High performance trucks with

low energy consumption

Tailored performance based

on application with efficiency
and Drive&Lift Plus models

Parameter steering (optional)

Sideways battery
removal with SnapFit

Ergonomic and easily

adjustable operators
environment

Driver assistance systems

to suit any application

EFG 535k/540k/540/545k/545/550/
S40/S50
Electric four-wheel counterbalance trucks (3,500/4,000/4,500/4,990/5,000 kg)

Our Pure Energy technology concept enables us to achieve the mum energy efficiency.
best possible energy efficiency coupled with maximum per-
formance. The infinitely adjustable steering column and armrest allow for
By using the most advanced 3-phase AC technology in com- adjustment to suit all operator sizes. The individual adjustment
bination with our own manufactured electronic controller of the controls is very easy to carry out thanks to the single-
as well as an efficient and compact hydraulic unit, we have point adjustment via two adjustable axes.
been able to significantly reduce energy consumption – while  
simultaneously increasing throughput. This is verified by tests as The truck chassis is closed on the right side of the operator.
per the VDI cycle: At full throughput, our new Series 5 EFG con- This guarantees maximum rigidity and stability for the overall
sumes up to 20% less energy than a comparable competitors design. It also forms the basis for a number of storage options:
model. From two sizes of cup holder via a clipboard to different sizes
of compartments for e.g. papers and a smartphone. There is
A choice of configuration packages with variable travel/lift therefore room for everything that operators need to work
speeds from the Efficiency and Drive&Lift Plus modules will efficiently throughout their shifts.
complete your transport and stacking operations with maxi-
EFG 535k/540k/540/545k/545/550/S40/S50

β α

H1
h4

h3

h6
h1

c
Q/1.5 s

h7
h2

h10
m1

m2

l x y
l2
l1
b11
b10
b1

b3

a/2
b13

a/2 Wa
l6

Ast

Capacity (kg)

5000

EFG S50
4500

EFG 550
4000

EFG 545k / 545

EFG S40
3500
EFG 540k / 540

3000
EFG 535k

2500

2000
200 mm 300 mm 400 mm 500 mm 600 mm 700 mm

Load centre distance “c” in mm

EFG 535k/540k/540/545k/545/550/S40/S50

Standard mast types EFG 535k/540k/540/545k/545/550/S40/S50

Lift Lowered mast height Free lift Extended mast height Mast tilt forward / back
h3 h1 h2 h4 α/β
(mm) (mm) (mm) (mm) (°)
EFG EFG EFG S50 EFG EFG EFG S40 EFG S50 EFG EFG EFG S40 EFG EFG S50 EFG EFG EFG S50
535k 540k / 535k 540k / / 550 535k 540k / / 550 545k / 535k 540k /
540 / 540 / 540 545 540 /
S40 / 545k / S40 /
545k / 545 545k /
545 / 545 /
550 550
Duplex 2750 - 2125 2125 - 150 150 150 - 3425 3560 3410 3575 - 6/8 6/8
ZT 2900 2200 - - 150 - - - 3689 - - - - 6/8 - -
3000 - 2250 2250 - 150 150 150 - 3675 3810 3660 3825 - 6/8 6/8
3100 2300 - - 150 - - - 3889 - - - - 6/8 - -
3300 2400 - - 150 - - - 4089 - - - - 6/8 - -
3500 2500 2500 2500 150 150 150 150 4289 4175 4310 4160 4325 6/8 6/8 6/8
3700 2600 - - 150 - - - 4489 - - - - 6/8 - -
4000 2750 2750 2750 150 150 150 150 4789 4675 4810 4660 4825 6/8 6/8 6/8
4300 2950 - - 150 - - - 5089 - - - - 6/8 - -
4500 3050 3000 3000 150 150 150 150 5289 5175 5310 5160 5325 6/8 6/8 6/8
5000 - 3250 3250 - 150 150 150 - 5675 5810 5660 5825 - 6/8 6/8
5500 - 3500 3500 - 150 150 150 - 6175 6310 6160 6325 - 6/5 6/5
6000 - 3750 3750 - 150 150 150 - 6675 6810 6660 6825 - 6/5 6/5
6500 - 4000 4000 - 150 150 150 - 7175 7310 7160 7325 - 6/5 6/5
Duplex 2725 - - 2100 - - - 1225 - - - - 3600 - - 6/8
ZZ 2775 - 2100 - - 1380 1230 - - 3495 3630 3480 - - 6/8 -
2975 - - 2225 - - - 1350 - - - - 3845 - - 6/8
3025 - 2225 - - 1505 1355 - - 3745 3880 3730 - - 6/8 -
3100 2265 - - 1496 - - - 3669 - - - - 6/8 - -
3300 2365 - - 1596 - - - 3869 - - - - 6/8 - -
3475 - - 2475 - - - 1600 - - - - 4345 - - 6/8
3500 2465 - - 1696 - - - 4069 - - - - 6/8 - -
3525 - 2475 - - 1755 1605 - - 4245 4380 4230 - - 6/8 -
3700 2565 - - 1796 - - - 4269 - - - - 6/8 - -
3975 - - 2725 - - - 1850 - - - - 4845 - - 6/8
4000 2715 - - 1946 - - - 4469 - - - - 6/8 - -
4025 - 2725 - - 2005 1855 - - 4745 4880 4730 - - 6/8 -
4475 - - 2975 - - - 2100 - - - - 5345 - - 6/8
4525 - 2975 - - 2255 2105 - - 5245 5380 5230 - - 6/8 -
4975 - - 3225 - - - 2350 - - - - 5845 - - 6/8
5025 - 3225 - - 2505 2355 - - 5745 5880 5730 - - 6/8 -
5475 - - 3475 - - - 2600 - - - - 6345 - - 6/5
5525 - 3475 - - 2755 2605 - - 6245 6380 6230 - - 6/5 -
Triplex 3930 - - 2060 - - - 1185 - - - - 4805 - - 6/8
DZ 4050 - - 2100 - - - 1225 - - - - 4925 - - 6/8
4150 - 2100 - - 1380 1230 - - 4870 5005 4855 - - 6/8 -
4400 2165 - - 1396 - - - 5169 - - - - 6/8 - -
4425 - - 2225 - - - 1350 - - - - 5295 - - 6/8
4525 - 2225 - - 1503 1353 - - 5246 5396 5246 - - 6/8 -
4700 2265 - - 1496 - - - 5469 - - - - 6/8 - -
4855 - 2335 - - 1615 1465 - - 5575 5710 5560 - - 6/8 -
5000 2365 - - 1596 - - - 5769 - - - - 6/8 - -
5175 - - 2475 - - - 1600 - - - - 6045 - - 6/8
5275 - 2475 - - 1755 1605 - - 5995 6130 5980 - - 6/5 -
5500 2565 - - 1796 - - - 6269 - - - - 6/5 - -
5550 - - 2600 - - - 1725 - - - - 6425 - - 6/8
5650 - 2600 - - 1880 1730 - - 6370 6505 6355 - - 6/5 -
5925 - - 2725 - - - 1850 - - - - 6795 - - 6/8
6000 2765 - - 1996 - - - 6769 - - - - 6/5 - -
6200 - - 2815 - - - 1940 - - - - 7075 - - 6/5
6400 - 2850 - - 2130 1980 - - 7120 7255 7105 - - 6/3 -
6500 2965 - - 2196 - - - 7269 - - - - 6/5 - -
6675 - - 2975 - - - 2100 - - - - 7545 - - 6/5
7000 3165 - - 2396 - - - 7769 - - - - 6/3 - -
7180 - 3110 - - 2390 2240 - - 7900 8035 7885 - - 6/3 -
7500 3365 - - 2596 - - - 8269 - - - - 6/3 - -
 Issue: 05/2014

Technical data in line with VDI 2198

1.1 Manufacturer (short form) Jungheinrich
1.2 Model EFG 535k EFG 540k EFG 540 EFG 545k
Identification

1.3 Drive Electrics

1.4 Manual, pedestrian, stand-on, seated, order picker operation seat
1.5 Load capacity/rated load Q t 3.5 4 4 4.5
1.6 Load centre distance c mm 500
1.8 Load distance x mm 5192) 5101) 5101) 5101)
1.9 Wheelbase y mm 1856 1856 2000 1856
2.1.1 Net weight incl. battery (see row 6.5) kg 5830 6726 6701 7186
Weights

2.2 Axle load, w. load, front / rear kg 8310 / 1020 9730 / 996 9726 / 975 10608 / 1078
2.3 Axle load, w.o. load, front / rear kg 2960 / 2870 3553 / 3173 3706 / 2995 3659 / 3527
3.1 Tyres SE
Wheels / chassis

3.2 Tyre size, at front mm 250-15 250-15 250-15 28 x 12, 5-15

3.3 Tyre size, at rear mm 21 x 8-9
3.5 Wheels, number front/rear (× = driven wheels) 2x/2
3.6 Track width, front b10 mm 1115 1115 1115 1155
3.7 Track width, rear b11 mm 950
4.1 Tilt of mast/fork carriage forward/backward α/β ° 6/8
4.2 Mast height (lowered) h1 mm 2300 2250 2250 2236
4.3 Free lift h2 mm 150
4.4 Lift h3 mm 3100 3000 3000 3000
4.5 Extended mast height h4 mm 3889 3676 3676 3660
4.7 Height of overhead guard h6 mm 2365 2365 2365 2350
4.8 Seat height/stand height h7 mm 1313 1313 1313 1303
4.12 Coupling height h10 mm 396
Basic dimensions

4.12.1 2nd coupling height mm 566

4.19 Overall length l1 mm 3827 3818 3962 3818
4.20 Length incl. back of forks l2 mm 2677 2668 2812 2668
4.21 Total width b1/b2 mm 1340 1340 1340 1450
4.22 Fork dimensions s/e/l mm 45 / 125 / 1150 50 / 125 / 1150 50 / 125 / 1150 50 / 150 / 1150
4.23 Fork carriage ISO 2328, class/type A, B 3A
4.24 Fork carriage width b3 mm 1120 1260 1260 1260
4.31 Floor clearance with load under mast m1 mm 143 136 136 122
4.32 Floor clearance centre wheelbase m2 mm 150
4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 4020 3994 4160 3994
4.34 Aisle width for pallets 800 × 1200 lengthways Ast mm 4220 4194 4360 4194
4.35 Turning radius Wa mm 2284 2284 2450 2284
4.36 Smallest pivot point distance b13 mm 660 660 721 660
5.1 Travel speed laden/unladen - Efficiency km/h 15 / 16 14 / 16 14 / 16 14 / 16
Travel speed laden/unladen - Drive&Lift Plus km/h 17 / 18 15 / 17 15 / 17 15 / 17
5.2 Lift speed, laden/unladen - Efficiency m/s 0.38 / 0.5 0.31 / 0.43 0.31 / 0.43 0.3 / 0.41
Lift speed, laden/unladen - Drive&Lift Plus m/s 0.43 / 0.55 0.35 / 0.5 0.35 / 0.5 0.33 / 0.45
5.3 Lowering speed laden/unladen - Efficiency m/s 0.56 / 0.56 0.55 / 0.5 0.55 / 0.5 0.55 / 0.5
Lowering speed laden/unladen - Drive&Lift Plus m/s 0.56 / 0.56 0.55 / 0.5 0.55 / 0.5 0.55 / 0.5
Performance data

5.5 Drawbar pull laden/unladen - Efficiency N 5300 / 5800 5100 / 5600 5100 / 5600 4900 / 5500
Drawbar pull laden/unladen - Drive&Lift Plus N 5300 / 5800 5100 / 5600 5100 / 5600 4900 / 5500
5.6 Max. drawbar pull laden/unladen - Efficiency N 14700 / 15000 14600 / 14900 14600 / 14900 14500 / 14800
Max. drawbar pull laden/unladen - Drive&Lift Plus N 14700 / 15000 14600 / 14900 14600 / 14900 14500 / 14800
5.7 Gradeability laden/unladen - Efficiency % 10.2 / 16.7 9.3 / 15.4 9.3 / 15.4 8.1 / 13.5
Gradeability laden/unladen - Drive&Lift Plus % 11.5 / 19 10.8 / 17.7 10.8 / 17.7 9.4 / 15.8
5.8 Max. gradeability laden/unladen - Efficiency % 15.8 / 24 14.1 / 22.3 14.1 / 22.3 12.5 / 20.4
Max. gradeability laden/unladen - Drive&Lift Plus % 17 / 27.8 15.4 / 26.1 15.4 / 26.1 13.7 / 23.9
5.9.1 Acceleration time laden/unladen (over 10 m) – Efficiency S 5 / 4.3 5.2 / 4.4 5.2 / 4.4 5.7 / 4.8
Acceleration time laden/unladen (over 10 m) – Drive&Lift Plus S 4.9 / 4.3 5 / 4.4 5 / 4.4 5.5 / 4.8
5.10 Service brake mechanical
6.1 Drive motor, rating S2 60 min. – Efficiency/Drive&Lift Plus kW 14.5 / 18
6.2 Lift motor, rating at S3 15% – Efficiency/Drive & Lift Plus kW 20 / 24
6.3 Battery according to DIN 43531/35/36 A,B,C, no A 43536
6.4 Battery voltage/nominal capacity K5 V/Ah 80 / 775 80 / 775 80 / 930 80 / 775
Electrics

6.5 Battery weight kg 1863 1863 2178 1863

Battery dimensions L/W/H mm 1028 / 855 / 784 1028 / 855 / 784 1028 / 999 / 784 1028 / 855 / 784
6.6 Energy consumption according to VDI cycle Efficiency/Drive&Lift Plus kWh/h 9.6 / 10.13) 10.5 / 113) 10.5 / 113) 11.1 / 11.63)
6.7 Efficiency/Drive&Lift Plus throughput t/h 224 / 238 244 / 260 244 / 260 270 / 288
6.8 Energy consumption at max. Efficiency/Drive&Lift Plus throughput kWh/h 8.5 / 10.1 8.5 / 10.3 8.5 / 10.3 8.9 / 10.3
8.1 Type of drive control Impuls/AC
8.2 Working pressure for attachments bar 200
Misc.

8.3 Oil flow for attachments l/min 30

8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 69
8.5 Trailer coupling, model/type DIN DIN 15170 H

1) + 25 mm with DZ mast
2) + 3 mm with DZ mast
3) 60 VDI working cycles / h

In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may
result in different values.
 Issue: 05/2014

Technical data in line with VDI 2198

1.1 Manufacturer (short form) Jungheinrich
1.2 Model EFG 545 EFG 550 EFG S40 EFG S50
Identification

1.3 Drive Electrics

1.4 Manual, pedestrian, stand-on, seated, order picker operation seat
1.5 Load capacity/rated load Q t 4.5 4.99 4 5
1.6 Load centre distance c mm 500 500 600 600
1.8 Load distance x mm 5101) 5101) 510 5101)
1.9 Wheelbase y mm 2000 2000 2080 2080
2.1.1 Net weight incl. battery (see row 6.5) kg 7161 7549 7176 8036
Weights

2.2 Axle load, w. load, front / rear kg 10549 / 1112 11282 / 1257 10025 / 1151 11677 / 1359
2.3 Axle load, w.o. load, front / rear kg 3777 / 3385 3772 / 3777 3891 / 3285 3932 / 4104
3.1 Tyres SE
Wheels / chassis

3.2 Tyre size, at front mm 28 x 12, 5-15 28 x 12, 5-15 28x12,5-15 28 x 12, 5-15
3.3 Tyre size, at rear mm 21 x 8-9 21 x 8-9 23x10-12 23x10-12
3.5 Wheels, number front/rear (× = driven wheels) 2x/2
3.6 Track width, front b10 mm 1155
3.7 Track width, rear b11 mm 950 950 1200 1200
4.1 Tilt of mast/fork carriage forward/backward α/β ° 6/8
4.2 Mast height (lowered) h1 mm 2236
4.3 Free lift h2 mm 150
4.4 Lift h3 mm 3000
4.5 Extended mast height h4 mm 3660 3810 3810 3810
4.7 Height of overhead guard h6 mm 2350
4.8 Seat height/stand height h7 mm 1303
4.12 Coupling height h10 mm 396
Basic dimensions

4.12.1 2nd coupling height mm 566

4.19 Overall length l1 mm 3962 3962 4102 4102
4.20 Length incl. back of forks l2 mm 2812 2812 2952 2952
4.21 Total width b1/b2 mm 1450
4.22 Fork dimensions s/e/l mm 50 / 150 / 1150 50 / 150 / 1150 50 / 150 / 1150 60 / 150 / 1150
4.23 Fork carriage ISO 2328, class/type A, B 3A 3A 3A 4A
4.24 Fork carriage width b3 mm 1260
4.31 Floor clearance with load under mast m1 mm 122
4.32 Floor clearance centre wheelbase m2 mm 150
4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 4160 4160 4347 4347
4.34 Aisle width for pallets 800 × 1200 lengthways Ast mm 4360 4360 4547 4547
4.35 Turning radius Wa mm 2450 2450 2637 2637
4.36 Smallest pivot point distance b13 mm 721 721 673 673
5.1 Travel speed laden/unladen - Efficiency km/h 14 / 15.5 14 / 15 14 / 15.5 13.5 / 14.5
Travel speed laden/unladen - Drive&Lift Plus km/h 15 / 17
5.2 Lift speed, laden/unladen - Efficiency m/s 0.3 / 0.41 0.28 / 0.41 0.3 / 0.41 0.27 / 0.4
Lift speed, laden/unladen - Drive&Lift Plus m/s 0.33 / 0.45 0.33 / 0.45 0.33 / 0.45 0.31 / 0.45
5.3 Lowering speed laden/unladen - Efficiency m/s 0.55 / 0.5
Lowering speed laden/unladen - Drive&Lift Plus m/s 0.55 / 0.5
Performance data

5.5 Drawbar pull laden/unladen - Efficiency N 4900 / 5500 4800 / 5400 4900 / 5500 4700 / 5300
Drawbar pull laden/unladen - Drive&Lift Plus N 4900 / 5500 4800 / 5400 4900 / 5500 4700 / 5300
5.6 Max. drawbar pull laden/unladen - Efficiency N 14500 / 14800 14400 / 14700 14500 / 14800 14400 / 14700
Max. drawbar pull laden/unladen - Drive&Lift Plus N 14500 / 14800 14400 / 14700 14500 / 14800 14400 / 14700
5.7 Gradeability laden/unladen - Efficiency % 8.1 / 13.5 7.5 / 13.5 8.1 / 13.5 7.1 / 12.7
Gradeability laden/unladen - Drive&Lift Plus % 9.4 / 15.8 8.8 / 15.8 9.4 / 15.8 8.4 / 15
5.8 Max. gradeability laden/unladen - Efficiency % 12.5 / 20.5 12.1 / 20 12.5 / 20.4 11.4 / 18.9
Max. gradeability laden/unladen - Drive&Lift Plus % 13.7 / 23.9 13.2 / 23.4 13.7 / 23.4 12.5 / 22.2
5.9.1 Acceleration time laden/unladen (over 10 m) – Efficiency S 5.7 / 4.8 6 / 5.2 5.7 / 4.8 6.4 / 5.5
Acceleration time laden/unladen (over 10 m) – Drive&Lift Plus S 5.5 / 4.8 5.8 / 5.2 5.5 / 4.8 6.1 / 5.5
5.10 Service brake mechanical mechanical mechanical electric/mechanical
6.1 Drive motor, rating S2 60 min. – Efficiency/Drive&Lift Plus kW 14.5 / 18
6.2 Lift motor, rating at S3 15% – Efficiency/Drive & Lift Plus kW 20 / 24
6.3 Battery according to DIN 43531/35/36 A,B,C, no A 43536
6.4 Battery voltage/nominal capacity K5 V/Ah 80 / 930
Electrics

6.5 Battery weight kg 2178

Battery dimensions L/W/H mm 1028 / 999 / 784
6.6 Energy consumption according to VDI cycle Efficiency/Drive&Lift Plus kWh/h 11.1 / 11.62) 11.4 / 11.92) 11.1 / 11.62) 12 / 12.52)
6.7 Efficiency/Drive&Lift Plus throughput t/h 270 / 288 295 / 315 252 / 260 290 / 315
6.8 Energy consumption at max. Efficiency/Drive&Lift Plus throughput kWh/h 8.9 / 10.3 9.3 / 10.4 9.3 / 10.4 9.3 / 10.5
8.1 Type of drive control Impuls/AC
8.2 Working pressure for attachments bar 200
Misc.

8.3 Oil flow for attachments l/min 30

8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 69
8.5 Trailer coupling, model/type DIN DIN 15170 H

+ 25 mm with DZ mast
1)

60 VDI working cycles / h

2)

In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may
result in different values.
EFG 535k/540k/540/545k/545/550/S40/S50
Benefit from the advantages

Sideways battery removal DUO-PILOT Ergonomic workstation Storage facilities

Pure Energy Sideways battery exchange • USB port for external power supply
Our Pure Energy technology concept • Universal battery exchange system for • Low vibrations as the cab floats on
enables you to achieve the best possible all 48 V and 80 V trucks. special mountings
energy efficiency coupled with maximum • Simple, rapid and reliable exchange
throughput: system. Safety
• Most advanced 3-phase AC tech- High drive dynamics and performance
nology. Individually adjustable operating levels also require a high level of safety:
• Compact controller. concept • Reduction in speed when cornering
• Compact hydraulic unit. • A choice of five parameterised travel thanks to Jungheinrich Curve Control.
• Demands-oriented control of the hy- programmes. • No uncontrolled roll-back on ramps or
draulics/motors. • Stepless single-point adjustment of the inclines due to automatic parking brake
armrest and steering column in two (optional).
axises. • Excellent stability due to extremely low
Options packages • A choice of three different operating centre of gravity and high pivot steer
The right truck for every customer ap- controls. axle.
plication. The Efficiency and Drive&Lift • Adjustable lever and controls.
Plus packages make it possible: • Single or double pedal operation. A range of optional operator assistance
Efficiency package: systems (optional) provides additional
• Jungheinrich Curve Control. Operator-oriented workstation safety for the operator, truck and load:
Drive&Lift Plus package: The ergonomics of the operator’s work- • Access Control: The access control
• Performance package with greater station guarantee relaxed, fatigue-free system releases the truck only after a
travel/lift speeds. work: sequence of safety checks:
• Low, highlighted entry step with level 1. Valid access code.
foot-well. 2. Closed seat switch.
Parameter steering • Slim steering column for maximum 3. Seatbelt is secured.
Electric steering with dynamic response knee and legroom.
dependent on the travel program • High-resolution, contrast-rich full- • Drive Control: The speed control
selected. colour TFT display with self-explana- which automatically reduces the speed
• Minimises unwanted steering changes. tory symbols. of travel when cornering and from a
• Slim steering column creates more • Unobstructed view thanks to special defined lift height.
legroom. overhead guard design, optimised
• Further improved energy efficiency. chain and hose configuration. • Lift Control: The lift speed control
• Further optimised throughput. • Operator-oriented storage concept for which, in addition to reducing travel
intuitive working speed, also automatically reduces the
• Large, adjustable armrest with different tilt speed of the mast from a defined
upholstery fabrics and spacious storage lift height. The tilt angle is shown on a
compartment separate display.
 T_EFG 535k/540k/540/545k/545/550/S40/S50_072014_en_
UK_000

Jungheinrich UK Ltd.
The German production
facilities in Norderstedt and
Head Office: Moosburg are certified.

Sherbourne House
Sherbourne Drive
Jungheinrich fork lift
Tilbrook trucks meet European
Milton Keynes MK7 8HX safety requirements.

Telephone 01908 363100

Fax 01908 363180

[email protected]
www.jungheinrich.co.uk