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    Service Guide L150F 2007-08-22

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    Injeletro Diesel
    This document provides specifications for the Volvo D12D LDE3 engine and other components of the Wheel Loader L150F. The engine has an economic working range of 800-1600 rpm and a compression ratio of 18.1:1. The electrical system operates at 24V with two 140Ah batteries. Hydraulic pumps P1-P3 provide hydraulic flow rates between 83-180 liters per minute at 32 rpm and 10MPa pressure. Operating times for lifting, lowering, tilting and steering functions are also specified.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Service Guide L150F 2007-08-22

    Uploaded by

    Injeletro Diesel
    162 views4 pages
    This document provides specifications for the Volvo D12D LDE3 engine and other components of the Wheel Loader L150F. The engine has an economic working range of 800-1600 rpm and a compression ratio of 18.1:1. The electrical system operates at 24V with two 140Ah batteries. Hydraulic pumps P1-P3 provide hydraulic flow rates between 83-180 liters per minute at 32 rpm and 10MPa pressure. Operating times for lifting, lowering, tilting and steering functions are also specified.

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    This document provides specifications for the Volvo D12D LDE3 engine and other components of the Wheel Loader L150F. The engine has an economic working range of 800-1600 rpm and a compression ratio of 18.1:1. The electrical system operates at 24V with two 140Ah batteries. Hydraulic pumps P1-P3 provide hydraulic flow rates between 83-180 liters per minute at 32 rpm and 10MPa pressure. Operating times for lifting, lowering, tilting and steering functions are also specified.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    162 views4 pages

    Service Guide L150F 2007-08-22

    Uploaded by

    Injeletro Diesel
    This document provides specifications for the Volvo D12D LDE3 engine and other components of the Wheel Loader L150F. The engine has an economic working range of 800-1600 rpm and a compression ratio of 18.1:1. The electrical system operates at 24V with two 140Ah batteries. Hydraulic pumps P1-P3 provide hydraulic flow rates between 83-180 liters per minute at 32 rpm and 10MPa pressure. Operating times for lifting, lowering, tilting and steering functions are also specified.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    Wheel Loader L150F

    2 Engine
    Make / Model ................................................... Volvo D12D LDE3
    Idling speed, r/s (rpm)
    – low ............................................................... 12.1–12.9 (725–775)
    – high ............................................................. 34.0–34.8 (2040–2090)
    Stall speed, r/s (rpm)
    – torque converter .......................................... 31.6–32.2 (1895–1930)
    – torque converter + working hydraulics ........ 30.2–31.8 (1810–1910)
    Economic working range r/s (rpm) ................... 13.4–26.7 (800–1600)
    Compression ratio............................................ 18.1:1
    Valve clearance, mm (in)
    – inlet valves .................................................. 0.20 (0.008)
    – exhaust valves ............................................ 0.80 (0.028)
    Clearance between double rocker arm
    and camshaft ................................................... Measurement gauge is required
    Lubricating oil pressure, MPa (psi) .................. 0.3–0.6 (44–87)
    – minimum at low idling .................................. 0.07–0.11 (10–16)

    3 Electrical system
    System voltage ................................................ 24 V
    Battery capacity ............................................... 2 x 140 Ah
    Battery electrolyte density when fully
    charged, kg/dm3 .............................................. 1.275–1.285
    Alternator, output / current intensity................. 2280 W / 80 A
    Starter motor.................................................... 7.0 kW

    4 Transmission
    Model ............................................................... HTE210
    Pressure, MPa (psi)
    – main pressure, high idling, MPa (psi) .......... 1.55–1.75 (225–254)
    – torque converter output pressure, MPa ...... 0.2–0.4 (29–58)
    – lubricating oil pressure, MPa (psi) ............... 0.16–0.22 (23–32)

    WLO 2007.05 1(4)


    L150F

    Drive axles
    Model
    – front, standard diff. ...................................... AWB40B
    – rear, standard diff. ....................................... AWB40B
    – rear, limited slip diff. .................................... AWB40B

    5 Brakes
    Type................................................................. Dual-circuit, all hydraulic, wet
    disc brakes
    Accumulator, type ............................................ Diaphragm accumulator
    – precharging pressure, min., MPa (psi) ........ 3.5 (508)
    – precharging pressure, new MPa (psi) ......... 5.0 (726)
    Unloading pressure, MPa (psi) ........................ 14,5 ±0.3 (2108 ±43)
    Cut-in pressure, MPa (psi) .............................. 12,2–12.8 (1774–1861)
    Difference cut out–cut in (hysteresis),
    min., MPa (psi)................................................. 1.7 (246.6)
    Max output brake pressure, MPa (psi)............. 8.0 ±0.6 (1160 ±87.0)
    Low pressure indication at, MPa (psi) ............. 8.5–9.5 (1231–1378)
    Working pressure, MPa (psi) ........................... 8.0 (1160)
    Brake disc wear, mm (in) ................................. Min. disc thickness 7.2 (0.283)
    – New disc, approx. ....................................... 9.5 (0.374)

    6 Steering
    Flow at 32 r/s (1900 rpm) and at a
    pressure of 10 MPa (1450 psi),
    P2, litres/min (US gal/min) ............................... 180 (47.5)
    Max. working pressure, MPa (psi) ................... 21.0 ±0.35 (3046 ±51)
    Shock pressure, MPa (psi) .............................. 28.0 ±1.0 (4061 ±145)

    Air condition
    Filling amount of refrigerant R134a, kg (lb) ..... 2.1(4.6)

    2(4) WLO 2007.05


    L150F

    9 Hydraulic system

    Servo system
    Servo pressure, MPa (psi) ............................... 3.0–4.5 (435–653)

    Hydraulic pumps P1 + P2 + P3
    Flow at 32 r/s (1900 rpm) and at a
    pressure of 10 MPa (1450 psi) per minute
    P1, litres (US gal)............................................. 171 (45.2)
    Flow at 32 r/s (1900 rpm) and at a
    pressure of 10 MPa (1450 psi) per minute
    P2, litres (US gal)............................................. 180 (47.5)
    Flow at 32 r/s (1900 rpm) and at a
    pressure of 10 MPa (1450 psi) per minute
    P3, litres (US gal)............................................. 83 (22.0)
    Working pressure at high idling speed,
    P1, MPa (psi) ................................................... 24.0 ±0.5 (3481 ±72.5)
    Working pressure at high idling speed,
    P2, MPa (psi) ................................................... 26.0 ±0.5 (3771 ±72)
    Working pressure at high idling speed,
    P3, MPa (psi) ................................................... 21.0 ±0.4 (3046 ±58)
    Stand-by pressure at low idling speed
    P1, MPa (psi) ................................................... 2.5 ±0.5 (363 ±72)
    Stand-by pressure, P2, MPa (psi).................... 3.0 ±0.5 (435 ±72)

    Main control valve


    Shock valve, when tilting forward
    (piston rod end), MPa (psi) .............................. 28.0 ±0.5 (4062 ±72)
    Shock valve, when tilting rearwards
    (piston end), MPa (psi) .................................... 28.0 ±0.5 (4062 ±72)
    Shock valve, when lifting, MPa (psi) ................ 36.5 ±0.5 (5294 ±72)

    WLO 2007.05 3(4)


    L150F

    Operating times, seconds


    Lifting without load, high idling speed .............. 5.0
    Lowering without load, low idling speed .......... 3.0
    Tilting in, from fully tilted out position,
    high idling speed.............................................. 4.0
    Tilting out, from fully tilted in position
    high idling speed.............................................. 3.0
    Time for steering, full lock to full lock at
    16.7 r/s (1000 rpm) .......................................... 4.0 s

    Tightening torques
    See torque chart in Service Manual under Specifications.
    Wheel nuts, front / rear Nm (lbf ft) ................... 600 ±50 (443 ±37)

    Service capacities, litres (US gal)


    Engine incl. filter (when changing)................... 42.0 (11.1)
    Transmission incl. filter (when changing)......... 45.0 (11.9)
    Front axle (when changing) ............................. 45.0 (11.9)
    Rear axle (when changing).............................. 55.0 (14.5)
    Hydraulic oil system (total)............................... 261.0 (68.9)
    Hydraulic oil tank (when changing) .................. 156.0 (41.2)
    Fuel tank (total)................................................ 370.0 (97.7)
    Fuel tank (useable) .......................................... 335.0 (88.5)
    Cooling system (total) ...................................... 60.0 (15.9)
    Cooling system (when changing)..................... 45.0 (11.9)
    Oil-bath type air cleaner................................... 9.1 (2.4)

    4(4) WLO 2007.05

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