Is 1979 1985 PDF
Is 1979 1985 PDF
Is 1979 1985 PDF
IS 1979 (1985): High test line pipe [MTD 19: Steel Tubes,
Pipes abd Fittings]
Indian Standard
SPECIFICATION FOR
HIGH-TEST LINE PIPE
(Second Revision)
Chairman Representing
SHRI S. C. DHINGRA Ministry of Industry
Members
SARI A. S. AGARWAL Steel Tubes of India Ltd, Dewas
SHRI R. S. PA~HAK ( Alternate )
SHRI K. N. AHUJA Fedezra;; of Engineering Industries of India, New
@I Copyright 1987
BUREAU OF INDIAN STANDARDS
This publication is protected under the Indian Copyright Act ( XIV of 1957 ) and
reproduction in whole or in part by any means except with written permission of the
publisher shall be deemed to be an infringement of copyright under the said Act.
IS : 1979- 1985
( Continued from page 1 )
Members Representing
SHRXSUSHILJAIN Jain Tube Co Ltd, Ghaziabad
SHRI V. K. GUPTA ( Alternate )
SHRI S. C. JAIN Jindal Pipes Pvt Ltd, Ghaziabad
SHR~A. S. :;~ARMA ( Alternate )
JOINT DIRECTOR S CANDARDS Research, Designs & Standards Organization,
( MP/Al ) Ministry of Railways, Lucknow
CHEMIST& Mi?TALLL’hGiST - 1
( RDSO ) ( Alternate )
SHRI N. P. JYOTI Bharat Steel Tubes Ltd, New Delhi
SHKI R. K. ABBOL ( Alternate )
SHRI H. M. KAUL _ Ministry of Agriculture
SHRI M. G. KESAVA RAO Hindustan Shipyard Limited, Vishakhapatnam
SHIU P. L. NARASIMHAM( Alternare )
\
SIERIB. KUMAR Stewarts & Lloyds of India Ltd, Calcutta
SHKI T. K. BASU ( Alternate )
SHRI S. KUMAR Indian Register of Shippmg, Bombay
SHRI S. CHANDRA ( Alternate )
DR M. D. MAHESHWARI Indian Tube Co Ltd, Jamshedpur
SHRI D. DUI-TA ( Alternate )
SHRI K. MUKHERJEE The Fertilizer ( Planning & Development ) India
Ltd, Sindri
SHRI R. K. SINHA ( Alternate )
SHRI K. N. R. NMR Tube Products of India, Madras
SHRI S. K. SEN ( DRG INCHARGE)
( Alternate )
SHRI S. NEELAK~NTAN Zenith Steel Pipes & Industries Ltd, Khopoli
DR A. R. KESKAR ( Alternate )
SHRI G. P. SARABHAI Oil & Natural Gas Commission, Dehra Dun
SHRI V. K. CHATURVEDI ( Alternate )
SHR~V. A. SATHOLJRUNATH Bharat Heavy Electricals Ltd, Tiruchchirappalli
SHRI V. RAGHAVENDRAN( Alternate )
SHRI AP~ORVA SHAH Gujarat Steel Tubes Ltd, Ahmadabad
SHRI H. J. TI~AKE~ ( Alternate)
SHRI RAJ JASWANTSIXGH Directorate General of Technical Development,
New Delhi
SHRI E. SUBBA RAO Indian Oil Corporation Ltd, Bombay
SHRI P. C. JOHARII Alternate 1
&RI B. R. TANEJA ’ The Indian Seamless Metal Tubes Ltd, Bombay
SHRI 0. P. KAKKAR ( Alternate )
SIERIK. K. VISWANATHAM Central Boilers Board, New Delhi
SHRI G. S. GXAL ( Alternate )
SHR~ K. RAGHAVENDRAN, Director General, BIS ( Ex-officio Member )
Director ( Strut & Met )
( Secretary )
Joint Secretary
SHRI P. N. KOHLI
Supervisor ( Drawings ) ( Strut & Met ), BIS
( Continued on page 97 )
f
2
IS:1979 -1985
Indian Standard
SPECIFICATION FOR
HIGH-TEST LlNE PIPE
( Second Revision)
0. FOREWORD
0.1 This Indian Standard ( Second Revision ) was adopted by the Indian
Standards Institution on 17 October 1985, after the draft finalized by the
Steel Tubes, Pipes and Fittings Sectional Committee had been approved by
the Structural and Metals Division Council.
0.2 This standard was first published in 1961 and its first revision was
issued in 1971. While reviewing this standard, it was felt necessary to issue
a further revision incorporating the following changes:
a) To bring it in line with the current practice;
b) To include Amendment No. 1 issued to IS : I979-1971*; and
c) To include revised grades of steel YSt 290, YSt 320, YSt 360, YSt
390, YSt 410, YSt 450 and YSt 480 instead of YSt 30, YSt 32 and
Yst 37.
0.3 In the preparation of this standard, assistance has been derived from
the following publication:
API 5L 1982 Specification for high-test line pipe, American Petro-
leum Institute.
0.4 This standard contains clauses 6, 7.4.1.2, 8.6.3.1 (a) (ii) (4), 8.7.2,
8.7.3, 9.1.2, 10.1.1, 10.5, 10.16, 11.1 (k) and 11.2 which call for agreement
between the purchaser and the manufacturer.
0.5 For the purpose of deciding whether a particular requirement of this
standard is complied with, the final value, observed or calculated, express-
ing the result of a test or analysis, shall be rounded off in accordance with
IS : 2-1960t. The number of significant places retained in the rounded off
value should be the same as that of the specified value in this standard.
IS : 1979 - 1985
1. SCOPE
1.1 This standard covers the requirements for seven grades of seamless and
electric welded high-test line pipes intended for use in oil industry.
2. TERMINOLOGY
2.0 For the purpose of this standard, the following definitions shall
apply.
2.1 Seamless - Seamless pipe is defined as wrought steel tubular product
without a welded seam manufactured by hot working of steel or if neces-
sary, by subsequently cold finishing the hot-worked tubular product to
produce the desired shape, dimensions and properties.
2.2 Electric Welded Pipe - A pipe having one longitudinal seam formed
by electric resistance welding or electric induction welding without the
addition of extraneous metal. The weld seam of electric-resistance and
induction welded pipe shall be heat treated after welding to a minimum
temperature of 535°C or processed in such a manner that no untempered
martensite remains.
2.3 Submerged Arc Welded Pipe - A pipe having one longitudinal seam
formed by automatic submerged arc welding using at least two weld passes,
one of which shall be on the inside of the pipe and the other on the outside.
End welding of longitudinal seams of submerged arc welded pipe, if not
done by automatic submerged arc welding shall be done by a procedure
and welder qualified in accordance with Appendix A.
2.4 Double Seam Welded Pipe - A pipe having two longitudinal seams
formed by the submerged arc welded process defined in 2.3. The location
of the seam shall be approximately 180°C apart. All requirements specified
herein for submerged arc welded pipe shall be applicable to double seam
welded pipe. All weld tests shall be performed after forming and weld-
ing.
3. PROCESS OF MANUFACTURE
3.1 The process of manufacture shall be one of those defined in 2.
4
IS : 1979 - 1985
4. SUPPLY OF MATERIALS
4.1 General requirements to the supply of high-test line pipes shall conform
to IS : 1387-1967”.
4.2 The steel used for the manufacture of pipes shall be made by open
hearth, electric furnace, basic oxygen or a combination of these processes.
In case any other process is employed by the manufacturer, prior approval
of the purchaser should be obtained.
5. GRADES
5.1 High-test line pipe shall be of the following types and grades:
6. CHEMICAL REQUIREMENTS
6.0 Composition of pipe furnished to this specification shall conform to the
chemical requirements specified in 6.1 for the grade ordered.
6.1 Ladle Analysis - When required by the purchaser, the manufacturer
shall furnish a report giving the ladle analysis of each heat of steel.
6.1.1 The ladle analysis of steel shall be as given in Table I. The analysis
of steel shall be carried out either by the method specified in IS : 2287 and
its relevant parts or any other established instrumental/chemical method.
In case of dispute, the procedure given in IS : 228t and its relevant parts
shall be the referee method. However, if the method is not given in
IS : 228t and its relevant parts, the referee method shall be as agreed to
between the purchaser and the manufacturer.
If alloys other than those specified in Table 1 for a particular grade
are added for other than deoxidation purpose, the heat analysis, including
the alloy addition, shall be reported for each heat applied to the purchaser’s
order.
6.1.2 When required by the purchaser, the manufacturer shall furnish a
ladle anaIysis of each heat of steel used in the manufacture of pipe furnished
in the purchase order. The manufacturer may certify that the material
furnished has been analysed and meets the chemical requirements of this
specification.
____
*General requirements for the supply of metallurgical materials (first revision )*
TMethods for chemical analysis of steels.
5
IS : 1979- 1985
IFor grades YSt 450 and below, for each reduction of 0’01 percent below the
specified maximum carbon content, an increase of 0.05 percent manganese above the
specified maximum is permissible, up to a maximum of 1.45 percent for grades YSt
360 and lower, and up to a maximum of 1.60 percent for grades higher than YSt 360.
eOther chemical analysis may be furnished by agreement between the purchaser
and the manufacturer.
*Micro alloying elements, such as columbium, vanadium, titanium, or a combina-
tion thereof may be used at the discretion of the manufacturer.
‘For grade YSt 450 in sizes 400 mm outer diameter and larger and with wall
thickness 12.7 mm and less, the chemical composition shall be as shown or as agreed
upon between the purchaser and the manufacturer. For other sizes and wall thickness,
the chemical composition shall be as agreed upon between the purchaser and the
manufacturer.
5Either columbium or vandadium or a combination of both shall be used at the
discretion of the manufacturer.
GFor each reduction of 0.01 percent below the specified maximum carbon content,
an increase of 0.05 percent mangnese above the specified maximum is permissible.
6
IS :1979 - 1985
7
Is:1979 - 1985
two additional lengths from the same lot. If both the retest analyses
conform to the requirements, the lot shall be accepted except for the length
represented by the initial analysis which failed. If one or both of the retest
analyses faii, at the manufacturer’s option, the entire lot shall be rejected or
each of the remaining lengths shall be tested individually. In the individual
testing of the remaining lengths in any lot, analysis for only the rejecting
element or elements need be determined. Samples for retest analyses shall
be taken in the same manner as specified for product analysis.
6.4 Mill Control Product Analysis - A product analysis shall be made by
the manufacturer, as a mill control, of each heat of steel used for the pro-
duction of pipe under this specification. A record of such analyses shall be
available to the purchaser
6.5 Chemical Analysis Procedure - For the. above chemical requirements,
the steel shall be analysed in accordance with IS : 228” and its relevant
parts or the other procedures as agreed to between the purchaser and the
manufacturer.
NOMI- OUT- WEIGHT WALL INSIDE TEST PRESSURE, Min 100 kPa*
NAL SIDE THICK- DIA- _*_---_,_~
VP* cm------ -
SIZE DIA- NESS METER Yst Yst Yst Yst Yst Yst Yst
METER t d 290 320 360 390 410 450 480
D
mm mm kg/m mm mm
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
50 1-60.3 3.01 2.1 56.1 STD 121 132 150 161 173 181 202
ALT 151 166 188 202 207 207 207
t60.3 3.97 2.8 54.7 STD 162 177 200 207 207 207 207
ALT 202 207 207 207 207 207 207
j-60.3 4.51 3.2 53.9 STD 185 202 207 207 207 207 207
ALT 207 207 207 207 207 207 207
*lo0 kPa = 1 bar.
tSee Note 3.
( Continued )
(‘1 (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
t60.3 5.03 3.6 53.1 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
60.3 5’42 3.9 52.5 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
60.3 6’07 4.4 51.5 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
60.3 6.57 48 50.7 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
60.3 7.43 5.5 49.3 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
60.3 8.51 6.4 47.5 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
60.3 9.31 7.1 46.1 STD 207 207 207 207 207 207 207
ALT 207 207 :07 207 207 207 207
60.3 13’47 11.1 38.1 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
65 t73.0 3.67 21 68.8 STD 100 109 124 133 143 155 167
ALT 125 137 155 167 179 193 207
t73.0 4’85 2.8 67.4 STD 133 146 165 178 191 206 207
ALT 167 182 207 207 207 207 207
f73.0 5.51 3.2 66.6 STD 153 167 189 203 207 207 207
ALT 191 207 207 207 207 207 207
t73.0 6’16 3.6 65.8 STD 172 188 207 207 207 207 207
ALT 207 207 207 207 207 207 207
73.0 6.81 4.0 65.0 STD 191 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
73.0 7.44 4.4 642 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
9
IS:1979 - 1985
NOM- Our- WEKJHT WALL INSIDE TEST PRESSURE, Min 100 kPa*
NAL SIDE W,, , THICK- DIA- r-_,_-h-___ -_-y
SIZE DIA- NESS METER Y.9 Yst Yst Yst Yst Yst Yst
M@TER I d 290 320 360 390 410 450 480
D
mm mm kg/m mm mm
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
73.0 8.07 4.8 63.4 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
73.0 8.69 5.2 62.6 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
73.0 9.16 5.5 62.0 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
73.0 IO.51 6.4 60.2 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
73.0 11.39 7.0 59.0 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
73.0 20.37 14.0 45.0 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
80 t88.9 4.50 2.1 84.7 STD 82 90 102 109 117 127 137
ALT 103 112 127 137 147 159 171
t88.9’ 5.95 2-8 83’3 STD 110 120 136 146 156 169 183
ALT 137 150 170 182 196 207 207
t88.9 6.76 3.2 82.5 STD 125 137 155 167 179 194 207
ALT 157 171 194 207 207 207 207
t88.9 7.57 3.6 81.7 STD 141 154 174 188 201 207 207
ALT 176 193 207 207 207 207 207
t88.9 8.37 4.0 80.1 STD 157 171 194 207 207 207 207
ALT 196 207 207 207 207 207 207
88.9 9’17 4.4 80.1 STD 172 188 207 207 207 207 207
ALT 207 207 207 207 207 207 207
88.9 9’95 4.8 79’3 STD 188 205 207 207 207 207 207
ALT 207 207 207 207 207 207 207
88.9 11.31 5.5 77.9 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
( Continued )
10
IS : 1979- 1985
(‘1 (2) (3) (4) (6) (7) (8) (9) (10) (11) (12)
88.9 13.02 6.4 76.1 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
88.9 14.32 7-l 74.7 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
88’9 15.24 7.6 73.7 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
88.9 27.63 15.2 50.5 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
( Continued )
IS : 1979- 1985
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
101.6 18.68 8.1 85.4 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
114.3 18.77 7.1 100.1 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
114.3 20.73 7.9 98.5 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
( Continued )
12
IS : 1979- 1985
NOMI- OUT- WEIGHT WALL INSIDE TEST PRESSURE, Min 100 kPa*
NAL SlDE W,, TEEICK- DIA- c---_-~--_-_-~
SIZE DIA- NESS METER YSt Yst Yst Yst Yst Yst Yst
METER t d 290 320 360 390 410 450 480
D
mm mm kg/m mm mm
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (1’) (12)
1143 22.42 8.6 97.1 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
114.3 28.25 11.1 92.1 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
1143 33.56 13.5 87.3 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
114.3 40.99 17.1 80.1 STD 207 207 207 207 207 207 207
ALT 207 207 207 207 207 207 207
( Continued )
13
IS : 1979- 1985
Nom- OUT- WEIGIIT WALL INSIDE TEST PRESSURE, Min 100 kPa*
NAL SIDE W,, THICK- DIA- c-_--_-h--.____~
SIZE DIA- NESS METER Yst Yst Yst Yst Yst Yst Yst
METER t d 290 320 360 390 410 450 480
D
mm mm kg/m mm mm
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
( Continued )
14
1’
IS : 1979- 1985
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
273.1 60.50 9.3 254’5 168 184 207 207 207 207 207
273.1 71.72 11.1 250.9 200 207 207 207 207 207 207
273.1 81.55 12’7 247.7 207 207 207 207 207 207 207
273.1 91.26 14.3 244.5 207 207 207 207 207 207 207
273.1 100.85 15.9 241.3 207 207 207 207 207 207 207
273.1 114.99 18’3 236.5 207 207 207 207 207 207 207
273.1 119.64 19-l 234.9 207 207 207 207 207 207 207
273.1 128.27 20.6 231.9 207 207 207 207 207 207 207
273.1 137.36 22.2 228.7 207 207 207 207 207 207 207
273.1 146.30 23.8 225.5 207 207 207 207 207 207 207
323.9 6762 8.7 306.5 142 145 164 176 189 205 207
323.9 73.65 9.5 304.9 145 158 179 192 206 207 207
323.9 79.65 10.3 303.3 157 171 194 207 207 207 207
323.9 85.62 11-l 301.7 169 185 207 207 207 207 207
323.9 97.46 127 2985 193 207 207 207 207 207 207
323.9 109.18 14.3 295.3 207 207 207 207 207 207 207
323.9 120’76 15.9 292.1 207 207 207 207 207 207 207
323.9 13223 17.5 288.9 207 207 207 207 207 207 207
323.9 143.50 19.1 285.7 207 207 207 207 207 207 207
(Continued)
15
IS : 1979- 1985
NOMI- OUT- WEIC.HT WALT. INSIDE TEST PRESSURE, Min 100 kPa*
NAL SIDE WP, THICK- DIA- _--_--‘h-_---,
SIZE DIA- NESS METER Yst Yst Yst Yst Yst Yst Yst
METER i d 290 320 360 390 410 450 480
D
mm mm kg/m mm mm
Cl) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
323.9 154.08 206 282.7 207 207 207 207 207 207 207
323.9 165.17 22.2 279.5 207 207 207 207 207 207 207
323.9 176’13 23.8 276.3 207 207 207 207 207 207 207
3?3*9 186.97 25.4 273.1 207 207 207 207 207 207 207
323.9 197.68 27.0 269.9 207 207 207 207 207 207 207
323.9 208.27 28.6 266.7 207 207 207 207 207 207 207
( Continued )
16
IS : 1979- 1985
(1) (2) (3) (4) w (f-5) (7) (8) (9) (10) (11) (12)
355.6 230’63 28.6 298.4 207 2.07 207 207 207 207 207
( Continued )
17
-.
IS : 1979- 1985
(1) (2) (3) (4) (5) (6) (7) (8) C-J) (10) (11) (12)
( Continued )
18
IS : 1979- 1985
NOMI- OLJT- WETGHT WALL INSIDE TEST PRESSURE, &fin 100 kPa*
SIDE THICK- DIA- ----- h--- -_---_
NAL WP, --’
SIZE DIA- NESS METFR Yst YSt Yst Yst Yst Yst yst
METER I d 290 320 360 390 410 450 480
D
mm mm kg/m mm mm
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
508.0 14558 Il.9 484.2 122 134 151 163 175 189 190
508.0 155.12 12.7 482.6 130 143 162 174 186 190 190
508.0 174.10 14.3 479.4 147 161 182 190 190 190 190
508.0 192.95 15.9 476.2 163 179 190 190 190 190 190
508.0 211’68 17.5 473.0 180 190 190 190 190 190 190
508.0 230.27 19.1 469.8 190 190 190 190 190 190 190
508.0 247.60 20.6 466.8 190 190 190 190 190 190 190
508.0 265.95 22.2 463.6 190 190 190 190 190 190 190
508.0 284.18 23.8 460.4 190 190 190 190 190 190 190
508.0 302.28 25.4 457.2 190 190 190 190 190 190 190
508.0 320.26 27.0 453.0 190 190 190 190 190 190 190
508.0 338.11 28.6 450.8 190 190 190 190 190 190 190
508.0 355.83 30.2 447.6 190 190 190 190 190 190 190
508.0 373.43 31.8 444,4 190 190 190 190 190 190 190
508.0 389.81 33.3 441.4 190 190 190 190 190 190 190
508.0 407.17 34.9 438.2 190 190 190 190 190 190 190
( Continued )
19
IS : 1979- 1985
NOMI- Our- WER3HT WALL INSIDE TEST PRESSURE, h&in 100 kPa*
NAL SIDE THICK- DIA- r------ J. ,
WP,
SIZE DIA- NESS METER Yst Yst Yst Yst Yst Yst YSi
METER f d 290 320 360 390 410 450 480
D
mm mm kg/m mm mm
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
559.0 212.95 15.9 527.2 148 162 172 172 172 172 172
559.0 233.68 17.5 524.0 163 172 172 172 172 172 172
559.0 254.30 19.1 5208 172 172 172 172 172 172 172
559.0 273.51 20.6 517.8 172 172 172 172 172 172 172
559.0 293.87 22.2 514.6 172 172 172 172 172 171 172
559.0 314.11 23.8 511.4 172 172 172 172 172 172 172
559.0 334’23 25.4 508.2 172 172 172 172 172 172 171
559.0 354.22 270 505.0 172 172 172 172 172 172 172
559.0 374.08 28’6 501.8 172 172 172 172 172 172 172
559.0 393.81 30.2 498.6 172 172 172 172 172 172 172
559.0 413.42 31.8 495.4 172 172 172 172 172 172 172
559.0 43 1.69 33.3 492.4 172 172 172 172 172 172 172
559.0 451’06 34.9 489.2 172 172 172 172 172 172 172
559.0 470.30 36.5 486.0 172 172 172 172 172 172 172
559.0 489.41 38.1 482.8 172 172 172 172 172 172 172
( Continued )
20
IS :1979-1985
NOMI Our- WEIQHT WALL INSIDE TEST PRESSURE, Min 100 kPa*
NAL SID@ WP, THICK- DIA- r------ A_____-_
SIZE DIA- NESS METER Yst Yst YSt Yst yst YSt yst
METER t d 290 320 360 390 410 4.50 480
D
mm mm kg/m mm
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
610.0 278.32 19.1 571 *s 159 159 159 159 159 159 159
610.0 299.41 20.6 568.8 159 159 159 159 159 159 159
610.0 321.79 22.2 565.6 159 159 159 159 159 159 159
610’0 344.05 23’8 562.4 159 159 159 159 159 159 159
610.0 366.17 25-I 559.2 159 159 159 159 159 159 159
610’0 388.17 27.0 556.0 159 159 159 159 159 159 159
610.0 410’05 28.6 552.8 159 1.59 159 159 159 159 159
610.0 431.80 30.2 549.6 159 159 159 159 159 159 159
610.0 453.42 31.8 546’4 159 159 159 159 159 159 159
610.0 473.57 33.3 543.4 159 159 159 159 159 159 159
6100 493.95 34.9 540.2 159 159 159 159 159 159 159
610.0 516.20 365 537.0 159 159 159 159 159 159 159
610-O 537.33 38.1 533-s 159 159 159 159 159 159 159
610.0 558.32 39.7 530.6 159 159 159 159 159 159 159
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
660.0 324.8 1 20.6 618.8 138 138 138 138 138 138 138
660.0 349.16 22.2 615.6 138 138 138 138 138 138 138
660.0 373.39 23.8 612.4 138 138 138 138 138 138 138
660.0 397.49 25.3 609.2 138 138 138 138 138 138 138
700 ‘r711.0 Ill.20 6.4 698.8 47 51 58 63 67 73 78
t711.0 123.24 7.1 696.8 52 57 65 69 74 81 87
711.0 136.97 7.9 695.2 58 63 72 77 83 90 97
711.0 150.67 8.7 693.6 64 70 79 85 91 99 106
711.0 164.34 9.5 692.0 70 76 86 93 100 108 116
711’0 177.91 10.3 690’4 76 83 94 101 108 117 126
711.0 191.58 11.1 688.8 81 89 101 108 116 126 136
711.0 205.15 11.9 687.2 87 96 108 116 125 135 146
711’0 218.69 12.7 685.6 93 102 115 124 133 144 155
711.0 245.68 14.3 682.4 105 115 130 140 150 162 175
711 .O 272.54 15.9 679.2 117 128 145 155 167 180 194
71 I .O 299.?8 17.5 6760 128 140 159 171 183 198 :07
71 I.0 325.89 19.1 672.8 140 153 174 187 200 :07 .^07
711.0 350.72 20.6 669.8 151 165 187 201 :07 207 207
711 *o 377.08 ?2.2 666.6 163 178 202 207 207 207 207
711 .O 403.32 23.8 663.4 175 191 207 207 207 207 207
7 >1’0 429.44 25.4 660.2 186 204 207 207 207 207 207
( Continued)
22
IS:1979 - 1985
NOMI- OUT- WEIGHT TiJtM& IF~s~DE TEST FRESSURE, Mix 103 kPa*
NAL SfDE wpe . DIA_ __--____A_-__ ___
SIZE DIA- NW3 METtR Yst Yst YSt YSt Yst Yst Yst
METPR t d 290 320 360 390 410 450 480
D
mm mm kg/m mm mm
(1) (21 (3) (4) (5) (6) (7) (8) (9) (10) (11) (l-2)
( Contiuued )
IS : 1979- 1985 .
(1) (21 (3) (4) (5) (6) (7) (8) (9) (10) Ill) (12)
813.0 432.93 22.2 768.6 143 156 176 190 203 207 207
813.0 463.19 23.8 765.4 153 167 189 203 207 207 207
813.0 493’32 25.4 762.2 163 178 202 207 207 207 207
81?.0 523.33 27.0 759.0 173 189 207 207 207 207 207
813.0 553.22 28.6 755.8 184 201 207 207 207 207 207
813.0 582.98 30.2 752.6 194 207 207 207 207 207 207
813.0 612.61 31.8 749.4 204 207 207 207 207 207 207
( Continued )
L
24
.
IS : 1979- 1985
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) 02)
( Continued )
25
IS : 1979- 1985
NOMI- OUT- WEIGHT WALL INSIDE TEST PRESSURE, Min 100 kPa*
NAL SIDE THICK- DIA- _--__-__h-__--,
WPe
SIZE DIA- NESS MEfER Yst Yst Yst Yst Yst Yst Yst
METER t d 290 320 360 390 410 450 480
D
mm mm kg/m mm mm
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
( Cont hued )
F,
26
IS : 1979- 1985
_ -
TABLE 2 DIMENSIONS, WEIGHTS AND TEST PRESSURES - Cotid
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
1 016.0 620.48 25.4 965.2 130 143 162 174 186 202 207
1 016.0 658.50 27.0 9620 139 152 172 185 198 207 207
1 Of 6.0 696.39 28.6 958.8 147 161 182 196 207 207 207
1016.0 734.16 30’2 955.6 155 170 192 207 207 207 207
101&O 771.80 31.8 952.4 163 179 202 207 207 207 207
( Cont hued )
IS : 1979- 1985
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
( Continued )
E
28
IS : 1979- 1985
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
1 168.0 715.68 25.4 1117.2 114 124 141 151 162 175 189
1 168.0 759.70 27.0 1 114.0 121 132 149 161 172 185 201
1 168.0 803.59 28.6 1110.8 128 140 158 170 182 197 207
1 168.0 817.36 30.2 1 107.6 135 148 167 180 193 207 207
1 168.0 890.99 31.8 1 104.4 142 155 176 189 203 207 207
( Continued )
IS : 1979- 1985
NOMI- OUT- WEIGHT WALL INSIDE TEST PRESSURE, Min 100 kPa*
NAL SIDE WPe THICK- DIA- T---- --_-_-_ -
SIZE DIA- NFSS METER Yst Yst YSt Yst Yst Yst Yst
METER t d 290 320 360 390 410 450 480
D
mm mm kg/m mm mm
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (1%
( Continued )
IS : 1979- 1985
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
NOTE 1 - Outside diameter and wall thickness dimensions shown are subject to
tolerance as given in 7.4. Inside diameters are nominal, and are given here for infor-
mation.
NOTE 2 -- The test pressures given in this table apply to grades YSt 290, YSt 320,
YSt 360, YSt 390, YSt 410, YSt 450 and YSt 480 only. See 9.4 for pressures
applicable to other grades.
( Continued)
31
IS : 1979- 1985
IA.1 Wall Thickness - Each length of pipe shall be measured for con-
formance to wall thickness requirements. The wall thickness at any point
shall be within the tolerance specified in 7.4.2 except that for welded pipe
and the weld area shall not be limited by the plus tolerance. Wail thickness
measurement shall be made with a mechanical device or a suitaby cali-
brated non-destructive inspection unit. In case of dispute, the measure-
ment made by use of the mechanical device shall be binding. Wall thickness
measurements shall be made with a gauge fitted with contact pins of circu-
lar cross section of 6.35 mm diameter. The end of the pin contacting the
inside surface of the pipe shall be rounded to a radius less than internal
diameter of the pipe. The end of the pin contacting the outside surface
of the pipe shall be either flat or rounded to a radius of not less than
38-Omm.
32
IS:1979 -1985
33
IS : 1979- 1985
7.4.2 Wall Thickness - The tolerances on wall thickness shall be as
follows:
Tolerance, percent
For pipes with 457.0 mm +15
outside diameter and smaller -12’5
For pipes with 508.0 mm
outside diameter and larger :
Seamless +17.5
- 10’0
We1 ded -j-19+5
- 8.0
NOTE - When the minus tolerance on wall thickness less than that shown above is
agreed to between the purchaser and the manufacturer, the plus tolerance shall be
increased by an amount ( percentage ) equal to the decrease in minus tolerance, and
the plus weight tolerance shall be increased to 225 percent less than wall thickness
minus tolerance.
7.4.3 Weight - The tolerances on weight shall be a follows:
Weight Tolerance, percent
Single lengths:
All sizes in regular + 10.0
weight series - 3.5
All sizes in special light + 10.0
weight series - 5.0
Carload lots ( 18 144 kg, Min ) - I.75
Plain-end pipe:
Single random lengths 2.70 m - 5.30 m
Double random lengths 430 m 8.80 m IO.70 m
Agreed length in excess of
6.10 m 40 percent of 75 percent of -
average agreed average agreed
length length
34
IS : 1979- 1985
35
IS : 1979- 1985
any direction shall not exceed one-half of the pipe diameter. All cold-
formed dents deeper than 3 mm with a sharp bottom gouge shall be con-
sidered injurious. The gouge may be removed by grinding.
8.4.2 Oflset of Plate Edges -- For submerged arc welded pipe with wall
thickness 12.7 mm and less, the radial offset ( misalignment ) of plate edges
in the weld seams shall not be greater than I.6 mm. For submerged arc
welded pipe with wall thickness over 12.7 mm, the radial offset shall not be
greater than 0,125 t or 3.2 mm, whichever is smaller. For electric welded
pipe, the radial offset of plate edges plus flash trim shall not be greatei than
1.6 mm.
8.4.3 Misalignment of Weld Seam in Submerged Arc Welded Pipe - Mis-
alignment of the weld seam ( off-seam weld ) shall not be a cause for
rejection provided complete penetration and complete fusion have been
achieved as indicated by not-destructive examination.
8.4.4 Height of Outside and Inside ?Veld Bead ( Submerged Arc Welds ) -
The outside weld bead shall not extend above the prolongation of the
original surface of the pipe by more than the amount listed below:
Wall Thickness, Maximum Height of Weld Bead,
mm mm
12.70 and under 3.0 \
Over 12.70 4.5
The height of the weld bead shall in no case come below the prolonga-
tion of the surface of the pipe. When grinding is performed, it shall be
done in a workman like manner.
8.4.5 Height of Weld Bead of Electric Welded Pipe - The inside weld
bead ( flash ) of electric welded pipe shall not extend above the prolonga-
tion of the original inside surface of the pipe by more than 1.5 mm. In case
the bead height is maintained within I.5 mm, no inside trimming of weld
bead shall be necessary. The outside weld bead of electric welded pipe
shall be trimmed to an essentially flush condition.
8.4.6 Trim of Inside Weld Bead - The depth of groove resulting from
removal of internal weld bead ( flash ) of electric welded pipe shall not be
greater than the amount listed below:
Wall Thickness ( t ), Maximum Depth of Trim,
mm mm
3.5 and less 0.10 t
3.9 to 7.5 0.4
7.6 and more 0.05 t
36
IS : 1979 - 1985
8.6.3.1 Pipe containing arc burns shall be given one of the following
dispositions:
a) Arc burns may be removed by grinding, chipping or machining.
The resulting cavity shall be thoroughly cleaned and checked for
complete removal of damaged material by etching with a 10 per-
cent solution of ammonium persulphate or a 5 percent solution of
nital. If removal of damaged material is complete;
i) The cavity may be merged smoothly into the original contour
of the pipe by grinding provided the remaining wall thickness is
within specified limits, or
37
Is:1979- 1985
ii) The cavity may be repaired by welding as follows :
8.7.2 Weld Seam of Welded Pipe - Injurious defects in the weld seam of
all welded pipes except electric resistance welded pipe and induction welded
pipe may be repaired at the discretion of the manufacturer in accordance
with 8.8. The weld seam of electric resistance welded pipe and induction
welded pipe may be repaired only by agreement between the purchaser and
the manufacturer. Electric resistance weld and induction weld seam repairs
shall be in accordance with 8.9.
8.7.3 Heat Treated Pipe - When heat treated pipe has been repaired by
welding, the subsequent reheat treatment shall be as agreed to between the
manufacturer and the purchaser, based on the effect of the repair on the
structure and properties of heat treated pipe.
8.8 Procedure for Repair of Seamless Pipe and Parent Metal of Welded
Pipe - The repair of defects in seamless pipe and parent metal of welded
pipe shall conform to the following requirements. Conformance to the
repair procedure is subject to approval of the purchaser’s inspector.
8.8.1 The defect shall be removed completely by chipping or grinding or
both and the resultant cavity shall be thoroughlv cleaned and shall be
inspected by magnetic particle methods, before welding, to ensure complete
removal of the defect.
39
IS:1979 - 1985
8.8.2 The minimum length of repair weld shall be 50.8 mm. Where the
orientation of the defect permits, the repair weld shall be placed in the
circumferential direction.
8.8.3 The repair weld shall be made either by manual cr semi-automatic
submerged arc welding, inert gas metal arc welding, or manual metallic arc
welding using low hydrogen electrodes. The metal temperature in the area
to be repaired shall be a minimum of 10°C. The welding procedure and
operator shall be qualified in accordance with Appendix A.
8.8.4 The repair weld shall be ground to merge smoothly into original
contour of the pipe.
8.8.5 Repair welds shall be inspected by the magnetic particle method in
accordance with 10.18 through 10.18.1 or by liquid penetrant or, by agree-
ment between the purchaser and the manufacturer, other non-destructive test
methods may be used.
8.8.6 Repaired pipe shall be hydrostatically tested after repairing in
accordance with 9.4.
8.9 Procedure for Repair of Weld Seams of Submerged Arc Welded Pipe -
The repair of defects in the weld seam of submerged arc welded pipe shall
conform to the following requirements. Conformance is subject to appro-
val of purchaser’s inspector. Where the orientation of the defect permits,
the repair weld shall be placed in the circumferential direction.
8.9.1 The defect shall be completely removed and the cavity thoroughly
cleaned.
8.9.2 The repair weld shall be made either by manual or semi-automatic
submerged arc welding, inert gas welding, or manual or semi-automatic
metallic arc welding using coated electrodes, and the welding procedure
and welder shall be qualified in accordance with Appendix A; or the repair
weld shall be made by automatic submerged arc welding.
8.9.3 Each length of repaired pipe shall be tested hydrostatically in
accordance with 9.4.
8.10 Procedure for Repair of Weld Seam of Electric Resistance Welded
( ERW ) and Induction Welded Pipe - Repair welding of the weld seam of
electric resistance welded pipe and induction welded pipe shall conform to
the following requirements and shall include the weld zone which is defined
for the purposes of repair as 12.7 mm on either side of the fusion line.
Conformance to the repair procedure is subject to approval of the pur-
chaser’s inspector.
8.10.1 The weld zone defect shall be removed completely by chipping or
grinding or both, and the resultant cavity shall be thoroughly cleaned. . _
40
IS : 1979 - 1985
8.10.2 The minimum length of repair weld shall be 50.8 mm and indivi-
dual weld repairs must be separated by at least 3 m.
8.10.3 The repair weld shall be made either by manual or semi-automatic
submerged arc welding, iner gas metal arc welding, or manual metallic arc
welding using low hydrogen electrodes. The metal temperature in the
area to be repaired shall be a minimum of 1O’C. The welding procedure
and operator shall be qualified in accordance with Appendix A.
8.10.4 When a repair weld is made through the full wall thickness, it shall
include weld passes made from both the inner diameter ( ID) and outer
diameter ( OD ) of the pipe, Starts and stops of the ID and OD repair
welds shall not coincide.
8.10.5 The repair shall be ground to merge smoothly into the original
contour of the pipe and shall have a maximum crown of 1.52 mm.
8.10.6 Repair welds shall be inspected by either ultrasonic methods in
accordance with 10.14 to 10.16 except that the equipment need not be
capable of continuous and uninterrupted operation or by radiological
methods in accordance with 10.2 to 10.12. The choice of these non-des-
tructive testing methods shall be at the option of the manufacturer.
8.10.7 Repaired pipe shall be hydrostatically tested after repair in accor-
dance with 9.4.
8.11 Procedure for Repair of Weld Seam of Gas Metal Arc Welded Pipe -
The repair of ,defects in the weld seam of gas metal arc welded pipe shall
conform to the following requirements. Conformance is subject to the
approval of the purchaser’s inspector.
8JI.l~ The defects shall be completely removed and the cavity thoroughly
cleaned. The size of the cavity shall be sufficiently large ( at Ieast 50.8 mm
in length ) so as to permit multiple gas repairs wherein starts and stops of
individual passes do not coincide.
8.11.2 The repair weld shall be made by low hydrogen coated electrodes,
semi-automatic or automatic gas metal arc welding. The welding procedure
and operator shall- be qualified in accordance with Appendix A.
8-11.3 Each length of repaired pipe shall be tested hydrostatically in
accoraance with 9.4.
9. MECHANICAL TESTS
9.1 Pipes manufactured to this specification shall conform to the mechani-
cal properties requirements speciEed in Table 4.
41
-
IS : 1979 - 1985
e = 1 942.57 $l
where
e = minimum elongation in 50 8 mm in percent rounded to the nearest half-
percent,
A = cross-sectional area of the tensile test specimen in sq mm, based on
specified outside diameter or nominal specimen width and specified wall
thickness, rounded to the nearest 6 mm2 or 484 mm*, whichever is
smaller; and
U = specified tensile strength, MPa.
( See Appendix B for minimum elongation values for various grades and sizes
of tensile test specimens).
42
IS : 1979 - 1985
9.1.2 Transverse Tensile Tests.- For welded pipes and cold worked
seamless pipes of sizes 219.1 mm OD and larger, transverse tensile tests
shall be conducted for the purpose of determining tensile properties. By
agreement between the purchaser and the manufacturer, the tensile
properties of hot rolled seamless pipes with 219.1 mm OD and larger may
be obtained from transverse tensile tests.
9.1.3 WeId Tensile Tests - Transverse tensile strength of the weld shall
be determined by tests on weld specimens for welded pipes with 219.1 mm
OD and larger.
9.1.4 Yield Strength - Yield strength shall be the tensile stress required
to produce a total elongation of 0.5 percent of the gauge length as
determined.
9.1.5 All longitudinal and transverse tensile tests shall include yield
strength, tensile strength and elongation determination. The testing shall
be done in accordance with IS : 1894-1972* and with the test pieces shown
in Fig. 1, at ambient temperature. Weld tensile test does not include deter-
mination of yield strength or elongation. At the option of the manufac-
turer, transverse yield strength may be determined by the ring expansion
method.
9.1.6 Test Specimens
9.1.6.1 Longitudinal tensile test specimens shall be either full section
specimens or strip specimens at the option of the manufacturer as shown in
Fig. 1. Strip specimens from seamless pipes may be taken from any loca-
tion at the option of the manufacturer. Strip specimens from welded pipes
shall be taken at approximately 90’ from the weld or at the option of the
manufacturer, from the finished tube after final heat treatment, parallel to
the direction of rolling and approximately midway between the edge and
centre line.
9.1.6.2 All longitudinal strip specimens shall be approximately 38 mm
wide in the gauge length if suitable curved face testing grips are evailable;
otherwise, they shall be approximately 19.00 mm wide for pipes with
88.9 mm outside diameter and less, approximately 25.4 mm wide for pipes
with 101.6 to 168.3 mm outside diameter, and approximately 38 mm wide
for pipes with 219.1 mm outside diameter and more. Longitudinal test
specimens shall represent the full wall thickness of the pipe from which the
specimen was cut and shall be tested without flattening.
9.1.6.3 Transverse tensile test specimens from welded pipes shall be
taken from opposite the weld; transverse weld test specimens shall be taken
APPROX
38 mm
I II I
R25.0mm min
r)
AL: OUTSIDE DIAMETER,mln.
B=WALL THICKWESS,min
C= DIAMETER OF SPECIMEN “.6’-+ 0*13mm
D=GAUGE. LENGTH CENTRE LINE OF SPECIMEN
NEAR MIDWALL OF PIPE
“\ - EXAMPLES
THICKNESS
OF mln OD AND
OF ROUND BAR
WALL
SPECIMEN
’
REDUCED SECTION
WELD SPECIMEN
44
Is : 1979- 1985
with weld at the centre of the specimen. All transverse test specimen shall
be approximately 38 mm wide at the gauge length and shall represent the
full wall thickness of the pipe from which the specimen was cut.
9.1.7 Number of Tensile Tests - One tensile test, either longitudinal or
transverse as required, shall be made on a length of pipe from each Iot of
400 lengths or less for each pipe size of 114.3 mm outside diameter and
less, and from each lot of 200 lengths or less for each pipe size of 168.3 to
323.9 mm outside diameter and from each lot of 100 lengths or less for each
pipe size of 355.6 outside diameter and more. For multiple length seam-
less pipes, a length shall be considered as all of the sections cut from a
particular multiple length.
9.1.7.1 For a welded pipe one weld test shall be made on a length of pipe
from each lot of 200 lengths or less for each pipe size of 219-l to 323.8 mm
outside diameter, and from each lot of 100 lengths or less for each pipe size
of 355.6 mm outside diameter and more for the welded pipes.
9.1.8 Mill Control Tensile Test - One tensile test shall be made as a mill
control on each heat of steel used by the manufacturer for the production
of pipe under this specification. For welded pipes these tensile tests shall
be made on either the skelp or the finished pipes at the option of the manu-
facturer. A record of such tests shall be available to the purchaser.
9.1.9 Retests - If the tensile test specimen representing a lot of pipes
fails to conform to the specified requirements, the manufacturer may elect
to make re-tests on two additional lengths from the same lot. If both the
retest specimens conform to the requirements, all the lengths in the lot shall
be accepted except the length from which the initial specimen was taken. If
one or both of the re-test specimens fail to conform to the specified require-
ments, the manufacturer may elect to test individually the remaining lengths
in the lot, in which case determinations are required only for the particular
requirements with which the specimens failed to comply in the preceding
tests. Specimens for retests shall be taken in the same manner as specified
in 9.1.6.
9.1.9.1 If any tensile test specimen shows defective machining or deve-
lops flaws, it may be discarded and another specimen substituted. When
the elongation of any tensile test specimen is less than that specified and
any part of the fracture is outside of the middle third of the gauge length as
indicated by scratches marked on the specimen before testing, a retest shall
be allowed.
flattened between parallel plates until the opposite walls of the pipe meet
(see Fig. 2). The tests from each end shall be made alternatively with the
welds at 0” and 90” ( point of maximum bending ). No opening in the weld
shall take place until the distance between the plates is less than two-third
of the original outside diameter of the pipe, and no cracks or breaks in the
metal ( elsewhere than in the weld ) shall occur until the distance between
the plates is less than one-third of the original outside diameter of the pipe.
Also, evidence of laminations or the burnt metal shall not develop during
the entire flattening operation. If any crop end fails to conform to these
requirements, additional tests shall be made on specimens cut from the same
end of the same length of pipe until the requirements are met, except that
th.e finished pipe shall not be shorter than 80 percent of its length after the
initial cropping. Precautions shall be taken so that the crop ends may be
identified with respect to the length of pipe from which they were cut.
9.2.2 In case of electric welded pipes produced in multiple lengths and
subsequently cut into single lengths, a flattening test shall be made as des-
cribed in 9.2.1 on test specimens, cut from each end of the each multiple
length with the weld at 90” ( point of maximum bending ), of not less than
63 mm in length. Tests shall also be made on two intermediate rings cut
from each multiple length of pipe with the weld at 0”. When a weld stop
condition occurs during production of multiple lengths, flattening tests with
the weld at 90° shall be made from the crop ends resulting from each side
of the weld stop, and may be substituted for theintermediate ring flattening
tests. If any of the specimens fails to conform to the requirements speci-
fied in 9.2.1, the manufacture1 may elect to make retests on specimens, cut
from each end of each individual length as provided in 9.2.1. The retests
for each end. of each individual length for electric resistance welded steel
pipe shall be made with the welds alternately at 0” and 90”.
9.2.3 Flattening Test for Seamless Pipes - In case of seamless pipes, a
section not less than 63 mm in length from each lot of 400 lengths or less
of each size shall be flattened cold between parallel plates in two steps.
During the first step, which is a test for ductility, no cracks or breaks on
inside, outside or end surfaces shall occur until the distance between the
plates is less than one-third of the original outside diameter of the pipe.
During the second step, which is a test for soundness, the flattening shall be
continued until the specimen breaks or the opposite walls of the pipe meet.
Evidence of laminated or unsound material that is revealed during the
entire flattening test shall be a cause for rejection.
9.2.4 Fracture Toughness Tests - When so specified in the purchase
order, the manufacturer shall conduct fracture toughness tests in accor-
dance with supplementary requirement SR-5, SR-6 or SR-8 ( see Appendix
C ) or any combination of these as specified by the purchaser and shall
furnish a report of the results showing compliance with the specified
supplementary requirements.
46
IS : 1979 - 1985
9.3 Submerged Arc Weld Tests -. For submerged arc welded pipes, the
welds shall be tested by the guided-bend test described in 9.3.2. For grade
YSt 480. the weld shall be tested either by tensile elongation test or the
guided-bend test at the option of the manufacturer. The required speci-
mens shall be cut from the weld of a length of pipe from each lot of 50
lengths or less of each size. The specimens shall not contain any repair
welding made by the manual metal arc procedure.
9.3.1 Tensile Elongation Test - One specimen conforming to Fig. 3(a)
shall be tested in tension and shall conform to the elongation requirement
specified in Table 4.
9.3.2 Guided-Bend Test - One face bend and one root bend specimen,
both conforming to Fig. 3(b) shall be bent approximately 180” in jig sub-
stantially in accordance with Fig. 4. For any combination of diameter,
wall thickness and grade, the maximum value for jig dimension A may be
calculated by the formula. The manufacturer, shall use a jig based on this
dimension or a smaller dimension at his option. However, to minim&e the
number of jigs required, standard values for dimension A have been select-
ed for pipe sizes of 323.8 mm OD and larger. These values are listed for
each diameter, wall thickness and grade in Appendix D. Wher: this value is
greater than 225 mm, the length of the specimen required to contact the
male die need not exceed 225 mm. For pipes with wall thickness over
19.1 mm, a reduced wall specimen as shown in Fig. 3(b) may be used at
the option of the manufacturer. Reduced wall specimens shall be tested
in a jig with dimension A calculated for pipe of wall thickness 19.1 mm, of
the appropriate size and grade.
9.3.2.1 The specimen shall not (a) fracture completely, (b) reveal
any crack or rupture in the weld metal greater than 3 mm in length regard-
less of depth, and (c) reveal any crack or rupture in the parent metal, the
heat affected zone or the fusion line longer than 3 mm and deeper than 12.5
percent of the specified wall thickness; except cracks which occur at the
edges of the specimen and which are less than 6 mm long. These shall not
be the cause for rejection in (b) or (c) regardless of depth. If the fracture
or crack in the specimen is caused by a defect or flaw, the specimen may be
discarded and a new specimen substituted.
9.3.3 Retests - If the tensile elongation specimen, or one or both of the
guided bend specimens fzil to conform to the specified requirements, the
manufacturer may elect to repeat the tests on specimens cut from two ad-
ditional lengths of pipe from the same lot. If such specimens conforms to
the specified requirements, all the lengths in the lot shall be accepted, except
the length initially selected for test, If any of the retest specimens fail to .;
pass the specified requirements, the manufacturer may elect to test speci-
mens cut from the individual length remaining in the lot. The manufac- .,2‘
i
turer may also elect to retest any length which has failed to pass the test i
48
IS : 1979- 1985
/--REDUCED WALL
THICKNESS
MANUFACTURERS OPTION
ROOT BEN
REDUCED WALL
THICKNESS
NOTE - Use jig dimensions for 20 mm wall when testing with reduced wall.
FIG. 3 ( b ) GUIDED BEND TEST SPECIMEN
by cropping back and cutting two additional specimens from the same end.
If the requirements of the original test are met by both of these additional
tests, this length shall be acceptable. No further cropping and retesting is
permitted. Specimens for retests shall be taken in the same manner as
specified in 9.3.1 or 9.3.2.
9.4 Hydrostatic Test
9.4.1 Each length of the pipe shall withstand without leakage, a mini-
mum hydrostatic pressure as specified in 9.4.2. The test pressure for all
sizes of seamless pipes and for welded pipes in sizes 4572 mm outside
diameter and less, shall be maintained for not less than 5 seconds. For
pipes with outside diameters larger than 457.2 mm, the test pressure shall
be maintained for 10 seconds. P
?
50
SHOULDERS HAR
AND GREASED. H
ROLLERS MAV BE
TED FOR JIG SHO
AlTERNATE JIGS
-k
a
RA
B
19
*.
.t- -1’
m,
ADJUSTABLE
WRAP-AROUND TYPE
t = Specified wall thickness of pipe
1.15 (D - 3)
A=
D
-2e-1
et
where
1.15 = peaking factor
D = specified OD, mm
t = specified wall thickness, mm
e = strain, mm/m
For Grade YSt 290.0, 137.5 For Grade YSt 450.0, 110.0
For Grade YSt 32@0, 132.5 For Grade YSt 480.0, 1025
For Grade YSt 360.0, RA=~A
For Grade YSt 390.0, E.5”’ B = A + 2t + 3.2 mm
For Grade YSt 41@0, 112.5 RB=+B
FIG. 4 JIG FOR GUIDED BEND TEST
51
IS : 1979 - 198s
NOTE2 - The minimum test pressures for various grades, diameters and wall thick-
nesses given in Table 2 were computed by the following formula and rounded to the
nearest 100 kPa:
p = 2 000 Sr
or 20 700 kPa, whichever is smaller
D
( except for sizes 508 mm OD to 660 mm OD where the 20 700 kPa limit was reduced
to accommodate hydrostatic tester limitations )
where
P = hydrostatic test pressure in kPa;
t = specified wall thickness in mm;
D = specified outside diameter in mm; and
S = fibre stress, in MPa, equal to a percentage of the specified minimum yield
strength for various sizes as given below:
9.4.2 The minimum test pressure shall be the standard or alternate test
pressure as specified in Table 2 or a higher pressure, as agreed between the
purchaser and the manufacturer.
9.4.3 By agreement between the purchaser and the manufacturer, the .,
&
52
IS : 1979 - 1985
manufacturer shall make additional internal pressure tests which may in-
volve one or more of the following methods:
a) Hydrostatic destructive tests in which the minimum length of the
specimen is ten times the outside diameter of the pipe but shall not
exceed 12 metres;
b) Full-length destructive tests made by the hydrostatic-pressure water
column method; and
c) Hydrostatic transverse yield strength test using accurate strain
gauge.
In all supplementary hydrostatic tests, the formula given in 9.4.1.1
shall be used for stress calculations. The conditions of test shall be as
agreed upon.
_____----
~l--.l_
IS : 1979- 1985
+ +
15 --+--++-
IDENTIFYING NUMBER
54
bk
IS:1979-1985
6.4
;:;
00% 12
7.9
11.1 0’44 ::
lP*: 12.7 0.51
12-7 15.9 O-64 ;i
15.9 191 0.76
19-l O-89 33:
25.4 :::: 1.02 40
10.7 IS0 Wire Penetrameter - The IS0 wire penetrameter shall be Fe l/7,
Fe 6/12 or Fe lo/16 in accordance with Table 6 for the appropriate wall
thickness.
10.8 Frequency- The penetrameter shall be used to check the sensitivity and
adequacy of the radiographic technique on one pipe in every lot of 50 pipes,
but not less than twice per 8 hours working shift when the fluoroscoplc
method is used full length, and on each film when film is used. When film
is used full length, one penetrameter shall be used for each length of pipe.
The pipe shall be held in a stationary position during the adjustment of the
radiographic technique by use of the penetrameter. Proper definition and
sensitivity is attained when all three holes of the standard penetrameter or
individual wires of the IS0 penetrameter are clearly discernible.
The diameter of each hole shall be 1.6 mm. Holes shall be round and
drilled perpendicular to the surface. Holes shall be free of burrs but edges
shall not be chamfered.
Each penetrameter shall carry a lead identification number as given in
Table 5.
10.9 Procedure for Evaluating in-Motion Operation of the Fluoroscope -
To evaluate the definition of defects at operational speeds, a pipe section
having a minimum wall thickness of 9.5 mm shall be used. Series of
0.80 mm holes as shown in example 6 ( Fig. 6 ) shall be drilled into the centre
of the weld to a depth of 1COpercent of the total thickness. At least four
such series shall be used, spaced 300 mm apart. As an alternate to the use
of the pipe section described above, a penetrameter as described in 10.5,
10.6 and 10.7 may be used at the option of the manufacturer. The speed
55
Is : 1979- 1985
of operation shall be adjusted so that the holes in the pipe section or stan-
dard penetrameter or individual wires in the IS0 penetrameter, are clearly
visible to the operator.
( Clause 10.7 )
Fe l/7
1 3.20 82.6
2 2.50 63.5
3 200 50.8
4 I.60 41.1
5 1.25 31.8
4 0.80
1*oo 25.4
20.3
Fe 6112
6 1.00 25.4
7 0.80 20.3
8 0.63 15.9
9 0.50 12.7
10 0.40 10.2
11 0.32 8.3
12 0.25 6.4
Fe lo/16
10 0.40 10.2
11 0.32 8.3
12 0.25 64
13 0.20 5’1
14 0.16 4.1
15 0.13 3.2
16 0.10 2.5
To determine correct wall thickness for:
a) 4 percent sensitivity - divide wire diameter by 0.04.
b) 2 percent sensitivity - divide wire diameter by 0.02.
Always use penetrameter with wall equivalent wire near centre.
56
Is:1979 -1985
I . . ...... I
EXAMPLE 3:ONE 3.2mm.ONE O&mm,SIX 0.4 mm OlSCONTlNUlTlES
I
EXAMPLE
l l
4: FOUR 1.6mm
0 .
OISCONTINUITIES
I . . .. . . I
EXAMPLE 5:TWO 1.6mm.FOUR 0.8mm OISCONTINUITIES
EXAMPLE 6:EIGHT0.6mm
. . . . . . .
OISCONTINUITIES
.
I
. . . . . . . . . . . . . . . .
I
EXAMPLE 7: SIXTEEN 0.4 mm OlSCONTlNUlTlES
57
2’ ”
x ,,
“,.
., ’
/ ,
;;,,*
: ./ I
” .
li__-_.----- -- ._“___..
10.15 Reference Standard - Reference standards shall have the same speci-
fied diameter and thickness as the product being inspected and may be of
any convenient length as determ.ined by the manufacturer. Reference
standard shall contain machined notches, one on the inside surface and
another on the outside surface, or a drilled hole as shown in Fig. 8, at the
58
IS :1979-1985
*The sum of diameters of all discontinuities in any 152.4 mm shall not exceed
6.4 mm.
tMaximum size of discontinuity for 6.4 mm thick wall and lesser shall be 2.4 mm.
$Two discontinuities in 0.3 mm or smaller may be as close as one diameter apart
provided they are separated from any other discontinuity by at least in 12.7 mm.
59 i
IS:1979-1985
I - I
EXdUPLE 1: ONE t2.tmm MSCONRNUtTV
w c3
0 0 0
B(BUTTRESS) NOTCH
V 10 NOTCH
Ulmm max.
LENGTH
FOR EDOV CURRENT-38mm max. TOTAL LENGTH
FOR DIVERTED FLUX
AND ULTRASONIC - 50mm mbn. OF FULL DEPTH
N 5 AND N 10 NOTCH
FIG. 8 REFERENCESTANDARDS
61
IS:1979 - 1985
( Clause 10.16 )
10.18 Magnetic Particle Inspection ( For Repair Weld and Pipe Ends
only ) - The equipment used for magnetic particle inspection shall produce
a magnetic field, transverse to the weld, and of sufficient intensity to indi-
cate weld area defects in the external surface of the pipe of the following
character; open welds, partial or incomplete welds, intermittent welds,
cracks, seams and slivers.
10.18.1 Acceptance Limits - The manufacturer shall mark each magne-
tic indication and subsequently explore each indication with respect to
depth of the imperfection. Imperfections which require chipping or grind-
ing to determine their depth shall be completely removed by grinding or by
cutting off or may be repaired by welding in accordance with 8.7 and 8.8
and re-examined non-destructively.
10.19 Reference Standard - If requested by the purchaser, arrangements
shall be made by the manufacturer to perform a demonstration for the
purchaser or his representative during production stage. Such demonstra-
tions shall be on the basis of pipe in process or sample lengths of similar
pipe retained by the manufacturer for that purpose and which exhibit
natural or artificially produced defects of the character stated in 10.18.
11. MARKING
11.1 The pipe shall be marked by the manufacturer as specified herein-
after. The required markings shall be paint-stencilled and shall be placed
on the one weld surface of each length of pipe, starting approximately 300
mm from the end, in the sequence given below. If agreed between the pur-
chaser and the manufacturer, some or all of the markings may be placed on
the inside surface. Additional markings as desired by the manufacturer or
as requested by the purchaser are not prohibited.
62
Is : 1979 - 1985
d) Weight ( in kg/mm );
4 Grade;
f) Process of manufacture - letter ‘S’ may be used for seamless
pipes ‘ W ’ for welded pipes;
d Type of steel - Electric furnace steel shall be marked with the
letter ‘ E ‘. Type marking is not required for open-hearth or basic
oxygen steel;
h) Heat treatment ( where applicable ) - The following symbols may
be used:
- Normalized or normalized and tempered HN
- Quenched and tempered HQ
- Subcritical stress-relieved HS
- Subcritical age-hardened HA
j) Test pressure - The test pressure in MPa preceded by the word
‘TESTED’ shall be paint-stencilled;
W Supplementary requirements ( see Appendix C ); and
m) Length - In addition to the identification mark.ings stipulated
above, the length of the finished pipe ( in metres and centimetres )
shall be paint-stencilled on the outside surface at a place convenient
to the manufacturer but starting within 600 mm of the end of the
pipe. By agreement between the manufacturer and the purchaser,
the length marking may be placed inside the pipe, at a convenient
location.
11.2 Die-Stamped Markings - The manufacturer at his option may either
hot die-stamp ( 93°C or higher ) plate or pipe or cold die-stamp plate or
pipe if it is subsequently heat treated. Unless agreed otherwise between
the manufacturer and the purchaser, cold die-stamping is prohibited for
pipe or plate not subsequently heat treated and for all pipes with wall
thickness 4.0 mm and less. Cold die-stamping shall be done with rounded
or blunt dies. For welded pipe, the die-stamping shall be done at a distance
of at least 25 mm from the weld.
63
. *,/.. .
IS : 1979 - 1985
11.3 Each pipe may also be marked with the Standard Mark.
NOTE- The use of the Standard Mark is governed by the provisions of the
Bureau of Indian Standards Act, 1986 Rules and Regulations made thereunder. The
BIS mark on products covered by an Indian Standard conveys the assurance that
they have been produced to comply with the requirements of that standard under a
we&defined system of inspection, testing and quality control which is devised and
supervised by BIS and operated by the producer. BIS marked products are also
continuously checked by BIS for conformity to that standard as a further safeguard.
Details of conditions under which a licence for the use of the BIS Certification Mark
may be granted to manufacturers or processors, may be obtained from the Bureau of
Indian Standards.
12. INSPECTION
12.1 Inspection Notice - Where the inspector representing the purchaser
desires to inspect the pipe or witness the tests, reasonable notice shall be
given of the time at which the run is to be made.
12.2 Plant Access - The inspector representing the purchaser shall have
free entry at all times while work on the order of the purchaser is being
performed, to all parts of the manufacturer’s works which will concern the
manufacture of the pipe ordered. The manufacturer shall afford the inspec-
tor without charge, all reasonable facilities to satisfy him that the pipe is
being manufactured in accordance with this specification. All inspections
should be made at the place of manufacture prior to despatch from works
unless otherwise specified in the purchase order and shall be so conducted
as not to interfere unnecessarily with the operation of the works.
12.3 Rejection - Material which shows injurious defects on mill inspection
or subsequent to acceptance at the manufacturer’s works, or which proves
defective when properly applied in service, may be rejected and the manu-
facturer so notified. If tests that require the destruction of material are
made at a place other than at the place of manufacture, the purchaser shall
pay for that material which meets the specification but shall not pay for any
material which fails to meet the specification.
12.4 Compliance - The manufacturer is responsible for complying with all
of the provisions of this specification. The purchaser may make any investi-
gation necessary to satisfy himself of compliance by the manufacturer and
may reject any material that does not comply with this specification.
Is : 1979 - 1985
APPENDIX A
[ Clauses 2.3, 8.6.3.l(a)(ii)(2), 8.8.3, 8.10.3 and 8.11.2 ]
REPAIR-WELDING PROCEDURE AND WELDER
PERFORMANCE TESTS
A-l. GENERAL
A-l.1 All manual and semi-automatic submerged arc, gas shielded arc and
metallic arc repair welds using coated electrodes shall be made according
to a tested procedure and by a repair welder tested in a flat position as
specified in A-2 and A-3.
When the base metal temperature of the material to be repair welded
is below lo”C, submerged arc, gas shielded arc or manual metallic arc
methods with low hydrogen electrodes shall be used.
The manufacturer shall maintain a record of the procedure and per-
formance test results.
65
IS : 1979- 1985
with Fig. 9(c) with the exposed surface of the weld in tension. The bend
test shall be acceptable if no crack or any other defect exceeding 3 mm in
any direction develops in the weld metal or between the weld and the pipe
metal after bending. Cracks which originate along the edges of the speci-
men during testing and which are less than 6 mm, measured in any direction,
shall not be considered.
The specimen cracks or fractures during bending and the exposed
surface shows complete penetration and fusion throughout the entire thick-
ness of the weld specimen, there shall not be more than six gas pockets for
an area of 615 mm2 with the largest dimension not exceeding 1.6 mm and
no slag inclusion greater than 0.8 mm in depth or 3 mm in width and
separated by at least 12.7 mm of sound metal. If necessary, the specimen
shall be broken apart to permit examination of the fracture.
SPECIMEN EDGES MAY BE OXVGEN CUT
AAN0 MAY ALSO SE MACHINE0
Weld reinforcement shall be removed Flush with the surface of the specimen.
FIG. 9 ( a ) TRANSVERSE
TENSILETEST SPECIMEN
R 25.0mm.J
WELO REINFORCEMENT SHALL BE REMOYEO B -2.1
FIG. 9 ( b) TENSILE-ELONGATION
TEST SPECIMEN
66
IS : 1979 - 1985
&*20? 0 -2s mm
A-3.1 The specimen shall conform to Fig. 10. The weld shall be made in a
groove as shown. The specimen shall be hacksaw notched from both edges
to the centre of the weld and shall be broken by pulling or by hammer blows
at the centre or one end. The test shall be accepted if the exposed surface
shows not more than:
a) one gas pocket for nominal wall thickness of 6.3 mm and less;
b) two gas pockets for nominal wall thickness of 12’7 mm or less but
greater than 6.3 mm; and
c) three gas pockets for nominal wall thickness greater than 12.7 mm.
67
IS:1979 - 1985
r SAW CUT
[ I
t
68
APPENDIX B
( Clause 9.1 )
ELONGATION TABLE
TABLE 9 MINIMUM ELONGATION VALUES (CALCULATED BY THE FORMULA GIVEN IN TABLE 4)
(1) (2) (3) (4) (51 (6) (7) (8) (9) (10) (11) (12) (13) (14)
484 25.25 18.95 12.62 29’5 28.5 27.0 25.5 25.0 240 23.5 23.5 23.0 22.5
417 24.89-25.22 18.67-18.92 12.45-12.60 29.5 28.0 27.0 25.5 25.0 240 23.5 23.5 22.5 22.0
471 24.56-24.87 1844-18.64 12.29-12.42 29.5 28.0 27.0 25.5 25.0 24.0 23.5 23.0 22.5 22.0
464 24.23-24.54 18.16-18.42 12.12-12.27 29.5 28-O 27.0 25.0 25.0 24.0 23.5 23.0 22’5 22.0
458 23.90-24.21 17.93-18.14 11’96-12.09 29.0 28.0 27’0 25.0 25.0 24.0 23.5 23.0 22.5 22.0
452 23.55-23.83 17.65-17.91 11.79-11.94 29’0 28.0 26.5 25.0 245 24.0 23.5 23.0 22’5 22.0 F
445 23.22-23.52 17.40-17.63 11.61-11.76 29’0 28.0 26.5 25.0 24’5 24.0 23.0 23.0 22.5 22.0 G
439 22.86-23.19 17.14-1740 11’43-11.58 29.0 21.5 26’5 25.0 24.5 23.5 23.0 23.0 22.5 22.0 3
432 22.53-22%3 16.92-17.12 11.28-l 1.40 29.0 27.5 26.5 25.0 24.5 23.5 23.0 23.0 22.5 22.0 I
E
( Continued )
%
TABLE 9 MINIMUM ELONGATION VELUES ( CALCULATED BY THE FORMULA GIVEN IN TABLE 4 ) - Contd z
..
AREA SPECIFIEDWALL THICKNESS ELOKGATIONIN JO.80 mm,
A TENSILETESTSPECIMEN Min, PERCENT G
mm* ~_-._--_-_-h--__-___ _.-____-______-i\__-_--__----____-_ s
, 7
I
Grade
w
19.05 mm 25.4 mm
Specimen 38-l mm
Specimen Yst
290 YSt
320 Yst
360 390
YSt 360
Yst 390
Yst 410
Yst 450
Yst 410
Yst 450
Yst 480
Yst g
Specimen
413 434 455 489 496 517 531 5?7 551 565
MPa MPa MPa MPa MPa MPa MPa MPa MPa MPa
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14)
426 22.:0-22.50 16.64-16.89 11.10-11-25 29.0 27.5 26.5 25.0 24.5 23.5 23.0 225 22.0 21.5
4 419 21’87-22.17 16.41-16.61 10~95-11~07 28’5 27’5 26.5 24.5 24.5 23.5 23.0 22.5 22.0 21.5
0 413 21.51-21.84 16.13-16’38 10.77-10.92 24’5 23.5 23.0 22.5 22.0 21.5
28.5 27.5 26’5 24.5
406 21.18-21.49 15*90-16.10 10.59-10.74 28.5 27.5 26.0 24.5 240 23.5 23.0 22.5 22.0 21.5
400 20.83-21.16 15-62-15.88 10.41-10.57 28.5 27.0 260 24.5 24.0 23’5 22.5 22.5 22’0 21.5
393 2050-20.80 15.39-15.80 10.26-10.39 28.5 27’0 26.0 24.5 24-O 23.0 22.5 22.5 22.0 21’5
387 20.17-20.47 15.11-15’37 10.08-l 0.24 28’5 27-o 26’0 245 240 23’0 22.5 22.5 22.0 21.5
381 19.84-20.14 14.88-15.09 9.93-10.06 28.0 27.0 26.0 24.0 24.0 23.0 22.5 22 0 21.5 21.5
374 19.48-19.81 14.60-14.86 9.75- 9.91 28.0 27.0 26.0 24’0 24.0 23.0 22.5 22.0 21.5 21.0
368 19.15-19.46 14.38-1458 9*58- 9.73 28.0 27.0 25.5 240 23.5 23.0 22.5 22.0 21.5 21.0
361 18.80-19.13 1410-14.35 940- 9.54 28.0 26.5 25.5 24.0 23.5 23.0 22.5 22.0 21.5 21.0
355 18.47-18.77 13.87-14.07 9’25- 9.37 28.0 26.5 25.5 24’0 23’5 22.5 22-O 22.0 21.5 21.0
348 18.14-18.44 13.59-13.84 9.07- 9.22 27’5 26.5 25.5 24.0 23.5 22.5 22.0 22.0 21.5 21.0
342 17.81-18.11 13.36-13’56 8.92- 9.04 27’5 26.5 25.5 23.5 23’5 22.5 22.0 22.0 21.5 21.0
335 17.45-17.78 13.08-13’34 8.74- 8.89 27.5 26.5 25.0 23.5 23.5 22.5 22.0 21.5 21.0 20.5
329 17.12-17.42 12.85-13’06 g-56- 8.71 27.5 26.0 25.0 23.5 23.0 22.5 22.0 21.5 21.0 20.5
..
322 16.76-l 7.09 12.57-12’83 8*38- 8.53 27.0 26.0 25.0 23.5 23.0 22.5 220 21.5 21.0 20.5
316 16.43-l 6.74 1234-12.55 8*23- 8.36 27.0 26.0 25.0 23.5 23.0 22.0 21.5 21.5 21.0 20.5
310 16’10-16.41 1206-12.32 8.05- 8.20 27.0 26.0 25.0 23.0 23.0 22.0 21.5 21.5 21.0 20’5
303 15.77-16.08 11%-12.04 F90- 8.03 27.0 26.0 24’5 23.0 23.0 22.0 21.5 21.5 21.0 20.5
297 15.42-15.75 11*56-11.81 7*72- 7.87 27.0 25.5 245 23.0 22.5 22.0 21.5 21.0 20.5 20’0
290 15.09-I 5’39 11.33-11.53 7*54- 7.70 26.5 25.5 245 23.0 22.5 22.0 21.5 21.0 20.5 20.0
284 1473-l 5.06 11.05-l 1.30 7.37- 7.52 ; 26.5 25.5 24.5 23.0 22.5 21’5 21.0 21.0 20.5 20.0
277 14.40-14.71 10.82-l 1.02 7*21- 7.34 26’5 25.5 24.5 22.5 22.5 21.5 21.0 21’0 20.5 200
271 1407-14.38 10*54-10.80 7.04- 7.19 26.5 25.0 24.0 22.5 22.5 21.5 21.0 21.0 20.5 20.0
264 13.74-14.05 10*31-10.52 6%- 7.01 26.0 25.0 24.0 225 22.0 21.5 21.0 20.5 20.0 20.0
258 13.39-13.72 10*03-10.29 6.71- 6.86 26.0 25.0 24.0 225 22.0 21.5 21.0 20.5 20.0 19.5
252 13.06-13.36 9.80-10.01 6.53- 6.68 26.0 25.0 24.0 22.5 22.0 21.0 20.5 20.5 20’0 19.5
245 1270-13.03 952- 9.78 6*35- 6.50 26.0 24.5 23.5 22.0 22.0 21.0 20.5 20.5 20.0 19.5
239 12.37-12.67 9.30- 9.50 6.20- 632 25.5 245 23.5 22.0 220 21.0 20.5 20.5 20.0 19.5
232 12.04-12.34 902- 9.27 6.02- 6.17 25.5 245 23.5 22.0 21.5 21.0 20.5 20.0 19.5 19.5
226 11.71-12.01 8.79- 8.99 5.87- 5.99 25.5 245 23.5 22.0 21.5 21.0 20.5 20.0 19.5 19.0
219 11.35-11.65 8*51- 8.76 5.69- 5.84 25.0 24’0 23.0 21.5 21.5 20.5 20.0 20.0 19.5 19.0
213 11*02-11.33 8.28- 8.48 5*51- 5.66 25.0 24.0 23.0 21.5 21.5 20.5 20.0 20.0 19 5 19.0
206 10.67-11.00 S’OO- 8.26 5.33- 5.49 25.0 240 23.0 21.5 21.0 205 20.0 19.5 19.0 19.0
200 10.31-10.64 7.77- 7.98 5.1% 5.31 25.0 23.5 22.5 21.5 21.0 20.5 20.0 19.5 19.0 18.5
194 10’01-i@31 7*49- 7,75 5.00- 5.16 24.5 23.5 22.5 21.0 21.0 20.0 19.5 19.5 19.0 18.5
187 9.68- 9.9s 7.26- 7.47 4%5- 498 24.5 23.5 22.5 21.0 20.5 20.0 19.5 19.5 19.0 18.5
181 9*32- 9.65 6.98- 7.24 4.67- 4.83 24’5 23.0 22.5 21.0 20.5 20.0 19.5 19.0 18.5 18.5
174 8.99- 9.30 6.76- 6.96 4’50- 465 24.0 23.0 22.0 20.5 20.5 19.5 19.0 19.0 18.5 18.0
168 8%4- 8.97 6.4% 6.73 4.32- 4.41 24.0 23.0 22.0 20.5 20.5 19.5 19.0 19.0 18.5 18.0
161 8.31- 8.61 6.25- 6’45 4.17- 4.29 23.5 22.5 22.0 20.5 20.0 19.5 19.0 18.5 18.5 18.0
155 7.98- 8.28 5.97- 6.22 3*99- 4.14 23.5 22.5 21.5 20.0 20’0 19.0 19.0 18.5 18.0 18.0
148 7%5- 7.95 5.74- 5.94 3*84- 3.98 23.5 22.5 21.5 20’0 20.0 19.0 18.5 18.5 18.0 17.5
TABLE 9 MINIMUM ELONGATION VALUES ( CALCULATED BY THE FORMULA GIVEN IN TABLE 4 ) - Cord B
..
Area SPECIFIED WALL THICKNESS ELONGATION IN 50.80 mm, Min
A TENSILE TEST SPECIMEN PERCENT, G
.-. ---h--e ---- _-__L___ __-__.___ -~
r----- ----7 I 2
Grade I
19.05 mm 25.4 mm 38.1 mm Yst Yst Yst Yst Yst Yst Yst Yst Yst Yst Yst !s
Specimen Specimen 290 320 360 390 360 390 410 450 410 450 480 g
(2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14)
142 7*29- 7.62 5.48- 5.72 3*66- 3.81 23.0 22.0 21.0 20.0 19.5 19.0 18.5 18.5 18.0 17.5
135 6.96- 7.28 5.28- 5.44 3.48- 3.63 23.0 220 21.0 19.5 19.5 18.5 18.5 18.0 17.5 17.5
129 6’60- 6.93 495- 5.21 3.30- 3.45 22.5 21.5 21.0 19.5 19’5 18.5 18.0 18.0 17.5 17.0
123 6.27- 6.58 4.72- 4.93 3*15- 3.28 22.5 21’5 20.5 19.5 19.0 18.5 18.0 17.5 17.5 17.0
116 5*94- 6.25 4*44- 4.70 2.97- 3.12 22-o 21.5 20.5 19.0 19.0 18.0 17.5 17.5 17.0 17.0
110 5.61- 5.92 4.22- 4.42 282- 2’95 22.0 21.0 20.0 19.0 18.5 18‘0 17.5 17.5 17.0 16.5
103 5’26- 5.59 3.94- 4’19 2’64- 2.79 21’5 21.0 20.0 18.5 18.5 17.5 17.5 17.0 16.5 16.5
97 4*93- 5.23 3.71- 3.91 2*46- 2.62 21’5 20.5 19.5 18.5 18.0 17.5 17.0 17.0 16.5 16’0
90 4.57- 4’90 3.43- 3.68 2.31- 2.44 21.0 20.0 19.5 18.0 18.0 17.5 17.0 16.5 16.5 16.0
84 4.24- 4.55 3.20- 3.40 2.13- 2.29 21.0 20.0 19.0 18.0 17.5 17.0 16.5 16.5 16.0 15.5
77 3.91- 4.22 2.92- 3.18 1*96- 2’11 20’5 19.5 19.0 17’5 17.5 17.0 16.5 160 16.0 15.5
71 3*58- 3.89 2.69- 2.90 l-80- 1.93 20.0 19.5 18.5 17.5 17.0 16.5 16.0 16.0 15’5 15,O
65 3*23- 3.56 2*41- 2.67 1.63- 1.78 19.5 19.0 18.0 17.0 17.0 16.0 16.0 15.5 15.0 15.0
58 2.90- 3.20 2.18- 2.39 1.45- 1.60 19’5 18.5 17.5 16.5 16.5 16.0 15.5 15.5 15.0 14.5
52 2.54. 2.87 1*90- 2.16 1.27- 1’42 19.0 18.0 17.5 16.0 16.0 15.5 15.0 15.0 145 14.5
IS:1979-1985
APPENDIX C
[ CZuuses9.2.4 and 11.1 (j) ]
SUPPLEMENTARY REQUIREMENTS
C-l. GENERAL
C-l.1 By agreement between the purchaser and the manufacturer and
when specified in the purchase order, the supplementary requirements given
in C-2 to C-8 shall apply.
73
IS:1979 - 1985
74
.
IS : 1979- 1985
standard shall contain either a machined notch as specified in Fig. 12 or
a 3.2 mm drilled hole. The notch shall be on the outer surface of the
reference standard and parallel to the longitudinal axis of the pipe or, at
the option of the manufacturer, may be oriented at such an angle as to
optimize the detection of anticipated imperfections. The 3.2 mm hole shall
be drilled radially through the wall of the reference standard. The inspec-
tion equipment shall be adjusted to produce a well-defined indication when
the reference standard is scanned by the inspection unit.
L 1.01
\
Wb DEPTH OF
NOTCH,h
WJ9b CQ
NOTCH
++3.2mm NOM
Ir
FIG. 12
ORILLEO HOLE
REFERENCE STANDARD
NOTE 2 -Reference standards other than the specific notch described above may
be used by agreement between the purchaser and the manufacturer.
C-3.4 Marking
C-3.4.1 Pipes non-destructively inspected in accordance with this require-
ment shall be suitably marked.
NOTE 1 - Depth of notch, h, shall be 12.5 percent of the nominal wall thickness of
the pipe being inspected but not less than 0.30 mm.
NOTE 2 - For ultrasonic and eddy current? the length of notch at full depth, L,
shall be at least twice the width of the scannmg head.
75
IS : 1979- 1985
NOTE 3 - For diverted flux, the length of notch shall be as required by the equip-
ment design to provide a reproducible signal when the reference standard is passed
through the equipment at the inspection line speed for the pipe being inspected.
Three passes through the equipment shall be required to ensure reproducibility.
76
IS : 1979 - 1985
77
FIG. 13 DROP WEIGHTTEAR TEST SPECIMENORIENTATION
establishing the new heat average, the manufacturer may elect to employ
the combined average of the three or more tests, or to discard the result of
the first test, reject the pipe from which it was taken, and employ the
combined average of the two or more additional tests. Alternatively, the
manufacturer may elect to test all the pipes in the heat, in which case 80
percent or more of the lengths tested and applied to the order must exhibit
an average of .40 percent or more shear.
C-5.6 Specimens showing material defects or defective preparation, whether
observed before or after breaking, may be discarded and replacement shall
be considered as original specimens.
C-5.7 The manufacturer shall be responsible for replacement of such heats
as may be necessary to meet the above requirements.
C-5.8 Marking - Pipes tested in accordance with this supplementary re-
quirement shall be marked to indicate the type of test and the testing
temperature.
Example: SR-6 C-O
C-6.3 Length - Unless otherwise specified, TFL pipe shall be furnished only
in double random length with no jointers ( girth welds ).
C-6.4 Drift Tests - Each length of TFL pipe shall be tested throughout its
entire length with a cylindrical drift mandrel conforming to the requirements
listed below. The loading edge of the drift mandrel shall be rounded to
permit easy entry into the pipe. The drift mandrel shall pass freely through
the pipe with a reasonable exerted force equivalent to the weight of the
mandrel being used for the test. Pipe shall not be rejected until it has
been drift tested when it is free of all foreign matter and properly supported
to prevent sagging.
Size, Drift Mandrel Size
mm /c_____-h_____-__~
Length Diameter, Min
mm mm
79
IS:1979 - 1985
80
IS:1979 -1985
81
IS:1979-1985
APPENDIX D
GUIDED-BEND TEST JIQ DIMENSIONS
mm
t
Yst
290
mm
Yst
320
mm
Yst
360
mm
i-z
mm
Yst
410
mm
Yst
450
mm
Yst
480
mm
.
( Continued )
I
e
82
IS : 1979- 1985
( Continued )
83
IS : 1979- 1985
mm
NESS
t
mm
290
mm
&?
mm
360
mm
390
mm
410
mm
450
mm
480
mm
( Continued )
IS : 1979- 1985
( Continued)
85
IS:1979- 1985
( Continued )
‘!
86
IS:l979-1985
( Continued )
87 h
IS:1979- 1985
( Continued )
88
mm
NESS
t
mm
E
mm
320
mm
360
mm
390
mm
410
mm
450
mm
480
mm
( Continued )
89
IS:1979-1985
mm
t
mm
;;A
mm
320 360
mm
410 450 480
mm mm mm mm
(1) (2) (3) (4) (5) (6) (7) (8) (9)
864.0 8.7 66.0 66.0 78.7 78.7 78’7 78.7 94.0
9.5 66.0 78.7 78.7 78.7 94.0 94.0 94.0
10.3 78.7 78’7 94’0 94’0 940 94.0 111.8
11.1 78’7 94.0 94.0 94.0 111.8 111.8 132.1
11.9 940 94’0 940 111’8 111.8 111.8 132.1
12’7 94.0 94.0 111.8 111.8 132.1 132.1 1321
14.3 111.8 111.8 132.1 132.1 157.5 157.5 157.5
15.9 132.1 132.1 132.1 157.5 157.5 157.5 188.0
17.5 132.1 157.5 157’5 188.0 188.0 188.0 223.5
19.1 157.5 157.5 188.0 188-O 223.5 223.5 223.5
20.6 188.0 188.0 188.0 223.5 223.5 223.5 266.7
22.2 188.0 188-O 223.5 223.5 266.7 266’7 266-7
23.8 223’5 223.5 223.5 266.7 266.7 266’7 320’0
25.4 223.5 223.5 266.7 266.7 320.0 320.0 383.5
27.0 266.7 266.7 266.7 320.0 320.0 320.0 383.5
28.6. 266.7 266.7 320.0 320.0 383.5 383.5 459.7
30-2 266’7 320.0 320.0 383.5 383.5 383.5 459.7
31.8 320.0 320.0 383.5 383.5 459.7 459.7 459’7
9140 6.4 48.3 43.3 48.3 55.9 55.9 55.9 66.0
7.1 55.9 55.9 55.9 66.0 66’0 66.0 78’7
7.9 55.9 55.9 66.0 66.0 78.7 78.7 78.7
8.7 66’0 66.0 66.0 78.7 78.7 78’7 94-o
9.5 66.0 78.7 78.7 78.7 940 94.0 94-o
103 78.7 78’7 940 94.0 94.0 940 111.8
11.1 78.7 94.0 94.0 94.0 111.8 111.8 111.8
11.9 94.0 94.0 94.0 111.8 111.8 111’8 1321
12.7 94.0 94.0 111.8 111.8 132.1 132.1 132.1
14.3 111.8 111.8 132.1 132.1 132.1 157.5 157.5
15.9 132’1 132.1 132.1 157’5 157.5 157.5 188.0
17.5 132.1 157.5 157.5 188.0 188.0 188.0 223.5
19’1 157.5 157.5 188’0 188.0 223.5 223.5 223.5
( Continued )
L
90
IS : 1979- 1985
( Continued )
i
IS : 1979- 1985
( Continued )
L
92
c
IS : 1979- 1985
( Continued )
93
IS : 1979- 1985
OUTSIDE WALL
DIAMETER THICK-
D NESS v Yst
290
Yst
320
Yst
360
Yst
390
Yst
410
Yst
450
Ys;
480
t
mm mm mm mm mm mm mm mm mm
(1) (2) (3) (4) (5) (6) (7) (8) (9)
1168.0 20.6 157.5 157.5 188.0 188.0 223.5 223.5 223.5
22.2 188.0 188.0 188.0 223.5 223.5 223.5 266.7
23.8 188.0 188.0 223.5 223.5 266.7 266.7 266’7
25.4 223.5 223.5 223.5 ‘266.7 266.7 266.7 320.0
27.0 2’3.5 223.5 266.7 266.7 320.0 320.0 320.0
28.6 223.5 266.7 266.7 320.0 320.0 320.0 383.5
30’2 266.7 266.7 320.0 320.0 320.0 383.5 383.5
31.8 266.7 320.0 320.0 320.0 383.5 383.5 4597
1219.0 8.7 66’0 66’0 66.0 78.7 78.7 78.7 940
9.5 66.0 65.0 78.7 78.7 94.0 94.0 94.0
10.3 78.7 78.7 78.7 94’0 940 94.0 111.8
11.1 78.7 78.7 940 940 111.8 111.8 Ill.8
11.9 94.0 94.0 94.0 111.8 111.8 111.8 132.1
12.7 94.0 940 111.8 Ill.8 111.8 132.1 132.1
143 111.8 111.8 111.8 132.1 132.1 132.1 157.5
15.9’ 111.8 132.1 132.1 157.5 157.5 157.5 188.0
17.5 132.1 132.1 157.5 157.5 188*0 188*0 188’0
19.1 157.5 157.5 157.5 188.0 188.0 188.q 223’5
20.6 157.5 157.5 188.0 188*0 223.5 223.5 223’5
22.2 188.0 188.0 188.0 223.5 223’5 223.5 266.7
23.8 188.0 188.0 223.5 223.5 266.7 266.7 266.7
254 223.5 223.5 223.5 266.7 266.7 266.7 320.0
27.0 223.5 223.5 266.7 266.7 320.0 320.0 320.0
28.6 223.5 266.7 266.7 320.0 320.0 320.0 383.5
30.2 266.7 266.7 320.0 320.0 3200 320.0 383.5
31.8 266.7 266.7 320.0 320.0 383.5 383.5 383.5
1321.0 9.5 66.0 66.0 78.7 78.7 94.0 940 94.0
10’3 78.7 78.7 78.7 94.0 94.0 940 111.8
11.1 78.7 78.7 94.0 94.0 111.8 111.8 111.8
11.9 940 94.0 94.0 111.8 111.8 111.8 132.1
12.7 94.0 940 111’8 111.8 111’8 132.1 132.1
( Continued )
IS: 1979-1985
( Continued )
IS : 1979 - 1985
IS : 1979- 1985
( Continuedfrom page 2 )
Panel for Revision of IS : 1978, IS : 1979 and IS : 5433, SMDC 22 : P 30
Convener Representing
SHRI H. J. THAKER Gujarat Steel Tubes Ltd, Ahmadabad
Members
SHKI H. S. BEDI Steel Authority of India Ltd ( Rourkela Steel
Plant ), Rourkela
SHRI K. DAMODARAN Oil & Natural Gas Commission, Dehra Dun
SHIU M. K. KILAM ( AIternate )
SHRIV. JAGANATBAN Hindustan Petroleum Corporation Ltd, Vishakha-
97
INTERNATIONAL SYSTEM OF UNITS ( SI UNITS )
Base Units
Length metre m
Mass kilogram kg
Time second S
Electric current ampere A
Thermodynamic kelvin K
temperature
Luminous intensity candela cd
Amount of substance mol
Supplementary Units
Derived Units