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COMPANY PROFILE

GEDİK WELDING was established in Turkey in 1963 and is today a global industry
leader in the field of welding consumables and equipments. Under its intemationally-
registered trademarks GeKa and GeKaTec, the company manufactures about 90,000
tons/year of superior quality coated welding electrodes, brazing rods, special repair
and maintenance products, as well as gas-shielded arc, submerged arc and flux-cored
arc welding wires. The company also produces its own GeKaMac brand of rectifiers,
gas shielded arc and submerged arc welding generators (conventional and inverter
types)

GEDİK WELDING is one of the largest manufacturers in Europe and exports its products
to more than 80 countries around the world. Keeping abreast of the largest technological
developments in the domain, GEDİK WELDING also generates robotic solutions and
welding automation equipment (GeKa Robot) for various industries, both in Turkey and
overseas.

For more information, please visit our website; www.gedikwelding .com


COMPANY PROFILE

Able and willing to serve all industrial sectors, GEDİK WELDING is fully prepared to
explore alternative solutions in order to satisfy its customers. The company is therefore
able to supply customized welding products and innovative engineering solutions,
tailor-made to respond to the diverse needs of its clientele.

Continuous efforts are also undertaken to expand and improve its wide of range of
multi-sector products and services, relying on its own in-house know-how and
technology. The company’s R&D efforts are managed by expert teams at its modem
laboratory facilities in lstanbul, where cutting-edge, durable, relevant and economical
solutions and products are constantly being generated.

GEDİK WELDING also contributes to the advancement of welding science and technology
via R&D projects carried out in collaboration with İSTANBUL GEDİK UNIVERSITY. Further,
the non-profit organisation, Gedik Educational Foundation (GEV), conducts various
internationally-recognised welding education, training and certification programmes.

For more information, please visit our website; www.gedikwelding .com


Product Categories
Welding Electrodes

Gas Shielded Arc Welding Wires

Flux Cored Arc Welding Wires

Submerged Arc Welding Wires & Fluxes

Repair & Maintenance Products

Brazing Rods & Fluxes

Welding & Cutting Machines

Our Registered Trademarks


Welding Consumables

Repair & Maintenance and Special Welding Products

Welding & Cutting Machines

Robotic Welding & Automation Systems


Product Name TS / EN AWS Page

Rutile Electrodes
ELIT E 42 0 RR 12 E 6013 1
PANTERA E 42 0 RR 12 E 6013 2
LOTUS E 42 0 RC 11 E 6013 3
EGE E 38 0 RC 12 E 6013 4
GRANIT E 38 2 RB 12 ~E 6013 5
STEP E 45 0 RC 12 E 6012 6
INTER E 38 0 RC 11 E 6013 7
ELIT ARMCO E 35 A RR 12 --- 8
ELIT R 110 E 42 0 RR 33 E 7014 9
CEM E 42 0 RR 53 E 7024 10

Cellulosic Electrodes
LINK 6010 E 38 3 C 21 E 6010 11
LINK 7010-G E 42 2 Mo C 25 E 7010-G 12
LINK 7010-P1 E 42 3 C 25 E 7010-P1 13
LINK 8010-G E Z 46 3 Mo C 25 E 8010-G 14
LINK 8010-P1 E 46 3 1 Ni C 25 E 8010-P1 15
Low Hydrogen Electrodes
LASER B 43 E 38 4 B 42 H5 E 7016-1 H4 16
LASER B 47 E 42 4 B 42 H5 E 7018 H4 17
LASER B 47-A E 42 4 B 32 H5 E 7016-1 H4 18
LASER B 50 E 42 5 B 42 H5 E 7018-1 H4 19
LASER B 55 E 46 5 B 42 H5 E 7018-1 H4 20
LASER B 55-S E 46 6 B 42 H5 E 7018-1 H4 21
LASER B 60 E 42 4 B 42 H5 E 7018 H4 22

Low Alloyed High Strength Electrodes


TEMPO B 48 E 42 6 1 Ni B 32 H5 E 7018-G H4 23
TEMPO B 60 E 46 6 1 Ni B 42 H5 E 8018-G H4 24
TEMPO B 63 E 50 3 B 42 H5 E 8018-G H4 25
TEMPO B 65 E 55 6 1 NiMo B 42 H5 E 8018-G H4 26
TEMPO B 70 M E 55 6 Z(1NiMo) B 42 H5 E 9018 MH4 27
TEMPO B 70 S E 55 6 2NiMo B T 42 H5 E 9018-G H4 28
TEMPO B 70 Mo E 55 5 MnMo B 42 H5 ~E 9018-D1 H4 29
TEMPO B 75 E Z 62 6 1 NiMo B 42 H5 E 10018-G H4 30
TEMPO B 85 M E 69 5 Mn 2 NiCrMo B 42 H5 E 11018-M H4 31
TEMPO B 90 E Z 69 5 Mn 2 NiCrMo B 42 H5 E 12018-G H4 32
TEMPO Ni Cu E 42 3 Z (NiCrCu) B 42 H5 E 7018-G / 7018-W1 (mod.) H4 33
TEMPO B W2 E 46 6 Z (NiCrCu) B 42 H5 E 8018-W2 H4 34
TEMPO B 1 E 46 6 1 Ni B 42 H5 E 8018-C3 H4 35
TEMPO B 2 E 46 6 2 Ni B 42 H5 E 8018-C1 H4 36
TEMPO B 3 E 46 6 3 Ni B 42 H5 E 8018-C2 H4 37
- II -
Product Name TS / EN AWS Page

Heat Resisting Electrodes


OPUS MOR E Mo R 12 --- 38
OPUS MOB E Mo B 42 H5 E 7018-A1 H4 39
OPUS C E Cr Mo 1 R 12 E 8013-G 40
OPUS CM E Cr Mo 1 B 42 H5 E 8018-B2 H4 41
OPUS CM-15 E Cr Mo 1 B 42 H5 E 8015-B2 H4 42
OPUS CML E Cr Mo 1 L B 42 H5 E 7018-B2 L H4 43
OPUS CMV E Mo V B 42 H5 E 9018-G H4 44
OPUS 2 CM E Cr Mo 2 B 42 H5 E 9018-B3 H4 45
OPUS 2 CM-15 E Cr Mo 2 B 42 H5 E 9015-B3 H4 46
OPUS 2 CML E Cr Mo 2 L B 42 H5 E 8018-B3 L H4 47
OPUS 5 CM E Cr Mo 5 B 42 H5 E 8018-B6 (E502-15) H4 48
OPUS 9 CM E Cr Mo 9 B 42 H5 E 8018-B8(E505-15) H4 49
OPUS 9 CM-15 E Cr Mo 9 B 42 H5 E 8015 B8 H4 50
OPUS 9 CMV E Cr Mo 91 B 42 H5 E 9018-B9 H4 51
OPUS 9 CMV-15 E Cr Mo 91 B 42 H5 E 9015-B9 H4 52
OPUS P92 --- E 9018-B9 (mod.) 53
Stainless Steel Electrodes
ELOX B 307 E 18 8 Mn B 22 ~E 307-15 54
ELOX R 307 E 18 8 Mn R 32 ~E 307-16 55
ELOX B 307 L E 18 9 Mn Mo B 22 E 307-15 56
ELOX RS 307 E Z 18 9 Mn Mo R 53 ~E 307-26 57
ELOX R 308 L E 19 9 LR 32 E 308 L-16 58
ELOX R 308 L-17 E 19 9 LR 32 E 308 L-17 59
ELOX R 308 H E 19 9 H R 22 E 308 H-16 60
ELOX B 308 L E 19 9 LB 22 E 308 L-15 61
ELOX B 308 H E 19 9 HB 22 E 308 H-15 62
ELOX R 308 L Mo ES 308 LMo-16 E 308 LMo-16 63
ELOX RS 308 E 19 9 R 53 E 308-26 64
ELOX R 309 L E 23 12 LR 32 E 309 L-16 65
ELOX R 309 H ES 309-16 E 309 H-16 66
ELOX R 309 L-17 E 23 12 LR 32 E 309 L-17 67
ELOX R 309 MoL E 23 12 2 LR 32 E 309 L Mo-16 68
ELOX R 309 MoL-17 E 23 12 2 LR 32 E 309 L Mo-17 69
ELOX B 309 E 22 12 B 22 E 309-15 70
ELOX R 310 E 25 20 R 32 ~E 310-16 71
ELOX R 310 Mo ES 310 Mo-16 E 310 Mo-16 72
ELOX B 310 E 25 20 B 22 ~E 310-15 73
ELOX R 312 E 29 9 R 12 ~E 312-16 74
ELOX R 316 L E 19 12 3 LR 32 E 316 L-16 75
ELOX R 316 L-17 E 19 12 3 LR 32 E 316 L-17 76
ELOX B 316 L E 19 12 3 LB 22 E 316 L-15 77
ELOX RS 316 E 19 12 2 R 53 E 316-26 78
ELOX R 317 L E Z 19 13 4 LR 12 E 317 L-16 79
ELOX R 318 E 19 12 3 Nb R 32 ~E 318-16 80
ELOX B 318 E 19 12 3 Nb B 22 E 318-15 81
ELOX B 327 E 25 4 B 22 --- 82
- III -
Product Name TS / EN AWS Page

Stainless Steel Electrodes


ELOX R 347 E 19 9 Nb R 32 E 347-16 83
ELOX B 347 E 19 9 Nb B 22 E 347-15 84
ELOX R 385 E Z 20 25 5 Cu LNR 32 E 385-16 85
ELOX B 385 E Z 20 25 5 Cu NL B 22 E 385-15 86
ELOX B 410 E 13 B 22 E 410-15 87
ELOX B 410 Ni Mo E 13 4 B 42 E 410 NiMo-15 88
ELOX BS 410 Ni Mo E 13 4 B 62 E 410 NiMo-25 89
ELOX B 430 E 17 B 22 E 430-15 90
ELOX B 430 Mo E Z 17 Mo B 22 --- 91
ELOX R 2209 E 22 9 3 N LR 32 E 2209-17 92
ELOX B 2209 E 22 9 3 N LB 22 E 2209-15 93
ELOX B 2594 E 25 9 4 N L B 42 E 2594-15 94
ELOX B 16-8-2 E Z 16 8 2 B 22 E 16 8 2-15 95

Cast Iron Electrodes


ELNIKEL E C Ni-Cl 1 E Ni-Cl 96
ELNIKEL-HD E C Ni-Cl 1 E Ni-Cl 97
ELNIKEL-NC E C Ni-Cl 1 E Ni-Cl 98
ELNIFER E C NiFe Cl 1 E NiFe-Cl 99
ELMONEL E C NiCu-B1 ~E NiCu B 100
ELFER EC Fe-2 --- 101

Hardfacing Electrodes
ELHARD 250 E Fe 1 E 1-UM-250 104
ELHARD 300 E Fe 1 E 1-UM-300 103
ELHARD 300 R E Fe 1 E 1-UM-300 104
ELHARD 350 E Fe 1 E 1-UM-350 105
ELHARD 400 E Fe 1 E 1-UM-400 106
ELHARD 410 R E Fe 7 E 5-UM-400 107
ELHARD 500 E Z Fe 1 E 1-UM-50 108
ELHARD 600 E Fe 8 E 6-UM-60 P 109
ELHARD 600 S E Fe 8 E 6-UM-60 P 110
ELHARD 600 R E Fe 8 E 6-UM-60 P 111
ELHARD 650 E Fe 6 E 6-UM-60 112
ELHARD 650 Si E Fe 2 E 2-UM-60 113
ELHARD 700 E Fe 2 ~E6-UM-60 114
ELHARD 14 Mn E Z Fe 9 E 7-UM-200K (E FeMn-A) 115
ELHARD 40 W E Fe 1 E 3-UM-400GPTS 116
ELHARD 58 E Fe 4 ~E 4-UM-60 117
ELHARD 60 E Fe 14 E 10-UM-60 GRZ 118
ELHARD 62 E Fe 16 ~E 10-UM-60 GRZ 119
ELHARD 63 E Z Fe 14 E10-UM-60 GRZ (~E FeCr-A8) 120
ELHARD 65 E Fe 16 E 10-UM-65 GRZ 121
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Product Name TS / EN AWS Page

Nickel Based Electrodes


NIBAZ B 65 E-Ni 6625 (NiCr22Mo9Nb) E NiCrMo-3 122
NIBAZ B 70 E-Ni 6082 (NiCr20Mn3Nb) ~E NiCrFe 3 123
NIBAZ B 71 E-Ni 6182 (NiCr15Fe6Mn) E NiCrFe 3 124

Cutting & Gouging Electrodes


ELIT CUT - - 125
ELIT NUT - - 125

Gas Shielded Arc Welding Wires & Rods


SG 1 G 2Si ER 70 S-3 130
SG 70 S-2 G 2Ti ER 70 S-2 131
SG 2 G 3Si1 ER 70 S-6 132
SG 3 G 4Si1 ER 70 S-6 133

Heat Resisting Arc Welding Wires & Rods


SG Mo G Mo Si / W Mo Si ER 80 S-G mod. (ER 70 S-A1) 134
SG 80 S-D2 G 4Mo / W 4Mo ER 80 S-D2 135
SG CrMo 1 G Z Cr Mo 1 Si / W Z Cr Mo 1 Si G ER 80 S-B2 136
SG CrMo 1 Si Cr Mo 1 Si / W Cr Mo 1 Si ER 80 S-G 137
SG CrMo 2 G Z Cr Mo 2 Si / W Z Cr Mo 2 Si G ER 90 S-B3 138
SG CrMo 2 Si Cr Mo 2 Si / W Cr Mo 2 Si ER 90 S-G 139
SG CrMo 5 G / W Cr Mo 5 Si ER 80 S-B6/(ER 502) 140
SG CrMo 9V W Cr Mo 91 ER 90 S-B9 141

High Strength Mag Welding Wires & Rods


SG Ni 1 G 3Ni1 / W 3Ni1 ER 80 S-Ni1 142
SG Ni 2 G 2Ni2 ER 80 S-Ni2 143
SG NiMo 1 G 62 6 C1/M21 Mn3Ni1Mo ER 100 S-G 144
ER 100 SG G/W Mn3Ni1CrMo ER 100S-G 145
ER 110 SG G/W Mn4Ni2CrMo ER 110S-G 146
ER 120 SG G 89 4 M21 Mn4Ni2,5CrMo ER 120S-G 147

Weather Resistant Mag Welding Wires


SG NiCu ~G 3Ni1 ER 80S-G 148

Stainless Steel Gas Shielded Welding Wires & Rods


ELOX SG 307 G 18 8 Mn / W 18 8 Mn ~ER 307 149
ELOX SG 308 H W 19 9 H ER 308 H 150
ELOX SG 308 L W 19 9 L ER 308 L 151
ELOX SG 308 L Si G 19 9 L Si ER 308 L Si 152
ELOX SG 309 L W 23 12 L ER 309 L 153
ELOX SG 309 L Si G 23 12 L Si ER 309 L Si 154
ELOX SG 310 G 25 20 / W 25 20 ER 310 155
ELOX SG 312 G 29 9 / W 29 9 ER 312 156
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Product Name TS / EN AWS Page

Stainless Steel Gas Shielded Welding Wires & Rods


ELOX SG 316 L W Z 19 12 3 L ER 316 L 157
ELOX SG 316 L Si G Z 19 12 3 L Si ER 316 L Si 158
ELOX SG 318 W 19 12 3 Nb ER 318 159
ELOX SG 318 Si G 19 12 3 Nb Si ~ER 318 160
ELOX SG 347 W 19 9 Nb ER 347 161
ELOX SG 347 Si G 19 9 Nb Si ER 347 Si 162
ELOX SG 409 CB --- ER 409 Nb 163
ELOX SG 410 G / W 13 ER 410 164
ELOX SG 430 G / W 17 ER 430 165
ELOX SG 2209 W 22 9 3 N L ER 2209 166
ELOX SG 2594 W 25 9 4 N L ER 2594 167
Aluminium Alloyed Gas Shilded Welding Wires (MIG)
AlSi 5 S Al 4043 (AlSi5) ER 4043 168
Al 99.5 ~S Al 1100 (Al99.0Cu) ~ER 1100 169
AlMg 3 S Al 5754 (AlMg3) --- 170
AlMg 5 S Al 5356 (AlMgCr-A) ER 5356 171
AlMg 4.5 Mn S Al 5183 (AlMg4.5Mn0.7A) ER 5183 172

Aluminium Alloyed Gas Shilded Welding Rods (TIG)


AlSi 5 TIG S Al 4043 (AlSi5) / Al 105 ER 4043 173
AlSi 12 TIG S Al 4047 (AlSi12) / Al 112 ER 4047 174
Al 99.5 TIG ~S Al 1100 (Al99.0 Cu) ~ER 1100 175
AlMg 5 TIG S Al 5356 (AlMgCr-A) / SG-AlMg5 ER 5356 176
AlMg4.5Mn TIG S Al 5183 (AlMg4.5Mn0.7A) ER 5183 177
Copper Alloyed Gas Shilded Welding Wires
R1 S Cu 6560 (CuSi3Mn1) ERCuSi-A 178
R1 L ~S Cu 1898 (CuSn1) ER Cu 179
R1 AG S Cu 1897 (CuAg1) --- 180
R4 S Cu 5410 (CuSn12P) --- 181
R4 L S CuSn6 P - CF452K ~ER CuSn-A 182
R4 A S Cu 6180 (CuAl10Fe) ER CuAl - A2 183
R4 AL S Cu 6100 (CuAl8) CuAl-A1 184
R4 M --- ER CuMn Ni Al 185
Copper Alloyed Gas Shilded Welding Rods
CuNi SG S Cu 7158 (CuNi30) ER CuNi 186
CuNiFe S Cu 7061 (CuNi10) --- 187
Unalloyed & Low Alloyed Flux Cored Arc Welding Wires
ELCOR R 71 T 42 4 P C 1 H5 E 71 T-1C-J 188
ELCOR R 71 CM T 46 2 P M 1 E 71 T-1C/-1M 189
ELCOR R 71 SC T 46 4 P C 1 H5/T 46 3 P M 1 H5 E 71 T-1C, -1M H4 190
ELCOR MR 70 T 42 4 R C 3 H 10 E 70 T-9C J H8 191
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Product Name TS / EN AWS Page

Unalloyed & Low Alloyed Flux Cored Arc Welding Wires


ELCOR B 70 T 42 4 B M 3 H5 E 70 T-5 M J 192
ELCOR B 70 SC T 42 4 B C M 3 H5 E 70 T-5C/-5M H4 193
ELCOR B 70-ARM T 42 AZ B M 3 E 70 T-5 M 194
ELCOR M 70 T 46 5 M M 3 E 70 C-6 M 195
ELCOR M 70 SC T 46 6 M M 1 H5 E 70 C-6 M H4 196
ELCOR M 80 Ni T 50 4 M M 3 E 80 C Ni 1 197
ELCOR R 81 Ni T 46 4 1Ni P C 1 E 81 T1-Ni1 C 198
ELCOR R 81 Ni SC T 46 4 1 Ni P C 1 H5/T 50 3 1 Ni P M 1 H5 E 81 T1-Ni1 C, Ni1 M H4 199
Low Alloyed High Strength Flux Cored Arc Welding Wires
ELCOR R 91 T 62 4 Mn1.5Ni P C 1 E 91 T1 - K2CJ 200
ELCOR R 91 SC T62 4 Mn1.5Ni PC 1 H5/ T62 3 Mn1.5Ni PM 1 H5 E 91 T1 - K2C, K2M H4 201
ELCOR R 110 T 69 4 Mn 2.5 Ni P C 1 E 111 T1-GC 202
ELCOR R 100 SC T69 4 Mn2.5Ni P C 1 H5/T 69 3 Mn2.5Ni PM 1 H5 E 111 T1-GC, GM H4 203
ELCOR M Ni2 SC T 55 6 Mn2 Ni M M 1 H5 E 80 C-Ni2 H4 204
ELCOR M NiMo1 SC T 55 4 1 NiMo M M 3 H5 E 90C-K3M H4/E 91 T1-G 205
ELCOR M NiCrMo SC T 69 6 Mn2NiCrMo M M 1 H5 E 110 C-K4 H4 206
Weather Resistant Flux Cored Arc Welding Wires
ELCOR R 81 NiCu T 46 3 Z P C 1 E 81 T1-W2 C 207
ELCOR R 81 NiCu SC T 46 2 Z P C 1 H5/T 46 2 Z P M 1 H5 E 81 T1-G H4 208
Heat Resistant Flux Cored Arc Welding Wires
ELCOR R Mo T 46 2 Mo R C 2 E 81 T1 - A1C 209
ELCOR M Mo T 46 A Mo M M 1 E 81 T1-A1 M 210
ELCOR R Mo SC T 46 2 Mo R C 2 H5 E 81 T1-A1C H4 211
ELCOR M Mo SC T 46 2 Mo M M 1 H5 E 81 T1-A1/E 80 C-D2-H4 212
FC TIG-B2 W Z CrMo1Si E 80 C-B2 (mod.) 213
ELCOR R CrMo1 T CrMo1 R C C E 81 T1-B 2 C 214
ELCOR M CrMo1 SC T CrMo1 M M 1 H5 E 80 C-B2-H4 215
ELCOR R CrMo2 T CrMo2 R C 1/T CrMo2 R M 1 E 91 T1-B3 C/ B3 M 216
ELCOR B CrMo2 SC T CrMo2 BM 3 H5/T CrMo2 BC 3 H5 E 80 T5-B3-H4 217
Stainless Steel Flux Cored Arc Welding Wires
ELOXCOR S 307 T 18 8 Mn P M21/C1 1 E 307 T1-1/-4 (mod.) 218
ELOXCOR S 308 L T 19 9 L P M21/C1 1 E 308 L T1-1/-4 219
ELOXCOR S 309 L T 23 12 L P M21/C1 1 E 309 L T1-1/-4 220
ELOXCOR S 316 L T Z 19 12 3 L P M21/C1 1 E 316 L T1-1/-4 221
ELOXCOR S 2209 T 22 9 3 N L P M21/C1 1 E 2209 T1-1/-4 222
Stainless Steel Flux Cored Arc Welding Wires
SUBCOR B 31 SC --- F8A4-EC-1 223
SUBCOR B-1D 35 SC --- E8A6-EC-1D 224
SUBCOR B 40 SC --- F7A8-EC-G/ F7P8-EC-G 225
SUBCOR 41 NiMo-LH --- ~EC 410 NiMo 226
SUBCOR 41 NiMo-MH --- ~EC 410 NiMo 227
SUBCOR 430 T Fe 7 --- 228
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Product Name TS / EN AWS Page

Submerged Arc Welding Wires


S1 S1 EL 12 229
S2 S2 EM 12 230
S2Si S2Si EM 12K 231
S2Mo S2Mo EA 2 232
S2Mo TIB SZ EA 2 TiB 233
S3 S3 EH 10K 234
S3Si S3Si EH 12K 235
S3Mo S3Mo EA 4 236
S3 TIB SZ E-G 237
S3Mo TIB SZ EA 2 TIB (mod.) 238
S3 NiMo1 S3Ni1Mo E F3 239
S3 NiCrMo 2.5 S3Ni2.5CrMo EM 4 (mod.) 240
STAINLESS --- --- 241

Submerged Arc Welding Wires


ELIFLUX BAR SA AR 1 77 AC F6AZ-EL12/F7AZ-EM12 242
ELIFLUX BAS SA AB 1 67 AC F7 A5-EM12 / F7A5-EM12K 243
ELIFLUX BBR-AG SA AB 1 67 AC H5 F6AZ-EL12 / F7A0-EM12 244
F7A0-EM12K
ELIFLUX BFB SA AB 1 68 AC H5 F6A2-EL12/F7A4-EM12 245
F7A2-EM12K/F8A4-EA2-A2
ELIFLUX PIPE SA AB 1 78 AC H5 F7A4-EM12/F7A4-EA2-A4 246
F8A4-EA4-A4
ELIFLUX BAB-S SA AB 1 68 AC H5 F7A4-EH12K/F7A4-EM12 247
F7A4-EM12K/F8A4-EA2-A3/
F11A4-EM4(mod.)-M4
ELIFLUX BFPP SA AB 1 66 AC H5 F7A2-EM12/F7A2-EM12K 248
F8A4-EA2-A2
ELIFLUX BFPV SA FB 1 66 AC H5 F7A2-EM12/F7A2-EM12K 249
F8A4-EA2-A2/F8A5-EA4-A3
F11A8-EM4(mod)-M4
ELIFLUX BFF SA FB 1 65 DC H5 F7A4-EH12K/F7A4-EM12 250
F7A4-EM12K/F8A4-EA2-A2
F9A4-EF3(mod)-F3
F11A8-EM4(mod)-M4
ELIFLUX BMS SA CS/MS 1 68 AC F6 A0-EM12/F6 AZ-EL12 251
ELIFLUX BSS-A SA FB 2 65 DC --- 252
ELIFLUX BSS-D SA FB 2 65 DC --- 253
ELIFLUX BSS-F SA FB 2 / SA FB 3 --- 254
ELIFLUX 350 SA FB 2 C Cr H5 --- 255

Submerged Arc Welding Wires


ELIGAS 1 OI R 45 256
ELIGAS 2 OZ R 60 257
ELIGAS 4 O IV R 60-G 258

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Product Name TS / EN AWS Page

Cutting & Gouging Electrodes


GROOVE --- --- 260
AIR --- --- 260
Cast Iron Electrodes
St-CAST E C Z Fe 1 E St 261
Ni-CAST E C Ni-Cl 1 E Ni-Cl 262
Ni-CAST BFNC E C Ni-Cl E Ni-Cl 263
Fe-CAST E C NiFe-Cl 1 E NiFe-Cl 264
Fe-CAST HD E C NiFe-Cl 1 E NiFe-Cl 265
Steel Electrodes
ANTI-CRACK 7015 E Ni 6182(mod.)(NiCr15Fe6Mn) ~E NiCrFe-3 266
ANTI-CRACK B 90 --- ~E NiCrFe-3 267
299 SUPER E 29 9 R 12 ~E 312-16 268
299 HD E 29 9 R 52 ~E 312-26 269
UNIBASE 660 HD E Z 18 9 Mn Mo R 53 ~E 307-26 270
410 HD E Z 13 B 62 E 410-25(mod.) 271
Hardfacing Electrodes
FAZER 300 E Fe 1 E 1-UM-300 272
FAZER 17 MnCr E Fe 9 E 7-UM-250KP 273
KAVTAM --- --- 274
FAZER 55 HD E Fe 7 E 6-UM-55 GRP 275
FAZER 63 HD E Z Fe 14 ~E FeCr-A8/E 10-UM-60 GRZ 276
FAZER 65 B E Fe 16 E 10-UM-65 R 277
COBALT 21 E Co 1 E 20-UM-300-CKTL 278
COBALT 6 E Co 2 E CoCr A/E 20-UM-45 CTZ 279
COBALT 12 E Co 3 E CoCr B/E 20-UM-50 CTZ 280
COBALT 1 E Co 3 E CoCr C/E 20-UM-55 CTZ 281
THERMO DUR E Z Fe 8 E 3-UM-50 GTZ 282
THERMO WELD E Ni 2 ~E 23-UM-250 CKPZ 283
THERMO ROLL E Fe 7 5-UM-400 284
THERMO RESIST E Z Fe 8 E 3-UM-40 PT 285
Tool Steel Electrodes
TOOL 58 S E Z Fe 8 E 3-UM-60 ST 286
TOOL 60 E Fe 4 E Fe 5-A/E 4-UM-60 S 287
TOOL 66-KLP --- --- 288

Non Ferrous Electrodes


Cu-WELD --- E Cu 289
BRONZE --- E CuSn-C 290
ALBRONZE --- E CuAl-A2(E CuAl8) 291
ALUWELD-Si EL-AlSi 5 E 4043 292
ALUWELD 12 Si EL-AlSi 12 --- 293
ALUWELD 99 Al EL-Al 99.5 E 1100 294
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Product Name TS / EN AWS Page

Nickel Alloyed Gas Shielded Arc Welding Wires & Rods


Ni SG --- ER - Ni 1 295
NiCu 30 SG S Ni 4060 (NiCu30Mn3Ti) ER NiCu 7 296
625 SG S Ni 6625 (NiCr22Mo9Nb) ER NiCrMo 3 297
7015 SG S Ni 6082 ER NiCr-3 298
NiFe SG S C NiFe-1 --- 299
Titanium Alloyed TIG Welding Rod
Ti SG --- ER Ti 2 300
Hardfacing Welding Wires & Rods
250 G --- MSG 1-GZ-250 301
350 G --- MSG 5-GZ-350 302
500 G S Fe 2 MSG 2-GZ-500 / WSG 2-GZ-50 303
600 G S Fe 8 MSG 6 GZ 60 304
TOOL 40 SG --- MSG3-GZ-40-PT/WSG3-GZ-40-PT 305
TOOL 45 SG --- MSG3-GZ-50-ST/WSG3-GZ-50-ST 306
TOOL 55 SG --- MSG3-GZ-55-T/WSG3-GZ-55-T 307
TOOL 55 FC TIG T Fe 8 TIG 6-GF-55-T 308
TOOL 60 FC TIG T Fe 4 TIG 3-GF-60-T 309
TOOL 58 SG --- MSG/WSG 3-GZ-60-T 310
TOOL 60 SG --- WSG 4-60-S 311
Cobalt Based TIG Welding Rods
COBALT 6 TIG --- ER Co Cr-A 312
COBALT 12 TIG --- ER Co Cr-B 312
COBALT 1 TIG --- ER Co Cr-C 312
Tungsten Electrodes
TUNGSTEN Red WTh 20 EWTh-2 313
TUNGSTEN Green WP EWP 313
TUNGSTEN Gold WLa 15 EWLa-1.5 313
TUNGSTEN Blue WLa 20 EWLa-2 313
TUNGSTEN Gray WCe 20 EWCe-2 313
Flux Cored Wire for Hardfacing
HARDCOR 300 G T Fe 1 MF 1-GF-300 P 314
HARDCOR 300 O T Fe 1 315
HARDCOR 41 NiMo G T Fe 7 MF 5-45-PRT 316
HARDCOR 414 T Fe 7/T 13 4 M M 3 E C 410 NiMo (mod.) 317
HARDCOR 600 G T Fe 6 MF 6-GF-60-GP 318
HARDCOR M 600 G --- MF 6-GF-60-GP 319
HARDCOR 600 GS T Fe 6 MF 6-GF-60-GR 320
HARDCOR 600 O T Fe 8 MF 6-GF-60-GP 321
HARDCOR 660 O T Fe 9 ~MF 7-GF-200 KP 322
HARDCOR 14 Mn G T Fe 9 MF 7-GF-200 KP 323

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Product Name TS / EN AWS Page

Flux Cored Wire for Hardfacing


HARDCOR 14 Mn O T Fe 9 MF 7-250-KNP 324
HARDCOR 50 G T Z Fe 8 MF 3-50-CKTZW 325
HARDCOR 55 O T Fe 15 MF 10-GF-55-G 326
HARDCOR M 55 T Fe 8 MF 6-GF-55-GT 327
HARDCOR 58 TIC O T Fe 8 MF 10-GF-60-GP 328
HARDCOR 63 O T Fe 15 MF 10-GF-60-G 329
HARDCOR 63 OB T Fe 15 MF 10-GF-65-G 330
HARDCOR 65 O T Fe 16 MF 10-GF-65-GT 331
HARDCOR M 67 T Z Fe 16 MF 10-GF-65-G 332

Cobalt Based Flux Cored Wire for Hardfacing


HARDCOR COBALT 1 T Co 3 MF 20-55-CTZ 333
HARDCOR COBALT 6 T Co 2 MF 20-45-CTZ 334
HARDCOR COBALT 12 T Co 3 MF 20-50-CTZ 335

Welding & Brazing Rods


S1 L Cu 511 ER Cu 336
S2 Cu 681 --- 337
S21 Cu 470 --- 338
S3 ~Cu 773 --- 339
S4 L Cu 922 ER CuSn-A 340
S4 AL ~Cu 565 ~ER Cu Al-A1 341
S5 Cu P 180 B Cu P-2 342
L-Ag2P Cu P 279 --- 343
L-Ag5P Cu P 281 B-Cu P3 344
L-Ag15P Cu P 284 B Cu P-5 345
L-Ag20 B-Cu 40 ZnAgCd(~AG309) --- 346
L-Ag20 FC B-Cu 40 ZnAgCd(~AG 309) --- 347
L-Ag30 Ag 330 --- 348
L-Ag30 FC Ag 330 --- 349
L-Ag40 Ag 340 --- 350
L-Ag40 FC Ag 340 --- 351
L-Ag55 Ag 155 --- 352
L-Ag55 FC Ag 155 --- 353

Welding & Brazing Fluxes


F-SH1 FH 10 --- 354
F-LH1 --- --- 354
Packaging Information 355-359

- XI -
Product Name Page

MMA
PoWer ARC 165 363
PoWer ARC 205 364
PoWer ARC 250 365
PoWer ARC 2800 366
PoWer ARC 420 367
RKM 350 368
RKM 450 369
RKM 650 370
RKM 800 371
RRM 500 372

TIG
PoWer TIG 170 DC 373
PoWer TIG 202 DC Pulse 374
PoWer TIG 2200 DC Pulse 375
PoWer TIG 2600 DC Pulse 376
PoWer TIG 300 DC Pulse 377
PoWer TIG 3000 DC Pulse 378
PoWer TIG 420 DC Pulse 379
PoWer TIG WB 500 DC Pulse 380
PoWer TIG 2200 AC / DC Pulse 381
PoWer TIG 300 AC / DC Pulse 382
PoWer TIG 3000 AC / DC Pulse 383
PoWer TIG 4000 AC / DC Pulse 384
PoWer TIG 500 AC / DC Pulse 385

MIG / MAG
PoWer MIG 1800 Synergic 386
PoWer MIG GS 380 S 387
PoWer MIG GS WB 400 388
PoWer MIG GS WB 400 L 389
PoWer MIG GS WB 500 390
PoWer MIG 2000 Pulse 391
PoWer MIG 255 Pulse 392
PoWer MIG GPS 270 C 393
PoWerTech 325 Pulse 394
PoWerTech 405 Pulse 395
PoWerTech 4000 / 5000 Vision Pulse 396
PoWer MIG GPS WB 320 397
PoWer MIG GPS WB 400 398
PoWer MIG GPS WB 400 AC / DC 399
PoWer MIG GPS WB 500L 400
PoWer MIG GPS 500 401
GKM 240 402
GKM 250 403
- XII -
Product Name Page

MIG / MAG
GKM 350-G 404
GKM 350-2G 405
GKM 420-G 406
GKM 420-W 407
GKM 420-2G 408
GKM 420-2W 409
GKM 500-2G 410
GKM 500-2W 411
GKM 600-2W 412

PLASMA
PoWer CUT 40i 413
PoWer CUT 61i 414
PoWer CUT 105 415
PoWer CUT 155 416

SUBMERGED
PoWer SAW 1000 417
PoWer SAW 1250 418
ACCESSORIES
Accessories 419

Technical Information 426

- XIII -
WELDING
ELECTRODES
Rutile Electrode
ELIT
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 42 0 RR 12
EN ISO 2560-A : E 42 0 RR 12 C Si Mn
AWS A5.1 : E 6013 0.07 0.3 0.5

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/0°C)
min. 420 510-610 min. 47 J min.22

Typical Base Material Grades


• S 235JR,S275JR, S235J2G3-S355J2G3, P235 GH, P265 GH, P255NH, P235T1-P355T1,
P235T2-P355T2, P235G1TH, P255G1TH, L210-L360NB, S235JRS1-S235J2S1,
S235JRS2 - S235J2S2
Features and Applications
• The mostly-used type among the rutile electrodes
• Electrode coating of high thickness
• Spatter and fume formation in low amounts
• Good welding beads
• Easy striking
Welding Positions

Current Type
D.C.(-) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100003 2.00 x 300 5/64 x 12” 45 - 80 1050
3010100012 2.50 x 350 3/32 x 14” 60 - 110 2000
3010100018 3.20 x 350 1/8 x 14” 100 - 140 3250
3010100024 4.00 x 350 5/32 x 14” 140 - 180 4800
3010100027 4.00 x 450 5/32 x 18” 140 - 180 6200
3010100030 5.00 x 350 3/16 x 14” 170- 240 7430
3010100033 5.00 x 450 3/16 x 18” 170 - 240 9680
Approvals: TSE, CE, TL, DNV-GL, BV, ABS, LR, NK, RINA, TÜV, DB, GOST-R, SEPRO, RCB
-1- www.gedikwelding.com
Rutile Electrode
PANTERA
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 42 O RR 12
EN ISO 2560-A : E 42 O RR 12 C Si Mn
AWS A5.1 : E 6013 0.08 0.4 0.5

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/0°C)
min. 420 510-610 min. 47 J min.22

Typical Base Material Grades


• S 235JR,S275JR, S235J2G3-S355J2G3, P235 GH, P265 GH, P255NH, P235T1-P355T1,
P235T2-P355T2, P235G1TH, P255G1TH, L210-L360NB, S235JRS1-S235J2S1,
S235JRS2-S235J2S2

Features and Applications


• Resistance to high current
• Soft and stable welding
• Spatter and fume formations in low amounts
• Formation of self-removable slags

Welding Positions

Current Type
D.C.(-) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100045 2.50 x 350 3/32 x 14” 60 -110 2120
3010100048 3.20 x 350 1/8 x 14” 90 -150 3520
3010100054 4.00 x 350 5/32 x 14” 130- 200 5210
3010100057 4.00 x 450 5/32 x 18” 130- 200 6680
3010100060 5.00 x 350 3/16 x 14” 170 - 250 8090
3010100063 5.00 x 450 3/16 x 18” 170 - 250 10410
Approvals: TSE, CE, TL, DNV-GL, BV, ABS, LR, GOST-R, SEPRO
-2- www.gedikwelding.com
Rutile Electrode
LOTUS
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 42 O RC 11
EN ISO 2560-A : E 42 O RC 11 C Si Mn
AWS A5.1 : E 6013 0.07 0.3 0.4

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/0°C)
min. 420 510-610 min. 47 J min.22

Typical Base Material Grades


• S 235JR,S275JR, S235J2G3-S355J2G3, P235 GH, P265 GH, P255NH, P235T1-P355T1,
P235T2-P355T2, P235G1TH, P255G1TH, L210-L360NB, S235JRS1-S235J2S1,
S235JRS2-S235J2S2

Features and Applications


• Electrode coating of medium-thickness
• Electrode coating of flexible type, providing electrode bendability
• Usability in welding of materials at hardly-reachable places
• Suitability for welding at vertical-down welding position

Welding Positions

Current Type
D.C.(-) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100072 2.50 x 350 3/32 x 14” 60-110 1760
3010100075 3.20 x 350 1/8 x 14” 90-140 2920
3010100081 4.00 x 350 5/32 x 14” 130-200 4290
3010100084 4.00 x 450 5/32 x 18” 130-200 5510
3010100087 5.00 x 350 3/16 x 14” 170-240 6955
3010100090 5.00 x 450 3/16 x 18” 170-250 8800
Approvals: TSE, CE, TL, LR, TÜV, DB, GOST-R, SEPRO
-3- www.gedikwelding.com
Rutile Electrode
EGE
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 38 O RC 12
EN ISO 2560-A : E 38 O RC 12 C Si Mn
AWS A5.1 : E 6013 0.08 0.4 0.5

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/0°C)
min. 380 470-550 min.47 J min.22

Typical Base Material Grades


• S 235JR,S275JR, S235J2G3-S355J2G3, P235 GH, P265 GH, P255NH, P235T1-P355T1,
P235T2-P355T2, P235G1TH, P255G1TH, S235JRS1-S235J2S1, S235JRS2-S235J2S2

Features and Applications


• Easily striking
• Suitability to spot welding
• Suitability for use in iron

Welding Positions

Current Type
D.C.(-) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100093 2.50 x 350 3/32 x 14” 60 - 110 1991
3010100096 3.20 x 350 1/8 x 14” 90 - 140 3160
3010100099 4.00 x 350 5/32 x 14” 130 - 180 4700
Approvals: TSE, CE, GOST-R, SEPRO
-4- www.gedikwelding.com
Rutile Electrode
GRANIT
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 38 2 RB 12
EN ISO 2560-A : E 38 2 RB 12 C Si Mn
AWS A5.1 : ~ E 6013 0.08 0.2 0.5

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/20°C)
min. 380 470-570 min.47 J min.24

Typical Base Material Grades


• S 235JR, S275JR, S235J2G3-S355J2G3, P235 GH, P265 GH, P255NH, P235T1-P355T1,
P235T2-P355T2, P235G1TH, P255G1TH, L210-L360NB, S235JRS1-S235J2S1,
S235JRS2-S235J2S2

Features and Applications


• Electrode of rutile-basic character
• Electrode coating with high thickness
• Suitability for welding of pressure pipes
• Smooth welding bead without under cuts

Welding Positions

Current Type
D.C.(-) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100102 2.50 x 350 3/32 x 14” 60 - 110 1930
3010100105 3.20 x 350 1/8 x 14” 90 - 140 3315
3010100108 4.00 x 350 5/32 x 14” 110 - 200 4730
Approvals: TSE, CE, GOST-R, SEPRO
-5- www.gedikwelding.com
Rutile Electrode
STEP
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 42 O RC 11
EN ISO 2560-A : E 42 O RC 11 C Si Mn
AWS A5.1 : E 6012 0.06 0.35 0.45

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/0°C)
min. 420 510-610 min.47 J min.22

Typical Base Material Grades


• S 235JR,S275JR, S235J2G3-S355J2G3, P235 GH, P265 GH, P255NH, P235T1 - P355T1,
P235T2-P355T2, P235G1TH, P255G1TH, L210-L360NB, S235JRS1-S235J2S1,
S235JRS2-S235J2S2

Features and Applications


• Electrode coating with medium-thickness
• Electrode coating of flexible type, providing electrode bendability
• Usability in welding of materials at hardly-reachable places
• Suitability for welding at vertical down position

Welding Positions

Current Type
D.C.(-) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100120 2.50 x 350 3/32 x 14” 60 - 110 1730
3010100123 3.20 x 350 1/8 x 14” 90 - 140 2900
3010100126 4.00 x 350 5/32 x 14” 130 - 180 4275

Approvals: TSE, CE, GOST-R, SEPRO


-6- www.gedikwelding.com
Rutile Electrode
INTER
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 38 0 RC 11
EN ISO 2560-A : E 38 0 RC 11 C Si Mn
AWS A5.1 : E 6013 0.06 0.3 0.5

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/0°C)
min.390 470-590 min.47 J min.22

Typical Base Material Grades


• S 235JR,S275JR, S235J2G3-S355J2G3, P235 GH, P265 GH, P255NH, P235T1-P355T1,
P235T2-P355T2, P235G1TH, P255G1TH, L210-L360NB, S235JRS1-S235J2S1,
S235JRS2-S235J2S2

Features and Applications


• Electrode coating of flexible type, providing electrode bendability
• Suitability for welding at vertical-down position
• Deep penetration

Welding Positions

Current Type
D.C.(-) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100129 2.50 x 350 3/32 x 14” 60 - 110 1850
3010100132 3.20 x 350 1/8 x 14” 90 - 140 2940
3010100138 4.00 x 350 5/32 x 14” 110 - 180 4250
3010100141 4.00 x 450 5/32 x 18” 110 - 200 5460

Approvals: TSE, CE, GOST-R, SEPRO


-7- www.gedikwelding.com
Rutile Electrode
ELIT ARMCO
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 35 A RR 12 C Si Mn
EN ISO 2560-A : E 35 A RR 12 0.05 max. 0.2 0.3

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/+20°C)
min. 355 440-560 min. 47 J min. 22

Features and Applications


• Soft and stable welding
• Spatter formation in low amounst
• Formation of easily-removable slags
• Suitabiliyt for use in welding of Armco lron and mild steels with very low carbon and
silicon contents
• Applicability in welding of galvanizing tanks made of Armco lron

Welding Positions

Current Type
D.C.(-) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100150 3.20 x 350 1/8 x 14” 110 - 140 3558
3010100153 4.00 x 350 5/32 x 14” 140 - 180 5910
3010100156 5.00 x 350 3/16 x 14” 180 - 220 8120

Approvals: TSE, CE, GOST-R, SEPRO


-8- www.gedikwelding.com
Rutile Electrode
ELIT R 110
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 42 0 RR 33
EN ISO 2560-A : E 42 0 RR 33 C Si Mn
AWS A5.1 : E 7014 0.07 0.4 0.6

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/0°C)
min. 420 520 - 600 min. 47 J min. 22

Typical Base Material Grades


• S 235JR,S275JR, S235J2G3-S355J2G3, P235 GH, P265 GH, P255NH,S235JRS1-S235J2S1,
S235JRS2-S235J2S2

Features and Applications


• Usability in welding at all positions
• Resistance to high current
• Soft and stable welding
• Spatter formation in low amounts
• Welding effincency of about 110%

Welding Positions

Current Type
D.C.(-) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010102195 3.20 x 350 1/8 x 14” 120 - 160 3558
3010102196 4.00 x 350 5/32 x 18” 150 - 220 5910
--- 5.00 x 350 3/16 x 18” 180 - 280 11500

Approvals: TSE, CE, GOST-R, SEPRO, RCB


-9- www.gedikwelding.com
Rutile Electrode
CEM
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 42 0 RR 53
EN ISO 2560-A : E 42 0 RR 53 C Si Mn
AWS A5.1 : E 7024 0.07 0.4 0.7

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/0°C)
min. 420 510 - 610 min. 47 J min. 22

Typical Base Material Grades


• S 235JR,S275JR, S235J2G3-S355J2G3, P235 GH, P265 GH, P295 GH S235JRS1-S235J2S1,
S235JRS2- S235J2S2,

Features and Applications


• Resistance to high current
• High welding efficiency (about 160%)
• Cost-saving in groove welding and in flat fillet welding

Welding Positions

Current Type
D.C.(-) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100171 3.20 x 350 1/8 x 14” 120 - 180 4710
3010100177 4.00 x 450 5/32 x 18” 160 - 240 9830
--- 5.00 x 450 3/16 x 18” 200 - 320 14950

Approvals: TSE, ABS, RS, RINA, NK, BV, CE, DNV-GL, GOST-R, SEPRO, RCB
- 10 - www.gedikwelding.com
Cellulosic Electrode
LINK 6010
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 38 3 C 21
EN ISO 2560-A : E 38 3 C 21 C Si Mn
AWS A5.1 : E 6010 0.12 0.2 0.6

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-30°C)
min.380 470-540 min.47 J min.22

Typical Base Material Grades


• S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH,P235T1-
P355T1, P235T2-P355T2, L210-L360NB, L290MB-L360MB, S235JRS1-S235J2S2,
P235G1TH, P255G1TH, X42-X56, for root pass X60-X80.

Features and Applications


• Suitability for use in welding large-diameter pipelines for crude oil, natural gas, and water as
well as in root-pass welding or surfacing of ships, tanks, boilers, and steel constructions
• Usability in sour gas - involving applications (acc. HIC Test NACE TM-0284)
• Deep penetration obtained in welding at all positions
• Most suitability for welding at vertical down position

Welding Positions

Current Type
D.C.(+) / D.C. (-) for root pass

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100186 2.50 x 350 3/32 x 14” 40 - 80 1650
3010100189 3.20 x 350 1/8 x 14” 65 - 125 2646
3010100192 4.00 x 350 5/32 x 14” 90 - 175 3980
3010100195 5.00 x 350 3/16 x 14” 140-220 6080
Approvals: TSE, DNV-GL, TÜV, DB, CE, NACE, GOST-R, SEPRO
- 11 - www.gedikwelding.com
Cellulosic Electrode
LINK 7010 - G
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 42 2 Mo C 25
EN ISO 2560-A : E 42 2 Mo C 25 C Si Mn Mo
AWS A5.1 : E 7010 - G 0.10 0.15 0.4 0.3

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-20°C)
min. 420 510 - 590 min. 47 J min. 22

Typical Base Material Grades


• S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH,P355T1,
P235T2-P355T2, L210-L415NB, L290MB-L415MB,S235JRS1-S235J4S2, P235G1TH,
P255G1TH, X42-X65 for root pass applications is using up to X70(L485MB)

Features and Applications


• Suitable for use in welding large-diameter pipelines made of high-strength steels
as well as in all positions root-pass welding or surtacing of boilers and steel constructions
• Deep penetration, especially (obtained) at vertical-down position

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100234 2.50 x 350 3/32 x 14” 40 - 80 1700
3010100237 3.20 x 350 1/8 x 14” 65 -125 2735
3010100240 4.00 x 350 5/32 x 14” 90 - 175 3990
3010100243 5.00 x 350 3/16 x 14” 140 - 220 6135
Approvals: TSE, CE, GOST-R, SEPRO
- 12 - www.gedikwelding.com
Cellulosic Electrode
LINK 7010 - P1
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 42 3 C 25
EN ISO 2560-A : E 42 3 C 25 C Si Mn
AWS A5.5 : E 7010-P1 0.15 0.2 1.0

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-30°C)
min. 420 500-640 min. 47 J min. 22

Typical Base Material Grades


• S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH,P355T1,
P235T2-P355T2, L210-L415NB, L290MB-L415MB,S235JRS1-S235J4S, P235G1TH,
P255G1TH, X42-X60

Features and Applications


• Suitability for use in welding large-diameter high-strength steel pipelines and expecially
use in hot, filler and cap passes. (For root-pass welding, GeKa electrode LINK 601O is
recommended.)

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100253 2.50 x 350 3/32 x 14” 40 - 80 1700
3010100256 3.20 x 350 1/8 x 14” 65 - 125 2735
3010100259 4.00 x 350 5/32 x 14” 90 -175 3990
3010100262 5.00 x 350 3/16 x 14” 140 - 220 6135
Approvals: TSE, CE, GOST-R, SEPRO
- 13 - www.gedikwelding.com
Cellulosic Electrode
LINK 8010 - G
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E Z 46 3 Mo C 25
EN ISO 2560-A : E Z 46 3 Mo C 25 C Si Mn Ni Mo
AWS A5.5 : E 8010 - G 0.14 0.2 0.9 0.2 0.15

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-30°C)
min. 460 550 - 650 min. 47 J min. 20

Typical Base Material Grades


• L290NB-L415NB, L290MB-L415MB, -L485MB, S235JRS1-S235J4S, X42-X70

Features and Applications


• Suitability for use in all-positions of welding high-strength low alloyed steel pipelines joining
• Suitability for use in welding all positions, particularly vertical down position
• Usability in sour gas - involving applications (acc. HIC Test NACE TM-0284)
• For root-pass welding, GeKa LINK 6010 is recommended

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100273 2.50 x 350 3/32 x 14” 40 - 80 1635
3010100276 3.20 x 350 1/8 x 14” 65 - 125 2640
3010100279 4.00 x 350 5/32 x 14” 90 - 175 4000
3010100282 5.00 x 350 3/16 x 14” 140 - 220 6340
Approvals: TSE, CE, GOST-R, NACE, SEPRO
- 14 - www.gedikwelding.com
Cellulosic Electrode
LINK 8010 - P1
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 46 3 1 Ni C 25
EN ISO 2560-A : E 46 3 1 Ni C 25 C Si Mn Ni
AWS A5.5 : E 8010-P1 0.14 0.2 0.9 0.6

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-30°C)
min. 460 550-650 min. 47 J min. 20

Typical Base Material Grades


• L290NB-L415NB, L290MB-L415MB, -L485MB, S235JRS1-S235J4S, X42-X70

Features and Applications


• Suitability for use in all-positions of welding high-strentgh low alloyed steel pipelines joining
• Suitability for use in welding all positions, particularly vertical down position
• Can be used in sour gas applications
• For root-pass welding, GeKa LINK 6010 is recommended

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100305 2.50 x 350 3/32 x 14” 40 - 80 1635
3010100308 3.20 x 350 1/8 x 14” 65 - 125 2640
3010100311 4.00 x 350 5/32 x 14” 90 - 175 4000
3010100314 5.00 x 350 3/16 x 14” 140 - 220 6340
Approvals: BV, DNV-GL, CE, TSE, GOST-R, SEPRO
- 15 - www.gedikwelding.com
Low Hydrogen Electrode
LASER B 43
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 38 4 B 42 H5
EN ISO 2560-A : E 38 4 B 42 H5 C Si Mn
AWS A5.1 : E 7016-1 H4 0.06 0.5 0.7

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-50°C)
min. 400 490-600 min. 47 J min. 24

Typical Base Material Grades


• S235JR-E295, S235J2G3-S355J2G3, C22, C35, P235T1-P355T1, P235T2,P355T2,
L210 -L320, L290MB-L320MB, P235G1TH, P255G1TH, P235GH,P265GH, P295GH,
S235JRS1-S235J4S, S315G1S-S355G3S, S255N-S355N, P255NH-P355NH,
S255NL-S355NL, GE200 - GE240
• API 5L: A, B, X42, X46, X52, X56
Features and Applications
• Suitability for use in welding at all positions except for vertical down position
• Weld metal recovery of about 110%
• Weld deposits with very low hydrogen content
• High-quality and ductile, crack-resistant weld metals, mostly forming rigid weldments with
beads of large cross-sections
• D.C. (-) is recommended for the root pass
• Requirement of re-drying for minimum 2 hours at the temperatures between 300°C and 350°C
Welding Positions

Current Type
D.C. (-) for root pass / D.C. (+)
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100336 2.50 x 350 3/32 x 14” 80 -110 2215
3010100339 3.20 x 350 1/8 x 14” 100 - 140 3545
3010100342 4.00 x 350 5/32 x 18” 130 -190 6565
3010100345 5.00 x 450 3/16 x 18” 190 - 240 10125
Approvals: TSE, CE, GOST-R, ABS, SEPRO
- 16 - www.gedikwelding.com
Low Hydrogen Electrode
LASER B 47
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 42 4 B 42 H5
EN ISO 2560-A : E 42 4 B 42 H5 C Si Mn
AWS A5.1 : E 7018 H4 0.07 0.5 1.0

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-40°C)
min. 420 510-600 min. 47 J min. 24

Typical Base Material Grades


• S235JR-E295, E335, S235J2G3-S355J2G3, C22, C35, P235T1-P355T1, P235T2,P355T2,
L210-L360, L290MB-L360MB, P235G1TH, P255G1TH, P235GH-P295GH,
S235JRS1-S235J4S, S315G1S-S355G3S, S255N-S355N, P255NH-P355NH,
S255NL-S355NL, E200-GE300
• API 5L: A, B, X42, X46, X52, X56, X60
Features and Applications
• Suitabilty for use in out-of-position welding except for welding at veretical down position
• Excellent strength and toughness
• Suitability for use in the fields of steel constructions, boiler, container, machine manufacturing
and shipbuilding as well as for use in welding low-purity and high-carbon steels
• Suitability for the formation of welding buffer layers when buiding up high-carbon stees
• Weld deposits with very low hydrogen content
• Weld metal recovery of about 120%
• Requirement of re-drying for minimum 2 hours at the temperatures between 300°C and 350°C
Welding Positions

Current Type
D.C. (+)
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100351 2.50 x 350 3/32 x 14” 80 -110 2410
3010100354 3.20 x 350 1/8 x 14” 100 - 140 3790
3010100363 4.00 x 450 5/32 x 18” 130 -190 6850
3010100369 5.00 x 450 3/16 x 18” 190 - 240 10715
Approvals: BV, DNV-GL, TL, DB, ABS, LR, RS, RINA, NK, TSE, TÜV, CE, GOST-R, SEPRO, RCB
- 17 - www.gedikwelding.com
Low Hydrogen Electrode
LASER B 47-A
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 42 4 B 32 H5
EN ISO 2560-A : E 42 4 B 32 H5 C Si Mn
AWS A5.1 : E 7016-1 H4 0.07 0.6 1.0
Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-30°C)
min. 420 500-610 min. 47 J min. 24
Typical Base Material Grades
• S235JR-E295, E335, S235J2G3-S355J2G3, C22, C35, P235T1-P355T1, P235T2,P355T2,
L210-L360, L290MB-L320MB, P235G1TH, P255G1TH, P235GH-P295GH, S235JRS1
S235J4S, S315G1S-S355G3S, S255N-S355N, GE200-GE300
• API 5L: A, B, X42, X46, X52, X56, X60
Features and Applications
• Suitability for welding with AC power
• Suitability for use in out-of-position welding except for welding at vertical down position
• Excellent strength and toughness
• Suitability for use in the fields of steel constructions, boiler, container, machine manifacturing,
and shipbuilding construction as well as for use in welding low-purity and high-carbon steels
• Suitability for the formation of welding buffer layers when building up high-carbon steels
• Weld deposits with very low hydrogen content
• Weld metal recovery of about 125%
• Requirement of re­drying for minimum 2 hours at the temperatures between 300°C and 350°C
Welding Positions

Current Type
D.C. (+) / A.C.
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100372 2.50 x 350 3/32 x 14” 80 -100 2290
3010100375 3.20 x 350 1/8 x 14” 100-140 3750
3010100378 4.00 x 350 5/32 x 14” 130 -190 5780
3010100381 4.00 x 450 5/32 x 18” 130 -190 7232

Approvals: TSE, CE, ABS, GOST-R, SEPRO


- 18 - www.gedikwelding.com
Low Hydrogen Electrode
LASER B 50
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 42 5 B 42 H5
EN ISO 2560-A : E 42 5 B 42 H5 C Si Mn
AWS A5.1 : E 7018 - 1 H4 0.08 0.5 1.1
Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-50°C)
min. 420 510-630 min. 47 J min. 24
Typical Base Material Grades
• S235JR-E295, E335, S235J2G3-S355J2G3, C22, C35, P235T1-P355T1, P235T2,P355T2,
L210-L360, L290MB-L360MB, P235G1TH, P255G1TH, P235GH-P355GH, S235JRS1-
S235J4S, S315G1S-S355G3S, S255N-S355N, P255NH-P355NH, S255NL-S355NL,
GE200-GE300
• API 5L: A, B, X42, X46, X52, X56, X60
Features and Applications
• Suitability for use in out-of-position welding except for welding at vertical down position
• Excellent strength and toughness
• Suitability for use in the fields of steel constructions, boiler, container, machine manifacturing
and vertical construction as well as for use in welding low-purity and high-carbon steels
• Suitability for the formation of welding buffer layers when building up high-carbon steels
• Weld deposits with very low hydrogen content
• Weld metal recovery of about 110%
• Requirement of re-drying for minimum 2 hours at the emperatures between 300°C and 350°C
Welding Positions

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100390 2.50 x 350 3/32 x 14” 80 -100 2220
3010100393 3.20 x 350 1/8 x 14” 100-140 3645
3010100402 4.00 x 350 5/32 x 18” 130 -190 6765
3010100408 5.00 x 450 3/16 x 18” 190/240 10220
Product Code TSE, ABS, CE, GOST-R, DNV-GL, SEPRO
- 19 - www.gedikwelding.com
Low Hydrogen Electrode
LASER B 55
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 46 5 B 42 H5
EN ISO 2560-A : E 46 5 B 42 H5 C Si Mn
AWS A5.1 : E 7018 - 1 H4 0.08 0.4 1.4

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-50°C)
min. 460 530-650 min. 47 J min. 24

Typical Base Material Grades


• S235JR-E295, E335, S235J2G3-S355J2G3, P235T1-P355T1, P235T2,P355T2, L210NB-
L415NB, L290MB-L360MB, P235G1TH, P255G1TH, P235GH-P355GH, S235JRS1-S235J4S,
S315G1 S-S355G3S, S255N-S380N, P255NH-P355NH, S255NL-S460NL1, GE200-GE300
• API 5L: X42, X46, X52, X56, X60, X65

Features and Applications


• Suitability for use in out-of-position welding except for welding at vertical down position
• High ductility at low temperatures down to -50°C
• Suitability for use in welding low-purity and high-carbon steels
• Weld deposits with very low hydrogen content
• High-quality weld metals with higher strength values
• Requirement of re-drying for minimum 2 hours at the temperatures between 300°C and 350°C

Welding Positions

Current Type
D.C. (+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100411 2.50 x 350 3/32 X 14” 80 - 100 2198
3010100414 3.20 x 350 1/8 X 14” 100 - 140 3570
3010100417 4.00 x 450 5/32 X 18” 130 -190 6660
3010100420 5.00 x 450 3/16 X 18” 190 - 240 10225
Approvals: TSE, CE, ABS, GOST-R, SEPRO
- 20 - www.gedikwelding.com
Low Hydrogen Electrode
LASER B 55-S
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 46 6 B 42 H5
EN ISO 2560-A : E 46 6 B 42 H5 C Si Mn
AWS A5.1 : E 7018 - 1 H4 0.08 0.4 1.4
* CTOD tested
Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-60°C)
min. 460 530-650 min. 47 J min. 24

Typical Base Material Grades


• S235JR-E295, E335, S235J2G3-S355J2G3, P235T1-P355T1, P235T2,P355T2, L210NB-
L415NB, L290MB-L360MB, P235G1TH, P255G1TH, P235GH-P355GH, S235JRS1-S235J4S,
S315G1S-S355G3S, S255N-S380N, P255NH-P355NH, S255NL-S460NL1, GE200-GE300
• API 5L: X42, X46, X52, X56, X60, X65

Features and Applications


• Suitability for use in welding of high-strength, fine-grained steels
• High ductility at low temperatures down to -60°C
• It is used for joining thick materials safely
• Weld metal recovery of approx. 120%
• Requirement of re-drying for minimum 2 hours at the temperatures between 300°C and 350°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100423 2.50 x 350 3/32 x 14” 80 - 100 2198
3010100426 3.20 x 350 1/8 x 14” 100 - 140 3570
3010100432 4.00 x 450 5/32 x 18” 130 -190 6660

Approvals: TSE, BV, ABS, CE, GOST-R, SEPRO


- 21 - www.gedikwelding.com
Low Hydrogen Electrode
LASER B 60
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 42 4 B 42 H5
EN ISO 2560-A : E 42 4 B 42 H5 C Si Mn
AWS A5.1 : E 7018 - H4 0.08 0.6 1.2
Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-40°C)
min. 420 520-630 min. 47 J min. 24
Typical Base Material Grades
• S235JR-E295, E335, S235J2G3-S355J2G3, C22, C35, P235T1-P355T1, P235T2,P355T2,
L210-L360, L290MB-L360MB, P235G1TH, P255G1TH, P235GH-P355GH,
S235JRS1-S235J4S, S315G1S-S355G3S, S255N-S355N, P255NH-P355NH,
S255NL-S355NL, GE200-GE300
• API 5L: A, B, X42, X46, X52, X56, X60
Features and Applications
• Suitability for use in out-of-position welding except for welding at vertical down position
• Excellent strength and toughness
• Suitability for use in the fields of steel constructions, boiler, container, machine manifacturing
and shipbuilding as well as for use in welding low purity and high-carbon steels
• The pressure vessels used in the production
• Suitability for the formation of welding buffer layers when building up high-carbon steels
• Weld deposits with very low hydrogen content
• Requirement of re-drying for minimum 2 hours at the temperatures between 300°C and 350°C
Welding Positions

Current Type
D.C. (+)
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100438 2.50 x 350 3/32 x 14” 60 - 90 2340
3010100441 3.20 x 350 1/8 x 14” 100 - 140 3700
3010100447 4.00 x 450 5/32 x 18” 150 - 210 6800
3010100450 5.00 x 450 3/16 x 18” 200 - 260 10220
Approvals: TSE, CE, GOST-R, SEPRO
- 22 - www.gedikwelding.com
Low Alloyed High Strength Electrode
TEMPO B 48
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 42 6 1 Ni B 32 H5
EN ISO 2560-A : E 42 6 1 Ni B 32 H5 C Si Mn Ni
AWS A5.5 : E 7018-G H4 0.06 0.5 1.0 0.8

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-60°C)
min. 460 530-640 min. 50 J min. 22

Typical Base Material Grades


• EN 10205: S355J2G3, S355JR, S355JO, S355J2G4, S355K2G3, S355K2G4,
ASTM A 572 Gr.50, A709Gr.50, A678Gr.50, A633Gr.D
• API 5L: A, B, X42, X46, X52, X56, X60

Features and Applications


• This is AC/DC basic-coated electrode that has a weld metal recovery of 120% which can be
used at all welding positions except for the vertical down position
• Usable with short arc in(-) pole for root pass welding with excellent penetration, especially at
vertical-up position
• Weld deposit with high low temperature toughness
• Re-drying : 350°C - 400°C / 2h

Welding Positions

Current Type
D.C.(+) / D.C.(-)
AC

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100462 2.50 x 350 3/32 x 14” 60 - 100 2197
3010100465 3.20 x 350 1/8 x 14” 80 - 130 3509
3010100471 4.00 x 350 5/32 x 14” 120- 180 5210
Approvals: TSE, CE, ABS, GOST-R, SEPRO
- 23 - www.gedikwelding.com
Low Alloyed High Strength Electrode
TEMPO B 60
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 46 6 1Ni B 42 H5
EN ISO 2560-A : E 46 6 1Ni B 42 H5 C Si Mn Ni
AWS A5.5 : E 8018 - G H4 0.07 0.3 1.3 0.9

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-60°C)
min. 460 580-680 min. 47 J min. 24

Typical Base Material Grades


• E295, E335, S355J2G3, L210-L360NB, L210MB-L360MB,P310GH, P355GH, S380N-S460N,
P380NH-P460NH, S380NL-S460NL, S255NL1-S420NL1, GE260-GE300
• API 5L: X42, X46, X52, X56, X60, X65
Features and Applications
• Content with Mn-Ni alloy
• High toughness and high resistance to cracking
• Suitability for use in welding high­strength, fine-grained structural steels
• Suitability for use in welding of materials with service temperatures between -60°C and +350°C
• Very high values of impact resistance after aging
• Convenience of welding at all positions except for vertical down position
• Weld deposits with very low contents of hydrogen
• Requirement of re-drying for minimum 2 hours at the temperatures between 350°C and 400°C
Welding Positions

Current Type
D.C. (+)
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100483 2.50 x 350 3/32 x 14” 80 - 110 2197
3010100486 3.20 x 350 1/8 x 14” 100 - 140 3509
3010100495 4.00 x 450 5/32 x18” 130- 190 6660
3010100498 5.00 x 450 3/16 x 18” 190-240 1320
Approvals: TSE, CE, DNV-GL, GOST-R, SEPRO
- 24 - www.gedikwelding.com
Low Alloyed High Strength Electrode
TEMPO B 63
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 50 3 B 42 H5
EN ISO 2560-A : E 50 3 B 42 H5 C Si Mn
AWS A5.5 : E 8018-G H4 0.06 0.7 1.6

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-60°C)
min. 500 610-730 min. 47 J min. 22

Typical Base Material Grades


• S355J2G3,E295-E360, C35-C60, S315N-S500N, P315NH-P500NH, GE240-GE340
Resistance of the rail steels up to 785 N/mm2 are used.
• API 5L: X52, X56, X60, X65, X70
Features and Applications
• Suitability for use in welding carbon and low-alloyed high-strength steels with carbon
contents up to 0.6%
• Suitability for use in rail-joint welding
• Ductile and crack-resistant weld metals
• Recovery of weld metals about 115%
• Weldability at all positions except for vertical down positions
• Weld deposits with very low contents of hydrogen
• Requirement of re-drying for minimum 2 hours at the temperatures between 350°C and 400°C
Welding Positions

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100501 2.50 x 350 3/32 x 14” 80-110 2325
3010100504 3.20 x 350 1/8 x 14” 100 - 140 3620
3010100507 4.00 x 450 5/32 x 18” 130-190 6710
3010100510 5.00 x 450 3/16 x 18” 190 - 240 10500
Approvals: TSE, CE, GOST-R, SEPRO
- 25 - www.gedikwelding.com
Low Alloyed High Strength Electrode
TEMPO B 65
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 18275-A : E 55 6 1 NiMo B 42 H5
EN ISO 18275-A : E 55 6 1 NiMo B 42 H5 C Si Mn Ni Mo
AWS A5.5 : E 8018 - G H4 0.07 0.3 1.2 0.8 0.35
* CTOD tested
Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-60°C)
min. 550 630-750 min. 47 J min. 22

Typical Base Material Grades


• E295-E360, 20MnMoNi5-5,22NiMoCr4-7, S380N-S500N, S380NH-S500NH,S380NL-S500NL,
S380NL1- S500NL1, 15NiCuMoNb5S, 17MnMoV6-4,C35-C60, GS60,
• API 5L: X52, X56, X60, X65, X70

Features and Applications


• Suitability for use in welding high-strength, fine-grained steels
• Consistent high ductility and crack-resistance at low working temperatures down to -60°C
• Resistance to aging
• Convenience of welding at all positions except for the vertical down position
• Possibility of applying same heat treatments temperatures at pre- and post- welding
as well as at transition stages as those of base metal
• Very low contents of hydrogen
• Requirement of re-drying for minimum 2 hours at the temperatures between 350°C and 400°C

Welding Positions

Current Type
D.C.(+) / D.C. (-) for root pass
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100513 2.50 x 350 3/32 x 14” 80 - 110 2100
3010100516 3.20 x 350 1/8 x 14” 100 - 140 3610
3010100522 4.00 x 450 5/32 x 18” 130 - 190 6800
3010100528 5.00 x 450 3/16 x 18” 190-240 9915
Approvals: CE, ABS, GOST-R, SEPRO
- 26 - www.gedikwelding.com
Low Alloyed High Strength Electrode
TEMPO B 70 M
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 18275-A : E 55 6 Z (1 NiMo) B 42 H5
EN ISO 18275-A : E 55 6 Z (1 NiMo) B 42 H5 C Si Mn Ni Mo
AWS A5.5 : E 9018-M H4 0.05 0.3 1.1 1.4 0.30

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/-60°C)
min. 550 620-780 min. 47 J min. 24 AW

Typical Base Material Grades


• S380N-S500N, S355NH-S460NH, S380NL-500NL
• Fine grained, high strength steels and steel castings
• API 5L: X52, X56, X60, X65, X70

Features and Applications


• High resistance to cracking
• Low amounts of Hydrogen (4 ml / 100 g)
• Operability at temperatures between - 60°C and + 350°C
• Low content of moisture absorbed during long-term storage
• Requirement of re-drying for minimum 2 hours at the temperatures between 350°C and 400°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100546 2.50 x 350 3/32 x 14” 80 - 110 2220
3010100549 3.20 x 350 1/8 x 14” 100- 140 3640
3010100552 4.00 x 450 5/32 x 18” 130 - 190 6790
3010100555 5.00 x 450 3/16 x 18” 190 - 240 10130
Approvals: GOST-R, CE, SEPRO
- 27 - www.gedikwelding.com
Low Alloyed High Strength Electrode
TEMPO B 70 S
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 18275-A : E 55 6 2 NiMo BT 42 H5
EN ISO 18275-A : E 55 6 2 NiMo BT 42 H5 C Si Mn Ni Mo
AWS A5.5 : E 9018 - G H4 0.07 0.2 0.6 2.4 0.4

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/-60°C)
600°C / 1 h /
min. 550 620-780 90 J min. 20 300°C (air)

Typical Base Material Grades


• S380N-S500N, S355NH-S460NH, S380NL-500NL
• Fine grained, high alloyed steels and steel castings
• API 5L: X52, X56, X60, X65, X70

Features and Applications


• Suitability for use in welding of high-strength , fine-grained steels
• High ductility and high resistance to cracking obtained in welding fine-grained steels
• Suitability for use in welding of materials with service temperatures between
-60°C and +350°C
• Requirement of re-drying for minimum 2 hours at the temperatures between 350°C and 400°C

Welding Positions

Current Type
D.C. (+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100570 2.50 x 350 3/32 x 14” 80 - 110 2220
3010100573 3.20 x 350 1/8 x 14” 100- 140 3640
3010100576 4.00 x 450 5/32 x 18” 130 - 190 6790
3010100579 5.00 x 450 3/16 x 18” 190 - 240 10130
Approvals: GOST-R, CE, ABS, SEPRO
- 28 - www.gedikwelding.com
Low Alloyed High Strength Electrode
TEMPO B 70 Mo
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 18275-A : E 55 5 MnMo B 42 H5
EN ISO 18275-A : E 55 5 MnMo B 42 H5 C Si Mn Mo
AWS A5.5 : ~ E 9018-D1 H4 0.075 0.40 1.60 0.45

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/-50°C)
600°C / 2h /
min. 550 610-780 min. 47 J min. 20 300°C (air)
Typical Base Material Grades
• E295-E360, P355GH , 17MnMoV6-4, 15NiCuMoNb5S,S380N-S500N, P380NH-S500NH,
GE300-GE340,G22Mo4
• API 5L: X52, X56, X60, X65, X70

Features and Applications


• Suitability for use in welding high-strength, fine-grained constructional steels and
high-temperature steels
• Use in welding rail steels with strength values up to 785 N/mm2
• Content including MnMo alloy
• Resistance to cracking as well as to aging, high toughness
• Requirement of re-drying for minimum 2 hours at the temperatures between 350°C - 400°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100558 2.50 x 350 3/32 x 14” 80 - 110 2220
3010100561 3.20 x 350 1/8 x 14” 100 - 140 3640
3010100564 4.00 x 450 5/32 x 18” 130 - 190 6790
3010100567 5.00 x 450 3/16 x 18” 190 - 240 10130
Approvals: GOST-R, CE, SEPRO
- 29 - www.gedikwelding.com
Low Alloyed High Strength Electrode
TEMPO B 75
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 18275-A : E Z 62 6 1NiMo B 42 H5
EN ISO 18275-A : E Z 62 6 1NiMo B 42 H5 C Si Mn Cr Mo Ni
AWS A5.5 : E 10018 - G H4 0.05 0.5 1.3 0.3 0.5 1.3
Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/-60°C)
580°C / 2h /
min. 630 720-850 min. 47 J min. 20 300°C (air)

Typical Base Material Grades


• The yield strength of 620 N/mm2 up to the quenched and tempered fine grain steels
• The tensile strength of the 780 N/mm2 heat treating steels.
Features and Applications
• Content of Mn-Mo-Ni alloy
• High ductility and high resistance to cracking obtained in welding high-strength, quenched and
tempered, fine-grained structural steels
• Suitability for use in welding of materials with service temperatures between -60°C and + 400°C.
• Very high values of impact resistance after aging
• Convenience of welding at all positions except for the vertical down position.
• Possibility of applying same heat treatment temperatures at pre- and post-welding as well as at
transition stagesas those of base metal
• Weld deposits with very low contents of hydrogen
• Requirement of re-drying for minimum 2 hours at the temperatures between 350°C and 400°C.

Welding Positions

Current Type
D.C. (+)
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100582 2.50 x 350 3/32 x 14” 80 - 110 2280
3010100585 3.20 x 350 1/8 x 14” 100 - 140 3630
3010100588 4.00 x 450 5/32 x 18” 130 - 190 6880
3010100591 5.00 x 450 3/16 x 18” 190 - 240 10230
Approvals: GOST-R, CE, SEPRO
- 30 - www.gedikwelding.com
Low Alloyed High Strength Electrode
TEMPO B 85 M
Standards Chemical Composition of
Weld Metal­% (Typical)
TSENIS018275-A : E 69 5 Mn2NiCrMo B 42 H5
EN ISO 18275-A : E 69 5 Mn2NiCrMo B 42 H5 C Si Mn Cr Mo Ni
AWS A5.5 : E11018-MH4 0.05 0.2 0.35 0.45 2.2 1.6

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-50°C)
min. 700 min. 760 min. 47 J min. 20

Typical Base Material Grades


• S620QL-S690QL, S620QL 1, HY100
• API 5L: X60, X65, X70, X80

Features and Applications


• Basic-type -coated and Ni-Cr-Mo -alloyed electrode character
• Applicability in welding of casting steels and high-strength fine-grained steels
• Weld metals with high resistance to cracking
• Low amounts of hydrogen (4 ml per 100 g of weld metal)
• Low amounts of moisture absorbed during long-term storage
• Requirement of re-drying for minimum 2 hours at the temperatures between 350°C and
400°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100609 2.50 x 350 3/32 x 14” 80 - 110 2250
3010100612 3.20 x 350 1/8 x 14” 100 - 140 3640
3010100618 4.00 x 450 5/32 x 18” 130 - 190 6730
3010100624 5.00 x 450 3/16 x 18” 190 - 240 10520
Approvals: CE, ABS, GOST-R, SEPRO
- 31 - www.gedikwelding.com
Low Alloyed High Strength Electrode
TEMPO B 90
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 18275-A : E Z 69 5 Mn2NiCrMo B 42 H5
EN ISO 18275-A : E Z 69 5 Mn2NiCrMo B 42 H5 C Si Cr Mo Ni Mn
AWS A5.5 : E 12018 - G H4 0.06 0.4 0.9 0.5 2.5 1.6

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/-50°C)
650° C / 2h /
min. 740 830-950 min. 28 J min. 17 300° C (air)

Typical Base Material Grades


• HY 100, S690QL, S690QU, N-AXTRA 70
• API 5L: X60, X65, X70, X80

Features and Applications


• Suitability for use in welding fine-grained steels, cementation steels, tempered steels,
cast steels etc.
• Suitability for use of applications requiring a minimum tensile strength value of 830 N/mm2
• Requirement of re-drying for minimum 2 hours at the temperatures between of 350°C and
400°C

Welding Positions

Current Type
D.C. (+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100627 3.20 x 350 1/8 x 14” 110 - 140 3558
3010100630 4.00 x 350 5/32 x 14” 140 - 180 5910
3010100633 5.00 x 350 3/16 x 14” 180 - 220 8120

Approvals: GOST-R, CE, SEPRO


- 32 - www.gedikwelding.com
Low Alloyed High Strength Electrode
TEMPO Ni Cu
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 42 3 Z (NiCrCu) B 42 H5
EN ISO 2560-A : E 42 3 Z (NiCrCu) B 42 H5 C Si Cr Ni Cu Mn
AWS A5.5 : E7018-G/7018-W1(mod.)H4 0.06 0.5 0.3 0.4 0.4 1.0

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-30°C)
min. 420 510 - 630 min. 47 J min. 25

Typical Base Material Grades


• S235JR, S235JRW, S325J2W, S355J2G1W, S355JRW, S355J2G 3 Cu, COR-TEN A

Features and Applications


• Content of Ni-Cu-Cr alloy
• Suitability for use in welding structural steels exposed to weathering, such as COR-TEN.
• High mechanical properties with excellent crack resistance
• Convenience of welding at all positions except for vertical down position
• Weld deposits with very low contents of hydrogen
• Requirement of re-drying for minimum 2 hours at the temperatures between of 350°C - 400°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100636 2.50 x 350 3/32 x 14” 80-110 2340
3010100639 3.20 x 350 1/8 x 14” 130-150 3480
3010100645 4.00 x 450 5/32 x 14” 150-190 6685
3010100648 5.00 x 450 3/16 x 18” 200-250 10115
Approvals: TSE, CE, GOST-R, SEPRO
- 33 - www.gedikwelding.com
Low Alloyed High Strength Electrode
TEMPO B W2
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 46 6 Z (NiCrCu) B 42 H5
EN ISO 2560-A : E 46 6 Z (NiCrCu) B 42 H5 C Si Cr Ni Cu Mn
AWS A5.5 : E 8018 -W2 H4 0.06 0.45 0.5 0.5 0.4 0.7

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-60°C)
min. 460 550 - 680 min. 47 J min. 20

Typical Base Material Grades


• S235JR, S235JRW, S325J2W, S355J2G1W, S355JRW, S355J2G 3 Cu, Patinax 37,
9CrNiCuP3-2-4 S255-S460, COR-TEN A,B,C

Features and Applications


• Content of Ni-Cu-Cr alloy
• Suitability for use in welding structural steels exposed to weathering, especially for
COR-TEN B type steels.
• High mechanical properties with excellent crack resistance
• Convenience of welding at all positions except for vertical down position
• Weld deposits with very low contents of hydrogen
• Requirement of re-drying for minimum 2 hours at the temperatures between of 350°C - 400°C

Welding Positions

Current Type
D.C. (+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100651 2.50 x 350 3/32 x 14” 80 - 110 2340
3010100654 3.20 x 350 1/8 x 14” 130 - 150 3480
3010100657 4.00 x 350 5/32 x 18” 150 - 190 6685

Approvals: GOST-R, CE, SEPRO


- 34 - www.gedikwelding.com
Low Alloyed High Strength Electrode
TEMPO B 1
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 46 6 1 Ni B 42 H5
EN ISO 2560-A : E 46 6 1 Ni B 42 H5 C Si Mn Mo Ni
AWS A5.5 : E 8018 -C3 H4 0.07 0.3 1.0 0.15 1.0

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/-60°C)
min. 480 580 - 700 min. 47 J min. 24

Typical Base Material Grades


• 11 MnNi53, 13MnNi63, TTSt35N, TTSt35V, TTSt41, TTSt45, S255N-S500N,S255NL-S500NL

Features and Applications


• Suitability for use in welding low-alloyed steels resistant to lower service temperatures
• Serviceability of weld metals at temperatures down to -60°C
• Weld metal recovery of approx. 120%
• Requirement of re-drying for minimum 2 hours at the temperatures between 350°C and 400°C

Welding Positions

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100660 2.50 x 350 3/32 x 14” 70 -100 2150
3010100663 3.20 x 350 1/8 x 14” 110 -140 3610
3010100669 4.00 x 350 5/32 x 14” 140-180 5280
3010100672 4.00 x 450 5/32 x 18” 140 -190 6800
3010100678 5.00 x 450 3/16 x 18” 190-240 10125

Approvals: TSE, CE, GOST-R, SEPRO


- 35 - www.gedikwelding.com
Low Alloyed High Strength Electrode
TEMPO B 2
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 46 6 2 Ni B 42 H5
EN ISO 2560-A : E 46 6 2 Ni B 42 H5 C Si Mn Ni
AWS A5.5 : E8018-C1 H4 0.05 0.3 0.8 2.4

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/-80°C)
605°C / 2h /
min. 460 550 - 690 min. 47 J min. 24 300°C (air)
Typical Base Material Grades
• 12Ni14, 14Ni6, 13MnNi6-3, G12Ni14, S255N-S460N, S255NH-S460NH, S255NL-S460NL,
S255NL1-S460NL 1,TTSt35/N/V, TTSt45N/V
Features and Applications
• Suitability for use in welding fine-grained, Ni-alloyed and carbon steels as well as
cryogenic steels
• High ductility and crack resistance in weld deposits
• Serviceability of weld metals at temperatures down to -80°C
• Weld metal recovery of approx. 120%
• Convenience of welding at all positions except for vertical down position
• Possibility of applying same heat treatment temperatures at pre- and post-welding
as well as at transition stages as those of base metal
• Weld deposits with very low contents of hydrogen
• Requirement of re-drying for minimum 2 hours at the temperatures between 350°C and 400°C
Welding Positions

Current Type
D.C. (+)
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100681 2.50 x 350 3/32 x 14” 70 -100 2175
3010100684 3.20 x 350 1/8 x 14” 110 - 140 3700
3010100687 4.00 x 450 5/32 x 18” 140 - 180 6440
3010100690 5.00 x 450 3/16 x 18” 190- 230 10125
Approvals: TSE, CE, GOST-R, SEPRO
- 36 - www.gedikwelding.com
Low Alloyed High Strength Electrode
TEMPO B 3
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 2560-A : E 46 6 3 Ni B 42 H5
EN ISO 2560-A : E 46 6 3 Ni B 42 H5 C Si Mn Ni
AWS A5.5 : E 8018-C2 H4 0.05 0.3 0.7 3.2

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/-100°C)
605°C / 2h /
min. 460 550 - 700 min. 47 J min. 24 300°C (air)

Typical Base Material Grades


• Cold-tough steels: 10 Ni14, 16Ni16, S 255NL1-SS00NL1, S275NL2-P460NL2
Features and Applications
• Suitability for use in welding Ni-alloyed construction steels for cryogenic applications
• High ductility and crack resistance in weld deposits
• Serviceability of weld metals at temperatures down to -110°C
• Weld metal recovery of approx. 120%
• Convenience of welding at all positions except for vertical down position
• Weld deposits with very low contents of hydrogen
• Requirement of re-drying for minimum 2 hours at the temperatures between 350°C and 400°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100693 2.50 x 350 3/32 x 14” 80 - 110 2080
3010100696 3.20 x 350 1/8 x 14” 110 - 140 3310
3010100702 4.00 x 350 5/32 x 14” 140 - 190 4900
3010100705 5.00 x 350 3/16 x 18” 190-240 7540
Approvals: TSE, CE, GOST-R, SEPRO
- 37 - www.gedikwelding.com
Heat Resisting Electrode
OPUS MOR
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3580-A : E Mo R 12
EN ISO 3580-A : E Mo R 12 C Si Mn Mo
0.07 0.4 0.6 0.5

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/+20°C)
620°C / 2h /
min. 420 530 - 670 min. 47 J min. 22 300°C (air)

Typical Base Material Grades


• S355J2G3, E295, P255G1TH, L320- L415NB, 16Mo3, L290MB-L415MB,16Mo3, S255N,
P295GH, P355GH, P255-P355N, P255NH-P355NH

Features and Applications


• Welding of heat-resistant Mo-alloyed, fine-grained or unalloyed steels used for construction
of boilers and pipes
• Weld metal is resistant to working temperatures up to +550°C

Welding Positions

Current Type
D.C. (+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100708 2.50 x 350 3/32 x 14” 70 - 100 2220
3010100711 3.20 x 450 1/8 x 14” 110-140 3650
3010100714 4.00 x 450 5/32 x 18” 140- 180 6600
3010100717 5.00 x 450 3/16 x 18 “ 190 - 230 8250
Approvals: CE, GOST-R, SEPRO
- 38 - www.gedikwelding.com
Heat Resisting Electrode
OPUS MOB
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3580-A : E Mo B 42 H5
EN ISO 3580-A : E Mo B 42 H5 C Si Mn Mo
AWS A5.5 : E 7018-A1 H4 0.07 0.4 0.9 0.5

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/-50°C)
605°C / 2h /
min. 460 530 - 670 min. 47 J min. 22 300°C (air)

Typical Base Material Grades


• S355J2G3, E295, E335, P255G1TH, 16Mo3, L320-L415NB, L290MB-L415MB,S255N-S460N,
P295GH P355GH, 15NiCuMoNb5S, 20MnMoNi4-5, 17MnMoV6-4, S255NH-S460NH, S255NL-
S460NL, GE240-GE300, GS22Mo4

Features and Applications


• Basic-coated stick electrode
• Welding of heat-resisting, Mo-alloyed, thin-walled and unalloyed steels used for construction
of boilers and pipes
• Weld metal is resistant to working temperatures from -50°C to +550°C
Re-drying: 350-400°C min. 2h
Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100720 2.50 x 350 3/32 x 14” 80 - 110 2270
3010100723 3.20 x 350 1/8 x 14” 100 - 140 3510
3010100729 4.00 x 450 5/32 x 18” 140 - 190 6660
3010100735 5.00 x 450 3/16 x 18” 190 - 240 10160

Approvals: TÜV, GOST-R, DB, CE, SEPRO


- 39 - www.gedikwelding.com
Heat Resisting Electrode
OPUS C
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3580-A : E CrMo1 R 12
EN ISO 3580-A : E CrMo1 R 12 C Si Mn Mo Cr
AWS A5.5 : E 8013-G 0.06 0.4 0.6 0.5 1.1

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/+20°C)
620°C / 2h /
min. 490 590 - 740 min. 47 J min. 20 300°C (air)

Typical Base Material Grades


• 13CrMo4-5, 15CrMo5, 16CrMoV4, S355NH

Features and Applications


• Welding of steam production plant equipments, steam pipes and similar kinds of
heat-resistant joints, all of which are made of Cr-Mo alloy steels
• Electrode coating of rutile character
• Resistance of weld metal to operating temperatures of values up to 570°C

Welding Positions

Current Type
D.C. (-)
A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100738 2.50 x 350 3/32 x 14” 80 - 110 2150
3010100741 3.20 x 350 1/8 x 14” 100 - 140 3350
3010100744 4.00 x 350 5/32 x 14” 140 - 190 4760

Approvals: CE, GOST-R, SEPRO


- 40 - www.gedikwelding.com
Heat Resisting Electrode
OPUS CM
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3580-A : E CrMo1 B 42 H5
EN ISO 3580-A : E CrMo1 B 42 H5 C Si Mn Mo Cr
AWS A5.5 : E 8018-B2 H4 0.07 0.5 0.8 0.5 1.1

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/+20°C)
690°C / 2h /
min. 480 580 - 740 min. 47 J min. 20 300°C (air)

Typical Base Material Grades


• 13CrMo4-5, 15CrMo5, 16CrMoV4, G17CrMo5-5, GS22Mo4, G22CrMo5-4, A193 Gr.B7,
A335 Gr.P11,

Features and Applications


• Steam boilers and steam pipes made of Cr-Mo-alloyed heat-resistant steels
• Cementation steels, nitrided steels
• Electrode coating of basic character
• Requirement of re-drying for 2 hours at the temperatures between 350°C-400°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100747 2.50 x 350 3/32 x 14” 80 - 110 2300
3010100750 3.20 x 350 1/8 x 14” 100 - 140 3580
3010100756 4.00 x 450 5/32 x 18” 140 - 190 6790
3010100759 5.00 x 450 3/16 x 18” 190 - 240 10020

Approvals: GOST-R, CE, SEPRO


- 41 - www.gedikwelding.com
Heat Resisting Electrode
OPUS CM-15
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3580-A : E CrMo1 B 42 H5
EN ISO 3580-A : E CrMo1 B 42 H5 C Si Mn Mo Cr
AWS A5.5 : E 8015-B2 H4 0.07 0.5 0.8 0.5 1.1

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/-30°C)
620°C / 2h /
min. 480 580 - 740 min. 47 J min. 20 300°C (air)

Typical Base Material Grades


• 13CrMo4-5, 15CrMo5, 16CrMoV4, G17CrMo5-5, GS22Mo4, G22CrMo5-4, A193 Gr.B7,
A335 Gr.P11,
Features and Applications
• Welding of steam boilers and steam pipes made of Cr-Mo alloyed heat resistant steels,
cementation steels, nitrided steels
• Resistance of weld metal to operating temperatures of values up to 570°C.
• Weld metal recovery of approx. 125%
• It can be used in position welding with lower heat input
• Usable with short arc in (-) pole for root pass welding with excellent penetration
• Requirement of re-drying for minimum 2 hours at the temperatures between 350°C - 400°C

Welding Positions

Current Type
D.C. (+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100762 2.50 x 350 3/32 x 14” 80 - 110 2300
3010100765 3.20 x 350 1/8 x 14” 100 - 140 3580
3010100771 4.00 x 450 5/32 x 18” 140 - 190 6790
3010100774 5.00 x 450 3/16 x 18” 190 - 240 10020

Approvals: CE, GOST-R, SEPRO


- 42 - www.gedikwelding.com
Heat Resisting Electrode
OPUS CML
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3580-A : E CrMo1 B 42 H5
EN ISO 3580-A : E CrMo1 B 42 H5 C Si Mn Mo Cr
AWS A5.5 : E 7018-B2 L H4 <0.05 0.6 0.8 0.5 1.1

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength (L0=5d0) (%)
(N/mm2) (N/mm2) (ISO-V/+20°C)

min. 460 550 - 700 min. 47 J min. 20

Typical Base Material Grades


• 13CrMo4-5 , 15CrMo5, 16CrMoV4, G17CrMo5-5, GS-22Mo4, GS-22 CrMo5-4 , A 193 Gr B7,
A335 Gr P11, P12

Features and Applications


• Applicability in welding heat-resisting , low-alloyed steels
• Suitability to use against corrosion in sour crude, and against stress corrosion in
petrochemical industry
• Requirement of Re-drying for min. 2 hours at the temperatures between 350°C and 400°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100777 2.50 x 350 3/32 x 14” 80 - 110 2220
3010100780 3.20 x 350 1/8 x 14” 100 - 140 3520
3010100783 4.00 x 450 5/32 x 18” 140 - 190 6790
3010100786 5.00 x 450 3/16 x 18” 190 - 240 10020

Approvals: GOST-R, CE, SEPRO


- 43 - www.gedikwelding.com
Heat Resisting Electrode
OPUS CMV
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3580-A : E MoV B 42 H5
EN ISO 3580-A : E MoV B 42 H5 C Si Mn Mo Cr V
AWS A5.5 : E 9018-G H4 0.06 0.3 1.2 1.0 0.45 0.5

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/+20°C)
710°C / 2h /
min. 530 610 - 710 min. 47 J min. 18 300°C (air)

Typical Base Material Grades


• 14MoV6-3, 24CrMoV5-5, 21CrMoV5-7, 21CrMoV5-11, G17CrMoV5-11

Features and Applications


• V-alloyed steels such as 14MoV6-3
• Electrode coating of basic character
• Serviceability at temperatures up to 580°C
• Pre-heating and interpass temperatures : 200°C-300°C
• Requirement of Re-drying for min. 2 hours at the temperatures between 350°C and 400°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100789 2.50 x 350 3/12 x 10” 65 - 90 2265
3010100792 3.20 x 350 1/8 x 14” 90 - 130 3550
3010100795 4.00 x 450 5/32 x 14” 140 - 180 5160
Approvals: CE, GOST-R, SEPRO
- 44 - www.gedikwelding.com
Heat Resisting Electrode
OPUS 2 CM
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3580-A : E CrMo2 B 42 H5
EN ISO 3580-A : E CrMo2 B 42 H5 C Si Mn Mo Cr
AWS A5.5 : E 9018-B3 H4 0.07 0.4 0.8 1.0 2.2

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/+20°C)
720°C / 2h /
min. 530 620 - 800 min. 47 J min. 22 300°C (air)

Typical Base Material Grades


• 1OCrMo9-1O, 1OCrSiMoV7, G-18CrMo9-1O, A335 Gr. P22

Features and Applications


• Welding of steam boilers, steam pipes made of Cr-Mo-alloyed steels, nitrided steels, not-heat
treated cementation steels
• Resistance of weld metal to working temperatures up to 600°C
• Requirement of Re-drying for min. 2 hours at the temperatures between 350°C and 400°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100801 2.50 x 350 3/32 x 14” 80 - 110 2280
3010100804 3.20 x 350 1/8 x 14” 100 - 140 3490
3010100810 4.00 x 450 5/32 x 18” 130 - 180 6860
3010100813 5.00 x 450 3/16 x 18” 190-240 10010
Approvals: GOST-R, CE, SEPRO
- 45 - www.gedikwelding.com
Heat Resisting Electrode
OPUS 2 CM-15
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3580-A : E CrMo2 B 42 H5
EN ISO 3580-A : E CrMo2 B 42 H5 C Si Mn Mo Cr
AWS A5.5 : E 9015-B3 H4 0.07 0.5 0.8 1.0 2.2

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/+20°C)
690°C / 1h /
min. 530 620-800 min. 47 J min. 20 300°C (air)

Typical Base Material Grades


• 10CrMo9-10, 10CrMo5MoV7, G18CrMo9-6, A 335 Gr. P 22

Features and Applications


• Welding of steam boilers, steam pipes made of Cr-Mo-alloyed steels, nitrided steels, not-heat
treated cementation steels
• Resistance of weld metal to working temperatures up to 600°C
• Requirement of Re-drying for min 2 hours at the temperatures between 350°C and 400°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100816 2.50 x 350 3/32 x 14” 80 - 110 2280
3010100819 3.20 x 350 1/8 x 14” 100 - 140 3490
3010100822 4.00 x 450 5/32 x 18” 130 - 180 6860
Approvals: CE, GOST-R, SEPRO
- 46 - www.gedikwelding.com
Heat Resisting Electrode
OPUS 2 CML
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3580-A : E CrMo2L B 42 H5
EN ISO 3580-A : E CrMo2L B 42 H5 C Si Mn Mo Cr
AWS A5.5 : E 8018-B3 L H4 0.04 0.6 0.6 1.1 2.2

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/+20°C)
690 °C / 1h /
min. 530 min.730 min. 47 J min. 18 300°C (air)

Typical Base Material Grades


• 2% Cr - 1% Mo Steels, A335 Gr. P22

Features and Applications


• Applicability in welding of heat-resisting steels containing 2% Cr - 1% Mn and similar alloys
• Electrode with basic-type coating
• Formation of more ductile and less hard weld metal due to low carbon content
• Serviceability at temperatures of values up to 600 °C
• Recommended pre-heating and post-heat treatment during welding processes
• Requirement of re-drying for min. 2 hours at the temperatures between 350°C and 400°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100825 2.50 x 350 3/32 x 14” 80 - 110 2200
3010100828 3.20 x 350 1/8 x 14” 100 - 140 3680
3010100831 4.00 x 450 5/32 x 18 “ 130 - 180 6680
Approvals: GOST-R, CE, SEPRO
- 47 - www.gedikwelding.com
Heat Resisting Electrode
OPUS 5 CM
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3580-A : E CrMo5 B 42 H5
EN ISO 3580-A : E CrMo5 B 42 H5 C Si Mn Mo Cr
AWS A5.5 (A5.4) : E 8018-86 (E 502-15) H4 0.06 0.4 0.8 0.5 5.2

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/+20°C)
740°C / 1h /
min. 460 590-740 min. 47 J min. 19 300°C (air)

Typical Base Material Grades


• X12CrMo5, GX12CrMo5

Features and Applications


• High-heat-resistantsteels
• In petro chemical industry and on pressured-hydrogen tanks
• Serviceability of weld metal at working temperature up to 650°C
• Requirement of Re-drying for min. 2 hours at the temperatures between 350°C and 400°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100834 2.50 x 350 3/32 x 14” 65 - 90 2265
3010100837 3.20 x 350 1/8 x 14” 110 - 130 3580
3010100843 4.00 x 450 5/32 x 18” 140 - 180 6675
3010100846 5.00 x 450 3/16 x 18” 190-240 9935

Approvals: GOST-R, CE, SEPRO


- 48 - www.gedikwelding.com
Heat Resisting Electrode
OPUS 9 CM
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3580-A : E CrMo9 B 4 2 H5
EN ISO 3580-A : E CrMo9 B 4 2 H5 C Si Mn Mo Cr
AWS A5.5 : E 8018-B8 H4 0.07 0.4 0.7 1.0 9.0
AWS A5.4 : E 505-15

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/+20°C)
760°C / 2h /
min. 600 720-760 min. 47 J 21 300°C (air)

Typical Base Material Grades


• X12CrMo9-1, X7CrMo9-1, GX12CrMo1O.

Features and Applications


• Welding of boilers, pressure vessel steels, pipe steels and cast steels
• Electrode coating of basic character
• Electrode content of wt% 9 Chromium wt% 1 Molybdenum
• Serviceability at temperatures of values up to 650°C
• Requirement of Re-drying for min. 2 hours at the temperatures between 350°C and 400°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100849 2.50 x 350 3/32 x 14” 60 - 90 2200
3010100852 3.20 x 350 1/8 x 14” 90 - 130 3450
3010100855 4.00 x 350 5/32 x 14” 120 - 160 6685
Approvals: CE, GOST-R, SEPRO
- 49 - www.gedikwelding.com
Heat Resisting Electrode
OPUS 9 CM-15
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3580-A : E CrMo9 B 42 H5
EN ISO 3580-A : E CrMo9 B 42 H5 C Si Mn Mo Cr
AWS A5.5 : E 8015-B8 H4 0.07 0.40 0.80 1.00 9.00

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/+20°C)
740 °C / 1h /
min. 460 min. 600 min. 47 J min. 19 300 °C (air)

Typical Base Material Grades


• X12CrMo9-1, X7CrMo9-1, A335 Gr. P9

Features and Applications


• Heat resistance and low hydrogen electrode with basic-type coating
• Resistance of weld metal ta working temperatures up to 650°C
• Welding of pressurized boiler steels, pipe steel and steel castings
• Requirement of Re-drying for min. 2 hours at the temperatures between 350°C and 400°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100858 3.20 x 350 1/8 x 14” 90 - 130 3600
3010100861 4.00 x 350 5/32 x 14” 120 - 160 5550

Approvals: GOST-R, CE, SEPRO


- 50 - www.gedikwelding.com
Heat Resisting Electrode
OPUS 9 CMV
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3580-A : E CrMo91 B 42 H5
EN ISO 3580-A : E CrMo91 B 42 H5 C Si Mn Cr Mo Ni V Nb N
AWS A5.5 : E 9018-B9 H4 0.09 0.2 0.5 9.0 1.0 0.6 0.2 0.04 +

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/+20°C)
760°C / 2h /
min. 530 min. 620 min. 47 J 17 300°C (air)

Typical Base Material Grades


• X10CrMoVNb 9-1, A213 Gr. T91, A 335 Gr. P91 (T91), A 139Gr.T91, % 9-12 Cr type
martensitic stainless steels.

Features and Applications


• High- alloyed low-hydrogen electrode with basic-type coating
• Resistance to heat and creep, high resistance to creeping and high toughness values
under long-term stress
• Weld metal’s resistance to high temperatures up to 620°C
• Pre-heating and inter-pass welding temperature : 200°C - 300°C
• Requirement of Re-drying for min. 2 hours at the temperatures between 350°C and 400°C

Welding Positions

Current Type
D.C.(+) / D.C.(-) for root pass

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100873 2.50 x 350 3/32 x 14” 80 - 110 2300
3010100876 3.20 x 350 1 /8 x 14” 110 -140 3580
3010100879 4.00 x 350 5/32 x 14 “ 140 - 190 5180
Approvals: CE, GOST-R, SEPRO
- 51 - www.gedikwelding.com
Heat Resisting Electrode
OPUS 9 CMV-15
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3580-A : E CrMo91 B 42 H5
EN ISO 3580-A : E CrMo91 B 42 H5 C Si Mn Cr Mo Ni V Nb N
AWS A5.5 : E 9015-B9 H4 0.09 0.20 0.5 9.0 1.0 1.0 0.2 0.04 +

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/+20°C)
760°C / 2h /
min. 530 min. 620 min. 47 J 17 300°C (air)

Typical Base Material Grades


• X10CrMoVNb 9-1, A213 Gr. T91, A 335 Gr. P91 (T91), A 139Gr.T91, % 9-12 Cr
type martensitic stainless steels.

Features and Applications


• High- alloyed low-hydrogen electrode with basic-type coating
• Resistance to heat and creep, high resistance to creeping and high toughness values under
long-term stress
• Weld metal’s resistance to high temperatures up to 620°C
• Pre-heating and inter-pass welding temperature : 200°C - 300°C,
• Requirement of Re-drying for min. 2 hours at the temperatures between 350°C and 400°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100882 2.50 x 350 3/32 x 14” 80 - 110 2300
3010100885 3.20 x 350 1 /8 x 14” 110 -140 3580
3010100888 4.00 x 350 5/32 x 14” 140 - 190 5180
Approvals: GOST-R, CE, SEPRO
- 52 - www.gedikwelding.com
Heat Resisting Electrode
OPUS P92
Standards Chemical Composition of
Weld Metal­% (Typical)
AWS A5.5 : E 9018-B9 (mod.) C Si Mn Cr Mo Ni W
0.08 0.25 0.65 8.50 0.50 0.75 1.80

Mechanical Properties
Yield Tensile Impact Elongation Heat
Strength Strength Strength (L0=5d0) (%) Treatment
(N/mm2) (N/mm2) (ISO-V/+20°C)
760°C / 4h /
min. 550 min. 650 min. 47 J 19 300°C (air)

Typical Base Material Grades


• T/P92, 9%Cr1.7%W0.5Mo, creep resisting martensitic steels:
ASTM: A213 Gr T92, A 335 Gr P92, A387 Gr 92

Features and Applications


• Recommended for welding of heat resistant steels T/P92 which are used for steam tubing,
turbine casings and power generating casts
• Provides creep strength and toughness at elevated temperatures with additional alloying
elements
• Weld metal is resistant to temperatures up to +650°C
• Bruscato factor of X<15
• Preheat and interpass temperature 200°C-300°C
• Requirement of Re-drying for min. 2 hours at the temperatures between 350°C and 400°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
--- 3.20 x 350 1/8 x 14” 110 - 140 3800

Approvals: SEPRO
- 53 - www.gedikwelding.com
Stainless Steel Electrode
ELOX B 307
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 18 8 Mn B 22
EN ISO 3581-A : E 18 8 Mn B 22 C Si Mn Ni Cr
AWS A5.4 : ~E 307-15 0.1 1.0 6.0 8.6 18.5
Mechanical Properties
Yield Strength Tensile lmpact Strength Elongation
(N/mm2) Strength (N/mm2) (ISO-V/+20°C) (L0=5d0) (%)

min. 390 580-750 min. 80 J min. 35

Typical Base Material Grades


DIN: X 7 Cr 13 X 15 Cr 13 AISI: 405
X 7 Cr Al 13 X 22 CrNi 17 410
X 1 O Cr 13 X 5 CrNi 13 4 420
X 8 Cr 17 X 8 CrTi 17 430
X 20 Cr 13 G-X 20 Cr 14 430 Ti
X 10 Cr Al 13 G-X 8 CrNi 13 431
X 10 Cr Al 7 G-X 30 CrSi 6 440
502
Features and Applications
• Highly resistant steels, alloyed / unalloyed steels, armour steels, hard manganese steels,
nonmagnetic steels, steels with 14% Mn hard-to- weld steels
• Joint welding of different metals with each other
• Resistance of weld metal to corrosion, wear, thermal shocks and working temperatures between
-100 °C and +500 °C
• Requirement of re-drying for at least 2 hours at temperatures between 150°C and 200°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100893 2.50 x 250 3/32 x 10” 60 - 80 1260
3010100898 3.20 x 350 1/8 x 14” 80 - 100 2880
3010102108 4.00 x 350 5/32 x 14” 110 - 140 4215

Approvals: TSE, CE, GOST-R, SEPRO


- 54 - www.gedikwelding.com
Stainless Steel Electrode
ELOX R 307
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 18 8 Mn B 32
EN ISO 3581-A : E 18 8 Mn B 32 C Si Mn Ni Cr
AWS A5.4 : ~ E 307-16 0.11 1.0 4.5 8.5 19.0

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%)

min. 390 600-770 min. 47 J min. 30


Typical Base Material Grades
DIN: X 7 Cr 13 X 15 Cr 13 AISI: 405
X 7 Cr Al 13 X 22 CrNi 17 410
X 10 Cr 13 X 5 CrNi 134 420
X 8 Cr 17 X 8 CrTi 17 430
X 20 Cr 13 G-X 20 Cr 14 430 Ti
X 10 Cr Al 7 G-X 8 CrNi 13 431
X 10 Cr A 13 G-X 30 CrSi 6 440
502
Features and Applications
• High resistant steels, alloyed / unalloyed steels, heat-resistant steels, Cr-stainless steels,
steels including 14%Mn , hard-to-weld steels
• Joint welding and filler welding of difference metal with each other
• Electrode coating of rutile character
• Austenitic weld metal with resistance to thermal shocks
• Maintenance of toughness at temperatures down to -100°C
• Requirement of Re-drying for min. 2 hours at the temperatures between 300°C and 350°C
Welding Positions

Current Type
D.C.(+) / A.C.
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100908 2.50 x 250 3/32 x 10” 60 - 80 1375
3010100913 3.20 x 350 1/8 x 14” 80 - 110 3195
3010100918 4.00 x 350 5/32 x 14” 110 - 140 4745
Approvals: TSE, CE, GOST-R, SEPRO
- 55 - www.gedikwelding.com
Stainless Steel Electrode
ELOX B 307 L
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 18 9 MnMo B 22
EN ISO 3581-A : E 18 9 MnMo B 22 C Si Mn Ni Mo Cr
AWS A5.4 : E 307-15 0.08 0.6 4.0 9.5 1.0 19.0

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%)

min. 390 590-740 min. 78 J min. 35

Typical Base Material Grades


DIN: X 20 Cr 13 AISI: 403 440
X 8 Cr 17 405 501
X 22 CrNi 17 410 502
X 5 CrNi 17 420
G-X 20 Cr 14 430

Features and Applications


• Especially developed for the welding of armor steel
• Therefore this product using for hot work tool steels
• The welding of steels that are difficult to resource availability
• Stainless - Chromium, Chromium - Nickel steels and high strength steels welding
• Requirement of Re-drying for min. 2 hours at the temperatures between 150°C and 200°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100928 3.20 x 350 3/32 X 10” 60 - 80 1375
3010100933 4.00 x 350 1/8 X 14” 80 - 110 3195

Approvals: TSE, CE, GOST-R, SEPRO


- 56 - www.gedikwelding.com
Stainless Steel Electrode
ELOX RS 307
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E Z 18 9 MnMo R 53
EN ISO 3581-A : E Z 18 9 MnMo R 53 C Si Mn Ni Mo Cr
AWS A5.4 : ~E307-26 0.07 0.9 5.6 8.5 0.75 19.0

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%)

min. 400 590-700 min. 47 J min. 35

Typical Base Material Grades


DIN: X 6 Cr 13 X 15 Cr 13 AISI: 405
X 6 Cr Al 13 X 22 CrNi 17 410
X 10 Cr 13 X 5 CrNi 13 4 420
X 8 Cr 17 X 8 CrTi 17 430
X 20 Cr 13 G-X 20 Cr 14 430Ti
X 10 Cr Al 7 G-X 8 CrNi 13 431
X 10 Cr A 13 G-X 30 CrSi 6 440
502
Features and Applications
• Welding of high resistant alloyed / unalloyed steels, heat-resistant steels / stainless steels,
steels with 14% Mn, for welding problematic steels
• Joint and filler welding of different metals
• Rutile coated electrode, weld metal is austenitic, resistant to thermal shocks, keeps its
toughness down to -100°C
• Requirement of Re-drying for min. 2 hours at the temperature 300°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100943 3.20 x 350 1/8 x 14” 110 - 150 4900
3010100948 4.00 x 350 5/32 x 14” 140 - 180 8000
Approvals: TSE, CE, GOST-R, SEPRO
- 57 - www.gedikwelding.com
Stainless Steel Electrode
ELOX R 308 L
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 19 9 L R 32
EN ISO 3581-A : E 19 9 L R 32 C Si Mn Ni Cr
AWS A5.4 : E 308 L- 16 0.03 0.8 0.9 10.5 20.0

Mechanical Properties
Akma Dayanımı Çekme Dayanımı Çentik Darbe Dayanımı Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%)

min. 355 520 - 660 min. 47 J min. 35

Typical Base Material Grades


• X2CrNi 19 11, X5CrNi 18 10, X6CrNiTi 18 10, X6CrNib 18 10, X2CrNiN 18 10,
X10CrNiNb 18 10, X12CrNi 18 8, 304 L, 304, 304 LN, 321, 347, 302

Features and Applications


• Rutile-coated low-carbon electrode for use in chemical, petrochemical and food industries
where similar steel types, including higher carbon grades as well as ferritic 13% -Cr steels are
welded. Resistant to corrosion and cracks. Working temparatures up to +350°C
• Requirement of Re-drying for min. 2 hours at the temperatures between 300°C and 350°C

Welding Positions

Current Type
D.C.(+) / A.C

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100963 2.50 x 250 3/32 x 10” 50 - 90 1510
3010100968 3.20 x 300 1/8 x 12” 80 - 120 2880
3010100973 3.20 x 350 1/8 x 14” 80 - 120 3496
3010100978 4.00 x 350 5/32 x 14“ 110 -160 5103

Approvals: TSE, CE, BV, ABS, GOST-R, SEPRO


- 58 - www.gedikwelding.com
Stainless Steel Electrode
ELOX R 308 L-17
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 19 9 L R 32
EN ISO 3581-A : E 19 9 L R 32 C Si Mn Ni Cr
AWS A5.4 : E 308 L- 17 0.03 0.8 0.9 10.5 20.0

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 355 520 - 660 min. 47 J min. 35

Typical Base Material Grades


• X2CrNi 19 11, X5CrNi 18 10, X6CrNiTi 18 10, X6CrNiNb 18 10, X6CrNiNb 18 10,
X10CrNiNb 18 10, X12CrNi 18 8, 304 L, 304, 304 LN, 321, 347, 302

Features and Applications


• Rutile-coated low-carbon electrode for use in chemical, petrochemical and food industries
where similar steel types, including higher carbon grades as well as ferritic 13% - Cr
steels are welded.
• Resistant to corrosion and cracks.
• Working temperatures up to + 300 - 350 °C.
• Requirement of Re-drying for min. 2 hours at the temperatures between 300°C and 350°C

Welding Positions

Current Type
D.C.(+) / A.C

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100993 2.50 x 250 3/32 x 10” 50 - 90 1500
3010100998 3.20 x 350 1/8 x 14” 80 - 120 3510
3010101003 4.00 x 350 5/32 x 14” 110-160 4935

Approvals: TSE, CE, GOST-R, SEPRO


- 59 - www.gedikwelding.com
Stainless Steel Electrode
ELOX R 308 H
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 19 9 H R 32
EN ISO 3581-A : E 19 9 H R 32 C Si Mn Ni Cr
AWS A5.4 : E 308 H- 16 0.07 0.7 0.8 10.4 19.0

Mechanical Properties
Akma Dayanımı Çekme Dayanımı Çentik Darbe Dayanımı Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%)

min. 355 550 - 650 min. 47 J min. 35

Typical Base Material Grades


• X6CrNi18 -11, X12CrNiTi18-9 , X6CrNiNb18-10

Features and Applications


• Electrode with rutile coating on alloyed core-wire
• Applicability in welding Cr-Ni alloyed austenitic high - temperatures steel
• Usability in welding at all positions except for vertical downward position
• Applicability in joint-welding and surfacing of heat-resisting similar-type steels and steel casting
• Serviceability at temperatures of values up to 700°C
• Resistance to fractureand corrosion
• Creep resistance at high temperatures being higher than that of the electrode GeKa ELOX R 308 L

Welding Positions

Current Type
D.C.(+) / A.C

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101008 2.50 x 250 3/32 x 10” 50 - 80 1510
3010101013 3.20 x 350 1/8 x 14” 80 - 110 3496
3010101018 4.00 x 350 5/32 x 14” 110-140 5103

Approvals: TSE, CE, GOST-R, SEPRO


- 60 - www.gedikwelding.com
Stainless Steel Electrode
ELOX B 308 L
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 19 9 L B 22
EN ISO 3581-A : E 19 9 L B 22 C Si Mn Ni Cr
AWS A5.4 : E 308 L-15 0.02 0.45 1.2 10.3 19.7

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 370 520 - 660 90 J min. 40

Typical Base Material Grades


• X2CrNi 19 11, X5CrNi 18 10, X6CrNiTi 18 10, X6CrNiNb 18 10, X 10 CrNiNb 18 10,
X2CrNiN 18 10, X12CrNi 18 8, 304L, 304, 304 LN, 321, 347, 302, 320 B 8 C & D

Features and Applications


• Low carbon alloyed core wire austenitic electrode with basic coating far use in all industries
where similar steel types,including higher carbon grades as well as ferritic 13% -Cr steels are
welded.
• High ductility of the weld metal,therefore preferably used for welding heavy sections.
• Very good out-of-position weldability.
• Good low-temperatureductility down to -196°C.
• Resistant to intergranular corrosion up to 350°C.
• Weld metal does not require preheating or postweld heat treatement.
• Requirement of Re-drying for min. 2 hours at the temperatures between 150°C and 200°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101023 2.50 x 250 3/32 x 10” 50-80 1510
3010101028 3.20 x 350 1/8 x 14” 80-110 3330
3010101033 4.00 x 350 5/32 x 14” 110-140 4760
Approvals: TSE, CE, GOST-R, SEPRO
- 61 - www.gedikwelding.com
Stainless Steel Electrode
ELOX B 308 H
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 19 9 H B 22
EN ISO 3581-A : E 19 9 H B 22 C Si Mn Ni Cr
AWS A5.4 : E 308 H-15 0.05 0.60 1.40 10.5 19.0

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 350 min. 550 min. 47 J min. 30

Typical Base Material Grades


• 301,302,304, 304H, 305,321

Features and Applications


• A basic coating electrodes are used for welding type 304H and similar applications where creep
strength is required
• Electrodes are the same as E308 , except for carbon content that has been restricted in the
range of 0.04 to 0.08
• It provides higher tensile and creep strength has at elevated temperatures
• Weld metal ferrite content is normally targeted for 5 FN to minimize effect of sigma
embrittlement in high­temperature service

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101598 2.50 x 250 3/32 x 10” 60 - 90 1500
3010101603 3.20 x 350 1/8 x 14” 100 - 130 3300
3010101608 4.00 x 350 5/32 x 14” 100 - 160 4750
Approvals: CE, SEPRO
- 62 - www.gedikwelding.com
Stainless Steel Electrode
ELOX R 308L Mo
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-B : ES308LMo-16
EN ISO 3581-B : ES308LMo-16 C Mo Ni Cr
AWS A5.4 : E308LMo-16 0.03 2.50 9.50 20.0

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 450 540 - 700 60 J min. 35

Typical Base Material Grades


• ASTM A351-Gr. CF3M steel casting.

Features and Applications


• A rutile electrode for welding of dissimilar steels
• The general purpose electrode for repair welding
• It has easy slag removal and smooth appearance in filled welding

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100988 3.20 x 350 1/8 x 14” 80 - 120 3510

Approvals: CE, GOST-R, SEPRO


- 63 - www.gedikwelding.com
Stainless Steel Electrode
ELOX RS 308
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 19 9 R 53
EN ISO 3581-A : E 19 9 R 53 C Si Mn Ni Cr
AWS A5.4 : E308-26 0.07 0.80 1.0 9.0 18.0

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%)

min. 410 570 - 710 min. 55 J min. 30

Typical Base Material Grades


• X2CrNi 1911, X5CrNi 1911, X5CrNi 18 8, X12CrNi 17 7, X12CrNi 18 8,G-X10CrNi 18 8,
G-X12CrNi 18 8,
AISI: 304 L, 304, 302, 301, 308

Features and Applications


• Applicability in joint- and surface-welding operations of 18/8 Cr-Ni steels, high-strength
tempered steels, stainless steels and carbon steels
• Welding efficiency of approximately 150%
• Resistance to high current
• Requirement of Re-drying for min. 2 hours at the temperatures between 300°C and 350°C

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101038 2.50 x 350 3/32 x 14” 80 - 120 2820
3010101043 3.20 x 350 1/8 x 14” 110 - 160 5714
3010101048 4.00 x 350 3/16 x 14” 150 - 190 7680
Approvals: TSE, CE, GOST-R, SEPRO
- 64 - www.gedikwelding.com
Stainless Steel Electrode
ELOX R 309 L
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 23 12 L R 32
EN ISO 3581-A : E 23 12 L R 32 C Si Mn Ni Cr
AWS A5.4 : E309L-16 0.03 0.8 0.8 12.6 23.0

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 440 540 - 720 min.47 J min. 30


Typical Base Material Grades
• High-strength unalloyed and heat-treatable steels, ferritic Cr and austenitic CrNi steels,
austenitic Mn steels.
• Unalloyed tempered steels, tool steels, hard manganese steels, ferritic chromium steels,
austenitic nickel­chromium steels, hard-to- weld steels.

Features and Applications


• Similar-type austenitic stainless steels, dissimilar metals, buffer layers on mild and low-alloy
steels prior to build up or overlaying with any stainless electrodes, joining of corrosion resistant
stainless steel with mild or low alloy steels, clad steels
• Good crack resistance with hard to weld steels
• The weld metal is content to high ferrite %
• Requirement of Re-drying for min. 2 hours at the temperature 300°C

Welding Positions

Current Type
D.C.(+) / A.C.
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101058 2.00 x 250 5/64 x 10” 50-85 940
3010101063 2.50 x 250 3/32 x 10” 60-90 1516
3010101073 3.20 x 350 1/8 x 14” 80-120 3560
3010101078 4.00 x 350 5/32 x 14” 100-160 5050

Approvals: TSE, CE, BV, ABS, GOST-R, SEPRO, RCB, DNV-GL


- 65 - www.gedikwelding.com
Stainless Steel Electrode
ELOX R 309 H
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : ES309-16
EN ISO 3581-A : ES309-16 C Si Mn Ni Cr
AWS A5.4 : ES309 H-16 0.06 0.80 0.80 12.0 23.0

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 440 550 - 720 min.47 J min. 30

Typical Base Material Grades


• Alloyed and unalloyed steels, AISI 309 Type Steel, Tool Steels, Austenitic Cr-Ni and Mn steels

Features and Applications


• Electrode with rutile coating on alloyed core-wire
• Applicability in welding similar/dissimilartype austenitic stainless steels, high-strength
unalloyed and heat­treatable steels, ferritic Cr and austenitic CrNi steels, austenitic Mn steels
• It provides higher tensile and creep strength at elevated temperatures according to
ELOX R 309 L
• Usability in welding at all positions except for vertical downward position

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010102197 2.50 x 250 3/32 x 10” 50-85 1550
3010102198 3.20 x 350 1/8 x 14” 80-120 3600
--- 4.00 x 350 5/32 x 14” 100-160 5100
Approvals: SEPRO
- 66 - www.gedikwelding.com
Stainless Steel Electrode
ELOX R 309 L-17
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 23 12 L R 32
EN ISO 3581-A : E 23 12 L R 32 C Si Mn Ni Cr
AWS A5.4 : E309L-17 0.03 0.8 0.8 12.6 23.0

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 440 540 - 720 min.47 J min. 30


Typical Base Material Grades
• High-strength unalloyed and heat-treatable steels, ferritic Cr and austenitic CrNi steels,
austenitic Mn steels
• Unalloyed tempered steels, tool steels, hard manganese steels, hard-to-weld steels

Features and Applications


• Rutile-coated low-carbon electrode for use in high-strength unalloyed and heat treatable steels,
ferritic Cr and austenitic CrNi steels, austenitic Mn steels
• Similar-type austenitic stainless steels, dissimilar metals, buffer layers on mild and low-alloyed
steels prior ta build up or overlaying with any stainless electrodes, joining of corrosion resistant
stainless steel with mild or low alloy steels, clad steels
• Good crack resistance wity hard-to-weld steels
• The weld metal is content to high ferrite %
• Requirement of re-drying for minimum 2 hours at the temperatures 300°C

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101083 2.50 x 250 3/32 x 10” 60-90 1516
3010101088 3.20 x 350 1/8 x 14” 80-120 3560
3010101093 4.00 x 350 5/32 x 14” 100-160 5050

Approvals: TSE, CE, GOST-R, SEPRO


- 67 - www.gedikwelding.com
Stainless Steel Electrode
ELOX R 309 MoL
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 23 12 2 L R 32
EN ISO 3581-A : E 23 12 2 L R 32 C Si Mn Mo Ni Cr
AWS A5.4 : E 309LMo-16 <0.03 0.7 0.8 2.8 13.0 23.0

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

530 700 min.55 J 35

Typical Base Material Grades


• High strength unalloyed and alloyed steels, heat resistant steels, ferritic and austenitic steels

Features and Applications


• Welding of higher strength unalloyed and alloyed steels
• Welding of heat resistant steels
• Welding of high temperature pressure vessels, similar type of ferritic and austenitic steels
• Welding of corrosion and heat resistant steels, build-up or overlaying, buffer layers applications
• Weld metal contains higher amount of ferrite and has higher resistance to cracking
• Requirement of Re-drying for min. 2 hours at the temperatures between 300°C and 350°C

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101098 2.50 x 250 3/32 x 10” 60-90 1600
3010101103 3.20 x 350 1/8 x 14” 80-120 3640
3010101108 4.00 x 350 5/32 x 14” 100-160 5050

Approvals: TSE, CE, GOST-R, SEPRO


- 68 - www.gedikwelding.com
Stainless Steel Electrode
ELOX R 309 MoL-17
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 23 12 2 L R 32
EN ISO 3581-A : E 23 12 2 L R 32 C Si Mn Mo Ni Cr
AWS A5.4 : E 309LMo-17 <0.03 0.7 0.8 2.8 13.0 23.0

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 490 620-750 min.47 J min. 30


Typical Base Material Grades
• Uses in high strength unalloyed and heat-treatable steels, ferritic / austenitic steels,
austenitic Mn steels.

Features and Applications


• Similar type austenitic stainless steels, dissimilar metals , buffer layers on mild and low-alloy
steels prior ta build up or overlaying with any stainless steels electrode
• Joining of corrosion-resistant stainless steel with mild or low- alloy steels, clad steels
• The weld metal is content to high ferrite %
• Good cracking resistance with problematic steels
• Requirement of Re-drying for min. 2 hours at the temperature 300°C

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101113 2.50 x 250 3/32 x 10” 60-90 1600
3010101118 3.20 x 350 1/8 x 14” 80-120 3640
3010101123 4.00 x 350 5/32 x 14” 100-160 5050

Approvals: TSE, CE, GOST-R, SEPRO


- 69 - www.gedikwelding.com
Stainless Steel Electrode
ELOX B 309
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 22 12 B 22
EN ISO 3581-A : E 22 12 B 22 C Si Mn Ni Cr
AWS A5.4 : E 309 -15 0.085 0.9 1.8 12.5 22.5

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 360 550-650 min.47 J min.25

Typical Base Material Grades


• X15CrNiSi20 12, X10CrAl7, X10CrAl13, X10CrAl18, G-X40CrNiSi22, 9G-X40CrSi17,
G-X30CrSi6, AISI 305, ASTM; A297HF
Features and Applications
• Basic-coated alloyed core wire electrode for welding analogous, heat resistant rolled,
forged and cast steels as well as heat resistant ferritic CrSiAI steels
• For weld joints exposed to reducing, sulphurous gases, the final layer has to be deposited by
means of this electrode
• In annealing plants, hardening plants, steam boiler construction, the crude oil industry and the
ceramics industry
• Scaling resistant up to 1000°C
• Preheating and interpass temperatures for ferritic steels 200-300°C
• Requirement of Re-drying for min. 2 hours at the temperatures between 150°C and 200°C

Welding Positions

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101128 2.50 x 250 3/32 x 10” 60 - 80 1500
3010101133 3.20 x 350 1/8 x 14” 80 - 110 3250
3010101138 4.00 x 350 5/32 x 14” 110-140 4730

Approvals: TSE, CE, GOST-R, SEPRO


- 70 - www.gedikwelding.com
Stainless Steel Electrode
ELOX R 310
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 25 20 R 32
EN ISO 3581-A : E 25 20 R 32 C Si Mn Ni Cr
AWS A5.4 : ~E 310-16 0.12 0.9 2.5 20 26.0

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 355 560-690 min.47 J min. 25


Typical Base Material Grades
• Furnace, boilers, pipes made of Cr-Ni and Cr-Si-Al-alloyed steels.
• X15CrNiSi 25-20, X15CrNiSi 25-21, X15CrNrSi 20-12, G-X40CrNi25, GX40CrNiSi229,
X10CrAI, X10CrAl24, GX40CrSi1, AISI 305, 310, 304

Features and Applications


• Weld metal is resistant to working temperatures up to +1200°C
• Used with alternative current also
• Requirement of Re-drying for min. 2 hours at the temperature 300°C

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101158 2.50 x 250 3/32 x 10” 50 - 80 1480
3010101163 3.20 x 300 1/8 x 1 2” 80 - 110 2860
3010101168 3.20 x 350 1/8 x 14” 80 - 110 3460
3010101173 4.00 x 350 5/32 x 14” 110 - 140 5140

Approvals: TSE, CE, GOST-R, SEPRO


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Stainless Steel Electrode
ELOX R 310 Mo
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : ES 310 Mo-16
EN ISO 3581-A : ES 310 Mo-16 C Cr Ni Mo
AWS A5.4 : E 310 Mo-16 0.08 25.0 21.0 2.80

Mechanical Properties
Tensile Strength Elongation
(N/mm2) (L0=5d0) (%))

min. 550 min. 30

Typical Base Material Grades


• For austenitic steels, Cr-Mo Steels, coated stainless steels and type AISI 316, 316L and 317
clad steels.

Features and Applications


• Rutile-basic coated electrode
• The addition of Mo is improved high temperature creep properties
• The weld deposit is full austenitic and corrosion resistant

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101178 3.20 x 350 1/8 x 14” 80 - 110 3510
3010101183 4.00 x 350 5/32 x 14” 110 -140 5140

Approvals: SEPRO
- 72 - www.gedikwelding.com
Stainless Steel Electrode
ELOX B 310
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 25 20 B 22
EN ISO 3581-A : E 25 20 B 22 C Si Mn Ni Cr
AWS A5.4 : ~E 310-15 0.12 0.9 3.0 20.5 25.0

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 355 560-690 100 J min. 25


Typical Base Material Grades
• X15CrNiSi 25 20, X12CrNi 25 21, X15CrNiSi 20 12, G-X 15CrNi 25 20, G-X 40CrNi 25 21,
G-X40CrNiSi22 9, X10CrAI 18, X10CrAI 24, G-X40CrSi 17, AISI 305, 310, 314.

Features and Applications


• Austenitic CrNi steels, ferritic CrNiAI alloyed steels, heat-resisting rolled, forged and cast steels
used in ceramic, petrochemical industries and furnace, boilers, chimney applications
• Weld metal is resistant to working temperature - 196°C up to +1200°C
• Requirement of Re-drying for min. 2 hours at the temperatures between 150°C and 200°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101188 2.50 x 250 3/32 x 10” 50 - 80 1340
3010101193 3.20 x 300 1/8 x 1 2” 80 - 110 2550
3010101198 3.20 x 350 1/8 x 14” 80 - 110 2920
3010101203 4.00 x 350 5/32 x 14” 110 - 140 4230

Approvals: TSE, CE, GOST-R, SEPRO


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Stainless Steel Electrode
ELOX R 312
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 29 9 R 12
EN ISO 3581-A : E 29 9 R 12 C Si Mn Ni Cr
AWS A5.4 : ~E 312-16 0.12 1.0 0.8 10.5 30.0

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 490 700-830 min. 24 J min. 20

Typical Base Material Grades


DIN: X7Cr13 G-X7Cr13 AISI: 403
X7CrAl13 G-X20Cr14 405
X10CrAl13 G-X10CrMo13 410
X8Cr17 G-X8CrNi13 420
X20Cr13 430
X15Cr13 430Ti
X22CrNi 17 431
X15CrNi13 4 446
X8CrTi17
Features and Applications
• Alloyed-unalloyed high-resistant steels, Cr and Mn steels, joint welding of tool steels and
different steels and repair welding of sprockets and wheelshaft
• Weld metal is resistant to corrosions, cracks and rust
• Requirement of re-drying for min. 2 hours at the temperature 300°C
Welding Positions

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101208 2.50 x 250 3/32 x 10” 50 - 80 1340
3010101213 3.20 x 300 1/8 x 1 2” 80 - 110 2550
3010101218 3.20 x 350 1/8 x 14” 80 - 110 2920
3010101223 4.00 x 350 5/32 x 14” 110 - 140 4230
Approvals: TSE, CE, ABS, BV, GOST-R, SEPRO, RCB
- 74 - www.gedikwelding.com
Stainless Steel Electrode
ELOX R 316 L
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 19 12 3 L R 32
EN ISO 3581-A : E 19 12 3 L R 32 C Si Mn Mo Ni Cr
AWS A5.4 : E316L-16 0.03 0.8 0.9 2.6 11.5 19.0

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 355 540-670 min. 47 J min. 30

Typical Base Material Grades


• EN: X10CrNiMoNb 18 12, X2CrNiMo 18 14 3, X5CrNiMo 17 13 3, X2CrNiMo 17 13 2,
X2CrNiMoN 17 12 2, X5CrNiMo 17 12 2, X5CrNiMoTi 17 12 2, X6CrNiMoNb 17 12 2,
X2CrNiMoN 17 13 3.
• AISI: 316Cb, 316, 316L, 316Ti

Features and Applications


• Tanks, pipes and equipments made of Cr-Ni-Mo low-carbon steels which are used in food,
textile, chemical and paint industries
• Weld metal is resistant to acid, corrosion
• Serviceability at temperatures up to 400°C
• Requirement of Re-drying for min. 2 hours at the temperature 300°C

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101243 2.00 x 250 5/64 x 10” 40-70 1000
3010101248 2.50 x 250 3/32 x 10” 50-90 1500
3010101258 3.20 x 350 1/8 x 14” 80-120 3500
3010101263 4.00 x 350 5/32 x 14” 110-160 5135

Approvals: TSE, BV, CE, ABS, GOST-R, SEPRO, RCB, DNV-GL


- 75 - www.gedikwelding.com
Stainless Steel Electrode
ELOX R 316L-17
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 19 12 3 L R 32
EN ISO 3581-A : E 19 12 3 L R 32 C Si Mn Mo Ni Cr
AWS A5.4 : E316L-17 0.03 0.8 0.9 2.6 11.5 19.0

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 355 540-670 min. 47 J min. 30

Typical Base Material Grades


• EN: X10CrNiMoNb 18 12, X2CrNiMo 18 14 3, X5CrNiMo 17 13 3, X2CrNiMo 17 13 2,
X2CrNiMoN 17 12 2, X5CrNiMo 17 12 2, X5CrNiMoTi 17 12 2, X6CrNiMoNb 17 12 2,
X2CrNiMoN 17 13 3.
• AISI: 316Cb, 316, 316L, 316Ti

Features and Applications


• Rutile-coated low-carbon electrode for use in tanks, pipes and equipments made of Cr-Ni-Mo
low-carbon steels which are used in food, textile, chemical and paint industries
• Weld metal is resistant resistant to acid, corrosion
• Serviceability at temperatures up to 400°C
• Requirement of Re-drying for min. 2 hours at the temperature 300°C

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101268 2.50 x 250 3/32 X 10” 50-90 1500
3010101273 3.20 x 350 1/8 X 14” 80-120 3500
3010101278 4.00 x 350 5/32 X 14” 110-160 5135
Approvals: TSE, CE, GOST-R, SEPRO
- 76 - www.gedikwelding.com
Stainless Steel Electrode
ELOX B 316 L
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 19 12 3 L B 22
EN ISO 3581-A : E 19 12 3 L B 22 C Si Mn Mo Ni Cr
AWS A5.4 : E 316 L-15 0.03 0.45 1.35 2.75 11.5 18.9

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 360 550-700 min. 55 J min. 35

Typical Base Material Grades


• EN: X10CrNiMoNb 18 12, X2CrNiMo 18 14 3, X5CrNiMo 17 13 3, X2CrNiMo 17 13 2,
X2CrNiMoN 17 12 2, X5CrNiMo 17 12 2, X5CrNiMoTi 17 12 2, X6CrNiMoNb 17 12 2,
X2CrNiMoN 17 13 3.
• AISI: 316Cb, 316, 316L, 316Ti

Features and Applications


• Low-carbon alloyed-core wire austenitic electrode with basic coating for use in all industries
where analogous steels, including higher carbon grades and ferritic 13% Cr types,are welded.
High ductility of weld metal,therefore preferably used for welding of heavy sections.Very good
out-of-position weldability. Good low-temperature ductility down to -196°C. Resistance to
intergranular corrosion up to 400°C.
• No requirement of preheating ar postweld heat treatement of weld metal
• Requirement of re-drying for min. 2 hours at the temperatures between 150°C and 200°C
Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101283 2.50 x 250 3/32 x 10” 60 - 80 1440
3010101288 3.20 x 350 1/8 x 14” 80 - 110 3520
3010101293 4.00 x 350 5/32 x 14” 110 - 140 4570
Approvals: TSE, CE, GOST-R, SEPRO
- 77 - www.gedikwelding.com
Stainless Steel Electrode
ELOX RS 316
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 19 12 2 R 53
EN ISO 3581-A : E 19 12 2 R 53 C Si Mn Mo Ni Cr
AWS A5.4 : E316-26 0.07 0.9 1.0 2.7 11.0 18.5

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 410 640-740 min. 55 J min. 30

Typical Base Material Grades


• EN: X5CrNiMo 17 13 3, X10CrNiMo 18 10, X6CrNiMoTi 17 12 2, X5CrNiMo 17 12 2,
G-X10CrNiMo 18 10,
• AISI: 316, 316Ti, 317

Features and Applications


• Used for welding of Cr-Ni-Mo alloyed steels, joint of stainless steel to carbon steels and used for
surfacing of stainless steel on carbon steels
• The efficiency of weld metal is approx. 150%
• It is synthetic electrode and is resistant to high current
• Requirement of re-drying for min. 2 hours at the temperatures between 300°C and 350°C

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101298 2.50 x 350 3/32 x 14” 90 - 120 3310
3010101303 3.20 x 350 1/8 x 14” 110 -160 5480
3010101308 4.00 x 350 5/32 x 14” 150 - 190 8080
3010101313 5.00 x 350 3/16 x 14” 180 - 220 11400

Approvals: TSE, CE, SEPRO


- 78 - www.gedikwelding.com
Stainless Steel Electrode
ELOX R 317 L
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E Z 19 13 4 L R 12
EN ISO 3581-A : E Z 19 13 4 L R 12 C Si Mn Mo Ni Cr
AWS A5.4 : E317L-16 <0.04 0.80 0.9 3.2 12.5 18.7

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 400 570-700 min. 47 J min. 30

Typical Base Material Grades


• EN: X2CrNiMoN 17 13 3, X2CrNiMoN 17 13 5, X2CrNiMoN 18 18 3, X2CrNiMoN 18 13,
X4CrNiMoN 19 16 5, X4CrNiMoN 22 15, X2CrNiMo 18 14 3, X2CrNiMo 18 16 4,
X10CrNiMoTi 18 12
• AISI & UNS: 316L, 316Cb, 317, S31726

Features and Applications


• Reduces the possibility of intergranular carbide precipitation, providing increase in resistance to
intergranular corrosion without use of stabilizers such as Niobium or Titanium
• Rutile-basic coated alloyed-core wire electrode for corrosion-resistant CrNi steels of increased
Mo-contents
• Requirement of Re-drying for min. 2 hours at the temperatures between 300°C and 350°C

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101318 2.50 x 250 3/32 x 10” 50 - 90 1570
3010101323 3.20 x 350 1/8 x 14” 80 - 120 3470
3010101328 4.00 x 350 5/32 x 14” 110 - 160 5100
Approvals: TSE, CE, GOST-R, SEPRO
- 79 - www.gedikwelding.com
Stainless Steel Electrode
ELOX R 318
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 19 12 3 Nb R 32
EN ISO 3581-A : E 19 12 3 Nb R 32 C Si Mn Mo Ni Cr Nb
AWS A5.4 : ~E318-16 0.04 0.8 0.8 2.8 11.0 19.4 +

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 390 580-750 min. 47 J min. 30

Typical Base Material Grades


• EN: X6CrNiMoTi 17 12 2, X6CrNiMoNb 1 12 2, X5CrNiMo 17 13 2, G-XCrNiMo 18 10,
X10CrNiMoNb 18 12, X5CrNiMo 17 13 3, G-X10CrNiMo 18 10, G-X10CrNiNb 18 10,
• AISI: 316Ti, 316Cb, 316L

Features and Applications


• Used for the welding of tanks and pipes made of Cr-Ni-Mo-alloyed, stabilized steels which are
used in food, chemical textile and paint industries
• The weld metal stabilized by Nb is resistant to temperatures up to +400°C
• Requirement of Re-drying for min. 2 hours at the temperatures between 250°C and 300°C

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101333 2.00 x 250 5/64 x 10” 40 - 60 1000
3010101338 2.50 x 250 3/32 x 10” 50 - 90 1440
3010101343 3.20 x 300 1/8 x 12 “ 80 - 120 3040
3010101348 3.20 x 350 1/8 x 14 “ 80 - 120 3530
3010101353 4.00 x 350 5/32 x 14” 110 - 160 5240

Approvals: TSE, CE, GOST-R , SEPRO


- 80 - www.gedikwelding.com
Stainless Steel Electrode
ELOX B 318
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 19 12 3 Nb B 22
EN ISO 3581-A : E 19 12 3 Nb B 22 C Si Mn Mo Ni Cr Nb
AWS A5.4 : E 318-15 0.04 0.45 1.45 2.75 11.5 20.0 +

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 390 590-730 min. 55 J min. 30

Typical Base Material Grades


• EN: X6CrNiMoTi 17 12 2, X6CrNiMoNb 1 12 2, X5CrNiMo 17 13 2, G-XCrNiMo 18 10,
X10CrNiMoNb 18 12, X5CrNiMo 17 13 3, G-X10CrNiMo 18 10, G-X10CrNiNb 18 10,
• AISI: 316Ti, 316Cb, 316L

Features and Applications


• Stabilized alloyed-core wire austenitic electrode with basic coating.lntended for use in all
industries where analogous steels,including ferritic 13% chromium steels,are welded.Weld
metal has high ductility, therefore preferably used for heavy sections.Very good out-of-position
weldability.Resistant to intergranular corrosion up to 400°C.The weld metal does not require
preheating or postweld heat treatement
• Requirement of Re-drying for min. 2 hours at the temperatures between 150°C and 200°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101358 2.50 x 250 3/32 x 10” 60 - 80 1450
3010101363 3.20 x 350 1/8 x 14” 80 - 110 3500
3010101368 4.00 x 350 5/32 x 14” 110 - 150 4600
Approvals: TSE, CE, GOST-R, SEPRO
- 81 - www.gedikwelding.com
Stainless Steel Electrode
ELOX B 327
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 25 4 B 22 C Si Mn Ni Cr
EN ISO 3581-A : E 25 4 B 22 0.12 0.4 1.3 5.0 25.5

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 500 650-780 min. 30 J min. 15

Typical Base Material Grades


• EN: X20CrNiSi 25 4, G-X40CrNiSi 27 4, X10CrAl7, X10CrAl 13, X10CrAl 18, X10CrAl 24,
G-X30CrSi 6, G-X40CrSi 17
• AISI: 327

Features and Applications


• Used for the fabrication of furnace, boilers, etc. That made of heat resistant steels (CrNi and
CrNiAI alloyed steels)
• Far furnace requiring elevated resistance to reducing and oxidizing sulphurous gases
as well as for final passes of weld joints in heat-resistant CrSiAl-steels
• Scaling resistance up to 1100°C
• Requirement of Re-drying for min. 2 hours at the temperatures between 150°C and 200°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101373 2.50 x 250 3/32 x 10” 50 - 80 1350
3010101378 3.20 x 350 1/8 x 14” 80 - 105 3000
3010101383 4.00 x 350 5/32 x 14” 100 - 130 4720
Approvals: TSE, CE, GOST-R, SEPRO
- 82 - www.gedikwelding.com
Stainless Steel Electrode
ELOX R 347
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 19 9 Nb R 32
EN ISO 3581-A : E 19 9 Nb R 32 C Si Mn Ni Cr Nb
AWS A5.4 : E 347-16 0.04 0.8 0.9 10.0 19.8 +

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 390 570-740 min. 47 J min. 35

Typical Base Material Grades


• EN: X6CrNiNb 18 10, X6CrNiTi 18 10, G-X5CrNiNb 18 9, X5CrNi 18 10, X12CrNiTi 18 9,
G-X10CrNi 18 8, X10CrNiNb 18 10, X2CrNi 19 11
• AISI: 347, 321, 304, 304LN

Features and Applications


• Used for the welding of tanks and pipes in which milk and beer is kept
• Also used for the welding of acid, gas, steam and water armatures
• Resistant to acid and corrosion, stabilized by Nb. Weld metal can resist to temperatures
up to +400°C
• Requirement of Re-drying for min. 2 hours at the temperatures between 300°C and 350°C

Welding Positions

Current Type
D.C. (+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101388 2.00 x 250 5/64 x 10” 40 - 60 940
3010101393 2.50 x 250 3/32 x 10” 50 - 90 1500
3010101398 3.20 x 300 1/8 x 12” 80 - 120 3000
3010101403 3.20 x 350 1/8 x 14” 80 - 120 3410
3010101408 4.00 x 350 5/32 x 14” 110 - 160 5150

Approvals: TSE, CE, GOST-R, SEPRO


- 83 - www.gedikwelding.com
Stainless Steel Electrode
ELOX B 347
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 19 9 Nb B 22
EN ISO 3581-A : E 19 9 Nb B 22 C Si Mn Ni Cr Nb
AWS A5.4 : E 347-15 0.04 0.45 1.4 10.2 19.8 0.4

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 400 600-740 min. 55 J min. 30

Typical Base Material Grades


• EN & DIN: X6CrNiNb 18 10, X6CrNiTi 18 10, X5CrNi 18 10, X5CrNi 18 10, X2CrNiN 18 10,
X2CrNi 19 11, G-X5CrNiNb 19 10, G-X10CrNi 18 8,
• AISI: 347, 321, 304, 304LN, 302, ASTM; A296 Gr.CF8C, A157 Gr C9, A320 Gr B 8C & D

Features and Applications


• Stabilized alloyed-core wire austenitic electrode with basic coating for use in all industries
wheresimilar steel types as well as ferritic 13% chromium steels are welded
• High ductility of the weld metal, therefore preferable for welding heavy sections
• Very good out-of-position weldability Good low-temperature-ductility down to -196°C
• Resistant to intergranular corrosion up to 400°C
• Weld metal does not require preheating or postweld heat treatment
• Requirement of Re-drying for min. 2 hours at the temperatures between 150°C and 200°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101413 2.50 x 250 3/32 x 10” 60-80 1400
3010101418 3.20 x 350 1/8 x 14” 80-120 3150
3010101423 4.00 x 350 5/32 x 14” 100-150 5103
Approvals: TSE, CE, GOST-R, SEPRO
- 84 - www.gedikwelding.com
Stainless Steel Electrode
ELOX R 385
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E Z 20 25 5 Cu L N R 32
EN ISO 3581-A : E Z 20 25 5 Cu L N R 32 C Si Mn Mo Ni Cr Cu
AWS A5.4 : E 385 -16 <0.03 0.75 1.0 4.5 25.0 20.0 1.50

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 400 550-700 min. 47 J min. 30

Typical Base Material Grades


• EN & DIN: X5NiCrMoCuNb 20 18, X5NiCrMoCuTi 20 18, X2NiCrMoCu 25 20 5,
X5NiCrMoCuNb 22 18, G-X7CrNiMoCuNb 18 18, G-X7NiCrMoCuNb 25 20
• AISI: 317L, 904L

Features and Applications


• Resistant to intercıystalline corrosion / wet corrosion up to 350°C
• High corrosion resistance similar to that of matching steels / cast steel grades, above all in
reducing environments
• For joining and surfacing work on matching austenitic CrNiMoCu steels/cast steel grades
• For joining these types of steels with unalloyed / low alloy steels / cast steel grades
• Re-drying: 300°C / min. 2h

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101428 2.50 x 250 3/32 x 10” 50 - 90 1570
3010101433 3.20 x 350 1/8 x 14” 80 - 120 3470
3010101438 4.00 x 350 5/32 x 14” 110 -160 5200
Approvals: TSE, CE, GOST-R, SEPRO
- 85 - www.gedikwelding.com
Stainless Steel Electrode
ELOX B 385
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E Z 20 25 5 Cu L B 22
EN ISO 3581-A : E Z 20 25 5 Cu L B 22 C Si Mn Mo Ni Cr Cu Nb
AWS A5.4 : E 385 -15 <0.025 0.40 2.20 3.5 25.0 22.0 2.20 0.35

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 380 600-700 80 J min. 35

Typical Base Material Grades


• EN & DIN: X5NiCrMoCuNb 20 18, X5NiCrMoCuTi 20 18, X2NiCrMoCu 25 20 5,
X5NiCrMoCuNb 22 18, G-X7CrNiMoCuNb 18 18, G-X7NiCrMoCuNb 25 20
• AISI: 307, 307L, 904L
Features and Applications
• Basic coated alloyed-core wire special electrode for corrosion - resistant high-Molybdenum
CrNi steels
• Recomended for highly corrosive environments
• Apart from its markedly good chemical resistarıce to stress corrosion cracking and crevice
corrosion,the weld metal leatures high resistance to pitting
• Particularly recomended for steels containing up to 5% molybdenum
• Re-drying : 300°C / min. 2h

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101443 2.50 x 250 3/32 x 10” 50 - 90 1573
3010101448 3.20 x 350 1/8 x 14” 80 - 120 3563
3010101453 4.00 x 350 5/32 x 14” 110 -150 4570
Approvals: TSE, CE, GOST-R, SEPRO
- 86 - www.gedikwelding.com
Stainless Steel Electrode
ELOX B 410
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 13 B 22
EN ISO 3581-A : E 13 B 22 C Si Mn Cr
AWS A5.4 : E 410 - 15 0.07 0.7 0.8 13.5

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Hardness (HB)
(N/mm2) (N/mm2) (ISO-V/+20°C) as welded 750°C/2h/furnace
min. 450 650-800 min. 15 J ~350 200

Typical Base Material Grades


• X6Cr 13, X6CrAI 13, X15Cr 13, X10Cr 13, G-X10Cr 13

Features and Applications


• 13% Cr used in the joining and surfacing welding of martensitic and martensitic-ferritic steels
with 13% Cr and steel casts.( This electrode is also strong at filling in the surfaces of gas, water
and steam armatures)
• Annealing at 750°C for 2 hours, cooling down to room temperature in the furnace
• Re-drying :150° - 200°C / min. 2h

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101458 2.50 x 250 3/32 x 10” 50 - 90 1400
3010101463 3.20 x 350 1/8 x 14” 80 - 120 3360
3010101468 4.00 x 350 5/32 x 14” 110 -160 4500
Approvals: TSE, CE, GOST-R, SEPRO
- 87 - www.gedikwelding.com
Stainless Steel Electrode
ELOX B 410 Ni Mo
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 13 4 B 42
EN ISO 3581-A : E 13 4 B 42 C Si Mn Mo Ni Cr
AWS A5.4 : E 410 NiMo-15 0.04 0.20 0.45 0.50 4.2 12.3

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation Hardness
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%)) (HB)

min. 500 min. 760 min. 47 J min. 15 ~360

Typical Base Material Grades


• X5CrNi 13 4, G-X5CrNi 13 4, X6Cr13 , G-X5CrNi 13 6

Features and Applications


• Electrode with rutile coating on alloyed core-wire
• Applicability in welding Cr-Ni -alloyed austenitic high-temperature steels
• Usability in welding at all positions except for vertical downward position
• Applicability in joint-welding and surfacing of heat-resisting similar-type steels and steel castings.
• Serviceability at temperatures of values up to 700 °C
• Resistance to fracture and corrosion
• Creep resistance at high temperatures being higher than that of the electrode ELOX R 308 L
• Re-drying: 300° - 350°C / min. 2 h

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101473 2.50 x 250 3/32 x 10” 50 - 90 1400
3010101478 3.20 x 350 1/8 x 14” 90 - 110 3080
3010101483 4.00 x 350 5/32 x 14” 110 - 160 4600
Approvals: TSE, CE, GOST-R, SEPRO
- 88 - www.gedikwelding.com
Stainless Steel Electrode
ELOX BS 410 Ni Mo
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 13 B 62
EN ISO 3581-A : E 13 B 62 C Si Mn Mo Ni Cr
AWS A5.4 : E 410 NiMo - 25 0.05 0.3 0.5 0.5 4.5 11.5

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation Hardness
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%)) (HB)

min. 600 800-980 min. 47 J min. 15 ~270

Typical Base Material Grades


• X5CrNi 13 4, G-X5CrNi 13 4, X6Cr 13, G-X5CrNi 13 6

Features and Applications


• Basic coated electrode for welding similar corrosion-resistant, martensitic and
martensitic-ferritic rolled, forged and cast steels
• Used in the construction of hydroturbines, compressors and steam power plants
• Resistant to corrosion caused by water, steam and sea water atmosphere
• Excellent slag removability and smooth bead appearance
• Metal recovery approx. 130% Out-of-position weldability
• Preheating and interpass temperatures of thick-walled components 100°C-160°C
• Tempering temperature 580°C-620°C
• Re-drying: 300°C / min. 2 h

Welding Positions

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101488 2.50 x 250 3/32 x 14” 70 - 110 1960
3010101493 3.20 x 350 1/8 x 14” 110 - 150 3636
3010101498 4.00 x 350 5/32 x 14” 150 - 190 4500
Approvals: TSE, CE, GOST-R, SEPRO
- 89 - www.gedikwelding.com
Stainless Steel Electrode
ELOX B 430
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 17 B 22
EN ISO 3581-A : E 17 B 22 C Si Mn Cr
AWS A5.4 : E 430 - 15 0.08 0.5 0.4 17.0

Mechanical Properties
Yield Strength Tensile Strength Elongation Hardness (HB)
(N/mm2) (N/mm2) (L0=5d0) (%)) as welded 750°C/2h/furnace
min. 350 540-660 min. 20 ~270 ~200

Typical Base Material Grades


• X6CrTi 17, X20CrNi17-2, 431,430 Ti

Features and Applications


• Mainly used for corrosion-resistant, wear-resistant surtacing applications
• Preferably for surfacing on sealing faces of gas, water and steam valves
• Scaling resistance up to 900°C
• Weld metal protector hardness up to 500°C
• Re-drying : 150°C-200°C / min. 2h

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101503 2.50 x 250 3/32 x 10” 50 - 90 1400
3010101508 3.20 x 350 1/8 x 14” 80 - 120 3000
3010101513 4.00 x 350 5/32 x 14” 110 - 160 4600
Approvals: TSE, CE, GOST-R, SEPRO
- 90 - www.gedikwelding.com
Stainless Steel Electrode
ELOX B 430 Mo
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E Z 17 Mo B 22 C Si Mn Mo Cr
EN ISO 3581-A : E Z 17 Mo B 22 0.20 0.5 0.5 1.2 17.0

Mechanical Properties
Yield Strength Tensile Strength Elongation Hardness (HB)
(N/mm2) (N/mm2) (L0=5d0) (%)) as welded 750°C/2h/furnace
min. 490 650-750 min. 15 ~400 ~250

Typical Base Material Grades


• GS-C 25, X22CrNi 17, 41Cr4
Features and Applications
• Basic coated alloyed core wire electrode with good weldability in all positions except
vertical-down
• Mainly used for hard surfacing, corrison resistant, wear resistant
• Preferably employed for sealing faces of gas, water and steam valves
• In the machined condition, at least a two-layer buildup should remain on the surface
• The weld metal features retention of hardness up to 500°C
• Sea water resistant, scalling resistant up to 900°C
• Preheating as required by the base metal, with temperatures between 100°C and 200°C being
generally sufficient (for joining operations 250°- 400°C)
• Annealing at 650°C - 750°C may be carried out to improve the toughness values in the weld
metal and in the transition zone
• Re-drying: 300°C - 350°C / min. 2h
Welding Positions

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101518 2.50 x 250 3/32 x 10” 50 - 90 1650
3010101523 3.20 x 350 1/8 x 14” 80 - 120 3030
3010101528 4.00 x 350 5/32 x 14” 110 - 160 4300
Approvals: TSE, CE, GOST-R, SEPRO
- 91 - www.gedikwelding.com
Stainless Steel Electrode
ELOX R 2209
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 22 9 3 N L R 32
EN ISO 3581-A : E 22 9 3 N L R 32 C Si Mn Mo Ni Cr N
AWS A5.4 : E 2209 - 17 0.03 0.50 0.9 2.7 10.0 22.0 0.12

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 520 690-850 min. 47 J min. 20

Typical Base Material Grades


• X2CrNiMoN22-5-3, X2CrNiMoN23-4, X2CrNiMoN22-5-3 with X2CrNiMoNb18-12,
X2CrNiMoN22-5-3 with P235GH/ P265GH, S255N, P295GH, S355N, 16Mo3
Features and Applications
• Applicability in welding dublex steels
• Suitability to joint- and suriacing applications of similar-type austenitic steels and cast steels
• Electrode coating of rutile character
• Excellent weldability
• Very high resistance to stress corrosion cracking and to corrosion at particularly chlorious and
sulphuruous media
• In the liquid conditions at chemical industry, serviceability at temperatures of values up to 280°C
• Re-drying : 300°C - 350°C / min. 2h

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101533 2.50 x 250 3/32 x 10” 50 - 90 1570
3010101538 3.20 x 350 1/8 x 14” 80 - 120 3450
3010101543 4.00 x 350 5/32 x 14” 110 - 160 5200
Approvals: TSE, CE, ABS, BV, GOST-R, Class NK, SEPRO
- 92 - www.gedikwelding.com
Stainless Steel Electrode
ELOX B 2209
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 22 9 3 N L B 22
EN ISO 3581-A : E 22 9 3 N L B 22 C Si Mn Mo Ni Cr N
AWS A5.4 : E 2209-15 0.03 0.40 1.30 2.6 9.0 22.0 0.14

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (ISO-V/+60°C) (L0=5d0) (%))
min. 520 690-850 min. 80 J min. 40 J min. 30

Typical Base Material Grades


• X2CrNiMoN22-5-3, X2CrNiMoN23-4, X2CrNiMoN22-5-3 with X2CrNiMoNb18-1,
X2CrNiMoN22-5-3 with P235GH/ P265GH, S255N, P295GH, S355N, 16Mo3
Features and Applications
• Applicability in welding dublex steels
• Suitability to joint- and surfacing applications of similar-type austenitic steels and cast steels.
• Electrode coating of basic character
• Excellent weldability
• Very high resistance to stress corrosion cracking and to corrosion at particularly chlorious and
sulphuruous media
• In the liquid conditions at chemical industıy, serviceability at temperatures of values up to 280°C
• Re-drying: 300°C - 350°C / min. 2h

Welding Positions

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101548 2.50 x 250 3/32 x 10” 60-80 1550
3010101558 3.20 x 300 1/8 x 12” 80-110 2850
3010101568 4.00 x 350 5/32 x 14” 110-140 5060
Approvals: TSE, CE, GOST-R, SEPRO
- 93 - www.gedikwelding.com
Stainless Steel Electrode
ELOX B 2594
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E 25 9 4 N L B 42
EN ISO 3581-A : E 25 9 4 N L B 42 C Si Mn Mo Ni Cr N
AWS A5.4 : E 2594 - 15 0.035 0.35 1.45 3.80 8.6 24.0 0.25

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 550 min. 760 min. 47 J min. 18

Typical Base Material Grades


• 1.4410 , X2CrNiMoN 25-7-4, 1.4501, X2CrNiMoCuWN 25-7-4, 1.4507,
X2CrNiMoCuN 25-6-3
• UNS S32750, S32760, S32550

Features and Applications


• Basic type electrode which used especially for the welding of duplex steels. It provides
high yield and tensile strength and the weld metal is resistant to pitting corrosion

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101573 2.50 x 250 3/32 x 10” 60 - 80 1470
3010101578 3.20 x 300 1/8 x 12” 80 - 120 2870

Approvals: CE, GOST-R, SEPRO


- 94 - www.gedikwelding.com
Stainless Steel Electrode
ELOX B 16-8-2
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 3581-A : E Z 16 8 2 B 22
EN ISO 3581-A : E Z 16 8 2 B 22 C Cr Ni Mo
AWS A5.4 : E 16 8 2-15 0.05 16.0 8.5 1.30

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 410 min. 550 min. 47 J min. 35

Typical Base Material Grades


• Basic coated electrode is used primarily for welding stainless steel, such as types
16-8-2, 316, and 347, for high pressure, high-temperature piping systems
• A controlled chemical composition and ferrite number (<5 FN) of weld metal gives good
creep, oxidation and general corrosion resistance

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101618 3.20 x 350 1/8 x 14” 100 - 130 3212

Approvals: CE, GOST-R, SEPRO


- 95 - www.gedikwelding.com
Cast lron Electrode
ELNIKEL
Standards Chemical Composition of
Weld Metal­% (Typical)
TS 9463 EN ISO 1071 : E C Ni-CI 1
EN ISO 1071 : E C Ni-CI 1 C Ni
AWS A5.15 : E Ni-CI 0.50 rest

Mechanical Properties
Yield Strength Tensile Strength Elongation Hardness
(N/mm2) (N/mm2) (L0=5d0) (%)) (HB)

200 250 3 ~170

Typical Base Material Grades


• Joint welding of grey cast iron, temper cast iron, nodular cast iron as well as joint welding of
cast iron with steel, stainless steel and Monel metal
• Ni cored stick electrode
• Welding in short passes, and gently striking the bead of each pass with a hammer when the
bead is hot are required

Welding Positions

Current Type
D.C.(-) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101623 2.50 x 300 3/32 x 12” 60- 90 1860
3010101630 3.20 x 300 1/8 x 12” 90-110 2847
3010101644 4.00 x 400 5/32 x 16” 110-130 5500
Approvals: CE, GOST-R, SEPRO, RCB
- 96 - www.gedikwelding.com
Cast lron Electrode
ELNIKEL - HD
Standards Chemical Composition of
Weld Metal­% (Typical)
TS 9463 EN ISO 1071 : E C Ni-CI 1
EN ISO 1071 : E C Ni-CI 1 Fe Ni
AWS A5.15 : E Ni-CI 7.0 rest

Mechanical Properties
Yield Strength Tensile Strength Elongation Hardness
(N/mm2) (N/mm2) (L0=5d0) (%)) (HB)

200 250 3 ~170

Typical Base Material Grades


• Ni cored stick electrode
• Welding in short passes, and gently, striking the bead of each pass with a hammer when the
bead is hot
• Joint welding of grey cast iron, temper cast iron, nodular cast iron and joint welding of cast
iron with steel
• Weld metal recovery of approx. 110%

Welding Positions

Current Type
D.C.(-) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101672 4.00 x 400 5/32 x 16” 110 - 140 6820

Approvals: CE, SEPRO, GOST-R


- 97 - www.gedikwelding.com
Cast lron Electrode
ELNIKEL-NC
Standards Chemical Composition of
Weld Metal­% (Typical)
TS 9463 EN ISO 1071 : E C Ni-CI 1
EN ISO 1071 : E C Ni-CI 1 C Ni
AWS A5.15 : ENi-CI 0.50 min. 96

Mechanical Properties
Yield Strength Tensile Strength Elongation Hardness
(N/mm2) (N/mm2) (L0=5d0) (%)) (HB)

200 250 3 ~170

Typical Base Material Grades


• Non-conductive, basic-graphite-coated nickel stick electrode
• Repair welding of problematic cast iron parts of irregular shapes
• Joint welding of cast iron parts, and cast iron parts to steel parts
• Pre-heating to 200 °C is recommended for thick- walled components
• Welding in short runs, and peening are required

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101651 2.50 x 300 3/32 x 12” 70 - 100 1950
3010101658 3.20 x 300 1/8 x 12” 90 - 110 3050
3010101665 4.00 x 400 5/32 x 16” 110 - 130 5250

Approvals: CE, GOST-R, SEPRO


- 98 - www.gedikwelding.com
Cast lron Electrode
ELNIFER
Standards Chemical Composition of
Weld Metal­% (Typical)
TS 9463 EN ISO 1071 : E C NiFe CI 1
EN ISO 1071 : E C NiFe CI 1 Fe Ni
AWS A5.15 : E NiFe-CI >40.0 >45.0

Mechanical Properties
Yield Strength Tensile Strength Elongation Hardness
(N/mm2) (N/mm2) (L0=5d0) (%)) (HB)

200 350 6 ~190

Typical Base Material Grades


• Welding of grey cast iron, temper cast iron
• Joint welding of cast iron with hard-to- weld steels or cast parts
• Ni-Fe cored stick electrode
• Welding in short passes, and hammering the bead of each pass through gentle
strikes are required

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101683 2.50 x 300 3/32 x 12” 60 - 90 1730
3010101690 3.20 x 300 1/8 x 12” 80 - 120 2670
3010101697 4.00 x 400 5/32 x 16” 110 - 150 5260

Approvals: CE, GOST-R, SEPRO


- 99 - www.gedikwelding.com
Cast lron Electrode
ELMONEL
Standards Chemical Composition of
Weld Metal­% (Typical)
TS 9463 EN ISO 1071 : E C NiCu-B1
EN ISO 1071 : E C NiCu-B1 Ni Cu
AWS A5.15 : ~ E NiCu B ~ 68.0 ~30.0

Mechanical Properties
Yield Strength Tensile Strength Elongation Hardness
(N/mm2) (N/mm2) (L0=5d0) (%)) (HB)

min. 190 300 min. 15 ~140

Typical Base Material Grades


• Soft joint welding of grey cast iron
• Filler welding, repair welding and gently striking the bead of each pass with a hammer when
the bead is hot are required
• Ni-Cu cored stick electrode

Welding Positions

Current Type
D.C.(-) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101704 2.50 x 300 3/32 x 12” 60 - 90 1600
3010101711 3.20 x 300 1/8 x 12” 90 - 110 2750
3010101718 4.00 x 400 5/32 x 16” 110 - 130 5520

Approvals: CE, GOST-R, SEPRO


- 100 - www.gedikwelding.com
Cast lron Electrode
ELFER
Standards Chemical Composition of
Weld Metal­% (Typical)
TS 9463 EN ISO 1071 : EC Fe-2
EN ISO 1071 : EC Fe-2 C Mn Si V
0.07 1.0 0.8 8.0

Mechanical Properties
Weld Metal Hardness
(HB)

~ 250

Typical Base Material Grades


• Repair of welding defects,for facing of worn-out parts of mold of automobile body,shielding
process of metal frictioning works
• Good results at joint welding of steel with cast iron
• Basic coated,Barium compound free,iron base,Vanadium alloyed cast iron electrode, which
is used for repairing and mantanance of defective lameller and nodular cast iron equipment
and machine parts. Also used for hard face welding of wear suspectible of cast iron parts
Adventages of this Nickel free cast iron electrode is;
• The deposit metal is a cose color match to cast iron,
• The similaritiy of chemical composition of wed metal and cast iron assures similar that
expansion and contraction charactheristics,as a result 1here is ne subject about thermal
deformation
• When weding,electrode is not hot,as a result welding can be done unintenupted and more
quickly

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101725 2.50 x 350 3/32 x 1 4” 70 - 100 2350
3010101732 3.20 x 350 1/8 x 14” 100 - 120 3650
3010101739 4.00 x 350 5/32 x 14” 120 - 160 5260

Approvals: CE, GOST-R, SEPRO


- 101 - www.gedikwelding.com
Hardfacing Electrode
ELHARD 250
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : E Fe 1
EN 14700 : E Fe 1 C Mn Si Cr
DIN 8555 : E 1-UM-250 0.15 1.0 0.8 1.0

Mechanical Properties
Weld Metal Hardness
(HB)

240 - 280

Typical Base Material Grades


• For tough build-ups on rails, gearwheels, shafts, gear parts, and couplings
• For buffer layers on carbon steels and low-alloyed steels with concurrent extreme
compressive stress on anti­-wear surfaces
• Re-drying : 300°C / 2h

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101744 3.20 x 350 1/8 x 14” 100 - 140 3670
3010101747 4.00 x 450 5/32 x 18” 140 -180 6820
3010101750 5.00 x 450 3/16 x 18” 180- 230 10570
Approvals: CE, GOST-R, SEPRO
- 102 - www.gedikwelding.com
Hardfacing Electrode
ELHARD 300
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : E Fe 1
EN 14700 : E Fe 1 C Mn Si Cr
DIN 8555 : E1-UM-300 0.15 1.3 0.5 1.5

Mechanical Properties
Weld Metal Hardness
(HB)

280 - 330

Typical Base Material Grades


• Basic coated electrode for medium hardness value
• For tough build-ups, particularly on Mn-Mo-alloyed wing and junction rails with mechanical
strength of minimum 880 N/mm2
• Deposit offers ease of machining
• Pre-heating temperature 250°C-350°C.
• Re-drying : 300°C / 2h

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101753 3.20 x 350 1/8 x 14” 100 - 140 3571
3010101759 4.00 x 450 5/32 x 18” 140 - 180 6775
3010101762 5.00 x 450 3/16 x 18” 180 - 230 10500

Approvals: CE, GOST-R, SEPRO


- 103 - www.gedikwelding.com
Hardfacing Electrode
ELHARD 300 R
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : E Fe 1
EN 14700 : E Fe 1 C Mn Si Cr
DIN 8555 : E1-UM-300 0.14 0.5 0.5 1.8

Mechanical Properties
Weld Metal Hardness Weld Metal Hardness (HB)
(HB) 900°C/cooled on water/tempered

300 - 330 450 - 470

Typical Base Material Grades


• Basic coated electrode for medium hardness value
• For tough build-ups, particularly on Mn-Mo-alloyed wing and junction rails with mechanical
strength of minimum 880 N/mm2
• Deposit offers ease of machining
• It can use with alternating current
• Pre-heating temperature 250°C-350°C
• Re-drying : 300°C / 2h

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101765 3.20 x 350 1/8x 14” 90 - 135 3650
3010101768 4.00 x 450 5/32 x 18” 135 - 180 6800

Approvals: CE, GOST-R, SEPRO


- 104 - www.gedikwelding.com
Hardfacing Electrode
ELHARD 350
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : E Fe 1
EN 14700 : E Fe 1 C Mn Si Cr
DIN 8555 : E1-UM-350 0.17 1.5 0.8 2.0

Mechanical Properties
Weld Metal Hardness
(HB)

330 - 380

Typical Base Material Grades


• Basic-coated electrode
• Wear resistant surfacing on Mn-Cr-V alloyed frogs, track rollers, idlers, tracks, slideways and
drive sprockets
• The deposits are machinable
• Re-drying : 300°C / 2h

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101774 3.20 x 350 1/8 x 14” 100 - 140 3600
3010101777 4.00 x 450 5/32 x 18” 140 - 180 6750
3010101780 5.00 x 450 3/16 x 18” 180 - 230 10540

Approvals: CE, GOST-R , SEPRO


- 105 - www.gedikwelding.com
Hardfacing Electrode
ELHARD 400
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : E Fe 1
EN 14700 : E Fe 1 C Mn Si Cr
DIN 8555 : E1-UM-400 0.14 1.5 0.6 2.0

Mechanical Properties
Weld Metal Hardness
(HB)

400 - 430

Typical Base Material Grades


• Used for dozer, excavator, mineral mining machine equipment like ladle, idler, idler roller and
their repair welding
• Re-drying : 300°C / 2h

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101783 4.00 x 450 5/32 x 18” 140-180 6750
3010101786 5.00 x 450 3/16 x 18” 180-230 10900

Approvals: CE, GOST-R, SEPRO


- 106 - www.gedikwelding.com
Hardfacing Electrode
ELHARD 410 R
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : E Fe 7
EN 14700 : E Fe 7 C Mn Cr Ni Mo
DIN 8555 : E5-UM-400 0.05 0.45 12.0 4.5 0.6

Mechanical Properties
Weld Metal Hardness
(HB)

440 - 460

Typical Base Material Grades


• Rutile type electrode with high recovery
• Welding for stainless of similar chemical compositions or cast steels having Cr of ~12%.
• Used of surfacing of carbon steels to resist corrosion, erosion and abrasion
• Used in chemical lndustry, Steel lndustry and also at continuous casting rolls and surfacing
steel mili rolls

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
--- 4.00 x 350 5/32 x 14” 140 - 180 6430
Approvals: CE, SEPRO
- 107 - www.gedikwelding.com
Hardfacing Electrode
ELHARD 500
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : E Z Fe 1
EN 14700 : E Z Fe 1 C Mn Si Cr
DIN 8555 : E1-UM-50 0.3 1.3 1.2 ~5.5

Mechanical Properties
Weld Metal Hardness
(HRC)

~50

Typical Base Material Grades


• Used in hardfacing applications of guide roller, rope pulleys, ladle lugs etc. for land,
mineral and cool sector
• Weld metal has strength against friction and wear
• Pre-heating is generally 200°C according to base material
• Re-drying : 300°C / 2h

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101792 3.20 x 350 1/8 x 14” 100 - 140 3600
3010101798 4.00 x 450 5/32 x 18” 140 - 180 7010
3010101804 5.00 x 450 3/16 x 18” 180 - 230 10900

Approvals: CE, GOST-R, SEPRO


- 108 - www.gedikwelding.com
Hardfacing Electrode
ELHARD 600
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : E Fe 8
EN 14700 : E Fe 8 C Mn Si Mo V Cr
DIN 8555 : E6-UM-60 P 0.05 0.5 1.1 1.0 1.0 7.5

Mechanical Properties
Weld Metal 780- 820 0C 1000 - 1050°C 300- 400°C
Hardness (HRC) Cooling in Furnace Hardening in Oil Tempered

55-59 ~250 HB ~60 HRC 53 - 55 HRC

Typical Base Material Grades


• Final pass-welding of parts of earth-moving and mining equipment with high resistance to
abraison, as well as of parts of hard manganese steels and frags
• Weld metal is resistant to abraison
• Re-drying : 300°C / 2h

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101810 3.20 x 350 1/8 x 14” 100 - 140 3570
3010101813 4.00 x 450 5/32 x 18” 140 -180 6750
3010101816 5.00 x 450 5/16 x 18” 180 - 230 10900
Approvals: CE, SEPRO
- 109 - www.gedikwelding.com
Hardfacing Electrode
ELHARD 600 S
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : E Fe 8
EN 14700 : E Fe 8 C Cr Si
DIN 8555 : E6-UM-60 P 0.50 9.00 1.80

Mechanical Properties
Weld Metal Soft Hardening Tempered
Hardness (HRC) Annealing

54 - 58 780- 820°C 1000 - 1050°C in oil 300- 400°C


Slow Cooling in Furnace
Typical Base Material Grades
• Applicability in final-layer hardfacing of parts of earth and mineral mining machines, impact
drilling and crushing devices, guide springs, edges of cutting tools, hard manganese steels,
bucket edges and teeth, all of which are made of alloyed or unalloyed steels, as well as in
other materials required to have high resistance to wear
• Electrode of basic type with thick coating
• lnclusion of chromium-silicon alloy, very hard electrode
• Weld metal with ductile and cracking-resistant behaviors: Crack resistance to impact forcing
due to its high ductility: Machinability of weld metal through grinding onıy: Requirement of
re-drying at 300°C for 2 hours for moistened electrodes: Recommended pre-heating at
200-300°C for welding thick work pieces and materials tending to get hardened:
Requirement of 2-3 layers hardfacing to obtain the highest resistance to wear
• Suitability of harder and/or higher-quality steels to buffer-layering with the GeKa electrodes
LASER B 50, TEMPO B 63, or, in some cases, with the GeKa electrodes such as ELOX B307,
ELOX R 312
• Re-drying : 300°C / 2h
Welding Positions

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101822 3.20 x 350 1/8 x 14” 100 - 140 3570
3010101825 4.00 x 450 5/32 x 18” 140 - 180 6750
3010101828 5.00 x 450 3/16 x 18” 180 - 230 10900

Approvals: CE, GOST-R, SEPRO


- 110 - www.gedikwelding.com
Hardfacing Electrode
ELHARD 600 R
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : E Fe 8
EN 14700 : E Fe 8 C Mn Si Mo V Cr
DIN 8555 : E6-UM-60 P 0.5 0.3 1.1 1.0 1.0 7.0

Mechanical Properties
Weld Metal Hardness
(HB)

55 - 59

Typical Base Material Grades


• Electrode covering of rutile character
• Usability with a welding transformer (Weldability with AC)
• Weld metal with ductile and cracking-resistant behaviors
• Requirement of re-drying at the temperature range of 300°C-350°C for 2 hours
• Applicability in final layer welding of earth and mineral mining machines. Impact drilling and
crushing devices, guide springs,edges of cutting tools, hard manganese steels, bucket edges
and teeth

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101831 3.20 x 350 1/8 x 14” 90 - 135 4095
3010101834 4.00 x 450 5/32 x 18” 135 - 180 8170
3010101837 5.00 x 450 3/16 x 18” 180 - 230 12020

Approvals: CE, GOST-R, SEPRO


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Hardfacing Electrode
ELHARD 650
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : E Fe 6
EN 14700 : E Fe 6 C Mn Si Mo Nb Cr
DIN 8555 : E6-UM-60 0.55 1.35 0.75 1.2 0.6 6.8

Mechanical Properties
Weld Metal Hardness
(HRC)

56 - 59

Typical Base Material Grades


• Used in hardfacing applications of earth-moving industry and wearing parts of grinders etc.
• Can be used directly. After three or more passes, buffer-layering must be done according to
material grade. (ELHARD 63, ELHARD 250, ELOX R 307 and ELHARD 14 Mn)
• For hardenable steels, preheat temperature is 100-300°C
• Re-drying : 300°C / 2h

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010100333 3.20 x 350 1/8 x 14” 100 - 140 3846
3010101846 4.00 x 450 5/32 x 18” 140 - 180 6896
3010101849 5.00 x 450 3/16 x 18” 180 - 230 11110

Approvals: CE, GOST-R, SEPRO


- 112 - www.gedikwelding.com
Hardfacing Electrode
ELHARD 650 Si
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : E Fe2
EN 14700 : E Fe2 C Mn Si Cr
DIN 8555 : E2-UM-60 0.7 0.5 3.5 3.5

Mechanical Properties
Weld Metal Hardness
(HB)

57 - 62

Typical Base Material Grades


• Resistance to abrasion and shocks
• Suitability for uses in haıfacing worn parts of crushing, drilling, excavating, grinding rnachines
in mines/quarries/soil crushing plants
• Weld metal hardness can be exchange between 57 - 62 HRC according to welding current,
number of passes, largeness of base metal and chemical compositon of base metal

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101855 4.00 x 450 5/32 x 18” 140 - 180 6750
3010101858 5.00 x 450 3/16 x 18” 170 - 210 11200

Approvals: CE, GOST-R, SEPRO


- 113 - www.gedikwelding.com
Hardfacing Electrode
ELHARD 700
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : E Fe 2
EN 14700 : E Fe 2 C Mn Si Mo V Cr
DIN 8555 : ~E6-UM-60 0.5 1.5 1.2 0.8 0.8 4.7

Mechanical Properties
Weld Metal Hardness
(HRC)

60 - 62

Typical Base Material Grades


• Hardfacing of workpieces of steel, cast steel or hard Mn-steel exposed to a combination
of impact, compression and abrasive wearing, such as cam shafts, gliding surfaces, gears,
plough shares, rails, shunts, crosses, baffle plates, excavator parts, rope carrier wheels etc.
• Weld metal does not cracking
• Re-drying : 300°C-350°C / 2h

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101861 3.20 x 350 1/8 x 14” 100 - 150 3700
3010101867 4.00 x 450 5/32 x 18” 140 - 180 7710
3010101870 5.00 x 450 3/16 x 18” 170 - 210 10750

Approvals: CE, GOST-R, SEPRO


- 114 - www.gedikwelding.com
Hardfacing Electrode
ELHARD 14 Mn
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : EZ Fe 9
EN 14700 : EZ Fe 9 C Mn Si Ni
DIN 8555 : E 7-UM-200K 0.60 13.5 0.1 3.0
AWS A5.13 : E FeMn-A

Mechanical Properties
Hardness Hardness After Cold
(HB) Deformation (HB)

180 - 220 ~ 550

Typical Base Material Grades


• Hardfacing of mining and rock-crushing machine parts as well as of hard manganese steels.
• Machinability of weld metal only if it is not hammered when it is cold, or, if it is not put into
operation for a while
• Re-drying at condition 300°C / 2h is required

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101876 3.20 x 350 1/8 x 14” 110 - 140 3750
3010101882 4.00 x 450 5/32 x 18” 150 - 180 7100
3010101885 5.00 x 450 3/16 x 18” 180 - 210 11170

Approvals: CE, GOST-R, SEPRO


- 115 - www.gedikwelding.com
Hardfacing Electrode
ELHARD 40 W
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : E Fe 1
EN 14700 : E Fe 1 C Mn Si Mo V Cr W
DIN 8555 : E3-UM-400GPTS 0.2 1.1 0.8 0.6 0.4 3.2 0.5

Mechanical Properties
Hardness
(HRC)

380 - 440

Typical Base Material Grades


• Used in surface coating applications and dies made from hot work tool steels.
• According to the base material pre-heat and slow cooling can be done
• Weld metal keep its hardness until 5000C
• Re-drying: 3000C - 3500C / 2h

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101906 3.20 x 350 1/8 x 14” 100 - 140 3700
3010101909 4.00 x 350 5/32 x 14” 140 -180 5590

Approvals: CE, GOST-R, SEPRO


- 116 - www.gedikwelding.com
Hardfacing Electrode
ELHARD 58
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : E Fe 4
EN 14700 : E Fe 4 C Mn Si Mo Co V Cr
DIN 8555 : ~E 4-UM-60 0.7 1.0 1.0 7.0 2.0 1.7 4.0

Mechanical Properties
Hardness
(HRC)

56 - 60

Typical Base Material Grades


• Used in repairing of machining and cutting tools, tool bits, press dies and supports, fillers
against strong abraison of excavating and detaching attachments
• Weld deposit has high resistance to friction and wear
• Re-drying : 300°C-350°C / 2h

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101933 3.20 x 350 1/8 x 14” 80-110 4200
3010101936 4.00 x 350 5/32 x 14” 110-140 5550

Approvals: CE, GOST-R, SEPRO


- 117 - www.gedikwelding.com
Hardfacing Electrode
ELHARD 60
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : E Fe 14
EN 14700 : E Fe 14 C Mn Si Cr
DIN 8555 : E 10-UM-60 GRZ 3.20 0.5 1.0 29.0

Mechanical Properties
Hardness
(HB)

58 - 62

Typical Base Material Grades


• On parts primarily exposed to abraison combined with light impact, such as conveyor screws,
mixer blades and mud pumps
• Requirement of re-drying for 2 hours at the temperatures between 300°C and 350°C

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101942 3.20 x 350 1/8 x 14” 110 - 140 4810
3010101945 4.00 x 350 5/32 x 14” 170 - 200 7960
3010101948 5.00 x 350 3/16 x 14” 190 - 260 11400
Approvals: CE, GOST-R, SEPRO
- 118 - www.gedikwelding.com
Hardfacing Electrode
ELHARD 62
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : E Fe 16
EN 14700 : E Fe 16 C Cr Nb
DIN 8555 : ~ E 10-UM-60 GRZ 6.5 24.0 7.5

Mechanical Properties
Hardness
(HRC)
~ 62

Typical Base Material Grades


• On parts primarily exposed to abraison combined with light impact, such as conveyor
screws, mixer blades and sand pumps
• Weld metal has resistant to corrosion, friction and impact
• It is not recommended overlap passes
• Requirement of re-drying for minimum 2 hours at temperatures between 300°C and 350°C

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101951 3.20 x 350 1/8 x 14” 125 - 160 4985
3010101954 4.00 x 350 5/32 x 14” 170 - 200 7710
- 5.00 x 350 3/16 x 14” 190 - 260 11970
Approvals: CE, GOST-R, SEPRO
- 119 - www.gedikwelding.com
Hardfacing Electrode
ELHARD 63
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : E Z Fe 14
EN 14700 : E Z Fe 14 C Cr Si Mn
DIN 8555 : E 10-UM-60 GRZ 4.5 34.0 1.0 0.5
AWS A5.13 : ~E FeCr-A8

Mechanical Properties
Hardness
(HB)

60 -64

Typical Base Material Grades


• Special coating, high-chromium carbide electrode for hardfacing operations to provide
maximum resistance to extreme mineral abrasion
• A typical application is stringer beads on earth-moving, cement mill and brick making
equipment
• Weld metal efficiency is ~ % 220.
• Re-drying : 300°C-350°C / min. 2h

Welding Positions

Current Type
D.C.(+)(-) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101960 3.20 x 350 1/8 x 14” 125 - 160 5200
3010101963 4.00 x 350 5/32 Xx 14” 170 - 200 7200
3010101969 5.00 x 350 3/16 x14” 190 - 260 12190
Approvals: CE, GOST-R, SEPRO
- 120 - www.gedikwelding.com
Hardfacing Electrode
ELHARD 65
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN 14700 : E Fe 16
EN 14700 : E Fe 16 C Mn Si Mo V W Cr Nb
DIN 8555 : E 10-UM-65 GRZ 4.5 0.3 1.0 5.0 1.7 2.5 23.5 4.0

Mechanical Properties
Hardness
(HRC)
63 - 67

Typical Base Material Grades


• Super hardfacing electrode with very high content of carbide formers (Mo, V, W, Nb) for
deposits subject to extreme sliding mineral abraison
• Used in blast furnace cover mechanism, breakers, mixers, gimlet, non-steel and cement
industry, mining coal industries, weld metal efficiency is ~ % 230
• Re-drying : 300°C-350°C / min. 2h

Welding Positions

Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101975 3.20 x 350 1/8 x 14” 110 -150 6150
3010101978 4.00 x 350 5/32 x 14” 170 - 200 9450
3010101981 5.00 x 350 3/16 x 14” 190 - 250 14850
Approvals: CE, GOST-R, SEPRO
- 121 - www.gedikwelding.com
Nickel Based Electrode
NIBAZ B 65
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 14172 : E-Ni 6625 (NiCr22Mo9Nb)
EN ISO 14172 : E-Ni 6625 (NiCr22Mo9Nb) C Mn Si Mo Ni Fe Cr Ti Nb
AWS A5.11 : E NiCrMo-3 0.04 0.4 0.7 9.0 rest 5.0 21.0 + 3.5

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (ISO-V/-196°C) (L0=5d0) (%))

min. 420 min. 760 min. 60 J min. 35 J min. 30

Typical Base Material Grades


• 1.4529 X2 NiCrMoCu 25 20 6 • 2.4856 NiCr 22 Mo 9 Nb (inconel 625)
• 1.4583 X10 NiCrMoNb 1812 • 2.4858 NiCr 21 Mo (inconel 825)
• 1.4876 X1O NiCrAITi 32 20 (incoloy800) • 2.4951 NiCr20Ti (ASTM 75)
• 1.5662 X8 Ni 9 (ASTM 9Ni) • 2.4952 NiCr 20 TLN (ASTM 80A)
• 2.4816 NiCr 15 Fe (inconel 600) • ASTM 8443, 8444, 8446 (UNS N06625)

Features and Applications


• High Molybdenium Nickel-base alloy electrode for creep-resistant steels,heat resisting steels,
heat resisting and Cryogenic materials,dissimilar joints and high strength problem steels
• Especially designed for lnconel 625 and lncoloy 825
• Re-drying cond. : 250OC-300OC / 2h

Welding Positions

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010101986 2.50 x 250 3/32 x 10” 60 - 80 1600
3010101991 3.20 x 300 1/8 x 12” 70 - 100 3225
3010101996 4.00 x 350 5/32 x 14” 90 - 130 5200

Approvals: CE, GOST-R , SEPRO


- 122 - www.gedikwelding.com
Nickel Based Electrode
NIBAZ B 70
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 14172 : E-Ni 6082 (NiCr20Mn3Nb)
EN ISO 14172 : E-Ni 6082 (NiCr20Mn3Nb) C Mn Si Mo Ni Fe Cr Ti Nb
AWS A5.11 : ~ E NiCrFe 3 0.05 4.5 0.4 1.5 >65 3.0 20.0 0.25 1.8

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (L0=5d0) (%))

min. 390 630 - 710 min. 60 J min. 30

Typical Base Material Grades


• Un-alloyed and alloyed, high temperature steels to X8Ni9, high alloyed Cr and CrNi Steels,
particularly for mixed alloy joints. Nickel and nickel alloys and joints to steels.
• NiCr 15 Fe, LC-NiCr 15Fe, NiCr 60 15, INCONEL 600 / 600 L, INCOLOY 800

Features and Applications


• Resisting to low and high temperature and creep, low and unalloyed steels contain up to
% 9 Ni Ni and Ni Alloys and pressure vessels
• Weld metal has non-scalling structure at -196°C and 1200°C
• Weld metal is stainless, austenitic steels and resistance to thermal shock

Welding Positions

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010102016 2.50 x 250 3/32 x 10” 50-80 1600
3010102021 3.20 x 300 1/8 x 12” 75-105 2850
3010102026 4.00 x 350 5/32 x 14” 90-130 5000

Approvals: CE, GOST-R , SEPRO, ABS


- 123 - www.gedikwelding.com
Nickel Based Electrode
NIBAZ B 71
Standards Chemical Composition of
Weld Metal­% (Typical)
TS EN ISO 14172 : E-Ni 6182 (NiCr15Fe6Mn)
EN ISO 14172 : E-Ni 6182(NiCr15Fe6Mn) C Mn Si Ni Fe Cr Nb
AWSA5.11 : E NiCrFe3 0.04 7.5 0.60 rest 7.5 16.7 2.2

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (ISO-V/-196°C) (L0=5d0) (%))

min. 360 min. 550 min. 47 J min. 32 J min. 30

Typical Base Material Grades


• NiCr 15 Fe, LC-NiCr 15 Fe, NiCr 60 15,INCONEL 600/600L, INCOLOY 800

Features and Applications


• This electrode is a Nickel-based and basic-type electrode
• Applicability in weldinghigh-temperature steels and low-temperature alloyed or unalloyed steels,
Nickel (Ni), and Ni-alloys
• High creep-resistance
• Serviceability at temperatures ranging between -196°C and 480°C
• Requirement of re-drying at 300°C-350°C for 2 hours

Welding Positions

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010102031 2.50 x 250 3/32 x 10” 50 - 80 1600
3010102036 3.20 x 300 1/8 x 12” 75 - 105 2850
3010102041 4.00 x 350 5/32 x 14” 90 - 130 5000

Approvals: CE, GOST-R, SEPRO


- 124 - www.gedikwelding.com
Cutting Electrode
ELIT CUT
Typical Base Material Grades
• Non-alloyed and low alloyed steels, stainless steels, aluminium and aluminium alloys,
copper and copper alloys, cast-iron and steel casts
Features and Applications
• Usability in cutting, in making welding grooves, or in drilling all metals that cannot be
oxygen-cut or -drilled
• Resistance against high values of current at welding.
• Requirement of holding the electrode in the directionperpendicular to work direction
Welding Positions
Current Type
D.C.(-) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010102044 3.20 x 350 1/8 x 14” 160 - 240 3550
3010102050 4.00 x 350 5/32 x 14” 180 - 300 5000
3010102053 4.00 x 450 5/32 x 18” 180 - 300 6660
3010102056 5.00 x 450 3/16 x 18” 240 - 400 10140

Gouging Electrode ELIT NUT


Typical Base Material Grades
• Non-alloyed and low alloyed steels, stainless steels, aluminium and aluminium alloys, copper
and copper alloys, cast-iron and steel casts
Features and Applications
• Usability in making welding grooves, or in removing defective weld beads in all metals that
cannot be worked through oxygen
• Very easy usage
• Arc start by holding the electrode in a direction perpendicular to that of the work, and, by
subsequently pushing it forward after approaching it at an angle of 15° to work direction
• Groove depth of halt of the electrodes coating thickness
• Deeper grooves obtained only by repeating the operation atter the work piece is cooled
Welding Positions
Current Type
D.C.(+) / A.C.

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3010102059 3.20 x 350 1/8 x 14” 180 - 240 3593
3010102062 4.00 x 350 5/32 x 14” 250 - 320 5140
3010102065 5.00 x 350 3/16 x 14” 360 - 500 8030
Approvals (ELIT CUT / NUT): GOST-R, SEPRO
- 125 - www.gedikwelding.com
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WELDING WIRES
- 127 - www.gedikwelding.com
Gas Shielded Arc Welding Wires & Rods
SG 1
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14341-A : G2Si
TS EN ISO 636-A : W2Si C Si Mn
EN ISO 14341-A : G2Si 0.10 0.6 1.2
EN ISO 636-A : W2Si
AWS A5.18 : ER 70 S-3
Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/-30°C) ((Lo=5do) (%)
min. 400 480 - 600 min. 47 J min. 22
Typical Base Material Grades
• S235J2G3-S355J2G3, P235T2-P355T2, L210NB - L290NB, L290MB-L360MB, P235G1TH,
P255G1TH, P235GH­P355GH, S235JRS1-S235J4S, S315G1S-S355G3S,P255NH-P355NH,
GE200-GE300

Features and Applications


• Welding of thin walled parts
• Root pass welding
• For making galvanized coating
• TIG welding of tubes and pipes
• Shielding gases: TIG: Ar / MAG: 20% CO2, - 80% Ar or pure CO2

Welding Positions

Current Type
TIG D.C.(-) / MAG D.C.(+)
Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
BS 300 D 300 BS/D/300
3010200009 3010200033 0.8 0.030” 15 D 200
3010200011 3010200035 1.0 0.040” 15 D 100
3010200013 3010200037 1.2 0.047” 15 ECO PACK
3010200014 3010200039 1.6 0.062” 15 BIG PACK
(0,6,0.9, 1.14,1.4) (1,5,15,18,50,250,400)

3010300115 1,60 x 1000 1/16 x 39” 5


3010300116 2,00 x 1000 5/64 x 39” 5
3010300117 2,40 x 1000 3/32 x 39” 5 Carton
3010300118 3,20 x 1000 1/8 x 39” 5 Box
3010300119 4,00 x 1000 5/32 x 39” 5
3010300120 5,00 x 1000 3/16 x 39” 5

Approvals: SG1/CO2 : TSE, CE, GOST-R, SEPRO SG1/TIG : CE, SEPRO


- 130 - www.gedikwelding.com
Gas Shielded Arc Welding Wires & Rods
SG 70 S-2
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14341-A : G2Ti
TS EN ISO 636-A : W2Ti C Mn Si Zr Ti Al
EN ISO 14341-A : G2Ti 0.05 1.1 0.55 0.07 0.12 0.11
EN ISO 636-A : W2Ti
AWS A5.18 : ER 70 S-2
Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/-30°C) ((Lo=5do) (%)
min. 400 min. 480 min. 47 J min. 22
Typical Base Material Grades
• S235J2G3-S355J2G3, P235T2-P355T2, L210NB-L290NB, L290MB-L360MB, P235G1TH,
P255G1TH, P235GH­P355GH, S235JRS1-S235J4S, S315G1S-S355G3S, P255NH-P355NH,
S255N-S420N, GE200-GE300
Features and Applications
• Wire for welding mild and low alloy steels as well as thin walled materials
• Being triple deoxidized with Aluminium, Titanium and Zirconium as well as Manganese and
Silicon, the wire is capable of producing efficient welds when the steel to be welded is rusty,
dirty, undercoat painted
• It is recommended for pipe welding and for root passes in heavy vessel construction
• Also for welding of steels of which surface will be coated (such as galvanized, etc.)
• Shielding gases: MAG; Ar + CO2 mix gases, TIG; %100 Ar gas can be used
Welding Positions

Current Type
TIG D.C.(-) / MAG D.C.(+)
Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
BS 300 D 300 BS/D/300
3010202833 3010202856 0.8 0.030” 15 D 200
3010202835 3010202858 1.0 0.040” 15 D 100
3010202837 3010202860 1.2 0.047” 15 ECO PACK
3010202838 3010202862 1.6 0.062” 15 BIG PACK
(0,6,0.9, 1.14,1.4) (1,5,15,18,50,250,400)

3010300222 1,60 x 1000 1/16 x 39” 5


3010300223 2,00 x 1000 5/64 x 39” 5
3010300224 2,40 x 1000 3/32 x 39” 5 Carton
3010300225 3,20 x 1000 1/8 x 39” 5 Box
3010300226 4,00 x 1000 5/32 x 39” 5
3010300227 5,00 x 1000 3/16 x 39” 5
Approvals: SG 70 S2 · TSE, CE, GOST-R, SEPRO
- 131 - www.gedikwelding.com
Gas Shielded Arc Welding Wires & Rods
SG 2
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14341-A : G3Si 1
TS EN ISO 636-A : W3Si1 C Si Mn
EN ISO 14341-A : G3Si 1 0.08 0.85 1.45
EN ISO 636-A : W3Si 1
AWS A5.18 : ER 70 S-6
Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/-30°C) ((Lo=5do) (%)
min. 420 500 - 640 min. 47 J min. 22
Typical Base Material Grades
• E295, E335 , S235J2G3-S355J2G3, P235T1-P355T1, P235T2,P355T2, L210NB-L415NB,
L290MB-L360MB, P235G1TH, P255G1TH, P235GH-P355GH, S235JRS1-S235J4S,
S315G1S-S355G3S, S255N-S380N,P255NH­P355NH, GE200- GE260
Features and Applications
• Steel construction and machinery production
• Welding of ships, boiler tanks, pipe parts
• Welding of thin walled steels
• Thin sheet welding in automotive industry
• Perfect smooth feedability, perfect welding characteristics
• Shielding gases: MAG; Ar+CO2 mix gases, TIG ; % 100 Ar gas can be used
Welding Positions

Current Type
TIG D.C.(-) / MAG D.C.(+)
Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
BS 300 D 300 BS/D 300
3010200449 3010200523 0.8 0.030”” 15 D 200
3010200451 3010200525 1.0 0.040” 15 D 100
3010200453 3010200527 1.2 0.047” 15 ECO PACK
3010200454 3010200529 1.6 0.062” 15 BIG PACK
(0,6,0.9, 1.14,1.4) (1,5,15,18,50,250,400)

3010300156 1,60 x 1000 1 / 16 x 39” 5


3010300157 2,00 x 1000 5/64 x 39” 5
3010300158 2,40 x 1000 3/32 x 39” 5 Carton
3010300159 3,20 x 1000 1/8 x 39” 5 Box
3010300160 4,00 x 1000 5/32 x 39” 5
3010300161 5,00 x 1000 3/16 x 39 5
Approvals: SG2[M24]: BV, DNV-GL, TL, DB, ABS, LR, RS, RINA, NK, GOST-R, SEPRO, TÜV
SG2 [CO2]: TSE, CE, GOST-R, DB SG2 [TIG]: BV, ABS, CE, DB, GOST-R, DNV-GL
- 132 - www.gedikwelding.com
Gas Shielded Arc Welding Wires & Rods
SG 3
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14341-A : G4Si 1
TS EN IS0 636-A : W4Si1 C Si Mn
EN IS0 14341-A : G4Si 1 0.10 1.0 1.70
EN IS0 636-A : W4Si1
AWS A5.18 : ER 70 S-6

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/-40°C) ((Lo=5do) (%)
min. 460 540- 680 min. 47 J min. 22
Typical Base Material Grades
• E295,E360,S235J2G3-S355J2G3, P235T1-P355T1, P235T2,P355T2, L210NB-L415NB,
L290MB-L415MB, P235G1TH, P255G1TH, P235GH-P355GH, S235JRS1-S235J4S, S315G1S-
S355G3S, S255N-S420N, P255NH-P420NH, GE200-GE260

Features and Applications


• Used for the same welding purposes as SG2
• Its strength is increased by Si-Mn
• Low spatter although used under CO2 atmosphere
• Excellent wire feeding capability
• Shielding gases: MAG; Ar+CO2 mix gases, TIG; %100 Ar gas can be used

Welding Positions

Current Type
TIG D.C.(-) / MAG D.C.(+)
Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
BS 300 D 300 BS/D300
3010201069 3010201107 0.8 0.030” 15 D 200
3010201071 3010201109 1.0 0.040” 15 D 100
3010201073 3010201111 1.2 0.047” 15 ECO PACK
3010201074 3010201113 1.6 0.062” 15 BIG PACK
(0,6,0.9, 1.14,1.4) (1,5,15,18,50,250,400)

3010300203 1.6 x 1000 1/16 x 39” 5


3010300204 2.0 x 1000 5/64 x 39” 5
3010300205 2.4 x 1000 3/32 x 39” 5 Carton
3010300206 3.2 x 1000 1/8 x 39” 5 Box
3010300207 4.0 x 1000 5/32 x 39” 5

Approvals: SG3 [M24]: TSE, DB, TÜV, CE, DNV-GL, GOST-R, SEPRO
- 133 - www.gedikwelding.com
Heat Resisting Arc Welding Wires & Rods
SG Mo
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 21952-A : G MoSi
EN ISO 21952-A : G MoSi C Si Mo Mn
TS EN ISO 21952-A : W MoSi 0.10 0.6 0.5 1.1
EN ISO 21952-A : W MoSi
AWS A5.28 : ER 80 S-G (mod.) (ER 70 S-A1)

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/-20°C) ((Lo=5do) (%)
min. 460 550 - 670 min. 47 J min. 22
Typical Base Material Grades
• S355J2G3, L320-L415NB, L320MB-L415MB, P255G1TH, P235GH-P355GH,P255NH, 16Mo3,
17MnMoV6-4, 20MnMoNi5-5, 20MnMoNi4-5, GE240-GE300, 22Mo4, S255N-S460N,
P255NH-P460 NH
Features and Applications
• Copper coated wire for GMAW and rod TIG welding in boiler pressure vessel, pipework and
crane construction as well as in structural steel engineering
• High quality, very tough deposit of high crack resistance and non-aging
• Recommended for service in temperature range (-40°C) for TIG, or (-20°C) for GMAW to (+550°C)
• Good copper bonding with low total copper content. Very good welding and flow characteristics
• Preheating interpass and postweld heat treatment as required by base metal
• Shielding gases: MAG; Ar+CO2, mix gases, TIG; %100 Ar

Welding Positions

Current Type
TIG D.C.(-) / MAG D.C.(+)
Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
BS 300 D 300 BS/D 300
3010201530 3010201557 0.8 0.030” 15 D 200
3010201532 3010201559 1.0 0.040” 15 D 100
3010201534 3010201561 1.2 0.047” 15 ECO PACK
3010201535 3010201563 1.6 0.062” 15 BIG PACK
(0,6,0.9, 1.14,1.4) (1,5,15,18,50,250,400)

3010300421 1,60 x 1000 1/16 x 39” 5


3010300422 2,00 x 1000 5/64 x 69” 5
3010300423 2,40 x 1000 3/32 x 39” 5 Carton
3010300424 3,20 x 1000 1/8 x 39” 5 Box
3010300425 4,00 x 1000 5/32 x 39” 5
Approvals: SGMo: CE, GOST-R, SEPRO
- 134 - www.gedikwelding.com
Heat Resisting Arc Welding Wires & Rods
SG 80 S-D2
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14341-A : G 4Mo
EN ISO 14341-A : G 4Mo C Si Mo Mn
TS EN ISO 14341-A : W 4Mo 0.10 0.65 0.5 1.8
EN ISO 14341-A : W 4Mo
AWS A5.28 : ER 80 S-D2
Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/-30°C) ((Lo=5do) (%)
min. 470 550 - 680 min. 47 J min. 20
Typical Base Material Grades
• S355J2G3, L320-L415NB, L320MB-L415MB, P255G1TH, P235GH-P355GH, 16Mo3,
17MnMoV6-4, 20MnMoNi5- 5, 20MnMoNi4-5, GE240-GE300, 22Mo4, S255N-S460N,
P255NH-P460 NH
Features and Applications
• Copper coated for GMAW and TIG welding in boiler pressure vessel, pipework and crane
construction as well as in structural steel engineering
• High quality, very tough deposit of high crack resistance and non-aging
• Recommended for service in temperature range -45°C (TIG) or -40 °C (GMAW) to +550 °C.
• Good copper bonding with low total copper content
• Very good welding and flow characteristics
• Preheating interpass and postweld heat treatment as required by base metal
• Shielding gases: MAG; Ar+CO2 mix gases, TIG; pure Ar gas can be used
Welding Positions

Current Type
TIG D.C.(-) / MAG D.C.(+)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
BS 300 D 300 BS/D/300
3010203050 3010203075 0.8 0.030” 15 D 200
3010203052 3010203077 1.0 0.040” 15 D 100
3010203054 3010203079 1.2 0.047” 15 ECO PACK
3010203055 3010203081 1.6 0.062” 15 BIG PACK
(0,6,0.9, 1.14,1.4) (1,5,15,18,50,250,400)

3010300281 1,60 x 1000 1/16 x 39” 5


3010300282 2,00 x 1000 5/64 x 39” 5
3010300283 2,40 x 1000 3/32 x 39” 5 Carton
3010300284 3,20 x 1000 1/8 x 39” 5 Box
3010300285 4,00 x 1000 5/32 x 39” 5
3010300286 5,00 x 1000 3/16 x 39” 5
Approvals: SG80 S-D2 : CE, GOST-R, SEPRO
- 135 - www.gedikwelding.com
Heat Resisting Arc Welding Wires & Rods
SG CrMo 1
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 21952-A : G Z CrMo 1 Si
EN ISO 21952-A : G Z CrMo 1 Si C Si Mn Mo Cr
TS EN ISO 21952-A : W Z CrMo1 Si 0.10 0.6 0.5 0.5 1.2
EN ISO 21952-A : W Z CrMo1 Si
AWS A5.28 : ER 80 S-B2
Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation Heat
(N/mm2) (N/mm2) (ISO-V/+20°C) ((Lo=5do) (%) Treatment

min. 470 550 - 670 min. 78 J min. 19 620°C/1hour-300°C air

Typical Base Material Grades


• 13CrMo4-5, 15CrMo5, 42CrMo4, 16CrMoV4, 25CrMo4, 24CrMo5, G22CrMo5-4, G17CrMo5-5,
A 333Gr; P11

Features and Applications


• Used for the welding of high heat resisting. Cr-Mo alloyed steels which are used for the
production of boilers tubes and pipes and nitrided steels
• Weld metal is resistant to temperatures up to +570°C
• Shielding gases: MAG; Ar+CO2 and Ar+ O2 mix gases, TIG; pure Ar gas can be used

Welding Positions

Current Type
TIG D.C.(-) / MAG D.C.(+)
Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
BS 300 D 300 BS/D/300
3010201750 3010201776 0.8 0.030” 15 D 200
3010201752 3010201778 1.0 0.040” 15 D 100
3010201754 3010201780 1.2 0.047” 15 ECO PACK
3010201755 3010201782 1.6 0.062” 15 BIG PACK
(0,6,0.9, 1.14,1.4) (1,5,15,18,50,250,400)

3010300326 1,60 x 1000 1/16 x 39” 5


3010300327 2,00 x 1000 5/64 x 39” 5 Carton
3010300328 2,40 x 1000 3/32 x 39” 5 Box
3010300329 3,20 x 1000 1/8 x 39” 5
3010300330 4,00 x 1000 5/32 x 39” 5
Approvals: CE, GOST-R , SEPRO
- 136 - www.gedikwelding.com
Heat Resisting Arc Welding Wires & Rods
SG CrMo 1 Si
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 21952-A : G Cr Mo 1 Si
EN ISO 21952-A : G Cr Mo 1 Si C Si Mn Mo Cr
TS EN ISO 21952-A : W Cr Mo 1 Si 0.10 0.6 1.0 0.5 1.2
EN ISO 21952-A : W Cr Mo 1 Si
AWSA5.28 : ER 80 S-G

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation Heat
(N/mm2) (N/mm2) (ISO-V/+20°C) ((Lo=5do) (%) Treatment

min. 470 550 - 670 min. 78 J min. 20 680°C/1hour-300°C air

Typical Base Material Grades


• 13CrMo4-5 , 15CrMo5, 42CrMo4, 16CrMoV4, 25CrMo4, 24CrMo5, G22CrMo5-4, G17CrMo5-5

Features and Applications


• Used for the welding of high heat resisting. Cr-Mo alloyed steels which are used for the
production of boilers tubes and pipes and nitrided steels
• Weld metal is resistant to temperatures up to +570°C
• Shielding gases: MAG; Ar+CO2 and Ar+O2 mix gases, TIG; pure Ar gas can be used

Welding Positions

Current Type
TIG D.C.(-) / MAG D.C.(+)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
BS 300 D 300 BS/D/300
3010201969 3010201992 0.8 0.030” 15 D 200
3010201971 3010201994 1.0 0.040” 15 D 100
3010201973 3010201996 1.2 0.047” 15 ECO PACK
3010201974 3010201998 1.6 0.062” 15 BIG PACK
(0,6,0.9, 1.14,1.4) (1,5,15,18,50,250,400)

3010300360 1.6 x 1000 1/16 x 39” 5


3010300361 2.0 x 1000 5/64 x 39” 5
3010300362 2.4 x 1000 3/32 x 39” 5 Carton
3010300363 3.2 x 1000 1/8 x 39” 5 Box
3010300364 4.0 x 1000 5/32 x 39” 5
Approvals: CE, GOST-R , SEPRO
- 137 - www.gedikwelding.com
Heat Resisting Arc Welding Wires & Rods
SG CrMo 2
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 21952-A : G Z Cr Mo 2 Si
EN ISO 21952-A : G Z Cr Mo 2 Si C Si Mn Mo Cr
TS EN ISO 21952-A : W Z Cr Mo 2 Si 0.08 0.6 0.5 1.0 2.4
EN ISO 21952-A : W Z Cr Mo 2 Si
AWS A5.28 : ER 90 S-B3

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation Heat
(N/mm2) (N/mm2) (ISO-V/+20°C) ((Lo=5do) (%) Treatment

min. 540 620 - 760 min. 47 J min. 20 6900C/1hour-3000C air


Typical Base Material Grades
• 10 CrMo9-10, 10 CrSiMoV 7, 10 CrV 63, G-17 CrMo 9-10, A335 Gr. P22

Features and Applications


• Used for the welding of high heat resisting
• XCr-Mo alloyed steels which are used for the production of boilers tubes, pipes and
nitrided steels
• Weld metal is resistant to temperatures up to +600°C
• Shielding gases: MAG; Ar+CO2 and Ar+O2 mix gases, TIG; pure Ar gas can be used

Welding Positions

Current Type
TIG D.C.(-) / MAG D.C.(+)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
BS 300 D 300 BS/D/300
3010202185 3010202208 0.8 0.030” 15 D 200
3010202187 3010202210 1.0 0.040” 15 D 100
3010202189 3010202212 1.2 0.047” 15 ECO PACK
3010202190 3010202214 1.6 0.062” 15 BIG PACK
(0,6,0.9, 1.14,1.4) (1,5,15,18,50,250,400)

3010300367 1,60 x 1000 1/16 x 39” 5


3010300368 2,00 x 1000 5/64 x 39” 5
3010300369 2,40 x 1000 3/32 x 39” 5 Carton
3010300370 3,20 x 1000 1/8 x 39” 5 Box
3010300371 4,00 x 1000 5/32 x 39” 5
Approvals: CE, GOST-R , SEPRO
- 138 - www.gedikwelding.com
Heat Resisting Arc Welding Wires & Rods
SG CrMo 2 Si
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 21952-A : G Cr Mo 2 Si
EN ISO 21952-A : G Cr Mo 2 Si C Si Mn Mo Cr
TS EN ISO 21952-A : W Cr Mo 2 Si 0.08 0.6 1.0 1.0 2.4
EN ISO 21952-A : W Cr Mo 2 Si
AWS A5.28 : ER 90 S-G

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation Heat
(N/mm2) (N/mm2) (ISO-V/+20°C) ((Lo=5do) (%) Treatment

min. 540 620 - 760 min. 47 J min. 20 7200C/1hour-3000C air

Typical Base Material Grades


• 10 CrMo9-10, 10 CrSiMoV 7, 10 CrV 63, G-17 CrMo 9-10, A 335 Gr. P22

Features and Applications


• Used for the welding of high heat resisting
• XCr-Mo alloyed steels which are used for the production of boilers tubes, pipes and
nitrided steels
• Weld metal is resistant to temperatures up to +600°C
• Shielding gases: MAG; Ar+CO2 and Ar+O2 mix gases, TIG; pure Ar gas can be used
Welding Positions

Current Type
TIG D.C.(-) / MAG D.C.(+)
Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
BS 300 D 300 BS/D/300
3010202401 3010202424 0.8 0.030” 15 D 200
3010202403 3010202426 1.0 0.040” 15 D 100
3010202405 3010202428 1.2 0.047” 15 ECO PACK
3010202406 3010202430 1.6 0.062” 15 BIG PACK
(0,6,0.9, 1.14,1.4) (1,5,15,18,50,250,400)

3010300400 1.6 x 1000 1/16 x 39” 5


--- 2.0 x 1000 5/64 x 39” 5
3010300401 2.4 x 1000 3/32 x 39” 5 Carton
3010300402 3.2 x 1000 1/8 x 39” 5 Box
3010300403 4.0 x 1000 5/32 x 39” 5
Approvals: CE, GOST-R , SEPRO
- 139 - www.gedikwelding.com
Heat Resisting Arc Welding Wires & Rods
SG CrMo 5
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 21952-A : G / W Cr Mo 5 Si
EN ISO 21952-A : G / W Cr Mo 5 Si C Si Mn Mo Cr
AWS A5.28/(A5.9) : ER 80 S-B6 / (ER 502) 0.07 0.45 0.5 0.6 6.0

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation Heat
(N/mm2) (N/mm2) (ISO-V/+20°C) ((Lo=5do) (%) Treatment

min. 470 590 - 690 min. 70 J min. 18 7450C/1h/3000C air

Typical Base Material Grades


• X12CrMo5, GX12CrMo5

Features and Applications


• Used for the welding of high heat resisting steels, hot hydrogen plants, working temperature
is +600°C and also used for the welding of steels with 5 Cr 1/2 Mo
• Shielding gases: TIG: pure Ar gas can be used. MAG; Ar+CO2, and Ar+O2 mix gases
can be used

Welding Positions

Current Type
TIG D.C.(-) / MAG D.C.(+)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
BS 300 D 300 BS/D/300
3010202617 3010202640 0.8 0.030” 15 D 200
3010202619 3010202642 1.0 0.040” 15 D 100
3010202621 3010202644 1.2 0.047” 15 EGO PACK
3010202622 3010202646 1.6 0.062” 15 BIG PACK
(0,6,0.9, 1.14,1.4) (1,5,15,18,50,250,400)

3010300404 1.6 x 1000 1/16 x 39” 5


3010300405 2.0 x 1000 5/64 x 39” 5
3010300406 2.4 x 1000 3/32 x 39” 5 Carton
3010300407 3.2 x 1000 1/8 x 39” 5 Box
3010300408 4.0 x 1000 5/32 x 39” 5
Approvals: CE, GOST-R , SEPRO
- 140 - www.gedikwelding.com
Heat Resisting Arc Welding Wires & Rods
SG CrMo 9V
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 21952-A : W CrMo 91
EN ISO 21952-A : W CrMo 91 C Si Mn Mo Cr V Ni Nb N
AWS A5.28/(A5.9) : ER 90 S-B9 0.09 0.25 0.6 0.95 9.0 0.2 0.65 0.06 0.05

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation Heat
(N/mm2) (N/mm2) (ISO-V/+20°C) ((Lo=5do) (%) Treatment

650 740 min. 60 J min. 18 7600C/1h/3000C air

Typical Base Material Grades


• X10CrMoVNb 9-1, A213 Gr. T91, A 335 Gr. P91 (T31), A 139 GR. T91, %9-12 Cr martensitic
stainless steels.

Features and Applications


• Used for TIG welding of high heat resistance steels such as P91 / T91
• Power plants, turbines, oil refineries, cool and gasification plants, boiler production,
also used for the welding of steels with 9Cr 1Mo
• Weld metal is resistant to working temperature up to 600°C
• Shielding gas (TIG): Pure Ar

Welding Positions

Current Type
TIG D.C.(-)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
6011100368 2.00 x 1000 5/64 x 39” 5
6011100369 2.40 x 1000 3/32 x 39” 5 Carton Box
Approvals: CE, GOST-R , SEPRO
- 141 - www.gedikwelding.com
High Strength MAG Wire & TIG Rod
SG Ni1
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14341-A : G3Ni 1
TS EN ISO 636A : W3Ni1 C Si Mn Ni
EN ISO 14341-A : G3Ni 1 0.08 0.65 1.10 1.0
EN ISO 636A : W3Ni1
AWS A5.28 : ER 80S-Ni1

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-45°C)
min. 470 min. 550 min. 27 J min. 24

Typical Base Material Grades


• A106; A515; A714; A131; A369; A210; L290; P235 T1 /T2; P275 T1;
• L360; L415; P275T2; P355N; API X-42; X46; X62; X60; P235GH; P355GH;
• A283; A285; A414; A372; A662; S275; S420; A516; A255; A333; A350; A612

Features and Applications


• Building up of cranes, transport , industrial facilities, equipment in general, pipelines,
shipbuilding, etc
• Working temperatures are between of -45°C and +400°C
• Shielding gas: Ar+CO2 mix gases can be used for MAG
• Shielding gas: Ar gas can be used for TIG

Welding Positions

Current Type
TIG D.C.(-) / MAG D.C.(+)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
6031100120 1.20 0.047” 15 BS 300 Spool
6011100373 2.0 x 1.000 5/64 x 39” 5 Carton Box
6011100380 2.4 x 1.000 3/32 x 39” 5 Carton Box
Approvals: CE, GOST-R , SEPRO
- 142 - www.gedikwelding.com
High Strength MAG Wire
SG Ni2
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14341-A : G2Ni 2
EN ISO 14341-A : G2Ni 2 C Si Mn Ni
AWS A5.28 : ER80S-Ni2 0.08 0.55 1.10 2.30

Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation Heat
(N/mm2) (N/mm2) (ISO-V/-60°C) ((Lo=5do) (%) Treatment

min. 470 min. 550 min. 27 J min. 24 620 ± 15°C / 2 hours

Typical Base Material Grades


• S255NL2-S355NL2; 14Ni6; 12Ni14; X12Ni5; S255N, S380N, S255NL, S380NL;
S255NL1-S355NL1; S380NL1;
• A333: Gr.1-3; A442; Gr55-60; A334: Gr.3;
• 10Ni14, 13MnNi63 ; TTSI E355; TTSI E 460; HY 80; TTSE 35 N

Features and Applications


• Applications down to -60°C on mild steels, low-alloy steels and fine-grained steels, plates,
storage tanks, pipelines and equipment for cryogenic use
• Shielding gas: Ar+CO2 mix gases can be used

Welding Positions

Current Type
MAG D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6031100312 1.20 0.047’’ 15 BS 300 Spool
Approvals: CE, SEPRO
- 143 - www.gedikwelding.com
High Strength MAG Wire
SG NiMo1
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 16834-A : G 62 6 C1/M21 Mn3Ni1Mo
EN ISO 16834-A : G 62 6 C1/M21 Mn3Ni1Mo C Si Mn Ni Mo
AWS A5.28 : ER 100 S-G 0.09 0.65 1.70 1.15 0.40

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-60°C)
min. 620 700 - 890 min. 47 J min. 18

Typical Base Material Grades


• P355NL1, P460NL1, StE460-590, USS-T.TTS, TE47-51, N-X-ATRA 70, WTSt37-2,
WT37-3, WTSt52- 3
• WT St52-3A, Corten A, Patinax 37, Alcodur 50, Koralpin 52, S255, S550, A516, A350, A612,
A255, A299, A333

Features and Applications


• Fine-grained low alloy steels and also austempering steels for applications. Building up of
cranes, transport, tanks, industrial facilities, equipment in general, pipelines, shipbuilding, etc
• If necessary, post-weld stress relief shall be heat treated at 560°C-600°C for 1 hour and left in
the furnace for cooling down to 300°C
• Shielding gas: Ar+CO2 mix gases can be used

Welding Positions

Current Type
MAG D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6031100218 1.20 0.047’’ 15 BS 300 Spool
Approvals: CE, GOST-R , SEPRO
- 144 - www.gedikwelding.com
High Strength MAG Wire & TIG Rod
ER 100 SG
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 16834-A : G/W Mn3Ni1CrMo
EN ISO 16834-A : G/W Mn3Ni1CrMo C Mn Mo Cr Ni Si
AWS A5.28 : ER 100S-G 0.07 1.55 0.25 0.25 1.50 0.50

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-30°C)
min. 620 min. 690 min. 47 J min. 18

Typical Base Material Grades


• S460N,S500N, S550NC, S500NL, N-A-XTRA 56-70,BHV 70, PAS700, HSM700, E 295-E 360

Features and Applications


• ER 100 SG is low alloyed and high strength GMAW wire
• It is used for joining of the high strength low alloy steels and the fine grained
constructional steels
• It has high yield strength and impact toughness at low temperatures
• Shielding gases MAG: (Ar+% 15-25 CO2) / TIG: Ar

Welding Positions

Current Type
TIG D.C.(-) / MAG D.C.(+)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
BS 300 D 300 BS/D/300
3010203273 3010203296 0.8 0.030” 15 D 200
3010203275 3010203298 1.0 0.040” 15 D 100
3010203277 3010203300 1.2 0.047” 15 ECO PACK
3010203278 3010203302 1.6 0.062” 15 BIG PACK
(0,6,0.9, 1.14,1.4) (1,5,15,18,50,250,400)

3010300450 1,60 x 1000 1/16 x 39” 5


3010300451 2,00 x 1000 5/64 x 39” 5 Carton
3010300452 2,40 x 1000 3/32 x 39” 5 Box
3010300453 3,20 x 1000 1/8 x 39” 5

Approvals: CE, SEPRO, GOST-R


- 145 - www.gedikwelding.com
High Strength MAG Wire & TIG Rod
ER 110 SG
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 16834-A : G/W Mn4Ni2CrMo
EN ISO 16834-A : G/W Mn4Ni2CrMo C Si Mn Mo Ni Cr Cu
AWS A5.28 : ER 110S-G 0.09 0.75 1.70 0.50 2.0 0.30 0.20

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-30°C)
min. 690 min. 760 min. 47 J 19
Typical Base Material Grades
• High strength structural steels and fine grained steels
• S690Q, L690M, N-A-XTRA 70, USS-T1, BH 70 V, HY 100, ASTM A514 Gr.F

Features and Applications


• ER 11O SG is low alloyed and high strength GMAW wire and GTAW rods
• It is used for joining of the high strength low alloy steels and the fine grained constructional
steels with minimum yield strength of 690 N/mm2, especially Hardox and Weldox sheets
• Boilers, pressure vessels, pipelines, structure steels are the other application areas
• Weld metal has high impact and toughness at low temperatures
• Pre-heat can be according to the base material
• Shielding gases - MAG : (Ar+% 15-25 CO2) / TIG : (Ar)

Welding Positions

Current Type
MAG D.C.(+) / TIG D.C.(-)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
BS 300 D 300 BS/D/300
3010203706 3010203729 0.8 0.030” 15 D 200
3010203708 3010203731 1.0 0.040” 15 D 100
3010203710 3010203733 1.2 0.047” 15 EGO PACK
3010203711 3010203735 1.6 0.062” 15 BIG PACK
(0,6,0.9, 1.14,1.4) (1,5,15,18,50,250,400)

3010300470 1,60 x 1000 1/16 x 39” 5 Carton


3010300471 2,00 x 1000 5/64 x 39” 5 Box
3010300472 2,40 x 1000 3/32 x 39” 5

Approvals: CE, GOST-R , SEPRO


- 146 - www.gedikwelding.com
High Strength MAG Wire
ER 120 SG
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 16834-A : G 89 4 M21 Mn4Ni2,5CrMo
EN ISO 16834-A : G 89 4 M21 Mn4Ni2,5CrMo C Si Mn Mo Ni Cr Cu
AWS A5.28 : ER 120S-G 0.10 0.55 1.70 0.50 2.50 0.30 0.20

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-30°C)
min. 890 940 - 1180 min. 47 J min. 15

Typical Base Material Grades


• S890QL , P460NH , P460NL1,
• WELDOX 900, StE 960, S960Q

Features and Applications


• Fine grained steels, high yield strength, austempering steels excellent properties low
temperatures
• Lifting and handling machines, bridges, tanks, transport, shipbuilding, railway sector, mines,
cranes, frames, etc
• Shielding gas: Ar+CO2 mix gases can be used

Welding Positions

Current Type
MAG D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6031100383 1.00 0.040” 15
6031100382 1.20 0.047” 15 BS 300 Spool

Approvals: CE, SEPRO


- 147 - www.gedikwelding.com
Weather Resistant MAG Wire
SG NiCu
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14341-A : ~G3Ni 1
EN ISO 14341-A : ~G3Ni 1 C Si Mn Ni Cu Cr
AWS A5.28 : ER80S-G 0.08 0.80 1.30 0.80 0.40 0.20

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/+20°C) (ISO-V/-60°C)
510 590 130 J 50 J 25

Typical Base Material Grades


• S235JRW, S235J2G3, Patinax 37, Alcodur 50, Koralpin 52, S355J2G3Cu, 9CrNiCuP3-2-4,
Corten A-B1, ltacor, WTSt37, WTST52.3, S355K2W

Features and Applications


• Excellent resistance to atmospheric events due to the presence of Cu, Cr, Ni
• Suitable for bridges, cranes, ground moving machines, boilers, building structures,
petrochemical sector, fans gas pipes, fume section, etc
• Shielding gas: Ar+CO2 mix gases can be used

Welding Positions

Current Type
MAG D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6031100122 1.20 0.047” 15 BS 300 Spool
Approvals: CE, GOST-R , SEPRO
- 148 - www.gedikwelding.com
Stainless Steel Gas Shielded Welding Wire & Rod
ELOX SG 307
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14343-A : G 18 8 Mn
EN ISO 14343-A : G 18 8 Mn C Si Mn Cr Ni
TS EN ISO 14343-A : W 18 8 Mn 0.08 0.9 7.0 19.2 9.0
EN ISO 14343-A : W 18 8 Mn
AWS A5.9 : ~ER 307

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/+20°C)
min. 370 580 - 750 min. 63 J min. 30

Features and Applications


• Filler welding of high-strength low-alloyed and alloyed heat-treatable steels, armor steels,
steels including 14 % Mn, ferritic chromium steels, heat-resistant steels, non-magnetic steels etc.
• Joint welding of different types of steels with each other
• Filler welding of abrasion-resistant steels for valves and turbines
• As shielding gas, Argon is used at TIG welding, where as Ar+ % 2.5 O2 or Ar+ % 2.5 CO2
mixed gas is used at MIG welding

Welding Positions

Current Type
MAG D.C.(+)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
6011100313 0,8 0.030” 12.5 BS 300
6011100381 1 0.040” 15 BS 300
6011100314 1,2 0.047” 15 BS 300
6011100312 1,6 0.062’’ 15 BS 300
6011100315 2,00 x 1000 5/64 x 39” 5 Plastic Box
6011100316 2,40 x 1000 3/32 x 39” 5 Plastic Box
6011100317 3,20 x 1000 1/8 x 39” 5 Plastic Box
Approvals: GOST-R, SEPRO, DB
- 149 - www.gedikwelding.com
Stainless Steel Gas Shielded Welding Wire & Rod
ELOX SG 308-H
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14343-A : G 19 9 H
EN ISO 14343-A : G 19 9 H C Si Mn Cr Ni
TS EN ISO 14343-A : W 19 9H 0.06 0.5 1.7 20.1 9.8
EN ISO 14343-A : W 19 9H
AWS A5.9 : ER 308 H

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/0°C)
min. 350 min. 550 min. 63 J min. 25

Typical Base Material Grades


• X2 CrNi 19 11, X5 CrNi 19 11, X 5 CrNi 18 8, X 12 CrNi 17 7, X 12 CrNi 18 8, G-X 10 CrNi 18 8,
G-X 12 CrNi 18 8
• AISI: 304 L, 301,302,304,308

Features and Applications


• Applicability in welding tempered high-strength steels as well as stainless steels,
carbon steels, and 18/8, Cr-Ni -alloy steels
• Requirement of use of Ar as “shielding gas for TIG welding”, and of Ar+%2.5O2 or Ar+%2.5CO2
mixed gas as “shielding for MIG welding”

Welding Positions

Current Type
TIG D.C.(-)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
6011100318 2.0 x 1000 5/64 x 39” 5 Plastic Box
6011100319 2.4 x 1000 3/32 x 39” 5 Plastic Box
6011100320 3.2 x 1000 1/8 x 39” 5 Plastic Box

Approvals: GOST-R , SEPRO


- 150 - www.gedikwelding.com
Stainless Steel Gas Shielded Welding Wire & Rod
ELOX SG 308 L
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14343-A : W 19 9 L
EN ISO 14343-A : W 19 9 L C Si Mn Cr Ni
AWS AS.9 : ER 308 L 0.02 0.5 1.7 20.1 9.8

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/+20°C)
min. 390 540 - 660 min. 63 J min. 35
Typical Base Material Grades
• X2CrNi 19 11, X5CrNi 18 10, X6CrNiTi 18 10, X6CrNiNb 18 10, X2CrNiN 18 10, X10CrNiNb 18 10
• AISI & ASTM: 304, 304L, 304LN, 347, 321, A320Gr.B8C, A320Gr.B8D

Features and Applications


• TIG welding of 13% Cr ferritic stainless steels, high-carbon steels of type 304, or stabilized
steels of type 347, or steels of similar qualities, all of which used in drug, cellulose, paper and
food (production) industries
• The shielding gas is Argon (Ar).
• Maintenance of ductile behavior at temperature values down to -196°C
• Maintenance of resistance against intergranular corrosion at temperatures up to 400°C

Welding Positions

Current Type
TIG D.C.(-)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
6011100326 1.6 x 1000 1/16 x 39” 5 Plastic Box
6011100327 2.0 x 1000 5/64 x 39” 5 Plastic Box
6011100328 2.4 x 1000 3/32 x 39” 5 Plastic Box
6011100329 3.2 x 1000 1/8 x 39” 5 Plastic Box

Approvals: GOST-R, CE, SEPRO


- 151 - www.gedikwelding.com
Stainless Steel Gas Shielded Welding Wire & Rod
ELOX SG 308 L Si
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14343-A : G 19 9 L Si
EN ISO 14343-A : G 19 9 L Si C Si Mn Cr Ni
AWS A5.9 : ER 308 LSi 0.02 0.8 1.7 20.4 10.2

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/0°C)
min. 350 520 - 660 min. 63 J min. 35

Typical Base Material Grades


• X2 CrNi 19 11, X5CrNi 18 10, X6 CrNiTi 18 10, X6 CrNiNb 18 10, X2 CrNiN 18 10,
X10 CrNiNb 18 1O
• AISI & ASTM: 304, 304L, 304LN, 321, 347, A320Gr.B8C, A320Gr.B8D
Features and Applications
• MIG welding of 13% Cr ferritic stainless steels, high-carbon steels of type 304 or stabilized
steels of type 347, or steels of similar types, used in industries of drug, cellulose, paper, and
food (production)
• Ar+%2.5O2 or Ar+%2.5CO2 mixed gas is used as shielding gas
• Maintenance of ductile behavoir at temperature valuesdown to -196°C.
• Maintenance of resistance to intergranular corrosion at temperatures up to 350°C

Welding Positions

Current Type
MIG D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100323 0.8 0.030” 12.5 BS 300
6011100324 1.0 0.040” 15 BS 300
6011100382 1.2 0.047” 15 BS 300
6011100322 1.6 0.062” 15 BS 300

Approvals: GOST-R , CE, SEPRO


- 152 - www.gedikwelding.com
Stainless Steel Gas Shielded Welding Wire & Rod
ELOX SG 309 L
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14343-A : W 23 12 L
EN ISO 14343-A : W 23 12 L C Si Mn Cr Ni
AWS A5.9 : ER 309 L 0.03 0.45 1.80 23.5 13.0

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/+20°C)
min. 320 min. 520 min. 47 J min. 30
Typical Base Material Grades
• Ferritic Cr and austenitic CrNi steels, austenitic manganese steels, unalloyed high strength
steels, high temperature steels

Features and Applications


• Applicability on ferritic Cr or austenitic CrNi steels, austenitic manganese steels, unalloyed
high-strength steels, heat-treated steels
• Usability in welding austenitic stainless steels, in joint-welding of different kinds of metals, in
buffer layers, in joint-welding of corrosion-resistant stainless steels to each other or to
low-alloyed steels, and in welding coated steels
• Requirement of use of Ar as shielding gas

Welding Positions

Current Type
TIG D.C.(-)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
6011100333 1.6 x 1000 1/16 x 39” 5 Plastic Box
6011100334 2.0 x 1000 5/64 x 39” 5 Plastic Box
6011100335 2.4 x 1000 3/32 x 39” 5 Plastic Box
6011100396 3.2 x 1000 1/8 x 39” 5 Plastic Box

Approvals: GOST-R, CE, SEPRO


- 153 - www.gedikwelding.com
Stainless Steel Gas Shielded Welding Wire
ELOX SG 309 L Si
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14343-A : G 23 12 L Si
EN ISO 14343-A : G 23 12 L Si C Si Mn Cr Ni
AWS AS.9 : ER 309 L Si 0.03 0.80 1.80 23.5 13.0

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/0°C)
min. 320 min. 520 min. 47 J min. 30

Typical Base Material Grades


• Ferritic Cr and austenitic CrNi steels, austenitic manganese steels, unalloyed high strength steels,
high temperature steels.

Features and Applications


• Applicability on ferritic Cr or austenitic CrNi steels, austenitic manganese steels, unalloyed
high-strength steels, heat-treated steels
• Usability in welding austenitic stainless steels, in joint- welding of different kinds of metals,
in buffer layers, in joint-welding of corrosion-resistant stainless steels to each other or to
low-alloyed steels, and in welding coated steels
• Ar+ %2.5 O2 or (Ar+%2.5 CO2) gas is used as shielding gas

Welding Positions

Current Type
MIG D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100383 0.8 0.030” 12.5 BS 300
6011100331 1.0 0.040” 15 BS 300
6011100332 1.2 0.047” 15 BS 300
Approvals: GOST-R , CE, SEPRO
- 154 - www.gedikwelding.com
Stainless Steel Gas Shielded Welding Wire & Rod
ELOX SG 310
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14343-A : G 25 20
EN ISO 14343-A : G 25 20 C Si Mn Cr Ni
TS EN ISO 14343-A : W 25 20 0.12 0.5 1.6 25.0 20.5
EN ISO 14343-A : W 25 20
AWS A5.9 : ER 310

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/+20°C)
min. 350 550 - 720 min. 63 J min. 30
Typical Base Material Grades
• X15CrNiSi 25 20, X12CrNi 25 21, X15CrNi 20 12, G-X15CrNi 25 20, G-X40 CrNi 25 21,
X10CrAI 7, X10CrAI 18, X10CrAI 24, 305, 31O, 314, A297 HF, A297 HJ
Features and Applications
• Applicability in cement and ceramic industries, in manufacturing processes of industrial furnaces,
oil refineries, in welding of steel and steel castings used in steam boiler manufacturing
• Suitability of weld metal for use at temperatures between -196°C and 1200°C
• Suitability for both TIG and MIG welding
• Requirement of use of Ar as shielding gas in TIG welding, and of Ar+ %2.5 O2 or Ar+ %2.5 CO2
mixed gas as shielding in MIG welding
Welding Positions

Current Type
TIG D.C.(-) / MIG D.C.(+)
Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
6011100402 0,8 0.030” 12.5 BS 300
6011100338 1 0.040” 15 BS 300
6011100374 1,2 0.047” 15 BS 300
6011100339 1,60 x 1000 1/16 x 39” 5 Plastic Box
6011100340 2,00 x 1000 5/64 x 39” 5 Plastic Box
6011100341 2,40 x 1000 3/32 x 39” 5 Plastic Box
6011100342 3,20 x 1000 1/8 x 39” 5 Plastic Box
Approvals: GOST-R, CE, SEPRO
- 155 - www.gedikwelding.com
Stainless Steel Gas Shielded Welding Wire & Rod
ELOX SG 312
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14343-A : G 29 9
EN ISO 14343-A : G 29 9 C Si Mn Cr Ni
TS EN ISO 14343-A : W 29 9 0.12 0.40 1.80 30.0 9.0
EN ISO 14343-A : W 29 9
AWS A5.9 : ER 312
Mechanical Properties
Yield Strength Tensile Strength Impact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) ((Lo=5do) (%)
min. 450 min. 660 47 J min. 20
Typical Base Material Grades
DIN: X7Cr13 G-X 7 Cr 13 AISI: 403
X7CrAl13 G-X 20 Cr 14 405
X10CrAl13 G-X 10 Cr Mo 13 410
X 8 Cr17 G-X 8 Cr Ni 13 420
X20Cr13 430
X 15Cr 13 430 Ti
X22CrNi17 431
X15CrNi134 446
X 8 Cr Ti 17
Features and Applications
• Applicability in joint- welding of unalloyed and alloyed high-strength steels, Cr and Mn steels,
tool steels, and of different metals
• Resistance to wearing, cracking and corrosion
• Requirement of use of Ar as shielding gas in TIG welding, and Ar+ %2.5 O2 or Ar+ %2.5 CO2
mix as shield gas in MIG welding
Welding Positions

Current Type
TIG D.C.(-) / MIG D.C.(+)
Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
6011100153 0,8 0.030” 15 BS 300
6011100343 1 0.040” 15 BS 300
6011100156 1,2 0.047” 15 BS 300
6011100157 1,60 x 1000 1/16 x 39” 5 Plastic Box
6011100344 2,00 x 1000 5/64 x 39” 5 Plastic Box
6011100345 2,40 x 1000 3/32 x 39” 5 Plastic Box
Approvals: GOST-R , CE, SEPRO
- 156 - www.gedikwelding.com
Stainless Steel Gas Shielded Welding Wire & Rod
ELOX SG 316 L
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14343-A : W Z 19 12 3 L
EN ISO 14343-A : W Z 19 12 3 L C Si Mn Mo Cr Ni
AWS A5.9 : ER 316 L 0.02 0.5 1.6 2.2 18.5 11.5

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/+20°C)
min. 420 570 - 700 min. 63 J min. 30

Typical Base Material Grades


• X2 CrNiMo 1814 3, XS CrNiMo 1713 3, X2 CrNiMo 1713 2, XS CrNiMoTi 1712 2, X6 CrNiMoTi
1712 2, X6 CrNiMoNb 1712 2, X2 CrNiMoN 1713 3, X2 CrNiMoN 1712 2
• AISI: 316, 316L, 316Cb, 316Ti
Features and Applications
• TIG welding of 13% Cr ferritic stainless steels, high-carbon or stabilized steels of type 316,
low-carbon stainless steels of type 316 L, all of which are used in machinery and equipment
parts at production plants for food, chemical, drug textile and similar kinds of industries
• As shielding gas, Argon (Ar) is used
• Maintenance of resistance to intergranular corrosion at temperature valves up to 400°C.
• Resistance to low temperatures varying at values down to -196°C

Welding Positions

Current Type
TIG D.C.(-)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
6011100351 1,60 x 1000 1/16 x 39” 5 Plastic Box
6011100400 2,00 x 1000 5/64 x 39” 5 Plastic Box
6011100352 2,40 x 1000 3/32 x 39” 5 Plastic Box
Approvals: GOST-R, CE, SEPRO
- 157 - www.gedikwelding.com
Stainless Steel Gas Shielded Welding Wire
ELOX SG 316 L Si
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14343-A : G Z 19 12 3 L Si
EN ISO 14343-A : G Z 19 12 3 L Si C Si Mn Cr Ni Mo
AWS A5.9 : ER 316 LSi 0.02 0.80 1.6 18.5 11.5 2.2

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/+20°C)
min. 400 550 - 700 min. 63 J min. 30

Typical Base Material Grades


• X2 CrNiMo 1814 3, X5 CrNiMo 17 13 3, X2 CrNiMo 1713 2, , X5 CrNiMo 1712 2, X6 CrNiMoTi 17
12 2, X6 CrNiMoNb 17 12 2, X2 CrNiMoN 1713 3, X2 CrNiMoN 1712 2
• AISI: 316, 316Cb, 316L, 316Ti

Features and Applications


• MIG welding of 13% ferritic stainless steels, high-carbon or stabilized stainless steels of type
316 and low­carbon stainless steels of type 316 L, used in machinery and equipment parts of
production plants for food, chemical, drug, textile and similar kinds of industries
• As shielding gas, Ar+ %2.5 O2 or Ar+ %2.5 CO2 mixed gas is used
• Maintenance of resistance to intergranular corrosion at temperature values up to 400°C.
• Resistance to low temperatures varying at valuesdown to -196°C

Welding Positions

Current Type
MIG D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100348 0,8 0.030” 12.5 BS 300
6011100398 1 0.040” 15 BS 300
6011100349 1,2 0.047” 15 BS 300
6011100350 1,6 0.062’’ 15 BS 300
Approvals: GOST-R , CE, SEPRO
- 158 - www.gedikwelding.com
Stainless Steel Gas Shielded Welding Wire & Rod
ELOX SG 318
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14343-A : W 19 12 3 Nb
EN ISO 14343-A : W 19 12 3 Nb C Si Mn Cr Ni Mo Nb
AWSA5.9 : ER 318 0.035 0.50 1.7 19.6 11.4 2.7 +

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/+20°C)
min. 440 640 - 780 min. 63 J min. 30
Typical Base Material Grades
• X6 CrNiMoTi 1712 2, X6 CrNiMoNb 1712 2, X5 CrNiMo 1712 2, G-X5 CrNiMoNb 18 10,
X10 CrNiMoNb 18 12
• AISI: 316, 316Cb, 316L, 316Ti

Features and Applications


• TIG welding of 13% ferritic stainless steels as well as of stainless steels of similar chemical
compositions as those of welding wires used in chemical, textile, paint, food and synthetic resin
production
• As the shielding gas, argon(Ar) is used
• Maintenance of resistance to intergranular corrosion at temperature values up to 400 °C

Welding Positions

Current Type
TIG D.C.(-)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
6011100401 1.6 x 1000 1/16 x 39” 5 Plastic Box
6011100356 2.0 x 1000 5/64 x 39” 5 Plastic Box
6011100180 2.4 x 1000 3/32 x 39” 5 Plastic Box
Approvals: GOST-R, CE, SEPRO
- 159 - www.gedikwelding.com
Stainless Steel Gas Shielded Welding Wire
ELOX SG 318 Si
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14343-A : G 19 12 3 Nb Si
EN ISO 14343-A : G 19 12 3 Nb Si C Si Mn Cr Ni Mo Nb
AWS A5.9 : ~ER 318 0.035 0.8 1.4 19.9 11.5 2.8 +

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/+20°C)
min. 390 600 - 780 min. 63 J min. 30

Typical Base Material Grades


• X6 CrNiMoTi 1712 2, X6 CrNiMoNb 1712 2, X5 CrNiMo 1712 2, G-X5 CrNiMoNb 1810,
G-X10 CrNiMo 18 10, X10 CrNiNb 1810, X10 CrNiMoNb 1812
• AISI: 316, 316Cb, 316L, 316Ti

Features and Applications


• Used for the welding of 13% ferritic stainless steels or stainless steels which have the similar
chemical analysis to welding wires that are used in the chemical, textile, paint and food
industries
• Weld metal is resistant to corrosion up to +400°C and chlorine
• Suitable for MIG welding
• Ar+ %2.5 O2 or Ar+ %2.5 CO2 mixed gases are the shielding gases.

Welding Positions

Current Type
MIG D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100357 1.0 0.040” 15 BS 300
6011100406 1.2 0.047” 15 BS 300
Approvals: GOST-R, CE, SEPRO
- 160 - www.gedikwelding.com
Stainless Steel Gas Shielded Welding Rod
ELOX SG 347
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14343-A : W 19 9 Nb
EN ISO 14343-A : W 19 9 Nb C Si Mn Cr Ni Nb
AWS A5.9 : ER 347 0.035 0.5 1.4 19.4 9.5 +

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/+20°C)
min. 430 600 - 740 min. 63 J min. 30
Typical Base Material Grades
• X6 CrNiNb 18 10, X6 CrNiTi 18 10, G-X5 CrNiNb 18 9, X-5 CrNi 18 10, G-X10 CrNi 18 8, X12
CrNiTi 18 9, X1O CrNiNb 1810
• AISI & ASTM: 304, 321, 347, A157Gr.C9, A296Gr.CF8C, A320Gr.B8C, A320Gr.B8D

Features and Applications


• Used for the welding of 13% Cr steels which are used in the textile, paper, paint and food
industries
• Resistant to corrosion up to +400°C, suitable for TIG welding
• Argon is the shielding gas and it is also used for the welding of materials which have the similar
chemical composition to welding wire

Welding Positions

Current Type
TIG D.C.(-)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
6011100360 1.6 x 1000 1/16 x 39” 5 Plastic Box
6011100361 2.0 x 1000 5/64 x 39” 5 Plastic Box
6011100362 2.4 x 1000 3/32 x 39” 5 Plastic Box
6011100363 3.2 x 1000 1/8 x 39 “ 5 Plastic Box
Approvals: GOST-R, CE, SEPRO
- 161 - www.gedikwelding.com
Stainless Steel Gas Shielded Welding Wire
ELOX SG 347 Si
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14343-A : G 19 9 Nb Si
EN ISO 14343-A : G 19 9 Nb Si C Si Mn Cr Ni Nb
AWS A5.9 : ER 347 Si 0.035 0.9 1.2 19.4 9.7 +

Mechanical Properties
Yield Tensile Impact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/+20°C)
min. 400 570- 710 min. 63 J min. 30

Typical Base Material Grades


• X6 CrNiNb 18 10, X6 CrNiTi 18 10, G-X5 CrNiNb 18 9, X5 CrNi 18 10, G-X 10 CrNi 18 8, X12
CrNiTi 18 9, X10 CrNiNb 18 10
• AISI & ASTM: 304, 321, 347, A157Gr.C9, A296Gr.CF8C, A320Gr.B8C, A320Gr.B8D

Features and Applications


• Used for the welding of 13% Cr steels which are used in the textile, paper, paint and food
industries
• Resistant to corrosion up to +400°C, suitable for MIG welding
• Ar+ %2.5 O2 or Ar+ %2.5 CO2 mixed gases are used for shielding, also used for the welding
of materials which have the similar chemical composition to welding wire

Welding Positions

Current Type
MIG D.C.(+)

Operating Data
Product Diamete Weight Package
Code (mm) / (inch) (Kg) Type
6011100359 1.0 0.040” 15 BS 300
6011100231 1.2 0.047” 15 BS 300

Approvals: GOST-R, CE, SEPRO


- 162 - www.gedikwelding.com
Stainless Steel Gas Shielded Welding Wire
ELOX SG 409 CB
Standards Chemical Composition of
Welding Wire­­% (Typical)
AWS A5.9 : ER 409 Nb
C Si Mn Cr Ni Mo
0.07 1.0 0.8 12.0 0.6 0.5

Mechanical Properties
Yield Tensile Elongation
Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2)
min. 355 min. 450 min. 20

Features and Applications


• It used for the welding of ferritic stainless steel 409Gb and 409Ti which are commonly used for
exhaust parts in automotive industry
• High resistant to thermal fatigue
• With help of Nb addition, Chromium carbide formation is prevented
• Ar+ %2.5 O2 or Ar+ %2.5 CO2 mixed gases are used as shielding gas

Welding Positions

Current Type
MIG D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100364 1.20 0.047” 15 D 300

Approvals: GOST-R, CE, SEPRO


- 163 - www.gedikwelding.com
Stainless Steel Gas Shielded Welding Wire & Rod
ELOX SG 410
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14343-A : G/W 13
EN ISO 14343-A : G/W 13 C Si Mn Ni
AWS A5.9 : ER 410 0.10 0.35 0.50 13.0

Mechanical Properties (MIG)


Yield Tensile Elongation Heat
Strength Strength ((Lo=5do) (%) Treatment
(N/mm2) (N/mm2)
min. 250 min. 520 min. 20 840 °C - 870 °C/2h

Typical Base Material Grades


• X 6 CrTi 17, X 20 CrNi 17 2, 431, 430 Ti
• AISI: 431, 430Ti

Features and Applications


• Preferred use in formation of surfaces resistant to corrosion, wear, and heat.
• Maintained hardness at temperatures of up to 500°C
• Resistance to formation of oxide layers at temperatures up to 900°C
• Reqiured use of Ar+ %2.5 O2 or Ar+ %2.5 CO2 mixed gas as shielding gas
• For TIG; Ar gas as shielding

Welding Positions

Current Type
MIG D.C. (+) / TIG D.C. (-)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
6011100365 1.0 0.040” 15 BS 300
6011100375 1.2 0.047” 15 BS 300
6011100196 2.40 x 1000 3/32 x 39” 5 Plastic Box
Approvals: GOST-R, CE, SEPRO
- 164 - www.gedikwelding.com
Stainless Steel Gas Shielded Welding Wire & Rod
ELOX SG 430
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14343-A : G/W 17
EN ISO 14343-A : G/W 17 C Si Mn Cr
AWS AS.9 : ER 430 0.05 0.40 0.40 17.0

Mechanical Properties (MIG)


Yield Tensile Elongation Heat
Strength Strength ((Lo=5do) (%) Treatment
(N/mm2) (N/mm2)
min. 300 min. 450 min. 20 750 °C /2h
Typical Base Material Grades
• X 6 CrTi 17, X 20 CrNi 17 2
• AISI: 431, 430Ti

Features and Applications


• Applicability in surfacing to provide resistance to corrosion, wearing, and heat
• Requirement of use of for MIG : Ar+ %2.5 O2 or Ar+ %2.5 CO2 mix gas as shielding
• For TIG : Ar gas as shielding

Welding Positions

Current Type
MIG D.C.(+) / TIG D.C. (-)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
6011100403 1.0 0.04 0” 15 BS 300
6011100366 1.2 0.047” 15 BS 300
6011100376 1.6 0.062” 15 BS 300
6011100367 2.40 x 1000 3/32 x 39” 5 Plastic Box
Approvals: GOST-R, CE, SEPRO
- 165 - www.gedikwelding.com
Stainless Steel Gas Shielded Welding Rod
ELOX SG 2209
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14343-A : W 22 9 3 N L
EN ISO 14343-A : W 22 9 3 N L C Si Mn Cr Ni Mo N
AWS A5.9 : ER 2209 0.02 0.40 1.70 22.80 7.80 2.90 0.15

Mechanical Properties
Yield Tensile Elongation lmpact Strength
Strength Strength ((Lo=5do) (%) (ISO-V/-46°C)
(N/mm2) (N/mm2)
550 700 28 100 J

Typical Base Material Grades


• SAE 2209, SAE 2205, EN14462, X2CrNiMoN22-5-3, X2CrNiN23-4, X2CrNiMoN22-5-3 with
X10CrNiMoNb18- 12 and X2CrNiMoN22-5-3 with P235GH/ P265GH, S255N, P295GH,
S355N and 16Mo3 combinations, UNS S31803, S32205.
Features and Applications
• GeKa ELOX SG 2209 is duplex stainless steel TIG Welding rod contains low Carbon and
approximate %22Cr, %9Ni and %3Mo
• Microstructure is Austenite + Ferritic
• The weld metal has an excellent resistance to stress corrosion, cracking and pitting
• The use of this welding rod, pipe and general manufacturing industries, offshore applications,
oil, gas, chemical and petrochemical industry
• Shielding gas: TIG; pure Ar or Ar+%1-2N2 mix gases can be used

Welding Positions

Current Type
MIG D.C. (+) / TIG D.C. (-)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
6011100308 1,2 0.047’’ 15 BS 300
6011100309 2,00 x 1000 5/64 x 39” 5 Plastic Box
6011100310 2,40 x 1000 3/32 x 39” 5 Plastic Box

Approvals: GOST-R, CE, SEPRO


- 166 - www.gedikwelding.com
Stainless Steel Gas Shielded Welding Rod
ELOX SG 2594
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14343-A : W 25 9 4 N L
EN ISO 14343-A : W 25 9 4 N L C Si Mn Cr Ni Mo
AWS A5.9 : ER2594 0.02 0.35 0.70 25.0 9.00 3.80

Mechanical Properties
Yield Tensile Elongation lmpact Strength
Strength Strength ((Lo=5do) (%) (ISO-V/+20°C)
(N/mm2) (N/mm2)
min. 550 min. 760 min. 18 min. 47 J

Typical Base Material Grades


• (1.4501)X2CrNiMoCuWN25-7-4, (1.4515)GX3CrNiMoCuN26-6-3,
(1.4517)GX3CrNiMoCuN25-6-3-3, UNS S 32750, S 32760 ZERON 100, SAF 25/07, FALC100

Features and Applications


• GeKa ELOX SG 2594 is a super duplex welding wire.
• Used for the welding Austenitic-Ferritic stainless alloys of %25 Cr, %9 Ni, %3.5 Mo and low
C types
• It has high resistance to intergranular corrosion and pitting
• GeKa ELOX SG 2594 is intended for welding super duplex alloys such as 2507, ASTM S32760,
S32550 and A31260
• As the shielding gas, Argon (Ar) is used

Welding Positions

Current Type
TIG D.C. (-)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
6011100225 1.60 x 1000 1/16 x 39” 5 Plastic Box
6011100226 2.00 x 1000 5/64 x 39” 5 Plastic Box
6011100227 2.40 x 1000 3/32 x 39” 5 Plastic Box

Approvals: GOST-R, CE, SEPRO


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Aluminium Alloyed MIG Welding Wire
AISi 5
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS 6204 EN ISO 18273 : S Al 4043 (AlSi5)
EN ISO 18273 : S Al 4043 (AlSi5) Si Mn Al Fe
AWS A5.10 : ER-4043 5.0 <0.03 rest <0.5

Mechanical Properties
Yield Tensile Elongation Working
Strength Strength ((Lo=5do) (%) Temperature
(N/mm2) (N/mm2) (°C)
110 150 15 575 - 633

Typical Base Material Grades


• AIMgSi 0.5, AIMg1SiCu, AIMgSi 1, AIZn4.5Mg 1, Al 99.5, Al 99, AICuMg 1, AIMgSi 0.7,
AIMgSi 0.8, AIMgSiCu, AIMn 1, G-AISi 6 Cu 4

Features and Applications


• It is Al-Si welding MIG wire
• Application range is joining of cast aluminum parts and aluminum profiles, motor blocks.
• Material range is AIMgSi 0.5, AIMgSiCu, Al99.5 etc
• It is recommended that preheating to 105°C before welding of plates thicker than 10 mm
• Required use of Ar, He or Ar+He gas as shielding gas

Welding Positions

Current Type
MIG D.C. (+)

Operating Data
Product Diameter Package Weight
Code (mm) / (inch) (Kg)
6011100292 0.8 0.030” 5
6011100293 1.0 0.040” 7
6011100294 1.2 0.047” 7
6011100295 1.6 0.062” 7

Approvals: GOST-R, SEPRO


- 168 - www.gedikwelding.com
Aluminium Alloyed MIG Welding Wire
AI 99.5
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS 6204 EN ISO 18273 : ~S Al 1100 (AI 99.0 Cu)
EN ISO 18273 : ~S Al 1100 (AI 99.0 Cu) Al Cu Fe Si
AWS A5.10 : ~ER1100 99.5 0.10 <0.40 <0.30

Mechanical Properties
Yield Tensile Elongation Working
Strength Strength ((Lo=5do) (%) Temperature
(N/mm2) (N/mm2) (°C)
50 85 25 647 - 658

Typical Base Material Grades


• Al 99.5, Al 99.7, Al 99.8, E Al 99.9, Al 99, E-AI MgSi

Features and Applications


• It is aluminum MIG welding wire
• Application field is truck chassis and body, tanks, buses and containers, railway trucks, marine
applications, pipes, flanges, panels, ship ports, barriers, ship boards etc
• It is recommended that preheating to 150°C before welding of plates thicker than 10mm

Welding Positions

Current Type
MIG D.C.(+)

Operating Data
Product Diameter Package Weight
Code (mm) / (inch) (Kg)
6011100268 0.80 0.030” 5
6011100032 1.00 0.040” 7
6011100033 1.20 0.047” 7
6011100269 1.60 0.062” 7

Approvals: GOST-R, SEPRO


- 169 - www.gedikwelding.com
Aluminium Alloyed MIG Welding Wire
AlMg 3
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS 6204 EN ISO 18273 : S Al 5754 (AlMg3) Mg Mn Si Fe Al
EN ISO 18273 : S Al 5754 (AlMg3) 3.0 <0.5 <0.40 <0.40 rest

Mechanical Properties
Yield Tensile Elongation Working
Strength Strength ((Lo=5do) (%) Temperature
(N/mm2) (N/mm2) (°C)
100 200 20 610 - 642

Typical Base Material Grades


• AIMg 1, AIMg 2.5, AIMg 3, AIMg 2.7 Mn, AIMg Si 0.5, AIMg 2, AIMg2 Mn 0.8, AIMgSi 0.7,
AIMgSi 0.8, G-AIMg 3, G-AIMg3 (Cu), G-AIMg 3 Si.

Features and Applications


• It is used for joining aluminum alloys includes up to 3 % Mg. Resistance to sea water.
Parent metals AIMg 1, AIMg 2.5, and AIMg 2 Mn 0.8 etc
• Required use of Ar, He or Ar+He gas as shielding gas
• It is recommended that preheating to 150°C before welding of plates thicker than 10mm

Welding Positions

Current Type
MIG D.C. (+)

Operating Data
Product Diameter Package Weight
Code (mm) / (inch) (Kg)
6011100271 1.20 0.047” 7
6011100272 1.60 0.062” 7

Approvals: GOST-R, SEPRO


- 170 - www.gedikwelding.com
Aluminium Alloyed MIG Welding Wire
AlMg 5
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS 6204 EN ISO 18273 : S Al 5356 (AlMg5Cr(A))
EN ISO 18273 : S Al 5356 (AlMg5Cr(A)) Mg Mn Si Fe Al
AWS A5.10 : ER 5356 5.0 0.3 <0.25 <0.40 rest

Mechanical Properties
Yield Tensile Elongation Working
Strength Strength ((Lo=5do) (%) Temperature
(N/mm2) (N/mm2) (°C)
180 260 20 575 - 633

Typical Base Material Grades


• AIMg 5, AIMg 4.5, G-AIMg 5, G-AIMg 10, AIMgSi 1, G-AIMg 3(Cu), AIMg 2.5Mn, AIMg 2 Mn 0.8,
AIMg 3, AIMg 3 Si, G-Almg 3, AIMg 4.5 Mn, G-AIMg 3 Si, AIMg Si 0.5, AIMgSi 0.7, AIMgSi 0.8,
AIMgSi 0.8, AIMgSi 1 Cu, AIZn 4.5 Mg 1.

Features and Applications


• It is used for joining aluminum alloys includes over 3 % Mg. Resistance to sea water
• Application field is cup and boilers, columns, marine applications
• Required use of Ar, He or Ar+He gas as shielding gas
• It is recommended that preheating to 150°C before welding of plates thicker than 10mm

Welding Positions

Current Type
MIG D.C.(+)

Operating Data
Product Diameter Package Weight
Code (mm) / (inch) (Kg)
6011100277 0.80 0.030” 5
6011100278 1.00 0.040” 7
6011100279 1.20 0.047” 7
6011100058 1.60 0.062” 7

Approvals: GOST-R, SEPRO


- 171 - www.gedikwelding.com
Aluminium Alloyed MIG Welding Wire
AlMg 4.5 Mn
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS 6204 EN ISO 18273 : S Al 5183(AIMg4.5Mn0.7A)
EN ISO 18273 : S Al 5183(AIMg4.5Mn0.7A) Mg Mn Si Fe Al Cr
AWS A5.10 : ER 5183 5.0 0.8 <0.40 <0.40 rest 0.20

Mechanical Properties
Yield Tensile Elongation Working
Strength Strength ((Lo=5do) (%) Temperature
(N/mm2) (N/mm2) (°C)
170 250 20 574 - 638

Typical Base Material Grades


• AIMg 2.7 Mn, AIMg 3, AIMg 4.5 Mn, AIMg 4 Mn, AIMg 5, AIMgSi 0.5, AIMgSi, 0.7, AIMgSi 0.8,
AIMgSi 1, AIMgSi 1 Cu, AIZn 4.5 Mg 1, AIZMgCu 1.5, AIZnMgCu 0.5, G-AIMg 5 Si, G-AIMg 3,
G-AIMg 5.

Features and Applications


• It is used in welding exposed to sea water aluminum parts, high strength aluminum alloys
work in low temperatures (-196°C)

Welding Positions

Current Type
MIG D.C. (+)

Operating Data
Product Diameter Package Weight
Code (mm) / (inch) (Kg)
6011100275 1.00 0.040” 7
6011100276 1.20 0.047” 7

Approvals: GOST-R, SEPRO


- 172 - www.gedikwelding.com
Aluminium TIG & Gas Welding Rod
AISi 5 TIG
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS 6204 EN ISO 18273 : S Al 4043 (AlSi5))
EN ISO 18273 : S Al 4043 (AlSi5) Al Si Mn Fe
TS EN ISO 17672 : Al 105 rest 5.0 max. 0.03 0.5
EN ISO 17672 : Al 105
AWS A5.10 : ER 4043

Mechanical Properties
Density Yield Tensile Elongation Melting
(kg/dm2) Strength Strength ((Lo=5do) (%) Range
(N/mm2) (N/mm2) (N/mm2)
2.7 100 160 15 573-625

Features and Applications


• AISi5 is aluminum TIG rod with high content of silicon
• It is used for joining and filling of aluminum silicon cast alloys including up to 7% silicon
• It is recommended that preheating to 150°C before welding of plates thicker than 15 mm
• For gas welding, GeKaTec F-LH1 is recommended

Welding Method
TIG Welding - Gas Welding
Current Type MIG Wire Electrode
TIG A.C. GeKa AlSi5 GeKaTec Aluweld Si

Welding Positions

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6011100296 1.6 x 1000 1/16 x 39” 5
6011100249 2.0 x 1000 5/64 x 39” 5
6011100250 2.4 x 1000 3/32 x 39” 5
6011100251 3.2 x 1000 1/8 x 39” 5
6011100297 4.0 x 1000 5/32 x 39” 5

Approvals: GOST-R, SEPRO


- 173 - www.gedikwelding.com
Aluminium TIG & Gas Welding Rod
AlSi 12 TIG
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS 6204 EN ISO 18273 : S Al 4047 (AISi 12)
EN ISO 18273 : S Al 4047 (AISi 12) Al Si Fe Mn
TS EN ISO 17672 : Al 112 rest 12.0 max. 0.5 max. 0.3
EN ISO 17672 : Al 112
AWS A5.10 : ER 4047

Mechanical Properties
Density Yield Tensile Elongation Melting Hardness
(kg/dm2) Strength Strength ((Lo=5do) (%) Range (HB)
(N/mm2) (N/mm2) (°C)
2.6 80 170 8 575 - 585 45

Features and Applications


• AISi 12 is aluminum TIG rod with high content of SiIicon
• It is used for joining and filling of aluminum silicon cast alloys including more than 7% silicon
• It has a good fluidity. Oxyacetylene welding and brazing is possible with GeKaTec F-LH1
• It is recommended that preheating to 150°C before weldingof plates thicker than 15mm
• Shielding gas: Ar

Welding Method
TIG Welding - Gas Welding
Current Type Electrode
TIG A.C. GeKaTec Aluweld 12 Si

Welding Positions

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6011100288 2,00 x 1000 5/64 x 39” 5
6011100289 2,40 x 1000 3/32 x 39” 5
6011100290 3,20 x 1000 1/8 x 39” 5
Approvals: GOST-R, SEPRO
- 174 - www.gedikwelding.com
Aluminium TIG & Gas Welding Rod
AI 99.5 TIG
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS 6204 EN ISO 18273 : ~S Al 1100 (Al 99.0 Cu)
EN ISO 18273 : ~S Al 1100 (Al 99.0 Cu) Al
AWS AS.10 : ~ER1100 min. 99

Mechanical Properties
Density Yield Tensile Elongation Melting Electrical
(kg/dm2) Strength Strength ((Lo=5do) (%) Range Conductivity
(N/mm2) (N/mm2) (°C) (Sm/mm2)
2.7 min. 40 min. 70 30 658 - 674 35

Features and Applications


• Al99.5 TIG is pure aluminum weldingTIG rod
• It is used for joining of aluminum alloys required high electrical conductivity
• It is recommended that preheating to 200°C before welding of plates thicker than 15mm
• For gas welding, GeKaTec F-LH1 is recommended
• Shielding gas: Ar

Welding Method
TIG Welding - Gas Welding
Current Type MIG Wire Electrode
TIG A.C. GeKa Al99.5 GeKaTec Aluweld 99AI

Welding Positions

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6011100036 2.0 x 1000 5/64 x 39” 5
6011100392 2.4 x 1000 3/32 x 39” 5
6011100038 3.2 x 1000 1/8 x 39” 5
6011100039 4.0 x 1000 5/32 X 39” 5
Approvals: GOST-R, SEPRO
- 175 - www.gedikwelding.com
Aluminium TIG & Gas Welding Rod
AIMg 5 TIG
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS 6204 EN ISO 18273 : S Al 5356 (AlMg5Cr(A))
EN ISO 18273 : S Al 5356 (AlMg5Cr(A)) Al Mg Si Mn
DIN 1732 : SG-A1 Mg5 rest 5.0 0.5 0.5
AWS A5.10 : ER 5356

Mechanical Properties
Densitt Yield Tensile Elongation Melting Hardness
(kg/dm2) Strength Strength ((Lo=5do) (%) Range (HB)
(N/mm2) (N/mm2) (°C)
2.6 120 250 25 560 - 630 70

Features and Applications


• AIMg5 is magnesium alloyed aluminum TIG rod
• It is used for joining of aluminum alloys required high mechanical properties
• The weld deposit has a good resistance to atmospheric influences and sea water
• And the weld metal is proper for surface treatment such as anodizing and polishing
• it is recommended that preheating to 150°C before welding of plates thicker than 15mm
• For gas welding, GeKaTec F-LH1 is recommended
• Shielding gas: Ar

Welding Method
TIG Welding - Gas Welding
Current Type Electrode
TIG A.C. GeKaTec AlMg 5

Welding Positions

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6011100062 1,60 x 1000 1/16 x 39” 5
6011100281 2,00 x 1000 5/64 x 39” 5
6011100282 2,40 x 1000 3/32 x 39” 5
Approvals: GOST-R, SEPRO
- 176 - www.gedikwelding.com
Aluminium TIG & Gas Welding Rod
AlMg 4.5 Mn TIG
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS 6204 EN ISO 18273 : SAl 5183(AIMg4.5MnO.7A)
EN IS018273 : SAl 5183(AIMg4.5MnO.7A) Al Si Fe Mn Mg Cr
AWS A5.10 : ER 5183 rest max. 0.4 max. 0.4 0.8 5.0 0.2

Mechanical Properties
Density Yield Tensile Elongation Melting Hardness
(kg/dm2) Strength Strength ((Lo=5do) (%) Range (HB)
(N/mm2) (N/mm2) (°C)
2.6 170 250 20 575 - 585 45

Features and Applications


• AIMg4.5Mn is Magnesium alloyed Aluminum TIG rod
• It is used for joining of Aluminum alloys including more than 3% Mg
• The weld deposit has a good resistance to atmospheric influences and sea water
• It is recommended that preheating to 150 °C before welding of plates thicker than 15mm
• For gas welding, GeKaTec F-LH1 is recommended
• Shielding gas: Ar

Welding Method
TIG Welding - Gas Welding

Welding Positions

Current Type
TIG A.C.

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6011100284 2.0 x 1000 5/64 x 39” 5
6011100393 2.4 x 1000 3/32 x 39” 5
6011100285 3.2 x 1000 1/8 x 39” 5
Approvals: GOST-R, SEPRO
- 177 - www.gedikwelding.com
Copper Alloyed MIG Welding Wire
R1
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 24373 : S Cu 6560 (CuSi3Mn1)
EN ISO 24373 : S Cu 6560 (CuSi3Mn1) Si Mn Fe Sn Cu
AWS A5.7 : ER CuSiA 3.0 1.0 <0.20 0.10 rest

Mechanical Properties
Yield Tensile Elongation Hardness
Strength Strength ((Lo=5do) (%) (HB)
(N/mm2) (N/mm2)
130 220 30 55

Typical Base Material Grades


• CuSi 2 Mn,CuSi 3 Mn,CuMn 5,CuMn 2, Galvanized steels and Cu-Zn (brass) alloyed,
Cu-Mn alloyed

Features and Applications


• It is Copper-Silicon alloyed MIG welding wire and used in welding of galvanized steels
• Shielding Gas: Ar

Welding Positions

Current Type
MIG D.C. (+)

Operating Data
Product Diameter Weight
Code (mm) / (inch) (Kg)
6031100261 0.8 0.030” 15
6031100262 1.0 0.040” 15
6031100263 1.2 0.047” 15

Approvals: GOST-R, SEPRO


- 178 - www.gedikwelding.com
Copper Alloyed MIG Welding Wire
R1 L
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN IS024373 : ~S Cu1898 (CuSn1)
EN IS024373 : ~S Cu1898 (CuSn1) Si Mn Sn Cu
AWS A5.7 : ER Cu 0.3 0.3 0.8 rest

Mechanical Properties
Yield Tensile Elongation Hardness
Strength Strength ((Lo=5do) (%) (HB)
(N/mm2) (N/mm2)
115 200 35 60

Typical Base Material Grades


• OF-Cu, SE-Cu, SW-Cu, SF-Cu, Cu Fe 2P, CuSP, CuTeP, E-Cu C, F-Cu, D-Cu, SD Cu, SB-Cu, SA-Cu.

Features and Applications


• It is Cu-Sn alloy welding wire
• It is used in welding of pure copper and copper based low alloy, tank and boilers, graphite
electrode holders, slag baths, oxygen tubes, electrical equipment
• Shielding Gas: Ar, He, Ar+He

Welding Positions

Current Type
MIG D.C. (+)

Operating Data
Product Diameter Weight
Code (mm) / (inch) (Kg)
6031100266 1.0 0.040” 15
6031100386 1.2 0.047” 15
6031100267 1.6 0.062” 15

Approvals: GOST-R, SEPRO


- 179 - www.gedikwelding.com
Copper Alloyed MIG Welding Wire
R1 AG
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 24373 : S Cu1897 (CuAg1) Ag P Mn Cu
EN ISO 24373 : S Cu1897 (CuAg1) 0.8-1.2 0.01 0.1 rest

Mechanical Properties
Yield Tensile Elongation Hardness
Strength Strength ((Lo=5do) (%) (HB)
(N/mm2) (N/mm2)
80 200 20 ~ 50

Typical Base Material Grades


• 2.0076, 2.0090, 2.0040

Features and Applications


• Applicability in arc welding of copper materials with high electric conductivity, of copper- silver
alloys containing low amounts of phosphor as well as of pure copper
• Additional applicability in gas welding of deoxidized copper
• High electric conductivity (30-45 S.m/mm2)
• Use of Ar (I1) as shielding gas

Welding Positions

Current Type
MIG D.C. (+)

Operating Data
Product Diameter Weight
Code (mm) / (inch) (Kg)
6031100264 1.2 0.047” 15

Approvals: GOST-R, SEPRO


- 180 - www.gedikwelding.com
Copper Alloyed MIG Welding Wire
R4
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 24373 : Cu5410 (CuSn12 P) Sn P Fe Cu
EN IS024373 : Cu5410 (CuS212P) 12.0 0.20 <0.10 rest

Mechanical Properties
Yield Tensile Elongation Hardness
Strength Strength ((Lo=5do) (%) (HB)
(N/mm2) (N/mm2)
260 380 10 130

Typical Base Material Grades


• Cu Sn 8, Cu Sn 12

Features and Applications


• It is Cu-Sn alloy welding wire
• It is used in welding of pure copper and copper based low alloy, tank and boilers, graphite
electrode holders, slag baths, oxygen tubes, electrical equipment
• Shielding Gas: Ar, Ar+He

Welding Positions

Current Type
MIG D.C. (+)

Operating Data
Product Diameter Weight
Code (mm) / (inch) (Kg)
6011100407 1.0 0.040” 15
6011100408 1.2 0.047” 15
6011100409 1.6 0.062” 15

Approvals: GOST-R, SEPRO


- 181 - www.gedikwelding.com
Copper Alloyed MIG Welding Wire
R4 L
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 24373 : CuSn6 P - CF452K
EN ISO 24373 : CuSn6 P - CF452K Sn P Fe Cu Pb
AWS A 5.7 : ~ER CuSn -A 6.0 0.20 <0.10 rest <0.02

Mechanical Properties
Yield Tensile Elongation Hardness
Strength Strength ((Lo=5do) (%) (HB)
(N/mm2) (N/mm2)
270 410 30 100

Typical Base Material Grades


• CuSn 2, CuSn 4, CuSn 6, CuSn 8, CuSn 6 Zn, G-CuSn 2 ZnPb, G-CuSn 5 ZnPb, G-CuSn 6 ZnNi.

Features and Applications


• It is Cu-Sn alloy welding wire
• Joining and surfacing of tin bronzes, cast tin bronzes, such as CuSn 2, CuSn 6, CuSn 8 and
CuSn 6 Zn
• Shielding Gas: Ar, Ar+He

Welding Positions

Current Type
MIG D.C. (+)

Operating Data
Product Diameter Weight
Code (mm) / (inch) (Kg)
6031100272 1.0 0.040” 15
6031100273 1.2 0.047” 15
6031100052 1.6 0.062” 15

Approvals: GOST-R, SEPRO


- 182 - www.gedikwelding.com
Copper Alloyed MIG Welding Wire
R4 A
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 24373 : Cu6180 (CuAl10Fe)
EN ISO 24373 : Cu6180 (CuAl10Fe) Al Si Fe Cu
AWS A 5.7 : ER CuAI-A2 9.0 <0.10 <1.50 rest

Mechanical Properties
Yield Tensile Elongation Hardness
Strength Strength ((Lo=5do) (%) (HB)
(N/mm2) (N/mm2)
410 590 45 145

Typical Base Material Grades


• CuAI 5, CuAI 8, G-CuAI 8 Mn

Features and Applications


• It is Cu- AI MIG welding wire
• It is used for welding of sea water vaporizers, door accessories, rolling equipment, CuAI 5,
CuAI 8, G-CuAI 8 Mn

Welding Positions

Current Type
MIG D.C. (+)

Operating Data
Product Diameter Weight
Code (mm) / (inch) (Kg)
6031100042 1.0 0.040” 15
6031100043 1.2 0.047” 15
6031100044 1.6 0.062” 15

Approvals: GOST-R, SEPRO


- 183 - www.gedikwelding.com
Copper Alloyed MIG Welding Wire
R4 AL
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN IS0 24373 : S Cu 6100 (CuAl8)
EN IS0 24373 : S Cu 6100 (CuAl8) Al Si Zn Cu Mn
AWS A5.7 : CuAI-A1 8.0 <0.10
<0.20 rest <0.50

Mechanical Properties
Yield Tensile Elongation Hardness
Strength Strength ((Lo=5do) (%) (HB)
(N/mm2) (N/mm2)
200 430 40 100

Typical Base Material Grades


• CuAI 5, CuAI 8, G-CuAI 8 Mn, CuAI 5 As, CuZn 20 Al 2

Features and Applications


• It is Cu-AI MIG welding wire
• It is used for surfacing of steel and cast steels
• It is used for joining and surfacing of Aluminum Bronzes, e.g. (CuAl5), (CuAl8), G-CuAI 8 Mn,
Cu Al 5 As, C Zn 20 Al 2, surfacing of Copper, Brass, non alloyed and low alloyed steels
• Shielding Gas: Ar, He+Ar, He
• Metal to metal wear, sea water and is used in parts exposed to corrosive liquids such as acids

Welding Positions

Current Type
MIG D.C. (+)

Operating Data
Product Diameter Package Weight
Code (mm) / (inch) (Kg)
6031100268 1.0 0.040” 15
6031100270 1.2 0.047” 15
6031100271 1.6 0.062” 15
6031100269 1.0 0.040” 200 (Big Pack)

Approvals: GOST-R, SEPRO


- 184 - www.gedikwelding.com
Copper Alloyed MIG Welding Wire
R4 M
Standards Chemical Composition of
Welding Wire­­% (Typical)
Al Fe Ni Cu Mn
AWSA5.7 : ER CuMn Ni Al 7.5 2.5 2.0 rest 13.0

Mechanical Properties
Yield Tensile Elongation Hardness
Strength Strength ((Lo=5do) (%) (HB)
(N/mm2) (N/mm2)
470 650 20 205

Typical Base Material Grades


• Ductile cast iron steels, ductile cast Iron-Manganse steels.

Features and Applications


• Mn-Ni, Aluminum bronze MIG welding wire
• Used for welding of screw, clutch pulley and compression plates
• Shielding gas: Ar

Welding Positions

Current Type
MIG D.C. (+)

Operating Data
Product Diameter Weight
Code (mm) / (inch) (Kg)
--- 1.0 0.040” 15
6031100274 1.2 0.047” 15
--- 1.6 0.062” 15

Approvals: GOST-R, SEPRO


- 185 - www.gedikwelding.com
Copper Alloyed TIG Welding Rod
CuNi SG
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 24373 : S Cu 7158 (CuNi30)
EN ISO 24373 : S Cu 7158 (CuNi30) Mn Ti Fe Ni S Cu
AWS A 5.7 : ER CuNi 0.9 0.4 0.5 30.0 max. 0.01 rest

Mechanical Properties
Yield Tensile lmpact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/+20°C)
250 400 100 J 30

Typical Base Material Grades


• CuNi 10 Fe 1 Mn (2.0872) - CuNi 20 Fe (2.0878) - CuNi 30 Fe (2.0882)

Features and Applications


• It is used of Copper alloys includes up to 30% Nickel, joining and surfacing of steel alloys.
• Joining of stainless steel to copper alloys is possible
• Because of excellent resistance to sea water corrosion, it is used marine off-shore applications,
sea water exchangers and food & chemical industries
• Shielding Gas: Ar

Welding Positions

Current Type
TIG D.C.(-)

Operating Data
Product Diameter x Length Weight
Code (mm) / (inch) (Kg)
6031100255 1.6 x 1000 1/16 x 39” 5
6031100256 2.0 x 1000 5/64 x 39” 5
6031100257 2.4 x 1000 3/32 x 39” 5
Approvals: GOST-R, SEPRO
- 186 - www.gedikwelding.com
Copper Alloyed TIG Welding Rod
CuNiFe SG
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 24373 : S Cu 7061(CuNi1O)
EN ISO 24373 : S Cu 7061(CuNi1O) Cu Fe Mn Ti Ni
DIN 1733 : SG-CuNi10 Fe rest 1.8 1.0 0.17 10.0

Mechanical Properties
Yield Tensile Elongation Hardness
Strength Strength ((Lo=5do) (%) (HB)
(N/mm2) (N/mm2)
150 350 30 200

Typical Base Material Grades


• CUNIFER 30, CUNIFER 40, Cu90-Ni1O and lo w Ni Alloys Cu-Ni alloys
• 2.0862 CuNi5Fe, 2.0872 CuNi10Fe

Features and Applications


• It is used for copper nickel alloys with 10% nickel such as CuNi5Fe, CuNi10Fe.
• Weld deposit is highly corrosion resistant
• It is used for joining and surfacing copper-nickel alloys and CuNiFe pipes which pertorm in
corrosive areas such as seawater
• Shielding Gas: Ar

Welding Positions

Current Type
TIG D.C.(-)

Operating Data
Product Diameter x Length Weight
Code (mm) / (inch) (Kg)
6031100258 1,60 x 1000 1/16 x 39” 5
6031100259 2,00 x 1000 5 /64 x 39” 5
6031100385 2,40 x 1000 3/32 x 39” 5
6031100260 3,20 x 1000 1/8 x 39” 5
Approvals: GOST-R, SEPRO
- 187 - www.gedikwelding.com
Rutile Type Flux Cored Wire
ELCOR R 71
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17632-A : T 42 4 P C 1 H5
EN ISO 17632-A : T 42 4 P C 1 H5 C Si Mn
AWS A5.20 : E 71T-1C-J 0.06 0.5 1.3

Mechanical Properties
Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-40°C)
AW min. 420 500- 640 min. 50 J min. 22
AW: as welded

Typical Base Material Grades


• S235JR, S275JR, S235J2G3-S355J2G3, P 235T1-P355T1, P235T2-P355T2, L210NB-L360NB,
L290MB L360MB , P235G1TH, P255G1TH, P235GH-P355GH , P295GH, S235JRS1-S235J4S,
S315G1S-S355G3S, S255N-S380N, S255NL-S355NL,GE200-GE260

Features and Applications


• Rutile type flux-cored wire which is used for the production welding of machine and welding
applications on ship, industry vehicle building and steel constructions in all positions
• Provides high mechanical properties, proper, smooth, X-ray safety seams
• It is economical as it has high melting ability and can work under high current in all positions
• Shielding gas : %100 CO2

Welding Positions

Current Type
FCAW / D.C. (+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010500008 1.20 0.047” 4.5 D 200
3010500018 1.20 0.047” 15 D 300
3010500023 1.20 0.047” 15 BS 300
3010500020 1.60 0.062” 15 BS 300
3010500035 1.60 0.047” 200 BIG PACK

Approvals: ELCOR R71 (CO2) : TL, DNV-GL , BV, ABS, LR, RS, DB NK , RINA , CE, GOST-R, HAKC (1.20mm), SEPRO
- 188 - www.gedikwelding.com
Rutil Type Flux Cored Wire
ELCOR R 71 CM
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17632-A : T 46 2 P M(C) 1
EN ISO 17632-A : T 46 2 P M(C) 1 C Si Mn
AWS A5.20 : E71 T-1C/-1M 0.06 0.5 1.3

Mechanical Properties
Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-20°C)
AW min. 460 530- 600 min. 50 J min. 22
AW: as welded

Typical Base Material Grades


• S235JR, S275JR, S235J2G3- S355J2G3, P 235T1-P355T1, P235T2-P355T2, L210NB-L360NB,
L290MB-L360MB, P235G1TH, P255G1TH, P235GH-P355GH, P295GH, S235JRS1-S235J4S,
S315G1S-S355G3S, S255N-S380N, S255NL-S355NL , GE200-GE260

Features and Applications


• Rutile type flux cored wire which is used for the production welding of machine and welding
applications on ship, and steel constructions in all positions. Provides high mechanical proper
ties, proper, smooth, X-ray safety seams
• It is economical as it has high melting ability and can work with high current in all positions.
Shielding Gas: M21 (CO2)

Welding Positions

Current Type
FCAW / D.C. (+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010500112 1.20 0.047” 15 BS 300

Approvals: CE, GOST-R , SEPRO


- 189 - www.gedikwelding.com
Rutile Type Flux Cored Wire
ELCOR R 71 SC
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17632-A : T 46 4 P C1 H5 / T46 3 P M1 H5
EN ISO 17632-A : T 46 4 P C1 H5 / T46 3 P M1 H5 C Si Mn
AWS A5.20 : E71 T-1C/-1M H4 0.05 0.5 1.3

Mechanical Properties
Heat Yield Tensile lmpact Strength Elongation
Treatment Strength Strength (ISO-V/-30°C) (ISO-V/-40°C) ((Lo=5do) (%)
(N/mm2) (N/mm2) (with M21 gas) (with CO2 gas)
AW min. 460 530-680 min. 47 J min. 47 J min. 22
AW: as welded

Typical Base Material Grades


• S235JR, S275JR, S235J2G3-S355J2G3, P 235T1-P355T1 , P235T2-P355T2, L210NB-L360NB,
L290MB­L415MB, P235G1TH, P255G1TH, P235GH-P355GH, P295GH, S235JRS1-S235J4S,
S315G1S-S355G3S, S255N-S380N, S255NL-S355NL, GE200-GE260

Features and Applications


• Rutile type flux cored wire which is used for the production welding of machine and welding
applications on ship, and steel constructions in all positions. Provides high mechanical
properties, proper, smooth, X-ray safety seams. It is economical as it has high melting ability
and can work with high current in all positions. Shielding Gas: CO2 or M21

Welding Positions

Current Type
FCAW / D.C. (+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100024 1.20 0.047” 15 D 300

Approvals: CE, GOST-R, SEPRO


- 190 - www.gedikwelding.com
Rutile Type Flux Cored Wire
ELCOR MR 70
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17632-A : T 42 4 R C3 H10
EN ISO 17632-A : T 42 4 R C3 H10 C Si Mn
AWS A5.20 : E 70 T-9 C J H 8 0.04 0.70 1.40

Mechanical Properties
Yield Tensile lmpact Strength Elongation
Strength Strength (ISO-V/-40°C) ((Lo=5do) (%)
(N/mm2) (N/mm2)
min. 420 500- 640 min. 47 J min. 22

Features and Applications


• Metal-Rutile type flux cored welding wire
• High fill rate and deep penantrant
• Suitability flat and horizontal fillet weld
• Excellent notch toughness value at low temperatures.
• Shielding Gas: CO2

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010500122 1.20 0.047” 15 BS 300

Approvals: CE, GOST-R , SEPRO


- 191 - www.gedikwelding.com
Basic Type Flux Cored Wire
ELCOR B 70
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17632-A : T 42 4 B M 3 H5
EN ISO 17632-A : T 42 4 B M 3 H5 C Si Mn
AWS A5.20 : E70T-5M J 0.05 0.55 1.35

Mechanical Properties
Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-30°C) (ISO-V/-40°C)
AW or A min. 420 520 - 670 120 J min. 47 J min. 22
AW: as welded A: aging

Typical Base Material Grades


• EN: S185, S235-S355, P 235 GH, P 265 GH, P 295 GH, P 235 T1/T2-P355N, l2 10-L485, S 255-
S460, X42-X70 ASTM: A 131 , A106/A515/A 714, A283/A285/A414/A662/A372, A369/A210/
A106, A516/A255/A 333/ A350/

Features and Applications


• Used for semi-automatic or fully automatic welding of alloyed or unalloyed construction steels,
thin-walled steels
• it has soft arc, deep penetration, good bead features
• lmpact strength values are higher than those of E71 T-1 in at low temperatures
• M21 gas is used for shielding

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010500141 1.20 0.047” 15 BS 300
3010500143 1.60 0.062” 15 BS 300

Approvals: CE, GOST-R, DB , SEPRO


- 192 - www.gedikwelding.com
Seamless Basic Type Flux Cored Wire
ELCOR B 70 SC
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17632-A : T 42 4 B C M 3 H5
EN ıso 17632-A : T 42 4 B C M 3 H5 C Si Mn
AWS A5.20 : E 70T-5C/-5M H4 0.05 0.60 1.40

Mechanical Properties
Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-20°C) (ISO-V/-40°C)
AW or SR min. 470 550 - 640 min. 100 J min. 60 J min. 27
AW: as welded SR: stress relieved

Typical Base Material Grades


• EN: S185, S235-S355, P 235 GH, P 265 GH, P 295 GH, P 235 T1/T2-P355N, l2 10-L485,
S 255-S460, X42-X70
• ASTM: A 131, A106/A515/A 714, A283/A285/A414/A662/A372, A369/A210/ A106,
A516/A255/A 333/ A350
Features and Applications
• ELCOR B 70 SC is high-basicity flux-cored wire
• Extremely crack resistant weld metal conditioned by the basic slag
• High mechanical properties are easily obtained when used in single-sided welding operations
using a ceramic back-up
• Weld has X-ray quality with low spatter formation. Well-suited for joining high carbon steels
and when welding critical mixed base metal combinations
• Ideal metallurgical choice for repair welding and production as well as for use as a buffer layer
• Shielding gas; CO2 or M 21
Welding Positions

Current Type
D.C.(+)
Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100258 1.20 0.047” 15 BS 300

Approvals: CE, SEPRO, GOST-R


- 193 - www.gedikwelding.com
Basic Type Flux Cored Wire
ELCOR B 70 - ARM
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17632-A : T 42 A Z B M 3
EN ISO 17632-A : T 42 A Z B M 3 C Si Mn
AWS A5.20 : E 70 T-5M 0.03 0.10 0.35

Mechanical Properties
Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-30°C)
AW min. 420 500- 640 min. 47 J min. 22

Typical Base Material Grades


• Armco lron and mild steels.

Features and Applications


• Suitable for use in welding of Armco lron and mild steels. Applicability in welding of galvanized
tanks made of Armco Iron
• Suitable for automation
• Shielding gas: M21

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010500226 1.20 0.062” 15 BS 300

Approvals: CE, SEPRO, GOST-R


- 194 - www.gedikwelding.com
Metal Cored Wire
ELCOR M 70
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17632-A : T 46 5 M M 3
EN ISO 17632-A : T 46 5 M M 3 C Si Mn
AWS A5.18 : E 70 C-6 M 0.05 0.63 1.58

Mechanical Properties
Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-30°C)
AW min. 460 530- 650 min. 47 J min. 22
AW: as welded

Typical Base Material Grades


• S235JR, S275JR, S235J2G3-S355J2G3, P 235T1-P355T1, P235T2-P355T2, L210NB-L415NB,
L290MB-L415MB, P235G1TH, P255G1TH, P235GH-P355GH, P295GH, S235JRS1-S235J4S ,
S315G1S-S355G3S, S255N-S420N, S255NL-S355NL, GE200-GE260, X42-X60

Features and Applications


• Suitable for butt and fillet welding. Better arc stability and wider optimum current range for
spray transfer arc with less spattering than solid wire
• Shielding gas M21

Welding Positions

Current Type
FCAW / D.C. (+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010500249 1.20 0.047” 15 BS 300
3010500251 1.60 0.062” 15 BS 300

Approvals: ELCOR M 70 (M21): BV, ABS, CE, GOST-R, SEPRO


- 195 - www.gedikwelding.com
Seamless Metal Cored Wire
ELCOR M 70 SC
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17632-A : T 46 6 M M 1 H5
EN ISO 17632-A : T 46 6 M M 1 H5 C Si Mn
AWS A5.18 : E 70 C-6 M H4 0.05 0.7 1.5

Mechanical Properties - (Typical): (Typical values : with M21 gas)


Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-40°C) (ISO-V/-60°C)
AW or Sr min. 460 530 - 650 > 60 J > 47 J min. 26
AW: as welded SR: stress relieved

Typical Base Material Grades


• S235JR, S275JR, S235J2G3-S355J2G3, P 235T1-P355T1, P235T2-P355T2, L210NB-L415NB,
L290MB-L415MB, P235G1TH, P255G1TH, P235GH-P355GH, P295GH, S235JRS1-S235J4S,
S315G1S-S355G3S, S255N-S420N, S255NL-S355NL, GE200-GE260, X42-X70

Features and Applications


• Good arc restriking even with cold wire tip, suitable for robot applications
• Multi-pass welding without in-between cleaning
• Ideal for use in the field short arc and spray arc
• Excellent gap bridging for root welding
• Typical applications are shipbuilding, steel and pressure vessel construction, mechanical
engineering and pipe work
• High-efficiency type for economic production
• Shielding Gas: M21

Welding Positions

Current Type
FCAW / D.C.(+)
Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100390 1.20 0.047” 15 BS 300

Approvals: CE, GOST-R, SEPRO


- 196 - www.gedikwelding.com
Metal Cored Wire
ELCOR M 80 Ni
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17632-A : T 50 4 M M 3
EN ISO 17632-A : T 50 4 M M 3 C Si Mn Ni
AWS A5.28 : E 80 C Ni 1 0.05 0.50 1.20 1.00

Mechanical Properties
Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-45°C)
AW min. 500 560 - 720 min. 47 J min. 24
AW: as welded

Features and Applications


• Suitable for automation welding applications
• It is metal cored wire
• It has soft arc, deep penetration, good bead features
• Suitable for butt and fillet welding
• Shielding gases: M21 (Ar+%5-25CO2)

Welding Positions

Current Type
FCAW / D.C. (+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010500331 1.20 0.047” 15 BS 300
3010500332 1.40 0.055” 15 BS 300
3010500335 1.40 0.055” 200 BIG PACK

Approvals: CE, GOST-R, SEPRO


- 197 - www.gedikwelding.com
Rutile Type Flux Cored Wire
ELCOR R 81 Ni
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17632-A : T 46 4 1Ni P C 1
EN ISO 17632-A : T 46 4 1Ni P C 1 C Si Mn Ni
AWS A5.29 : E81 T1-Ni1 C 0.05 0.5 1.30 0.90

Mechanical Properties - (Typical): (With CO2 gas)


Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-40°C) (ISO-V/-60°C)
AW min. 460 560 - 690 50 J 80 J min. 24
AW: as welded

Typical Base Material Grades


• EN: S 185, S235-S355, P 235 GH, P 265 GH, P 295 GH, P 235 T1/T1-P 355 N, L210-L485,
S255-S500 (NL1,2), X 42-X80
ASTM: A 131, A 106/A515/A714, A 283/A285/A414/A662/A372, A369/A210/A106/A516/A573/
A707, A516/A255/ A299/ A333/ A350/ A612

Features and Applications


• Rutile type flux cored welding wire with good toughness in mild and 490-550 MPa high tensile
steels at low service temperatures
• Suitable for butt and fillet welding in all positions
• You can get smooth arc, and low spatter, good weldability
• Shielding Gas: CO2

Welding Positions

Current Type
FCAW / D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010500337 1.20 0.047” 15 BS 300

Approvals: ABS, CE, GOST-R , SEPRO, TL


- 198 - www.gedikwelding.com
Seamless Rutile Type Flux Cored Wire
ELCOR R 81 Ni SC
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17632-A : T50 3 1Ni P M 1 H5 / T 46 4 1Ni P C 1 H5
EN IS0 17632-A :T50 3 1Ni P M 1 H5 / T 46 4 1Ni P C 1 H5 C Si Mn Ni
AWS A5.29 : E 81T1-Ni1C, Ni1M H 4 0.05 0.5 1.30 0.90

Mechanical Properties - (Typical): (With CO2 gas)


Heat Yield Tensile lmpact Strength Elongation
Treatment Strength Strength (ISO-V/-30°C) (ISO-V/-40°C) ((Lo=5do) (%)
(N/mm2) (N/mm2) (with M21 gas) (with CO2 gas)
AW min. 460 530 - 680 min. 47 J min. 47 J min. 22
AW: as welded

Typical Base Material Grades


• EN: S 185, S235-S355, P 235 GH, P 265 GH, P 295 GH, P 235 T1/T1-P 355 N, L210-L485,
S255-S500 (NL1,2), X 42-X80
ASTM: A 131, A 106/A515/A714, A 283/A285/A414/A662/A372, A369/A210/A106/A516/A573/
A707, A516/A255/ A299/ A333/ A350/ A612

Features and Applications


• Micro-alloy rutile flux-cored wire with rapidly solidifying slag for CO2 and Ar+CO2 mix.
• Excellent weld puddle manipulation, superior all-position welding
• Using temperature up to -60°C
• Particularly suited for MAG orbital welding applications and all-positipon welding on ceramic
backing. Low spatter loss, easy slag removel
• CTOD­tested for offshore applications
• Shielding Gases: CO2 or M21

Welding Positions

Current Type
FCAW / D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100264 1.20 0.047” 15 D 300

Approvals: CE, GOST-R , SEPRO


- 199 - www.gedikwelding.com
Rutile Type Flux Cored Wire
ELCOR R 91
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 18276-A : T 62 4 Mn 1.5 Ni PC 1
EN ISO 18276-A : T 62 4 Mn 1.5 Ni PC 1 C Si Mn Ni
AWS A5.29 : E91T1 - K2CJ 0.08 0.5 1.20 1.70

Mechanical Properties - (Typical): (With CO2 gas)


Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-20°C) (ISO-V/-40°C)
AW min. 620 690 - 890 min. 62 J min. 47 J min. 18
AW: as welded

Typical Base Material Grades


• S380N-S500N, S355NH-S460NH, S380NL-500NL

Features and Applications


• Rutile type flux cored wire for 550-620 N/mm2 high tensile strength steel for low
temperature service
• Suitable for butt and fillet welding all positions
• Excellent impact value at low temperatures down to -40°C
• Shielding gas: CO2

Welding Positions

Current Type
FCAW / D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010500348 1.20 0.047” 15 D 300

Approvals: ABS, GOST-R , SEPRO


- 200 - www.gedikwelding.com
Seamless Rutile Type Flux Cored Wire
ELCOR R 91 SC
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 18276-A : T 62 4 Mn 1.5 Ni PC 1 H5
EN ISO 18276-A : T 62 3 Mn 1.5 Ni P M 1 H5 C Si Mn Ni Mo
AWS A5.29 : E 91 T1 - K2C, -K2M H4 >0.07 0.5 1.40 1.70 0.20

Mechanical Properties - (Typical): (With M21 gas)


Heat Yield Tensile lmpact Strength Elongation
Treatment Strength Strength (ISO-V/-30°C) (ISO-V/-40°C) ((Lo=5do) (%)
(N/mm2) (N/mm2) (with M21 gas) (with CO2 gas)
AW min. 620 690 - 890 min. 47 J min. 47 J min. 18
AW: as welded

Typical Base Material Grades


• S380N-S500N, S355NH-S460NH, S380NL-500NL

Features and Applications


• Rutile type flux cored wire for expecially 550-620 N/mm2 high tensile strength steel at low
temperature service
• Suitable for butt and fillet welding all positions
• Excellent impact value at low temperatures down to -40°C
• Shielding Gas: M21or CO2

Welding Positions

Current Type
FCAW / D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100265 1.20 0.047” 15 D 300

Approvals: GOST-R , SEPRO


- 201 - www.gedikwelding.com
Rutile Type Flux Cored Wire
ELCOR R 110
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 18276-A : T 69 4 Mn2.5Ni P C 1
EN ISO 18276-A : T 69 4 Mn2.5Ni P C 1 C Si Mn Ni Mo
AWS A5.29 : E 111 T1 - GC <0.08 0.5 1.70 2.10 0.20

Mechanical Properties - (Typical): (With CO2 gas)


Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-40°C)
AW min. 690 770 - 940 min. 47 J > 17
AW: as welded

Typical Base Material Grades


• S690Q , L690M, N-A-XTRA, USS-T1, BH 70V, HY100,
• ASTM A514Gr.F
• High alloyed structural steels, fine grained steels.

Features and Applications


• Rutile type flux cored wire which provides an exceptionally smooth and stable arc, low spatter.
• Applications of single and multipass welding of high strengthlow alloy steels such as
HY-80 and Hy-100
• Shielding gas: CO2

Welding Positions

Current Type
FCAW / D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010500354 1.20 0.047” 15 BS 300

Approvals: ABS, GOST-R , SEPRO


- 202 - www.gedikwelding.com
Seamless Rutile Type Flux Cored Wire
ELCOR R 110 SC
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 18276-A : T 69 4 Mn 2,5Ni PC 1 H5
EN ISO 18276-A : T 69 3 Mn 2,5 Ni PM 1 H5 C Si Mn Ni Mo
AWS A5.29 : E 111 T1-GC ,GM H4 (mod.) <0.08 0.5 1.70 2.00 0.30

Mechanical Properties - (Typical): (With M21 gas)


Heat Yield Tensile lmpact Strength Elongation
Treatment Strength Strength (ISO-V/-30°C) (ISO-V/-40°C) ((Lo=5do) (%)
(N/mm2) (N/mm2) (with M21 gas) (with CO2 gas)
AW min. 690 770 - 940 min. 47 J min. 47 J min. 17
AW: as welded

Typical Base Material Grades


• S690Q, L690M, N-A-XTRA, USS-T1, BH 70V, HY100, ASTM A514Gr.F,
• High alloyed structural steels, fine grained steels.

Features and Applications


• ELCOR R 11O SC rutile type flux cored wire which provides an exceptionally smooth and stable
arc, low spatter
• Applications of single and multipass welding of high strength low alloy steels, such as HY-80,
and HY-100. Shielding Gas: M21or CO2

Welding Positions

Current Type
FCAW / D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100262 1.20 0.047” 15 D 300

Approvals: GOST-R , SEPRO


- 203 - www.gedikwelding.com
Seamless Metal Cored Wire
ELCOR M Ni2 SC
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 18276-A : T 55 6 Mn2Ni M M 1 H5
EN ISO 18276-A : T 55 6 Mn2Ni M M 1 H5 C Si Mn Ni
AWS A5.28 : E 80 C-Ni2 H4 0.05 0.6 1.4 2.0

Mechanical Properties - (Typical): (With M21 gas)


Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-40°C) (ISO-V/-60°C)
AW min. 550 640 - 820 min. 80 J min. 47 J min. 24
AW: as welded

Typical Base Material Grades


• Pipe Steels: P235T1/T2-P355N, L210-L485, ASTM A 537M
• Fine grained structural steels: S255(NL1/2) - S550 (QU1)
• Ship building steels :15 NiCrMo10-6 (HY 80), ASTM G18NiCrMo12-6 HYB0, ASTM A543M-93 B,C
• Pipeline Steels : API X42 - X80

Features and Applications


• Good arc restriking even with cold wire tip, suitable for robot applications
• Ideal for use in the field short arc and spray arc
• Excellent gap bridging for root welding
• High-efficiency type for economic production
• Shielding Gas: M21

Welding Positions

Current Type
FCAW / D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100016 1.20 0.047” 15 D 300

Approvals: GOST-R , SEPRO


- 204 - www.gedikwelding.com
Seamless Metal Cored Wire
ELCOR M NiMo1 SC
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 18276-A : T 55 4 1NiMo M M 3 H5
EN ISO 18276-A : T 55 4 1NiMo M M 3 H5
AWS A5.28 : E 90C-K3M H4 C Si Mn Ni Mo
AWS A5.29 : E 91 T1-G 0.05 0.40 1.20 1.00 0.50

Mechanical Properties - (Typical): (With M21 gas)


Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-20°C) (ISO-V/-40°C)
AW > 560 650 - 750 > 60 J > 47 J > 17
SR > 540 630 - 710 > 60 J > 47 J > 17
AW: as welded SR: stress relieved
Heat Treatment application is 580° - 620°C / 1h.

Typical Base Material Grades


• HY-80 and HY 100 steels

Features and Applications


• Metal type flux-cored wire
• Good arc striking even with cold wire tip, suitable for robot applications: Multi­pass welding
without in-between cleaning: Usable in the field short arc and spray arc: Excellent gap bridging
for root welding: High-efficiency type for economic production: Typical applications are crane,
steel, vessel abd apparatus construction
• Shielding Gas: M21

Welding Positions

Current Type
FCAW / D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100261 1.20 0.047” 15 BS 300

Approvals: GOST-R , SEPRO


- 205 - www.gedikwelding.com
Seamless Metal Cored Wire
ELCOR M NiCrMo SC
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 18276-A : T 69 6 Mn2NiCrMo M M 1 H5
EN ISO 18276-A : T 69 6 Mn2NiCrMo M M 1 H5 C Si Mn Cr Ni Mo
AWS A5.28 : E 110 C-K4 H4 0.05 0.40 1.60 0.5 2.2 0.50

Mechanical Properties - (Typical): (With M21 gas)


Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-20°C) (ISO-V/-40°C) (ISO-V/-60°C)
AW min. 690 770 - 940 > 80 J > 75 J > 75 J > 17
AW: as welded

Typical Base Material Grades


• HY-80 and HY 100 steels

Features and Applications


• ELCOR M NiCrMo SC metal cored wire without slag for Ar+CO2 mix is a metal cored wire which
provides an exceptionally smooth and stable arc, low spatter and minimal slag coverage
• Shielding Gas: M21

Welding Positions

Current Type
FCAW / D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100017 1.20 0.047” 15 BS 300
--- 1.60 0.062” 15 BS 300
Approvals: GOST-R, SEPRO
- 206 - www.gedikwelding.com
Rutile Type Flux Cored Wire
ELCOR R 81 NiCu
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17632-A : T 46 3 Z P C 1
EN ISO 17632-A : T 46 3 Z P C 1 C Si Mn Ni Cr Cu
AWS A5.29 : E 81 T1-W2 C 0.05 0.50 1.30 0.50 0.55 0.50

Mechanical Properties - (Typical)


Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-20°C) (ISO-V/-30°C)
AW min. 460 550 - 650 min. 60 J min. 47 J min. 22
AW: as welded

Typical Base Material Grades


• DIN: COR-TEN A-B-C
• EN: S235JRW-S355JRW, 9CrNiCuP3-2-4, S255-S460,
• ASTM: A 242/A441, A423/ A 588, A516/ A 255/ A 333/ A 350 / A612

Features and Applications


• Rutile flux-cored wire
• Typical application is weathering grades of steels
• Excellent weld puddle maniplation, superior all-position welding
• Particularly suited for mechanized MAG welding and all-position welding on ceramic backing
• Low spatter with easy slag removal
• Shielding Gas: CO2

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010500364 1.20 0.047” 15 BS 300

Approvals: GOST-R, CE, SEPRO


- 207 - www.gedikwelding.com
Rutile Type Flux Cored Wire
ELCOR R 81 NiCu SC
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17632-A : T 46 2 Z P C 1 H5 / T 46 2 Z P M 1 H5
EN ISO 17632-A : T 46 2 Z P C 1 H5 / T 46 2 Z P M 1 H5 C Si Mn Ni Cu
AWS A5.29 : E81T1-G H4 0.05 0.50 1.30 1.2 0.5

Mechanical Properties - (Typical): (With M21 gas)


Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-20°C) (ISO-V/-40°C)
AW min. 460 550 - 650 min. 60 J min. 47 J min. 22
AW: as welded

Typical Base Material Grades


• DIN: COR-TEN A-B-C
• EN: S235JRW-S355JRW, 9CrNiCuP3-2-4, S255-S460,
• ASTM: A 242/A441, A423/ A 588, A516/ A255/ A 333/ A350 / A612

Features and Applications


• Micro-alloy rutile flux-cored wire with rapidly solidifying slag for Ar+CO2 mix
• Typical application is weathering grades of steels
• Excellent weld puddle maniplation, superior all-position welding
• Particularly suited for mechanized MAG welding and all-position welding on ceramic backing.
• Low spatter with easy slag removal
• Shielding Gas: M21 or CO2

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100027 1.20 0.047” D 300

Approvals: GOST-R, CE, SEPRO


- 208 - www.gedikwelding.com
Rutile Type Flux Cored Wire
ELCOR R Mo
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17632-A : T 46 2 Mo R C 2
EN ISO 17632-A : T 46 2 Mo R C 2 C Si Mn Mo
AWS A5.29 : E 81 T1-A1C 0.05 0.50 1.25 0.50

Mechanical Properties - % (Typical)


Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (RT) (ISO-V/-60°C)
AW > 470 550 - 650 > 70 J > 47 J > 22
SR (620°C / 1h,
air cooled at 300°C) > 470 550 - 680 > 70 J > 47 J > 21
AW: as welded SR: stress relieved RT: room temperature

Typical Base Material Grades


• DIN: Hl, HII, 17Mn4, 19Mn5, 15Mo3, 16 Mo 3
• EN: P 235 GH, P 265 GH, P 295 GH, 16 Mo 3, P 235 T1fT2-P355 N, L210-L485 , S255-L485
• ASTM: A283, A285, A414, A662, A372, A204, A 369, A210, A106, A 516, A 255, A 333,
A 350, A 612
Features and Applications
• Rutile type flux-cored wire
• Typical applications are vessel and steel construction, mechanical engineering and pipe work.
• Good arc restriking even with cold wire tip, suitable for robot applications
• Multi-pass welding without in-between cleaning
• Ideal for use in the field short arc and spray arc
• Excellent gap bridging for root welding
• High-effeciency type for economic production environments
• Shielding Gas: CO2
Welding Positions

Current Type
D.C.(+)
Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010500367 1.20 0.047” 15 BS 300

Approvals: GOST-R, CE, SEPRO


- 209 - www.gedikwelding.com
Metal Type Flux Cored Wire
ELCOR M Mo
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17632-A : T 46 2 Mo M M1
EN ISO 17632-A : T 46 2 Mo M M1 C Cr Mn Mo
AWS A5.29 : E81 T1 -A1 M 0.05 0.03 1.00 0.50

Mechanical Properties - (Typical)


Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-20°C)
SR 620°C / 1h 470 550 - 680 min. 47 min. 20

Typical Base Material Grades


• DIN: Hl, HII, 17Mn4, 19Mn5, 15Mo3, 16Mo3
• EN: P 235 GH, P 265 GH, P 295 GH, 16 Mo 3, P 235 T1/T2-P355 N, L210-L485, S255-L485
• ASTM: A283, A285, A414, A662, A372, A204, A369, A210, A106, A516, A255, A333, A350, A612

Features and Applications


• Metal type flux-cored wire which provides a smooth and stable arc
• Excellent weldability for vertical up position (PG) and overhead fillet (PD) position
• Pressure vessels and steel constructions are typical applications
• Shielding gas: Ar+CO2 mix

Welding Positions

Current Type
FCAW D.C (+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
--- 1.20 0.047” 15 BS 300

Approvals: SEPRO, GOST-R, CE


- 210 - www.gedikwelding.com
Seamless Rutile Type Flux Cored Wire
ELCOR R Mo SC
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17632-A : T 46 2 Mo R C 2 H5
EN ISO 17632-A : T 46 2 Mo R C 2 H5 C Si Mn Mo
AWS A5.29 : E 81 T1 -A1C H4 0.05 0.50 1.30 0.50

Mechanical Properties - (Typical): (With CO2 gas)


Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (RT)
AW > 470 550 - 660 > 70 J > 22
SR (620°C / 1h,
air cooled at 300°C) > 460 550 - 680 > 70 J > 21
AW: as welded SR: stress relieved RT: room temperature

Typical Base Material Grades


• DIN: Hl, HII, 17Mn4, 19Mn5, 15Mo3, 16 Mo 3
• EN: P 235 GH, P 265 GH, P 295 GH, 16 Mo 3, P 235 T1/T2-P355 N, L210-L485, 5255-L485
• ASTM: A283, A285, A414, A662, A372, A204, A 369, A210, A106, A 516, A 255, A 333,
A 350, A 612
Features and Applications
• Rutile type flux-cored wire
• Typical applications are vessel and steel construction, mechanical engineering and pipe work
• Good arc restriking even with cold wire tip, suitable for robot applications
• Multi-pass welding without in-between cleaning
• Ideal for use in the lield short arc and spray arc
• Excellent gap bridging for root welding
• High-effeciency type for economic production environments
• Shielding Gas: CO2
Welding Positions

Current Type
D.C.(+)
Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100266 1.20 0.047” 16 D 300

Approvals: GOST-R, CE, SEPRO


- 211 - www.gedikwelding.com
Seamless Metal Cored Wire
ELCOR M Mo SC
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17632-A : T46 2 Mo M M 1 H5
EN ISO 17632-A : T46 2 Mo M M 1 H5 C Si Mn Mo
AWS A5.29 : E81 T1 -A1 0.05 0.50 1.30 0.50
AWS A5.28 : E80 C-D2-H4
Mechanical Properties - (Typical): (Typical values : with M21 gas)
Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (RT)
AW min. 470 550 - 650 min. 70 J min. 22
SR min. 540 630 - 710 min. 70 J min. 21
AW: as welded SR: stress relieved RT: room temperature
Typical Base Material Grades
• DIN: Hl, HII, 17Mn4, 19Mn5, 15Mo3, 16 Mo 3
• EN: P 235 GH, P 265 GH, P 295 GH, 16 Mo 3, P 235 T1/T2-P355 N, L210-L485, S255-L485
• ASTM: A283, A285, A414, A662, A372, A204, A 369, A210, A106, A 516, A 255, A 333,
A 350, A 612
Features and Applications
• Metal cored wire without slag for Ar+CO2 mix
• Typical applicatins are vessel and steel construction, mechanical engineering and pipe work
• Good arc restriking even with cold wire tip, suitable for robot applications
• Multi­pass welding without in-between cleaning
• Ideal for use in the field short arc and spray arc
• Excellent gap bridging for root welding
• High-effeciency type for economic production environments
• Shielding Gas: M21
Welding Positions

Current Type
D.C (+)
Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100015 1.20 0.047” 15 BS 300

Approvals: GOST-R, CE, SEPRO


- 212 - www.gedikwelding.com
Heat Resisting Flux Cored TIG Welding Rod
FC TIG-B2
Standards Chemical Composition of
Welding Wire­­% (Typical)
EN ISO 21952-A : W Z Cr Mo1Si
ISO 21952-A : W Z Cr Mo1Si C Si Mn Mo Cr
AWS A5.28 : E80C-B2(mod.) 0.06 0.55 0.90 0.50 1.0

Mechanical Properties - (Typical)


Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/40°C)
680°C / 2h min. 355 min. 550 min. 47 J min. 20

Typical Base Material Grades


• 13CrMo4-5 , 15CrMo5 , 42CrMo4, 16CrMoV4, 25CrMo4, 24CrMo5, G22CrMo5-4 , G17CrMo5-5

Features and Applications


• Recommended for welding of Cr-Mo alloyed steels which are used for the production of boilers,
tubes, pipes and nitride steels
• Weld metal is resistant to temperatures up to +570°C
• Suitable for step-cooling applications
• Shielding Gas: 100% Argon

Welding Positions

Current Type
TIG D.C (-)

Operating Data
Product Diameter Weight
Code (mm) / (inch) (Kg)
--- 2.40x1000 3/32x39” 5

Approvals: GOST-R, CE, SEPRO


- 213 - www.gedikwelding.com
Rutile Type Flux Cored Wire
ELCOR R CrMo1
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17634-A : T CrMo1 R C 2
EN ISO 17634-A : T CrMo1 R C 2 C Si Mn Cr Mo
AWS A5.29 : E81 T1-B2C 0.06 0.50 1.20 1.20 0.50

Mechanical Properties - (Typical): (With M21 gas)


Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (RT)
680°C / 2h min. 460 550 - 690 min. 80 J min. 19
920°C / 0.5h min. 320 450 - 550 min. 100 J min. 26
AW: as welded SR: stress relieved RT: room temperature

Typical Base Material Grades


• DIN: 13 CrMo 44, 24 CrMo 5
• Cast Steels : GS 17CrMo55, GS 22CrMo54, G17CrMo5-5, G22CrMo5-4
• EN : 13 CrMo 4-5, G 17 CrMo 5-5, G 22 CrMo 5-4
• ASTM: A 182, A 387, A217, A 387 Gr. 11-12
Features and Applications
• Rutile type flux-cored wire
• Typical applicatins are vessel and steel construction, mechanical engineering and pipe work
• Good arc restriking even with cold wire tip, suitable for robot applications
• Multi-pass welding without in-between cleaning
• Ideal for use in the field short arc and spray arc
• Excellent gap bridging for root welding
• High-effeciency type for economic production environments
• Shielding gas: CO2
Welding Positions

Current Type
D.C (+)
Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010500121 1.20 0.047” 15 BS 300

Approvals: GOST-R, CE, SEPRO


- 214 - www.gedikwelding.com
Seamless Metal Cored Wire
ELCOR M CrMo1 SC
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17634-A : T CrMo1 M M 1 H5
TS EN ISO 17634-A : T CrMo1 M M 1 H5 C Si Mn Cr Mo
AWS A5.28 : E 80 C-B2-H4 0.05 0.30 1.40 1.1 0.5

Mechanical Properties - (Typical): (With M21 gas)


Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (RT)
AW min. 480 580 - 700 min. 80 J min. 20
920°C / 0.5h min. 320 450 - 550 min. 100 J min. 26
680°C / 2h min. 320 450 - 550 min. 100 J min. 26
Typical Base Material Grades
• DIN: 13 CrMo 44, 24 CrMo 5
• EN: 13 CrMo 4-5, G 17 CrMo 5-5, G 22 CrMo 5-4
• ASTM: A 182, A387, A 217
Features and Applications
• Metal cored wire without slag for Ar+CO2 mix
• Typical applicatins are vessel and steel construction, mechanical engineering and pipe work
• Good arc restriking even with cold wire tip, suitable for robot applications
• Multi-pass welding without in-between cleaning
• Ideal for use in the field short arc and spray arc
• Excellent gap bridging for root welding
• High-effeciency type for economic production environments
• Shielding Gas: M21
Welding Positions

Current Type
D.C (+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100260 1.20 0.047” 16 BS 300

Approvals: GOST-R, CE, SEPRO


- 215 - www.gedikwelding.com
Rutile Type Flux Cored Wire
ELCOR R CrMo 2
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17634-A : T CrMo2 R C 1 /T CrMo2 R M 1
EN ISO 17634-A : T CrMo2 R C 1 /T CrMo2 R M 1 C Si Mn Cr Mo
AWS A5.29 : E 91T1 - B3C/B3M 0.05 0.45 1.00 2.40 1.00

Mechanical Properties - (Typical)


Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/+20°C)
690°C / 1h min. 540 620 - 760 min. 47 J min. 18

Typical Base Material Grades


• 2.25% Cr - 1% Mo steels such as ASTM A387 or P21/P22 pipes.

Features and Applications


• Rutile type flux cored wire for all position welding
• Excellent weldability for vertical up position (PG) and overhead fillet (PD) position
• Good arc stability and weldability
• Shielding gas: 100% CO2 or Ar+CO2 mix

Welding Positions

Current Type
FCAW D.C (+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
--- 1.20 0.047” 15 BS 300

Approvals: SEPRO, GOST-R


- 216 - www.gedikwelding.com
Seamless Basic Type Flux Cored Wire
ELCOR B CrMo2 SC
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17634-A : T CrMo 2 B M 3 H5/T CrMo2 B C 3 H5
EN ISO 17634-A : T CrMo 2 B M 3 H5/T CrMo2 B C 3 H5 C Si Mn Cr Mo
AWS AS.29 : E 90 T5-B3-H4 0.07 0.30 1.00 2.3 1.1

Mechanical Properties - (Typical): (With M21 gas)


Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) RT 0°C -15°C
SR min. 530 620 - 820 > 120 J > 100 J > 80 J min. 18
RT: room temperature S.R: stross relieved (675°-705°C/1 h)

Typical Base Material Grades


• DIN : 1O CrMo 9 1O, 10 CrSiMoV 7, 12 CrMo 9 10
• EN: 10 CrMo 9-10, 12 Cr9-10
• ASTM: A 182, A 217, A 541
Features and Applications
• High-basicity flux-cored wire with slag for CO2 and Ar+CO2 mix
• Typical applications are pressure vessels
• Chemical apparatus, and steam turbine construction
• Extremely crack resistant weld metal conditioned by the basic slag in combination with very low
hydrogen content
• Well suited for the economic joining of high temperature and compressed hydrogen resistant
%2.25 Cr2Mo steels
• Meets requirements of step cooling by very low weld metal contaminations.
• Shielding Gas: CO2 or M21
Welding Positions

Current Type
D.C (+)
Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100259 1.20 0.047” 15 BS 300

Approvals: GOST-R, CE, SEPRO


- 217 - www.gedikwelding.com
Stainless Steel Flux Cored Wire
ELOXCOR S 307
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17633-A : T 18 8 Mn P M21/C1 1
EN ISO 17633-A : T 18 8 Mn P M21/C1 1 C Si Mn Cr Ni
AWS A5.22 : E307T1-1/-4 (mod.) 0.10 0.70 6.00 19.0 9.0

Mechanical Properties - (Typical): (With M21 gas)


Yield Tensile lmpact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/+20°C
480 630 50 J 40

Typical Base Material Grades


• High-strength low alloyed and alloyed heat-treatable steels, armor steels, steels including
14 % Mn, ferritic chromium steels, heat-resistaant steels, non-magnetic steels, dissimalar
joints and repair welding.

Features and Applications


• ELOXCOR S 307 is rutile fast freezing type flux cored wire
• Work-hardening austenitic deposit in CrNiMn steel modified type 307
• Dissimilar joint , welding of steels of unknown types, armouring steels, buffering joining of
14 %Mn austenitic steels
• Service temperatures from -120°C to +300°C
• Shielding Gas: C02 or M21

Welding Positions

Current Type
D.C (+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100006 1.20 0.047” 15 D 300

Approvals: GOST-R, CE, SEPRO


- 218 - www.gedikwelding.com
Stainless Steel Flux Cored Wire
ELOXCOR S 308 L
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17633-A : T 19 9 L P M21/C1 1
EN ISO 17633-A : T 19 9 L P M21/C1 1 C Si Mn Cr Ni
AWS A5.22 : E 308 L T1-1/-4 0.03 0.70 1.40 20.0 10.5

Mechanical Properties - (Typical): (With M21 gas)


Yield Tensile lmpact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-196°C)
460 620 34 J 36

Typical Base Material Grades


• (1.4306) X2CrNi19-11, (1.4301) X5CrNi18-10, (1.4311) X2 CrNiN 18-10,
(1.4312) GX10CrNi18-8)
• AISI 304-304L-304LN, 302, 321-347, ASTM: A 157, Gr C9, A 320 Gr B8C or D

Features and Applications


• Rutile type, rapid hardening flux cored wire
• Weld metal structure is austenitic (CrNi alloyed, 308 type)
• Used in pharmaceutical, paper and food industry
• Ferritic stainless steel, high carbon 304 and stabilized 347 grades can be welded this wire
• Weld metal has resisting between -196°C and 400°C service temperature
• Shielding Gas: CO2 or M21

Welding Positions

Current Type
FCAW / D.C (+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100255 1.20 0.047” 15 D 300

Approvals: ELOXCOR S 308 L (CO2) : DNV-GL, GOST-R, CE, SEPRO


- 219 - www.gedikwelding.com
Stainless Steel Flux Cored Wire
ELOXCOR S 309 L
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17633-A : T 23 12 L P M21/C1 1
EN ISO 17633-A : T 23 12 L P M21/C1 1 C Si Mn Cr Ni
AWS A5.22 : E309L T1-1/-4 0.03 0.70 1.40 23.5 13.0

Mechanical Properties - (Typical): (With M21 gas)


Yield Tensile lmpact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-60°C
460 580 40 J 35

Typical Base Material Grades


• High-strength unalloyed and heat-treatable steels, ferritic Cr and austenitic CrNi steels,
austenitic Mn steels, unalloyed tempered steels, tool steels, hard mangenese steels, ferritic
chromium steels, austenitic nickel-chromium steels, hard-to-weld steels, similar-type
austenititic steels, dissimilar metals , joining of corrosion resistant stainless steel with mild or
low alloy steels, clad steels.
Features and Applications
• ELOXCOR S 309L is rutile fast freezing type flux cored wire
• Austenitic-ferritic deposit in over-alloyed CrNi steel­type 309L, with optimised ferrite content for
joining dissimilar metals
• Joining of steels with similar compositions and joining carbon steels to Stainless steels
• Buffering before cladding. Service temperatures from - 60°C to + 350°C
• Shieldin Gas: CO2 or M21
Welding Positions

Current Type
D.C (+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100256 1.20 0.047” 15 D 300

Approvals: ELOXCOR S 309 L (CO2) : DNV-GL, GOST-R, CE, SEPRO


- 220 - www.gedikwelding.com
Stainless Steel Flux Cored Wire
ELOXCOR S 316 L
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO17633-A : T Z 19 12 3 L P M21/C1 1
EN ISO 17633-A : T Z 19 12 3 L P M21/C1 1 C Si Mn Cr Ni Mo
AWSAS.22 : E316LT1-1/-4 0.03 0.80 1.40 19.0 12.0 2.10

Mechanical Properties - (Typical): (With M21 gas)


Yield Tensile lmpact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-110°C)
490 600 35 J 32

Typical Base Material Grades


• (1.4401) X5CrNiMo 17-12-2 , (1.4404) X2CrNiMo 17-12-2 , (1.4435) X2CrNiMo 18-14-3 ,
(1.4436) X3 CrNiMo 17- 13-3, (1.4571) X6 CrNiMoTi 17-12-2 , (1.4580) X6 CrNiMoNb 17-12-2,
(1.4583) X10 CrNiMoNb 18-12, (1.4409) GX2 CrNiMo 19-11-2
• AISI 316 L, 316 Ti, 316 Cb

Features and Applications


• Rutile type, rapid hardening flux cored wire
• Weld metal microstructure is austenite (CrNiMo alloyed, 316 type)
• Used in welding of high carbon and stabilized 316 grade steels, low carbon 316 L grade
stainless steels, food, pharmaceutral, chemical dye and machinery and equipment industries
• Weld metal has resisting between -110°C and 400°C service temperature
• Shielding Gas: CO2 or M21

Welding Positions

Current Type
FCAW / D.C (+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100257 1.20 0.047” 15 D 300

Approvals: ELOXCOR S 316 L (CO2) : DNV-GL , GOST-R , SEPRO


- 221 - www.gedikwelding.com
Stainless Steel Flux Cored Wire
ELOXCOR S 2209
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 17633-A : T 22 9 3 N L P M21/C1 11
EN ISO 17633-A : T 22 9 3 N L P M21/C1 11 C Si Mn Cr Ni Mo N
AWS A5.22 : E 2209 T1-1/-4 0.03 0.80 1.40 23.0 9.0 3.20 0.14

Mechanical Properties - (Typical): (With M21 gas)


Yield Tensile lmpact Elongation
Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-60°C)
630 780 32 J 28

Typical Base Material Grades


• (1.4462) X2CrNiMoN 22-5-3, (1.4362) X2 CrNiN 23-4, UNS S31803, S32205, J92295, S31500,
S32304, S32404

Features and Applications


• Rutile type and rapid hardening flux cored wire
• Weld metal microstructure is austenite - ferritic
• The weld metal has an excellent resistance to stress corrosion, cracking and pitting
• Used in duplex stainless steel and similar materials
• Shielding Gas: CO2 or M21

Welding Positions

Current Type
FCAW / D.C (+)

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
6011100254 1.20 0.047” 15 D 300

Approvals: ELOXCOR S 2209: GOST-R, CE, CLASS NK, SEPRO


- 222 - www.gedikwelding.com
Submerged Flux Cored Wire
SUBCOR B 31 SC
Standards Chemical Composition of
Welding Wire­­% (Typical)
C Si Mn
AWS A5.23 : F8A4- EC-1
0.05 0.3 1.5

Mechanical Properties
Heat Yield Tensile lmpact Elongation
Treatment Strength Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) (ISO-V/-20°C) (ISO-V/-40°C)
AW or SR > 460 540 - 640 > 140 J > 100 J 25

Typical Base Material Grades


• DIN: Hl, HII, 17Mn4, 19Mn5 etc.
• EN: S 185, S 235-S355, P235 GH, P 265 GH, P 295 GH, P 235 T1/T2 - P 355 N - L210-L485,
S 255-S 460
• ASTM: A 131, A 106, A 515, A 714, A 283, A 285, A 414, A 662, A 372, A369, A21O, A 106, A 516,
A 255, A 333, A 350, A 612, X 42-X 70
Features and Applications
• High-basicity flux cored wire for submerged arc welding
• Extremely crack resistant weld metal conditioned by the basic slag
• High mechanical properties are easily obtained when used in single sided welding operations
using a ceramic back up
• Weld X-ray quality
• Well-suited for joining high carbon steels and when welding critical mixed base metal
combinations
• Ideal metallurgical choice for repair welding and production as well as a buller layer
• As welding flux we recommend our type GeKa ELIFLUX BFF
Welding Positions

Current Type
D.C (+)
Operating Data
Product Diameter Package Weight
Code (mm) / (inch) (Kg)
--- 2.40 3/32 25
--- 3.20 1/8 30
--- 4.00 5/32 30
Approvals: GOST-R , SEPRO, CE
- 223 - www.gedikwelding.com
Submerged Flux Cored Wire
SUBCOR B-1D 35 SC
Standards Chemical Composition of
Welding Wire­­% (Typical)
C Si Mn Mo
AWS A5.23 : F8A6- EC-1D
0.05 0.3 1.5 0.5

Mechanical Properties
Heat Yield Tensile lmpact Strength Elongation
Treatment Strength Strength ((Lo=5do) (%)
(N/mm2) (N/mm2) RT 0°C -20°C -40°C
AW > 460 520 - 620 > 140 > 100 > 80 > 60 > 24
SR > 460 520 - 620 > 100 > 80 > 60 > 47 > 24
AW: as welded SR stress relieved RT: room temperature
Typical Base Material Grades
• DIN: Hl, HII, 17Mn4, 19Mn5, 15 Mo 3, 16 Mo 3
• EN: P 235 GH, P 265 GH, P 295 GH, 16 Mo 3, P 235 T1/T2, P 355 N, L290-L485, S 255-S460
• ASTM: A 283, A 285, A 414, A 662, A 372, A 204, A 369, A 210, A 106, A 516, A 255, A 333,
A 350, A 612

Features and Applications


• Extremely crack resistant weld metal is result of high-basicity slag and very low diffusible
hydrogen content
• Especially suited for multi-wire welding applications
• Typical applications are micro-alloy, basic slag flux-cored wire, for submerged-arc welding,
vessel, steel and apparatus construction, production of large diameter pipes, shipbuilding

Welding Positions

Current Type
D.C (+)

Operating Data
Product Diameter Package Weight
Code (mm) / (inch) (Kg)
--- 2.40 3/32 25
--- 3.20 1/8 30
--- 4.00 5/32 30
Approvals: GOST-R, CE, SEPRO
- 224 - www.gedikwelding.com
Submerged Flux Cored Wire
SUBCOR B 40 SC
Standards Chemical Composition of
Welding Wire­­% (Typical)
AWS A5.23 : F7A8 - EC - G C Si Mn Ni
F7P8 - EC - G 0.10 0.3 1.4 0.9

Mechanical Properties
Heat Yield Tensile lmpact Strength Elongation
Treatment Strength Strength (ISO-V) ((Lo=5do) (%)
(N/mm2) (N/mm2) - 40°C - 60°C
AW > 480 550 - 680 > 100 J > 80 J > 22
SR > 460 530 - 660 > 120 J > 100 J > 24
N > 355 480 - 560 > 100 J > 100 J > 26
N+A > 355 480 - 560 > 120 J > 100 J > 26
AW: as welded SR: stress relieved N: normalized N+A: cooling in air
Typical Base Material Grades
• DIN: Hl, HII, 17Mn4, 19Mn5, 15 Mo 3, 16 Mo 3
• EN: P 235 GH, P 265 GH, P 295 GH, 16 Mo 3, P 235 T1/T2, P 355 N, L290-L485, S 255-S460
• ASTM: A 283, A 285, A 414, A 662, A 372, A 204, A 369, A 210, A 106, A 516, A 255, A 333,
A 350, A 612
Features and Applications
• Basic flux-cored wire for submerged-arc welding
• Typical applications are apparatus and vessel construction
• Extremely crack resistant weld metal conditioned by the high-basicity slag in combination with
very low hydrogen content
• Well suited for the economic joining of high temperature. Resistant CrMoV-steels up to 550 C.
• Weld X-ray quality
Welding Positions

Current Type
D.C (+)
Operating Data
Product Diameter Package Weight
Code (mm) / (inch) (Kg)
3010400353 3.20 1/8 30

Approvals: GOST-R, CE, SEPRO


- 225 - www.gedikwelding.com
Submerged Arc Welding Wire for Hardfacing
SUBCOR 41 NiMo - LH
Standards Chemical Composition of
Welding Wire­­% (Typical)
C Si Mn Cr Ni Mo V
AWS A5.23 : ~ EC 410 NiMo
0.07 0.35 1.50 12.5 2.2 1.0 0.2

Mechanical Properties
Hardness (HV)
Single Pass 3 Pass
350 400

Typical Base Material Grades


• Applicability in welding of martensitic and martensitic-ferritic materials used in toolsof rolling
forging and steel casting operations. Continuous casting rollers particularly or iron-steel
productions plants, relays, rolls, valves, used in gas/water/steam environments, flanges,
compressons.

Features and Applications


• A tubular wire for submerged arc welding of martensitic stainless steels
• Good resistance to corrosion and thermal fatigue
• It used with GeKa ELIFLUX BSS-F flux for surfacing continuous casting, rollers
• Weld metals of martensitic micro-structure
• It is used in combination with GeKa ELIFLUX BSS-F

Welding Positions

Current Type
D.C (+)

Operating Data
Product Diameter Package Weight
Code (mm) / (inch) (Kg)
--- 2.40 3/32 25
--- 2.80 7/64 25
--- 2.80 7/64 200
Approvals: GOST-R, CE, SEPRO
- 226 - www.gedikwelding.com
Submerged Arc Welding Wire for Hardfacing
SUBCOR 41 NiMo - MH
Standards Chemical Composition of
Welding Wire­­% (Typical)
C Si Mn Cr Ni Mo V Nb
AWS A5.23 : ~ EC 410 NiMo
0.13 1.00 2.00 12.5 2.5 1.0 0.2 0.15

Mechanical Properties
Hardness (HRC)
Single Pass 3 Pass
40 45

Typical Base Material Grades


• Applicability in welding of martensitic and martensitic-ferritic materials used in toolsof rolling
forging and steel casting operations. Continuous casting rollers particularly or iron-steel
productions plants, relays, rolls, valves, used in gas/water/steam environments, flanges,
compressons

Features and Applications


• A tubular wire for submerged arc welding of martensitic stainless steels
• Good resistance to corrosion and thermal fatigue
• It used with GeKa ELIFLUX BSS-F flux for surfacing continuous casting, rollers
• Weld metals of martensitic micro-structure
• It is used in combination with GeKa ELIFLUX BSS-F

Welding Positions

Current Type
D.C (+)

Operating Data
Product Diameter Package Weight
Code (mm) / (inch) (Kg)
3010700007 2.4 2.40 BIG PACK

Approvals: GOST-R, CE, SEPRO


- 227 - www.gedikwelding.com
Submerged Arc Welding Wire for Hardfacing
SUBCOR 430
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN 14700 : T Fe 7 C Cr Mn Si
EN 14700 : T Fe 7 0.05 17.0 2.0 0.7

Mechanical Properties

Hardness (HV)
3 Pass
200

Features and Applications


• %17 Chromium ferritic stainless steel deposit
• It is used for buffer layers before hardfacing of SUBCOR 41 NiMo LH and MH
• High resistant to combination of high temperature, corrosion and adhesive / friction wear
• Application; rolls, contionous casting rolls, shafts.It is using with submerged arc flux of
Geka ELIFLUX BSS-F
• It is used in combination with GeKa ELIFLUX BSS-F

Welding Positions

Current Type
D.C (+)

Operating Data
Product Diameter Package Weight
Code (mm) / (inch) (Kg)
3010700001 2.40 3/32 25
3010700002 2.40 3/32 200
Approvals: GOST-R, CE, SEPRO
- 228 - www.gedikwelding.com
Submerged Arc Welding Wire
S1
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14171-A : S1
EN ISO 14171-A : S1 C Si Mn Cu
AWS A5.17 : EL 12 0.08 0.10 0.50 <0.301
1:copper-plated

Mechanical Properties
Sumerged AWSA5.17 Yield Tensile Elongation lmpact Strength
Arc Flux Strength Strength ((Lo=5do) IS0-V(J)
(N/mm2) (N/mm2) (%) 0°C -20°C -30°C
ELIFLUX BAR F6 AZ-EL 12 360 460 26 47 --- ---
ELIFLUX BFB F6 A2-EL 12 380 480 28 --- 55 47
ELIFLUX BMS F6 AZ-EL 12 395 475 24 38 --- ---
ELIFLUX BBR-AG F6 A0-EL 12 370 480 30 60 50 ---

Chemical Compositon of Weld Metal - % ( Typical)


Sumerged Arc Flux C Si Mn
ELIFLUX BAR 0.07 0.50 1.10
ELIFLUX BFB 0.06 0.25 1.20
ELIFLUX BMS 0.05 0.80 1.10
ELIFLUX BBR-AG 0.06 0.30 0.90

Typical Base Material Grades


• Structural Steels: S185-S235JR
• Pipe Steels: S275N
• Boiler Steels: P235GH
• Ship-Construction Steels : A, B, D
• Fine-grained Steels: P275N, S355N

Features and Applications


• Copper-coated wire.
• Applicability in welding of steel constructions, pipes and tanks as well as in submerged arc
welding of unalloyed structural steels and plates.
Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010400000 1.6 1/16 25
3010400001 2.0 5/64 25 K 435
3010400002 2.4 3/32 25 *BIG PACK
3010400003 3.2 1/8 25
3010400004 4.0 5/32 25 * Packaging alternatives
3010400005 5.0 3/16 25 according to the order;
30 - 350 - 550 - 1000 Kg

Approvals: S1 x ELIFLUX BAR · BV, DNV-GL, TL, ABS, LR, CE, SEPRO S1 : TSE, CE GOST-R, SEPRO
1) Copper Coated - 229 - www.gedikwelding.com
Submerged Arc Welding Wire
S2
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14171-A : S2
EN ISO 14171-A : S2 C Si Mn Cu
AWS A5.17 : EM 12 0.12 0.10 1.0 <0.301
1:copper-plated

Mechanical Properties
Sumerged AWSA5.17 Yield Tensile Elongation lmpact Strength
Arc Flux Strength Strength ((Lo=5do) IS0-V(J)
(N/mm2) (N/mm2) (%) 0°C -20°C -30°C -40°C
ELIFLUX BAR F6 AZ-EM 12 400 500 30 60 --- --- ---
F6 PZ-EM 12
ELIFLUX BFB F7 A4-EM 12 460 525 30 --- 70 55 50
ELIFLUX BFF F7 A4-EM 12 410 520 24 --- --- 70 60
ELIFLUX BBR-AG F7 A2 EM12 410 490 32 50 50 50 ---
ELIFLUX BMS F6 A0-EM 12 390 485 30 --- 69 --- ---
ELIFLUX PIPE F7 A4-EM 12 460 550 26 --- 75 --- 50

Chemical Compositon of Weld Metal - % ( Typical) Typical Base Material Grades


Sumerged Arc Flux C Si Mn • Structural Steels: S355JR
ELIFLUX BAR 0.07 0.60 1.35 • Pipe Steels : L360
ELIFLUX BFB 0.07 0.35 1.50 • Boiler Steels: P295GH, P 355 GH
ELIFLUX BFF 0.05 0.20 1.00 • Ship-Construction Steels: A, B, D, E
ELIFLUX BBR-AG 0.10 0.35 1.20
ELIFLUX BMS 0.04 0.45 1.27 • Fine-grained steels : P355N, S355N
ELIFLUX PIPE 0.07 0.40 1.35

Features and Applications


• Applicability in welding of steel construction, pipe manufacturing, pressure vessels, structural
steels and ship plates, general structural steels with tensile strength up to 500 N/mm2 and
unalloyed or medium strength stee

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010400033 1.6 1/16 25
3010400034 2.0 5/64 25 K 435
3010400035 2.4 3/32 25 *BIG PACK
3010400036 3.2 1/8 25
3010400037 4.0 5/32 25 * Packaging alternatives
3010400038 5.0 3/16 25 according to the order;
30 - 350 - 550 - 1000 Kg

Approvals: S2: CE, GOST-R, TSE, DB, SEPRO • S2 x ELIFLUX BAR: BV, ABS, CE, DB
S2 x ELIFLUX BAB-S : ABS, CE • S2 x ELIFLUX BFB: TL, DNV-GL, BV, ABS, LR, RS, NK, RINA, TÜV, CE, DB
S2 x ELIFLUX BMS: BV, ABS, CE
- 230 - www.gedikwelding.com
Submerged Arc Welding Wire
S 2 Si
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14171-A : S2 Si
EN ISO 14171-A : S2 Si C Si Mn Cu
AWS A5.17 : EM 12 K 0.10 0.25 1.0 <0.301
1:copper-plated
Mechanical Properties
Sumerged AWSA5.17 Yield Tensile Elongation lmpact Strength
Arc Flux Strength Strength ((Lo=5do) IS0-V(J)
(N/mm2) (N/mm2) (%) 0°C -20°C -30°C -40°C
F7A2-EM12K
ELIFLUX BFB 430 530 28 --- 80 70 ---
F7P2-EM12K
F7A4-EM12K
ELIFLUX BFF 450 540 23 --- --- --- 65
F7P4-EM12K
ELIFLUX BAB-S F7A4-EM12K 440 550 28 --- 100 --- 65
ELIFLUX BBR-AG F7A0-EM12K 420 510 29 --- 50 --- ---
Chemical Compositon of Weld Metal - % ( Typical)
Sumerged Arc Flux C Si Mn
ELIFLUX BFB 0.05 0.40 1.25
ELIFLUX BFF 0.06 0.30 1.10
ELIFLUX BAB-S 0.07 0.45 1.60
ELIFLUX BBR-AG 0.07 0.40 1.30
Typical Base Material Grades
• Structural Steels: S355JR
• Pipe Steels : L360
• Boiler Steels: P295GH, P 355 GH
• Ship-Construction Steels : A, B, D, E
Features and Applications
• Applicability in submerged arc welding of steel materials with medium or high levels of tensile
strength
• Usability in manufacture processes of pressure vessels, boilers, pipes, ship and other steel
construction purposes
• Decreased affinity to Oxygen due to high content of Silicon
• lncreased electric conductivity, and increased resistance to corrosion due to copper coating
Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010400071 2.0 5/64 25
3010400072 2.4 3/32 25 K 435
3010400073 3.2 1/8 25 *BIG PACK
3010400074 4.0 5/32 25 * Packaging alternatives
according to the order;
3010400075 5.0 3/16 25 30 - 350 - 550 - 1000 Kg
Approvals: S2Si: TSE, CE, GOST-R, SEPRO • S2Si x ELIFLUX BFF: BV, ABS, CE
S2Si x ELIFLUX BFB: ABS, LR, BV, CE, DB
- 231 - www.gedikwelding.com
Submerged Arc Welding Wire
S 2 Mo
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14171-A : S2 Mo
EN ISO 14171-A : S2 Mo C Si Mn Mo Cu
AWS A5.23 : EA2 0.12 0.10 1.0 0.5 <0.301
1:copper-plated

Mechanical Properties
Sumerged AWSA5.23 Yield Tensile Elongation lmpact Strength
Arc Flux Strength Strength ((Lo=5do) IS0-V(J)
-0°C (N/mm2) (N/mm2) (%) -20°C -20°C
-30°C
-30°C -40°C
-40°C
ELIFLUX BFB F8A4-EA2-A2 490 600 26 90 --- 60
F8A4-EA2-A2
ELIFLUX BFF 480 570 27 --- --- 70
F8P5-EA2-A2
ELIFLUX BAB-S F8A4-EA2-A3 500 600 26 --- --- 60
ELIFLUX PIPE F7 A4-EA2-A4 510 640 25 --- --- 60

Chemical Compositon of Weld Metal - % ( Typical)


Sumerged Arc Flux C Si Mn Mo
ELIFLUX BFB 0.06 0.40 1.40 0.50
ELIFLUX BFF 0.07 0.25 1.15 0.45
ELIFLUX BAB-S 0.07 0.55 1.70 0.50
ELIFLUX PIPE 0.06 0.40 1.40 0.50

Typical Base Material Grades


• Pipe Steels: L485MB(X70)
• Boiler Steels: 16Mo3, P355 GH
• Fine-grained Steels: S460N, P460N

Features and Applications


• Specific applicability in welding high-strength low-alloyed steels and creep-resisting steels
• Weld metal of 1/2 Mo-alloy with resistance to creep at high-temperature applications
• Serviceability at temperatures of values up to 500°C

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010400140 2.0 5/64 25
3010400141 2.4 3/32 25 K 435
3010400142 3.2 1/8 25 *BIG PACK
3010400143 4.0 5/32 25 * Packaging alternatives
according to the order;
3010400144 5.0 3/16 25 30 - 350 - 550 - 1000 Kg
Approvals: S2Mo x ELIFLUX BFB: BV, ABS, CE • S2Mo: TSE, TÜV, CE , GOST-R, DB, SEPRO
S2Mo x ELIFLUX BFF: DNV-GL, BV, ABS, CE, DB • S2Mo x ELIFLUX BAB-S: ABS, CE
- 232 - www.gedikwelding.com
Submerged Arc Welding Wire
S 2 Mo TIB
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 26304 :SZ
EN ISO 26304 :SZ C Si Mn Mo B Ti
AWS A5.23 : EA2TiB 0.08 0.15 1.10 0.55 0.015 0.15

Mechanical Properties
Sumerged AWSA5.23 Yield Tensile Elongation lmpact Strength
Arc Flux Strength Strength ((Lo=5do) IS0-V(J)
(N/mm2) (N/mm2) (%) 0°C -20°C -30°C
ELIFLUX BFF F8A0-EG-G 550 650 21 60 45 ---
ELIFLUX BFB F9A2-EG-G 580 660 28 --- --- 60

Chemical Compositon of Weld Metal - % ( Typical)


Sumerged Arc Flux C Si Mn Mo Ti
ELIFLUX BFF 0.06 0.65 1.85 0.50 0.06
ELIFLUX BFB 0.06 0.50 1.70 0.50 0.06

Typical Base Material Grades


• Pipe steels: L485MB(X70)
• Boiler steels: 16Mo3
• Fine-grained steels: S460N, P460N

Features and Applications


• Specific applicability in welding high-strength low-alloyed steels and creep-resisting steels
• Serviceability at temperatures of values up to 500°C

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010400236 2.4 3/32 25
K 435
3010400237 3.2 1/8 25
*BIG PACK
3010400238 4.0 5/32 25
* Packaging alternatives according to the order; 30 - 350 - 550 - 1000 Kg

Approvals: S2 Mo TiB : CE, GOST-R, SEPRO


- 233 - www.gedikwelding.com
Submerged Arc Welding Wire
S3
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14171-A : S3
EN ISO 14171-A : S3 C Si Mn Cu
AWS AS.17 : EH 10 K 0.12 0.20 1.5 <0.301
1:copper-plated

Mechanical Properties
Sumerged AWSA5.17 Yield Tensile Elongation lmpact Strength
Arc Flux Strength Strength ((Lo=5do) IS0-V(J)
(N/mm2) (N/mm2) (%) 0°C -20°C -40°C
ELIFLUX BAR F7A0-EH10K 420 520 min.22 60 47 ---
ELIFLUX BFB F7A4-EH10K 420 500 min.22 120 --- 47

Chemical Compositon of Weld Metal - % ( Typical)


Sumerged Arc Flux C Si Mn
ELIFLUX BAR 0.07 0.30 1.45
ELIFLUX BFB 0.08 0.30 1.50

Typical Base Material Grades


• Structural Steels : S355JR
• Pipe Steels : X42 - X52
• Boiler Steels: P355GH
• Ship-Construction Steels · A, B, D, E
• Fine-grained Steels : P355N, S355N

Features and Applications


• Applicability in welding general-purpose structural steels ranging to S355JR as well as in
welding fine-grained steels with tensile strength values of up to 520 N/mm2
• Steam boilers made of the material 19Mn6, in ship welding and pipe welding

Operating Data
Product Diameter
Weight Package
Code (Kg)
(mm) / (inch) Type
--- 1.6 1/16 25
--- 2.0 5/64 25 K 435
--- 2.4 3/32 25 *BIG PACK
--- 3.2 1/8 25
--- 4.0 5/32 25 * Packaging alternatives
according to the order;
--- 5.0 3/16 25 30 - 350 - 550 - 1000 Kg

Approvals: S3: TSE, CE, GOST-R , SEPRO


- 234 - www.gedikwelding.com
Submerged Arc Welding Wire
S 3 Si
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14171-A : S3 Si
EN ISO 14171-A : S3 Si C Si Mn Cu
AWS A5.17 : EH 12 K 0.10 0.30 1.70 - 1.80 <0.301
1:copper-plated

Mechanical Properties
Sumerged AWSA5.17 Yield Tensile Elongation lmpact Strength
Arc Flux Strength Strength ((Lo=5do) IS0-V(J)
(N/mm2) (N/mm2) (%) 0°C -20°C -40°C
ELIFLUX BFF F7A4-EH 12K 490 580 26 100 --- 70
ELIFLUX BFB F7A4-EH 12K 460 550 27 --- --- 60
ELIFLUX BAB-S F7A4-EH 12K 545 645 26 --- --- 60

Chemical Compositon of Weld Metal - % ( Typical)


Sumerged Arc Flux C Si Mn
ELIFLUX BFF 0.1O 0.35 1.65
ELIFLUX BFB 0.07 0.40 1.80
ELIFLUX BAB-S 0.07 0.60 1.70

Typical Base Material Grades


• Fine-grained Steels: S460N, P460N

Features and Applications


• lnclusion of high contents of Mn-Si alloy
• Applicability in submerged arc welding processes of medium- and high-strength structural
steels and of steels in offshore structures

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010400110 2.0 5/64 25
3010400111 2.4 3/32 25 K 435
3010400112 3.2 1/8 25 *BIG PACK
3010400113 4.0 5/32 25 * Packaging alternatives
according to the order;
3010400114 5.0 3/16 25 30 - 350 - 550 - 1000 Kg
Approvals: S3 Si x ELIFLUX BFF: BV, ABS, CE • S3 Si: CE, GOST-R, TSE, SEPRO •S3 Si x ELIFLUX BAB-S : ABS, CE
- 235 - www.gedikwelding.com
Submerged Arc Welding Wire
S 3 Mo
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 14171-A : S3 Mo
EN ISO 14171-A : S3 Mo C Si Mn Mo Cu
AWS A5.23 : EA4 0.10 0.15 1.50 0.50 <0.301
1:copper-plated

Mechanical Properties
Sumerged AWSA5.23 Yield Tensile Elongation lmpact Strength
Arc Flux Strength Strength ((Lo=5do) IS0-V(J)
(N/mm2) (N/mm2) (%) 0°C -20°C -40°C
ELIFLUX BFF F8 A4-EA4-A4 540 630 27 110 --- 65
ELIFLUX PIPE F8 A4-EA4-A4 530 620 25 100 --- 50

Chemical Compositon of Weld Metal - % ( Typical)


Sumerged Arc Flux C Si Mn Mo
ELIFLUX BFF 0.07 0.50 1.75 0.50
ELIFLUX PIPE 0.06 0.40 1.60 0.45

Typical Base Material Grades


• Fine-grained Steels : S460N, P460N

Features and Applications


• Suitability to high-quality welding of Mo-alloyed steels, boiler sheet steels, and fine-grained
steels

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010400176 2.4 3/32 25 K 435
3010400178 4.0 5/32 25 *BIG PACK
* Packaging alternatives according to the order; 30 - 350 - 550 - 1000 Kg
Approvals: S3 Mo: TSE, CE, GOST-R, SEPRO
- 236 - www.gedikwelding.com
Submerged Arc Welding Wire
S 3 TIB
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 26304-A :SZ
EN ISO 26304-A :SZ C Si Mn Ti B
AWS A5.23 : E-G 0.08 0.25 1.40 0.14 0.011

Mechanical Properties
Sumerged AWS A5.23 Yield Tensile Elongation lmpact Strength
Arc Flux Strength Strength ((Lo=5do) IS0-V(J)
(N/mm2) (N/mm2) (%) 0°C -20°C -40°C
ELIFLUX PIPE F8A0-EG-G 520 630 24 80 50 ---

Chemical Compositon of Weld Metal - % ( Typical)


Sumerged Arc Flux C Si Mn
ELIFLUX PIPE 0.06 0.50 1.30

Typical Base Material Grades


• Pipe Steels: X52, X56, X60, X65, X70, X80,
L360MB , L385M , L415MB , L450MB, L485MB, L555MB

Features and Applications


• Used in submerged arc welding of pipe steels
• It is suitable to use for multi and two run technique and applications with high toughness
requirements

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
3010400206 1.6 1/16 25
3010400207 2.0 5/64 25 K 435
3010400208 2.4 3/32 25 *DRUM
3010400209 3.2 1/8 25
3010400210 4.0 5/32 25 * Packaging aıternatives
3010400211 5.0 3/16 25 according to the order;
400 - 600 Kg

Approvals: S3 Mo: TSE, CE, GOST-R, SEPRO


- 237 - www.gedikwelding.com
Submerged Arc Welding Wire
S 3 Mo TIB
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 26304-A :SZ
EN ISO 26304-A :SZ C Si Mn Mo Ti B
AWS A5.23 : E A 2 TiB (mod.) 0.08 0.25 1.20 0.52 0.14 0.011

Mechanical Properties
Sumerged AWSA5.23 Yield Tensile Elongation lmpact Strength
Arc Flux Strength Strength ((Lo=5do) IS0-V(J)
(N/mm2) (N/mm2) (%) 20°C -20°C -40°C
ELIFLUX PIPE F8A0-EA2TiB 545 680 26 100 60 ---
(mod.)-G

Chemical Compositon of Weld Metal - % ( Typical)


Sumerged Arc Flux C Si Mn Mo
ELIFLUX PIPE 0.06 0.60 1.50 0.40

Typical Base Material Grades


• Pipe Steels: X52, X56, X60, X65, X70, X80,
L360MB , L385M, L415MB, L450MB, L485MB, L555MB

Features and Applications


• Wire for submerged arc welding of pipeline steels
• Optimized for multi-arc welding using two-runtechnique
• For applications with high toughness requirements

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
--- 2.0 5/64 25
3010400255 2.4 3/32 25 K 435
3010400256 3.2 1/8 25 *BIG PACK
3010400257 4.0 5/32 25
* Packaging alternatives according to the order; 30 - 350 - 550 - 1000 Kg
Approvals: GOST-R, CE, SEPRO
- 238 - www.gedikwelding.com
Submerged Arc Welding Wire
S 3 NiMo 1
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 26304-A : S3 Ni1Mo
EN ISO 26304-A : S3 Ni1Mo C Si Mn Mo Ni
AWS A5.23 : EF3 0.12 0.20 1.75 0.55 0.90

Mechanical Properties
Sumerged AWSA5.23 Yield Tensile Elongation lmpact Strength
Arc Flux Strength Strength ((Lo=5do) IS0-V(J)
(N/mm2) (N/mm2) (%) 0°C -20°C -40°C
ELIFLUX BFF F9 A4-EF3-F3 580 650 21 --- 100 60

Chemical Compositon of Weld Metal - % ( Typical)


Sumerged Arc Flux C Si Mn Mo Ni
ELIFLUX BFF 0.09 0.25 1.65 0.55 0.90

Typical Base Material Grades


• Pipe Steels : X52, X56, X60, X65, X70, X8O,
L360MB, L385M, L415MB, L450MB, L485MB, L555MB
• Fine-grained Steels: S550QL1 S380N, S500N, S380NL, S500NL
• Pressure Steels: 20 MnMoNi5-5

Features and Applications


• S3NiMo1 is a Nickel-Molybdenum-Alloyed, copper-coated wire designed for submerged arc
welding of structural steels and higher tensile steels

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
--- 2.0 5/64 25
3010400273 2.4 3/32 25 K 435
3010400274 3.2 1/8 25 *BIG PACK
3010400275 4.0 5/32 25
* Packaging alternatives according to the order; 30 - 350 - 550 - 1000 Kg
Approvals: GOST-R, CE, SEPRO
- 239 - www.gedikwelding.com
Submerged Arc Welding Wire
S3 NiCrMo 2.5
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 26304-A : S 3 Ni2.5CrMo
EN ISO 26304-A : S 3 Ni2.5CrMo C Si Mn Mo Ni Cr
AWS A5.23 : EM4 (mod.) 0.11 0.17 1.40 0.55 2.40 0.70

Mechanical Properties
Sumerged AWSA5.23 Yield Tensile Elongation lmpact Strength
Arc Flux Strength Strength ((Lo=5do) IS0-V(J)
(N/mm ) (N/mm )
2 2
(%) -20°C -40°C -60°C
ELIFLUX BFF F11A8-EM4 (mod.)-M4 740 850 20 90 85 min.27
ELIFLUX BAB-S F11A4-EM4(mod.)-M4 735 855 18 70 60 ---

Chemical Compositon of Weld Metal - % ( Typical)


Sumerged Arc Flux C Si Mn Mo Ni Cr
ELIFLUX BFF 0.06 0.30 1.50 0.50 2.20 0.50
ELIFLUX BAB-S 0.05 0.65 1.80 0.48 2.05 0.35

Typical Base Material Grades


• Fine-grained steels: S550QL1, S690QL1

Features and Applications


• S3NiCrMo 2.5 is a CrNiMo alloyed, Copper-coated wire designed for submerged arc welding of
high strength quenched, tempered structural steels and extra high tensile steels

Operating Data
Product Diameter Weight Package
Code (mm) / (inch) (Kg) Type
--- 1.6 1/16 25
--- 2.0 5/64 25 K 435
3010400291 2.4 3/32 25 *DRUM
3010400292 3.2 1/8 25
3010400293 4.0 5/32 25 * Packaging aıternatives
according to the order;
--- 5.0 3/16 25 400 - 600 Kg

Approvals: S3NiCrMo2.5 : GOST-R, CE, SEPRO


- 240 - www.gedikwelding.com
Submerged Arc Welding Wire
STAINLESS
Mechanical Properties
Submerded Submerded Arc Standards Tensile Elongation lmpact Strength
Arc Welding Welding Wire Flux (AWS Strength ((Lo=5do) IS0-V(J)
Wire A5.9) (N/mm2) (%) -0°C -110°C -196°C
ELOX UP 307 ELIFLUX BSS-A ER 307 --- --- --- --- ---
ELOX UP 308L ELIFLUX BSS-A ER 308L 555 42 72 48 41
ELOX UP 309L ELIFLUX BSS-A ER 309L 545 36 --- --- ---
ELOX UP 316L ELIFLUX BSS-A ER 316L 570 39 63 52 40
ELOX UP 2209 ELIFLUX BSS-D ER 2209 830 32 --- --- ---
ELOX UP 410 ELIFLUX BSS-F ER 410 530 25 --- --- ---
ELOX UP 430 ELIFLUX BSS-F ER 430 460 20 --- --- ---

Chemical Compositon of Weld Metal - % ( Typical)

Product Submerded
Arc C Si Mn Mo Cr Ni P S
Welding Wire Flux
ELOX UP 308L ELIFLUX BSS-A 0.030 0.53 1.55 --- 19.25 9.36 0.015 0.008
ELOX UP 309L ELIFLUX BSS-A 0.028 0.42 1.65 0.55 24.25 13.16 0.014 0.009
ELOX UP 316L ELIFLUX BSS-A 0.030 0.40 1.75 2.15 19.10 11.30 0.018 0.010
ELOX UP 2209 ELIFLUX BSS-D 0.030 0.90 1.85 3.15 21.85 8.50 0.018 0.008
ELOX UP 410 ELIFLUX BSS-F 0.110 0.31 0.39 0.13 13.20 0.37 0.028 0.010
ELOX UP 430 ELIFLUX BSS-F 0.040 0.40 0.50 0.20 16.50 0.18 0.020 0.010

Package Type
Product Diameter Diameter Weight
(mm) / (inch) (mm) (Kg)
ELOX UP 307 6011100384 2.4 25
6011100299 2.4 25
ELOX UP 308L
6011100091 3.2 25
6011100300 2.4 25
ELOX UP 309L 6011100301 3.2 25
6011100302 4.0 25
6011100303 2.4 25
ELOX UP 316L
6011100096 3.2 25
6011100306 2.4 25
ELOX UP 2209
6011100307 3.2 25
ELOX UP 410 6011100304 4.0 25
6011100098 3.2 25
ELOX UP 430 6011100305 4.0 25

Approvals: GOST-R, CE, SEPRO


GeKa ELOX UP 2209 x ELIFLUX BSS-D : CE, NK
- 241 - www.gedikwelding.com
Submerged Arc Welding Flux
ELIFLUX BAR
Standards
TS EN ISO 14174 : SA AR 1 77 AC Basicity
EN ISO 14174 : SA AR 1 77 AC 0.7
AWS A5.17 : F6AZ-EL12 / F7AZ-EM12

Mechanical Properties
SAW AWSA5.17 Yield Tensile Elongation lmpact Strength
Wire Strength Strength ((Lo=5do) IS0-V(J)
(N/mm2) (N/mm2) (%) 0°C
S1 F6AZ-EL 12 360 460 26 47
S2 F7AZ-EM 12 400 500 30 60

Chemical Compositon of Weld Metal - % ( Typical)


SAW Wire C Si Mn
S1 O.07 0.50 1.10
S2 O.07 0.60 1.35

Features and Applications


• A type of SAW rutile flux structured from agglomerated aluminate
• Applicability in single-pass joint welding and fillet welding of particularly spiral welded pipes,
LPG cylinders, general-purpose construction steels, boiler sheet, and shipbuilding steels
• Low consumption of flux. Basicity : O.7
• Straight and nonporous welding beads
• Formation of very easily-removed slag
• Requirement of re-drying at 250-350°C for 2 hours

Operating Data
Product Package Weight Package
Code (Kg) Type
3010800006 25 Kraft Bag
Approvals: S1 x ELIFLUX BAR: BV, DNV-GL, TL, ABS, LR, CE • S2 x ELIFLUX BAR: BV, ABS, CE, DB
ELIFLUX BAR: GOST-R , CE, SEPRO
- 242 - www.gedikwelding.com
Submerged Arc Welding Flux
ELIFLUX BAS
Standards
TS EN ISO 14174 : SA AB 1 67 AC Basicity
EN ISO 14174 : SA AB 1 67 AC 1.60
AWS A5.17 : F7 A5-EM12 / F7A5-EM12K

Mechanical Properties
SAW AWSA5.17 Yield Tensile Elongation lmpact Strength
Wire Strength Strength ((Lo=do) IS0-V(J)
(N/mm2) (N/mm2) (%) 0°C -40°C -45°C
S2 F7A5-EM 12 430 520 30 110 75 >47
S2Si F7A5-EM 12K 465 570 30 100 85 >47

Chemical Compositon of Weld Metal - % ( Typical)


SAWWire C Si Mn
S2 0.05 0.30 1.40
S2 Si 0.06 0.40 1.40

Features and Applications


• SAW flux type composed of agglomerated aluminate-basic.
• Basicity: 1.6 (According to Boniszewski formula).
• Applicability in single and multi-pass welding of general-purpose construction steels.
• Formation of easily-removed slag.
• Requirement of re-drying at 300 - 350°C for 2 hours.

Operating Data
Product Package Weight Package
Code (Kg) Type
3010800035 25 Kraft Bag

Approvals: CE, SEPRO, GOST-R


- 243 - www.gedikwelding.com
Submerged Arc Welding Flux
ELIFLUX BBR-AG
Standards
TS EN ISO 14174 : SA AB 1 67 AC H5 Basicity
EN ISO 14174 : SA AB 1 67 AC H5 1.1
AWS A5.17 : F6AZ-EL12 / F7A0-EM12
F7A0-EM12K

Mechanical Properties
SAW AWSA5.17 Yield Tensile Elongation lmpact Strength
Wire Strength Strength ((Lo=5do) IS0-V(J)
(N/mm2) (N/mm2) (%) 0°C -20°C
S1 F6AZ-EL12 370 480 30 55 ---
S2 F7A0-EM12 410 490 32 --- 50
S2Si F7A0-EM12K 420 510 29 --- 50

Chemical Compositon of Weld Metal - % ( Typical)


SAW Wire C Si Mn
S1 0.06 0.30 0.90
S2 0.10 0.35 1.20
S2Si 0.07 0.40 1.30

Features and Applications


• Agglomerated aluminate-basic type welding flux.
• Especially suitable for singlepass joining and fillet welding of LPG cylinders, welded spiral pipes
(with S2 combination up to X52 pipe), general constructions, steels, boiler plates and ship
plates.
• The weld bead looks more like a rutile type weld bead.
• Easy removable slag.
• Before using : The welding flux should be dried 2h between 300°C - 350°C.

Operating Data
Product Package Weight Package
Code (Kg) Type
3010800026 25 Kraft Bag
Approvals: CE, GOST-R , SEPRO
- 244 - www.gedikwelding.com
Submerged Arc Welding Flux
ELIFLUX BFB
Standards
TS EN ISO 14174 : SA AB 1 68 AC H5 Basicity
EN ISO 14174 : SA AB 1 68 AC H5 1.4
AWS A5.17 : F6A2-EL12 / F7A4-EM12 /
F7A2-EM12K / F7A4-EH12K
AWS A5.23 : F8A4-EA2-A2

Mechanical Properties
SAW AWS A5.17 / Yield Tensile Elongation lmpact Strength
Wire AWS A5.23 Strength Strength ((Lo=5do) IS0-V(J)
(N/mm2) (N/mm2) (%) -20°C -30°C -40°C
S1 F6A2-EL12 380 480 28 55 47 ---
S2 F7A4-EM 12 460 525 30 70 55 50
S2 Si F7A2-EM12K 430 530 28 80 70 ---
S3 Si F7A4-EH12K 460 550 27 --- --- 60
S2 Mo F8A4-EA2-A2 490 600 26 90 --- 60

Chemical Compositon of Weld Metal - % ( Typical)


SAW Wire C Si Mn Mo
S1 0.06 0.25 1.20 ---
S2 0.07 0.35 1.50 ---
S2 Si 0.05 0.40 1.25 ---
S3 Si 0.07 0.40 1.80 ---
S2 Mo 0.06 0.40 1.40 0.50

Features and Applications


• A type of submerged welding (SAW) basic flux structured from agglomerated aluminate.
• Applicability in single-and multi-pass (butt-) joint welding and fillet welding of general-purpose
construction steels, shipbuilding stell, boiler sheet, heat-resisting steels, and fine-grained steels.
• Low consumption of flux.
• Basicity: 1.4
• High toughness of weld metal at low temperatures.
• Formation of easily-removed slag.
• Requirement of re-drying at 300°C - 350°C for 2 hours.

Operating Data
Product Package Weight Package
Code (Kg) Type
3010800002 25 Kraft Bag
Approvals: ELIFLUX BFB: CE, GOST-R, SEPRO • S2Si x ELIFLUX BFB: ABS, LR, CE
S2 x ELIFLUX BFB: TL, DNV-GL, BV, ABS, LR, RS, NK, RINA, DB • S2Mo x ELIFLUX BFB: BV, ABS, CE
- 245 - www.gedikwelding.com
Submerged Arc Welding Flux
ELIFLUX PIPE
Standards
TS EN ISO 14174 : SA AB 1 78 AC H5 Basicity
EN ISO 14174 : SA AB 1 78AC H5 1.7
AWS A5.17 : F7A4-EM12
AWSA5.23 : F7A4-EA2-A2 / FBA4-EA4-A4

Mechanical Properties
SAW AWS A5.17/ Yield Tensile Elongation lmpact Strength
Wire AWS A5.23 Strength Strength ((Lo=5do) IS0-V(J)
(N/mm2) (N/mm2) (%) 0°C -20°C -40°C
S2 F7A4-EM 12 460 550 26 --- 75 50
S2 Mo F7A4 EA2-A2 510 640 25 --- --- 60
S3 Mo F8A4-EA4-A4 530 620 25 100 --- 50

Chemical Compositon of Weld Metal - % ( Typical)


SAW Wire C Si Mn Mo
S2 0.05 0.40 1.35 ---
S2 Mo 0.06 0.40 1.40 0.50
S3 Mo 0.06 0.40 1.60 0.45

Features and Applications


• SAW flux type composed of agglomerated aluminate Basic.
• Basicity of the flux According to Boniszewski Formula is 1.7
• Excellent removal of slags of weld beads formed at high temperatures
• Suitability for use in both bilateral and tandem (AC/DC) welding operations.
• Sufficiently high tougness of weld metals obtained particularly by 2-pass welding operations.
• Suitability for use in welding of high-strength steels.
• Process requirement of re-drying at 300°C - 350°C for 2 hours.

Operating Data
Product Package Weight Package
Code (Kg) Type
3010800019 25 Kraft Bag
Approvals: CE, GOST-R , SEPRO
- 246 - www.gedikwelding.com
Submerged Arc Welding Flux
ELIFLUX BAB-S
Standards
TS EN ISO 14174 : SA AB 1 68 AC H5 Basicity
EN ISO 14174 : SA AB 1 68 AC H5 2.1
AWS A5.17 : F7A4-EH12K/ F7A4-EM12
F7A4-EM12K
AWS A5.23 : F8A4-EA2-A3 /
F11A4-EM4(mod)-M4
Mechanical Properties
SAW AWS A5.17 Yield Tensile Elongation lmpact Strength
Wire AWS A5.23 Strength Strength ((Lo=5do) IS0-V(J)
(N/mm2) (N/mm2) (%) -20°C -30°C -40°C
S2 F7A4-EM12 430 525 29 --- --- 60
S2Si F7A4-EM12K 440 550 28 100 --- 65
S2 Mo F8A4-EA2-A3 500 600 26 --- --- 60
S3Si F7A4-EH12K 545 645 26 --- --- 60
S 3NiCrMo2.5 F11A4-EM4(mod)-M4 735 855 18 --- 70 60

Chemical Compositon of Weld Metal - % ( Typical)


Saw Wire C Si Mn Mo Ni Cr
S2 0.08 0.40 1.50 --- --- ---
S2 Si 0.07 0.45 1.60 --- --- ---
S2 Mo 0.07 0.55 1.70 0.50 --- ---
S3 Si 0.07 0.60 1.70 --- --- ---
S3 NiCrMo 2.5 0.05 0.65 1.80 0.48 2.05 0.35
Features and Applications
• SAW Flux type is composed of agglomerated Aluminate Basic.
• Weld beads of excellent surface appearance.
• Slag can be removed easily.
• This product has high current carrying capacity.
• GeKa ELIFLUX BAB-S is suitable for multipass and tandem welding especialy for manufacturing
of spiral pipe.
• It has suitable of high working speed.
• Suitable for the use of welding of high strength steels.
• Process requirement of re-drying at 300°C - 350°C for 2 hours.
Operating Data
Product Package Weight Package
Code (Kg) Type
3010800022 25 Kraft Bag
Approvals: ELIFLUX BAB-S: CE, GOST-R, SEPRO • S2 x ELIFLUX BAB-S: ABS • S3Si x ELIFLUX BAB-S: ABS
S2Mo x ELIFLUX BAB-S: ABS • S3NiCrMo2.5 x ELIFLUX BAB-S: ABS,
- 247 - www.gedikwelding.com
Submerged Arc Welding Flux
ELIFLUX BFPP
Standards
TS EN ISO 14174 : SA AB 1 66 AC H5 Basicity
EN ISO 14174 : SA AB 1 66 AC H5 1.6
AWS A5.17 : F7A2-EM12/F7A2-EM12K
AWS A5.23 : F8A4-EA2-A2

Mechanical Properties
SAW AWSA5.17 Yield Tensile Elongation lmpact Strength
Wire AWSA5.23 Strength Strength ((Lo=5do) IS0-V(J)
(N/mm2) (N/mm2) (%) -30°C -40°C
S2 F7A4-EM 12 430 520 29 60 ---
S2 Si F7A2 EM12K 440 515 30 65 ---
S2 Mo F8A4-EA2-A2 490 595 26 --- 60

Chemical Compositon of Weld Metal - % ( Typical)


SAW Wire C Si Mn Mo
S2 0.06 0.35 1.20 ---
S2Si 0.07 0.40 1.25 ---
S2 Mo 0.07 0.40 1.30 0.50

Features and Applications


• GeKa ELIFLUX BFPP, is agglomerated aluminate basic flux for submerged arc welding
• It features high impact toughness and low hydrogen content
• It is suitable for double wire welding and narrow gap welding of thick steel plates and spiral
welded pipes
• With suitable wires, also can be used for welding of pressure vessels
• Flux should be re-dried before use for 2 hours at 300°C - 350°C

Operating Data
Product Package Weight Package
Code (Kg) Type
6010800015 25 Kraft Bag
Approvals: SEPRO, GOST-R
- 248 - www.gedikwelding.com
Submerged Arc Welding Flux
ELIFLUX BFPV
Standards
TS EN ISO 14174 : SA FB 1 66 AC H5 Basicity
EN ISO 14174 : SA FB 1 66 AC H5 2.8
AWS A5.17 : F7A2-EM12/F7A2-EM12K
AWS A5.23 : F8A4-EA2-A2/F8A5-EA4-A3/
F11A8-EM4(mod)-M4

Mechanical Properties
SAW AWS A5.17 Yield Tensile Elongation lmpact Strength
Wire AWS A5.23 Strength Strength ((Lo=5do) IS0-V(J)
(N/mm2) (N/mm2) (%) -30°C -40°C -50°C -60°C
S2 F7A2-EM12 430 520 29 60 --- --- ---
S2 Si F7A2-EM12K 440 515 30 65 --- --- ---
S2 Mo F8A4-EA2-A2 490 595 26 --- 60 --- ---
S3Si F8A5-EA4-A3 500 588 27 --- 100 80 ---
S 3NiCrMo2.5 F11A8-EM4(mod.)-M4 700 775 23 --- 55 45 min.27

Chemical Compositon of Weld Metal - % ( Typical)


Saw Wire C Si Mn Mo Cr Ni
S2 0.06 0.35 1.20 --- --- ---
S2 Si 0.07 0.40 1.25 --- --- ---
S2 Mo 0.07 0.40 1.30 0.50 --- ---
S3 Mo 0.05 0.30 1.75 0.50 --- ---
S3 NiCrMo 2.5 0.06 0.40 1.75 0.50 0.40 2.10

Features and Applications


• GeKa ELIFLUX BFPV, high basic, is agglomerated fluoride basic flux for submerged arc welding.
• It features high impact toughness and low hydrogen content
• It is suitable for double wire welding and narrow gap welding of thick steel plates,
pressure vessels
• Flux should be re-dried before use for 2 hours at 300°C - 350°C

Operating Data
Product Package Weight Package
Code (Kg) Type
6010800016 25 Kraft Bag
Approvals: SEPRO, GOST-R
- 249 - www.gedikwelding.com
Submerged Arc Welding Flux
ELIFLUX BFF
Standards
TS EN ISO 14174 : SA FB 1 65 DC H5 Basicity
EN ISO14174 : SA FB 1 65 DC H5 3.0
AWS A5.17 : F7A4-EM12/F7A4-EM12K/ F7A4-EH12K
AWS A5.23 : F8A4-EA2-A2/ F9A4-EF3(mod)-F3 /
F11A8-EM4(mod)-M4

Mechanical Properties
SAW AWS A5.17 Yield Tensile Elongation lmpact Strength
Wire AWS A5.23 Strength Strength ((Lo=5do) IS0-V(J)
(N/mm2) (N/mm )2
(%) -20°C -30°C -40°C -60°C
S2 F7A4-EM12 410 520 24 --- 70 60 ---
S2 Si F7A4-EM12K 450 540 23 --- --- 65 ---
S2 Mo F8A4-EA2-A2 480 570 27 --- --- 70 ---
S3 Si F7A4-EH12K 490 580 26 --- --- 60 ---
S3 NiMo1 F9A4-EF3(mod)-F3 580 650 21 100 --- 60 ---
S3NiCrMo2.5 F11A8-EM4(mod.)-M4 740 850 20 90 --- 85 min.27

Chemical Compositon of Weld Metal - % ( Typical)


Saw Wire C Si Mn Mo Ni Cr
S2 0.05 0.20 1.00 --- --- ---
S2 Si 0.06 0.30 1.10 --- --- ---
S2 Mo 0.07 0.25 1.15 0.45 --- ---
S3 Si 0.10 0.60 1.70 --- --- ---
S3 NiMo 1 0.09 0.25 1.65 0.55 0.90 ---
S3 NiCrMo 2.5 0.06 0.30 1.50 0.50 2.20 0.50

Features and Applications


• This is fluoride-basic agglomerated flux
• This flux is suitable for welding high strength low alloy steels
• Prefable to use with wire electrodes having higher manganese level
• Recommended for multi-pass welding, in particular when there are high toughness requirement
• Process requirement of re-drying at 300°C - 350°C for 2 hours

Operating Data
Product Package Weight Package
Code (Kg) Type
3010800012 25 Kraft Bag
Approvals: ELIFLUX BFF: CE, GOST-R, SEPRO • S2Si x ELIFLUX BFF: BV, ABS, CE
S3Si x ELIFLUX BFF: BV,ABS, CE • S2Mo x ELIFLUX BFF: DNV-GL, BV, ABS, CE
S3NiCrMo2.5 x ELIFLUX BFF: ABS, CE
- 250 - www.gedikwelding.com
Submerged Arc Welding Flux
ELIFLUX BMS
Standards
TS EN ISO 14174 : SA CS/MS 1 68 AC Basicity
EN IS014174 : SA CS/MS 1 68 AC 1.0
AWS A5.17 : F6AO-EM12 / F6AZ-EL12

Mechanical Properties
SAW AWSA5.17 Yield Tensile Elongation lmpact Strength
Wire Strength Strength ((Lo=5do) IS0-V(J)
0°C (N/mm2)
-20°C -30°C (N/mm2) (%)
S1 F6AZ-EL12 395 475 24 38 --- ---
S2 F6AO-EM12 390 485 30 --- 69 ---

Chemical Compositon of Weld Metal - % ( Typical)


SAW Wire C Si Mn
S1 0.05 0.80 1.10
S2 0.04 0.45 1.27

Features and Applications


• A type of SAW flux structured from agglomerated manganese silicate and calcium silicate
• Basicity of the flux according to Boniszewski formula is 1,0
• Weld beads of excellent surface appearance and with easily removed slags
• High resistance to porosity caused by oil and rust
• High capacity of current flow
• Suitability for use in 2-pass welding operations on thick materials (best choice for base
metals in thicknesses of 10-40 mm)
• Requirement of re-drying at 250-350°C for 2 hours

Operating Data
Product Package Weight Package
Code (Kg) Type
3010800009 25 Kraft Bag
Approvals: S2 / ELIFLUX BMS: BV, ABS, CE, SEPRO ELIFLUX BMS: GOST-R, CE, SEPRO
- 251 - www.gedikwelding.com
Submerged Arc Welding Flux
ELIFLUX BSS-A
Standards
Basicity
TS EN ISO 14174 : SA FB 2 65 DC 2.45
EN ISO 14174 : SA FB 2 65 DC

Mechanical Properties
SAW Wire Standards Tensile Elongation lmpact Strength
Strength ((Lo=5do) IS0-V(J)
(N/mm2) (%) 0°C -110°C -196°C
ELOX UP 307 AWS A5.9 : ER 307 --- --- --- --- ---
ELOX UP 308L AWS A5.9 : ER 308 L 550 41 70 50 40
ELOX UP 309L AWSA5.9: ER 309 L 540 35 --- --- ---
ELOX UP 316 L AWS A5.9: ER 316 L 570 39 60 50 40

Chemical Compositon of Weld Metal - % ( Typical)


Saw Wire C Si Mn Mo Cr Ni
ELOX UP 307 0.08 0.90 6.50 --- 19.0 9.0
ELOX UP 308 L 0.03 0.54 1.57 --- 19.20 9.30
ELOX UP 309 L 0.03 0.40 1.63 0.03 24.20 13.10
ELOX UP 316 L 0.03 0.40 1.73 2.13 19.00 11.20

Features and Applications


• A type of fluoride basic flux for SAW
• General use in submerged welding of stainless steel materials
• Very high corrosion resistance
• Very good mechanical properties
• Formation of easily-removable slags
• Requirement of re-drying at 300-350°C for 2 hours

Operating Data
Product Package Weight Package
Code (Kg) Type
6010800014 25 Kraft Bag
Approvals: GOST-R, CE, SEPRO
- 252 - www.gedikwelding.com
Submerged Arc Welding Flux
ELIFLUX BSS-D
Standards
TS EN ISO 14174 : SA FB 2 65 DC Basicity
EN ISO 14174 : SA FB 2 65 DC 2.45

Mechanical Properties
SAW AWS A5.9 Tensile Elongation lmpact Strength
Strength ((Lo=5do) IS0-V(J)
(N/mm2) (%) 0°C -110°C -196°C
ELOX UP 2209 ER 2209 830 32 --- --- ---

Chemical Compositon of Weld Metal - % ( Typical)


Saw Wire C Si Mn Mo Cr Ni
ELOX UP 2209 0.03 0.90 1.85 3.15 21.15 8.50

Features and Applications


• A type of fluoride basic flux for SAW. General use in submerged welding of stainless
steel materials
• The corrosion resistance and mechanical properties are good
• Formation of easily-removable slags
• Requirement of re-drying at 250°C - 350°C for 2 hours

Operating Data
Product Package Weight Package
Code (Kg) Type
6010800007 25 Kraft Bag
Approvals: GeKa ELIFLUX BSS-D; CE, GOST-R, SEPRO
GeKa ELOX UP 2209 x ELIFLUX BSS-D; CE, CLASS NK
- 253 - www.gedikwelding.com
Submerged Arc Welding Flux
ELIFLUX BSS-F
Standards
TS EN ISO 14174 : SA FB 2 SA FB 3 Basicity
EN ISO 14174 : SA FB 2 SA FB 3 2.50

Mechanical Properties
SAW Wire Standards Tensile Elongation lmpact Strength
Strength ((Lo=5do) IS0-V(J)
(N/mm2) (%) 0°C -110°C -196°C
ELOX UP 410 AWS A5.9 : ER 410 530 25 --- --- ---
ELOX UP 430 AWS A5.9 : ER 430 460 20 --- --- ---

SAW Wire Standards Hardness


(HB)
Single Pass Three Pass
SUBCOR 41 NiMo - LH AWS A5.22 : ~ EC 410 NiMo 350 400
SUBCOR 41 NiMo - MH AWS A5.22 : ~ EC 410 NiMo 400 450
SUBCOR 430 AWS A5.9 : ER 430 --- 200
Chemical Compositon of Weld Metal - % ( Typical)
Saw Wire C Si Mn Mo Cr Ni
ELOX UP 410 0.09 0.31 0.35 --- 13.30 0.37
ELOX UP 430 0.04 0.40 0.50 0.20 16.50 0.18
SUBCOR 41 NiMo-LH 0.07 0.35 1.50 1.00 12.50 2.20
SUBCOR 41 NiMo-MH 0.13 1.00 2.00 1.00 12.50 2.50
SUBCOR 430 0.05 0.70 2.00 --- 17.00 ---

Features and Applications


• Non-alloyed, fluoride - basic agglomerated flux
• Used in hardfacing cladding for ferritic stainless steel with SUBCOR 430, SUBCOR 41 NiMo-LH,
SUBCOR 41 NiMo-MH. Also suitable for joint welding
• AII the properties of the wire is transferred to weld pool. Hardness will very depending on it
• Suitable for overlay welding with oscillation and single/multi-pass welding
• Formation of easily removable slag
• Re-drying at 300°C - 350°C/2h

Operating Data
Product Package Weight Package
Code (Kg) Type
3010800015 25 Kraft Bag

Approvals: CE, GOST-R, SEPRO


- 254 - www.gedikwelding.com
Submerged Arc Welding Flux
ELIFLUX 350
Standards
TS EN ISO 14174 : SA FB 2 C Cr H5
EN ISO 14174 : SA FB 2 C Cr H5

Mechanical Properties
SAW Hardness (HB)
S1 300
* It is recommended to contact the manufacturer regarding the application.

Chemical Compositon of Weld Metal - % ( Typical)


SAW - Wire C Si Mn Cr Fe
S1 0.10-0.30 0.50-1.00 1.00-1.80 1.60-3.00 Rest

Features and Applications


• A type of SAW flux structured from agglomerated calcium silicate
• This submerged arc welding powder and wire specification is used for hardfacing of steels
• Requirement of re-drying at 250°C - 350°C for 2 hours

Operating Data
Product Package Weight Packaging
Code (Kg)
6010800012 25 Kraft Bag

Approvals: ELIFLUX 350 : GOST-R, CE, SEPRO


- 255 - www.gedikwelding.com
Gas Welding Wire
ELIGAS 1
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS 3623 EN 12536 : O I
EN 12536 :OI C Si Mn
AWS A5.2 : R 45 0.07 0.1 0.5

Mechanical Properties
Yield Tensile lmpact Strength Elongation
Strength Strength (ISO-V/+20°C) ((Lo=5do) (%))
(N/mm2) (N/mm2)
min. 245 340 - 440 min. 35 J min. 14

Features and Applications


• Oxy-acetylene / gas welding rod to be used for flame welding of all types of machinery parts
made of unalloyed steels
• Body, exhaust, thin sheet pipe welding
• Neutral flame should be used

Welding Positions

Flame Adjustment
Neutral Flame

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
---- 1,20 x 1000 5
3010300000 1,60 x 1000 1/16 x 39” 5
3010300001 2,00 x 1000 5/64 x 39” 5
Carton Box
3010300002 2,40 x 1000 3/32 x 39” 5
3010300003 3,20 x 1000 1/8 x 39” 5
3010300004 4,00 x 1000 5/32 x 39” 5
3010300005 5,00 x 1000 3/16 x 39” 5
Approvals: CE, GOST-R , SEPRO
- 256 - www.gedikwelding.com
Gas Welding Wire
ELIGAS 2
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS 3623 EN 12536 : O Z
EN 12536 :OZ C Si Mn
AWS A5.2 : R 60 0.07 0.15 1.0

Mechanical Properties
Yield Tensile lmpact Strength Elongation
Strength Strength (ISO-V/+20°C) ((Lo=5do) (%))
(N/mm2) (N/mm2)
min. 295 440 - 540 min. 39 J min. 22

Features and Applications


• High quality welding of unalloyed or Mo-alloyed steels used in the production of boilers, pipe
lines and constructions
• Mo-alloyed oxy-acetylene / gas welding with flame welding technique
• Excellent yield and welding properties
• Ideal welding rod for plumbers
• Neutral flame should be used

Welding Positions

Flame Adjustment
Neutral Flame

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
3010300040 1,60 x 1000 1/16 x 39” 5
3010300041 2,00 x 1000 5/64 x 39” 5
3010300042 2,40 x 1000 3/32 x 39” 5
Carton Box
3010300043 3,20 x 1000 1/8 x 39” 5
3010300044 4,00 x 1000 5/32 x 39” 5
3010300045 5,00 x 1000 3/16 x 39” 5
Approvals: CE, GOST-R , SEPRO
- 257 - www.gedikwelding.com
Gas Welding Wire
ELIGAS 4
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS 3623 EN 12536 : O lV
EN 12536 : O lV C Si Mo Mn
AWS A5.2 : R 60-G 0.07 0.15 0.5 1.0

Mechanical Properties
Yield Tensile lmpact Strength Elongation
Strength Strength (ISO-V/+20°C) ((Lo=5do) (%))
(N/mm2) (N/mm2)
min. 295 440 - 540 min. 39 J min. 22

Features and Applications


• High quality welding of unalloyed or Mo-alloyed steels used in the production of boilers, pipe
lines and constructions
• Mo-alloyed oxy-acetylene / gas welding with flame welding technique
• Excellent yield and welding properties
• Ideal welding rod for plumbers
• Neutral flame should be used

Welding Positions

Flame Adjustment
Neutral Flame

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
3010300078 1,60 x 1000 1/16 x 39” 5
3010300079 2,00 x 1000 5/64 x 39” 5
3010300080 2,40 x 1000 3/32 x 39” 5 Carton Box
3010300081 3,20 x 1000 1/8 x 39” 5
3010300082 4,00 x 1000 5/32 x 39” 5
3010300083 5,00 x 1000 3/16 x 39” 5
Approvals: CE, GOST-R , SEPRO
- 258 - www.gedikwelding.com
SPECIAL
WELDING
PRODUCTS

- 259 - www.gedikwelding.com
Gouging Electrode
GROOVE
Features and Applications
• Gouging and removal of old,worn or cracked parts and correction of casting defects
• Cleaning defective surfaces and removing faulty welding deposits
• Gouging and chamfering all industry metals
• Easy striking and restriking , high gouging speed
• It burns up impurities, degasses metal, leaving it metalurgically clean operates at all positions,
even overhead
Welding Positions

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight (Kg) g / 100 pcs
3030100001 3.20 x 350 1/8 x 14” 180 - 240 5 3820
3030100002 4.00 x 350 5/32 x 14” 250 - 320 5 5620
3030100003 5.00 x 350 3/16 x 14” 350 - 450 5 8230
Approvals: GOST-R, CE, SEPRO

Carbon Electrode
AIR
Features and Applications
• Cleaning defective surfaces, removing faulty weld deposits, bevelling, gouging, elimination of
tears, cutting metal parts to required size
• Made of copper-plated graphite. Used along with compressed air
• Special-type electrode holder is required
• Should be held horziontally to work
• Able to operate at all positions
Welding Positions

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Pcs / Box Welding Current
Code (mm) / (inch) (A)
6051500029 6.00 x 305 50 300 - 400
6051500046 8.00 x 305 50 350 - 450
6051500030 10.00 x 305 50 450 - 600
6051500047 12.00 x 305 50 500- 700
6051500031 13.00 x 430 50 800 - 100
Approvals: GOST-R, SEPRO
- 260 - www.gedikwelding.com
Cast Iron Electrode
ST - CAST
Standards
TS 9463 EN ISO 1071 : E C Z Fe-1
EN ISO 1071 : E C Z Fe-1
AWS A5.15 : E St

Mechanical Properties
Hardness
(cast iron)
(HRC)
55

Features and Applications


• Electrode with steel core
• Uses in suriacing of particularly high-hardness zones in cast iron materials
• High hardness, allowing direct application without a buffer layer on cast irons
• Specific applicability in surfacing of cast iron moulds used in the automotive industry, at radii, of
deep drawing dies, and of casting edges
• Excellent results obtained in suriacing of launders for sphero- casting as well as in hardfacing
applications of cast iron materials
• Steady behavior of welding and arc start with almost no spattering

Welding Positions

Current Type
D.C.(+) / AC

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight (Kg) g / 100 pcs
3030100010 2.50 x 350 3/32 x 14” 70-100 5 1852
3030100011 3.20 x 350 1/8 x 14” 80-130 5 3100

Approvals: GOST-R, CE, SEPRO


- 261 - www.gedikwelding.com
Cast Iron Electrode
Ni - CAST
Standards
TS 9463 EN ISO 1071 : E C Ni-CI 1
EN ISO 1071 : E C Ni-CI 1
AWS A5.15 : E Ni-CI

Mechanical Properties
Tensile Strength Elongation Hardness
(N/mm2) ((Lo=5do) (%)) (HB)

240-300 min. 5 ~170 HB

Features and Applications


• Low-heat-input manual electrode for joining old cast iron
• Electrode with pure nickel core for assembly and suriacing of broken or worn parts made of
grey cast iron, also for reclaimation of casting defects and for welding grey cast iron to steel
• Ni-cast electrode can be machinable by cutting tools
• Before welding large sections, preheating is usefull
• Depending on quality of cast iron post weld may be needed
• Ensure that all areas to be welded are free from contaminant, remove casting defects such as
sand inclusions, oil, damages of fatique base material
• Controllable weld pool, excellent bonding, easy slag removal, dense, homogeneous and
porosity-free deposit

Welding Positions

Current Type
D.C.(-)

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight (Kg) g / 100 pcs
3030100004 2.50 x 300 3/32 x 12” 60 - 90 5 1830
3030100006 3.20 x 300 1/8 x 12” 90 - 120 5 2840
3030100008 4.00 x 350 5/32 x 14” 120 - 150 5 5150
Approvals: GOST-R, CE, SEPRO
- 262 - www.gedikwelding.com
Cast Iron Electrode
Ni-CAST BFNC
Standards
TS 9463 EN ISO 1071 : E C Ni-CI 1
EN ISO 1011 : E C Ni-CI 1
AWS A5.15 : E Ni-CI

Mechanical Properties
Yield Strength Tensile Strength Elongation Hardness
(N/mm2) (N/mm2) ((Lo=5do) (%)) (HB)

285 335 min. 5 ~180

Features and Applications


• Barium free (contain minimal emission for the envoriment), Non-conductive (better safety), basic
graphite coated electrode with a nickel core wire
• Repair welding of problematic cast iron parts of irregular shapes
• Joint welding of cast iron parts and cast iron parts to steel parts
• Pre-heating to 200°C is recommended for thick- walled components
• Welding in short runs and preening are required

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3030100009 3.20 x 300 1/8 x 12” 100 - 130 2840

Approvals: GOST-R, CE, SEPRO


- 263 - www.gedikwelding.com
Cast Iron Electrode
Fe - CAST
Standards
TS 9463 EN ISO 1071 : E C NiFe-CI 1
EN ISO 1071 : E C NiFe-CI 1
AWS A5.15 : E NiFe-CI

Mechanical Properties
Tensile Strength Elongation Hardness
(N/mm2) ((Lo=5do) (%)) (HB)

450 min. 10 ~190 HB

Features and Applications


• lnclude machine bases, pump casing, gear housing, gear boxes, engine blocks, compressors,
machine frames, dies, flanges, tables, levers and generators
• Low-heat-input manuel electrode for repair and maintanence of cast iron and for joining cast
iron with steels or copper alloys. lts excellent weldability makes it easy to use in position.
• It also suitable for joining and building cast irons
• Weld deposit can be machinable by cutting tools
• It has high tensile strength and ductility and nodular graphite deposit resists to cracking
• For semi-hot and cold welding techinque of parts made of grey cast iron, malleable cast iron or
nodular graphite cast iron, some nickel and copper alloys such as housing and frames of
machinery, subject to dynamic and heavy load

Welding Positions

MIG & TIG Wire


GeKaTec NiFe SG

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight g / 100 pcs
(Kg)
3030100014 3.20 x 350 1/8 x 14" 80 - 120 5 3100
3030100016 4.00 x 350 5/32 x 14" 120 -150 5 4530
Approvals: GOST-R, CE, SEPRO
- 264 - www.gedikwelding.com
Cast Iron Electrode
Fe - CAST HD
Standards
TS 9463 EN ISO 1071 : E C NiFe-Cl 1
EN ISO 1071 : E C NiFe-Cl 1
AWS A5.15 : E C NiFe-Cl

Mechanical Properties
Tensile Strength Elongation Hardness
(N/mm2) ((Lo=5do) (%)) (HB)

450 min. 10 ~190 HB

Features and Applications


• Include machine bases, pump casing, gear housing, gear boxes, engine blocks, compressors,
machines frames, dies, flanges, tables, levers and generators
• Low-heat-input manuel electrode for repair and maintanence of cast iron and for joining cast
iron with steels or copper alloys. lts excellent weldabilitymakes it easy to use in position.
• It also suitable for joining and building cast irons
• Weld deposit can be machinable by cutting tools
• It has high tensile strength and ductility and nodular graphite deposit resists to cracking
• For semi-hot and cold welding techinque of parts made of grey cast iron , malleable cast iron or
nodular graphite cast iron, some nickel and copper alloys such as housing and frames of
machinery, subject to dynamic and heavy load
• Weld metal recovery is more than 100 %

Welding Positions

MIG & TIG Wire


GeKaTec NiFe SG
Current Type
D.C.(+)
Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight g / 100 pcs
(Kg)
3030100017 3.20 x 350 1/8 x 14" 80 - 120 5 3100
3030100018 4.00 x 350 5/32 x 14" 120 - 150 5 4530
Approvals: GOST-R, CE, SEPRO
- 265 - www.gedikwelding.com
Steel Electrode
ANTI-CRACK 7015
Standards
TS EN ISO 14172 : E Ni 6182 (mod)(NiCr15Fe6Mn)
EN ISO 14172 : E Ni 6182 (mod)(NiCr15Fe6Mn)
AWS A5.11 : ~E NiCrFe-3

Mechanical Properties
Yield Strength Tensile Strength Elongation Hardness
(N/mm2) (N/mm2) ((Lo=5do) (%)) (HB)

min. 360 660-715 40-45 200 HB

Features and Applications


• A high-alloyed nickel based electrode giving weld metal of lnconel-type resistant to cracking
and impact at low temperatures
• Excellent result in the production of welding bead subject to various corrosive media and
temperatures from -196° to 1000°C
• Mechanical properties of weld is not affected by heat treatment
• High resistance to heat, oxidation and corrosion, also suitable for nickel alloys such as lnconel
and lncoloy
• Joint welding of different steels with each other
• Also include cement kiln rings , blast furnace components , chemical containers and liquid gas
installations
• It is also used in crack reparing and joint welding
Welding Positions

MIG & TIG Wire


GeKaTec 7015 SG
Current Type
D.C.(+)
Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight g / 100 pcs
(Kg)
3030100020 2.50 x 250 3/32 x 10" 50-60 4 1600
3030100022 3.20 x 300 1/8 x 12" 70-95 5 2850
3030100023 4.00 x 350 5/32 x 14" 90-120 5 5000
3030100024 5.00 x 350 3/16 x 14" 130-160 5 ---
Approvals: GOST-R, CE, SEPRO
- 266 - www.gedikwelding.com
Nickel Based Electrode
ANTI - CRACK B 90
Standards

AWS A5.11 : ~E NiCrFe-3

Mechanical Properties
Yield Strength Tensile Strength Elongation lmpact Strengh lmpact Strengh
(N/mm2) (N/mm2) ((Lo=5do) (%)) (ISO-V/+20°C) (ISO-V/-196°C)

min. 380 550 min. 30 min. 70J min. 50J

Features and Applications


• Nickel based basic type electrade
• Applicability in welding high-temperature steels and law-temperature alloyed or unalloyed
steels, Nickel & Ni-allays, casting steels
• Also include cement kiln rings, blast furnace campanents, chemical containers and liquid gas
installations
• Used for the materials which are difficult to welding
• Electrode has a stabil arc
• The weld metal is resistant to cracking (cracking test results are suitable)
• Weldability in all position exspecially for vertical upward pasitian (PF)

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight g / 100 pcs
(Kg)
3030100025 2.50 x 250 70 - 100 5 2640
3030100028 3.20 x 350 80 - 130 5 4620
3030100029 4.00 x 350 130 -160 5 5420
Approvals: GOST-R, SEPRO
- 267 - www.gedikwelding.com
Steel Electrode
299 SUPER
Standards
TS EN ISO 3581 - A : E 29 9 R 12
EN ISO 3581 - A : E 29 9 R 12
AWS A5.4 : ~E 312-16

Mechanical Properties
Yield Strength Tensile Strength Elongation Hardness
(N/mm2) (N/mm2) ((Lo=5do) (%)) (HB)

min. 450 790 - 860 20 - 25 250 - 300

Features and Applications


• lnclude rebuilding gear teeth, repairing cracks in casing, buffering layers and repairs on earth
moving and drilling equipment and rebuilding worn shafts
• Materials of low weldability such as unalloyed high carbon steels,low and high alloyed steels,
tool steels, high speed steels, manganese hardening steels, rail steels and iron based cast
materials
• It is also extremely usefull for repairs where the base metal is unknown grade steels
• High alloyed special manuel electrode for joining a broad range of difficult-to-weld metals
including special, austeniitc-manganese, air hardnening materials for dissimilar joining
• Rutile type austenitic-ferritic electrode containing 29 9 Cr-Ni-Cobalt
• Weld metal hardness increases by work hardening and cold torming
• Depending on the ferrit content suitable for designed for joining difficult-to- weld steels,
welding of dissimilar joints and rebuilding or buffering before hardsurfacing

Welding Positions

Current Type
D.C.(+) / AC
Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight g / 100 pcs
(Kg)
3030100032 2.50 x 250 3/32 x 10" 40-70 4 1350
3030100034 3.20 x 350 1/8 x 14" 70-100 5 3350
3030100036 4.00 x 350 5/32 x 14" 90-140 5 4500
Approvals: GOST-R, CE, SEPRO
- 268 - www.gedikwelding.com
Steel Electrode
299 HD
Standards
TS EN ISO 3581 - A : E 29 9 R 52
EN ISO 3581 - A : E 29 9 R 52
AWS A5.4 : ~E 312-26

Mechanical Properties
Tensile Strength Elongation Hardness
(N/mm2) ((Lo=5do) (%)) (HB)

790 - 830 min. 20 220 - 300

Features and Applications


• It is also used for joining difficult-to-weld steels ,building thick machine parts, bridge building
materials, low and high alloyed structural steels, cast steels, roller presses, extruder screws,
cuppling boxes and sleeves, joining mechanically welded parts and coating turbine components,
seats of super heater steam valves and heat exchangers, etc
• Rutile electrode with high deposition rate containing 29 9 Cr-Ni-Cobalt. Suitable for joining
and build up welding of materials have tendency to cracking due to their high tensile and
impact strength

Welding Positions

Current Type
D.C.(+) / AC

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight g / 100 pcs
(Kg)
3030100030 3.20 X 350 1/8 X 14" 100-160 5 5100
3030100031 4.00 X 350 5/32 X 14" 140-200 5 7600
Approvals: GOST-R, CE, SEPRO
- 269 - www.gedikwelding.com
Steel Electrode
UNIBASE 660 HD
Standards
TS EN ISO 3581 - A : E Z 18 9 MnMo R 53
EN IS0 3581 - A : E Z 18 9 MnMo R 53
AWS A5.4 : ~E 307-26

Mechanical Properties
Tensile Strength Elongation Hardness (HB)
(N/mm2) ((Lo=5do) (%)) As Welded After Working
600 - 700 min. 40 220 410

Features and Applications


• Rebuilding or buffering before hardsurfacing and surfacing of rails and railway equipments
• Welding 12-14 % Manganese steels, armour and hard to weld steels
• In cement industry for welding buffer layer of mili hammers, rollers and friction plates of
crushers etc
• Rutile type austenitic electrode containing 18 Cr / 8 Ni with manganese
• The corrosion resistant weld metal is also resistant to impact, pressure, cavitation and thermal
shocks
• Weld metal hardness increases by cold forming and work hardening

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight g / 100 pcs
(Kg)
3030100037 3.20 x 350 1/8 x 14" 90-130 5 5050
3030100038 4.00 x 350 5/32 x 14" 130-160 5 7500
3030100039 5.00 x 350 3/16 x 14" 160-190 5 11500
Approvals: GOST-R, CE, SEPRO
- 270 - www.gedikwelding.com
Steel Electrode
410 HD
Standards
TS EN ISO 3581 - A : E Z 13 B 62
EN ISO 3581 - A : E Z 13 B 62
AWS A5.4 : E 410 - 25 (mod.)

Mechanical Properties
Yield Strength Tensile Strength Elongation
(N/mm2) (N/mm2) ((Lo=5do) (%))

740 950 - 1100 min. 15

Features and Applications


• The application, of cavitation resistancy, bulid up welding on parts working in water,
stream and seawater, Hydroelectric power plants and turbine blades,propellersparts
• Basic type high recovery electrode for use in joint welding and build up welding application to
12-14 % Cr ferritic-martensitic stainless steel and cast steels
• It is for build up welding on impermeable surfaces of gas, water and stream armatures of
unalloyed and low alloyed steels for service temperatures up to 450°C

Welding Positions

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight g / 100 pcs
(Kg)
3030100046 2.50 x 350 3/32 x 14" 60-90 4 2510
3030100047 3.20 x 350 1/8 x 14" 90-120 5 3700
3030100048 4.00 x 350 5/32 x 14" 110-160 5 5540
3030100049 5.00 x 350 3/16 x 14" 150-1 90 5 6970
Approvals: GOST-R, CE, SEPRO
- 271 - www.gedikwelding.com
Hardfacing Electrode
FAZER 300
Standards
TS EN 14700 : E Fe 1
EN 14700 : E Fe 1
DIN 8555 : E 1 - UM - 300

Mechanical Properties
Hardness
(HRC)

325 - 350

Features and Applications


• Weld metal has high machinability and high efficiency
• Risk of cracking is very low
• Used in joining of high tensile strength steels, some parts exposed to impact and abraison as a
buffering and filler electrode
• Rails, switches and crossings, ladles, gear parts, crane wheels are typical application areas of
this electrode

Welding Positions

Flux Cored Wire


GeKaTec HARDCOR 300 G
GeKaTec HARDCOR 300 O

Current Type
D.C.(+) / AC

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight g / 100 pcs
(Kg)
3030100052 3.20 x 350 1/8 x 14" 100-140 5 3645
3030100053 4.00 x 350 5/32 x 14 " 140-180 5 5300
Approvals: GOST-R, CE, SEPRO
- 272 - www.gedikwelding.com
Hardfacing Electrode
FAZER 17 MnCr
Standards
TS EN 14700 : E Fe 9
EN 14700 : E Fe 9
DIN 8555 : E 7-UM-250KP

Mechanical Properties
Hardness (HRC)
As Welded After Working
250 550

Features and Applications


• Suitability for uses in hardfacing of high-manganese steels
• Most common applications in hardfacing of various equipment parts that are exposed to deep
impacts,pressure and wearing in cement, mining and earth-moving industries
• High resistance to impact and to friction
• lncreasing hardness of weld metal after operations including its exposure to impact and friction.
• High toughness
• Requirement of electrode holding in perpendicular direction to work piece, by maintaining short
and uniformyl - exposed arc
• Requirement of two-pass buffer-layering with the electrode GeKaTec 660 HD for providing good
connection and crack protection in case of thick-layer hardfacing operations
• Requirement of re-drying at 300°C for 2 hours

Welding Positions

Flux Cored Wire


GeKaTec HARDCOR 660 O
Current Type
D.C.(+) / AC
Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight g / 100 pcs
(Kg)
3030100050 3.20 X 350 1/8 X 14" 110-140 5 4790
3030100051 4.00 X 350 5/32 X 14" 150-180 5 7320
Approvals: GOST-R, CE, SEPRO
- 273 - www.gedikwelding.com
Hardfacing Electrode
KAVTAM
Mechanical Properties
Hardness After
As Welded Working

250 - 300 (HB) 400 - 450 (HB)

Features and Applications


• Kavtam is Cobalt, Chromium, Manganese and Silicon alloyed manual stick electrode and used
for hardlacing work pieces whichare subjects to severe cavitation and erosion
• The weld deposit is also resistant to corrosion, cavitation and erosion at high temperatures.
• Main applications are hardfacing of hydraulic turbines, pumps, valves, casings, rotors
• The hardness after welding is 250-300HB and after workhardened is approximately 450HB
• Requirement of re-drying for 2 hours at 300°C

Welding Positions

Current Type
D.C.(+) / AC

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3030100090 3.20 x 350 1/8 x 14” 90 - 130 4930

Approvals: GOST-R, SEPRO


- 274 - www.gedikwelding.com
Hardfacing Electrode
FAZER 55 HD
Standards
TS EN 14700 : E Z Fe7
EN 14700 : E Z Fe7
DIN 8555 : E 6-UM-55 GRP

Mechanical Properties
Hardness
(HRC)

55
Features and Applications
• Applications include shear blades,moulds and related parts for pressure casting, rollers, crusher
jaws and other parts which are required to resist the wear under high impact with abrasion,
also excavator digger parts made of carbon steel with unalloyed core, all types of alloyed
steels or manganese hardened steels
• Heavy coated high alloy hardfacing electrode for parts requiring extremely hard surface
• Excellent resistance to wear caused by high pressure shocks, abrasion and cracking
• It has high deposition rate, easy striking and contact weldability and allows super imposed
multi-pass coatings
Welding Positions

Flux Cored Wire


GeKaTec HARDCOR 600 G
MAG Wire
GeKaTec 600 G
Current Type
D.C.(+)
Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight g / 100 pcs
(Kg)
3030100054 2.50 x 350 3/32 x 14" 90 - 120 5 2800
3030100055 3.20 x 350 1/8 x 14" 125 - 160 5 4400
3030100056 4.00 x 350 5/32 x 14" 160 - 220 5 7000
3030100057 5.00 x 350 3/16 x 14" 220 - 250 5 11600
Approvals: GOST-R, CE, SEPRO
- 275 - www.gedikwelding.com
Hardfacing Electrode
FAZER 63 HD
Standards
TS EN 14700 : EZ Fe 14
EN 14700 : EZ Fe 14
AWS A5.13 : -E FeCr-A8
DIN 8555 : E 10-UM-60 GRZ

Mechanical Properties
Hardness
(HRC)

62 - 64

Features and Applications


• Application includes dredger bucket edges, mixer blades,sand pumps,conveyor screws and
chains, hammers, crushers, guide plates used in brick and earth,mine,cement industries
• Required hardness obtainable in single run
• Heavy coted electrode with high deposition rate particularly for hardfacing parts subjected to
heavy abrasion together with medium impact. It is used for hardfacing of all unalloyed carbon
steels and 12-14% manganese steels

Welding Positions

Flux Cored Wire


GeKaTec HARDCOR 63 O

Current Type
D.C. (+/-)

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight g / 100 pcs
(Kg)
3030100058 3.20 x 350 1/8 x 14" 100 - 130 5 4980
3030100059 4.00 x 350 5/32 x 14" 130 -160 5 7710
3030100060 5.00 x 350 3/16 x 14" 160 - 190 5 11970
Approvals: GOST-R, SEPRO, CE
- 276 - www.gedikwelding.com
Hardfacing Electrode
FAZER 65 B
Standards
TS EN 14700 : E Fe 16
EN 14700 : E Fe 16
DIN 8555 : E 10-UM-65 R

Mechanical Properties
Hardness (HRC)
Pass 1 Pass 2
61 - 65 64 - 68

Features and Applications


• A special kind of electrode basically containing Chromium-boron carbide alloy
• Applicability in hardfacing of parts that are exports to wearing in mines or quarries, in soil or
cement industries and in similar fields
• Uses in hardfacing of all wear-resistant parts such as buckets or their teeth of heavy const
ruction equipments, drill bits, twists used in brickworks, mud pumps, mixer blades, agricultural
machines, crusher jaws and rolls as well as springs
• Very high resistance to wear
• High fusibility
• High recovery of weld metal
• Machinability by grinding only
• Recommended buffer layering through a more basic type of electrode or through the
GeKaTec electrode 660 HD
• Holding required in perpendicular direction to that of the welding work

Welding Positions

Current Type
D.C.(+) / AC

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight g / 100 pcs
(Kg)
3030100061 3.20 x 350 1/8 x 14" 110 - 150 5 5200
3030100062 4.00 x 350 5/32 x 14" 140 - 200 5 7160
Approvals: GOST-R, CE, SEPRO
- 277 - www.gedikwelding.com
Hardfacing Electrode
COBALT 21
Standards Chemical Composition of
Weld Metal % (Typical)
TS EN 14700 : E Co 1 C Mo Co Cr Ni
DIN 8555 : E 20-UM-300-CKTL 0.3 5.6 Rest 26.0 3.0

Mechanical Properties
Hardness (HRC)
After Welding After Working
30 - 32 45

Features and Applications


• It is used for hardfacing of materials subject to impact, pressure, abrassion, corrosion and high
temperature or combination of these
• Die molds, extruder, screws, hot cutting and working boil steels, shafts, pumps, valves and
seats
• Weld metal has work hardening ability under impact and friction
• Before welding, it must be buffering with 307 and 309 electrodes

Welding Positions

Current Type
D.C.(+) / AC

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight (Kg) g / 100 pcs
3030100070 3.20 x 350 1/8 x 14” 90 - 120 5 3500

Approvals: GOST-R, CE, SEPRO


- 278 - www.gedikwelding.com
Hardfacing Electrode
COBALT 6
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN 14700 : E Co 2
EN 14700 : E Co 2 C Cr W Co
AWS A5.13 : E CoCr A 1.1 28 4 Rest
DIN 8555 : E 20-UM-45 CTZ

Mechanical Properties
Hardness
(HRC)

42
Features and Applications
• Valve shutters and caps, wood working tools, saw chains and slide ways, hot shear blades,
pump components, hot pressing tools, valve seats, ingot tong ends, conveyor screws, for
chemical and food processing industries
• GeKaTec COBALT 6 is a versatİle cobalt containing alloy with high mechanical impact and high
temperature resistance
• It is used primarily on workpieces exposed to high alternating temperatures and corrosion
• GeKaTec COBALT 6 deposit is especially suited for carbon steels, stainless steel, nickel,
monel and manganese steels
Welding Positions

Flux Cored Wire


GeKaTec HARDCOR COBALT 6

TIG Wire
GeKaTec COBALT 6 TIG

Current Type
D.C.(+) / AC

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight (Kg) g / 100 pcs
3030100071 3.20 x 350 1/8 x 14" 90 - 120 5 3500
3030100072 4.00 x 350 5/32 x 14" 135 - 160 5 5200
Approvals: GOST-R, CE, SEPRO
- 279 - www.gedikwelding.com
Hardfacing Electrode
COBALT 12
Standards Chemical Composition of
Weld Metal % (Typical)
TS EN 14700 : E Co3
EN 14700 : E Co3 C Cr W Co
AWSA5.13 : E CoCr B 1.4 29 8 Rest
DIN 8555 : E 20-UM-50 CTZ

Mechanical Properties
Hardness
(HRC)

48 - 52

Features and Applications


• lnclude tools to cut paper, cardboard, floor covering, roofing, wood, screw conveyors for
chemical and food industries
• Electrode with Co-Cr-W alloyed core wire
• Hard surfacing of parts subjected to either the single or combained effect of heavy to metal
wear abraison, high temparatures (ranging from 500 to 800°C occasionally up to 1100°C) and
corrosive environments
• 307 and 309 stainless steel electrode can be used as buffering

Welding Positions

Flux Cored Wire


GeKa HARDCOR COBALT 12

TIG Wire
GeKaTec COBALT 12 TIG

Current Type
D.C.(+) / AC

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight (Kg) g / 100 pcs
3030100068 3.20 x 350 1/8 x 14" 90 - 120 5 3530
3030100069 4.00 x 350 5/32 x 14" 130 - 160 5 5390
Approvals: GOST-R, CE, SEPRO
- 280 - www.gedikwelding.com
Hardfacing Electrode
COBALT 1
Standards Chemical Composition of
Weld Metal % (Typical)
TS EN 14700 : E Co 3
EN 14700 : E Co 3 C Cr W Co
AWSA5.13 : E CoCr C 2.1 31 13 Rest
DIN 8555 : E 20-UM-55 CTZ

Mechanical Properties
Hardness
(HRC)

50 - 57

Features and Applications


• GeKaTec COBALT 1 is cobalt based hard facing electrode
• It is used for hard facing of valves and fittings which requires resistance to high temperature ,
pressure and corrosion, sliding stressing metal-to-metal and is recommended in welding of
cutter tools, screw conveyors, wear rings and guide rails

Welding Positions

Flux Cored Wire


GeKaTec HARDCOR COBALT 1

TIG Wire
GeKaTec COBALT 1 TIG

Current Type
D.C.(+) / AC

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight (Kg) g / 100 pcs
3030100066 3.20 x 250 1/8 x 14" 90 - 120 5 3660
3030100067 4.00 x 350 5/32 x 14" 130 - 160 5 5200
Approvals: GOST-R, CE, SEPRO
- 281 - www.gedikwelding.com
Hardfacing Electrode
THERMO DUR
Standards
TS EN 14700 : E Z Fe 8
EN 14700 : E Z Fe 8
DIN 8555 : E 3-UM-50 GTZ

Mechanical Properties
Hardness (HRC)
As Welded After Healt Treatment
45 - 50 48 - 54

Features and Applications


• lnclude spining rotors, for glass-wool production, draw plates, stamping trimming dies, klin
parts, pump shafls, chucks etc
• Manuel electrode for anti-wear protective coatings on tool-steel parts working under very hot or
cold conditions
• Electrode with Co, Cr, Mo alloys gives excellent metal / metal friction resistance at high
temperatures
• Ideal for use as surfacing with no risk of cracking

Welding Positions

Flux Cored Wire


GeKaTec HARDCOR 50 G

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight (Kg) g / 100 pcs
3030100073 2.50 x 250 3/32 x 10" 75 4 1600
3030100074 3.20 x 350 1/8 x 14" 110 5 3680
Approvals: GOST-R, CE, SEPRO
- 282 - www.gedikwelding.com
Hardfacing Electrode
THERMO WELD
Standards
TS EN 14700 : E Ni 2
EN 14700 : E Ni 2
DIN 8555 : E ~23-UM-250-CKPZ

Mechanical Properties
Tensile Strength Elongation Hardness (HB)
(N/mm2) ((Lo=5do) (%)) As After Heating After
Welded 8000C/4h Working
min. 660 min. 740 270-320HB 380-450HB ~550 HV

Features and Applications


• Dies, mandrels, raci for hot extrusion of profiles, continious casting guide tables, feed rolls,
blades for hot shearing, furnace components, rolling vil inlet guides
• Electrode highly alloyed with chromium, Cobalt, Nickel, Molybdenum and Tungsten
• It is used for anti-wear protective coatings on low and high alloy steels, Nickel alloys and
refactory steels
• It gives high strength and high creep resistance and temperatures up to 1200°C also resistance
to thermal cycling shocks and abraison
• It has work hardenable deposit which is high mechanical pressures and very high resistance to
strong oxidising agents, mixture of acids, chlorinated chemicals

Welding Positions

Current Type
D.C.(+) / AC

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight (Kg) g / 100 pcs
3030100082 3.20 x 300 1/8 x 12” 120 - 170 5 3600

Approvals: GOST-R, CE, SEPRO


- 283 - www.gedikwelding.com
Hardfacing Electrode
THERMO ROLL
Standards
TS EN 14700 : E Fe 7
EN 14700 : E Fe 7
DIN 8555 : E5-UM-400

Mechanical Properties
Hardness
(HRC)

440 - 460

Features and Applications


• Rulile type electrode with high recovery
• Welding for stainless of similar chemical compositions or cast steels having Cr of - 12%.
• Used of suriacing of carbon steels to resist corrosion, erosion and abrasion
• Used in Chemical lndustry, Steel lndustry and also at continuos casting rolls and surfacing
steel mill rolls
• A specified hardness value can be obtained in one or two passes depending on carbon content
of the base material

Welding Positions

Current Type
D.C.(+) / AC

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3030100079 3.20 x 350 100 - 140 4175
3030100081 4.00 x 450 140 - 180 8750
Approvals: GOST-R, CE, SEPRO
- 284 - www.gedikwelding.com
Hardfacing Electrode
THERMO RESIST
Standards
TS EN 14700 : E Z Fe8
EN 14700 : E Z Fe8
DIN 8555 : E3-UM-40 PT
Mechanical Properties
Hardness
(HRC)

~400
Features and Applications
• Resistant to heat as well as to abraison, due to its technical features also resistant to high
temperature and pressure
• This especially used for the worn out parts of tool steels of surfacing jobs
• Main application fields are hardfacing of hot cutting blades, hammers, grinders, forming moulds,
casting moulds, bravely and cylinder surfaces
• Also provides economical solutions as it is used on any kind of steel for surfacing without the
use of a special tool steel
• Basic coated, Chrome-Molly alloyed, calm arc, synthetic electrode with deep penetration.
• Weld metal efficency is - 120%
• It is recommended that the base metal should be pre-heated up to 400°C and after welding is
completed
• It should be cooled down slowly
• Electrode should be baked for 2 hours at 300°C temperature
Welding Positions

MIG Wire
GeKaTec TOOL 40 SG
Current Type
D.C.(+) / AC
Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight (Kg) g / 100 pcs
3030100076 2.50 x 350 3/32 x 14” 60 - 90 5 2100
3030100077 3.20 x 350 1/8 x 14" 100 - 140 5 3760
3030100078 4.00 x 350 5/32 x 14" 130 -180 5 5600
Approvals: GOST-R, CE, SEPRO
- 285 - www.gedikwelding.com
Tool Steel Electrode
TOOL 58 S
Standards
TS EN 14700 : EZ Fe 8
EN 14700 : EZ Fe 8
DIN 8555 : E 3-UM-60 ST

Mechanical Properties
Hardness (after working)
(HRC)

58

Features and Applications


• A special kind of rutile-coated electrode for hardlacing of hot- and cold-work tool steels.
• Suitability for uses in hardfacing of hot or cold-work steels, edges of cutting dies, blades of
hot-shearing machines, punching tools, rolls and impact punchs, machinery tools for
die-casting; at temperatures up to 550°C
• Applicability in hardfacing of steel materials such as ST50, ST60, ST70 as well as in
re-manufacturing of tools
• Requirements of pre-annealing at 400°C of the base metal, welding through hammering, not
exceeding the pre-annealing temperature by welding, and of very slow cooling of weld metal
• Variability of weld metal’s hardness through heat treatment

Welding Positions

MIG Wire
GeKaTec TOOL 55 SG

Current Type
D.C.(-) / AC

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight (Kg) g / 100 pcs
3030100084 2.50 x 350 3/32 x 14" 50 - 70 4 2070
3030100085 3.20 x 350 1/8 x 14" 90 - 120 5 3270
Approvals: GOST-R, CE, SEPRO
- 286 - www.gedikwelding.com
Tool Steel Electrode
TOOL 60
Standards
TS EN 14700 : E Fe 4
EN 14700 : E Fe 4
AWS A5.13 : E Fe 5-A
DIN 8555 : E 4-UM-60 S

Mechanical Properties
Hardness (after working)
(HRC)

60 - 62

Features and Applications


• The weld deposit is the similar to the high speed steel so it is used for reconditioning the
surface and cutting edges of hot working tool steels and tools made from unalloyed steels.
• Main applications are the tools exposed to heat, adhesion and impact wears
• It is recommended that preheating to 400°C before the welding of high carbon steels and
tool steels
• Re-dry for 2 hours at 300°C - 350°C

Welding Positions

MIG Wire
GeKaTec TOOL 60 SG

Current Type
D.C.(+) / AC

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) Weight (Kg) g / 100 pcs
3030100086 3.20 x 350 1/8 x 14” 90 - 120 5 3290

Approvals: GOST-R, CE, SEPRO


- 287 - www.gedikwelding.com
Hardfacing Electrode
TOLL 66 - KLP
Standards
TS EN 14700 : E Fe 7
EN 14700 : E Fe 7
DIN 8555 : E 5-UM-400

Mechanical Properties
Hardness
(HRC)

54 - 57

Features and Applications


• For hot work tool steels with high welding efficiency
• Especiality used in repair welding of molds and hot work tool steels
• No cracking in the weld metal after welding
• Re-drying: 300°C / 2h

Welding Positions

Current Type
D.C.(+) / AC

Operating Data
Product Diameter x Length Welding Current Weight
Code (mm) / (inch) (A) g / 100 pcs
3030100088 4.00 x 450 5/32 x 18” 150 - 190 7930
3030100087 5.00 x 450 3/16 x 18” 180 - 240 12600
Approvals: SEPRO
- 288 - www.gedikwelding.com
Non-Ferrous Electrode
Cu-WELD
Standards Chemical Composition of
Weld Metal­­% (Typical)
Cu
AWS A5.6 : E Cu
min.99

Mechanical Properties
Tensile Strength Elongation Hardness
(N/mm2) ((Lo=5do) (%)) (HB)

min. 200 min. 25 55

Features and Applications


• Electrode made of pure copper
• Uses in joint-welding and surfacing operations on pure copper or on copper alloys
• Applicability in joint- welding of boilers, heat exchangers, or, of copper tubes, copper busbars
used in electrotechnics, copper busbars as well as in copper surfacing on steel materials
• Requirement of applying as high current as possible in joint- welding
• Pre-heating requirement of base materials of copper or copper alloys at temperatures of
400°C - 450°C for all welding applications on them

Welding Positions

MIG Wire
GeKa R1 L

TIG Wire
GeKaTec S1 L

Current Type
D.C.(+) / AC

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) (Kg)
6031200015 3.20 x 350 1/8 x 14” 90 - 120 5
6031200016 4.00 x 350 5/32 x 14” 120 - 150 5
Approvals: GOST-R, SEPRO
- 289 - www.gedikwelding.com
Bronze Electrode
BRONZE
Standards Chemical Composition of
Weld Metal­­% (Typical)
Sn Cu
AWS A5.6 : E CuSn - C
7.0-9.0 Rest

Mechanical Properties
Tensile Strength Elongation Hardness
(N/mm2) ((Lo=5do) (%)) (HB)

min. 420 min. 25 155

Features and Applications


• Tin bronze electrode for coating and repairing parts made of copper, bronze, brass and for
joining of these to steels, cast iron, nickel, nickel alloys
• Good resistance to corrosion, particullaıy attact by acetone and dry ammoniac, industrial
atmospheres and salty air, seawater and acids
• It is also resistant to metal / metal friction
• Applications include joining welding of machinery components made of copper and its alloys,
steels and cost steels a grey cast iron, such as piston arms, sprockets, guides, turbine and
centrifugal, blades, fans, ship’s screw propellers, motor collector and valve seats, for the
application of braze surfacing on this materials

Welding Positions

MIG Wire
GeKa R4 L

TIG Wire
GeKaTec S4 L
Current Type
D.C.(+) / AC
Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) kg
6031200023 3.20 x 350 1/8 x 14” 80 - 120 5
6031200024 4.00 x 350 5/32 x 14” 120 - 150 5
Approvals: GOST-R, SEPRO
- 290 - www.gedikwelding.com
Aluminium Bronze Electrode
ALBRONZE
Standards Chemical Composition of
Weld Metal­­% (Typical)
Fe Al Cu
AWS A5.6 : E CuAI - A2 (E CuAI8)
0.5-5.0 6.5-9.5 Rest

Mechanical Properties
Tensile Strength Elongation Hardness
(N/mm2) ((Lo=5do) (%)) (HB)

min. 650 min. 20 205

Features and Applications


• It is used for safely repairs all grades of aluminum bronzes and overlays on cast irons,
steels and copper which are subject to corrosion, cavitation, erosion and metal to metal wears
• Joining and surfacing parts subject to service in marine environments and seawater

Welding Positions

MIG Wire
GeKa R4 L

TIG Wire
GeKaTec S4 AL

Current Type
D.C.(+) / AC

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) (Kg)
6031200017 3.20 x 350 1/8 x 14” 70 -110 5

Approvals: GOST-R, SEPRO


- 291 - www.gedikwelding.com
Aluminium Electrode
ALUWELD-Si
Standards Chemical Composition of
Weld Metal % (Typical)
TS 9604 : EL-AISi 5 Si Al
AWS A5.3 : E 4043 4.5 - 5.5 Rest

Mechanical Properties
Tensile Strength Elongation Hardness
(N/mm2) ((Lo=5do) (%)) (HB)

160 - 190 min. 10 50

Features and Applications


• Include also engine blocks, gear cases, engine gear box unit, miscellaneous components in light
alloys, stroge tanks, containers, vessels, repair works on various kind of aluminium materials
• Manuel welding electrode recommended for production and maintenance applications including
repair of cracks, casting defects and building up sections also broken parts
• Suitable for made of aluminium applications
• Before welding on thick section preheat at about 200°C is recommended

Welding Positions

MIG Wire
GeKa AlSi 5

TIG Wire
GeKa AISi 5 TIG

Current Type
D.C.(+) / AC

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) (Kg)
6031200019 2.50 x 350 3/32 x 14” 50 - 80 2
6031200020 3.20 x 350 1/8 x 14” 70 - 100 2
6031200021 4.00 x 350 5/32 x 14” 90 - 130 2
Approvals: GOST-R, SEPRO
- 292 - www.gedikwelding.com
Aluminium Electrode
ALUWELD 12 Si
Standards Chemical Composition of
Weld Metal % (Typical)
Si Al
TS 9604 : EL-AISi 12
11.0-13.5 Rest

Mechanical Properties
Tensile Strength Elongation Hardness
(N/mm2) ((Lo=5do) (%)) (HB)

160 - 200 5 - 10 55 - 60

Features and Applications


• Low-heat-inputmanual electrode for joining cast aluminium alloys, plus repair and maintenance
of sheet aluminium and aluminium casting, including rebuilding, filling cracks, breaks, shrink
holes and missing bits
• Excellent welding properties, good arc striking, clean flat flow, dense poreless seams
• Thanks to these caharacterislics it enables perfect joining on plates up to 2 mm thick
• The electrode is hardly hygroscopic and therefore stores wel

Welding Positions

MIG Wire
GeKa AlSi 12

TIG Wire
GeKa AlSi 12 TIG

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) kg
6031200006 2.50 x 350 3/32 x 14” 70 - 80 2
6031200007 3.20 x 350 1/8 x 14” 90 - 100 2
6031200008 4.00 x 350 5/32 x 14” 110 - 130 2
Approvals: GOST-R, SEPRO
- 293 - www.gedikwelding.com
Aluminium Electrode
ALUWELD 99 Al
Standards

TS 9604 : EL-Al 99.5


AWS A5.3 : E 1100

Mechanical Properties
Tensile Strength Elongation Hardness
(N/mm2) ((Lo=5do) (%)) (HB)

70 - 100 min. 30 30 - 80

Features and Applications


• lnclude pipes, vessels, hoppers, vats, containers heat exchangers, air conditioning, decorative
panels, slideways where electrolytic treatment or anodisation is foreseen
• Exellent welding properties, excellent resistance to salt-water and industrial corrosion, good arc
striking, clean flat flow, dense poreless seams
• Low-heat-input manual electrode for joining throught aluminium alloys
• Electrode with special coating for joining and repairing of pure aluminium, Al-Mg-Mn, Al-Mg
alloys
Welding Positions

MIG Wire
GeKa AI 99.5

TIG Wire
GeKa Al 99.5 TIG

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) (Kg)
6031200009 2.50 x 350 3/32 x 14” 60 - 80 2
6031200010 3.20 x 350 1/8 x 14” 80 - 100 2
6031200011 4.00 x 350 5/32 x 14” 1100 - 130 2
Approvals: GOST-R, SEPRO
- 294 - www.gedikwelding.com
Nickel Alloyed Welding Wire
Ni SG
Standards Chemical Composition of
Welding Wire­­% (Typical)
Ni C Si Mn Ti
AWS A5.14 : ER - Ni 1
Rest 0.02 0.4 0.4 3.0

Mechanical Properties
Yield Strength Tensile Strength lmpact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) ((Lo=5do) (%))

min. 300 min. 500 min. 250 J min. 30

Typical Base Material Grades


• 2.4061 , 2.4116 , 2.4170 as well as copper and its combinations with steel castings

Features and Applications


• Use in various applicalions of joint-welding of the materials Nikel 200/201 or stainless steels.
Suitability for use in welding of carbon steels or of high-alloyed nickel or nickel-copper alloys
• Required use of Ar (I1) as shielding gas in TIG welding

Welding Positions

Current Type
TIG D.C.(-)

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100304 1.20 0,047” 15
6031100110 2,4 x 1000 3/32 x 39” 5
Approvals: GOST-R, SEPRO
- 295 - www.gedikwelding.com
Nickel Alloyed Welding Rod
NiCu 30 SG
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 18274 : S Ni 4060 (NiCu 30 Mn 3 Ti)
EN ISO 18274 : S Ni 4060 (NiCu 30 Mn 3 Ti) Al Si Cu C Ni Mn Fe Ti
AWS A5.14 : ER NiCu 7 1.25 1.25 Rest 0.15 65 3.5 2.5 2.0

Mechanical Properties
Yield Strength Tensile Strength lmpact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) ((Lo=5do) (%))

300 500 120 J 35

Typical Base Material Grades


• NiCu 30 Fe (2.4360) - NiCu 30 Al (2.4375) - UNS N04400, N05500 - Alloy 400 ASTM B 127,
B 165,MONEL400, MONEL 405,2.4377

Features and Applications


• It is used for welding of Nickel Copper alloys to steels and copper alloys to steel, gray iron to
steels and stainless steels
• Weld metal has perfect staimless properties, used in sea water applications, chemical and
petrochemical industry and ship equipments
• Shielding Gas : MIG : Argon /TIG : Argon

Welding Positions

Current Type
MIG D.C. (+) / TIG D.C.(-)

Operating Data
Product Diameter x Length Welding Current Package Weight
Code (mm) / (inch) (A) (Kg)
6031100305 1.00 0,040” 15
6031100306 1.20 0,047” 15
6031100307 2,4 x 1000 3/32 x 39” 5
Approvals: GOST-R, SEPRO
- 296 - www.gedikwelding.com
Nickel Alloyed Welding Wire & Rod
625 SG
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 18274 : S Ni 6625 (NiCr22Mo9Nb)
EN ISO 18274 : S Ni 6625 (NiCr22Mo9Nb) Ni C Cr Mn Fe Mo Nb
AWS A5.14 : ER Ni Cr Mo 3 Rest 0.02 22.0 0.20 1.0 9.0 3.50
Mechanical Properties
Yield Strength Tensile Strength lmpact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) (ISO-V/-196°C) ((Lo=5do) (%))

540 800 140 J 75 J 38


Typical Base Material Grades
• 1.4583 X10CrNiMoNb18-12, 1.4876 X10NiCrAITi32-20 ,1.4529 X1NiCrMoCuN25-20-7 ,
X2CrNiMoCuN20-18-6 , 2.4641 NiCr 21 Mo 6 Cu, 2.4856 NiCr 22 Mo 9 Nb, 2.4858 NiCr 21 Mo,
2.4816 NiCr 15 Fe • Welding of Joining: P265GH, P285NH, P295GH, 16Mo3, S355N, X8Ni9
((lnconel 600), ((lnconel 625), ((lncoloy 800)
Features and Applications
• Applicability in joint welding of steels with high Mo-contents to steels with Ni-based alloy steels,
joint welding of different types of steels, and in welding of low-alloyed problematic steels
• Suitablity for use in manufacture processes of pressure vessels with service temperatures
between -196°C and + 550°C • High resistance to creep, to high temperatures, and to low
temperatures (cryogenic applications) • Resistance to formation of oxide layers at temperatures
up to 1200°C • Loss of elasticity at temperatures between 600°C - 800°C. • High strength
against hot cracking. • General tendency towards diffusion of carbon at high temperatures or
towards heat treatments of different materials. • Very high resistance to stress corrosion and
to pitting corrosion (PREN 52). • Resistance to thermal shocks • Austenitic-structured stainless
material with low coefficient of thermal expansion. • Very excellent performance in TIG welding.
• Use of Ar or Ar+He mix as shielding gas.
Welding Positions

Current Type
MIG D.C. (+) / TIG D.C.(-)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100099 1,00 / 0,040” 15
6031100298 1,20 / 0,047” 15
6031100101 1,6 x 1000 / 1/16 x 39” 5
6031100299 2,0 X 1000 / 5/64 x 39” 5
6031100300 2,4 X 1000 / 3/32 x 39” 5
Approvals: GOST-R, SEPRO
- 297 - www.gedikwelding.com
Nickel Alloyed Welding Rod
7015 SG
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN ISO 18274 : S Ni 6082
EN ISO 18274 : S Ni 6082 Ni C Cr Mn Fe Nb
AWS A5.14 : ER NiCr-3 Rest 0.02 20.0 3.0 4.0 2.5

Mechanical Properties
Yield Strength Tensile Strength lmpact Strength Elongation
(N/mm2) (N/mm2) (ISO-V/+20°C) ((Lo=5do) (%))

400 650 150 J 40

Typical Base Material Grades


• 2.4816 - 2.4817 - 2.4806 - Alloy 600 - 1.4876 - 1.5662 - 1.5680,2.4951,2.4961,1.4981,
1.4985

Features and Applications


• Especially in welding of Nickel based alloys high temperature and creep resistant steels,
problematic steels and dissimilar joints
• Weld metal mechanical properties are resistant to heat treating
• Shielding gas: Ar (MIG and TIG)

Welding Positions

Welding Electrode
GeKaTec ANTI-CRACK 7015

Current Type
MIG D.C. (+) / TIG D.C.(-)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100301 1,00 / 0,040” 15
6031100302 1,20 / 0,047” 15
6031100106 1,6 x 1000 / 1/16 x 39” 5
6031100107 2,0 x 1000 / 5/64 x 39” 5
6031100303 2,4 x 1000 / 3/32 x 39” 5
Approvals: GOST-R, SEPRO
- 298 - www.gedikwelding.com
Nickel Alloyed Welding Wire & Rod
NiFe SG
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS 9463 EN ISO 1071 : S C NiFe-1 C Cu Mn Fe Ni
EN ISO 1071 : S C NiFe-1 0.05 0.35 0.60 44-46 min.53

Mechanical Properties
Yield Strength Tensile Strength Hardness Elongation
(N/mm2) (N/mm2) (HB) ((Lo=5do) (%))

min. 290 min. 425 200 min. 8

Features and Applications


• NiFe SG MIG-TIG wire is used for joining and build-up of all types of cast irons (gray, tempered,
sfero) and cast iron to non alloyed and high alloyed steels, copper and nickel based alloys
• Especially it is suitable for building up cast mouldsin automotive industry and iron and
steel sector
• Machinability is easy and weld metal surface must be clean and pre-heat at 150°C - 250°C
• Shielding gas: Ar (MIG and TIG)

Welding Positions

Welding Electrode
GeKaTec Fe-CAST / GeKaTec Fe-CAST HD

Current Type
MIG D.C. (+) / TIG D.C.(-)

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100308 1.20 / 0,047” 15
6031100309 1.6 x 1000 / 1/16 x 39” 5
6031100310 2.0 x 1000 / 5/64 x 39” 5
6031100311 2.4 x 1000 / 3/32 x 39” 5
Approvals: GOST-R, CE, SEPRO
- 299 - www.gedikwelding.com
Titanium TIG Welding Rod
Ti SG
Standards Chemical Composition of
Welding Wire­­% (Typical)
C Fe H Ti
AWS A5.16 : ER Ti 2
<0.03 <0.025 <0.008 Rest

Mechanical Properties
Yield Strength Tensile Strength Hardness Elongation
(N/mm2) (N/mm2) (HB) ((Lo=5do) (%))

275 395 - 540 180 20

Features and Applications


• Suitability for uses in TIG welding of pure Titanium and of Titanium alloys
• Medium-strength wire with high percentage of elongation
• Requirement of pure Ar as shielding gas in TIG welding

Welding Positions

Current Type
TIG D.C.(-)

Operating Data
Product Diameter x Length Package Package
Code (mm) / (inch) Weight (Kg) Type
6031100323 2.00 x 1000 5/64 x 39” 5 Carton Box

Approvals: GOST-R, SEPRO


- 300 - www.gedikwelding.com
Hardfacing MAG Welding Wire
250 G
Standards Chemical Composition of
Welding Wire­­% (Typical)
C Si Mn Cr Mo
DIN 8555 : MSG 1-GZ-250
0.09 0.55 1.00 3.00 1.00

Mechanical Properties
Hardness (after working)
(HRC)

22 - 27

Features and Applications


• Cr-Mo alloyed steels (1.5%-0.5%) resistant to high temperature, wear, pressure and shocks
• Good resistance to cracking and to the attack of sulphures agents
• Guide rollers, excavators, screw conveyers, gears, moulds, rolling surfaces, etc
• Before the application of welding, it is recommended pre-heating of 300°C
• lf necessary , post- weld stress relief should be made at 690°C
• Shielding Gas: Ar+CO2 mix gases can be used

Welding Positions

Current Type
MAG D.C.(+)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
6031100313 1.20 0.047” 15 BS 300 Spool

Approvals: SEPRO, GOST-R


- 301 - www.gedikwelding.com
Hardfacing MAG Welding Wire
350 G
Standards Chemical Composition of
Welding Wire­­% (Typical)
C Si Mn Cr Mo
DIN 8555 : MSG 5-GZ-350
0.50 0.55 0.90 6.00 0.90

Mechanical Properties
Hardness (After Working)
(HRC)

36 - 40

Features and Applications


• Cr-Mo alloyed steels (2.5%-1.0%) resistant to high temperature, wear, pressure and shocks
• Good resistance to cracking and to the attack of sulphures agents
• Guide rollers, excavators, screw conveyers, gears, moulds, rolling surfaces, etc
• Before the application of welding , it is recommended pre-heating of 200°C
• lf necessary , post- weld stress relief should be made at 660°C
• Shielding Gas: Ar+CO2 mix gases can be used

Welding Positions

Current Type
MAG D.C.(+)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
6031100314 1.20 0.047” 15 BS 300 Spool

Approvals: SEPRO, GOST-R


- 302 - www.gedikwelding.com
Hardfacing MAG Welding Wire - Rod
500 G
Standards Chemical Composition of
Welding Wire­­% (Typical)
EN 14700 : S Fe 2 C Si Mn Cr Ti
DIN 8555 : MSG / WSG 2-GZ-50 1.10 0.50 1.90 1.80 0.20

Mechanical Properties
Hardness (after working)
(HRC)

47 - 52

Features and Applications


• Excellent resistance to wear and shocks
• Parts of excavators, mordan bucket theeth, drilling and percussion bits, shaping machines,
screw conveyors, crushers, moulds, guide rollers, etc
• Before the application of welding , it is recommended pre-heating of 300°C
• It necessary , post- weld stress relief should be made at 690°C
• Shielding Gas: MAG; Ar+CO2 mix gases & TIG; % 100 Ar gas can be used

Welding Positions

Current Type
MAG D.C.(+) / TIG D.C. (-)

Operating Data
Product Diameter x Length Weight Package
Code (mm) / (inch) (Kg) Type
6031100315 1.20 0.047” 15 BS 300 Spool
6031100316 2.00 x 1000 5/64 x 39” 5 Carton Box
Approvals: SEPRO, GOST-R, CE
- 303 - www.gedikwelding.com
Hardfacing Welding Wire-Rod
600 G
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN 14700 : S Fe8
EN 14700 : S Fe8 C Mn Cr Si
DIN 8555 : MSG G GZ 60 0.45 0.040 9.20 3.0

Mechanical Properties
Hardness
Single Pass in
(After Working) Softening (800°C) 1000°C - Oil Unalloyed Steel
55-60 HRC ~250 HB 62 HRC ~53 HRC

Features and Applications


• It is used in welding of alloyed and non alloyed metal parts of mining and earth machines,
pulsed run drilling and crushing machines
• Build up cutting tool edges and hard manganese steels cover pass
• It can be machined by grinding
• Shielding gas : MAG; Ar+CO2 mix gases and TIG; %100 Ar gas can be used

Welding Positions

Welding Electrode
GeKaTec FAZER 55 HD

Current Type
MAG D.C. (+) / TIGD.C.(-)

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100317 1.00 0.040” 15
6031100318 1.20 0.047” 15
6031100319 2.00 x 1000 5/64 x 39” 5
6031100320 2.40 x 1000 3/32 x 39” 5
Approvals: GOST-R, CE, SEPRO
- 304 - www.gedikwelding.com
Hardfacing MAG-TIG Welding Wire-Rod
TOOL 40 SG
Standards Chemical Composition of
Welding Wire­­% (Typical)
DIN 8555 : MSG 3-GZ-40-PT C Si Cr Mo Mn
: WSG 3-GZ-40-PT 0.01 0.40 6.00 3.00 0.60

Mechanical Properties
Hardness (after working)
(HRC)

37 - 42

Typical Base Material Grades


• 1.2367-1.2365-1.274-1.2344-1.2343-1.2083
Features and Applications
• Used in build up materials exposed to impact, pressure and abrasion, hot work tool steels for
filler metals
• Application range is forging dies, hammers, v-beds, cast steels, continuous casting rollers etc
• The weld metal has wear resistance and high toughness at high temperatures
• 400°C pre-heat temperature must be done before welding
• Shielding gas: MAG: Ar+CO2
TIG: Ar
Welding Positions

Welding Electrode
GeKaTec THERMO RESIST
Current Type
MAG D.C.(+) / TIG D.C. (-)
Operating Data
Product Diameter x Length Package Weight (Kg)
Code (mm) / (inch) MAG TIG
6031100324 1.00 0.039”
6031100325 1.20 0.047”
6031100326 1.6 x 1000 1/16 x 39” BS 300 Carton Box
6031100327 2.0 x 1000 5/64 x 39” 15 Kg 5 Kg
6031100328 2.4 x 1000 3/32 x 39”
Approvals: GOST-R , SEPRO
- 305 - www.gedikwelding.com
Hardfacing MAG-TIG Welding Wire-Rod
TOOL 45 SG
Standards Chemical Composition of
Welding Wire­­% (Typical)
DIN 8555 : MSG 3-GZ-50-ST C Si Mn Cr Ti Mo
: WSG 3-GZ-50-ST 0.30 0.50 0.70 5.00 0.70 3.60

Mechanical Properties
Hardness (as welded)
(HRC)

45 - 48
Typical Base Material Grades
• 1.2367-1.2365-1.274-1.2344-1.2343-1.2083
Features and Applications
• Generally are used in build-up for hot work tool steels
• Application areas forging dies, gravures, hot cutting tools, de-burring tools, punches, aluminum
casting moulds, repair of 1.2344 hot work tool steels
• Used in steel casting and mold applications with 45-48 HRC strength of hardfacing welds
• Weld metal has wear and impact resistance at high temperatures
• 400°C pre-heat must be done before welding
• It has wear and impact resistance at high temperatures
• Shielding gas: MAG: Ar+CO2
TIG: Ar
Welding Positions

Welding Electrode
GeKaTec THERMO DUR
Current Type
MAG D.C.(+) / TIG D.C. (-)
Operating Data
Product Diameter x Length Package Weight (Kg)
Code (mm) / (inch) MAG TIG
6031100143 1.00 0.040”
6031100329 1.20 0.047”
6031100330 1.6 x 1000 1/16 x 39” BS 300 Carton Box
6031100331 2.0 x 1000 5/64 x 39” 15 Kg 5 Kg
6031100332 2.4 x 1000 3/32 x 39”
Approvals: GOST-R , SEPRO
- 306 - www.gedikwelding.com
Hardfacing MAG-TIG Welding Wire
TOOL 55 SG
Standards Chemical Composition of
Welding Wire­­% (Typical)
DIN 8555 : MSG 3-GZ-55-T C Si Mn Cr Mo
: WSG 3-GZ-55-T 0.35 0.40 1.00 7.00 1.10

Mechanical Properties
Hardness (as welded)
(HRC)

53 -58
Typical Base Material Grades
• 1.2510-1.2363-1.2721-1 .2379-1.2842-1.1730-1.2990
Features and Applications
• Application areas are cold and hot work tool steels which are used in machine parts, cold and
hat cutting blades, extrusion dies, rollers, steel castings and moulds
• It is hard facing wire which has high abrasion resistance and keep hardness at high
temperatures
• 400°C pre-heat temperature must be done before welding if it is needed, stress relieving
must be done at 550°C after welding
• Shielding gas: MAG: Ar+CO2
TIG: Ar

Welding Positions

Welding Electrode
GeKaTec TOOL 58 S
Current Type
MAG D.C.(+) / TIG D.C. (-)
Operating Data
Product Diameter x Length Package Weight (Kg)
Code (mm) / (inch) MAG TIG
6031100148 1.00 0.040”
6031100333 1.20 0.047”
6031100334 1.6 x 1000 1/16 x 39” BS 300 Carton Box
6031100389 2.0 x 1000 5/64 x 39” 15 Kg 5 Kg
6031100335 2.4 x 1000 3/32 x 39”
Approvals: GOST-R , SEPRO
- 307 - www.gedikwelding.com
Hardfacing Flux Cored TIG Welding Rod
TOOL 55 FC TIG
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN 14700 : T Fe8
EN 14700 : T Fe8 C Si Mn Cr Mo
DIN 8555 : TIG 6-GF-55-T 0.55 0.7 1.0 7.0 2.0

Mechanical Properties
Hardness (as welded)
(HRC)

53 -56

Features and Applications


• It is hardfacing TIG wire which has high abrasion resistance and keep hardness at high
temperatures
• Application range is cold and hot work tool steels which are used in machine parts, cold and
hot cutting blades, extrusiondies, rollers, steel caslings, moulds, tools and metal-to-metal
friction applications
• Weld metal is machinable by grinding
• It is recommended that pre-heatingat 400°C before welding and very slow cooling after
welding
• If necessary, it is recommended the stress relief annealing at 550°C after welding
• Shielding Gas: Argon

Welding Positions

Current Type
TIG D.C. (-)

Operating Data
Product Diameter x Length Package Weight Package
Code (mm) / (inch) (Kg) Type
3030600001 2.40 x 1000 3/32 x 39” 5 Carton Box

Approvals: GOST-R , SEPRO, CE


- 308 - www.gedikwelding.com
Hardfacing Flux Cored TIG Welding Wire
TOOL 60 FC TIG
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN 14700 : T Fe4
EN 14700 : T Fe4 C Si Mn Cr Mo W
DIN 8555 : TIG 3-GF-60-T 0.55 0.5 0.4 4.0 8.0 1.60

Mechanical Properties
Hardness (as welded)
(HRC)

56 - 60

Features and Applications


• It is hardfacing TIG wire which has high abrasion resistance and keep hardness at high
temperatures
• Application range is cold and hot work tool steels which are used in machine parts, cold and
hot cutting blades, extrusiondies, rollers, steel caslings, moulds, tools and metal-to-metal
friction applications
• Weld metal is machinable by grinding
• It is recommended that pre-heatingat 400°C before welding and very slow cooling after
welding
• If necessary, it is recommended the stress relief annealing at 550°C after welding
• Shielding Gas : Argon

Welding Positions

Current Type
TIG D.C. (-)

Operating Data
Product Diameter x Length Package Weight Package
Code (mm) / (inch) (Kg) Type
--- 2.40 x 1000 3/32 x 39” 5 Carton Box

Approvals: CE , SEPRO
- 309 - www.gedikwelding.com
Hardfacing MAG-TIG Welding Wire - Rod
TOOL 58 SG
Standards Chemical Composition of
Welding Wire­­% (Typical)

C Si Mn Cr Mo V W
DIN 8555 : M / WSG 3-GZ-60-T
0.37 1.1 0.4 5.2 1.4 0.35 1.3

Mechanical Properties
Hardness (after welding)
(HRC)

57 - 60

Features and Applications


• High adhesive wear and impact-resistant, cold work tool steals require filling from strength,
high temperature, abrasion and impact resistance that requires welding of hot-work tool
steels are used
• The construction of non-alloy steel cutting edge, cutting and stripping tool steels used
in the regions
• Tool steels can be given 300°C to 400°C pre-heating source
• Shielding Gas : MAG: Ar+CO2 mix gases
TIG: Ar

Welding Positions

Welding Electrode
GeKaTec TOOL 58 S

Current Type
MAG D.C.(+) / TIG D.C.(-)

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100358 1.20 0.047” 15
6031100359 1.6 x 1000 1/16 x 39” 5
6031100360 2.0 x 1000 5/64 x 39” 5
6031100153 2.4 x 1000 3/32 x 39” 5
Approvals: GOST-R , SEPRO
- 310 - www.gedikwelding.com
Hardfacing TIG Welding Rod
TOOL 60 SG
Standards Chemical Composition of
Welding Wire­­% (Typical)

C Si Mn Cr Mo V W
DIN 8555 : M / WSG 4-60-S
1.0 0.3 0.3 4.0 8.3 1.9 1.8

Mechanical Properties
Hardness (after welding)
(HRC)

60 - 62

Typical Base Material Grades


• 1.2436-1.3241-1.3344-1.3207

Features and Applications


• Application range is production of cutting edges of mild steels, hard facing of cutting edges of
cutting dies
• It is hard facing wire
• Weld metal structure is similar to high speed steel and has abrasion, wear and pressure
resistance
• Shielding gas: TIG : Ar

Welding Positions

Welding Electrode
GeKaTec TOOL 60

Current Type
TIG D.C.(-)

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100336 1.6 x 1000 1/16 x 39” 5
6031100337 2.0 x 1000 5/64 x 39” 5
6031100338 2.4 x 1000 3/32 x 39” 5
Approvals: GOST-R , SEPRO
- 311 - www.gedikwelding.com
COBALT BASED TIG WELDING RODS

COBALT 6 TIG AWS A521: ER.CoCr-A


This wire is suitable for hardfacing of parts subjected to a combination of pressure, impact, abraison,
corrosion, erosion, cavitation and high heat up to 900°C, such as tight surfaces of fittigs, valve seats
and cones for combustion engines, gliding surfaces of fittigs, valve seats and cones for combustion
engines, gliding surfaces of fittings,valve seats and cones for combustion engines, gliding surfaces
metal to metal highly stressed hot working tools without thermal shock, milling, mixing and drilling
tools. Excellent gliding characteristics, very good polishability, high toughness, non magnetic.
Machinable by grinding and with tungsten carbide tools.
Chemical composition %: C:1.1 / Cr:28 / W:4.0 / Co:Rest
Hardness: TIG:40HRC Oxy-acetylene: 40 HRC Welding Electrocle : GeKaTec COBALT 6
Dirrensions: 3.20 - 4.0 -5.0 x 1000mm Flux Cored Wire : GeKa HARDCOR COBALT 6

COBALT 12 TIG AWS A5.21 : ER.CoCr-B


This wire is suitable for highly wear resistant hardfacing of parts subjected to a combination of
hardfacing, abraison, corrosion, erosion, cavitation and high heat up to 900°C, such as a running sealing
and gliding faces of fittings and pumps, valve seats and cones for combustion engines tools for the
wood, paper and plastic industry, gliding surfaces metal to metal, milling, mixingand driling tools, heavy­
duty hot working tools without thermal shock. Excellent glidng characteristics very good polishability
high toughness, non magnetic. Machinable by grinding and with tungsten carbide tools.
Chemical Composition %C: 1.4,Cr: 29, W:8, Co:Rest
Hardness: TIG :47 HRC Oxy-acetylene: 48 HRC Welding Electrode : GeKaTec COBALT 12
Dirrensions: 3.20 -4.0-5.0x 1000 mm Flux CoredWire : GeKa HARDCOR COBALT 12

COBALT 1 TIG AWSN521: E R.Co Cr-C


This wire is suitable for highly wear resistant hardfacing of parts subjected to a combination of
abraison, corrosion and high heat up to 900°C, such as working parts in the chemical industry running
and sealing faces of fittings, valve seats and cones for combust on engines, cutting shearing tools,
milling, mixing, driling tools, heavy-duty hot working tools without thermal shock Excellent gliding
characteristcs, good polishability, slighty, magnetic. Mach nable by grinding and with tungsten carbide
tools.
Chemical Composition %C: 2.5,Cr:30 , W:12, Co:Rest
Hardness: TIG:54HRC Oxy-acetylene: 53 HRC Welding Electrode : GeKaTec COBALT 1
Dirrensions: 3. 20 - 4.0-5.0 X 1000mm Flux CoredWire : GeKa HARDCOR COBALT 1

Operating Data
Product Diameter Diameter Package
Product Code (mm) (inch) Weight (Kg)
COBALT6TIG 6031100133 3.2 x 1000 1/8 x 39” 10
COBALT6TIG 6031100134 4.0 x 1000 5/32 x 39” 10
COBALT 12TIG 6031100135 3.2 x 1000 1/8 x 39” 10
COBALT 12TIG 6031100136 4.0 x 1000 5/32 x 39” 10
COBALT 1 TIG 6031100321 3.2 x 1000 1/8 x 39” 10
COBALT 1 TIG 6031100322 4.0 x 1000 5/32 x 39” 10
Approvals: GOST-R , SEPRO
- 312 - www.gedikwelding.com
TUNGSTEN ELECTRODES

Applications of Tungsten Electrodes


Product Name AWS Norm / Colour Current Type Applications
- Unalloyed & High alloyed steels
GeKaTec TUNGSTEN - Titaniumalloys
EWTh-2 AC
Red - Nickel alloys
- Copper alloys
GeKaTec TUNGSTEN - Aluminium alloys
EWP AC
Green - Magnesium alloys
- Non-alloyed & low alloyed steels
- Stainless Steels
GeKaTec TUNGSTEN - Aluminium Alloys
EWLa-1.5 AC / DC - Magnesium Alloys
Gold - TitaniumAlloys
- Nickel Alloys
- Copper Alloys
- Non-alloyed& low alloyed steels
- Stainless Steels
GeKaTec TUNGSTEN - Aluminui m Alloys
EWLa-2 AC / DC - Magnesium Alloys
Blue - TitaniumAlloys
- Nickel Alloys
- Copper Alloys
- Unalloyed & Highallo,ıed steels
- Titanium alloys
GeKaTec TUNGSTEN - Nickel alloys
EWCe-2 AC / DC - Copper alloys
Gray - Aluminium alloys
- Stainless Steels
- Magnesium Alloys
Operating Data
Product Diameter x Diameter x Pes /
Product Code Length (mm) Length (inch) Package
Tungsten Red 6051500032 1.6 x 175 1/16 x 7” 10
Tungsten Red 6051500033 2.0 x 175 5/64 x 7” 10
Tungsten Red 6051500034 2.4 x 175 3/32 x 7” 10
Tungsten Red 6051500035 3.2 x 175 1/8 x 7” 10
Tungsten Green 6051500036 1.6 x 175 1/16 x 7” 10
Tungsten Green 6051500037 2.0 x 175 5/64 x 7” 10
Tungsten Green 6051500038 2.4 x 175 3/32 x 7” 10
Tungsten Green 6051500039 3.2 x 175 1/8 x 7” 10
Tungsten Gold 6051500044 2.0 x 175 5/64 x 7” 10
Tungsten Gold 6051500045 2.4 x 175 3/32 x 7” 10
Tungsten Blue 6051500022 1.6 x 175 1/16 x 7” 10
Tungsten Blue 6051500042 2.0 x 175 5/64 x 7” 10
Tungsten Blue 6051500024 2.4 x 175 3/32 x 7” 10
Tungsten Blue 6051500043 3.2 x 175 1/8 x 7” 10
Tungsten Gray 6051500041 1.6 x 175 1/16 x 7” 10
Tungsten Gray 6051500048 2.4 x 175 3/32 x 7” 10
- 313 - www.gedikwelding.com
Flux Cored Wire For Hardfacing
HARDCOR 300 G
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN 14700 : T Fe1
EN 14700 : T Fe1 C Si Mn Cr Fe
DIN 8555 : MF 1-GF-300 P 0.13 0.30 1.00 2.0 Rest

Mechanical Properties
Hardness (as welded)
(HRC)

300

Typical Base Material Grades


• Steel mili rolls, shafts, steel hammers, gear teeth, shovel pads, conveyor chains, crane wheels,
rail track­changers, gear wheels, sprockets as well as carrying rollers

Features and Applications


• Suitable for uses in buffer-layer welding before hardfacing applications on parts exposed to high
impact/pressure/wear. Alloy group is low alloy steel. Low alloy wire designed for build- up on
carbon steels. Slag removal is very good. GeKaTec HARDCOR 300 G has excellent compressive
strength and resistance to cracking. Machinability is very good. Requirement of cleaning of base
material’s surface and of heating of the base material at approximately 150°C

Welding Positions

Operating Data
Diameter Welding Current Voltage Stick-out
(mm) (A) (V) (mm)
1.20 170 - 190 17.0 - 19.0 25.0 - 30.0

Current Type
MAG D.C.(+) / TIG D.C. (-)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
3030500001 1.20 0.047” 15

Approvals: GOST-R, CE, SEPRO


- 314 - www.gedikwelding.com
Flux Cored Wire For Hardfacing (Open Arc)
HARDCOR 300 O
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN 14700 : T Fe1
EN 14700 : T Fe1 C Si Mn Cr Fe
DIN 8555 : MF 1-GF-300 P 0.13 0.30 2.50 1.25 Rest

Mechanical Properties
Hardness (as welded)
(HRC)

300

Typical Base Material Grades


• Steel mill rolls, shafts, steel hammers, gear teeth , shovel pads, conveyor chains, crane wheels,
rail track­changers, gear wheels, sprockets as well as carrying rollers
Features and Applications
• Suitable for uses in buffer-layer welding before hardfacing applications on parts exposed to high
impact/pressure/wear. Alloy group is low alloy steel. Low alloy wire designed for build-up on
carbon steels. Slag removal is very good. GeKaTec HARDCOR 300 O has excellent compressive
strength and resistance to cracking. Machinability is very good. Requirement of cleaning of
base material’s surface and of heating of the base material at approximately 150°C. Build up is
generally unlimited with proper heat treatment procedures. Shielding Gas: Open Arc
Welding Positions

Operating Data
Diameter Welding Current Voltage Stick-out
(mm) (A) (V) (mm)
1.60 180 - 200 26.0 - 30.0 25.0 - 30.0
2.80 300 - 500 23.0 - 31.0 25.0 - 30.0
Current Type
MAG D.C.(+)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100376 1.60 1/16 15
6031100364 2.80 7/64 25
Approvals: GOST-R, CE, SEPRO
- 315 - www.gedikwelding.com
Flux Cored Wire For Hardfacing
HARDCOR 41 NiMo G
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN 14700 : T Fe7
EN 14700 : T Fe7 C Si Mn Cr Ni Mo Nb V Fe
DIN 8555 : MF 5-45-PRT 0.14 1.0 1.0 13.0 3.5 1.2 0.2 0.1 Rest

Mechanical Properties
Hardness (as welded)
(HRC)

43 - 45

Typical Base Material Grades


• Casting rollers particularly at iron-steel production plants, relays, valves, valves used in gas/
water/steam environments, flanges, compressors,

Features and Applications


• Suitability for use in welding of martencitic-ferritic materials used as tools for rolling, forging
and steel casting operations
• Welding bead’s hardness value of approximately 40 HRC, which the weld maintains at high
temperatures
• High resistance to corrosion

Welding Positions

Operating Data
Diameter Welding Current Voltage Stick-out
(mm) (A) (V) (mm)
1.60 150 - 250 20 - 31 20 - 25

Current Type
MAG D.C.(+)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100369 1.60 0.062” 15

Approvals: GOST-R, CE, SEPRO


- 316 - www.gedikwelding.com
Flux Cored Wire For Hardfacing
HARDCOR 414
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN 14700 : T Fe7
EN 14700 : T Fe7 C Si Mn Cr Ni Mo
TS EN ISO 17633-A : T 13 4 M M 3 0.05 0.35 0.70 12.0 4.0 0.60
EN ISO 17633-A : T 13 4 M M 3
AWS A5 .22 : E C 410 NiMo (mod.)
Mechanical Properties
Hardness (as welded)
(HRC)

400

Typical Base Material Grades


• Steel mili rolls, rollers, pumps and 410 stainless valves.

Features and Applications


• Cr-Ni alloyed metal flux cored wire for hardfacing applications
• Can be used joint welding
• Shielding gas: M21

Welding Positions

Operating Data
Diameter Welding Current Voltage Stick-out
(mm) (A) (V) (mm)
1.60 180 - 210 26.0 - 31.0 25.0 - 30.0

Current Type
FCAW / D.C. (+)

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
3030500007 1.60 0.062” 15

Approvals: GOST-R, CE, SEPRO


- 317 - www.gedikwelding.com
Flux Cored Wire For Hardfacing
HARDCOR 600 G
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN 14700 : T Fe 6
EN 14700 : T Fe 6 C Si Mn Cr Fe
DIN 8555 : MF 6-GF-60 GP 0.40 0.70 0.60 9.0 Rest
Mechanical Properties
Hardness (as welded)
(HRC)

600

Typical Base Material Grades


• Hardfacing of parts of earth and mineral mining machines, impact drilling and crushing devices,
guide springs, edges of cutting tools, hard bucket edges and teeth , all of which are made of
alloyed or unalloyed steels, as well as in other materials required to have high resistance to
wear, debarking knives, agricultural tillage tools, earth moving bucket lips
Features and Applications
• High resistance to wear and to impact
• Alloy group is martensitic tool steel
• Weld metals of high hardness and high tougness
• Machinability of metal through grinding only
• It is excellent choice for components that are required to maintain a sharp edge
• Shielding Gas: CO2

Welding Positions

Operating Data
Diameter Welding Current Voltage Stick-out
(mm) (A) (V) (mm)
1.20 140 - 200 26.0 - 30.0 30.0 - 35.0
1.60 180 - 200 26.0 - 30.0 30.0 - 35.0
Current Type
D.C.(+)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
3030500010 1.20 0.047” 15
3030500011 1.60 0.062” 15
Approvals: GOST-R, CE, SEPRO
- 318 - www.gedikwelding.com
Flux Cored Wire For Hardfacing
HARDCOR M 600 G
Standards Chemical Composition of
Weld Metal­­% (Typical)
C Si Mn Cr Fe
DIN 8555 : MF 6-GF-60-GP
0.40 2.00 0.60 9.0 Rest
Mechanical Properties
Hardness (as welded)
(HRC)

600

Typical Base Material Grades


• Hardfacing of parts of earth and mineral mining machines, impact drilling and crushing devices,
guide springs, edges of cutting tools, hard bucket edges and teeth, all of which are made of
alloyed or unalloyed steels, as well as in other materials required to have high resistance to
wear, debarking knives, agricultural tillage tools, earth moving bucket lips.
Features and Applications
• HARDCOR 600 M G is metal cored flux-cored wire for hardfacing
• High resistance to wear and to impact
• Alloy group is martensitic tool steel
• Weld metals of high hardness and high tougness
• Machinability of metal through grinding only
• It is excellent choice for components that are required to maintain a sharp edge
• Shielding Gas: CO2 (M21)
Welding Positions

Operating Data
Diameter Welding Current Voltage Stick-out
(mm) (A) (V) (mm)
1.20 170 - 200 27.0 - 30.0 20.0 - 25.0
1.60 180 - 220 26.0 - 31.0 20.0 - 35.0
Current Type
D.C.(+)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
3080500280 1.20 0.047” 15
--- 1.60 0.062” 15
Approvals: GOST-R, CE, SEPRO
- 319 - www.gedikwelding.com
Flux Cored Wire For Hardfacing
HARDCOR 600 GS
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN 14700 : T Fe 6
EN 14700 : T Fe 6 C Si Mn Cr Mo Nb
DIN 8555 : MF 6 GF 60 GR 0.60 0.60 0.65 8.2 1.2 0.15
Mechanical Properties
Hardness (as welded)
(HRC)

56

Typical Base Material Grades


• Hardfacing of parts of earth and mineral mining machines, impactdrilling and crushing devices,
guide springs, edges of cutting tools, hard bucket edges and theeth, all of which are made of
alloyed or unalloyed steels, as well as in order materials required to have high resistance to
wear, debraking knives, agricultural tillage tools, earth moving bucket lips
Features and Applications
• Used in hardfacing welding of pieces exposed to high impact and abrasion wear
• Weld metal microstructure is martensitic and has excellent resistance to friction metal to metal
• This wire can also be used as a filling for cutting edge welding
• Cracking does not observed
• Because of the rutile character there is no spatter during welding, weld metal seam is pertect
• Shielding Gas : CO2

Welding Positions

Operating Data
Diameter Welding Current Voltage Stick-out
(mm) (A) (V) (mm)
1.20 170 - 200 27.0 - 30.0 25.0 - 30.0
1.60 180 - 220 26.0 - 31.0 25.0 - 30.0
Current Type
FCAW / D.C.(+)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
3030500016 1.20 0.047” 15
--- 1.60 0.062” 15
Approvals: CE, SEPRO
- 320 - www.gedikwelding.com
Flux Cored Wire For Hardfacing (Open Arc)
HARDCOR 600 O
Standards Chemical Composition of
Weld Metal­­% (Typical)
C Si Mn Cr Fe
DIN 8555 : MF 6-GF-60-GP
0.80 1.20 1.40 8.0 Rest
Mechanical Properties
Hardness (as welded)
(HRC)

58

Typical Base Material Grades


• Hardfacing of parts of earth and mineral mining machines, impact drilling and crushing devices,
guide springs, edges of cutting tools, hard bucket edges and teeth, all of which are made of
alloyed or unalloyed steels, as well as in other materials required to have high resistance to
wear, debarking knives, agricultural tillage tools, earth moving bucket lips
Features and Applications
• High resistance to wear and to impact. Alloy group is martensitic tool steel
• Weld metals of high hardness and high toughness
• Machinability of metal through grinding only
• It is excellent choice for components that are required to maintain a sharp edge
• 58 HRC offers high hardness with good balance between abrasion and impact resistance
• Shielding Gas : Open Arc

Welding Positions

Operating Data
Diameter Welding Current Voltage Stick-out
(mm) (A) (V) (mm)
1.60 180 - 200 26.0 - 30.0 20.0 - 25.0
2.80 325 - 450 26.0 - 30.0 20.0 - 25.0
Current Type
D.C.(+)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100377 1.60 1/16 15
6031100378 2.80 7/64 15
Approvals: GOST-R, SEPRO
- 321 - www.gedikwelding.com
Flux Cored Wire For Hardfacing (Open Arc)
HARDCOR 660 O
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN 14700 : T Fe9
EN 14700 : T Fe9 C Si Mn Cr Fe
DIN 8555 : - MF 7-GF-200 KP 0.40 0.75 15.0 15.0 Rest
Mechanical Properties
Hardness
(As Welded) (HRC) (After Working) (HRC)
18 - 24 45 - 52

Typical Base Material Grades


• Manganese rock crushing hammers and rolls, impactor bars, gyratory mantles,
dredge components

Features and Applications


• Applicability in buffer layer and surfacing of carbon- and mangenese-steels
• High resistance to impact and friction
• Most common applications in hardfacing of various aquipment parts that are exposed to
deep impacts, pressure and wearing in cement, mining and earth-moving industries
• Build up death is generally unlimitted. Weld metal hardness increases by work hardening
• Shielding Gas: Open Arc

Welding Positions

Operating Data
Diameter Welding Current Voltage Stick-out
(mm) (A) (V) (mm)
1.60 130 - 220 26.0 - 31.0 25.0 - 30.0
2.80 300 - 500 25.0 - 31.0 25.0 - 30.0
Current Type
FCAW / D.C.(+)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100379 1.60 1/16 15
6031100380 2.80 7/64 25
Approvals: GOST-R, CE, SEPRO
- 322 - www.gedikwelding.com
Flux Cored Wire For Hardfacing
HARDCOR 14 Mn G
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN 14700 : T Fe9
EN 14700 : T Fe9 C Si Mn Ni Fe
DIN 8555 : MF 7-GF-200 KP 0.55 0.10 12.8 2.50 Rest
Mechanical Properties
Hardness
(As Welded) (HRC) (After Working) (HRC)
170 - 200 ~ 500

Typical Base Material Grades


• Flux cored wire contains %12Mn.
• Weld metal microstructure is austenitic therefore has excellent impact resistance

Features and Applications


• GeKaTec HARDCOR 14Mn G is used for joining and buildups of work pieces made of hard
austenilic manganese steels subjected to impact and abrasion wears
• Weld deposit ensures workhardening under impact and shock because of fully austenitic
structure
• Used in crusher cylinders, crusher hammers and jaws made of %12 - 14 Mn Steels
• Shielding Gas: CO2 (M21)

Welding Positions

Operating Data
Diameter Welding Current Voltage Stick-out
(mm) (A) (V) (mm)
1.20 170 - 200 27.0 - 30.0 25.0 - 30.0
1.60 180 - 220 26.0 - 31.0 25.0 - 30.0
Current Type
FCAW / D.C.(+)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
--- 1.20 0.047” 15
3080500378 1.60 0.062” 15
Approvals: GOST-R, CE, SEPRO
- 323 - www.gedikwelding.com
Flux Cored Wire For Hardfacing
HARDCOR 14 Mn O
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN 14700 : T Fe 9
EN 14700 : T Fe 9 C Si Mn Ni Cr
DIN 8555 : MF 7-250 KNP 1.1 0.3 14.0 0.6 4.0

Mechanical Properties
Hardness
(As Welded) (HRC) (After Working) (HRC)
170 - 200 ~ 500

Typical Base Material Grades


• Flux cored wire contains % 14 Mn, weld metal microstructure is austenitic therefore has
excellent impact resistance

Features and Applications


• Used in crusher, cylinders, crusher hammers and jaws etc. Made of %14 Mn steels.
• Shielding gas . Open Arc

Welding Positions

Operating Data
Diameter Welding Current Voltage Stick-out
(mm) (A) (V) (mm)
1.60 130 - 220 26.0 - 30.0 25.0 - 30.0

Current Type
FCAW / D.C.(+)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100199 1.60 0.062” 15

Approvals: GOST-R, CE, SEPRO


- 324 - www.gedikwelding.com
Flux Cored Wire For Hardfacing
HARDCOR 50 G
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN 14700 : T Z Fe 8
EN 14700 : T Z Fe 8 C Si Mn Cr Ni Mo Co Fe
DIN 8555 : MF 3-50-CKTZW 0.1 0.7 0.4 15.0 + 3.2 14 Rest
Mechanical Properties
Hardness
(As Welded) (HRC) (After Working) (HRC)
48 - 50 53

Typical Base Material Grades


• Hardfacing of hot- work tool steels, forging dies, hot-shearing tools, punch tools, punch tools,
rollers, hot hardening treatment, steel mili rolls Continuous casting driving rolls, dies, mandrels,
forming tools, pumps
Features and Applications
• Applicability in hardfacing for protection against wear of steels working at temperature sup to
650°C
• Existence of high amounts of Cr, Co, Mo alloys in weld metal
• High resistance to cracking
• Oxidation-and creep­resistant behaviours at high temperatures
• High resistance againist sliding wearof metallic object
• High resistance to thermal shock
• Shielding Gas: M 13 (Ar+1%O2)
Welding Positions

Operating Data
Diameter Welding Current Voltage Stick-out
(mm) (A) (V) (mm)
1.20 170 - 200 27 - 30 15 - 25
Current Type
D.C.(+)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100370 1.20 0.047” 15

Approvals: GOST-R, CE, SEPRO


- 325 - www.gedikwelding.com
Flux Cored Wire For Hardfacing (Open Arc)
HARDCOR 55 O
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN 14700 : T Fe15
EN 14700 : T Fe15 C Si Mn Cr Fe
DIN 8555 : MF 10-GF-55 G 4.80 1.20 1.20 27.0 Rest

Mechanical Properties
Hardness
(As Welded) (HRC)
58 - 62

Typical Base Material Grades


• Hardfacing of bucket teeth, excavator buckets, brick pres spring, fan blades, drills, mixer and
blades, grinding/pulverizing rolls and table segments, wear plates, clad pipe, dredge pump shells
and related components, hammers.

Features and Applications


• Open arc, hardfacing flux cored wire with Cr-Carbides
• Used in hardfacing welding of parts exposed to high abrasive wear
• It is common to have transverse cracks on weld seam
• Weld metal can be machined by grinding
• Max. two passes can be weld with this wire

Welding Positions

Operating Data
Diameter Welding Current Voltage Stick-out
(mm) (A) (V) (mm)
2.80 300 - 500 25.0 - 31.0 25.0 - 30.0

Current Type
FCAW / D.C.(+)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100371 2.80 7/64 25

Approvals: GOST-R, CE, SEPRO


- 326 - www.gedikwelding.com
Flux Cored Wire For Hardfacing
HARDCOR M 55
Standards Chemical Composition of
Welding Wire­­% (Typical)
TS EN 14700 : T Fe8
EN 14700 : T Fe8 C Si Mn Cr Mo W V
DIN 8555 : MF 6 GF 55 GT 0.65 0.50 1.55 7.20 1.00 1.60 0.10

Mechanical Properties
Hardness
(As Welded) (HRC)
53 - 56

Features and Applications


• This hardlacing flux cored wire has excellent wear resistance and keeps its strength at high
temperatures
• Used in cold and hot work tool steels, hot shape knifes, extursion die and steel casting and dies
• Shielding gas : M21

Welding Positions

Operating Data
Diameter Welding Current Voltage Stick-out
(mm) (A) (V) (mm)
1.20 150 - 220 26 - 30 20 - 25

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
3030500024 1.20 0.047” 15

Approvals: GOST-R, CE, SEPRO


- 327 - www.gedikwelding.com
Flux Cored Wire For Hardfacing (Open Arc)
HARDCOR 58 TIC O
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN 14700 : T Fe8
EN 14700 : T Fe8 C Si Mn Cr Mo Ti Fe
DIN 8555 : MF 10-GF-55-GP 1.80 1.5 2.0 7.0 1.4 5.0 Rest

Mechanical Properties
Hardness
(As Welded) (HRC)
52 - 57

Typical Base Material Grades


• Roller presses, grinding/pulverizing rolIs, dredge pump shells, rock crushing hammers,
shredders, asphalt, kneaders, crashing hard materials, vertical shaft impact crusher rotors,
roller presses.
Features and Applications
• FC wire containing C, Cr, Ti and Mo alloys
• Weld metals with martensitic microstructure including titanium­carbide
• High resistance to wear and to impact
• Machinability of weld metal through grinding
• Best suited for applications involving extreme wear under high pressere
• Shielding Gas: Open Arc
Welding Positions

Operating Data
Diameter Welding Current Voltage Stick-out
(mm) (A) (V) (mm)
1.60 130 - 220 26.0 - 30.0 25.0 - 30.0
2.80 300 - 500 25.0 - 30.0 25.0 - 30.0
Current Type
FCAW / D.C.(+)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100373 1.60 1/16 15

Approvals: GOST-R, CE, SEPRO


- 328 - www.gedikwelding.com
Flux Cored Wire For Hardfacing (Open Arc)
HARDCOR 63 O
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN 14700 : T Fe 15
EN 14700 : T Fe 15 C Si Mn Cr Fe
DIN 8555 : MF 10-GF-60 G 5.0 1.5 1.3 27.0 Rest

Mechanical Properties
Hardness
(As Welded) (HRC)
60 - 64

Typical Base Material Grades


• Ventilators, wear plates, crushers for soft materials, shredders, chemical and food processing
industries.

Features and Applications


• Open arc, hardfacing flux cored wire with Cr-Carbides
• It is suitable for low alloyed steel and carbon steels
• Weld metal is very hard and it is common to have transverse cracks on weld seam
• Max. two passes can be weld with this wire

Welding Positions

Operating Data
Diameter Welding Current Voltage Stick-out
(mm) (A) (V) (mm)
1.60 130 - 220 26.0 - 31.0 20.0 - 25.0
2.80 300 - 500 25.0 - 31.0 20.0 - 25.0

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100374 1.60 1/16 15
6031100186 2.80 7/64 25
Approvals: GOST-R, CE, SEPRO
- 329 - www.gedikwelding.com
Flux Cored Wire For Hardfacing (Open Arc)
HARDCOR 63 OB
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN 14700 : T Fe15
EN 14700 : T Fe15 C Si Mn Cr Nb Fe B
DIN 8555 : MF 10 GF-65-G 5.2 1.3 0.4 22.0 7.0 Rest 1.0

Mechanical Properties
Hardness
(As Welded) (HRC)
62 - 65

Typical Base Material Grades


• Hardfacing of mining aquipments, augers, impellers, dredgers, drills, gearwheels and parts. Fan
blades, excavator scoops, bucket lipsand wear plates

Features and Applications


• Extremely high hardness with specially-proportioned chemical composition including high
amounts of C, Cr, Nb, B. High strength to abrasion provided by the special chemical composition
• Shielding Gas : Open Arc

Welding Positions

Operating Data
Diameter Welding Current Voltage Stick-out
(mm) (A) (V) (mm)
1.60 130 - 220 26.0 - 31.0 25.0 - 30.0

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100375 1.60 1/16 15

Approvals: GOST-R, CE, SEPRO


- 330 - www.gedikwelding.com
Flux Cored Wire For Hardfacing (Open Arc)
HARDCOR 65 O
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN 14700 : T Fe 16
EN 14700 : T Fe 16 C Mn Si Cr Nb Mo W V Fe
DIN 8555 : MF 10 GF 65 GT 5.2 0.4 1.0 21.0 7.0 7.0 2.0 1.0 Rest

Mechanical Properties
Hardness
(As Welded) (HRC)
63 - 65
Typical Base Material Grades
• Clad wear plate, slurry pipe, cement furnace components, sinler plant parts, fan blades, mixer
blades, screws
Features and Applications
• It is self shielded flux cored hardfacing welding wire composed of a high density of primary
chromium with multiple secondary carbides
• Because of the high content of C, Cr, Mo, Nb, W, V and their hard carbides, hardness at the
temperatures can be established
• Designed specifically for single and double pass applications in high temperature environments
• Weld deposit contains stres relief cracks, but this does not impair wear resistance
Welding Positions

Operating Data
Diameter Welding Current Voltage Stick-out
(mm) (A) (V) (mm)
1.60 130 - 220 26.0 - 31.0 25.0 - 30.00

Current Type
D.C.(+)

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100209 1.60 1/16 15

Approvals: GOST-R, CE, SEPRO


- 331 - www.gedikwelding.com
Seamless Flux Cored Wire For Hardfacing
HARDCOR M 67
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN 14700 : T Z Fe 16
EN 14700 : T Z Fe 16 C Mn Si Cr B
DIN 8555 : MF 10 GF 65 G ~2.00 0.5 0.5 7.5 4.5

Mechanical Properties
Hardness
(As Welded) (HRC)
65 - 67

Typical Base Material Grades


• Repair of equipment used in mining and steel milis. Hardfacing equipment and tools used in the
construction and agriculture industries, highway constructure equipment, conveyor chains,
mixing paddles, cement pumps components, etc
Features and Applications
• High-alloy metal powder flux-cored wire without slag for hardfacing preferred without shielding gas
• Use with CO2 and Ar-CO2 mix possible
• The weld metal characteristics and structure is similar to hard chrome alloys
• Excellent resistance to abrasion from sand and minerals
• The weld metal is machinable only by grinding
• Stringer bead technique is recommended
• The hardsuıiacing contains check cracks, but this does not impair wear resistance
Welding Positions

Operating Data
Diameter Welding Current Voltage Stick-out
(mm) (A) (V) (mm)
1.60 180 - 350 25.0 - 32.0 20.0 - 25.0

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
3030500026 1.60 1/16 15

Approvals: GOST-R, CE, SEPRO


- 332 - www.gedikwelding.com
Cobalt Based Flux Cored Wire For Hardfacing
HARDCOR COBALT 1
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN 14700 : T Co3
EN 14700 : T Co3 C Mn Si W Fe Cr Co
DIN 8555 : MF 20-55-CTZ 2.4 0.4 0.7 11.0 <3.0 29.0 Rest

Mechanical Properties
Hardness
(As Welded) (HRC)
54 -56

Typical Base Material Grades


• Best used on wear pads , rolary seal rings, pump sleeves and centerless grinder work rests.
• Thermal shock resistant, abrasion, erosion, corrosion, cavitation at high temperature, bearing
surfaces, chemical industry, hot shear blades, valves

Features and Applications


• GeKaTec HARDCOR COBALT 1 deposils a cobalt-based alloy wilh an austenitic-ledeburitic structure.
• This is the hardest of the standard cobalt-based alloys
• It has a high resistance to corrosion especially to reducing acids, extreme wear and temperature
shocks
• The deposit is only machinable by grinding
• Shielding Gas : M13 (Ar+1%O2)

Welding Positions

Operating Data
Diameter Welding Current Voltage
(mm) (A) (V)
1.60 180 - 300 26.0 - 32.0

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100365 1.60 1/16 15

Approvals: GOST-R, CE, SEPRO


- 333 - www.gedikwelding.com
Cobalt Based Flux Cored Wire For Hardfacing
HARDCOR COBALT 6
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN 14700 : T Co2
EN 14700 : T Co2 C Mn Si W Fe Cr Co
DIN 8555 : MF 20-45-CTZ 1.1 0.6 1.0 4.5 <3.0 28.0 Rest

Mechanical Properties
Hardness
(As Welded) (HRC)
40 - 43

Typical Base Material Grades


• Best used on stream and chemical valves and on equipment handling hot steel, such as tong
bits, hot steel­shear blades, etc. Thermal shock resistant, abrasion, erosion, corrosion,
cavitati on at high temperature, bearing surfaces, chemical industry, hot shear blades, valves

Features and Applications


• Cobalt-based alloys with an austenitic-ledeburitic structure containing chrome and tungsten
carbides
• These alloys are resistant against high corrosion and abrasion, high impact stress and extreme
temperature shocks
• The deposit is machinable by hard metal tools
• Shielding Gas: M13 (Ar +1 %O2)

Welding Positions

Operating Data
Diameter Welding Current Voltage
(mm) (A) (V)
1.20 140 - 200 26.0 - 32.0

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100191 1.20 0.047” 15

Approvals: GOST-R, CE, SEPRO


- 334 - www.gedikwelding.com
Cobalt Based Flux Cored Wire For Hardfacing
HARDCOR COBALT 12
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN 14700 : T Co3
EN 14700 : T Co3 C Mn Si W Fe Cr Co
DIN 8555 : MF 20-50-CTZ 1.4 0.8 1.0 8.0 <3.0 29.0 Rest

Mechanical Properties
Hardness
(As Welded) (HRC)
48 - 50

Typical Base Material Grades


• Thermal shock resistant, abrasion, erosion, corrosion, cavitation at high temperature, bearing
surfaces, chemical industry, hot shear blades, valves

Features and Applications


• Cobalt based-alloy with high resistance against abrasion, temperature shocks and corrosion
• This alloy is suitable for hardfacing cutting edges of long knives and other tools used in the wood,
plastic, paper and chemical industries
• Shielding Gas: M13 (Ar+1%O2)

Welding Positions

Operating Data
Diameter Welding Current Voltage
(mm) (A) (V)
1.20 140 - 200 26.0 - 30.0

Current Type
D.C.(+)
Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100366 1.20 0.047” 15

Approvals: GOST-R, CE, SEPRO


- 335 - www.gedikwelding.com
Welding & Brazing Rods
S1 L
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN ISO 17672 : Cu 511
EN ISO 17672 : Cu 511 Sn Si Mn Cu
AWS A5.7 : ER Cu 0.8 0.3 0.3 Rest

Mechanical Properties
Electrical
Tensile lmpact Elongation Melting Thermal
Hardness Conductivity Density
Strength Strength ((Lo=5do) Range Conducivity
(HB) (20°C) (kg/dm3)
(N/mm2) (J) (%)) (°C) (W/m.K)
(Sm/mm2)
200 70 30 60 1020-1050 15-20 120-170 8.9

Features and Applications


• Used in joining and filler welds of blister copper
• The weld metal has strength to the overheat
• Electrode holders, blast furnace tuyeres, some copper parts of radiator and oil coolers are the
primary application area of this consumable
• 300°C pre-heat must be done to the copper plates thinner than 3 mm
• Used for steel and nickel brazing
• Shielding gas : TIG (Ar or %75 Ar+ %25He)

Welding Method
Gas Welding - TIG Welding

Current MIGWire Electrode Welding Positions


Type
TIG D.C.(-) Geka R1 L GeKaTec Cu-WELD

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100086 2.0 x 1000 5/64 x 39” 5

Approvals: GOST-R, SEPRO


- 336 - www.gedikwelding.com
Welding & Brazing Rods
S2
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN ISO 17672 : Cu 681 Cu Sn Si Zn
EN ISO 17672 : Cu 681 59.0 1.8 0.2 Rest

Mechanical Properties

Tensile
Melting Range Density Elongation Hardness
Strength
(°C) (kg/dm3) ((Lo=5do) (%)) (HB)
(N/mm2)

870-890 8.4 430 30 110

Features and Applications


• Used in joining and coating of brass, bronze copper, steel and cast iron materials with using
Flux F-SH2
• Normal flame must be choosen for steel and copper, oxidizing flame must be choosen for brass,
bronze, galvanized materials

Welding Method
Gas Welding

Other Brazing Rods Welding Positions

S21, S3

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100240 2.0 x 1000 5/64 X 39” 5
6031100238 3.0 x 1000 1/8 X 39” 5
6031100356 4.0 x 1000 5/32 X 39” 5
Approvals: GOST-R, SEPRO
- 337 - www.gedikwelding.com
Welding & Brazing Rods
S21
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN ISO 17672 : Cu 470 Cu Sn Si Zn
EN ISO 17672 : Cu 470 60.0 0.5 0.2 Rest

Mechanical Properties

Tensile
Melting Range Density Elongation Hardness
Strength
(°C) (kg/dm3) ((Lo=5do) (%)) (HB)
(N/mm2)

875-895 8.4 400 30 100

Features and Applications


• Used in joining and coating of brass, bronze copper, steel and cast iron materials with using
Flux F-SH2
• Normal Flame must be choosen for steel and copper, oxidizing flame must be choosen for brass,
bronze, galvanized materials

Welding Method
Gas Welding

Other Brazing Rods Welding Positions

S2, S3

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100390 2.0 x 1000 1/16 x 39” 5
6031100355 2.5 x 1000 5/64 x 39” 5
6031100097 3.0 x 1000 3/32 x 39” 5
6031100297 4.0 x 1000 1/8 x 39” 5
Approvals: GOST-R, SEPRO
- 338 - www.gedikwelding.com
Welding & Brazing Rods
S3
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN ISO 17672 : ~ Cu 773 Cu Ni Si Zn
EN ISO 17672 : ~ Cu 773 52.0 7.0 0.3 Rest

Mechanical Properties

Tensile
Melting Range Density Elongation Hardness
Strength
(°C) (kg/dm3) ((Lo=5do) (%)) (HB)
(N/mm2)

890 - 920 8.7 690 - 785 15 130

Features and Applications


• Brass brazing rods with silver and nickel alloyed consumable
• Corrosion resistance, wear resistance, mechanical properties are very good
• Used in joining of steels, cast iron, nickel and nickel alloys
• This consumable can used with Flux F-SH2
• Normal flame must be choosen

Welding Method
Gas Welding

Other Brazing Rods Welding Positions

S2, S21

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100357 2.0 x 1000 5/64 x 39” 5
6031100293 3.0 x 1000 1/8 x 39” 5
--- 4.0 x 1000 5 /32 x 39” 5
Approvals: GOST-R, SEPRO
- 339 - www.gedikwelding.com
Welding & Brazing Rods
S4 L
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN ISO 17672 : Cu 922 Cu Sn P
EN ISO 17672 : Cu 922 Rest 6.0 0.20
AWS A5.7 : ER CuSn-A

Mechanical Properties

Tensile
Melting Range Density Yield Strength Elongation Hardness
Strength
(°C) (kg/dm3) (N/mm2) ((Lo=5do) (%)) (HB)
(N/mm2)

910-1040 8.7 300 150 20 80

Features and Applications


• Highly wear resistant, good anti-friction properties suitable for joining copper-zinc alloys and
coating of cast irons and steel materials and dissimilar materials like as steel and bronze
• Applications include bearing faces , art bronze, axle bearing
• Shielding Gas tor TIG Welding: Ar
• Normal flame must be choosen
• 100 - 250°C pre-heat temperature must be done thicker than 10 mm materials

Welding Method
Gas Welding - TIG Welding

Current MIG Wire Electrode Welding Positions


Type
TIG D.C.(-) GeKa R4 L GeKaTec Bronze

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100388 2.0 x 1000 5/64 x 39” 5

Approvals: GOST-R, SEPRO


- 340 - www.gedikwelding.com
Welding & Brazing Rods
S4 AL
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN ISO 17672 : ~ Cu 565
EN ISO 17672 : ~ Cu 565 Al Fe Mn Ni Cu
AWS A5.7 : ~ ER CuAl-A1 7.5-10 0.5-1.5 <1.0 <1.0 Rest

Mechanical Properties

Tensile
Melting Range Density Elongation Hardness
Strength
(°C) (kg/dm3) ((Lo=5do) (%)) (HB)
(N/mm2)

1030 - 1040 7.5 580 20 130

Features and Applications


• Weld metal is resistance to sea water, corrosion and cavitation
• Used in joining of steels, copper to copper alloys
• Resistant to deformation at elevated temperatures and corrosion resistant for armouring
parts of machinery
• Applications include propellers, thrust plates, picking bails
• Shielding Gas for TIG Welding : Ar.

Welding Method
Gas Welding - TIG Welding

Current MIG Wire Electrode Welding Positions


Type
TIG D.C.(-) Geka R1 L GeKaTec Cu-WELD

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100387 2.0 x 1000 5/64 x 39” 5

Approvals: GOST-R, SEPRO


- 341 - www.gedikwelding.com
Welding & Brazing Rods
S5
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN ISO 17672 : Cu P 180
EN ISO 17672 : Cu P 180 Cu P
AWS A5.8 : B Cu P-2 93.0 7.0

Mechanical Properties

Working Tensile Melting


Density Elongation
Temperatures Strength Range
(kg/dm3) ((Lo=5do) (%))
(°C) (N/mm2) (°C)

720 8.1 250 5 710 - 820

Features and Applications


• Used in brazing of copper and copper alloys, bronze and casting brass. materials, has high
liquidity properties
• This consumables do not use in brazing of nickel and steel materials
• There is no need flux for joining of copper to copper
• Reducing flame must be used

Welding Method
Brazing

Welding Positions

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100294 1.5 x 500 0.059” x 20” 1
6031100295 2.0 x 500 5/64 x 20” 1
6031100296 3.0 x 500 0.118” x 20” 1
Approvals: GOST-R, SEPRO
- 342 - www.gedikwelding.com
Welding & Brazing Rods
L - Ag2P
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN ISO 17672 : Cu P 279 Cu P Ag
EN ISO 17672 : Cu P 279 91.8 6.2 2.0

Mechanical Properties

Working Tensile
Density Elongation Hardness
Temperatures Strength
(kg/dm3) ((Lo=5do) (%)) (HB)
(°C) (N/mm2)

710 8.1 250 5 650 - 810

Features and Applications


• Used in copper and copper alloys, casting brass and bronze brazing
• It is not used in nickel and steel materials brazing
• FLUX F-SH1 can used and normal flame must be choosen

Welding Method
Brazing

Other Brazing Rods Welding Positions

GeKa L-Ag5P, L-Ag15P

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100276 1.5 x 500 0.059” x 20” 1
6031100277 2.0 x 500 5/64 x 20” 1
6031100278 3.0 x 500 0.118” x 20” 1
Approvals: GOST-R, SEPRO
- 343 - www.gedikwelding.com
Welding & Brazing Rods
L - Ag5P
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN ISO 17672 : Cu P 281
EN ISO 17672 : Cu P 281 Ag P Cu
AWS A5.8 : B Cu P-3 5.0 6.0 89.0

Mechanical Properties

Working Tensile Melting


Density Elongation
Temperatures Strength Range
(kg/dm3) ((Lo=5do) (%))
(°C) (N/mm2) (°C)

710 8.2 250 8 650 - 810

Features and Applications


• Used in copper and copper alloys, casting brass and bronze brazing
• This consumable has higher creep properlies according to the L-Ag 2P
• It is not used in brazing nickel and steel materials
• Flux F-SH1 can be used and normal flame must be choosen

Welding Method
Brazing

Other Copper-Silver-Phosphor Brazing Rods Welding Positions

GeKaTec L-Ag5P, L-Ag15P

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100288 2.0 x 500 5/64 x 20” 1

Approvals: GOST-R, SEPRO


- 344 - www.gedikwelding.com
Welding & Brazing Rods
L - Ag15P
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN ISO 17672 : Cu P 284
EN ISO 17672 : Cu P 284 Ag P Cu
AWS A5.8 : B Cu P-5 15.0 5.0 80.0

Mechanical Properties

Working Tensile
Density Elongation Hardness
Temperatures Strength
(kg/dm3) ((Lo=5do) (%)) (HB)
(°C) (N/mm2)

710 8.4 250 10 650 - 800

Features and Applications


• Used in copper and copper alloys, casting brass and bronze brazing
• This consumable has higher creep properties according to the L-Ag5P
• It is not used in brazing of nickel and steel materials
• Flux F-SH1 can be used and normal flame must be choosen

Welding Method
Brazing

Other Copper-Silver-Phosphor Brazing Rods Welding Positions

GeKaTec L-Ag5P, L-Ag15P

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100275 2.0 x 500 5/64 x 20” 1
6031100056 3.0 x 500 0.118” x 20” 1
6031100057 4.0 x 500 5/32 x 20” 1
Approvals: GOST-R, SEPRO
- 345 - www.gedikwelding.com
Welding & Brazing Rods
L - Ag20
Standards Chemical Composition of
Weld Metal­­% (Typical)

EN 1044 : B-Cu 40 ZnAgCd(-AG 309) Ag Cu Si Cd Zn


20.0 40.0 0.2 15.0 Rest

Mechanical Properties

Working Tensile Melting


Density Elongation
Temperatures Strength Range
(kg/dm3) ((Lo=5do) (%))
(°C) (N/mm2) (°C)

750 8.8 350 - 430 25 605 - 765

Features and Applications


• Used in copper and copper alloy. steel, stainless steel and nickel and nickel alloys brazing and
joining of these materials each others
• Flux F-SH1 can be used and reducing flame must be choosen

Welding Method
Brazing

Other Copper-Silver-Phosphor Brazing Rods Welding Positions


GeKaTec L-Ag20FC, L-Ag30, L-Ag30FC, L-Ag40,
L-Ag40FC, L-Ag55, L-Ag55FC

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100279 1.5 x 500 1/16 x 20” 1
6031100062 2.0 x 500 5/64 x 20” 1
6031100280 3.0 x 500 0.118” x 20” 1
Approvals: GOST-R, SEPRO
- 346 - www.gedikwelding.com
Welding & Brazing Rods
L - Ag20 FC
Standards Chemical Composition of
Weld Metal­­% (Typical)

EN 1044 B-Cu 40 ZnAgCd(~AG 309) Ag Cu Si Cd Zn


20.0 40.0 0.2 15.0 Rest

Mechanical Properties

Working Tensile Melting


Density Elongation
Temperatures Strength Range
(kg/dm3) ((Lo=5do) (%))
(°C) (N/mm2) (°C)

750 8.8 350 - 430 25 605 - 765

Features and Applications


• Used in copper and copper alloys, nickel and nickel alloys, cast iron, steel, stainless brazing and
joining of these materials each others
• L-Ag20FC is a kind of flux coated brazing rods with %20Ag
• Reducing flame must be choosen

Welding Method
Brazing

Other Copper-Silver-Phosphor Brazing Rods Welding Positions


GeKaTec L-Ag20 , L-Ag30 , L-Ag30FC , L-Ag40,
L-Ag40FC, L-Ag55, L-Ag55FC

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100064 1.5 x 500 0.059” x 20” 1
6031100281 2.0 x 500 5/64 x 20” 1
6031100066 3.0 x 500 0.118” x 20” 1
Approvals: GOST-R, SEPRO
- 347 - www.gedikwelding.com
Welding & Brazing Rods
L - Ag30
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN ISO 17672 : Ag 330 Ag Cu Zn Si Cd
EN ISO 17672 : Ag 330 30.0 28.0 Rest 0.5 21.0

Mechanical Properties

Working Tensile Melting


Density Elongation
Temperatures Strength Range
(kg/dm3) ((Lo=5do) (%))
(°C) (N/mm2) (°C)

680 9.2 380 - 470 30 600 - 690

Features and Applications


• Used in copper and copper alloy, steel, stainless steel and nickel and nickel alloys brazing and
joining of these materials each others
• Flux F-SH1 can be used and reducing flame must be choosen

Welding Method
Brazing

Other Copper-Silver-Phosphor Brazing Rods Welding Positions


GeKaTec L-Ag20 , L-Ag20FC, L-Ag30FC, L-Ag40,
L-Ag40FC, L-Ag55, L-Ag55FC

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100282 1.5 x 500 0.059” x 20” 1
6031100068 2.0 x 500 5/64 x 20” 1
6031100283 3.0 x 500 0.118” x 20” 1
Approvals: GOST-R, SEPRO
- 348 - www.gedikwelding.com
Welding & Brazing Rods
L - Ag30 FC
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN ISO 17672 : Ag 330 Ag Cu Zn Si Cd
EN ISO 17672 : Ag 330 30.0 28.0 Rest 0.5 21.0

Mechanical Properties

Working Tensile Melting


Density Elongation
Temperatures Strength Range
(kg/dm3) ((Lo=5do) (%))
(°C) (N/mm2) (°C)

680 9.2 380 - 470 30 600 - 690

Features and Applications


• Used in copper and copper alloy, nickel and nickel alloys, cast iron, steel, stainless brazing and
joining of these materials each others
• L-Ag 30FC is a kind of flux coated brazing rods with %30 Ag

Welding Method
Brazing

Other Copper-Silver-Phosphor Brazing Rods Welding Positions


GeKaTec L-Ag20 , L-Ag20FC, L-Ag30FC, L-Ag40,
L-Ag40FC, L-Ag55, L-Ag55FC

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100070 1.5 x 500 0.059” x 20” 1
6031100071 2.0 x 500 5/64 x 20” 1
6031100072 3.0 x 500 0.118” x 20” 1
Approvals: GOST-R, SEPRO
- 349 - www.gedikwelding.com
Welding & Brazing Rods
L - Ag40
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN ISO 17672 : Ag 340 Ag Cu Zn Si Cd
EN ISO 17672 : Ag 340 40.0 20.0 Rest 0.5 21.0

Mechanical Properties

Working Tensile Melting


Density Elongation
Temperatures Strength Range
(kg/dm3) ((Lo=5do) (%))
(°C) (N/mm2) (°C)

610 9.3 410 - 510 25 595 - 630

Features and Applications


• Used in copper and copper alloy, steel, stainless steel and nickel and nickel alloys brazing and
joining of these materials each others
• Flux F-SH1 can be used and reducing flame must be choosen

Welding Method
Brazing

Other Copper-Silver-Phosphor Brazing Rods Welding Positions


GeKaTec L -Ag20, L-Ag20FC, L-Ag30, L-Ag30FC,
L-Ag40FC , L-Ag55, L-Ag55FC

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100073 1.5 x 500 0.059” x 20” 1
6031100074 2.0 x 500 5/64 x 20” 1
6031100284 3.0 x 500 0.118” x 20” 1
Approvals: GOST-R, SEPRO
- 350 - www.gedikwelding.com
Welding & Brazing Rods
L - Ag40 FC
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN ISO 17672 : Ag 340 Ag Cu Zn Si Cd
EN ISO 17672 : Ag 340 40.0 20.0 Rest 0.5 21.0

Mechanical Properties

Working Tensile Melting


Density Elongation
Temperatures Strength Range
(kg/dm3) ((Lo=5do) (%))
(°C) (N/mm2) (°C)

610 9.3 410 - 510 25 595 - 630

Features and Applications


• Used in copper and copper alloy, nickel and nickel alloys, cast iron, steel, stainless brazing and
joining of these materials each others
• L-Ag 30FC is a kind of flux coated brazing rods with %30 Ag

Welding Method
Brazing

Other Copper-Silver-Phosphor Brazing Rods Welding Positions


GeKaTec L-Ag20, L-Ag20FC, L-Ag30, L-Ag30FC,
L-Ag40, L-Ag55, L-Ag55FC

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100285 1.5 x 500 0.059” x 20” 1
6031100286 2.0 x 500 5/64 x 20” 1
6031100078 3.0 x 500 0.118” x 20” 1
Approvals: GOST-R, SEPRO
- 351 - www.gedikwelding.com
Welding & Brazing Rods
L - Ag55
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN ISO 17672 : Ag 155 Ag Cu Zn Sn
EN ISO 17672 : Ag 155 55.0 21.0 22.0 2.0

Mechanical Properties

Working Tensile Melting


Density Elongation
Temperatures Strength Range
(kg/dm3) ((Lo=5do) (%))
(°C) (N/mm2) (°C)

650 9.4 330 - 430 25 620 - 660

Features and Applications


• It is a kind of brazing rods does not contain cadmium
• It is resistance to sea water and corrosion
• Used in medikits and food sectors and also used copper and copper alloys, nickel and nickel alloys,
cast irons, steel, stainless steels brazing and joining each others
• Flux F-SH1 can be used and reducing flame must be choosen

Welding Method
Brazing

Other Copper-Silver-Phosphor Brazing Rods Welding Positions


GeKaTec L-Ag20, L-Ag20FC, L-Ag30, L-Ag30FC,
L-Ag40, L-Ag40FC, L-Ag55FC

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100081 1.5 x 500 0.059” x 20” 1
--- 2.0 x 500 5/64 x 20” 1
--- 3.0 x 500 0.118” x 20” 1
Approvals: GOST-R, SEPRO
- 352 - www.gedikwelding.com
Welding & Brazing Rods
L - Ag55 FC
Standards Chemical Composition of
Weld Metal­­% (Typical)
TS EN ISO 17672 : Ag 155 Ag Cu Zn Sn
EN ISO 17672 : Ag 155 55.0 21.0 22.0 2.0

Mechanical Properties

Working Tensile Melting


Density Elongation
Temperatures Strength Range
(kg/dm3) ((Lo=5do) (%))
(°C) (N/mm2) (°C)

650 9.4 330 - 430 25 620 - 660

Features and Applications


• It is a kind of brazing rods does not contain cadmium
• It has resistance to sea water and corrosion
• Used in medikits and food sectors and also used in copper and copper alloys, nickel and nickel
alloys, cast irons, steel, stainless steel brazing and joining each others
• L-Ag 55 FC is a kind of flux coated brazing rod with %55 Ag

Welding Method
Brazing

Other Copper-Silver-Phosphor Brazing Rods Welding Positions


GeKaTec L-Ag20, L-Ag20FC, L-Ag30, L-Ag30FC,
L-Ag40, L-Ag40FC, L-Ag55FC

Operating Data
Product Diameter x Length Package Weight
Code (mm) / (inch) (Kg)
6031100289 1.5 x 500 1/16 x 20” 1
6031100290 2.0 x 500 5/64 x 20” 1
6031100291 3.0 x 500 1/8 x 20” 1
Approvals: GOST-R, SEPRO
- 353 - www.gedikwelding.com
BRAZING FLUXES
LUX F-SH1 TS EN 1045: FH 10
This flux is flour based and used with application of silver alloyed brazing materials. Working
temperature is between 550 and 750°C. This flux is used on all base metals except aluminium
and aluminium alloys.This product is sold as both powder and paste form

FLUX F-LH1
This is a flour based flux used for welding and brazzing applications of aluminium and
aluminium alloyed materials. Working temperature is between 500°C and 650°C and sold in
powder form

Operating Data
Product Product Application Package Weight
Code Materials (Kg)
FLUX F-SH1(powder) 6031100020 Silver 1
FLUX F-LH1(powder) 6031100018 Aluminium 2

- 354 - www.gedikwelding.com
PACKAGING
INFORMATION
- 355 - www.gedikwelding.com
PACKAGING OF WELDING WIRES

1 Pallet
72 Spools-1080 kg.

1 Pallet 1 Container
72 Spools-1080 kg. 18 Pallet-19.440 kg

1 Pallet 1 Container
56 Spools-840 kg. 22 Pallet-18.480 kg
56 Spools-1.850 lb 22 Pallet-40.405 lb

72 Spools-1080 kg. 22 Pallet-23.760 kg


72 Spools-2319 lb 22 Pallet-52.335 lb

- 356 - www.gedikwelding.com
PACKAGING OF WELDING WIRES
BIG PACK

For Gas Shielded Arc Welding Wires


250 kg. / 550 lb.
400 kg. / 900 lb.

For Submerged Arc Welding Wires


400 kg./ 900 lb.
600 kg. / 1322 lb.
1000 kg./ 2203 lb.

- 357 - www.gedikwelding.com
PACKAGING OF WELDING WIRES

PLASTIC & BASKET SPOOLS

a-BS300 b-D300 c-D200


D100

For Gas Shielded Arc Welding Wires


*a - Centered Basket Spool - 15 kg.
*b - Plastic Spool - 15 or 20 kg. / 33 or 44 lb.
*c - Mini Plastic Spool - 5 or 1 kg. / 11 or 2 lb.

For Submerged Arc Welding Wires


d-K435
*d - Basket Spool - 25 kg / 30 kg / 100 kg.

- 358 - www.gedikwelding.com
PACKAGING OF WELDING ELECTRODES

TIN BOXES &


CARTON
BOXES

VACUUM
PACKS

PLASTIC
BOXES

- 359 - www.gedikwelding.com
WELDING
AND
CUTTING
MACHINES
SYMBOLS

MMA (Manuel Metal Arc) Digital Ampermeter / Voltmeter

MIG-MAG (Metal Active Gas-Metal lnert Gas) Digital Ampermeter

TIG (Tungsten lnertgas) Digital Panel

Plasma Cutting Single Phase

MIG-MAG Pulse Three Phase

Submerged Arc Welding Power Factor Currention

Gouging Step Control

Inverter Mechanical Control

Synergic Tyristor Control

12

CC: Constant Current/ CV: Constant Voltage 9


6
3
Spot Timer

CC: Constant Current Lift-TIG

Direct Current (Plus/Minus Pole) Voltage Reduction Device

Alternating Current / Direct Current Hot Start

Pulse Welding Mode Arc Force

- 362 - www.gedikwelding.com
PoWer ARC 165

• lnverter type DC Welding Machine


• IGBT based technology
• Low energy consumption
• Thermal protection
• Easy to carry, ergonomic design
• Electrode antisticking function
• Excellent welding characteristics with rutile & basic
electrodes with Ø 2.0 - Ø 3.2 mm
• LIFT-TIG available

Input Voltage V 1 Phase 230 V, 50/60 Hz


lnstalled Power kVA 6,42
Fuse (delayed action) A 20
Open Circuit Voltage V 63
Current Range A 30 - 160
Duty Cycle at (40 °C) %30 160 A
Standards EN 60974-1 / EN 60974-10
Protection Class IP 23
lnsulation Class H
Dimensions ((L *W*H) mm 365 / 150 / 240
Weight kg 7,5

STANDARD & OPTIONAL EQUIPMENTS

This Order
Code Covers
The Welding
Machine and
AII of The
Equipments

3000900020 3020900120 2020900841 2020900842 6051900088


(Optional)
GEDİK Welding provides full support for after sales services. 1 year warranty.

- 363 - www.gedikwelding.com
PoWer ARC 205

• IGBT based technology


• Excellent welding characteristics with Ø 2.5 mm -
Ø 4.0 mm rutile & basic electrodes
• Electrode antisticking function
• Thermal protection (microprocessor controlled)
• LIFT-TIG available
• Low energy consumption
• Easy to carry, ergonomic design
• Metallic main structure
• Shock-proof control panel

Input Voltage V 1 Phase 230 V, 50/60 Hz


Installed Power kVA 8,16
Fuse (delayed action) A 32
Open Circuit Voltage V 63
Current Range A 30 - 200
Duty Cycle at (40°C) %20 200 A
Standards EN 60974-1 / EN 60974-10
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 365 / 150 / 240
Weight kg 7,5

STANDARD & OPTIONAL EQUIPMENTS

This Order
Code Covers
The Welding
Machine and
AII of The
Equipments
3000900021 3020900115 2020900841 2020900842 6051900088
(Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 364 - www.gedikwelding.com
PoWer ARC 250

• IGBT based technology


• Excellent welding characteristics with Ø 2.5 mm - Ø 5.0 mm
rutile & basic electrodes
• Electrode antisticking function
• Thermal protection (microprocessor controlled)
• LIFT-TIG available
• Low energy consumption
• Easy to carry, ergonomic design
• Metallic main structure
• Shock-proof control panel

Input Voltage V 3 Phase, 50/60 Hz 380 V +%10


Installed Power kVA 11.6
Fuse (delayed action) A 16
Open Circuit Voltage V 95
Current Range A 30 - 250
Duty Cycle at (40°C) %45 %60 %100 250A / 220A / 180A
Standards EN 60974-1 / EN 60974-10
Protection Class IP 21
Insulation Class F
Dimensions ((L*W*H) mm 410 / 180 / 350
Weight kg 15

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The
Equipments

6051900088
3000900014 3020900116 2020900723 2020900724 (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 365 - www.gedikwelding.com
PoWer ARC 2800

• Digital control of all welding parameters


• Excellent welding characteristics in MMA with any kind of
electrodes, including cellulosic
• Adjustable HOT START to improve arc striking with the most
difficult electrodes, adjustable ARC FORCE to choose the
best arc dynamic characteristics
• Electrode Antisticking function
• Suitable to be used with main cable lengths over 100 m
• Automatic compensation tor main voltage fluctuations within
± %20, ENERGY SAVING function to operate the power
source cooling fan only when necessary.
• Possibility of memorizing welding parameters (99 JOB’s/
programs) STAND BY function on the remote control
• IP 23 protection class and dust-proof electronic components,
thanks to the innovative ‘’Tunnel” fan cooling system, allow
operation in the toughest work environments
• LIFT-TIG available
• VRD device reduces the open circuit voltage to value
below 12 V

Input Voltage V 3 Phase, 50/60 Hz, 400 V, ±%20


Installed Power kVA 10
Fuse (delayed action) A 10
Open Circuit Voltage V 100
Current Range A 5-270
Duty Cycle at (40°C) %100 %60 %30 200 / 220 / 270
Standards EN 60974-1 / EN 60974-10
Protection Class IP 23 S
Insulation Class F
Dimensions ((L*W*H) mm 430/185/390
Weight kg 14.5

STANDARD & OPTIONAL EQUIPMENTS

This Order
Code Covers
The Welding
Machine and
AII of The
Equipments

3021000053 1021000031 2020900647 2020900648 6051900088 6051300012


(Optional) (Optional)
GEDİK Welding provides full support for after sales services. 1 year warranty.

- 366 - www.gedikwelding.com
PoWer ARC 420

• Digital control of all welding parameters


• Excellent welding characteristics in MMA with any kind of
electrodes, including cellulosic
• Adjustable HOT START to improve arc striking with the
most difficult electrodes. Adjustable ARC FORCE to choose
the best arc dynamic characteristics,electrode Antisticking
function
• Quality welds with minimal spatter due to precise controls
• Suitable to be used with main cable lengths over 100 m
• Automatic compensation tor main voltage fluctuations
within ± %20
• ENERGY SAVING function to operate the power source
cooling fan only when necessary
• Possibility of memorizing welding parameters
(99 JOB’s/programs).
• IP 23 protection class and dust-proof electronic components,
thanks to the innovative. “Tunnel” fan cooling system, allow
operation in the toughest work environments
• Lift - TIG available
• VRD device reduces the open circuit voltage to value
below 12 V

Input Voltage V 3 Phase, 50/60 Hz, 400 V, +%.20


Installed Power kVA 17.4
Fuse (delayed action) A 16
Open Circuit Voltage V 100
Current Range A 5-420
Duty Cycle at (40°C) %100 %60 %40 270 / 340 / 420
Standards EN 60974-1 / EN 60974-10
Protection Class IP 23 S
Insulation Class F
Dimensions ((L*W*H) mm 500 / 220 / 425
Weight kg 20

STANDARD & OPTIONAL EQUIPMENTS

This Order
Code Covers
The Welding
Machine and
AII of The
Equipments

3021000054 1021000032 2020900647 2020900648 6051900088 6051300012


(Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 367 - www.gedikwelding.com
RKM 350

• Possible to weld with all electrodes with


Ø 2.0 - Ø 5.0 mm in diameter
• Current adjustment using potentiometer with
thyristor control
• Fan-cooling system and thermic protection
• Strong and durable enough to work under
difficult and heavy conditions
• LIFT-TIG available

Input Voltage V 3 Phase, 50/60 Hz, 380 V


Installed Power kVA 15
Fuse (delayed action) A 42
Open Circuit Voltage V 38
Current Range A 5-300
Duty Cycle at (40°C) %100 %60 %35 180 / 230 / 300
Standards EN 60974-1 / EN 60974-10
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 680 / 510 / 460
Weight kg 101

STANDARD & OPTIONAL EQUIPMENTS

This Order
Code Covers
The Welding
Machine and
AII of The
Equipments

3000900015 3020900105 2020900647 2020900648 6051900088


(Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 368 - www.gedikwelding.com
RKM 450

• Possible to weld with all electrodes up to


Ø 5.0 mm
• Current adjustment using potentiometer with
thyristor control
• Digital current and voltage indicators
• Fan-cooling system and thermic protection
• Strong and durable enough to work under
difficult and heavy conditions
• LIFT-TIG available
• Remote control available

Input Voltage V 3 Phase, 50/60 Hz, 380 V


Installed Power kVA 32
Fuse (delayed action) A 63
Open Circuit Voltage V 82
Current Range A 5-450
Duty Cycle at (40°C) %100 %60 %35 270 / 350 / 450
Standards EN 60974-1 / EN 60974-10
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 980 / 760 / 660
Weight kg 209

STANDARD & OPTIONAL EQUIPMENTS

This Order
Code Covers
The Welding
Machine and
AII of The
Equipments
6051900107
6051900088 (1000 A) 1000900012
3000900016 3020900108 2020900652 2020900653 6051900108
(Optional) (Optional)
(1250 A)
GEDİK Welding provides full support for after sales services. 1 year warranty. (Optional)

- 369 - www.gedikwelding.com
RKM 650

• Possible to weld with all electrodes up to


Ø 6.0 mm
• Possible to weld with cutting and gouging
electrodes with Ø 6.0 - Ø 10.0 mm
• Current adjustment using potentiometer with
thyristor control
• Digital current and voltage indicators
• Fan-cooling system and thermic protection
• Strong and durable enough to work under
difficult and heavy conditions
• LIFT-TIG available
• Remote control available

Input Voltage V 3 Phase, 50/60 Hz, 380 V


Installed Power kVA 39
Fuse (delayed action) A 63
Open Circuit Voltage V 82
Current Range A 50-650
Duty Cycle at (40°C) %100 %60 %35 390 / 500 / 650
Standards EN 60974-1 / EN 60974-10
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 980 / 760 / 660
Weight kg 265

STANDARD & OPTIONAL EQUIPMENTS

This Order
Code Covers
The Welding
Machine and
AII of The
Equipments
6051900107
6051900088 (1000 A) 1000900012
3000900017 3020900109 2020900662 2020900661 (Optional) 6051900108 (Optional)
(1250 A)
GEDİK Welding provides full support for after sales services. 1 year warranty. (Optional)

- 370 - www.gedikwelding.com
RKM 800

• Possible to weld with all electrodes up to


Ø 6.0 mm
• Possible to weld with cutting and gouging
electrodes with Ø 6.0 - Ø 12.0 mm
• Current adjustment using potentiometer with
thyristor control
• Digital current and voltage indicators
• Fan-cooling system and thermic protection
• Strong and durable enough to work under
difficult and heavy conditions
• LIFT-TIG available
• Remote control available

Input Voltage V 3 Phase, 50/60 Hz, 380 V


Installed Power kVA 51
Fuse (delayed action) A 80
Open Circuit Voltage V 85
Current Range A 5-800
Duty Cycle at (40°C) %100 %60 %35 460 / 600 / 800
Standards EN 60974-1 / EN 60974-10
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 980 / 760 / 660
Weight kg 297

STANDARD & OPTIONAL EQUIPMENTS

This Order
Code Covers
The Welding
Machine and
AII of The
Equipments
6051900107
3000900018 3020900112 2020900662 2020900661 6051900088 (1000 A) 1000900012
(Optional) 6051900108 (Optional)
(1250 A)
GEDİK Welding provides full support for after sales services. 1 year warranty. (Optional)

- 371 - www.gedikwelding.com
RRM 500

• Possible to weld with all electrodes


including cellulosic up to Ø 6.0 mm
• Mechanically controlled
• Fan-cooling system and thermic
protection
• Strong and durable enough to work
under difficult conditions
• LIFT-TIG available

Input Voltage V 3 Phase, 50/60 Hz, 380 V


Installed Power kVA 32.5
Fuse (delayed action) A 63
Open Circuit Voltage V 75
Current Range A 25-500
Duty Cycle at (40°C) %100 %60 %35 300 / 380 / 500
Standards EN 60974-1 / EN 60974-10
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 810 / 610 / 650
Weight kg 117

STANDARD & OPTIONAL EQUIPMENTS

This Order
Code Covers
The Welding
Machine and
AII of The
Equipments
6051900107
3000900019 3020900113 2020900662 2020900661 6051900088 (1000 A)
(Optional) 6051900108
(1250 A)
GEDİK Welding provides full support for after sales services. 1 year warranty. (Optional)

- 372 - www.gedikwelding.com
PoWer TIG 170 DC

• Precise and efficient TIG arc striking by high


frequency
• Steady, easily targeted arc makes welding easy
• Low energy consumption and high efficiency
• Automatic compensation tor mains voltage
fluctuations within + %15 -%20
• Great voltage reserve increases ease of operation
• High performance on thin metal sheets
• Shock-proof fibre compound main structure
• Perform very well in MMA welding
• Single-Phase network
• Light weight and a compact size give better reach

TIG MMA
Input Voltage V 1 Phase 220/230 50/60 Hz ±%15
Installed Power kVA 7.2 7.9
Fuse (delayed action) A 16 16
Open Circuit Voltage V 88 88
Current Range A 5-170 5-150
Duty Cycle at (40°C) %100 95 95
%60 115 115
%20 170 150 (%25)
Standards EN 60974-1 / EN 60974-3 / EN 60974-10
Protection Class IP 23 S
Insulation Class F
Dimensions ((L*W*H) mm 390 / 135 / 300
Weight kg 7

STANDARD & OPTIONAL EQUIPMENTS

This Order
Code Covers
The Welding
Machine and
AII of The
Equipments

3021000000 1021000000 2020900723 6051900083 2020900723

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 373 - www.gedikwelding.com
PoWer TIG 202 DC Pulse

• Standard equipped with pulse mode integrated into


the control with available “EASY PULSE” facility
• Precise and efficient TIG arc striking by high
frequency
• Steady, easily targeted arc makes welding easy
• Low energy consumption and high efficiency
• Automatic compensation for mains voltage
fluctuations within +%15 -%20, great voltage
reserve increases ease of operation
• Digital control of all the welding parameters with the
ability to store 9 personalised programs
• High performance on thin metal sheets
• Cycle and Pulse Functions improve welding
productivity
• Perform very well in MMA welding, single - Phase
network
• Light weight and a compact size give better reach

TIG MMA
Input Voltage V 1 Phase 50/60 Hz, 230 V
Installed Power kVA 8.5 9.0
Fuse (delayed action) A 20 20
Open Circuit Voltage V 88 88
Current Range A 5-200 5-160
Duty Cycle at (40°C) %100 120 110
%60 140 130
%25 200 160 (%30)
Standards EN 60974-1 / EN 60974-3 / EN 60974-10
Protection Class IP 23 S
Insulation Class F
Dimensions ((L*W*H) mm 390 / 135 / 300
Weight kg 7.5

STANDARD & OPTIONAL EQUIPMENTS

This Order
Code Covers
The Welding
Machine and
AII of The
Equipments

3021000001 1021000001 2020900723 6051900083 1051300003

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 374 - www.gedikwelding.com
PoWer TIG 2200 DC Pulse

• Digital adjustment of all the welding parameters


• Low curr Built-in innovative PFC Power Factor Correction
• Low energy consumption (-%30)
• High reliability when used with generator sets
• Suitable to be used with long mains cable
• Automatic compensation for mains voltage fluctuations within ± %20
• Low pulse-high pulse (0,5 - 2000 Hz) and Synergic pulse mode
functions
• Excellent welding characteristics in TIG and MMA with any type of
electrodes
• Energy Saving function to operate the power source cooling fan and
the torch water cooling only when necessary
• Possibility of activating the VRD function
• Possibility of memorizing welding parameters (7 JOBS)
• Use of up/down TIG torches will enable to adjust directly from the
torch both welding parameters and memorized JOBS (optional)
• Auto-diagnostic feature for trouble shooting
• IP 23 protection class and dust-proof electronic components, thanks
to the innovative “tunnel” fan cooling system, allow operation in the
toughest work environments
• Compact water cooling equipment integrable with the power source
(optional)

TIG MMA
Input Voltage V 1 Phase 50/60 Hz, 230 V
Installed Power kVA 6.0 6.6
Fuse (delayed action) A 16 16
Open Circuit Voltage V 100 100
Current Range A 5-220 5-180
Duty Cycle at (40°C) %100 160 120
%60 190 150
%30 220 180
Standards EN 60974-1 / EN 60974-3 / EN 60974-10
Protection Class IP 23 S
Insulation Class F
Dimensions ((L*W*H) mm 465 / 185 / 390
Weight kg 14

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The
Equipments

2020900179 6051300053 6051300012 1024300005


3021000104 1021000084 2020900723 6051900083 1051300003 (Optional) (Optional) (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 375 - www.gedikwelding.com
PoWer TIG 2600 DC Pulse

• Digital ammeter and voltmeter with welding current


presetting and hold function of the last read value
• Pulse welding allows a better arc control and less
deformation of the workpiece (0,5-2000Hz)
• Welding pulse mode selector switch: Syn=Easy-Fast-Ultra
Fast-Slow pulse function
• Energy saving function to operate the power source cooling
fan and the torch water cooling only when necessary
• Arc Force-hot start and electrode Antisticking function for best
MMA Welding
• Electromagnetic disturbance reduction because of high
frequency used at arc strriking only.
• Personalised welding program storing and recalling
• Mains voltage fluctuation automatic compensation within ± %20
• Welding mode selector switch: 2T/4T - Cycle-Spot Timer
• Digital adjustment of all the welding parameters
• VRD device reduces the open circuit voltage to values
below 12V, possibility of activating the VRD function
• Use of special TIG torches will enable the remote control of
the welding parameters directly from the torch

TIG MMA
Input Voltage V 3 Phase 50/60 Hz, 400 V 15/-20%
Installed Power kVA 7 9.6
Fuse (delayed action) A 10 10
Open Circuit Voltage V 60 60
Current Range A 5-260 5-260
Duty Cycle at (40°C) %100 200 190
%60 230 220
%30 260 250
Standards EN 60974-1 / EN 60974-3 / EN 60974-10
Protection Class IP 23 S
Insulation Class H
Dimensions ((L*W*H) mm 500 / 220 / 425
Weight kg 16

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The
Equipments
3021000004
Air Cooled
3021000005 1021000003 6051900083 2020900649 1051300003 1024300004 2020900179 6051900076 6051300053 6051300012
(Optional) (Optional) (Optional) (Optional)
Water Cooled
GEDİK Welding provides full support for after sales services. 1 year warranty.

- 376 - www.gedikwelding.com
PoWer TIG 300 DC Pulse

• Compact size and light weight


• lnstantaneous arc starts and stable arc
• User friendly operations
• Cope with dust and sudden rain
• Light weight and compact size
• Automatic compensation for mains voltage fluctations
within ± %15
• Perform very well in MMA welding
• 3 phase network
• Current ıncrease and decrease by single / double clicking
of the standard torch switch
• Pulse welding allows a better arc control and less
deformation of the work piece (0,1-500 Hz)
• Personalised welding rogram staring and recoiling

TIG MMA
Input Voltage V 3 Phase 50/60 Hz, 400 V ± 15
Installed Power kVA 11 9
Fuse (delayed action) A 32 32
Open Circuit Voltage V 58 58
Current Range A 4-300 10-250
Duty Cycle at (40°C) %100 190 158
%60 245 204
%30 300 250
Standards EN 60974-1 / EN 60974-3 / EN 60974-10
Protection Class IP 23 S
Insulation Class H
Dimensions ((L*W*H) mm 640 / 250 / 370
Weight kg 30

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII ofThe
Equipments
3021000008
Air Cooled
3021000009 1021000005 6051900083 2020900649 1051300003 2020900175 1024300000 6051900076
Water Cooled (Optional) (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 377 - www.gedikwelding.com
PoWer TIG 3000 DC Pulse

• Digital ammeter and voltmeter with welding current


presetting and hold function of the last read value
• Pulse welding allows a better arc control and less
deformation of the workpiece (0,5-2000Hz)
• Welding pulse mode selector switch: Syn=Easy-Fast-Ultra
Fast-Slow pulse function
• Energy saving’function to operate the power source cooling
fan and the torch water Cooling only when necessary
• Arc Force-hot start and electrode Antisticking function tor
best MMA Welding
• Electromagnetic disturbance reduction because of high
frequency used at arc strriking only
• Personalised welding program storing and recalling
• Mains voltage fluctuation automatic compensation within
± %20
• Welding mode selector switch: 2T/4T - Cycle-Spot Timer
• Digital adjustment of all the welding parameters
• VRD device reduces the open circuit voltage to values
below 12V, possibility of activating the VRD function
• Use of special TIG torches will enable the remote control of
the welding parameters directly from the torch

TIG MMA
Input Voltage V 3 Phase 50/60 Hz, 400 V+ 15/-20%
Installed Power kVA 9.1 9.8
Fuse (delayed action) A 10 10
Open Circuit Voltage V 100 100
Current Range A 5-300 10-270
Duty Cycle at (40°C) %100 210 200
%60 250 230
%30 300 270
Standards EN 60974-1 / EN 60974-3 / EN 60974-10
Protection Class IP 23 S
Insulation Class H
Dimensions ((L*W*H) mm 465 / 185 / 390
Weight kg 17.5

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The
Equipments
3021000006
Air Cooled
3021000007 1024300004 2020900179 6051900076 6051300053 6051300012
Water Cooled 1021000004 6051900083 2020900649 1051300003 (Optional) (Optional) (Optional) (Optional) (Optional)
GEDİK Welding provides full support for after sales services. 1 year warranty.

- 378 - www.gedikwelding.com
PoWer TIG 420 DC Pulse

• Digital ammeter and voltmeter with welding current


presetting and hold function of the last read value
• Pulse welding allows a better arc control and less
deformation of the workpiece (0,5-2000Hz)
• Welding pulse mode selector switch: Syn=Easy-Fast-Ultra
Fast-Slow pulse function
• Energy saving’function to operate the power source cooling
fan and the torch water Cooling only when necessary
• Arc Force-hot start and electrode Antisticking function tor
best MMA Welding
• Electromagnetic disturbance reduction because of high
frequency used at arc strriking only
• Personalised welding program storing and recalling
• Mains voltage fluctuation automatic compensation
within ± %20
• Welding mode selector switch: 2T/4T -Cycle-Spot Timer
• Digital adjustment of all the welding parameters
• VRD device reduces the open circuit voltage to values below
12V, possibility of activating the VRD function
• Use of special TIG torches will enable the remote control of
the welding parameters directly from the torch

Input Voltage V 3 Phase 50/60 Hz, 400 V + 15/-20%


Installed Power kVA 13.3
Fuse (delayed action) A 16
Open Circuit Voltage V 100
Current Range A 5-420
Duty Cycle at (40°C) %100 %60 %40 270 / 340 / 420
Standards EN 60974-1 / EN 60974-3 / EN 60974-10
Protection Class IP 23 S
Insulation Class F
Dimensions ((L*W*H) mm 560 / 220 / 425
Weight kg 25

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The
Equipments
3021000010
Air Cooled
3021000011 1021000006 6051900083 2020900649 1051300003 1024300004 2020900179 6051900076 6051300053 6051300012
Water Cooled (Optional) (Optional) (Optional) (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 379 - www.gedikwelding.com
PoWer TIG WB 500 DC Pulse

• Large-capacity 500 A current output achieves high-efficiency welding.


• Current setting can be made in increments of 0.1 A in the current
region of 10 A or less, thus making it possible to set ideal welding
conditions to ultra thin plates
• Synergistic function makes automatic setting of welding conditions.
(diameter of electrode, material of base metal, shape of weld joint and
thickness of base metal)
• Pulse function (0.1-999 Hz) provides high performance in thin
materials.
• Ability to store the parameters
• Easy to adjust parameters such as pre-gas / post-gas, up-slope /
down- slope, initial current / final current, crater filling-arc spot time etc
• Newly developed tunnel protection and due to the revolution control of
the cooling fan according to its duty cycle or ambient air temperature,
the design prevents dust fromentering the area where electronic
components are installed
• Data editing / copying / transferring, using USB via machine front panel.
• Unique wire feeding advantages via three wire straighteners and four
feed rollers
• Easy connection to Automation & Robotic Systems
• Ease of control of the machine current using a standard torch without
the need for high - cost torches with special control
• Optionally, monitoring of welding data from android mobile phone,
tablet or PC, graphical welder test, amount of wire consumption,
working time, recording of WPS work and print out etc
• Technological advantages

TIG MMA
Input Voltage V 3 Phase 50/60 Hz, 400 V
Installed Power kVA 19.3 18.2
Fuse (delayed action) A 32 32
Open Circuit Voltage V 74 74
Current Range A 1-500 310-500
Duty Cycle at (40°C) %100 387 310
%60 500 500
Standards EN 60974-1 / EN 60974-3 / EN 60974-10
Protection Class IP IP 23
Insulation Class F
Dimensions ((L*W*H) mm 395 / 710 / 592
Weight kg 62
STANDARD & OPTIONAL EQUIPMENTS
This Order
Code Covers
The Welding
Machine and
AII of The
Equipments
3021000012
Air Cooled
3021000013 1045000000 2020900174 6051900076 6051300053
Water Cooled 1021000007 6051900083 2020900660 1051300003 (Optional) (Optional) (Optional) (Optional)
GEDİK Welding provides full support for after sales services. 1 year warranty.

- 380 - www.gedikwelding.com
PoWer TIG 2200 AC / DC Pulse

• Suitable tor all weldable meterials and all types of


current
• Precise and efficient TIG arc striking by high frequency
• Standard equipped with pulse mode integrated into the
control with available “easy-pulse” facility
• Low energy consumption and high efficiency
• Automatic compensation tor mains voltage fluctuations
within + %15 - %20
• High performance on thin metal sheets
• Very good MMA welding characteristics with any type of
electrodes
• Single - Phase network

TIG MMA
Input Voltage V 1 Phase, 50/60 Hz, 220 V
Installed Power kVA 5.4 6.3
Fuse (delayed action) A 16 16
Open Circuit Voltage V 100 100
Current Range A 5-220 5-180
Duty Cycle at (40°C) %100 140 120
%60 180 150
%30 220 180
Standards EN 60974-1 / EN 60974-3 / EN 60974-10
Protection Class IP 23 S
Insulation Class H
Dimensions ((L*W*H) mm 465 / 185 / 390
Weight kg 15.5

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The
Equipments
3021000014
Air Cooled
3021000015 1024300005 2020900179 6051900076 6051300053 6051300012
Water Cooled 1021000008 6051900083 2020900723 1051300003 (Optional) (Optional) (Optional) (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 381 - www.gedikwelding.com
PoWer TIG 300 AC / DC Pulse

• Easily regulate current via hand torch switch


• lmprove quality at every welding place through a wide variety
of welding modes
• lmprove welding performance of thin plates with silent pulse
function
• lmproved arc concentration allows tor better workability fillet
and butt welding
• Light weight and compact size
• Automatic compensation tor mains voltage fluctations within
± %15
• Perform very well in MMA welding
• 3 phase network
• Current increase and decrease by single/double clicking of the
standard torch switch
• Pulse welding allows a better arc control and less deformation
of the workpiece
• AC/DC (MIX) pulse welding with (0,1-500Hz) (0,1-50Hz)
• It can be connection to PLC and automation systems

TIG MMA
Input Voltage V 3 Phase 50/60 Hz, 400 V ± 15
Installed Power kVA 11 9
Fuse (delayed action) A 32 32
Open Circuit Voltage V 58 58
Current Range A 4-300 10-250
Duty Cycle at (40°C) %100 190 158
%60 245 204
%40 300 250
Standards EN 60974-1 / EN 60974-3 / EN 60974-10
Protection Class IP 23 S
Insulation Class H
Dimensions ((L*W*H) mm 640 / 250 / 370
Weight kg 30

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII ofThe
Equipments
3021000018
Air Cooled
3021000019 1021000010 6051900083 2020900649 1051300003 1024300000 2020900174 6051900076 6051300053
Water Cooled (Optional) (Optional) (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 382 - www.gedikwelding.com
PoWer TIG 3000 AC / DC Pulse

• Digital ampermeter and voltmeter with welding current


presetting and hold function of the last read value
• Pulse welding allows a better arc control and less deformation
of the workpiece (0,5-2000Hz)
• Welding pulse mode selector switch: Syn=Easy-Fast-Ultra
Fast-Slow pulse function
• Energy saving function to operate the power source cooling
fan and the torch water cooling only when necessary
• Arc Force-hot start and electrode Antisticking function for best
MMA Welding
• AC square wave balance and balance plus, AC square wave
frequency adjustment
• Wave selector: Square-Mixed-Sinusoidal-Triangular
• Tungsten electrode diameter presetting for a better control of
the arc striking and arc dynamics
• Personalised welding program storing and recalling
• Main voltage fluctuation automatic compensation within ± %20
• Welding mode selector switch: 2T/4T - Cycle - Spot Timer
• Digital adjustment of all the welding parameters
• VRD device reduces the open circuit voltage to values below
12V, possibility of activating
• Use of special TIG torches will enable the remote control of
the welding parameters directly from the torch (optional)

TIG MMA
Input Voltage V 3 Phase 50/60 Hz, 400 V ± 20
Installed Power kVA 9.6 9
Fuse (delayed action) A 10 32
Open Circuit Voltage V 100 58
Current Range A 5-300 10-250
Duty Cycle at (40°C) %100 210 158
%60 250 204
%40 300 250
Standards EN 60974-1 / EN 60974-3 / EN 60974-10 / S
Protection Class IP 23 S
Insulation Class H
Dimensions ((L*W*H) mm 465 / 185 / 390
Weight kg 19

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII ofThe
Equipments
3021000105
Air Cooled
3021000017 1021000009 6051900083 2020900649 1051300003 1024300004 2020900179 6051900076 6051300053 6051300012
Water Cooled (Optional) (Optional) (Optional) (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 383 - www.gedikwelding.com
PoWer TIG 4000 AC / DC Pulse

• Digital ampermeter and voltmeter with welding current


presetting and hold function of the last read value
• Pulse welding allows a better arc control and less deformation
of the workpiece (0,5-2000Hz)
• Welding pulse mode selector switch: Syn=Easy-Fast-Ultra
Fast-Slow pulse function
• Energy saving’function to operate the power source cooling fan
and the torch water Cooling only when necessary
• Arc Force-hot start and electrode
• Antisticking function for best MMA Welding
• AC square wave balance and balance plus, AC square wave
frequency adjustment
• Wave selector: Square-Mixed-Sinusoidal-Triangular
• Tungsten electrode diameter presetting for a better control os
the arc striking and arc Dynamics
• Personalised welding program storing and recalling
• Mains voltage fluctuation automatic compensation within ± %20
• Welding mode selector switch: 2T/4T-Cycle-Spot Timer
• Digital adjustment of ali the welding parameters
• VRD device reduces the open circuit voltage to values below
12V, possibility of activating
• Use of special TIG torches will enable the remote control of the
welding parameters directly from the torch (optional)

TIG MMA
Input Voltage V 3 Phase 50/60 Hz, 400 V ± %20
Installed Power kVA 15.3 19.9
Fuse (delayed action) A 16 16
Open Circuit Voltage V 65 65
Current Range A 5-400 5-400
Duty Cycle at (40°C) %100 250 250
%60 320 320
%35 400 400
Standards EN 60974-1 / EN 60974-3 / EN 60974-10 / S
Protection Class IP 23 S
Insulation Class H
Dimensions ((L*W*H) mm 640 / 290 / 525
Weight kg 49

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII ofThe
Equipments
3021000020
Air Cooled
3021000021 1021000069 6051900083 2020900649 1051300003 1024300003 2020900179 6051900076 6051300053 6051300012
Water Cooled (Optional) (Optional) (Optional) (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 384 - www.gedikwelding.com
PoWer TIG 500 AC / DC Pulse

• Digital adjustment of all the welding parameters


• Pulse welding allows a better arc control and less deformation
of the workpiece
• Standard equipped with pulse mode integrated into the control
with available “Easy Pulse” facility
• Energy saving’function to operate the power source cooling
fan and the torch water Cooling only when necessary
• Arc Force-hot start and electrode
• Antisticking function for best MMA Welding
• Wave selector: Square-Mixed-Sinusoidal
• AC square wave balance and balance plus, AC square wave
frequency adjustment
• Tungsten electrode diameter presetting for a better control os
the arc striking and arc Dynamics
• Personalised welding program storing and recalling
• Mains voltage fluctuation automatic compensation within
± %20
• Welding mode selector switch: 2T/4T -Cycle-Spot Timer.
• Use of special TIG torches will enable the remote control of
the welding parameters directly from the torch.(optional)

Input Voltage V 3 Phase 50/60 Hz, 400 V ± %20


Installed Power kVA 17.9
Fuse (delayed action) A 16
Open Circuit Voltage V 70
Current Range A 10-500
Duty Cycle at (40°C) %100 %60 %35 310 / 400 / 500
Standards EN 60974-1 / EN 60974-3 / EN 60974-10 / S
Protection Class IP 23 S
Insulation Class H
Dimensions ((L*W*H) mm 715 / 290 / 525
Weight kg 53

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII ofThe
Equipments
3021000022
Air Cooled
3021000023 1021000012 6051900083 2020900660 1051300003 1024300003 2020900176 6051900076 6051300053 6051300012
Water Cooled (Optional) (Optional) (Optional) (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 385 - www.gedikwelding.com
PoWer MIG 1800 Synergic

• Multifunction power source with optimal welding characteristics in


MIG/MAG, MMA and TIG
• Digital adjustments of all the welding parameters
• Arc Force-hot start and electrode
• Antisticking function for best MMA Welding
• Ability to store personalized welding parameters up to 99 JOBS
• Selector for Current, wire speed, material thickness and program
• Built in polarity change over facility for most common gas and
gasless wires
• It is absolutely unique tor all external or internal maintenance
jobs, car body repairs, agriculture and very light fabrication works
• Wire spool lodging up to Ø 200 mm max
• Possibility of utilizing Ø 300 mm coils by means of the
Retrofit Kit (Optional)
• Professional 2-roll wire feeding mechanism tor a precise and
constant wire driving
• Welding “mode” selector; 2T/4T - initial & crater - spot timer -
stitch timer function
• VRD (Voltage Reduction Device) function
• Central Euro connection tor the torch

MIG/MAG TIG MMA


Input Voltage V 1 Phase 220/230 50/60 Hz ± %15
Installed Power kVA 7.8 5.9 7.4
Fuse (delayed action) A 16 16 16
Open Circuit Voltage V 59 59 59
Current Range A 10-175 10-175 10-150
Duty Cycle at (40°C) %100 100 100 90
%60 115 115 110
%X 175 (%20) 175 (%20) 150 (%25)
Usable Wire Diameters 0.6-1.0 --- ---
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Protection Class IP 23 S
Insulation Class H
Dimensions ((L*W*H) mm 500 / 220 / 425
Weight kg 16

STANDARD & OPTIONAL EQUIPMENTS

This Order
Code Covers
The Welding
Machine and
AII of The
Equipments
3021000024 1021000013 1051900009 2020900723 1051300003 1024300003 6051900088 2020901000 2020900176
(Optional) (Optional) (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 386 - www.gedikwelding.com
PoWer MIG GS 380 S

• High Quality Welding in low current range


• Penetration Adjustment Function, contributes to the stabilization of
the welding quality
• Digital Electronic Reactor Control which supports high quality
welding
• DC classic and DC synergic welding method
• lnstant current adjustment function on the torch
• Pre/post-gas time, initial current, up/down slope current time etc.
parameters
• Detachable wire feeding unit (4+3 rolling system for greater
welding torch flexibility)
• Substantially improved the instantaneous arc starts by digital turbo
start function and digital antistick
• Setting of job memory fine adjustment (30 Jobs)
• Current increase and decrease by single / double clicking of the
standard torch switch

Input Voltage V 3 Phase, 50/60 Hz, 400 ± 15 V


Installed Power kVA 17.1
Fuse (delayed action) A 62
Open Circuit Voltage V 58
Current Range A 30-380
Current Tension Range V 12-36
Duty Cycle at (40°C) %100 %60 %50 270 / 350 / 380
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 640 / 250 / 430
Weight kg 30
WIRE FEEDER UNIT
Wire Feeder Units CM-7401
WireTypes Fe / FC
Usable Wire Diameters Ø mm 0.8 / 1.0 / 1.2
Wire Feeding Speed mt/min. 22 max.
Dimensions ((L*W*H) mm 732 / 243 / 402
Weight kg 16

STANDARD & OPTIONAL EQUIPMENTS


This Order Code
Covers The
Welding Machine
and AII of The
Equipments
3021000025
Air Cooled
3021000026 1024300000 6000000441 6064100002 2020900878
Water Cooled 1021000014 1024400000 (Optional) 2020900174 1051900030 2020900649 1051300003 (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 387 - www.gedikwelding.com
PoWer MIG GS WB 400

• MIG- MAG / MMA (Electric Are Welding) / TIG-Lift (Argon) multiprocess


functions
• Excellent software optimized for coated materials such as galvanized.
• Memory function for 100 parameters
• Easy to adjust parameters such as pre-gas / post-gas, up-slope /
down-slope, initial currenl / final current, crater filling - are spot time etc
• When the stick out is changable and long, constant function eliminate
the disadvantages
• Newly developed tunnel protection and due to the revolution control of
cooling fan according to its duty cycle or ambient air temperature, the
design prevents dust from entering the area where electronic
components are installed
• Data editing / copying / transferring, using USB via machine front panel
• Unique wire feeding advantages via three wire straighteners and four
feed rollers
• Interface board is located in the machine as a standart, which provides
an easy conneetion to PLC, Automation & Robotie Systems
• Ease of control of the machine current using a standard torch without
the need for high-cost torches with special control
• Optionally, monitoring of welding data from android mobile phone,
tablet or PC, graphical welder test, amount of wire consumption,
working time, recording of WPS work and print out etc. Technologieal
advantages

Input Voltage V 3 Phase, 50/60 Hz, 400 ± 15 V


Installed Power kVA 17.7
Fuse (delayed action) A 25
Open Circuit Voltage V 70
Current Range A 30-400
Current Tension Range V 12-34
Duty Cycle at (40°C) %50 400
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 395 / 710 / 592
Weight kg 62
WIRE FEEDER UNIT
Wire Feeder Units CM-7403A-D
WireTypes Fe / FC Aluminum
Usable Wire Diameters Ø mm 0.8/0.9/1.0/1.2/1.4/1.6 1.0/1.2/1 .6
Wire Feeding Speed mt/min. 22 max.
Dimensions ((L*W*H) mm 710 / 240 / 395
Weight kg 17
STANDARD & OPTIONAL EQUIPMENTS
This Order
Code Covers
The Welding
Machine and
AII of The
Equipments

6000000441 6064100002
3021000027 1021000015 1024400000 1051900031 2020900649 1051300003 1045000000 2020900878 2020900174 (Optional) (Optional)
GEDİK Welding provides full support for after sales services. 1 year warranty.

- 388 - www.gedikwelding.com
PoWer MIG GS WB 400 L

• MIG- MAG / MMA (Electric Are Welding) / TIG-Lift (Argon) multiprocess


functions
• With posibility ‘Low even Spatter’ using pure function CO2 in and thin
and mixtures medium gas. thiekness materials, %80 non-spatter and
stabilized welding
• Excellent software optimized for eoated materials such as galvanized
• Memory function tor 100 parameters
• Easy filling-are to spot adjust time etc. parameters such as pre-gas /
post-gas, up-slope / down-slope, initial current/final current, crater
• When the stick out is changable and long, constant function eliminate
the disadvantages
• Newly nt air developed temperature, tunnel the protection design and
due prevents to the dust from revolution entering control the of area
cooling where fan electronic according to its components duty eycle are
or installed ambie
• Data editing / copying / transferring, using USB via machine front panel
• Unique wire feeding advantages via three wire straighteners and four
feed rollers
• lnterfaee board is located in the machine as a standart, which provides
an easy conneetion to PLC, Automation & Robotie Systems
• Ease of control of the machine current using a standard torch without
the need for high-cost torches with special control
• Optionally, consumption, monitoring of working welding time, data
recording from of android WPS work mobile and phone, print out tablet
etc.

Input Voltage V 3 Phase, 50/60 Hz, 400 ± 15 V


Installed Power kVA 18.2
Fuse (delayed action) A 32
Open Circuit Voltage V 70
Current Range A 30-400
Current Tension Range V 12-34
Duty Cycle at (40°C) %50 400
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 395 / 710 / 592
Weight kg 62
WIRE FEEDER UNIT
Wire Feeder Units CM-7403A-D
WireTypes Fe / FC Aluminum
Usable Wire Diameters Ø mm 0.8 / 0.9 / 1.0 / 1.2 / 1.4 / 1.6 1.0 / 1.2 / 1 .6
Wire Feeding Speed mt/min 22 max.
Dimensions ((L*W*H) mm 710 / 240 / 395
Weight kg 17

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The
Equipments

6000000441 6064100002
3021000028 1021000016 1024400000 1051900031 2020900649 1051300003 1045000000 2020900878 2020900174 (Optional) (Optional)
GEDİK Welding provides full support for after sales services. 1 year warranty.

- 389 - www.gedikwelding.com
PoWer MIG GS WB 500

• MIG- MAG / MMA (Electric Are Welding) / TIG-Lift (Argon) multiprocess


functions
• At %100 500 A current output aehieves high-effieieney welding
• Excellent software optimized tor eoated materials such as galvanized
• Memory function tor 100 parameters
• Easy to adjust parameters such as pre-gas/post-gas, up-slope / down-
slope, initial current / final current, crater filling-are spot time etc
• When the stick out is changable and long, constant function eliminate
the disadvantages
• Newly developed tunnel protection and due to the revolution control of
cooling fan according to its duty eycle or ambient air temperature,
the design prevents dust from entering the area where electronic
components are installed
• Data editing / copying / transferring, using USB via machine front panel
• Unique wire feeding advantages via three wire straighteners and four
feed rollers.
• lnterfaee board is located in the machine as a standart, which provides
an easy connection to PLC, Automation & Robotie Systems
• Ease of control of the machine current using a standard torch without
the need tor high-cost torches with special control
• Optionally, monitoring of welding data from android mobile phone, tablet
or PC, graphical welder test, amount of wire consumption, working time,
recording of WPS work and print out etc. Technological advantages

Input Voltage V 3 Phase, 50/60 Hz, 400 ± 15 V


Installed Power kVA 23.6
Fuse (delayed action) A 34
Open Circuit Voltage V 70
Current Range A 30-550
Current Tension Range V 12-39
Duty Cycle at (40°C) %100 500
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 395 / 710 / 762
Weight kg 80
WIRE FEEDER UNIT
Wire Feeder Units CM-7403A-D
WireTypes Fe / FC Aluminum
Usable Wire Diameters Ø mm 0.8 / 0.9 / 1.0 / 1.2 / 1.4 / 1.6 1.0 / 1.2 / 1.6
Wire Feeding Speed mt/min 22 max.
Dimensions ((L*W*H) mm 710 / 240 / 395
Weight kg 17

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The
Equipments
6000000441 6064100002
3021000029 1021000017 1024400000 1051900031 2020900683 1051300003 1045000000 2020900878 2020900174 (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 390 - www.gedikwelding.com
PoWer MIG 2000 Pulse

• Multiprocess: MIG PULSE, MIG/MAG Synergic, MIG/MAG


Manual, MMA and LIFT TIG
• Digital control of all welding parameters with preset
synergic curves according to used material, gas and wire
diameter
• User friendly and easy-to-use selection and recalling of
the parameters and welding programs
• Ability to stere personalized welding parameters up to 99
JOBS.
• Built-in polarity changeover facility for most common gas
and gasless wires
• Professional wire feeding mechanism
• Double groove rolls replaceable without any tool
• Energy Saving: fan on demand
• Possibility of utilizing Ø 300 mm coils by means of the
Retrofit Kit (Optional).
• Welding “mode” selector; 2T/4T-initial & crater - spot timer
stitch timer function
• VRD(Voltage Reduction Device) function
• Central Euro connection tor the torch

MIG/MAG TIG MMA


Input Voltage V 1 Phase 220 / 230 50 / 60 Hz ± 15%
Installed Power kVA 5.1 3.9 5.6
Fuse (delayed action) A 16 16 16
Open Circuit Voltage V 59 59 59
Current Range A 10-200 5-175 10-150
Duty Cycle at (40°C) %100 100 100 90
%60 115 115 110
%X 200 (%15) 175 (%20) 150 (%25)
Usable Wire Diameters 0.6-1.0 --- ---
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Protection Class IP 23 S
Insulation Class H
Dimensions ((L*W*H) mm 500 / 220 / 425
Weight kg 16

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The
Equipments
3030100028 6051900088 2020901000 2020900176
3021000031 1021000019 1051900033 2020900649 1051300003 (Optional) (Optional) (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 391 - www.gedikwelding.com
PoWer MIG 255 Pulse

• Digital control of the welding parameters with synergic curves


preset according to used type of material, gas and wire diameter
• Synergic multiprocess inverter compact power equipment
• Ability to store personalized welding parameters up to 99 JOBS
• “Smart PROGRAM” key for quickly selecting any program
• Feeding mechanism with 4 rolls of large diameter for a precise
and constant wire driving
• Double groove rolls replaceable without any tool
• “Energy saving” function to operate the power source cooling
fan and torch water cooling only when necessary
• Excellent arc striking always precise and efficient
• Ability to partially or totally lock the equipment with access key
by password
• Reduced energy consumption
• Trouble shooting auto-diagnosis feature
• Initial and final crater control
• VRD - Voltage Reduction Device
• Vision Arc
• Vision Pulse
• Vision Double Pulse

MIG/MAG TIG MMA


Input Voltage V 3 Phase 220/230 50/60 Hz ± 15%
Installed Power kVA 10 8.5 11
Fuse (delayed action) A 16 10 16
Open Circuit Voltage V 60 60 60
Current Range A 10-250 5-250 10-250
Duty Cycle at (40°C) %100 180 180 180
%60 200 200 200
%35 250 250 250
Usable Wire Diameters 0.6-1.2 --- ---
Standards EN 60974-1 / EN 60974-5 / EN 60974-10
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 650 / 300 / 388
Weight kg 21

STANDARD & OPTIONAL EQUIPMENTS


This Order Code
Covers The
Welding Machine
and AII of The
Equipments

3021000032
Air Cooled 1051900012 6051900088 1024300003 2020900176
3021000033 1021000071 1051900010 2020900723 1051300003 (Optional) (Optional) (Optional) (Optional)
Water Cooled

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 392 - www.gedikwelding.com
PoWer MIG GPS 270 C

• Based on high quality inverter technology


• DC Pulse MIG / MAG and CO2 / MAG / MIG
• Optional Wave pulse feature
• MMA & LIFT TIG available
• Compact, reliable light design
• Excellent pulse performance
• Four-Roll Encoder Wire feeder
• lncredible quality of welding achievable on galvanized
steel
• Arc stability at very high welding speeds
• With the optional software achieve high quality welding
on such as
Magnesium & Titanium
• Current increase and decrease by single/double clicking
of the standard torch switch

Input Voltage V 3 Phase, 50/60 Hz, 400 ± 15 V


Installed Power kVA 13.6
Fuse (delayed action) A 32
Open Circuit Voltage V 81
Current Range A 30-300
Current Tension Range V 12-30
Duty Cycle at (40°C) %100 %60 %40 170 / 220 / 270
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Usable WireTypes Fe / Al / SS / Cu
Usable Wire Diameters Ø mm 0.8/0.9/1.0/1.2
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 640 / 300 / 600
Weight kg 30

STANDARD & OPTIONAL EQUIPMENTS


This Order Code
Covers The
Welding Machine
and AII of The
Equipments
3021000034
Air Cooled
3021000035 1024300001 2020900174 1051900031
1021000020 1051900030 2020900649 1051300003 2020900005 (Optional)
Water Cooled (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 393 - www.gedikwelding.com
PoWerTech 325 Pulse

• Digital control of the welding parameters with synergic curves


preset according to used type of material, gas and wire diameter
• Multiprocess power sources: MMA/TIG LIFT/ - MIG/MAG
Synergic & Manual-Pulse and double Pulse
• Synergic multiprocess inverter compact power equipment
• Ability to store personalized welding parameters up to 99 JOBS
• “ Smart PROGRAM” key for quickly selecting any program
• Feeding mechanism with 4 rolls of large diameter for a precise
and constant wire driving
• Double groove rolls replaceable without any tool
• “Energy saving” function to operate the power source cooling fan
and torch water cooling only when necessary
• Excellent arc striking always precise and efficient
• Ability to partially or totally lock the equipment with access key by
password
• Reduced energy consumption
• Trouble shooting auto-diagnosis feature
• Initial and final crater control
• VRD - Voltage Reduction Device
Standart package:
Fe - CrNi - AlMg - AlS
Optional package:
Fe - CrNi - AlMg - AlSi - CuSi3 - AlBz8 - FCW (Rutil - Basic - Metal)
Duplex - Super Duplex

Input Voltage V 3 Phase, 50/60 Hz, 400 ± 20 V


Installed Power kVA 17
Fuse (delayed action) A 25
Open Circuit Voltage V 63
Current Range A 10-320
Duty Cycle at (40°C) %100 %60 %40 280 / 300 / 320
Standards EN 60974-1 / EN 60974-5 / EN 60974-10
Usable Wire Diameters 0.6 - 1.2
Protection Class IP 23 S
Insulation Class H
Dimensions ((L*W*H) mm 660 / 290 / 515
Weight kg 42

Vision Pipe Vision Ultraspeed Vision Cold Vision Power


(Optional) (Optional) (Optional) (Optional)

STANDARD & OPTIONAL EQUIPMENTS


This Order Code
Covers The
Welding Machine
and AII of The
Equipments
3021000036
Air Cooled
3021000037 1024300001 2020900176 1051900012
Water Cooled 1021000021 1051900011 2020900649 1051300003
(Optional) (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 394 - www.gedikwelding.com
PoWerTech 405 Pulse

• Digital control of the welding parameters with synergic curves


preset according to used type of material, gas and wire diameter
• Multiprocess power sources: MMA/LIFT TIG / MIG/MAG
Synergic & Manual-Pulse and Double Pulse
• Synergic multiprocess inverter compact power equipment
• Ability to store personalized welding parameters up to 99 JOBS
• “Smart PROGRAM” key for quickly selecting any program
• Feeding mechanism with 4 rolls of large diameter for a precise
and constant wire driving
• Double groove rolls replaceable without any tool
• “Energy saving” function to operate the power source cooling fan
and torch water cooling only when necessary
• Excellent arc striking always precise and efficient
• Ability to partially or totally lock the equipment with access key by
password
• Reduced energy consumption
• Trouble shooting auto-diagnosis feature
• Initial and final crater control
• VRD – Voltage Reduction Device,
Standart package:
Fe - CrNi - AlMg - AlSi
Optional package:
Fe - CrNi - AlMg - AlSi - CuSi3 - AlBz8 - FCW (Rutil - Basic - Metal)
Duplex - Super Duplex

Input Voltage V 3 Phase, 50/60 Hz, 400 ± 20 V


Installed Power kVA 23.7
Fuse (delayed action) A 32
Open Circuit Voltage V 63
Current Range A 10-400
Duty Cycle at (40°C) %100 %60 %40 300 / 350 / 400
Standards EN 60974-1 / EN 60974-5 / EN 60974-10
Usable Wire Diameters 0.6 - 1.2
Protection Class IP 23 S
Insulation Class H
Dimensions ((L*W*H) mm 660 / 290 / 515
Weight kg 43

Vision Pipe Vision Ultraspeed Vision Cold Vision Power


(Optional) (Optional) (Optional) (Optional)

STANDARD & OPTIONAL EQUIPMENTS


This Order Code
Covers The
Welding Machine
and AII of The
Equipments
3021000038
Air Cooled
3021000039 1021000022 1051900011 2020900649 1051300003 1024300001 2020900176 1051900012
Water Cooled (Optional) (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 395 - www.gedikwelding.com
PoWerTech 4000 / 5000
Vision Pulse
• Spatter free exceptional welding characteristics in both MIG/MAG and PULSE &
DOUBLE PULSE MIG on any material and with any gas
• Multifunction equipment with premium welding quality in MIG/MAG, MMA and
TIG by “LIFT” mode
• Synergic digital control of all the welding parameters
• ARC software tor premium performances with faster welding speed, higher
welding wire deposition and reduced thermal dilatations
• User friendly and easy-to-use selection and recalling of the parameters and
welding programs
• Personalized parameters: ability to store personalized welding parameters
(JOBS).
• Excellent arc striking always precise and efficient
• Total or partial equipment access locking key by password
• Low Power Consumption results in daily operational cost savings
• “ENERGY SAVING” function to operate the power source cooling fan and torch
water cooling only when necessary
• Long interconnecting cable: possibility of using up to 50 mt length, parameters
can be adjusted from the feeder
• Robot interface facility on request
• You can select of 12 different languages
• SOFTWARE for special MIG/MAG process (Optional)
• VISION PIPE tor first root pass of pipes (Optional)
• VISION COLD to weld thin material with a colder short arc with lower with lower
heat transfer (Optional)
• VISION POWER tor a more concentrated arc and deeper penetration (Optional)
• VISION ULTRASPEED fora higher welding speed (Optional)

4000 5000
Input Voltage V 3 Phase, 50/60 Hz, 400 ± 20 V
Installed Power kVA 25.5 32
Fuse (delayed action) A 30 40
Open Circuit Voltage V 70 70
Current Range A 10-400 10-500
Duty Cycle at (40°C) %100 %60 %50 330 / 370 / 400 380 / 460 / 500
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Protection Class IP 23 S
Insulation Class H
Usable Wire Diameters Ø mm 0.6 - 1.6
Dimensions ((L*W*H) mm 660 / 290 / 515 660 / 290 / 515
Weight kg 40 44

Vision Pipe Vision Ultraspeed Vision Cold Vision Power


(Optional) (Optional) (Optional) (Optional)

STANDARD & OPTIONAL EQUIPMENTS


This Order This Order
Code Covers Code Covers
The Welding The Welding
Machine and Machine and
AII of The AII of The
Equipments Equipments

3021000051 3021000052 1021000029 1021000030


4000 A 5000 A 4000 A 5000 A 2020900649 1051300003 1024300003 2020900877 2020900176 1024400001 1051900012

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 396 - www.gedikwelding.com
PoWer MIG GPS WB 320

• MIG - MAG / MMA (Electric Are Welding) / TIG-LIFT (Argon) multiprocess


functions
• Non-spatter welding even using %25 CO2 mixture gas and gas cost advantage
• Standard programs tor such as Unalloyed - Alloyed Steel / Stainless / Aluminium /
Copper-Brazing / Nickel / Titanium
• Unique adjustable 0.1-32 Hz double pulse frequency is standard tor Al, SS and
Steel Alloys
• Memory function tor 100 parameters
• Easy to adjust parameters such as pre-gas/post-gas, up-slope/down-slope, initial
curren/final current, crater filling-are spot time etc
• When the stick out is changable and long, constant function eliminate the
disadvantages
• Newly developed tunnel protection and due to the revolution control of the cooling
fan according to its duty cycle or ambient air temperature, the design prevents
dust fromentering the area where electronic components are installed
• Data editing / copying / transferring, using USB via machine front panel
• Unique wire feeding advantages via three wire straighteners and four feed rollers
• lnterfaee board is located in the machine as a standart, which provides an easy
connection to PLC, Automation & Robotie Systems
• Ease of control of the machine current using a standard torch without the need for
high-cost torches with special control
• Optionally, monitoring of welding data from android mobile phone, tablet or PC,
graphical welder test, amount of wire consumption, working time, recording of
WPS work and print out etc. Technological advantages

Input Voltage V 3 Phase, 50/60 Hz, 400 + 15 V


Installed Power kVA 11
Fuse (delayed action) A 25
Open Circuit Voltage V 80
Current Range A 30-320
Current Tension Range V 15-30
Duty Cycle at (40°C) %100 %60 283 / 320
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 395 / 710 / 592
Weight kg 62
WIRE FEEDER UNIT
Wire Feeder Units CM-7403A-D
WireTypes Fe / FC Aluminum
Usable Wire Diameters Ø mm 0.8 / 1.0 / 1.2 1.0 / 1.2 / 1.6
Wire Feeding Speed mt/min 22 max.
Dimensions ((L*W*H) mm 710 / 240 / 395
Weight kg 17
STANDARD & OPTIONAL EQUIPMENTS
This Order
Code Covers
The Welding
Machine and
AII of The
Equipments
3021000046
Air Cooled
3021000047 1021000025 1024400000 6051300012 2020900649 1051300003 1045000000 2020900878 2020900174 6000000441 6064100002
Water Cooled (Optional) (Optional)
GEDİK Welding provides full support for after sales services. 1 year warranty.

- 397 - www.gedikwelding.com
PoWer MIG GPS WB 400

• MIG - MAG / MMA (Electric Are Welding) / TIG-LIFT (Argon) multiprocess


functions.
• Non-spatter welding even using %25 CO2 mixture gas and gas cost advantage
• Standard programs for such as Unalloyed - Alloyed steel / stainless /
Aluminium / Copper-Brazing / Nickel / Titanium
• Unique adjustable 0.1-32 Hz double pulse frequency is standard for Al, SS and
Steel Alloys
• Memory function for 100 parameters
• Easy to adjust parameters such as pre-gas/post-gas, up-slope/down-slope,
initial curren/final current, crater filling-are spot time etc
• When the stick out is changable and long, constant function eliminate the
disadvantages
• Newly developed tunnel protection and due to the revolution control of the
cooling fan according to its duty cycle or ambient air temperature, the design
prevents dust fromentering the area where electronic components are installed
• Data editing / copying / transferring, using U8B via machine front panel
• Unique wire feeding advantages via three wire straighteners and four feed
rollers
• Interface board is located in the machine as a standart, which provides an
easy connection to PLC, Automation & Robotic Systems
• Ease of control of the machine current using a standard torch without the need
for high-cost torches with special control
• Optionally, monitoring of welding Data from android mobile phone, tablet or
PC, graphical welder test, amount of wire consumption, working time, recording
of WP8 work and print out etc. Technological advantages

Input Voltage V 3 Phase, 50/60 Hz, 400 ± 15 V


Installed Power kVA 19.2
Fuse (delayed action) A 32
Open Circuit Voltage V 70
Current Range A 30-400
Current Tension Range V 12-34
Duty Cycle at (40°C) %50 400
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 395 / 710 / 592
Weight kg 62
WIRE FEEDER UNIT
Wire Feeder Units CM-7403A-D
WireTypes Fe / FC Aluminum
Usable Wire Diameters Ø mm 0.8 / 0.9 / 1.0 / 1.2 / 1.4 / 1.6 1.0 / 1.2 / 1.6
Wire Feeding Speed mt/min 22 max.
Dimensions ((L*W*H) mm 710 / 240 / 395
Weight kg 17
STANDARD & OPTIONAL EQUIPMENTS
This Order
Code Covers
The Welding
Machine and
AII of The
Equipments

6000000441 6064100002
3021000048 1021000026 1024400000 1051900031 2020900649 1051300003 1045000000 2020900878 2020900174 (Optional) (Optional)
GEDİK Welding provides full support for after sales services. 1 year warranty.

- 398 - www.gedikwelding.com
PoWer MIG GPS WB 400 AC / DC

• MIG - MAG / MMA (Electric Are Welding) / TIG-LIFT (Argon) multiprocess functions
• Low heat input with AC MIG, gap fili capability and excellent result for hard-welded
materials with high welding speed
• Standard programs for such as Unalloyed - Alloyed Steel / Stainless / Aluminium /
Copper-Brazing / Nickel / Titanium
• Unique adjustable 0.1-32 Hz double pulse frequency is standard for Al, SS and
Steel Alloys
• Memory function for 100 parameters
• Easy to adjust parameters such as pre-gas/post-gas, up-slope/down-slope, initial
curren/final current, crater filling-are spot time etc
• When the stick out is changable and long, constant function eliminate the
disadvantages
• Newly developed tunnel protection and due to the revolution control of the cooling
fan according to its duty cycle or ambient air temperature, the design prevents dust
fromentering the area where electronic components are installed
• Data editing / copying / transferring, using USB via machine front panel
• Unique wire feeding advantages via three wire straighteners and four feed rollers.
• Interface board is located in the machine as a standart, which provides an easy
conneetion to PLC, Automation & Robotie Systems
• Ease of control of the machine current using a standard torch without the need for
high-cost torches with special control
• Optionally, monitoring of welding data from android mobile phone, tablet or PC,
graphical welder test, amount of wire consumption, working time, recording of WPS
work and print out etc. Technological advantages

Input Voltage V 3 Phase, 50/60 Hz, 400 ± 15 V


Installed Power kVA 21,4
Fuse (delayed action) A 32
Open Circuit Voltage V 92
Current Range A 30-400
Current Tension Range V 12-34
Duty Cycle at (40°C) %100 %60 %40 350 / 360 / 400
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 395 / 710 / 762
Weight kg 86
WIRE FEEDER UNIT
Wire Feeder Units CM-7403A-D
WireTypes Fe/FC Aluminum
Usable Wire Diameters Ø mm 0.8 / 0.9 / 1.0 / 1.2 1.0 / 1.2 / 1.6
Wire Feeding Speed mt/min 22 max.
Dimensions ((L*W*H) mm 710 / 240 / 395
Weight kg 17

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The
Equipments

6000000441 6064100002
3021000042 1021000070 1024400000 1051900031 2020900649 1051300003 1045000000 2020900878 2020900174 (Optional) (Optional)
GEDİK Welding provides full support for after sales services. 1 year warranty.

- 399 - www.gedikwelding.com
PoWer MIG GPS WB 500 L

• MIG - MAG / MMA (Electric Are Welding) / TIG-Lift (Argon) multiprocess functions
• Non-spatter welding even using 25% CO2 mixture gas and gas cost advantage
• Standard programs for such as Unalloyed - Alloyed Steel / Stainless / Aluminium /
Copper-Brazing / Nickel / Titanium
• Unique adjustable 0.1-32 Hz double pulse frequency is standard for Al, SS and
Steel Alloys
• Memory function for 100 parameters
• Easy to adjust parameters such as pre-gas/post-gas, up-slope/down-slope, initial
current/final current, crater filling-are spot time etc
• When the stick out is changable and long, constant function eliminate the
disadvantages
• Newly developed tunnel protection and due to the revolution control of the cooling
fan according to its duty cycle or ambient air temperature, the design prevents dust
fromentering the area where electronic components are installed
• Data editing / copying / transferring, using USB via machine front panel
• Unique wire feeding advantages via three wire straighteners and four feed rollers.
• Interface board is located in the machine as a standart, which provides an easy
connection to PLC, Automation & Robotic Systems
• Ease of control of the machine current using a standard torch without the need for
high-cost torches with special control
• Optionally, monitoring of welding data from android mobile phone, tablet or PC,
graphical welder test, amount of wire consumption, working time, recording of
WPS work and print out etc. Technological advantages

Input Voltage V 3 Phase, 50/60 Hz, 400 ± 15 V


Installed Power kVA 25
Fuse (delayed action) A 32
Open Circuit Voltage V 80
Current Range A 30-550
Current Tension Range V 12-39
Duty Cycle at (40°C) %60 500
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 395 / 710 / 762
Weight kg 83
WIRE FEEDER UNIT
Wire Feeder Units CM-7403A-D
WireTypes Fe/FC Aluminum
Usable Wire Diameters Ø mm 0.8 / 0.9 / 1.0 / 1.2 / 1.4 / 1.6 1.0 / 1.2 / 1.6
Wire Feeding Speed mt/min 22 max.
Dimensions ((L*W*H) mm 710 / 240 / 395
Weight kg 17

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The
Equipments
6000000441 6064100002
3021000050 1021000028 1024400000 1051900031 2020900683 1051300003 1045000000 2020900878 2020900174 (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 400 - www.gedikwelding.com
PoWer MIG GPS 500

• Based on high quality inverter technology


• DC Pulse MIG / MAG and CO2 / MAG / MIG
• Stable arc by intelligent filter
• Comfortable operation by good arc start
• Excellent pulse performance
• Optional Wave pulse feature
• High stability even at low current range
• Equipped with user-friendly perfect synergic control
• User friendly operation panel
• Encoder - feed back control wire feeding system.
• Expanded voltage tolerance
• Current increase and decrease by single / double
clicking of the standard torch switch

Input Voltage V 3 Phase, 50/60 Hz, 400 ± 15 V


Installed Power kVA 17.8 (DC Pulse) 23.8 (DC)
Fuse (delayed action) A 63
Open Circuit Voltage V 86
Current Range A 30-500
Current Tension Range V 12-36 (DC pulse), 12-45 (DC)
Duty Cycle at (40°C) %100 %60 387 / 500
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 653 / 300 / 595
Weight kg 55
WIRE FEEDER UNIT
Wire Feeder Units CM-7401 CMA-7401
WireTypes Fe/FC Aluminum
Usable Wire Diameters Ø mm 0.8 / 0.9 / 1.0 / 1.2 1.0 / 1.2 / 1.6
Wire Feeding Speed mt/min 22 max.
Dimensions ((L*W*H) mm 732 / 243 / 402
Weight kg 16

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The
Equipments

6000000441 6064100002
3021000049 1021000027 1024400000 1051900031 2020900683 1051300003 1024300001 2020900878 2020900174 (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 401 - www.gedikwelding.com
GKM 240

• Compact type MIG/MAG welding machine, with


wire feeding unit placed inside the machine
• Voltage calibration with 10 stages between 30-
240 A welding current range
• High efficiency with 2 stage choke coil.
• Ideal for welding metal sheets up to 4.0 mm
• Wire feeding speed adjustment with 1-22 mt/min
range.
• 2-4 trigger selection

Input Voltage V 3 Phase, 50/60 Hz, 380 V


Installed Power kVA 8
Fuse (delayed action) A 32
Open Circuit Voltage V 12-32
Current Range A 30-240
Duty Cycle at (40°C) %100 %60 %35 140 / 180 / 240
Standards EN 60974-1 / EN 60974-10
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 800 / 420 / 670
Weight kg 82

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The Please
Equipments Select
One
1051300003 1051300015
3000900002 3020900001 1051900010 (3mt) 6051900022 2020900697 Argon CO2 1051300016
(4mt)
(Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 402 - www.gedikwelding.com
GKM 250

• Compact type MIG/MAG welding machine, with


wire feeding unit placed inside the machine
• Voltage calibration with 10 stages between
30-250 A welding current range
• High efficiency with 2 stage choke coil
• Ideal for welding sheet metals up to 4.0 mm
• Wire feeding speed adjustment within
1-23 mt/min range
• 2-4 trigger selection

Input Voltage V 3 Phase, 50/60 Hz, 380 V


Installed Power kVA 15.6
Fuse (delayed action) A 32
Open Circuit Voltage V 18-47
Current Range A 30-350
Duty Cycle at (40°C) %100 %60 %40 230 / 300 / 350
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Usable Wire Diameters mm 0.8 / 1.0 / 1.2
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 930 / 480 / 900
Weight kg 125

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The Please
Equipments Select
6051900028 One
1051300003 1051300015
3000900005 3020900003 1051900011 (3mt) (4mt) 6011100078 Argon CO2 1051300016
(Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 403 - www.gedikwelding.com
GKM 350-G

• Compact type MIG/MAG welding machine, with


wire feeding unit placed inside the machine
• Voltage calibration with 10 stages between 30-
240 A welding current range
• High efficiency with 2 stage choke coil.
• Ideal for welding metal sheets up to 4.0 mm
• Wire feeding speed adjustment with 1-22 mt/min
range.
• 2-4 trigger selection

Input Voltage V 3 Phase, 50/60 Hz, 380 V


Installed Power kVA 8
Fuse (delayed action) A 32
Open Circuit Voltage V 12-32
Current Range A 30-240
Duty Cycle at (40°C) %100 %60 %35 140 / 180 / 240
Standards EN 60974-1 / EN 60974-10
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 800 / 420 / 670
Weight kg 82

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The Please
Equipments Select
One
1051300003 1051300015
3000900002 3020900001 1051900010 (3mt) 6051900022 2020900697 Argon CO2 1051300016
(4mt)
(Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 404 - www.gedikwelding.com
GKM 350-2G

• Gas cooled MIG/MAG welding machine, which provides


easy access to the work area by separating wire feed unit
• Voltage calibration with 12 stages between 30-350 a
welding current range
• Wire feeding unit with 4 rolls
• High efficiency with 2 stage choke coil
• Ideal for welding sheet metals up to 8.0 mm.
• Wire feeding speed adjustment within 1-22 mt/min range
• 2-4 trigger selection
• Digital current and voltage indicator

Input Voltage V 3 Phase, 50/60 Hz, 380 V


Installed Power kVA 16
Fuse (delayed action) A 32
Open Circuit Voltage V 13-45
Current Range A 30-350
Duty Cycle at (40°C) %100 %60 %40 210 / 270 / 350
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 1075 / 500 / 800
Weight kg 125

WIRE FEEDER UNIT


Usable Wire Diameters Ø mm 0.8 / 1.0 / 1.2
Wire Types Fe / FC
Wire Feeding Speed mt/min 22 max
Dimensions ((L*W*H) mm 630 / 460 / 230
Weight kg 15

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The Please
Equipments 2020900244/5mt
Select 2020900254/10mt
6051900028 One (Optional)
1051300003 1051300015
3000900004 3020900005 1051900011 (4mt) 6011100078 Argon CO2 1051300016
2020900275/15mt
(3mt) (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 405 - www.gedikwelding.com
GKM 420-G

• Compact type MIG/MAG welding machine, with the


wire feeding unit placed inside the machine
• Voltage calibration with 18 stages between 30-420 a
welding current range
• High efficiency with 2 stage choke coil
• Ideal for welding metal sheets up to 15 mm
• Wire feeding speed adjustment within 1-22 mt/min
range.
• 2-4 trigger selection
• Digital current and voltage indicator

Input Voltage V 3 Phase, 50/60 Hz, 380 V


Installed Power kVA 17.5
Fuse (delayed action) A 42
Open Circuit Voltage V 13-43
Current Range A 30-420
Duty Cycle at (40°C) %100 %60 %45 280 / 360 / 420
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Usable Wire Diameters Ø mm 0.8 / 1.0 / 1.2
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 1075 / 500 / 800
Weight kg 140

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The Please
Equipments Select
6051900028 One
1051300003 1051300015
1051900011 (4mt)
3000900008 3020900020 (3mt) (Optional) 6011100078 Argon CO2 1051300016

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 406 - www.gedikwelding.com
GKM 420-W

• Compact type, water cooled MIG/MAG welding machine,


with wire feeding unit placed inside the machine
• Voltage calibration with 18 stages between 30-420 a
welding current range
• High efficiency with 2 stage choke coil
• Ideal for welding metal sheets up to 15 mm
• It is preferred by heavy industrial companies
• Wire feeding speed adjustment within 1-22 mt/min range
• 2-4 trigger selections
• Digital current and voltage indicators

Input Voltage V 3 Phase, 50/60 Hz, 380 V


Installed Power kVA 17.6
Fuse (delayed action) A 42
Open Circuit Voltage V 13-43
Current Range A 30-420
Duty Cycle at (40°C) %100 %60 %45 280 / 360 / 420
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Usable Wire Diameters Ø mm 0.8 - 1.0 - 1.2
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 1075 / 500 / 800
Weight kg 165

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The Please
Equipments Select
6051900040 One
1051300003 1051300015
3000900009 3020900019 1051900012 (4mt) 6011100078 Argon CO2 1051300016
(3mt) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 407 - www.gedikwelding.com
GKM 420-2G

• Gas cooled MIG/MAG welding machine, which


provides easy access to the work area by separating
wire feeding unit
• Voltage calibration with 18 stages between 30-420 a
welding current range
• Wire feeding system with 4 rolls
• High efficiency with 2 stage choke coil
• Ideal for welding metals sheets up to 15 mm
• Wire feeding speed adjustment within 1-22 mt/min
range
• 2-4 trigger selections
• Digital current and voltage indicators

Input Voltage V 3 Phase, 50/60 Hz, 380 V


Installed Power kVA 17.5
Fuse (delayed action) A 42
Open Circuit Voltage V 13-43
Current Range A 30-420
Duty Cycle at (40°C) %100 %60 %45 280 / 360 / 420
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 1075 / 500 / 800
Weight kg 140

WIRE FEEDER UNIT


Usable Wire Diameters Ø mm 0.8 / 1.0 / 1.2
Wire Types Fe/FC
Wire Feeding Speed mt/min 22 max
Dimensions ((L*W*H) mm 630 / 460 / 230
Weight kg 15

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The Please
Equipments Select 2020900244/5mt
One 2020900254/10mt
6051900028 1051300003 1051300015 (Optional)
3000900006 3020900021 1051900011 (4mt) 6011100078 Argon CO2 1051300016 2020900275/15mt
(3mt) (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 408 - www.gedikwelding.com
GKM 420-2W

• Water cooled MIG/MAG welding machine, which provides


easy access to the work area by separating the wire
feeding unit
• Voltage calibration with 18 stages between 30-420 A
welding current range
• Wire feeding system with 4 rolls
• High efficiency with 2 stage choke coil
• Ideal for welding metal sheets up to 15 mm
• It is preferred by heavy industrial companies
• Wire feeding speed adjustment within 1-22 mt/min range
• 2-4 trigger selection
• Digital current and voltage indicator

Input Voltage V 3 Phase, 50/60 Hz, 380 V


Installed Power kVA 17.6
Fuse (delayed action) A 42
Open Circuit Voltage V 13-43
Current Range A 30-420
Duty Cycle at (40°C) %100 %60 %45 280 / 360 / 420
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 1075 / 500 / 800
Weight kg 162

WIRE FEEDER UNIT


Usable Wire Diameters Ø mm 0.8 / 1.0 / 1.2
Wire Types Fe / FC
Wire Feeding Speed mt/min 22 max
Dimensions ((L*W*H) mm 630 / 460 / 230
Weight kg 15

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The Please
Equipments Select 2020900244/5mt
2020900254/10mt
One
6051900040 1051300003 1051300015 (Optional)
3000900007 3020900035 1051900012 (4mt) 6011100078 Argon CO2 1051300016 2020900275/15mt
(3mt) (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 409 - www.gedikwelding.com
GKM 500-2G

• Air cooled MIGI/MAG welding machine, which gives


easy access to the work area by separating the wire
teeding unit
• Voltage calibration with 36 (4x9) stages between
40-500 A welding current range
• Wire teeding system with 4 rolls
• High efficiency with 4 stage choke coil
• Ideal for welding metal sheets up to 40 mm
• It is preterred by heavy industrial companies
• Wire teeding speed adjustment within 1-22 mt/min range
• 2-4 trigger selection
• Digital current and voltage indicator

Input Voltage V 3 Phase, 50/60 Hz, 380 V


Installed Power kVA 27.5
Fuse (delayed action) A 63
Open Circuit Voltage V 16-57
Current Range A 40-500
Duty Cycle at (40°C) %100 %60 %45 400 / 500
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 1100 / 510 / 1440
Weight kg 211

WIRE FEEDER UNIT


Usable Wire Diameters Ø mm 0.8 / 1.0 / 1.2 / 1.6
Wire Types Fe / FC
Wire Feeding Speed mt/min 22 max
Dimensions ((L*W*H) mm 630 / 460 / 230
Weight kg 15

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The Please
Equipments Select 2020900244/5mt
One 2020900254/10mt
6051900028 1051300003 1051300015 (Optional)
3000900010 3020900123 1051900011 (4mt) 2020900660 Argon CO2 1051300016 2020900275/15mt
(3mt) (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 410 - www.gedikwelding.com
GKM 500-2W

• Water cooled MIG/MAG welding machine, which gives


easy access to the work area by separating the wire
feeding unit
• Voltage calibration with 36 (4x9) stages between 40-500 A
welding current range
• Wire feeding system with 4 rolls
• High efficiency with 4 stage choke coil
• Ideal for welding metal sheets up to 40 mm
• It is preferred by heavy industrial companies
• Wire feeding speed adjustment within 1-22 mt/min range
• 2-4 trigger selection
• Digital current and voltage indicator

Input Voltage V 3 Phase, 50/60 Hz, 380 V


Installed Power kVA 27.5
Fuse (delayed action) A 63
Open Circuit Voltage V 16-57
Current Range A 40-500
Duty Cycle at (40°C) %100 %60 400 / 500
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 1100 / 510 / 1440
Weight kg 211

WIRE FEEDER UNIT


Usable Wire Diameters Ø mm 0.8 / 1.0 / 1.2 / 1.6
Wire Types Fe / FC
Wire Feeding Speed mt/min 22 max
Dimensions ((L*W*H) mm 630 / 460 / 230
Weight kg 15

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The Please
Equipments Select 2020900244/5mt
2020900254/10mt
One
6051900040 1051300003 1051300015 (Optional)
3000900011 3020900063 1051900012 (4mt) 2020900660 Argon CO2 1051300016 2020900275/15mt
(3mt) (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 411 - www.gedikwelding.com
GKM 600-2W

• Water cooled MIG/MAG welding machine, which gives


easy access to the work area by separating the wire
teeding unit
• Voltage calibration with 36 (4x9) stages between
40-600 A welding current range
• Wire teeding system with 4 rolls
• High efficiency with 4 stage choke coil
• Ideal for welding metal sheets up to 50 mm
• It is preterred by heavy industrial companies
• Wire teeding speed adjustment within 1-22 mt/min range
• 2-4 trigger selection
• Digital current and voltage indicator

Input Voltage V 3 Phase, 50/60 Hz, 380 V


Installed Power kVA 33.6
Fuse (delayed action) A 63
Open Circuit Voltage V 18-60
Current Range A 40-600
Duty Cycle at (40°C) %100 %60 %45 410 / 520 / 600
Standards EN 60974-1 / EN 60974-5 / EN 60974-10 / S
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 1100 / 510 / 1440
Weight kg 265

WIRE FEEDER UNIT


Usable Wire Diameters Ø mm 0.8 / 1.0 / 1.2 / 1.6
Wire Types Fe / FC
Wire Feeding Speed mt/min 22 max
Dimensions ((L*W*H) mm 630 / 460 / 230
Weight kg 15

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The Please
Equipments Select 2020900258/5 mt
One 2020900259/10 mt
6051900040 1051300003 1051300015 (Optional)
3000900013 3020900077 1051900012 (4mt) 2020900660 Argon CO2 1051300016 2000200661/15mt
(3mt) (Optional) (Optional)

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 412 - www.gedikwelding.com
PoWer CUT 40i

• Arc parameter electronic control for an excellent cutting quality


• Cutting parameters stability within ± 10% mains voltage
fluctuations long lasting consumable parts
• lnnovative and user friendly design
• Robust handle integrated into the chassis
• Control rack protection cover
• IP 23 protection class and dust-proof electronic components,
thanks to the innovative “Tunnel” fan cooling system, allow
their use in the toughest work environment
• Electrode wearing and improper operation signalling
• Possibility of cutting grids and perforated lamination sheets
• Contact cutting possibility without sliding blocks or other
spacers
• Central connector for the torch
• Built-in filter with air impurity automatic expulsion
• PFC - Power Factor Correction (Cos f=1)
• The PFC circuit gives the machine a wider protection against
mains voltage fluctuations, by also making it safer whenever
being operated by power generator sets

Input Voltage V 1 Phase 50/60 Hz, 230 V, ±10


Installed Power kVA 5.4
Fuse (delayed action) A 16
Current Range A 20-40
Cutting Capacity mm Severence: 15 / Quality: 10
Duty Cycle at (40°C) %100 %60 %40 20 / 30 / 40
Standards EN 60974-1 / IEC 60974-7 / EN 60974-10 / S
Protection Class IP 23 S
Insulation Class H
Dimensions ((L*W*H) mm 490 / 185 / 390
Weight kg 16

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The
Equipments

3021000055 1021000033 1051900023 2020900841

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 413 - www.gedikwelding.com
PoWer CUT 61i

• Arc parameter electronic control tor an excellent cutting


quality
• Energy saving function to switch off the power source
cooling fan when no longer necessary
• Cutting parameters stability within ± %10 mains voltage
fluctuations
• Long lasting consumable parts
• Innovative and user friendly design
• IP 23 protection class and dust-proof electronic
components, thanks to the innovative. “Tunnel” fan
cooling system, allow their use in the toughest work
environment
• Electrode wearing and improper operation signalling
• Possibility of cutting grids and perforated lamination
sheets
• Contact cutting possibility without sliding blocks or other
spacers

Input Voltage V 3 Phase 50/60 Hz, 400 V, ± 10


Installed Power kVA 7.5
Fuse (delayed action) A 10
Current Range A 20-60
Cutting Capacity mm Severence: 20 / Quality: 15
Duty Cycle at (40°C) %100 %60 %40 40 / 50 / 60
Standards EN 60974-1 / IEC 60974-3 / EN 60974-7 / EN 60974-10 / S
Protection Class IP 23 S
Insulation Class H
Dimensions ((L*W*H) mm 540 / 220 / 425
Weight kg 23

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The
Equipments

3021000056 1021000034 1051900025 2020900841

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 414 - www.gedikwelding.com
PoWer CUT 105

• Arc parameter electronic control for an excellent cutting quality


• Energy saving function to switch off the power source cooling
fan when no longer necessary
• Cutting parameters stability within ± %10 mains voltage
fluctuations.
• Innovative and user friendly design
• IP 23 protection class and dust-proof electronic components,
thanks to the innovative. “Tunnel” fan cooling system, allow
their use in the toughest work environment
• Electrode wearing and improper operation signalling
• Possibility of cutting grids and perforated lamination sheets
• Contact cutting possibility without sliding blocks or other
spacers
• Central connector for the torch
• Regulator group with built-in filter and air impurity automatic
expulsion

Input Voltage V 3 Phase 50/60 Hz, 400 V, ± 10


Installed Power kVA 15
Fuse (delayed action) A 16
Current Range A 20-100
Cutting Capacity mm Severence: 35 / Quality: 25
Duty Cycle at (40°C) %100 %60 %40 70 / 85 / 100
Standards EN 60974-1 / IEC 60974-3 / EN 60974-7 / EN 60974-10 / S
Protection Class IP 23 S
Insulation Class H
Dimensions ((L*W*H) mm 610 / 220 / 425
Weight kg 32

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The
Equipments

3021000057 1021000035 1052000009 2020900649

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 415 - www.gedikwelding.com
PoWer CUT 155

• Arc parameter electronic control tor an excellent cutting


quality
• Energy saving function to switch off the power source cooling
fan when no longer necessary
• Cutting parameters stability within ± %10 mains voltage
fluctuations
• Innovative and user friendly design
• IP 23 protection class and dust-proof electronic components,
thanks to the innovative
• “Tunnel” fan cooling system, allow their use in the toughest
work environment
• Electrode wearing and improper operation signalling
• Possibility of cutting grids and perforated lamination sheets
• Contact cutting possibility without sliding blocks or other
spacers
• Central connector tor the torch
• Regulator group with built-in filter and air impurity automatic
expulsion

Input Voltage V 3 Phase 50/60 Hz, 400 V, ± 10


Installed Power kVA 27.5
Fuse (delayed action) A 30
Current Range A 25-150
Cutting Capacity mm Severence: 50 / Quality: 40
Duty Cycle at (40°C) 100% 60% 30% 100 / 120 / 150
Standards EN 60974-1/IEC 60974-3/EN 60974-7/EN 60974-10/S
Protection Class IP 23 S
Insulation Class H
Dimensions ((L*W*H) mm 730 / 290 / 515
Weight kg 49

STANDARD & OPTIONAL EQUIPMENTS


This Order
Code Covers
The Welding
Machine and
AII of The
Equipments

3021000106 1021000036 1051900028 2020900649

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 416 - www.gedikwelding.com
PoWer SAW 1000

• Especially designed for use under heavy working conditions


• Very good welding performance with tine adjustment control
• Suitable for long working conditions with %100 duty cycle
• Digital current and voltage setting display
• Suitable to work under ± %10 voltage fluctuations and constant
welding current at high temperature
• Suitable for very long welding seams and very thick workpieces.
• Embedded expert program with 10 sets of complete welding
parameters
• Uninfluenced by input voltage fluctation
• Digital communication between tractor and welder
• 3 and 4 wheeled tractor unit (optional)
• Flux collecting unit
• The slides have the ability to move horizontally and vertically
• Smart fan feature greatly expands working life
• Self-diagnostic function with error code display
• Electro slag welding facility

Mode:
- Lift-TIG, MMA Welding, MIG Welding Mode (CV)
Extra Functions:
- Hot Start
- Arc Force
- Wire diameter selection
- CC / CV selection
- Inductance setting

Input Voltage V 3 Phase 50/60 Hz, 380 V, ± 20


Installed Power kVA 54.6
Fuse (delayed action) A 83
Open Circuit Voltage V 84
Current Range A 60-100
Duty Cycle at (40°C) %100 1000
Standards EN ISO 60974-1 / EN ISO 60974-10
Protection Class IP 23
Insulation Class H
Dimensions ((L*W*H) mm 767 / 352 / 757
Weight kg 95
STANDARD & OPTIONAL EQUIPMENTS
This Order
Code Covers
The Welding
Machine and
AII of The
Equipments

3021000099 1021000063 1020900004 1020900005 2020900686 6051900107 2020900879 105180000 1000900188


(Optional) (Optional) 15 mt 10 mt

GEDİK Welding provides full support for after sales services. 1 year warranty.

- 417 - www.gedikwelding.com
PoWer SAW 1250

• Especially designed for use under heavy working conditions


• Very good welding performance with tine adjustment control
• Suitable for long working conditions with %100 duty cycle
• Digital current and voltage setting display
• Suitable to work under ± %10 voltage fluctuations and
constant
welding current at high temperature
• Suitable for very long welding seams and very thick
workpieces.
• Embedded expert program with 10 sets of complete welding
parameters
• Uninfluenced by input voltage fluctation
• Digital communication between tractor and welder
• 3 and 4 wheeled tractor unit (optional)
• Flux collecting unit
• The slides have the ability to move horziontally and vertically
• Smart fan feature greatly expands working life
• Self-diagnostic function with error code display
• Electro slag welding facility
Mode:
- LIFT-TIG, MMA Welding, MIG Welding Mode (CV)
Extra Functions:
- Hot Start
- Arc Force
- Wire diameter selection
- CC / CV selection
- Inductance setting

Input Voltage V 3 Phase, 50/60 Hz, 380 ± 15 V


Installed Power kVA 75
Fuse (delayed action) A 115
Open Circuit Voltage V 92
Current Range A 60-1250
Duty Cycle at (40°C) 100% 1250
Standards EN 60974-1 / EN 60974-5 / EN 60974-10
Protection Class IP 23 S
Insulation Class H
Dimensions ((L*W*H) mm 788 / 366 / 815
Weight kg 105
STANDARD & OPTIONAL EQUIPMENTS
This Order
Code Covers
The Welding
Machine and
AII of The
Equipments

1020900005 6051900107 105180000 1000900188


3021000100 1021000064 1020900004 (Optional) 2020900686 (Optional) 2020900879
15 mt 10 mt

GEDİK Welding provides full support for after sales services. 1 year warranty.

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Accessories

GeKa MMA Welding Accessories

Product Product Code

200 A Electrode Holder 1000900547


500 A Electrode Holder 1000900059

Product Product Code

400 A Earth Clamb 1000900060

Product Product Code

10-25 mm2 Female Jack Set 1000900548


50-70 mm2 Female Jack Set 1000900516
70-95 mm2 Female Jack Set 1000900338

Product Product Code

10-25 mm Male Jack Set


2
1000900549
50-70 mm2 Male Jack Set 1000900520
50-70 mm2 Male Jack Set 1000900336
70-95 mm2 Male Jack Set 1000900337

Product Product Code

GGS WP 26 V 6051900088
Valve Control TIG 4 m Torch

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Accessories

TIG Torch
Product
Product Code Lenght Cooling Type

GeKa WP17 6051900071 4m Air


GeKa WP17 6051900073 8m Air
GeKa WP 26 6051900083 4m Air
GeKa WP 26 6051900084 8m Air
GeKa WP18 6051900076 4m Water
GeKa WP18 6051900077 8m Water

Body Product
No. Product Code
1 WP 18 TIG Torch Body (Water Cooled) 6052000565
2 WP 26 TIG Torch Body (Air) 6052000570
3 WP 18F Flexible TIG Torch Body (Water Cooled) 6052000566
4 WP 18V Valve TIG Torch Body (Water Cooled) 6052000567
5 WP 26F Flexible TIG Torch Body (Air) 6052000571
6 WP 26V Valve TIG Torch Body (Air) 6052000572
1 2 3 4 5 6

Electrode Back Cap Product


No. Product Code
1 GeKa Electrode Long Back Cap 57Y02 6052000184
2 GeKa Electrode Med. Back Cap 57Y03 6052000575
3 GeKa Electrode Short Back Cap 57Y04 6052000183

1 2 3

Ceramic Nozzles Product


Product Code
GeKa Ceramic Nozzle No:4 10N50 6052000255
GeKa Ceramic Nozzle No:5 10N49 1052000006
GeKa Ceramic Nozzle No:6 10N48 1052000007
GeKa Ceramic Nozzle No:7 10N47 6052000258
GeKa Ceramic Nozzle No:8 10N46 6052000259

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Accessories

Collet and Collet Bodies


Product Product
Product Code Product Code
Collet (17/18/26) 1.6mm 10N23 6052000169 Collet Body (17/18/26) 1.6mm 10N31 6052000176
Collet (17/18/26) 2.0mm 10N23M 6052000171 Collet Body (17/18/26) 2.0mm 10N24M 6052000178
Collet (17/18/26) 2.4mm 10N24 1052000002 Collet Body (17/18/26) 2.4mm 10N32 1052000004
Collet (17/18/26) 3.2mm 10N25 6052000174 Collet Body (17/18/26) 3.2mm 10N28 6052000181

Foot Remote Control Product


Product
Code
PSR 7 Foot Pedal 6051300053

Analog Remote Control Product


Product Code
DC6 Remote Control 5 m 6051300012

Gas Pressure Regulator Product


Product Code
Argon Gas Pressure Regulator 1051300003
CO2 Gas Pressure Regulator 1051300015

Heater Product Ürün Kodu

GeKa CO2 Heater 1051300016

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Accessories

MIG-MAG Welding Torch


Product
Product Code Lenght Cooling Type

GSS 400 A 1051900031 3 mt Water


GSS 350 A 6051900132 3 mt Water
GSS 250 A 6051900163 3 mt Air
GSS 500 A 1051900012 3 mt Water
GSS 500 A 6051900040 4 mt Water
GSS 400 A GSS 350 A GGS 250 A
GGS 360 A 1051900011 3 mt Air
GGS 360 A 6051900028 4 mt Air
GGS 250 A 1051900010 3 mt Air
GGS 250 A 6051900022 4 mt Air
GGS 150 A 1051900009 3 mt Air
GGS 150 A 6051900019 4 mt Air

GGS 500 A GGS 360 A GGS 250 A GGS 150 A

No. Product Product Code

1 GeKa 15 Torch Neck 6052000212


2 GeKa 25 Torch Neck 6052000227
3 GeKa 36 Torch Neck 6052000231
4 GeKa 501 Torch Neck 6052000235

1 2 3 4

Nozzles
No. Product Product Code

1 GSS 400 Conic Nozzle 6052000368


2 GSS 350 Conic Nozzle 6052000368
3 GGS 280 Conic Nozzle 6052000367
4 GSS 501 Conic Nozzle 6052000113
5 GGS 36 Conic Nozzle 6052000104

1-2 3 4 5 6 7 6 GGS 25 Conic Nozzle 6052000222


7 GGS 15 Conic Nozzle 6052000210

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Accessories

Contact Tip No. Product Product Code

1 M6 0.8 mm Contact Tip 6052000532


1 M6 1.0 mm Contact Tip 6052000533
1 M6 1.2 mm Contact Tip 6052000534
2 M6 0.8 mm Contact Tip E-Cu L=25 6052000140
3 M6 0.8 mm Contact Tip E-Cu 6052000150
3 M6 1.0 mm Contact Tip E-Cu 6052000151
3 M6 1.2 mm Contact Tip E-Cu 6052000152
3 M6 0.8 mm Contact Tip (CuCrZr) 6052000155
3 M6 1.0 mm Contact Tip (CuCrZr) 6052000156
3 M6 1.2 mm Contact Tip (CuCrZr) 6052000157
3 M6 1.0 mm Contact Tip (ALU) 6052000153
3 M6 1.2 mm Contact Tip (ALU) 6052000154
4 M8 0.8 mm Contact Tip E-Cu 6052000158
4 M8 1.0 mm Contact Tip E-Cu 6052000159
1 2 3 4
4 M8 1.2 mm Contact Tip E-Cu 6052000160
4 M8 0.8 mm Contact Tip (CuCrZr) 6052000165
4 M8 1.0 mm Contact Tip (CuCrZr) 6052000166
4 M8 1.2 mm Contact Tip (CuCrZr) 6052000167
4 M8 1.0 mm Contact Tip (ALU) 6052000163
4 M8 1.2 mm Contact Tip (ALU) 6052000164
4 M8 1.6 mm Contact Tip E-Cu 6052000162

Tip Holder and Diffusor


No. Product Product Code

1 GGS 280 A - GSS 400 A Tip Holder 1000901069


2 25 AK M6 Tip Holder 6052000219
3 36 AK M6 Tip Holder 6052000229
1 2 3 4 3 36 AK M8 Tip Holder 6052000230
4 501 D M8 Tip Holder 6052000233
5 GGS 280 A Diffusor 6052000062
6 GSS 350 A - 400 A Diffusor 6052000063
7 36 AK Diffusor - White 6052000228
5 6
7 36 AK Diffusor - Ceramic 6052000252
8 501 D Diffusor - White 6052000232
8 501 D Diffusor - Ceramic 6052000253

7 8
Product Length Product Code

Torch Liners / Spiral Steel 0.6 - 0.8 mm Blue Spiral 3.0 mt 6052000204
Steel 0.6 - 0.8 mm Blue Spiral 4.0 mt 6052000205
Steel 1.0 - 1.2 mm Red Spiral 3.0 mt 6052000293
Steel 1.0 - 1.2 mm Red Spiral 4.0 mt 6052000294
Teflon Spiral 1.0 - 1.2 mm Red 3.0 mt 6052000296
Steel Spiral 1.0 - 1.2 mm 3.0 mt 6052000200
Steel Spiral 1.0 - 1.2 mm 4.0 mt 6052000201
GGS 280 Steel Spiral 3.5 mt 6052000326
GSS 400 Steel Spiral 3.5 mt 6052000327
GSS 400 Steel Spiral 4.5 mt 6050000002
GSS 400 Teflon Spira 3.5 mt 6052000328

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Accessories

Plasma Cutting Torch


Product
No. Product Code Length Cooling Type

1 Plasma Cutting Torch CB150 1051900024 6 mt Air


2 Plasma Cutting Torch CB70 1051900025 6 mt Air
3 Plasma Cutting Torch PT6071 1051900023 4 mt Air
1 1 CB150 Plasma Torch Neck 6052000433 ----- -----
2 2 CB70 Plasma Torch Neck 6052000448 ----- -----
3
3 PT60 Plasma Torch Neck 6052000453 ----- -----

Plasma Nozzle No. Product Product Code

1 CB150 Nozzle 6052000417


2 CB70 Nozzle 6052000445
3 PT60 Nozzle 6052000452
4 CB70 Distance Spring 6052000444
4 CB150 Distance Spring 6052000427

1 2 3 4 5 5 CB150 Double Distance Spring 6052000425

Product Product Code


Plasma Torch Tip
CB70 AirTube 6052000438
CB70 Tip 1,0 mm (Short) 6052000441
CB70 Tip 1,2 mm (Short) 6052000442
CB70 Tip 1,2 mm ((Long) 6052000443
CB70 Electrode (Short) 6052000439
CB70 Electrode ((Long) 6052000440
PT60 Tip 0,9 mm 6052000449
PT60 Electrode 6052000450

No. Product Product Code

1 CB150 Air Tube 6052000426


2 CB150 Tip 1,35 mm 6052000429
3 CB150 Tip 1,60 mm 6052000432
3 CB150 Tip 1,80 mm 6052000424
3 CB150 Electrode 6052000423
1 2 3

Gas Diffusor Product Product Code

PT60 Gas Diffusor 6052000451


CB150 Gas Diffusor 6052000430
CB70 Front lnsulator 6052000437
CB150 Front lnsulator 6052000419
1 2 3 4

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TECHNICAL
INFORMATION
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Table of the Electrodes for Manual Arc Welding of Non-alloy and Fine
Grain Steels according to TS EN ISO 2560 -A

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Table of the Electrodes tor Welding of Non-alloy
Steels according to AWS A5.1/A5.1M

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Table of High Strenght Electrodes According to TS EN ISO 18275-A

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Table for Creep - Resisting (Heat - Resisting) Electrodes According to TS EN ISO 3580-A

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Table of the Low-Alloy Electrodes According to AWS A5.5

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Table of Covered Electrodes for Manual Arc Welding of Heat-Resisting and Stainless
Steels According to TS EN ISO 3581-A

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Table of Stainless Steel Electrodes According to AWS A5.4

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Table of Cast lron Electrodes According to TS EN ISO 1071

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Table of Cast lron Electrodes according to AWS A5.15

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Table of Electrodes for Hardfacing according to TS EN 14700

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Table of Surfacing Electrodes according to AWS A5.13

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Table of Wire Electrodes and Deposits for Gas-shielded Arc Welding of
Non-alloy and Fine-grain Steels according to
TS EN ISO 14341-A

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Table of Carbon Steel Electrodes and Rods tor Gas Shielded Arc Welding
(TIG, MIG) of Non- Alloy Steels according to AWS A5.18

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Table of Wire Electrodes, Wires and Rods for Arc Welding of
Creep-Resisting Steels according to TS EN ISO 21952-A

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Table of Low-Alloy Steel Electrodes and Rods according to AWS A5.28

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Table of Wire Electrodes of Arc Welding of Stainless and Heat-Resisting Steels
According to TS EN ISO 14343-A

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Table of Wire Electrodes for Arc Welding of Stainless Steels
According to AWS A5.9

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Table of Covered Electrodes for Manual Metal Arc Welding of Nickel and Nickel Alloys
According to TS EN ISO 14172

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Table of Covered Electrodes for Manual Metal Arc Welding of Nickel and Nickel Alloys
according to TS EN ISO 14172

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Table of Flux-cored Electrodes for Gas-Shielded Arc Welding of Non-alloy and
Fine-grain Steels according to TS EN ISO 17632-A

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Table of Flux-Cored Wires according to AWS A5.20

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Table of Electrodes for Submerged Arc Welding of Non-alloy and
Fine-grain Steels according to TS EN ISO 14171-A

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Specitication tor Wires and Fluxes for Submerged Arc Welding
According to AWS A5.17

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Welding of Mild Steels
The most commonly used metallic materials of our era are iron based alloys. Steel has a very important
role in them. The property that makes steels this mportant is their ability to make various types of alloys
and their ability to gain various types of properties with the help of heat treatments. As known, while
quenched, steel can be used as a tool that can easily process steel that has the same composition with the
former one. 4000 types of steel that have different compositions and properties are developed since the
industrial revolut on. When different properties from the same steel are considered, there occurs a really
wide spectrum.
The most important issue for welding is the hardening that is caused by rapid cooling from very high
temperatures, which happens in some steels. The resulting hard material, which can go up to 64 HRC
depending on the composition of the steel and the cooling rate, is called “martensite”. Martensite is quite
hard and brittle. The hardest steels are the ones that contain 0,7-0,8% C. The other s gn ficant factor
in martensite formation aside from carbon is the cooling rate. While steels that include more than 0,3%
carbon only harden when they are cooled in the water from a high temperature, hard and brittle martensitic
structure occurs with a much slower cooling when steel includes alloying element.
In arc welding methods, metal is first heated to a temperature higher than its melting point; and then
cooled down. Experiments and measurements show that the cooling rate of the welded zone on an iron
bar is equivalent to the cooling rate of a piece that is heated up to a high temperature and cooled down
by being quenched. Hence, it is obvious that this kind of a hard and brittle structure will be proced at the
weld zones of the steels that contain carbon and alloying elements of higher amount than a certain value
for each.
Welding electrode producers adjust the composition of the filler metal in such a way that even il it mixes
a little with the base metal being melted, no hardening occurs at the molten metal after cooling. However,
hardening on the base metal that is interconnected to the welded zone can occur since this part that is
warmed up to a high temperature and then cooled down. Carbon and manganese are two elements that
especially affect the hardening capability of the unalloyed steel. There are various opinions on the required
maximum carbon content of the unalloyed steels for them to be welded without taking any precautions.
For example, while the maximum carbon content for non-degassed steels are is 0,25% and the maximum
carbon content for non-degassed steels are 0,22% in Sweden, it is allowed for this value to go up to 0,30%
in the USA.
Alloying elements such as chromium, molybdenum, vanadium, nickel and copper, when they are contained
in low-alloyed steels, cause hardening of the heat-affected zone (HAZ) although carbon content is lower.
In add ton to crack formation right after the welding in this hard and brittle material, that is caused by heat,
brittle fractures occur when any deformation process is performed on this structure material in case during
use of welded joints, any smallest deformation stress causes such structures to undergo brittle fracture ;
and , this results in significant damages.
The Weldability Commission of lnternational lnstitute of Welding advises that the hardness of the heat-
affected zone should not be higher than 350 HVC.
The only solution for decreasing the hardness of HAZ is to decelerate the cooling process after welding.
The safest way for doing this is preheating the piece and welding it at this temperature. Various theoretical
and applied researches have been made in order to find a constant that gives the hardening tendency of
the steel and hence to obtain a formula which gives the preheating temperature that should be appled.

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A solution that easily shows results is developed as a result of all these studies. In this solution, which is
named Carbon Equivalent, the amounts of the alloying elements which exist in the chemical composition
of the steel consist are put into a formula; and, a constant is calculated, depending on whose value a
preheating temperature is can be chosen determined according to this constant.
Although there are various formulas for the calculation of carbon equivalent in literature, all of them are
empirical relations that give close and satisfactory results in practice. The Carbon Equivalent Formula
which the lnternational lnstitute of Welding (IIW) requires proposes for low-alloyed carbon steels is as
follows:
Ceq= C+ Mn/6 + Cr/5 + Mo/5 + V/5 + Ni/15 + Cu/15
The alloying elements limits in order for the above-given formula to be valid is are as follows:
C<0,5%; Mn<1%; Cr<1%; Nk 3,5%; Mo<0,6%
The preheating temperature that should be applied according to Ceq is as follows:
Ceq(%) Preheating Temperature (0C)
less than 0,45 not required at normal conditions
between 0,45 and 0,60 100-200
more than 0,60 200-350 (can be increased up to 600 at special conditions)
lf the carbon equivalent, which is just an approach, is used; maximum preheating temperatures should
be chosen as to be the upper limits of the value ranges that are valid for the conditions applied in the
circumstances that are specified below, and in some special conditions, they should be exceeded, in order
to eliminate any risks.
• If the base metal is Thomas steel or hot-cast steel,
• lf the steel has a coarse-grained microstructure,
• lf the base metal piece (the workpiece) is big large and unorderly structure complex- shaped,
• lf the workpiece is very thick,
• lf low levels of energy should be applied during welding,
• lf the filler metal is not firm sufficiently tough
• lf the temperature of the welding environment is too low,
As seen, carbon equivalent only includes the chemical composition of the steel. However it does not involve
factors that primarily affect the cooling rate such as welding heat input, form of the weld groove, the
geometry and thickness of the workpiece. Although there are some empirical formulas in the literature, the
appropriate preheating temperatures according to electrode diameter (heat input), piece thickness, groove
form according to Ceq is shown in the table.
The points below should be considered during the welding of the steels that have tendency to harden and
have a Ceq value that is more than 0,45% for a safe welding .
• An appropriately chosen preheating temperature should be applied to all the whole pieces.
• The temperature should be kept at the same level during the welding process.
• A pre-dried basic-coated electrode should be used.
• lf a piece will be annealed for stress relieving, it should be put into the furnace as soon as the welding
process is finished before the piece cools down (it should stay in the furnace at the temperatures of
600-650 0C temperature for 2 hours for each 2 mm.). It should be taken out after it cooled down to
300 0C in the furnace, and should be left for air-cooling in a stable environment.

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Recommended Pre-annealing Temperatures according to Carbon
Equivalent, Electrode Diameter, Particle Thickness and Groove Type

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In production plants, damaged parts must be repaired immediately operations. The damaged part should
be repaired by welding, and put into its place. The composition of the material of the piece is not generally
known. The welding shop cannot be expected to analyze and determine the chemical composition of
the piece before welding. in such conditions, the first thing that has to be done is to perform spark and
file tests on the material. A file that is grinded to the surface of the material makes it easy to determine
it hardening process is applied to the piece before. In the spark test, the piece is touched against the
spinning surface of a grinding wheel. It is touched to the wheel in such a way that the length of the sparks
is 30 cm. An experienced person who looks at the sparks in a dim light can estimate the elements that are
in the composite and the proportions of these elements. Even an inexperienced person can identify carbon
steel from alloyed steel and the low-middle and high-carbon steels from each other after a few hours work
unless they are dischromated. Another good way of analysing is to compare the piece with specimens from
metals whose chemical compositions are known.

Magnetic-particle test is generally used in distinguishing ferritic steels that can harden after heat treatment
from austenitic steels that cannot harden (despite their high carbon equivalent). Austenitic steels are not
pulled by magnets since they are antimagnetic. The point that should be bewared is not to put the magnet
to the zones that are mechanically worked or to the zones that hardened as a result of transformation
because these zones can locally be magnetic as a result of transformation.

• Use the largest-diameter electrode to which that is suitable for both the weld groove’s shape and the
part’s dimensions allow.
• Choose the max. value of welding ampacity that the electrode producer requested since the cool-down
rate decreases when the energy applied to the weld zone increases.
• Use basic austenitic coated electrodes. This may prevent the cracks in the weld bead because austenitic
steels are more tough.
• Welded joint should never be done through one pass. The welding with as many passes as it can have
should be chosen because new pass has a tempering effect on the HAZ of the earlier pass and hence
the brittleness and hardness of this zone decreases. Various researchers advise that a tempering pass
should be applied to the weld bead without touching the base metal after the welding.

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Welding of Fine-Grained High-Strength Structural Steels
Fine-grained high-strength structural steels were developed in order to meet the increasing needs for
light steel containers and high-strength containers and reactors in the industry. Carbides, nitrides and
carbonitrides that are scattered around in a very tine structure especially in grain boundaries in the
internal microstructure of fine-grained structural steels, and are transmitted to the solution only at the
temperatures higher than 1100 0C; prevent grain growth even at the heat temperatures at the austenite
zone. High-strength and firm tough steels group occurs are obtained as a result of this . In a second group
of fine-grained structural steels, the yield and tensile strength and the firmness toughness of the steel
are increased without causing the steel that will form a low-carbon martensite in the inner structure lose
its weldabilty. Since the Martensite start temperature is 400 0C in this quenched fine-grained structural
steels group, the martensite that is formed is automatically tempered when it is slowly cooled down at a
temperature lower than this. Therefore fine grained scattered around carbide precipitates that increase the
strength of the inner structure form. Carbon content should not exceed 0,20 for their weldability in fine-
grained structural steels. Steels that have the desired qualities are obtained by low or limited hardening by
putting alloying elements as little as possible, fine-grain formation, decomposition of nitride particles that
prevent grain growth and optimization between heat treatments.
Fine-grained structural steels have a very good weldability because of the limitations to their carbon and
alloying element contents. Classical structural steels are preheated and welded with high energy input in
order to slow down the cooling down rate. On the other hand, slow down of the cooling down rate in fine-
grained structural steels causes them to turn into a ferrite and high-carbon martensite or bulk martensite
or bulk bainite areas at the inner structure in meld line of the base metal. This causes the firmness
toughness to decrease and the strength quality to deteriorate. This shows itself especially on the HAZ of
the joints that are preheated at a very high temperature and welded with a single pass. If the welding
process is multi-passed, quality of the weld zone gets better than the weld zone of the single pass welding
since each pass tempers the weld zone of the former one. An appropriate preheating for thick and highly
stressed constructions is an effective precaution for the cracks that can be caused by various reasons.
Specific-energy input E (k/cm) that is calculated by taking the ratio of the multiplication of welding current
strength and arc voltage and relative thermal activity coefficient of welding method to the welding speed;
preheating temperature and piece thickness are the three significant factors that affect the cooling down
rate of the weld zone.
These three factors should be considered together to be able to control the qualities of the weld zone of
the fine-grained structural steels. Cooling down rate t8/5 at 800-500 0C is very important for affecting the
qualities of the weld zone of the steels. The decrease in time causes the hardness and the strength to
increase but the tendency to crack to increase.
Steel producers state the appropr ate t8/5 value for the fine-grained structural steels that they produce in
the certificate of the steel. There are mathematical formulas, computer programs that calculate the specific
energy that is applied to the weld, piece thickness, preheating temperature and t8/5 and nomograms on
this issue. 1kj/cm for each mm of plate thickness as specific energy input is averagely chosen in practice.
For example, E=25kj/cm specific energy for a 25mm thick plate. A preheating process that is between
80 0C and 200 0C is applied to the joint for the processes that are under +5 0C in weld of the fine-grained
structural steels. For the processes higher than this temperature, yield limit and piece thickness are criteria
for the decision whether preheating process is applied or not.

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GeKa Electrodes for Welding of Fine-Grain/Non-Alloy and Low Alloy Steels

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GeKa Electrodes tor Welding of Fine-Grain/Non-Alloy and Low Alloy Steels

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GeKa Electrodes for Welding of Fine-Grain/Non-Alloy and Low Alloy Steels

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Welding of Heat and Creep Resisting Steels
Steel has to be heat-resisting in the fields of application such as power plants, high pressure steam boilers,
refineries and steam turbines. Hence the weld metal should be as heat resisting as the base metal.
The yield and tensile strengths of the unalloyed structural steels decrease significantly at high
temperatures. When alloying elements such as Cr, Mo, W or V to the steel, heat resistance values gel
much betler. One has to consider only the yield and tensile strengths of the steel at the high temperature
applications. Creep gets intensified for the materials as a result of the combined effect of temperature and
mechanical stress. The creep characteristics of all high temperature steels are determined and put into
the material standards and specifications in the last 20 years. in addition to these studies, similar tests
are applied to the test rods that are provided from the weld metal that is produced with creep resisting
electrodes. It is found out that the results have the same values as the test results from the heat and creep
resisting steels, and the results for the stabilized austenitic weld metal have even much higher values than
those.
These steels are classified depending on their compositions and hence their operative temperature. Cr, Mo,
W, Co, Nb, Ta, Ti and Al affect both the matrix composition of the steel and carbide formation and develop
its heat and creep resistance qualities. A little amount of Mo, V and Cr addition to the composition of the
steel is enough for the temperatures up to 500 0C . Mo is especially efficient in increasing heat resistance
quality. Material should be resistant to oxidation for the temperatures more than 550 0C. The best solution
for this is to choose steels that include 12%Cr and Mo, V and Nb/Ta. Steels transform and start loose their
creep resisting quality after 600 0C . Hence chromium-nickel austenitic steels are preferred for these
temperatures. This product is steel that includes 16%Cr and 13%Ni, and of which basic type’s creep
resisting qualities are developed by adding Mo, V and Nb/Ta. (X8CrNiNb 16 13, X8CrNiMoVNb 16 13).
Only alloys that are Cr-, Ni-, Co-based including Mo, V and Nb/Ta show the appropriate creep resistance for
the temperatures that are higher than 700 0C.
AII 12% Cr and heat- and creep -resisting low-alloyed steels are generally welded after they are quenched
and tempered. The heat-affected zone of these steels with hardening tendencies hardens if there are
no precautions. lnternal stresses that occur during welding process and the adjustment processes after
the welding cause the risk of cracking at this zone. in order to prevent the danger of this, an appropriate
groove should be chosen, a welding plan should be made, preheating and cooling should be carried out
under control; and, stress-relief heating should be applied when it is necessary.
Stabilized austenitic steels show betler qualities at high temperatures when that are welded after solution
heat treatment is performed on them. Because of the tendency to crack in high temperatures of this type
of materials, heat input should be low during the welding process. Since the low thermal conductivity of
this type of materials can cause regional heat rises, the weld heat should not be allowed to accumulate
at the welded zone. For these cases, short arc and electrodes that have diameters no longer than 4 mm
should be applied at an 80-90 0C angle, and weld beads that are as narrow as possible should be produced
with oscillations no higher than three times of the wire diameter. Welding is generally performed without
preheating. However, preheating to 100-200 0C should be applied to the pieces that are thicker than 25
mm; but, the temperature of the welding zone should not exceed 300-350 0C in those cases.
Co-based, creep-resisting materials such as X40 Cr Ni Co Nb, should be preheated up to 200- 400 0C
because of their high content of carbon.

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GeKa Electrodes for welding of Heath Resisting Steels

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Welding of Cryogenic Steels
Especially the production of the welding vessels that are used in sforage and transportation of liquefied
gases requires material that does not lose its qualities at very low temperatures and weld joints that are
appropriate for it. As it is known, the tensile strength of steels increases but the ductility and firmness
toughness of them decrease as the temperature decreases. For these reasons , the most important quality
of the material for applications under the temperature of O 0C is for it to protect its firmness toughness that
is determined by impact test at the desired level. Various surveillance organizations estimate that these
types of steels give the result of minimum 27J at ISO-V impact test at the lowest operation temperatures.
The impact test is thought to be inadequate recently , and this type of steels is assessed by various
fracture mechanics tests. Steels that are used depending on the ambient temperature they are in, and the
appropriate GeKa Electrodes for their welding is shown in the table.

• The thin sheet metals that are used in this production branch are not generally preheated before welding.
A preheating process between 80 and 150 0C is necessary as the cut view gets thicker and the carbon
content exceeds 20 %.
• Low hydrogen, well dried , basic coated electrodes are used in welding .
• Weld metal is chosen in such a way that it provides both the desired strength qualities and the necessary
firmness toughness at the operation temperature.
• The most important point for these steels is to keep the heat input at the lowest level in order for HAZ
not to have grain growth. Even it a preheating process is performed before the welding , the interpass
temperature should not exceed 150 0C.
• Stress relief heating should be applied on some conditions in order to develop the qualities of the steel
depending on the type of the steel and the specifications. The temperature degree and duration that the
steel producer proposed should in no way exceeded .
• Welding should be performed in a flat position as horizontal as possible by using positioners. The reason
is that both controlling the heat input and providing a faultless welding is only possible in this position.
These types of steels should never be welded in overhead, horizontal vertical and vertical up positions.
lf vertical welding position is necessary, they should only be welded in vertical down position.

Weld bead is done straight without oscillating the electrode in order to limit the heat input during welding
process. In case of vertical welding, vertical down welding position is preferred in order to decrease the
heat input. Electrical arc welding with coated electrodes is still the most preferred welding method for
welding of these types of steels. Submerged arc welding applications with TIG, MIG and special powders
are also done recently.

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Welding of Stainless Steels
The most important qual ty of stainless steels is that they do not rust, and that they are resistant to
oxidation and corrosion. This quality is acquired by adding more than 12% chromium to the content of the
steel. As the amount of chromium increases, the oxidation resistance at hi gh temperatures also increases.
Existence of the steel causes corrosion resistance especially in acidic environments. Besides nickel,
molybdenum addition also protects steel from some types of corrosion. However, steels that contain more
than 6.5% molybdenum cannot be produced economically.
Chromium causes steel to keep its mechanical qualities at very high temperatures. Hence chromium
stainless steels are also used as creep resisting steels at high temperatures.
Stainless steels that have more than 170 types are widely used in industry for various purposes. The most
commonly-used ones of the stainless steel types that are used in industry are generally divided into three
main groups:
• Martensitic Chromium Stainless Steels.
• Ferritic Chromium Stainless Steels.
• Austenitic Chromium-Nickel Stainless Steels.
In constructions in which the stainless steels are used, modern welding methods such as electron beam
welding and laser beam welding are also used besides arc welding with coated electrodes, gas metal arc
welding methods (TIG, MIG), submerged arc welding and plasma welding.
Physical qualities of the stainless steels of different types are also different from each other. This plays an
important role in welding processes.
Heat conductivity facfor of chromium stainless is halt of the unalloyed steels. This value is 50% more in
austenitic chromium-nickel steels than the value in low-carbon alloy steels. This is of particular concern to
construcfor as well as the welder.
Low-carbon alloy steels have low resistance to electrical conductivity. This value is 4-7 times higher in
stainless steels. Thus stainless steel electrodes redden more quickly, are produced shorter, and are loaded
with 25% less strength of current than the normal electrodes.

Welding of Martensitic Chromium Stainless Steels


Stainless steels in this group contain Cr amount between 11.5% and 18%. Carbon amount in their
composition is between 0.1% and 1.2%.
Main effective element in welding of martensitic stainless steels is carbon. Amount of carbon affects the
hardness of HAZ , and can be controlled by welding method to an extent. lf the hardness of HAZ increases,
and, firmness toughness decreases.
Martensitic is relatively less hard in low-carbon martensitic stainless steels. Hence their tendency to crack
is less. These steels are normally preheated at 200-400 0C temperature before welding. Soon after the
welding a stress-relieiving process can be performed before the joint cools down by heating it 800-820 0C
for four hours and cooling it slowly in the furnace.

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Flux-coated electrodes and TIG welding wires of GeKa are safely used in welding of martensitic chromium
stainless steels. Especially ELOX B 41O and GeKaTec 410 HD are coated electrodes that are appropriate
for welding of low-carbon martensitic stainless steels. in addition to these, austenitic chromium-nickel
stainless coated GeKa electrodes such as GeKa ELOX R 307, ELOX B 307, ELOX R 309 L, ELOX R 312,
ELOX B 347, ELOX R 347 provide quality weld joints in conditions such that the strength of the weld bead
is not required to be too strong and the joint does not operate in a sulfuric environment. The fact that the
yield point of austenitic welding metal is low prevents the danger of cracking which is caused by tensile
stress that will happen after the welding. lf the joint operates in sulfuric environments, weld beads in
which the base metal composition is the same is provided with GeKa stainless chromium special products.
The application tables that are given can be used while choosing these products. You can easily solve the
problems you experienced with the help of the experts of our company.
Welding of Ferritic Chromium Stainless Steels
This type of steels contains 16-30 % Cr and 0.5-0.25 % C. lts internal composition microstructure is
normally made up of ferrite and carbide.
The most significant qualities of these steels are that they are not hardened by quenching since phase
transformation is not seen when they are solid, and their corrosion and oxidation resistance is high at high
temperatures. They are magnetic. They can be rolled hot or cold. They show their best mechanical qualities
when they are normalized. Their resistance to the stress corrosion cracking caused by the chlorinated
environments is high.
Weldability of ferritic chromium stainless steels is better than the weldability of martensitic stainless
steels. However, one of the significant problems that occur in the welding of ferritic stainless steels is the
tendency to grain growth at HAZ. This cannot be removed by a post-weld heating. Furthermore, carbide
precipitation at the ferritic grain boundaries also causes vulnerability at weld joints. Thus the mechanic
qualities decrease. Use of austenitic chromium-nickel electrodes at the arc welding of this type of steels
with coated electrodes prevents the brittleness that is caused by the grain growth at the molten zone.
GeKa ELOX R 308 L and ELOX R 347 that contain 20%Cr and 10%Ni is recommended since they have
great result at welding of low-carbon ferritic stainless steels. For the ferritic stainless steels that contain
more than 0.1% carbon, GeKa Flux-coated Electrodes that contain more Cr and Ni can be easily used
(ELOX R 309 L).
Use of the austenitic weld metal creates weld beads that have very good mechanical qualities, and absorbs
most of the welding stress. However, the color of the weld beads would be different than the base metal.
GeKa ELOX B 430 coated electrode that contains 18% Cr should be used when weld beads are desired to
be the same color as the base metal since filler metal that has the same characteristics as the base metal
should be used.
Preheating process in the welding of stainless steels prevents the danger of cracking in HAZ and minimizes
the stress that is caused by the welding. 150-300 0C preheating temperature is recommended normally.
lnterpass temperature can be a little higher than the preheating temperature. To keep the heat input at
low temperatures, the electrode with the smallest diameter possible should be chosen, the welding speed
should be high and the electrode should not oscillate.
Rapid cooling after 750-800 0C post weld heating helps the and the intergranular corrosion resistance of
the HAZ to increase for this type of steels.
Cold formation of the welded joints should be done after a heating process at 300-400 0C because the
deformation capability of those steels significantly increases at this temperature.
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For determination of the microstructure of the stainless steel weld metal
Shaeffler Diagram

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WRC Diagram

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Welding of Austenitic Chromium-Nickel Stainless Steels
The composition of austenitic chromium-nickel stainless steels contains 12-25% Cr and 8-25% Ni. Various
alloy elements are added to these steels, which are antimagnetic, to increase their corrosion resistance.
These stainless steels have very good weldability. However, the physical qualities they have that are
mentioned before should be taken into consideration during welding. in welding of these steels, more
tension is seen than the welding of low-alloy carbon steels. The possibility of hot cracks at the two-sided
inside corner fillet seam of these steels is very high at the welding of these stainless steels.
SCHAEFFLER diagram and DE LONG diagram that is the advanced version of it is used while calculating
the amount of ferrite in the weld metal at welding of these stainless steels. Ferrite making elements Cr,
Mo, Si, and Nb are put to the horizontal axis as chromium equivalent to detect the amount of delta ferrite
that will be in the composition of the weld metal with the help of these diagrams. “Ferrite numbers” and
hence the ferrite percentage can be read from the De Long diagram. With the help of these diagrams, the
problems that can occur in the weld metal in cases of arc welding with flux-coated electrodes are known
beforehand, and the required precautions can be taken.
Another metallurgical problem in welding of austenitic chromium-nickel stainless steels is the chromium-
carbide precipitation that is caused in HAZ when this zone is heated for a long time at 500-900 0C.
Chromium-carbides precipitate at grain boundaries and make the steel vulnerable to intergranular
corrosion. Hence, the carbon content of the austenitic chromium-nickel stainless steels that will be welded
should be maximum 0.06% and, optimally, 0.03%. For this reason, it is advised that the amount of carbon
of the products is decreased and the corrosion resistance is increased.
Another method to prevent the chromium-carbide precipitation is to add stabilization elements such as Ti,
Nb and to to the composition of the steel. Niobium is preferred in electrodes because of its deprivation in
titanium arc.
GeKa product range developed has been enriched with rutile and basic-coated electrodes to be used in
the arc welding of austenitic chromium-nickel stainless steels. They contain stabilization elements in their
coating-fluxes. The points that are considered in case of using of basic-coated electrodes for welding of
mild steels should also be considered in both arc start and welding with basic-coated electrodes in this
case, too.
The lowest-diameter electrode possible should be chosen and the lowest strength amount of current
should be chosen when austenitic chromium-nickel steels are arc-welded with flux-coated electrodes. The
electrodes should not be oscillated. in case of multi-pass welding, the joint should be cooled down to room
temperature after each pass, which should be followed by the second pass following pass should be done
after that, and, then, by the application of rapid cooling should be performed. The crater that formed in the
end of the weld should be filled and enclosed.
GEDiK WELDING produces flux-coated various stainless steel electrodes for welding of austenitic stainless
steels. Some of them are the GeKa electrodes ELOX R 308 L, ELOX R 316 L, ELOX R 318, ELOX R 347 and
ELOX R 310. in addition to these, gas-shielded (TIG or MIG) or submerged arc welding wires of GEDİK
WELDING meet all your requirements. Expert staff of GEDİK WELDING is at your service in case of a
problem.

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GeKa GeKaTec Electrodes for Welding of Ferritic Chromium Steels

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GeKa GeKaTec TIG-MIG Wires and Submerged Wire-Powder
Combination for Welding of Ferritic Chromium Steels

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GeKa GeKaTec Electrodes for Welding of
Chemical Resistant Steels

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GeKa GeKaTec TIG-MIG Wires and Submerged Wire-Powder
Combination for Welding of Chemical Resistant Steels

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GeKa GeKaTec Branded Electrodes and TIG-MIG Wires for Welding of Heat Resisting Steels

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Welding of High-Manganese Austenitic Hard Steels
High-manganese austenitic steels that are named as Haldfield steel in Anglo-Saxon literature, and are
widely used in contemporary technology are tough, ductile, durable, abrasion resisting, antimagnetic
materials that have high strain hardening, and contain 11-14% Mn and 0.7-1.4 % C. Cr, Mo, V, Cu, Ti and
Ba is added as the alloy element to these steels in order to acquire some additional qualities.
These steels are used in the production of the joints that take impact and are worn out of the heavy
construction equipments such as excavator buckets, baggers, grader and dozer blades, crusher jaws.
High-manganese austenitic hard steels can easily be welded because of their austenitic structure although
their thermal conductivity is very low and their thermal expansion is high. They become brittle because of
carbide formation when they stay at 400-800 0C temperature for a long time, and their tendency to crack
increases. Thus, these steels are welded only with electrical arc welding by applying as little heat input as
possible. Each pass is cooled down by spraying water or wiping with a wet cloth after welding.Big pieces
are welded by putting them into a water bath in such a way that only the weld zone is out of water.
Distortions and deformations in welding of the manganese austenitic hard steels are severer than the
welding of carbon steels because of their high thermal expansion and low thermal conductivity. Even
though cooling process decreases the severity of this problem, hammering the weld bead after cooling is
very useful both for reducing the internal stress and for increasing the abrasion resistance as a result of
deformation hardening.
Build-Up
Making worn out machine parts usable with build-up is very economical. As the types of electrodes
increased, it is no lenger necessary to use an electrode that is made up of the same material as the
material of the joint that will be repaired. There is a possibility of applying filler welding with a material that
is much more durable.
Before the filler welding ofa worn out joint, surfaces that will be filled should be processed until all the
abrasion cracks are removed with grinding or machining. lf base metal and electrode are made up
of different materials, using ELOX B 307 electrode that is ductile, that can remove the post welding
internal stresses by changing its shape, and, that can prevent the fusion zone that can have undesired
characteristics as the buffer layer is recommended. Filling processed is applied with ELHARD 14 Mn
electrode by cooling and hammering each pass on the buffer layer made up

A- Buffer Welding with ELOX B 307


B- Build-Up with ELHARD 14 Mn
C- Hardfacing with ELHARD 600

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It would be safer if the last three passes are built up with ELHARD 600 in order for build-up layer to be
more abrasion and impact resisting.
lf the joints are small and lightly abraded, ELHARD 600 can be directly used on top of the buffer layer that
is made with ELOX B 307. To have a more effective outcome in breaker and crusher jaws, the pass that is
made with ELHARD 600 should be hot hammered. Although cooling the hot weld bead by putting it in water
is also recommended to increase hardness, this process can only be applied to small joints that have a
small filling zone.
lf the top layer has to be very hard, ELHARD 60/63/65 can be used instead of ELHARD 600. However, this
type of electrodes should not be applied in more than two passes in filling processes, and cooling and
hammering processes should not be applied to them.
Joint Welding
Manganese austenitic hard steels can be welded with the same steels or with low-alloy steels. Chromium-
nickel-manganese alloyed ELOX B 307 should be preferred instead of a high-manganese electrode that
fits the composition of the base metal for this process. This electrode has an excellent abrasion resistance
and removes tensions by changing its shape with its high ductility. Welding process should be made by
applying as little heat input as possible and a cooling process. Short passes should be applied by changing
directions, and each pass should be hammered after it cooled down.

Hardfacing application in repair and maintenance of bucket teeth that are made up of manganese
austenitic hard steel.

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Welding of Cast lrons
Cast irons are iron alloys that generally contain 1.7-4% C, 3.5% Si, Mn, S, and P the facts that cast irons
can flow well when they are liquid, their melting point is low, they are not affected by carbon catching
during melting made them unique cast material. Cast irons contain carbon in unbound form, in carbide and
a little in ferrite. The type and the characteristics of cast irons are determined by the form of the carbon.
The significant types of cast irons for welding that are highly used in industry are gray cast iron and
nodular cast iron.
Welding of Gray Cast lrons
Gray cast iron has an internalstructure that is composed of unbound graphite that is scattered in the form
of platelets in a matrix that resembles low-alloy unbound-carbon steels. The reason for the gray cast iron
not to have transformation capability, to have low strength and to be brittle is the graphite platelets in its
internalstructure.
Two significant points affect the weldability of gray cast iron;
1- Since the melted zone rapidly cools down because of its high carbon content, weld bead is very hard,
brittle and rich in cementite.
2- Deformation caused by regional heating and cooling during welding causes the cast iron joint that is
very brittle to crack from the weakest point.
There are two solutions for the welding of cast iron.
• It is possible to prevent both the hard structure that is caused by rapid cooling and the danger of
cracking caused by welding stress by applying preheating at a very high temperature (600-700 0C).
Electric arc welding and oxi-acetylene welding with a metal that has the suitable composition to the base
metal can be applied in this process, which can be named as hot welding.
• The bases of the welding process of gray casting irons that is named as cold welding is to apply heat low
enough to prevent the formation of high amounts of cementite and martensite and formation of the stress
that can cause fracture in the course of heating, and, to use a weld metal that does mot cause martensite
and cementite formation. Pure Nickel, Copper-Nickel, Iron-Nickel alloy coated electrodes are used in this
method.
V, X and U grooves in 80-900 angle is applied to joint that will be welded. Cast spunk along the grooves is
cleaned. it is necessary to obey the following conditions in this welding method during welding to prevent
the danger of heat stress cracking, to narrow transition zene and to decrease the hardening in this zone.
Heat input should be decreased by using the thinnest electrode and the lowest strength of current possible.
Weld bead length should be limited to 25mm in order for the base metal not to warm too much.
Each pass should be hammered with a round head hammer before it cools down to decrease the stress the
weld metal causes by shrinking.
Welding should be paused after each weld bead until the joint cools down to a temperature at which one
can touch it by hand.
Electrode should be started on the prior seam when welder starts a new seam.
Arc should always be directed to the piled metal during welding and welder should go back a little while
they put out the arc. They should retract the electrode slowly.
In order to decrease the stresses in the multi pass welding of thick joints, welding should be applied in
width and length.
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Geka developed pure nickel ELNIKEL , copper-nickel ELMONEL and ferronickel ELNIFER electrodes for the
cold welding of cast irons.
It is possible to apply the weld joint quicker, with less risk and with longer seams using electrodes above
and a preheating at 150-250 ‘ C in the cases where the size, shape and the type of the cast iron joint are
appropriate. in the method that is called half-hot welding, the hardness of the HAZ does not exceed 200
Vickers.
In the cases where the weld zone does not have to be processed, an experienced welder can get a
satisfactory result with LASER B 50 or ELFER basic electrodes if they obey the conditions above. However,
hard zones that can exceed 450 Vickers can be seen in the HAZ in these conditions.
Welding of Nodular Cast lrons
Long studies showed that ferronickel based electrode ELNIFER is the most appropriate electrode for the
welding of nodular cast iron. Although nodular cast irons can be welded with low heat input, the most
appropriate results are gotten in the applications

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Welding Positions according to EN and AWS Standards

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Symbols for the Designation of Weld Beads in Projects

Usage of welding symbols and supporting elements adopted and standardized to make graphing and
reapplication of welded constructions easier. TS 3004 is published on this issue in Turkey. However,
conductors do not completely obey this standard. Thus, our craftsmen should be knowledgeable.
lllustrations that are the most important part of the welding plan should reflect all properties of weld beads.
There are an elementary symbol, an arrow line that has an arrow that shows the joint at the end of it, and a
reference line in illustrations

The side of the joint where the arrow put is called “arrow side of the joint”, the other side is called “other
side of the joint”.

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The position of the arrow line with respect to the weld is generally of no special significance. However, the
arrow line should point towards the plate which is prepared for welding.
The reference line should be drawn parallel to the bottom edge of the drawing,
Positions of the symbols in relation to the reference line are defined according to E (first angle) and A (third
angle) methods.
One should look into TS 3004 if they have to graph or read welding construction illustrations that are
graphed using A method.
Although the symbols that are used in the illustrations of welded constructions have some differences
depending on the symbols of the countries, they can show the information that determine the construction
such as groove and seam surface from easily, clearly and in a simple way.

Position of the symbols according to E Method

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Notation of Elementary Symbols in Standards

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Examples of Elementary Symbols in a Combined Way

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Position of the symbols according to E Method

Weld symbols are generally examined under three groups:


a) Elementary Symbols
b) Combined Symbols
c) Supplementary symbols
We can look at the notation of these in various country symbols.
a) Elementary Symbols
Examples for the usage of elementary symbols to show the welding type are also given in the table. These
symbols are generally similar to the shape of the weld seam. Hence they can be easily remembered.
b) Combined Symbols
These symbols are shown in the table for the examples of elementary symbols in a combined way.
c) Supplementary Symbols
Elementary symbols can be completed with the supplementary symbols that show the shape of surface
of the weld seam.Welded surfaces are generally made flat. Since there is no need to show the welding
surface completely, it is normal that supplementary symbols are not used.

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Certain dimensions can be shown next to each welding symbol.
The main dimension of the cross section should be written on the left side of the symbol. Lengthwise
dimensions ((Length of the weld bead) should be written on the right side of it.
The principles for these dimensions are shown in the table. More significant dimensions can be shown
when necessary.
In case of flat weld joints, it is understood that welding is made without opening a root along the joint.

Basic Dimensions

No Welding Method
1 Arc welding
11 Metal-arc welding without gas protection
111 Metal-arc welding with coated electrode
12 Submerged arc welding
13 Gas-shielded metal-arc welding
131 MIG welding
135 MAG welding
141 TIG welding
15 Plasma arc welding
2 Resistance welding
21 Spot welding
22 Seam welding
23 Projection welding
24 Flash welding
3 Gaswelding
311 Oxy-acetylene welding
4 Pressure welding
41 Ultrasonic welding
42 Friction welding
441 Explosive welding
45 Diffusion welding
71 Thermic welding
72 Electro-slag welding
73 Electro-gas welding
751 Laser beam welding
76 Electron beam welding
9 Brazing, soldering and braze welding

According to DiN 1912, assessment group of the welding is shown right after the welding method in
between slashes.

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ELECTRODE CONSUMPTION CALCULATION
In order to calculate the welding cost, the amount of electrodes that will be used should be calculated since
it is the most important input. Although there are computer programs for this purpose, this can also be
approximately calculated with the eight tables that are given below. in the first seven of these tables, the
diameters of the electrodes that are recommended are also given considering the plate thickness and the
weight of 1 meter welding seam and the welding position in !fillet welds. The number of electrodes that are
needed is calculated for root and filler passes from table 8 in relation to the electrode diameter and length
with the help of 1 meter seam weight that is calculated from those tables. The discarded stem length is
considered to be 30mm and the loss that is caused by spattering and burning is considered to be 10% in
this table. This value changes between 87% and 93% in practice depending on the type of electrode and
the strength of current.
Since the efficiency of electrodes that have iron powder is higher the number of electrodes that are used
in practice is lower than the number that is determined according to the table. Hence the number that is
calculated with the help of the table is multiplied with 0.8 for 100-120 % efficiency electrodes and 0.6 for
160% efficiency electrodes.
Example 1: Calculation of the required number of electrodes for 1 meter welding seam when a 6mm plate
is welded with a V groove in a horizontal position.
The weight of 1 meter welding seam is calculated as 0.10kg when 350mm long electrode that has
3.25mm long diameter is used for root pass according to table 1.
The weight of 1 meter welding seam is calculated as 0.12kg when 350mm long electrode that has 4mm
long diameter is used for filler pass.
The number of electrodes according to table 8. 0.10kg= 5.3 (Ø3.25x350mm electrodes)
0.12kg= 0.10+0.02kg= 3.5+0.7= 4.2 (Ø4.00x350mm electrodes)
Example 2: Calculation of the required number of electrodes when a 16mm plate is welded with a V
groove and its root is also welded from underside in a horizontal position.
The weight of 1 meter welding seam is calculated as 0.12kg when 450mm long electrode that has 4mm
long diameter is used for root pass according to table 1.
In case of a root pass underside, 1 meter welding seam is calculated as 0.12kg for 450mm long electrode
that has 4mm long diameter.
The weight of 1 meter welding seam is calculated as 1.3kg when 450mm long electrode that has 5mm
long diameter is used for filler pass.
The number of electrodes according to table 8.
Root pass: 0.12= 0.10+0.02= 2.7+0.5= 3.2 (Ø4.00x450mm electrodes)
Underside Root Pass: 0.12= 0.10+0.02= 2.7+0.5= 3.2 (Ø4.00x450mm electrodes)
Filler Pass: 1.3= 1+0.3= 17.2+5.2= 22.4 (Ø5.00x450mm electrodes)
Note: These calculations are for normal electrodes. For example, if the same welding processed is made
with a 160% efficient iron powder coated electrode, the number should be multiplied with 0.6. in case of
basic electrodes, it should be multiplied with 0.8.

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Weld Bead Weight in V groove in horizontal and flat positions

W: RootPass D: Filler Pass


Half of the seam weight is added in the case of welding of plates that are up to 5mm for root welding from
underside. At least the weight of the root pass should be added for the plaıes that are thicker than 5mm.
Hail of the plate thickness is taken in case of welding seam weight for double-V groove. Double of the
required V-groove is taken and opposing welding of the root side is added to this.

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Weld Bead Weight in V butt welding in vertical position

W: RootPass D: Filler Pass


Half of the seam weight is added in the case of welding of plates that are up to 8mm for root welding from
underside. At least the weight of the root pass should be added for the plates that are thicker than 8mm.
Hali of the plate thickness is taken in case of welding seam weight for double-V groove. Double of the
required V-groove is laken and opposing welding of the root side is added to this.

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Weld Bead in V butt welding in overhead, vertical and
horizontal vertical positions

W: RootPass D: Filler Pass


Half of the seam weight is added in the case of welding of plates that are up to 8mm for root welding from
underside. At least the weight of the root pass should be added for the plates that are thicker than 8mm.
Halt of the plate thickness is taken in case of welding seam weight for double-V groove. Ooubl e of the
required V-groove is laken and opposing welding of the root side is added to this.

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Weld Bead Weight in fillet welding in horizontal and flat positions

W: RootPass D: Filler Pass

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Weld Bead Weight in fillet welding in vertical position

W: RootPass D: Filler Pass

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Weld Bead Weight in fillet welding in overhead position

W: RootPass D: Filler Pass

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Weld Bead Weight in 1-butt wel ng of thin plates in horizontal position

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Number of electrodes for each Kg/m bead weight
(Efficiency is considered to be 90% and discarded stem length is considered to be 30mm)

W: RootPass D: Filler Pass

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BRINELL, ROCKWELL, VICKERS HARDNESS COMPARISION TABLE

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BRINELL, ROCKWELL, VICKERS HARDNESS COMPARISION TABLE

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DRYING TEMPERATURES AND DURATIONS OF GEKA ELECTRODES

1) Electrodes in special can packages can be used without a drying process in 8 hours after the can is
opened. in establishments that are more than 70% humid, electrodes should be put into special hot
boxes at 100-200 0C after the package is opened.
2) Please follow the recommendations of the producer tor special circumstances.
3) The maximum value is the sum of the durations of drying processes when electrode is dried multiple
times (in different dates)
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CALCULATION OF WELDING CABLE CROSS-SECTION

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