Powercore Model Tec-10 Installation Manual

PowerCore®
Model TEC-10
Installation Manual
Products covered in this document comply with European Council electromagnetic
compatibility directive 2014/30/EU and electrical safety directive 2014/35/EU.
00-02-0977
2016-03-31
Section 40
In order to consistently bring you the highest quality, full-featured products, we reserve the
right to change our specifications and designs at any time. The latest version of this
manual can be found at www.fwmurphy.com.
BEFORE BEGINNING INSTALLATION OF THIS MURPHY

PRODUCT:
• Read and follow all installation instructions.
• Visually inspect this product before installation for
any damage during shipping.
• Disconnect all electrical power to the machine.
Failure to do this before welding can result in
damage to the panel and/or its components.
• It is your responsibility to have a qualified
technician install the unit and make sure the
installation conforms to local codes including, but
not limited to, double insulation and fire
containment.
• Observe all Warnings and Cautions in each
section of these instructions.
• The TEC-10 is designed for use in industrial
environments for monitoring and control which
include engine driven pumps, compressors,
grinders, chippers and rock crushers. Potential
difficulties may exist when ensuring
electromagnetic compatibility in other
environments due to conducted as well as
radiated disturbances.
Contact Enovation Controls Technical Service if you
have any questions or concerns at: +1 918-317-4100.
IMPORTANT! Improper use and operation of electronic

products can be dangerous. It is required that point-of-
operation guarding devices be installed and maintained.
All such devices must meet OSHA and ANSI Machine
safety standards. The manufacturer shall not accept
any responsibility for installation, application or safety of
systems.
Table of Contents
Operations Manual Location ................................................. 2
Hardware Installation ............................................................. 2
Inspecting Package Contents ....................................... 2

Tools Needed ............................................................... 2
Installation .................................................................... 3
Dimensions for Installation ................................................... 4
PIN Specifications................................................................... 6
Accessories ............................................................................. 7
Specifications .......................................................................... 8
Interface ....................................................................... 8
Power Supply ............................................................... 8
Inputs (9) ...................................................................... 8
Outputs (8).................................................................... 8
Communications ........................................................... 8
Mating Connectors ....................................................... 8
Physical / Environmental .............................................. 8
The TEC-10 can be set as an AutoStart Controller.
Please be cognizant at all times of hands and other
objects that are in close proximity to the machine(s)
being controlled as they may commence operation
suddenly and without warning.
LENS CLEANING PROCEDURES
The lens on the TEC-10 is composed of Polycarbonate

materials. Use only mild soap and water to clean the
lens/display window. Evidence of improper cleaning
techniques or chemicals includes cracks, smear marks,
scratches, or fogged/hazy lenses.
Section 40 00-02-0977
2016-03-31 -1-
Operations Manual Location
After installation, please review the TEC-10 Operations Manual
prior to placing the controller into service. In order to access the
TEC-10 Operation Manual, please visit the TEC-10 product page
to download or print a copy located under the literature tab.
www.fwmurphy.com/tec-10
Hardware Installation
Inspecting Package Contents
Before attempting to install the product, it is recommended that
you ensure all parts are accounted for and inspect each item for
damage (which sometimes occurs during shipping). The items
included in the box are:
TEC-10 Controller kit – P/N 40-70-0495 includes:

• TEC-10 Control Panel
• Mounting Kit:
o 4 Shockmount Isolators
o 4 ¼ x 20 Hex Keps Nuts
• TEC-10 Installation Manual – P/N 00-02-0977
Tools Needed
Use a 9/32 or 7.5mm drill bit to make the approximately sized
0.28125” or 7.5mm mounting holes.
Use a 7/16” or 11mm torque wrench for shockmount nut

installation.
Section 40 00-02-0977
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Installation
Preparing the Enclosed Panel
Determine the location of the TEC-10 Panel on the customer-
supplied mounting bracket or plate. The suitability of the location
is subject to investigation by the local authority having jurisdiction
at the time of the installation.
Recommended torque for tightening both the shockmounts into

the panel and the nuts on the shockmounts is 78 inch-pounds or
8.8 Nm (Newton Meters). Although thread lock is not required,
only blue polycarbonate compatible thread lock should be used
for the TEC-10 mounting screws.
Section 40 00-02-0977
2016-03-31 -3-
Dimensions for Installation
Front Inches
[mm]
Side View
Section 40 00-02-0977
2016-03-31 -4-
Back View
Section 40 00-02-0977
2016-03-31 -5-
PIN Specifications
PIN 21 Pin Connector (A) PIN 31 Pin Connector (B)
A Unavailable 1 Unavailable
B Battery (positive) 2 Unavailable

C Unavailable 3 Unavailable
D Relay 1, +DC (10A), Default Setting: Crank 4 Unavailable
E Battery (negative) 5 Unavailable
F J1939 CAN Shield 6 Unavailable
G Relay 2, +DC (10A), Default Setting: ECU 7 Unavailable
Enable
H Unavailable 8 Unavailable
J Alternator Excite Output, +DC (1A) 9 Analog Input 3, Default Setting: Not Used
K Unavailable 10 Unavailable
L Unavailable 11 Unavailable
M Unavailable 12 Unavailable
N Unavailable 13 Digital Output 1, +DC, (1A), Default Setting: Not in
Auto)
P Unavailable 14 Digital Input 3, Default Setting: Dual Contact Stop,
B-
R Digital Output 3, -DC, (1A), Default Setting: 15 Unavailable
Throttle Decrease)
S Digital Output 4, -DC, (1A), Default Setting: 16 Unavailable
Throttle Increase
T Frequency Input 17 Relay 3 Common (RLY 3 Defaulted to Not Used)
10A Max
U J1939 CAN Low (includes terminating resistor, 18 Relay 3 NC (RLY 3 Defaulted to Not Used) 10A
Default to ON) Max
V J1939 CAN High, (includes terminating 19 Relay 3 NO (RLY 3 Defaulted to Not Used) 10A
resistor, Default to ON) Max
W Analog Input 2, Default Setting: Not Used 20 Digital Input 5, Default Setting: Low Lube Oil Level
B-
X Analog Input 1, Default Setting: Not Used 21 Digital Input 1, Default Setting: Not Used
22 Unavailable
23 Digital Input 2, Default Setting: Dual Contact Start,
B-
24 Digital Output 2, +DC, (1A), Default Setting: Engine
Running)
25 Unavailable
NOTE: Wiring of this device must 26 Unavailable
meet all applicable electrical codes. 27 Unavailable
28 Unavailable
29 Digital Input 4, Default Setting: Low Coolant Level,
B-
30 RS485 (positive)
31 RS485 (negative)
Section 40 00-02-0977
2016-03-31 -6-
Accessories
Part Description
Number
40000602 Engine Harness, 21 Position Connector 10’ Whip
Harness (3m approx.)
40000603 I/O Harness, 31 Position Connector 10’ Whip
Harness (3m approx.)
40000479 Deutsch Connector Kit, 21-pin and 31-pin, Panel
Connector Kit
40000531 Deutsch Connector Kit, 21-pin, Panel Connector
Kit, Engine Only
78700046 Deutsch Connector Kit, 31-pin, Panel Connector
Kit, I/O Only
Section 40 00-02-0977
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Specifications
Interface
Display:
Monochrome HR-TFT with backlight
2.7” / 68 mm, WQVGA (400 x 240 pixels)
Languages: English, Spanish, German, French, Italian
(3) LEDs: Green (mode), Yellow (warning) and Red (shutdown)
Operator Controls:
(11) Raised silicone keypads, tactile feedback
(1) Rotary key switch, power on/off
(1) Push switch (red), engine stop
Power Supply
Operating Voltage: 8-32 VDC, reverse battery polarity and load-dump protected
Cranking Power Holdup: 0 VDC up to 50mS (also good for brownout / blackout
instances)
Current Consumption:
Power on in stopped state; 117 mA at 12 VDC.
Power on in standby mode; 52 mA at 12 VDC
Inputs (9)
(5) Digital: configurable (active on High, Low, Open)
(3) Analog: configurable (4-20 mA, 0-5V, resistive or digital ground)
(1) Frequency: supporting:
Magnetic Pickup (30 Hz – 10 kHz, 2.0 VAC – 120 VAC) and
Engine Alternator (30 Hz – 10 kHz, 4.5 VRMS – 90 VRMS)
Outputs (8)
(2) Relay: switched +DC, 10A
(1) Relay: Form C (dry / volt-free), 10A
(2) Low-side FET: (-DC), 1A
(2) High-side FET: (+DC), 1A
(1) Dedicated Alternator Excitation: +DC, 1A
Communications
(1) CAN: J1939
(1) RS485: Modbus RTU
Mating Connectors
21 Position, Deutsch HDP26-24-21SE
31 Position, Deutsch HDP26-24-31SE
Physical / Environmental
Enclosure material: Polycarbonate
Dimensions (WxHxD): 9.59 x 7.34 x 5.20 in. (243.48 x 186.5 x 132.23 mm)
Weight: 4 lbs (1.8 kg)
IP Rating: IP67
Operating and Storage Temperature: -40° to +85° C (-40° to 185° F)
Vibration: 7.86 Grms (5-2000 Hz), 3-axes random
Shock: ±50G, 3-axes
Section 40 00-02-0977
2016-03-31 -8-

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PowerCore®

BEFORE BEGINNING INSTALLATION OF THIS MURPHY

IMPORTANT! Improper use and operation of electronic

Operations Manual Location ................................................. 2

Hardware Installation ............................................................. 2

Inspecting Package Contents ....................................... 2

LENS CLEANING PROCEDURES

The lens on the TEC-10 is composed of Polycarbonate

TEC-10 Controller kit – P/N 40-70-0495 includes:

Use a 7/16” or 11mm torque wrench for shockmount nut

Recommended torque for tightening both the shockmounts into

B Battery (positive) 2 Unavailable

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