different markets and applications.

CONCRETE EXAMPLE KOHLER-SDMO BENEFITS


Modular management of all neutral systems (TN, TT, IT)
installations adapted to the specific needs of each market
MANAGEMENT OF NEUTRAL
ability to switch from one system to another with the greatest of ease, ensuring both people and the installation are kept safe
SYSTEMS
eliminates the risk of fire
responds quickly to urgent requests

for modular circuit breakers up to 125A, KOHLER-SDMO proposes B curve circuit breakers adapted to the generator's short circuit current,
which provide more accurate tripping in the event of a malfunction.
CIRCUIT BREAKER QUALITY
for a higher amperage, KOHLER-SDMO uses electronic circuit breakers which enable the thermal and magnetic current to be adjusted more
accurately. This adjustment means that it can be adapted to each type of generator, within the advertised rated voltage

INNOVATION Toroidal current transformer unit:


using the TT neutral system, for coupled generators, this unit ensures the generators are activated in relation to the installation's fault current.
guarantees the safety of persons and property
COUPLED GENERATORS

Wattmeter control for synchronised generators


ensures only the exact number of generators needed to meet the requested current are utilized

Preheating the coolant warms up the engine block, allowing the following:
improved start-up capacity at low temperatures
immediate application of the load
reduction of smoke emissions at start-up
GENERATOR PREHEATING
Preheating using circulation, available as an option on certain outputs, enables continuous circulation of the coolant to provide uniform
heating.
the engine's service life is increased
the consumption of electricity for preheating purposes is significantly reduced

KOHLER-SDMO battery chargers are sized to be used with all battery voltages and currents available on the market. Endurance tests have
BATTERY CHARGER
been conducted by our laboratory to ensure they are robust, and start without fail throughout the generator's life cycle.

INSTRUMENTATION &
Specific instrumentation and control units have been developed in-house, adapted to the individual needs of our customers.
CONTROL

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7. ROBUST BASE FRAMES
& HIGH QUALITY ENCLOSURES
The quality of the base frame and enclosure is crucial to ensuring the service life of a generator. A high quality
enclosure protects the generator's components whilst enabling it to run under the most extreme of conditions
(high temperatures, dusty or sandy environments, etc.). KOHLER-SDMO selects its base frames and enclosures
according to very strict criteria, and they are produced in France.

HIGH QUALITY MATERIALS SAFETY OF PERSONS AND PROPERTY

Enclosure made from European grade electro-galvanized steel IP64 locks, made from stainless materials

Base frame with two coats of paint Personal protection by protective grilles, ensuring hot and
rotating parts meet the strictest standards (machinery directive
Optimized design protecting against corrosion (preventing
2006/42/EC)
water ingress and stagnation)
Highly durable QUALICOAT-certified epoxy paint, specially Electrical continuity ensured for the enclosure/base frame
developed for KOHLER-SDMO assembly

Two lifting points (one on the enclosure, the second on the


TESTS base frame) with generous safety coefficients to ensure safe
generator handling
Enclosure and base frame monitored and tested by the French Base frame height optimized to allow it to be moved safely by
Corrosion Institute, enclosure with a guaranteed 500 hours of forklift
resistance to salt spray, base frame with a guaranteed 1000
hours of resistance to salt spray (in accordance with the ISO Ergonomic access to allow easy maintenance and connection
12944 standard for corrosive environment) of the generator

Monthly tests for compliance with the requirements via Base frame with retention to protect the environment
samples provided by the suppliers

Annual UV resistance testing

Evaluation of resistance to corrosion and its propagation

100% of tanks are tested for permeability, to prevent any risk


of leaks

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8. APPROVED IN LINE WITH
THE MOST STRINGENT STANDARDS
KOHLER-SDMO will never compromise on the quality of its
DIRECTIVES
products. All its generators are tested in the lab (see page 5
for details), which is one of the only two labolatories in the Machinery directive 2006/42/EC
world accredited for conducting tests on generators with outputs Low voltage directive 2014/35/EU
exceeding 10 kW. EMC directive 2014/30/EU

Outdoor noise directive 2000/14/EC


The engine - generator assemblies are designed and
manufactured in ISO 9001:2015 and ISO 14001:2015 certified
premises.

Furthermore, KOHLER-SDMO provides and develops its activity


REGULATION
in line with its CSR policy (Corporate Social Responsibility) EC regulation concerning the registration, evaluation, and
authorization of chemical substances, and the restrictions 1907/2006/EC
The generators and their components are prototyped, applicable to these substances (REACH)
manufactured in the factory, tested during production, and
comply with all the applicable standards:

STANDARDS
Engine power ISO 3046-1
Performance, generating set application class, application methods, etc. ISO 8528-1 to 13
GENERAL GENERATOR
Generating set safety EN ISO 8528-13
STANDARDS
General safety principles ISO 12100

Electrical equipment of machines IEC / EN 60204-1

Exhaust gas emission measurement ISO 8178


ENGINE
Engine safety EN 1679-1

ALTERNATOR Rotating electrical machines IEC 60034

Electrical protection IEC 60364-4-41

Controlgear and switchgear ISO 8528-4

ELECTRICAL EQUIPMENT Low voltage switchgear and controlgear IEC 60947-1 to 3

Low voltage switchgear and controlgear assemblies EN 61439-1

IP rating, enclosures for electrical equipment IEC 60529

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9. REFERENCES
IN STOCK AND AVAILABLE
X-PRESS is a range of standard generators stocked across the world,
which can be delivered to you within a very short lead time.

The responsiveness of the company is based on its development


of 8 storage platforms which, in co-operation with the subsidiaries,
constitute an efficient commercial network.

EUROPE Le Havre Zweibrücken


Le Havre (FRANCE) Barcelona
Barcelona (SPAIN)
Zweibrücken (GERMANY) Miami
Dubai
Mexico

AFRICA
Bogota Lomé
Lomé

MIDDLE EAST
Dubai

UNITED STATES
Miami

AMERICAS
Mexico
Bogota
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10. TROUBLE-FREE OPERATION GUARANTEED:
QUALITY TESTS AND ANALYSES
Each KOHLER-SDMO generator is manufactured, then tested
in full before shipping. Our operators check its essential FOCUS KOHLER-SDMO deploys Quality, Safety, and
characteristics, such as the advertised output, and check Environment management systems which comply
the compliance of the product. Thousands of generators are MANAGEMENT with regulations. It has made them a part of its
QUALITY/
tested each year, in line with stringent procedures which are SAFETY/ comprehensive sustainable development and corporate
ENVIRONMENT
audited twice a year as part of ISO 9001 certification. The (QSE) social responsibility (CSR) policies. This enables
end user can therefore be fully confident that the generator it to ensure that its customers are satisfied, whilst
will be ready to run, whatever the output or configuration guaranteeing the health and safety of its customers,
selected. and reducing its impact on the environment.

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FRANCE SALES SUBSIDIARIES OFFICES

SDMO is a registered trademark of SDMO Industries. Non-contractual document - In accordance with our product quality improvement policy, SDMO Industries reserves the
OFFICES

WEST GERMANY SOUTH AFRICA


SDMO BREST SDMO GMBH SDMO SOUTH AFRICA
TEL. +33 (0) 2 98 41 13 48 TEL. +49 (0) 63 32 97 15 00 TEL. +27 (0) 8 32 33 55 61
FAX +33 (0) 2 98 41 13 57 FAX +49 (0) 63 32 97 15 11 FAX +33 (0) 1 72 27 61 51

CENTRAL WEST BELGIUM ALGERIA


SDMO CHOLET SDMO NV/SA SDMO ALGIERS
TEL. +33 (0) 2 41 75 96 70 TEL. +32 36 46 04 15 TEL. +213 (0) 23 47 05 19
FAX +33 (0) 2 41 75 96 71 FAX +32 36 46 06 25 FAX +213 (0) 23 47 05 15

PARIS/NORTH & SPAIN DUBAI


NORMANDY SDMO INDUSTRIES SDMO MIDDLE EAST
SDMO GENNEVILLIERS IBERICA TEL. +971 4 458 70 20
TEL.+34 (9) 35 86 34 00 FAX +971 4 458 69 85

right to modify, without prior notice, any specifications published in this catalog.
TEL. +33 (0) 1 41 88 38 00
FAX +33 (0) 1 41 88 38 37 FAX +34 (9) 35 86 31 36
EGYPT
SDMO ARRAS
UK SDMO CAIRO
TEL +33 (0) 3 21 73 38 26
SDMO ENERGY LTD TEL./ FAX +20 2 22 69 15 26
FAX +33 (0) 3 21 73 14 59
TEL. +44 (0) 16 06 83 81 20

Photo credits: Getty Images, Fotolia, Guillaume Team


FAX +44 (0) 16 06 83 78 63 TOGO
EAST
SDMO WEST AFRICA
SDMO METZ
LATIN AMERICA TEL. +228 22 22 63 65
TEL. +33 (0) 3 87 37 88 50
& CARIBBEAN
FAX +33 (0) 3 87 37 88 59
SDMO GENERATING SETS TURKEY
TEL. +1 305 863 0012 SDMO ISTANBUL
SOUTH EAST
FAX +1 954 432 8330 TEL. +90 53 07 35 09 10
SDMO VALENCE
TEL. +33 (0) 4 75 81 31 00
RUSSIA
FAX +33 (0) 4 75 81 31 10
SDMO MOSCOW
SDMO AIX-EN-PROVENCE TEL./ FAX +7 495 665 16 98
TEL. +33 (0) 4 42 52 51 60
FAX +33 (0) 4 42 52 51 61

SOUTH WEST
SDMO TOULOUSE
TEL. +33 (0) 5 61 24 75 75
FAX +33 (0) 5 61 24 75 79

SDMO Industries - 270 rue de Kerervern


CS 40047 - 29801 Brest Guipavas cedex 9 - France Tel. +33 (0)2 98 41 41 41

www.kohler-sdmo.com
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