Compact NSX: Circuit Breakers and Switch-Disconnectors 100-630 A User Guide

Compact NSX
DOCA0140EN-01 01/2020
Compact NSX
Circuit Breakers and Switch-Disconnectors 100-
630 A
User Guide
01/2020
DOCA0140EN-01
www.se.com
The information provided in this documentation contains general descriptions and/or technical character-
istics of the performance of the products contained herein. This documentation is not intended as a
substitute for and is not to be used for determining suitability or reliability of these products for specific user
applications. It is the duty of any such user or integrator to perform the appropriate and complete risk
analysis, evaluation and testing of the products with respect to the relevant specific application or use
thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for
misuse of the information contained herein. If you have any suggestions for improvements or amendments
or have found errors in this publication, please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this
document on any medium whatsoever without permission of Schneider Electric, given in writing. You also
agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant
any right or license for the personal and noncommercial use of the document or its content, except for a
non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and using this
product. For reasons of safety and to help ensure compliance with documented system data, only the
manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must
be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in
injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2020 Schneider Electric. All rights reserved.
2 DOCA0140EN-01 01/2020
Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1 Compact NSX Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1 Compact NSX Circuit Breaker Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Compact NSX Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operating the Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
EcoStruxure Power Commission Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
De-Energizing the Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.2 Circuit Breaker With Toggle Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Front Face Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Opening, Closing, and Resetting the Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Testing the Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Locking the Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.3 Circuit Breaker With Rotary Handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Opening, Closing, and Resetting the Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Testing a Circuit Breaker With Direct Rotary Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Locking a Circuit Breaker With Direct Rotary Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Testing a Circuit Breaker With Extended Rotary Handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Locking a Circuit Breaker With Extended Rotary Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
1.4 Motor-Operated Circuit Breakers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Opening, Closing, and Resetting a Circuit Breaker With Motor Mechanism . . . . . . . . . . . . . 47
Opening, Closing, and Resetting Circuit Breakers With Communicating Motor Mechanism. 50
Locking the Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Chapter 2 Compact NSX Installation Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Plug-in Circuit Breaker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Withdrawable Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Chapter 3 Compact NSX Electrical Auxiliary Devices . . . . . . . . . . . . . . . . . . . . . . . . . 65
Electrical Auxiliary Device Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Indication Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
SDx Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
SDTAM Module (Micrologic 2 M and 6 E-M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
BSCM Breaker Status Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
NSX Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Insulated NSX Cord. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Control Auxiliaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Chapter 4 Compact NSX Trip Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
4.1 Fault Currents and Trip Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Fault Currents in Electrical Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Protection Against Overcurrents in Electrical Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Protection Against Ground Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Protection for Motor-Feeders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
DOCA0140EN-01 01/2020 3
4.2 TM-D, TM-G Thermal-Magnetic and MA Magnetic Trip Units . . . . . . . . . . . . . . . . . . . . . . . . 96
Thermal-Magnetic Trip Unit Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
TM-D Thermal-Magnetic Trip Unit for 1P and 2P Circuit Breakers . . . . . . . . . . . . . . . . . . . . 99
TM-D Thermal-Magnetic Trip Unit for 3P and 4P Circuit Breakers up to 63 A. . . . . . . . . . . . 100
TM-D Thermal-Magnetic Trip Unit for 3P and 4P Circuit Breakers from 80 A to 250 A . . . . 101
TM-G Thermal-Magnetic Trip Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
MA Magnetic Trip Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
4.3 Vigi Earth-Leakage Protection Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Vigi Earth-Leakage Protection Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
4.4 Micrologic Electronic Trip Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Characteristics of Micrologic Electronic Trip Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Micrologic 2 Electronic Trip Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Micrologic 4 Electronic Trip Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Micrologic 1.3 M Electronic Trip Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Micrologic 2 M Electronic Trip Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Micrologic 2 G Electronic Trip Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Micrologic 2 AB and 4 AB Electronic Trip Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Chapter 5 Maintenance Interfaces for Micrologic Trip Units . . . . . . . . . . . . . . . . . . . . . 137
Micrologic Maintenance Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Pocket Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Stand-Alone USB Maintenance Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
USB Maintenance Interface Connected to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Chapter 6 Compact NSX Circuit Breakers Operation . . . . . . . . . . . . . . . . . . . . . . . . . 147
Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Maintaining the Circuit Breaker During Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Responding to a Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Appendix A Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Fixed Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Plug-in / Withdrawable Circuit Breakers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Motor Mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
SDx Module With Micrologic 2, 4, 5, 6, and 7 Trip Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
SDTAM Module With Micrologic M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Appendix B Additional Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Compact NSX100-250 - Distribution Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Compact NSX100-250 - Motor-Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Compact NSX400-630 - Distribution Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Compact NSX400-630 - Motor-Feeder Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Compact NSX100-630 - Reflex Tripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Compact NSX100-630 - Limitation Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
4 DOCA0140EN-01 01/2020
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before
trying to install, operate, service, or maintain it. The following special messages may appear throughout
this documentation or on the equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this
material.
A qualified person is one who has skills and knowledge related to the construction and operation of
electrical equipment and its installation, and has received safety training to recognize and avoid the
hazards involved.
DOCA0140EN-01 01/2020 5
CYBERSECURITY SAFETY NOTICE
WARNING
POTENTIAL COMPROMISE OF SYSTEM AVAILABILITY, INTEGRITY, AND CONFIDENTIALITY
 Change default passwords at first use to help prevent unauthorized access to device settings,
controls, and information.
 Disable unused ports/services and default accounts to help minimize pathways for malicious
attackers.
 Place networked devices behind multiple layers of cyber defenses (such as firewalls, network
segmentation, and network intrusion detection and protection).
 Use cybersecurity best practices (for example, least privilege, separation of duties) to help prevent
unauthorized exposure, loss, modification of data and logs, or interruption of services.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
6 DOCA0140EN-01 01/2020
About the Book
At a Glance
Document Scope
The aim of this guide is to provide users, installers and maintenance personnel with the technical
information needed to operate Compact NSX circuit breakers and switch-disconnectors in compliance with
the IEC/EN standards.
Validity Note
This guide applies to Compact NSX circuit breakers and switch-disconnectors.
The information contained in this guide is likely to be updated at any time. Schneider Electric strongly
recommends that you have the most recent and up-to-date version available on www.schneider-
electric.com.
Related Documents
Title of Documentation Reference Number

Compact NSX & NSXm Catalogue LVPED217032EN
Compact NSX Micrologic 5/6/7 Electronic Trip Units - User Guide DOCA0141EN
DOCA0141ES
DOCA0141FR
DOCA0141ZH
Compact NSX - Modbus Communication Guide DOCA0091EN
DOCA0091ES
DOCA0091FR
DOCA0091ZH
Enerlin'X IO - Input/Output Application Module for One IEC Circuit DOCA0055EN
Breaker - User Guide DOCA0055ES
DOCA0055FR
DOCA0055ZH
Enerlin'X IFE - Ethernet Interface for One IEC Circuit Breaker - User DOCA0084EN
Guide DOCA0084ES
DOCA0084FR
DOCA0084ZH
ULP System (IEC Standard) - User Guide DOCA0093EN
DOCA0093ES
DOCA0093FR
DOCA0093ZH
You can download these technical publications and other technical information from our website at
https://www.se.com/ww/en/download/ .
Trademark Notice
All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies.
DOCA0140EN-01 01/2020 7
8 DOCA0140EN-01 01/2020
Compact NSX
Compact NSX Circuit Breakers
DOCA0140EN-01 01/2020
Chapter 1
What Is in This Chapter?

This chapter contains the following sections:
Section Topic Page
1.1 Compact NSX Circuit Breaker Presentation 10
1.2 Circuit Breaker With Toggle Handle 24
1.3 Circuit Breaker With Rotary Handle 31
1.4 Motor-Operated Circuit Breakers 44
DOCA0140EN-01 01/2020 9
Section 1.1
Compact NSX Circuit Breaker Presentation
Compact NSX Circuit Breaker Presentation
What Is in This Section?

This section contains the following topics:
Topic Page
Compact NSX Range 11
Operating the Circuit Breaker 17
EcoStruxure Power Commission Software 19
De-Energizing the Circuit Breaker 20
Environmental Conditions 22
10 DOCA0140EN-01 01/2020
Compact NSX Range
Description
The Compact NSX alternating current (AC) range consists of
 Circuit breakers and switch-disconnectors operating on alternating current:
 1-pole circuit breakers from 16 to 250 A, up to 240 Vac
 2-pole circuit breakers from 16 to 160 A, up to 690 Vac
 3 and 4-pole circuit breakers and switch-disconnectors from 16 to 630 A, up to 690 Vac
 A set of standard accessories and auxiliaries shared with the Compact NSX DC range
The Compact NSX range covers the following applications:
 Electrical distribution protection
 Special protection for receivers (for example, motors, transformers) or generators
The Compact NSX range is compliant with the following standards:

 IEC/EN 60947-2 for circuit breakers
 IEC/EN 60947-3 for switch-disconnectors
 IEC/EN 60947-2 and IEC/EN 60947-4-1 for motor protection circuit breakers
 UL 60947-4-1 for motor protection circuit breakers
 CSA-C22.2 No.60947-4-1-14 for motor protection circuit breakers
Convention
In this guide, the term circuit breaker covers circuit breakers and switch-disconnectors.
DOCA0140EN-01 01/2020 11
Fixed Circuit Breaker
A Sealable terminal shields I Motor mechanism

B Interphase barriers J Extended rotary handle
C BSCM module K Direct rotary handle
D Indication contact L Terminal extensions
E Voltage release M Rear connectors
F SDTAM module N Cable connectors
G SDx module O One-piece spreader
H NSX cord P Toggle handle
12 DOCA0140EN-01 01/2020
Withdrawable or Plug-in Circuit Breaker
A Sealable long terminal shields for plug-in base H Circuit-breaker side plate
B Interphase barriers I Circuit-breaker plug-in base
C Automatic withdrawable auxiliary connector J Lugs
D Manual auxiliary connector K Rear connectors
E Chassis side plate for withdrawable circuit breaker L Terminal extensions
F Power connections M Cable connectors
G Power connections for circuit breaker with Vigi module N Rear connectors
O Adapter
DOCA0140EN-01 01/2020 13
Trip Units and Trip Unit Accessories
A TM-D, TM-G, or MA trip unit E Micrologic 4 trip unit with earth-leakage

B Micrologic 1 or 2 trip unit protection
C Micrologic 5 or 6 trip unit F Micrologic 7 trip unit with earth-leakage
D Vigi module for additional earth-leakage protection
protection
14 DOCA0140EN-01 01/2020
Identification
The faceplate on the front of the circuit breaker identifies the circuit breaker and its characteristics.
The faceplate depends on the breaking performances:
A Device size and rated current

B Ui: rated insulation voltage
C Uimp: rated impulse withstand voltage
D Ics: rated service short-circuit breaking capacity
E Icu: rated ultimate short-circuit breaking capacity
F Ue: rated operational voltage
G Type of device: circuit breaker or switch-disconnector, suitable for isolation
H Standards
I Color code indicating breaking performance
NOTE: R, HB1, and HB2 breaking performances are not compatible with Micrologic 4 and 7 trip units.
NOTE: For extended rotary handles, open the door to view the faceplate label.
Dial Settings
The dial positions on the front of the trip unit set the circuit breaker pickup settings.
Example 1: TM-D thermal-magnetic trip unit
A Setting range for TM-D

thermal-magnetic trip unit
B Adjustment dial for the
thermal protection pickup Ir
C Adjustment dial for the
magnetic protection pickup
Im (for TM-D 200/250 only)
DOCA0140EN-01 01/2020 15
Example 2: Micrologic 2 and Micrologic 4 electronic trip units
A Trip unit adjustment range

B Adjustment dials for the
long-time protection pickup
Io and Ir
C Adjustment dial for the
short-time protection pickup
Isd
D Adjustment dial for the
earth-leakage current
pickup IΔn
E Adjustment dial for the
earth-leakage time delay Δt
Trip Unit Settings

For Micrologic 5, 6, and 7 electronic trip units, read all settings on the display unit. For more information,
refer to DOCA0141EN, Compact NSX Micrologic 5/6/7 Electronic Trip Units - User Guide.
16 DOCA0140EN-01 01/2020
Operating the Circuit Breaker
Circuit Breaker Operating Control Accessories

The following table shows the operating control accessories compatible with the Compact NSX circuit
breakers. For more information, refer to Compact NSX & NSXm Catalogue.
Operating control accessory NSX100 NSX160 NSX250 NSX400 NSX630

1P 2P 3P/4P 1P 2P 3P/4P 1P 2P 3P/4P 3P/4P 3P/4P
Toggle handle ✔ ✔ ✔ ✔ ✔ ✔ ✔ – ✔ ✔ ✔
Rotary handle – – ✔ – – ✔ – – ✔ ✔ ✔
Motor mechanism – – ✔ – – ✔ – – ✔ ✔ ✔
Communicating motor – – ✔ – – ✔ – – ✔ ✔ ✔
mechanism
Handle Position
The handle position indicates the state of the circuit breaker:
Toggle handle Rotary handle Motor mechanism
 I (ON): Circuit breaker closed.  I (ON): Circuit breaker closed (in Auto or Manu
Closed manually. mode).
 O (OFF): Circuit breaker open.  O (OFF): Circuit breaker open or tripped (in
Opened manually. Auto or Manu mode).
 Trip or Tripped: Circuit breaker tripped.
Tripped by the protection (trip unit or trip auxiliaries), the push-to-trip button, or the
USB maintenance interface.
Load Indication
Circuit breakers equipped with a Micrologic trip unit provide precise information of the state of the circuit
breaker or the installation. This information can be used for the management and maintenance of the
installation.
For example, if the pre-alarm or alarm indicator is lit, performing load shedding may prevent tripping due
to circuit breaker overload.
A The Ready LED (green) blinks slowly when the electronic trip unit is ready to provide protection.
B The overload pre-alarm LED (orange) shows a steady light when the load exceeds 90% of the Ir setting.
C The overload alarm LED (red) shows a steady light when the load exceeds 105% of the Ir setting.
Remote Indication
Information is available remotely:
 From the indication contacts
 By using a communication network
These indication auxiliaries can be installed on site.

For more information about the remote indication and communication options, refer to the summary tables
of auxiliaries (see page 66) and to DOCA0141EN, Compact NSX Micrologic 5/6/7 Electronic Trip Units -
User Guide.
DOCA0140EN-01 01/2020 17
Remote Electrical Stop Command

The remote electrical stop command can be given by electrical control auxiliaries regardless of the control
type in use.
To obtain a remote electrical stop command, use:

 An MX shunt trip release, or
 An MN undervoltage trip release, or
 An MN undervoltage trip release with time-delay unit (the time-delay unit overcomes the problem of
micro-cuts).
For more information about the electrical control auxiliaries, refer to the relevant topic (see page 83).
NOTE: It is advisable to test operation of the remote electrical stop commands at regular intervals (every
six months).
18 DOCA0140EN-01 01/2020
EcoStruxure Power Commission Software
Overview
EcoStruxureTM Power Commission is the new name of Ecoreach software.
EcoStruxure Power Commission software helps you to manage a project as part of testing, commissioning,
and maintenance phases of the project life cycle. The innovative features in it provide simple ways to
configure, test, and commission the smart electrical devices.
EcoStruxure Power Commission software automatically discovers the smart devices and allows you to add
the devices for an easy configuration. You can generate comprehensive reports as part of Factory
Acceptance Test and Site Acceptance Test to replace your heavy manual work. Additionally, when the
panels are under operation, any change of settings made can be easily identified by a yellow highlighter.
This indicates the difference between the project and device values, and hence provides a system
consistency during the operation and maintenance phase.
EcoStruxure Power Commission software enables the configuration of the following circuit breakers,
modules, and accessories:
Circuit breaker ranges Modules Accessories

Masterpact MTZ circuit breakers  Micrologic X control unit M2C output module
 Communication interface modules: IFM
interface, IFE interface, IFE server, and EIFE
interface
 ULP modules: IO module
 Masterpact NT/NW circuit breakers  Micrologic trip units M2C and M6C output modules
 Compact NS circuit breakers  Communication interface modules: BCM
 PowerPact P- and R-frame circuit breakers module, CCM module, BCM ULP module, IFM
interface, IFE interface, IFE server
 ULP modules: IO module, FDM121 display(1)
 Compact NSX circuit breakers  Micrologic trip units SDTAM and SDx output modules
 PowerPact H-, J- and L-frame circuit  Communication interface modules: BSCM
breakers module, IFM interface, IFE interface, IFE server
 ULP modules: IO module, FDM121 display(1)
(1) For FDM121 display, only the firmware and language download are supported.
For more information, refer to the EcoStruxure Power Commission Online Help.
EcoStruxure Power Commission software is available at www.se.com
Key Features
EcoStruxure Power Commission software performs the following actions for the supported devices and
modules:
 Create projects by device discovery
 Save the project in the EcoStruxure Power Commission cloud for reference
 Upload settings to the device and download settings from the device
 Compare the settings between the project and the device
 Perform control actions in a secured way
 Generate and print the device settings report
 Perform a communication wiring test on the entire project and generate and print test report
 View the communication architecture between the devices in a graphical representation
 View the measurements, logs, and maintenance information
 Export Waveform Capture on Trip Event (WFC)
 View the status of device and IO module
 View the alarm details
 Buy, install, remove, or retrieve the Digital Modules
 Check the system firmware compatibility status
 Update to the latest device firmware
 Perform force trip and automatic trip curve tests
DOCA0140EN-01 01/2020 19
De-Energizing the Circuit Breaker
Isolation Capacity
Compact NSX circuit breakers offer positive contact indication and are suitable for isolation in accordance
with standards IEC/EN 60947-1 and 2. The O (OFF) position of the actuator is sufficient to isolate the
circuit breaker concerned.
The following marking on the faceplate label indicates that the circuit breaker is capable of isolation:
To confirm this capability, standards IEC/EN 60947-1 and 2 require specific shock withstand tests.
Compact NSX circuit breakers can be locked in the O (OFF) position to allow work to be carried out with
the power off in accordance with installation rules. The circuit breaker can only be locked in the open
position if the circuit breaker is in the O (OFF) position.
NOTE: Locking a Compact NSX circuit breaker in the open position is sufficient to isolate the circuit
breaker.
The locks depend on the type of actuator:
 For circuit breakers with toggle handles, refer to the locking accessories (see page 29).
 For circuit breakers with rotary handles, refer to how to lock the circuit breaker with direct rotary handle
(see page 37) and how to lock the circuit breaker with extended rotary handle (see page 42).
 For circuit breakers with motor mechanisms, refer to how to lock the circuit breaker (see page 51).
Maintenance and Servicing Work on Installation
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
 Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See
NFPA 70E or CSA Z462 or local equivalent.
 This equipment must only be installed and serviced by qualified electrical personnel.
 Turn off all power supplying this equipment before working on or inside equipment.
 Always use a properly rated voltage sensing device to confirm that power is off.
 Replace all devices, doors, and covers before turning on power to this equipment.
 Repair the installation immediately if an insulation fault occurs during operation.
Failure to follow these instructions will result in death or serious injury.
Turn off all power supplying the equipment before working on or inside equipment. For a partial powering
down of the installation, the installation and safety rules require clearly labeling and isolating the feed being
worked on.
Maintenance Work Following Fault Trip
WARNING
HAZARD OF CLOSING ON ELECTRICAL FAULT
Do not close the circuit breaker again without first inspecting and, if necessary, repairing the downstream
electrical equipment.
The fact that a protection has tripped does not remedy the cause of the fault detected on the downstream
The following table describes the procedure to be followed after a fault trip:
Step Action
1 Isolate the feed before inspecting the downstream electrical equipment.
2 Look for the cause of the detected fault.
3 Inspect and, if necessary, repair the downstream equipment.
4 Inspect the equipment in the event of a short-circuit trip.
5 Close the circuit breaker again.
20 DOCA0140EN-01 01/2020
For more information about troubleshooting and restarting following a fault, refer to what to do in the event
of a trip (see page 155).
Checking the Settings

Checking settings does not require any particular precautions. The checks must be carried out by a
qualified person.
Testing the Circuit Breaker
CAUTION
HAZARD OF NUISANCE TRIPPING
Protection tests must be done by qualified electrical personnel.
Failure to follow these instructions can result in injury or equipment damage.
When testing circuit breaker trip mechanisms, precautions must be taken:

 To avoid disrupting operations.
 To avoid inappropriate actions or tripping of alarms.
For example, tripping the circuit breaker with the push-to-trip button or the LTU test software can lead to
inappropriate fault indications or corrective actions (such as switching to a replacement power source).
Setting the Trip Unit
WARNING
HAZARD OF NUISANCE TRIPPING OR FAILURE TO TRIP
Protection setting adjustments must be done by qualified electrical personnel.
Modifying trip unit settings requires a thorough knowledge of the installation and safety rules.
DOCA0140EN-01 01/2020 21
Environmental Conditions
Ambient Temperature
The ambient temperature refers to the temperature of the air immediately surrounding the circuit breaker.
 Operation temperature
 –25 to +70 °C (–13 to +158 °F): Normal operating temperature
NOTE: The minimum operating temperature for the earth-leakage fault indicator on the Micrologic 4
trip unit is -15 °C (5°F). Between -15 and -5 °C (5 and 23 °F), and when operating the device with an
earth leakage fault and a very low load compared to the trip unit rating In, the earth leakage indicator
may not work correctly (fault indication or reset).
 –35 to –25 °C (–31 to –13 °F): Commissioning possible
 Storage temperature
 –50 to +85 °C (–58 to +185 °F): Without Micrologic trip unit
 –40 to +85 °C (–40 to +185 °F): With liquid crystal Micrologic trip unit
Extreme Atmospheric Conditions

Compact NSX circuit breakers are designed to operate in industrial atmospheres as defined in standard
IEC/EN 60947-2 for the highest level of pollution (level 3).
They are tested for extreme storage conditions according to the following standards:
Standard Title
IEC/EN 60068-2-2 Dry heat, severity level +85 °C (+185 °F)
IEC/EN 60068-2-1 Dry cold, severity level –55 °C (–67 °F)
IEC/EN 60068-2-30 Damp heat, cyclic
 temperature +55 °C (+131 °F)
 relative humidity 95 %
IEC/EN 60068-2-52 Salt-mist test
To obtain the best use from the circuit breakers, install them in properly ventilated switchboards where
excessive dust is not a problem.
Vibration
Compact NSX circuit breakers are tested against vibration.
Conformity tests are carried out in accordance with standard IEC/EN 60068-2-6 at the levels of severity
required by the merchant shipping regulatory bodies (IACS, Veritas, Lloyd namely):
 2 Hz to 13.2 Hz with an amplitude of +/- 1 mm (+/- 0.04 in)
 13.2 Hz to 100 Hz at a constant acceleration of 0.7 g
22 DOCA0140EN-01 01/2020
Electromagnetic Disturbances
Compact NSX circuit breakers are immune to electromagnetic disturbance.
They comply with the requirements of the electromagnetic compatibility (EMC) standard:
Standard Title
IEC/EN 60947-2 appendixes F and J Overcurrent protection tests
IEC/EN 60947-2 appendixes B and J Specific tests for earth-leakage protection
Check for compliance with EMC standards by testing for immunity to:
 Overvoltages produced by the operation of electromagnetic switchgear.
 Overvoltages produced by atmospheric disturbance that pass through the electrical network (for
example, lightning).
 The use of apparatus emitting radio waves (such as radio transmitters, walkie-talkies, or radar).
 Electrostatic discharges produced by the operators themselves.
Conformity with EMC standards as described above helps to ensure that:

 The circuit breaker operates correctly in a disturbed environment:
 Without nuisance tripping.
 In accordance with the trip time.
 There is no disturbance to any type of industrial or commercial environment.
Altitude
Compact NSX circuit breakers are designed to operate within specification at altitudes of up to 2,000 m
(6,600 ft).
Above 2,000 m (6,600 ft) modifying the characteristics of the surrounding air (dielectric strength, cooling
capacity) causes derating as follows:
Altitude (m/ft) < 2,000 m 3,000 m 4,000 m 5,000 m

(6,600 ft) (9,800 ft) (13,000 ft) (16,500 ft)
Maximum operating voltage (V) 690 590 520 460
Rated thermal current (A) at 40 °C (104 °F) In 0.96 x In 0.93 x In 0.9 x In
DOCA0140EN-01 01/2020 23
Section 1.2
Circuit Breaker With Toggle Handle
Circuit Breaker With Toggle Handle

Topic Page
Front Face Description 25
Opening, Closing, and Resetting the Circuit Breaker 26
Testing the Circuit Breaker 28
Locking the Circuit Breaker 29
24 DOCA0140EN-01 01/2020
Front Face Description
Front Face
A Faceplate
B Toggle handle for opening, closing, and resetting
C Push-to-trip button
D Trip unit setting range
E Trip unit
F Trip unit adjustment dials
For more information about trip units, refer to the related description (see page 85).
DOCA0140EN-01 01/2020 25
Opening, Closing, and Resetting the Circuit Breaker
Opening and Closing Locally
 To close the circuit breaker, move the toggle handle from the O (OFF) position to the I (ON) position.
 To open the circuit breaker, move the toggle handle from the I (ON) position to the O (OFF) position.
Resetting After a Trip on Electrical Fault

The circuit breaker has tripped on electrical fault, the toggle handle has moved from the I (ON) position to
the Trip position.
WARNING
The fact that a circuit breaker has tripped does not remedy the cause of the fault detected on the
downstream electrical equipment.
26 DOCA0140EN-01 01/2020
To reset after a fault trip:
Step Action Position

1 – Isolate the feed (refer to maintenance and servicing
work on installation (see page 20)) before
inspecting the downstream electrical equipment.
2 – Look for the cause of the detected fault.
3 – Inspect and, if necessary, repair the downstream

equipment.
4 – Inspect the equipment in the event of a short-circuit
trip.
5 Reset the circuit breaker by moving the toggle O (OFF)
handle to O (OFF).
6 Close the circuit breaker by moving the toggle I (ON)

handle to I (ON).
DOCA0140EN-01 01/2020 27
Testing the Circuit Breaker
Push-to-Trip Procedure
CAUTION
Circuit breaker tests must only be done by qualified electrical personnel.
When testing the trip mechanism take precautions against:

 Disrupting operations
 Activating inappropriate alarms
 Triggering unwanted actions
For example, tripping the circuit breaker with the push-to-trip button can lead to inappropriate fault
indications or corrective actions (such as switching to an alternate power source).
Follow these steps to test the trip mechanism:

1 Close the circuit breaker. I (ON)
2 Press the push-to-trip button to trip the

circuit breaker.
3 Move the toggle handle to the O (OFF)

O (OFF) position to reset the circuit
breaker.
4 Move the toggle handle to the I (ON) I (ON)

position to close the circuit breaker.
28 DOCA0140EN-01 01/2020
Locking the Circuit Breaker
Locking Accessories
DANGER
When the circuit breaker toggle handle is locked in the (O) OFF position, always use a properly rated
voltage sensing device to confirm that power is off before working on equipment.
Use locking accessories to lock the toggle handle in the I (ON) or O (OFF) position.
Accessory Padlocks
Accessory that is part of the case Use up to 3 padlocks (not supplied) 5–8 mm
(0.2–0.3 in) in diameter
Accessory that is detachable Use up to 3 padlocks (not supplied) 5–8 mm

(0.2–0.3 in) in diameter
NOTE: Locking the toggle handle in the I (ON) position does not disable the circuit breaker protection
functions. If there is an electrical fault, the circuit breaker trips without altering its performance. When
unlocked, the toggle handle moves to the Trip position. To return the circuit breaker to service, refer to how
to open, close, and reset the circuit breaker (see page 26).
DOCA0140EN-01 01/2020 29
Sealing Accessories
Use sealing accessories to prevent circuit breaker operations.
Seal Prohibited operations

Escutcheon mounting screw  Dismantling the escutcheon
 Accessing the auxiliaries
 Dismantling the trip unit
Transparent protective cover  Altering trip unit settings

 Accessing the test port for the trip
units
Mounting screw for terminal shields Accessing the power connection

(protection against direct contact)
30 DOCA0140EN-01 01/2020
Section 1.3
Circuit Breaker With Rotary Handle
Circuit Breaker With Rotary Handle

Topic Page
Opening, Closing, and Resetting the Circuit Breaker 34
Testing a Circuit Breaker With Direct Rotary Handle 36
Locking a Circuit Breaker With Direct Rotary Handle 37
Testing a Circuit Breaker With Extended Rotary Handle 40
Locking a Circuit Breaker With Extended Rotary Handle 42
DOCA0140EN-01 01/2020 31
Front Face with Direct Rotary Handle

The circuit breaker operating controls, operation indicators, settings, and locking mechanisms for the direct
rotary handle are on the front of the circuit breaker.
There are two models of rotary handle:
 Black handle for standard applications
 Red handle on yellow bezel for machine control applications
A Faceplate
B Direct rotary handle for opening, closing, and
resetting
D Trip unit
E Trip unit adjustment dials
32 DOCA0140EN-01 01/2020
Front Face with Extended Rotary Handle

For circuit breakers with an extended rotary handle:
 The circuit breaker operating controls are on the door escutcheon.
 The operation indicators and settings are only accessible when the door is open
 The locking mechanisms are on the circuit breaker (optional) and on the door escutcheon (door closed)
(see page 42).
There are two models of extended rotary handle:
 Black handle for standard applications
 Red handle on yellow bezel for machine control applications
Cabinet door open Cabinet door closed
A Faceplate
B Open door shaft operator
D Trip unit
E Trip unit adjustment dials
F Extended rotary handle for opening, closing, and resetting
DOCA0140EN-01 01/2020 33
Opening, Closing, and Resetting the Circuit Breaker
Opening and Closing Locally
 To close the circuit breaker, turn the rotary handle clockwise from the O (OFF) position to the I (ON)
position.
 To open the circuit breaker, turn the rotary handle counterclockwise from the I (ON) position to the
O (OFF) position.
The circuit breaker has tripped on electrical fault, the rotary handle has moved from the I (ON) position to
the Trip position.
WARNING
The fact that a circuit breaker has tripped does not remedy the cause of the fault detected on the
downstream electrical equipment.

1 – Isolate the feed (see page 20) before inspecting the downstream electrical Trip
equipment.
2 – Look for the cause of the detected fault. Trip
3 – Inspect and, if necessary, repair the downstream equipment. Trip
4 – Inspect the equipment in the event of a short-circuit trip. Trip
34 DOCA0140EN-01 01/2020

5 Reset the circuit breaker by turning the rotary handle counterclockwise from O (OFF)
the Trip position to O (OFF).
6 Close the circuit breaker by turning the rotary handle clockwise to I (ON). I (ON)
DOCA0140EN-01 01/2020 35
Testing a Circuit Breaker With Direct Rotary Handle
CAUTION
When testing the trip mechanism, take precautions against:

Step Action Comment

1 Close the circuit breaker. I (ON)
2 Press the push-to-trip button: the Trip

circuit breaker trips.
3 Turn the rotary handle O (OFF)

counterclockwise to the O (OFF)
position. The circuit breaker is open.
4 Turn the rotary handle clockwise from I (ON)

the O (OFF) position to the I (ON)
position. The circuit breaker is closed.
36 DOCA0140EN-01 01/2020
Locking a Circuit Breaker With Direct Rotary Handle
Locking Accessories
Lock handle with up to three padlocks (not supplied) or a keylock.
Accessory Padlocks
Padlocking (standard) only in the O (OFF) position. Lock handle with up to three padlocks (not
supplied) with shackle diameters of 5–8 mm (0.2–
0.3 in).
Padlocking (after modification to the rotary handle Lock handle with up to three padlocks (not
during installation) in the two positions I (ON) and supplied) with shackle diameters of 5–8 mm (0.2–
O (OFF). 0.3 in).
Keylocking with a Profalux® or Ronis® lock A Profalux or Ronis lock can be installed on site.
(optional). Keylocking can be used at the same time as
The circuit breaker can be locked in the O (OFF) padlocking.
position only or in the O (OFF) and I (ON) position,
depending on the bolt chosen.
NOTE: Locking the rotary handle in the I (ON) position does not disable the circuit breaker protection
functions. If there is an electrical fault, the circuit breaker still trips. When unlocked, the handle moves to
the Trip position. To return the circuit breaker to service, follow the resetting instructions (see page 34).
Door Locking (MCC Function)

Further options are offered with the direct rotary handle in the MCC function.
When the circuit breaker is in the I (ON) position, the direct rotary handle locks the door in the closed
position.
DOCA0140EN-01 01/2020 37
DANGER
Only qualified persons are authorized to disable the door lock.
Temporarily disable this lock to open the door when the circuit breaker is in the I (ON) position.
Disabling this lock requires modifying the rotary handle. Refer to the instruction sheets on the Schneider
Electric website:
 GHD16292AA, Direct rotary handle for Compact NSX100-250
 GHD16320AA, Direct rotary handle for Compact NSX400-630
If the lock has been disabled, the following direct rotary handle functions are inoperative:
 Door locking
 Preventing the circuit breaker from being closed when the door is open
Preventing Circuit Breaker Closing When the Door Is Open

The door locking device can also help to prevent the direct rotary handle from being moved to the I (ON)
position when the door is open.
Sealing Accessories

Escutcheon mounting screw  Dismantling the escutcheon
Transparent protective cover  Altering trip unit settings

 Accessing the test port for the trip units
38 DOCA0140EN-01 01/2020

Mounting screw for terminal shields Accessing the power connection (protection
against direct contact)
DOCA0140EN-01 01/2020 39
Testing a Circuit Breaker With Extended Rotary Handle
CAUTION
When testing the trip mechanism take precautions against:

There is no push-to-trip button on the door of a circuit breaker with a front extended rotary handle. To check
the trip mechanism, the door must first be opened.

1 Switch the circuit breaker to the open O (OFF) position. Open the door. O (OFF)
2 Turn the circuit breaker from the O (OFF) position to the I (ON) position, I (ON)
using one of the following tools:
 An open door shaft operator (LV426937).
 A flat wrench, taking care not to damage the extension shaft or its
surface treatment.The extension shaft is a hollow rectangular
tube,15 x 10 mm (0.59 x 0.39 in).
The circuit breaker is ready for the test.
3 Press the push-to-trip button. The circuit breaker trips. Trip
4 Use a special tool (refer to step 2) to turn the extension shaft O (OFF)
counterclockwise and switch the circuit breaker from the Trip position to
the O (OFF) position. The circuit breaker is in the open position.
40 DOCA0140EN-01 01/2020

5 Close the door. –
DOCA0140EN-01 01/2020 41
Locking a Circuit Breaker With Extended Rotary Handle
Locking Accessories
The extended rotary handle offers several locking functions to:
 Prevent the rotary handle being operated.
 Prevent the door being opened.
Some locking functions can be disabled on different adaptations.

The handle can be locked with up to three padlocks (not supplied) or keylock.
Accessory Padlocks
Padlocking (standard) in the O (OFF) position. Lock rotary handle with up to three padlocks
Padlocking the rotary handle in the O (OFF) (not supplied) with shackle diameters of 5–
position does not prevent the door from 8 mm (0.2–0.3 in).
opening.
Padlocking (after modification to the rotary Lock rotary handle with up to three padlocks
handle during installation) in the two positions (not supplied) with shackle diameters of 5–
I (ON) and O (OFF). 8 mm (0.2–0.3 in).
There is a choice of two options when locking
the rotary handle in the I (ON) position:
 Standard with the door opening locked.
 As an option, door is not interlocked, and
locking the rotary handle does not stop the
door from opening.
Keylocking with a Profalux® or Ronis® lock A Profalux or Ronis lock can be installed on
(optional). site. Keylocking can be used at the same time
The lock is mounted on the case inside the as padlocking.
switchboard.
Lock the circuit breaker in the O (OFF) position
only or in the O (OFF) and I (ON) positions
depending on the bolt chosen.
NOTE: Locking the rotary handle in the I (ON) position does not disable the circuit breaker protection
functions. If there is an electrical fault, the circuit breaker still trips. When unlocked, the rotary handle
moves to the Trip position. To return the circuit breaker to service, follow the resetting instructions
(see page 34).
Door Locking (MCC Function)

The extended rotary handle locks the door in the I (ON) position as standard.
42 DOCA0140EN-01 01/2020
DANGER
Only qualified persons are authorized to disable the door lock.
Temporarily disable this lock to open the door when the circuit breaker is in the I (ON) position.
Disabling this lock requires modifying the rotary handle. Refer to the instruction sheets on the Schneider
Electric website:
 GHD16292AA, Extended rotary handle for Compact NSX100-250
 GHD16320AA, Extended rotary handle for Compact NSX400-630
Example: An application includes a circuit breaker for a switchboard incoming supply and several receiver
circuit breakers with extended rotary handles installed behind the same door. Locking the door with a single
rotary handle (incoming supply circuit breaker) simplifies maintenance work on the switchboard.
Key-Operated Locking Procedure

Keylocking can be done with circuit breaker in either the O (OFF) position or the I (ON) position.
Step Action (circuit breaker in the O (OFF) position) Action (circuit breaker in the I (ON) position)
1 Open the door. Open the door by disabling the door locking device if necessary.
2 Use the keylock mounted on the case inside the switchboard to Use the keylock mounted on the case inside the switchboard to
lock the rotary handle. lock the rotary handle.
3 Close the door. Close the door, disabling the door locking device if necessary.
Sealing Accessories
The sealing accessories for circuit breakers with extended rotary handles are identical to those for circuit
breakers with direct rotary handles (see page 37).
DOCA0140EN-01 01/2020 43
Section 1.4
Motor-Operated Circuit Breakers
Motor-Operated Circuit Breakers

Topic Page
Opening, Closing, and Resetting a Circuit Breaker With Motor Mechanism 47
Opening, Closing, and Resetting Circuit Breakers With Communicating Motor Mechanism 50
Locking the Circuit Breaker 51
44 DOCA0140EN-01 01/2020
Front Face
The main controls, operation indicators, settings, and locking mechanisms are on the front of an
electrically-operated circuit breaker (with motor mechanism).
A Faceplate
B Charging handle
C Keylocking in O (OFF) position (option available for Compact NSX400-630 only)
D Sealing accessory
E Main contacts position indicator
F Spring-charged and ready-to-close indicator
G Padlocking in O (OFF) position
H Closing (I (ON)) and opening (O (OFF)) pushbuttons
I Manual/automatic operating mode selector
J Trip unit
Main Contacts Position Indicator
Indicator Description
The circuit breaker is closed.
The circuit breaker is open or tripped.
NOTE: Use the SD or SDE auxiliary contact to distinguish the Trip position from the O (OFF) position.
Spring-Charged and Ready-to-Close Indicator
Indicator Description
Closing spring charged
Closing spring discharged
NOTE: The closing spring only provides the necessary energy for circuit breaker closing. The circuit
breaker mechanism supplies the energy for tripping.
DOCA0140EN-01 01/2020 45
Manu/Auto Selector
The Manu/Auto button selects the operating mode:

 In automatic operating mode, only electrical commands are executed.
 In manual operating mode, all electrical commands are disabled.
46 DOCA0140EN-01 01/2020
Opening, Closing, and Resetting a Circuit Breaker With Motor Mechanism
Introduction
The motor mechanism can open and close a circuit breaker remotely with electrical commands. There are
many applications:
 Automation of electrical distribution to optimize operating costs
 Normal/standby source changeover: changes over to a replacement source to improve continuity of
service
 Load shedding/reconnection to optimize tariff-based contracts
CAUTION
HAZARD OF REPEATED CLOSING ON ELECTRICAL FAULT
Do not modify the wiring diagrams for the motor mechanism.
Wire the motor mechanism in strict accordance with the motor mechanism wiring diagram in the Appendix
(see page 161).
In automatic operating mode, wiring the SDE contact helps to prevent the circuit breaker from resetting
automatically on an electrical fault. For more information about the SDE contact, refer to the indication
contacts (see page 70).
Manual Operation: Opening, Closing, and Resetting Locally

Move the selector to the Manu position.
Cycle of operation:
Manual Operation Description

Check that the spring-charged indicator is on charged (A). If not, reset the circuit breaker.
Step Action Comment

1 When the circuit breaker is closed:
Close the circuit breaker by pressing the closing pushbutton .  The contact position indicator (B) changes to
I (ON).
 The spring-charged indicator (C) changes to
discharged.
2 Open the circuit breaker by pressing the opening pushbutton When the circuit breaker is open:
 The contact position indicator (D) changes to
. O (OFF).
 The spring-charged indicator (E) stays on
discharged.
3 Reset the circuit breaker: recharge the closing spring by operating When the circuit breaker is ready to be closed:
the charging handle (eight times).  The contact position indicator (F) stays on
O (OFF).
 The spring-charged indicator (A) changes to
charged.
DOCA0140EN-01 01/2020 47
Automatic Operation: Opening, Closing, and Resetting Remotely

Move the selector to the Auto position.
Cycle of operation:
Automatic Operation Description
Step Action Comment

1 Close the circuit breaker by sending a close (ON) command. When the circuit breaker is closed:
 The contact position indicator (A) changes to
I (ON).
 The spring-charged indicator (B) changes to
discharged.
2 Open the circuit breaker by sending an open (OFF) command. When the circuit breaker is open:
 The contact position indicator (C) changes to
O (OFF).
 The spring-charged indicator (D) stays on
discharged.
3 Recharge the stored energy control by using one of the three reset The circuit breaker is ready to be closed:
modes, depending on the wiring diagram:  The contact position indicator (E) stays on
 Automatic reset O (OFF).
 Remote reset by using the pushbutton  The spring-charged indicator (F) changes to
 Manual reset by operating the charging handle charged.

Resetting after a trip on electrical fault can only be done locally. When operating in automatic mode, return
to manual operation to reset the circuit breaker.
WARNING
The fact that a protection has tripped the circuit breaker does not remedy the cause of the fault detected
on the downstream electrical equipment.
48 DOCA0140EN-01 01/2020
Step Action
1 Isolate the feed (see page 20) before inspecting the downstream electrical equipment.
2 With selector on Manu, operate the charging handle 8 times to reset the circuit breaker in ready-to-close position.
Result: The spring-charged indicator changes to charged (B) and the internal mechanism goes from the Trip position to the
O (OFF) position (A).
3 Lock the circuit breaker.
4 Look for the cause of the detected fault.
5 Inspect and, if necessary, repair the downstream equipment.
6 Inspect the equipment in the event of a short-circuit trip.
7 Reset and close the circuit breaker.
DOCA0140EN-01 01/2020 49
Opening, Closing, and Resetting Circuit Breakers With Communicating Motor Mechanism
Introduction
Manage the communicating motor mechanism with the communication network.
For this function, it is necessary to:
 Install a Breaker Status Control Module (BSCM) (see page 77) and the NSX cord (see page 79).
 Use a communicating motor mechanism.
Connect the BSCM module to the communication network with the NSX cord:
 To receive closing, opening, and reset commands.
 To transmit the circuit breaker states: O (OFF), I (ON), Tripped by SDE.
NOTE: The communicating motor mechanism has a specific reference. For more information, refer to
Compact NSX & NSXm Catalogue.
The BSCM module can be configured using EcoStruxure Power Commission software. (see page 19)
The schematic for the communicating motor mechanism in the BSCM module can be configured. It must
be created in strict accordance with the simplified schematic shown in the appendix (see page 170).
CAUTION
Do not modify the wiring diagrams for the motor mechanism.
Manual Operation: Opening, Closing, and Resetting Locally

The process is the same as the standard motor mechanism.
Automatic Operation: Opening, Closing, and Resetting Remotely

The process is the same as the standard motor mechanism.

Without modifying the factory configuration, the process is the same as the standard motor mechanism
(see page 48).
Reconfiguration of the BSCM module using EcoStruxure Power Commission software (see page 78)
authorizes remote resetting after a trip on electrical fault on a circuit breaker with communicating motor
mechanism.
50 DOCA0140EN-01 01/2020
Locking the Circuit Breaker
Locking Accessories
DANGER
When the circuit breaker toggle handle is locked in the (O) OFF position, always use a properly rated
voltage sensing device to confirm that power is off before working on equipment.
Lock the mechanism with up to three padlocks (not supplied) or a keylock.

Both locking methods can be used at the same time.
Step Action Comment Result

1 Switch the circuit breaker to the –
O (OFF) position.
2 Pull out the tab –
3 Lock the tab using: The circuit breaker is locked.

 Up to three padlocks 5-8 mm (0.2- No commands in Auto mode or
0.3 in) in diameter. Manu mode are executed.
 A keylock (optional).
Sealing Accessories

Motor mechanism mounting screw  Dismantling the escutcheon
Transparent cover for the motor Accessing the manual/automatic

mechanism selector (depending on its position,
manual operation(1), or automatic
operation is disabled).
Transparent protective cover for the trip Altering any settings and accessing the
units test port.
(1) In this case no local operations are possible.
DOCA0140EN-01 01/2020 51

Mounting screw for terminal shields Accessing the power connection
(protection against direct contact)
(1) In this case no local operations are possible.
52 DOCA0140EN-01 01/2020
Compact NSX
Compact NSX Installation Accessories
DOCA0140EN-01 01/2020
Chapter 2

This chapter contains the following topics:
Topic Page
Plug-in Circuit Breaker 54
Withdrawable Circuit Breaker 58
Accessories 64
DOCA0140EN-01 01/2020 53
Plug-in Circuit Breaker
Introduction
Plug-in base circuit breakers make it possible to:
 Extract and/or rapidly replace the circuit breaker without having to touch the connections on the base
 Allow for the addition of future circuits by installing bases that will be equipped with a circuit breaker at
a later date
 Isolate the power circuits when the circuit breaker is mounted on or through a panel. It acts as a barrier
for the connections of the plug-in base. Insulation is made complete by the mandatory short terminal
shields on the circuit breaker (see page 56).
The following types of circuit breaker can be installed in a plug-in base:
 3P and 4P circuit breakers
 Circuit breakers with toggle handle, direct rotary handle, or extended rotary handle
 Motor-operated circuit breakers
 Circuit breakers with Vigi module
The plug-in circuit breaker is made up of the fixed circuit breaker and a plug-in kit, which includes:
 Plug-in base
 Power connections
 Short terminal shields
 Safety trip interlock
Disconnecting the Circuit Breaker
DANGER
NFPA 70E, CSA Z462, NOM-029-STPS, or local equivalent.
 The circuit breaker must be in the O (OFF) position.
 Do not use tools to disconnect or connect the circuit breaker.
Follow this procedure to disconnect the circuit beaker:
Step Action
1 Switch the circuit breaker to the O (OFF) position.
2 Remove both mounting screws.
54 DOCA0140EN-01 01/2020
Step Action
3 Pull out the circuit breaker, keeping it horizontal.
NOTE:
 The auxiliary circuits automatically disconnect because of the connectors located on the base and at
the rear of the circuit breaker.
 Open the circuit breaker before disconnecting it. If the circuit breaker is in the closed I (ON) position
when disconnecting, a pre-trip mechanism trips the circuit breaker before the pins are disconnected.
Connecting the Circuit Breaker
DANGER
Follow this procedure to connect the circuit beaker:
Step Action
1 Switch the circuit breaker to the O (OFF) position.
2 Connect the circuit breaker.
DOCA0140EN-01 01/2020 55
Step Action
3 Replace both mounting screws. Tighten the screws to a
torque of 2.5 N•m (22.1 lb-in).
NOTE:
 The auxiliary circuits automatically connect because of the connectors located on the base and at the
rear of the circuit breaker.
 Open the circuit breaker before connecting it. If the circuit breaker is in the closed I (ON) position when
connecting, the pre-trip mechanism trips the circuit breaker before the pins are connected.
Protection Against Direct Contact With Power Circuits

The following table shows plug-in circuit breaker configurations with the corresponding protection indices
(IP):
Configuration Protection Description

index
IP20 Built-in plug-in base:
 Without circuit breaker
 With circuit breaker without terminal shields
IP40 Built-in plug-in base and circuit breaker with terminal shields.
IP40 Plug-in base with adapter, terminal shields and blanking plate without
circuit breaker:
 The adapter enables the use of all the connection accessories of the
fixed circuit breaker. It is required to equip the plug-in circuit breaker
with long and short terminal shields and interphase barriers.
 Terminal shields are mandatory for plug-in circuit breakers. Short
terminal shields are supplied in the plug-in kit. They can be replaced by
long terminal shields available as an option.
 The blanking plate is not supplied by Schneider Electric.
56 DOCA0140EN-01 01/2020

index
IP40 Plug-in base with adapter and terminal shields, and circuit breaker with
terminal shields.
For more information about configurations and installation, consult the instruction sheets on the Schneider
Electric website:
 GHD16276AA, Plug-in base for Compact NSX100-250
 GHD16316AA, Plug-in base for Compact NSX400-630
DOCA0140EN-01 01/2020 57
Withdrawable Circuit Breaker
Introduction
In addition to the advantages provided by a plug-in base, installation of the circuit breaker on a chassis
facilitates handling. Withdrawable chassis circuit breakers offer three positions, with transfer from one to
the other after mechanical unlocking:
 Connected: the power circuits are connected.
 Disconnected: the power circuits are disconnected, the circuit breaker can be operated to check
auxiliary operation.
 Removed: the circuit breaker is free and can be removed from the chassis.
The following types of circuit breaker can be installed in a chassis:

 3P and 4P circuit breakers
 Circuit breakers with toggle handle, direct rotary handle, or extended rotary handle
 Motor-operated circuit breakers
 Circuit breakers with Vigi module
The withdrawable circuit breaker is made up of:

 The fixed circuit breaker
 A plug-in kit
 Two chassis side plates for the plug-in base
 Two chassis side plates for the circuit breaker
Disconnecting the Circuit Breaker
DANGER
Follow this procedure to disconnect the circuit breaker:
Step Action
1 Switch the circuit breaker to the O (OFF)
position.
2 Move both locking levers down as far as

they can go.
58 DOCA0140EN-01 01/2020
Step Action
3 Push down both operating handles at the
same time until you hear a double-click from
the locking levers (as the locking levers
return to their original position).
The circuit breaker is disconnected.
NOTE:
 The auxiliary circuits can be:
 Automatically disconnected because of the connectors located on the chassis and at the rear of the
circuit breaker.
 Left connected for a circuit breaker with a manual auxiliary connector.
 Open the circuit breaker before disconnecting it. If the circuit breaker is in the closed I (ON) position
when disconnecting, a safety mechanism ensures that the poles open automatically by tripping the
circuit breaker before the pins disconnect.
Removing the Circuit Breaker
DANGER
Follow this procedure to remove the circuit breaker:
Step Action
1 Move both locking levers down.
2 Push down both operating handles as far as

the next notch.
DOCA0140EN-01 01/2020 59
Step Action
3 Remove the circuit breaker, keeping it
horizontal.
Connecting the Circuit Breaker
DANGER
Follow this procedure to connect the circuit breaker:
Step Action
1 Switch the circuit breaker to the open
O (OFF) position.
Move both operating handles down to the
low position on the chassis.
Push in the circuit breaker until the locking
levers clicks.
2 Move both locking levers forward.
60 DOCA0140EN-01 01/2020
Step Action
3 Raise both locking levers at the same time.
NOTE: Open the circuit breaker before connecting it. If the circuit breaker is in the closed I (ON) position
when connecting, a mechanism opens the poles automatically by tripping the circuit breaker before the
pins connect.
Withdrawable Circuit Breaker Protection Against Direct Contact With Power Circuits
The following table shows withdrawable circuit breaker configurations with the corresponding protection
indices (IP):

index
IP20 Built-in chassis:
 Without circuit breaker
 With circuit breaker without terminal shields
IP40 Built-in chassis and circuit breaker with terminal shields.
IP40 Chassis with adapter, terminal shields and blanking plate without circuit
breaker:
 The adapter enables the use of all the connection accessories of the
withdrawable circuit breaker. It is required to equip the withdrawable
circuit breaker with long and short terminal shields and interphase
barriers.
 Terminal shields are mandatory for withdrawable circuit breakers. Short
terminal shields are supplied in the plug-in kit. They can be replaced by
long terminal shields available as an option.
 The blanking plate is not supplied by Schneider Electric.
DOCA0140EN-01 01/2020 61

index
IP40 Chassis with adapter and terminal shields, and circuit breaker with terminal
shields.
For more information about configurations and installation, consult the instruction sheets on the Schneider
Electric website:
 GHD16277AA, Chassis side plates for Compact NSX100-250
 GHD16317AA, Chassis side plates for Compact NSX400-630
Auxiliary Circuit Test with Circuit Breaker Disconnected (Optional)

The auxiliary circuit test function is possible with circuit breakers which have manual auxiliary connectors.
In the disconnected position, operate the circuit breaker (by the actuator or push-to-trip button) to check
whether the auxiliary circuits are working correctly.
Disconnect the manual auxiliary connector (if the circuit breaker has one) before removing the circuit
breaker.
Carriage Switches (Optional)

Two changeover contacts can be installed on the chassis:
A Connected-position carriage switch (CE)

B Disconnected-position carriage switch (CD)
For more information about contact operation, refer to control auxiliaries (see page 83).
Carriage switches, in conjunction with the IO module, provide the chassis management function, which is
used to:
 Record and check the position of the moving part of the withdrawable circuit breaker in the chassis
 Provide information about preventive maintenance actions
 Notify the remote controller about the position of the withdrawable circuit breaker.
For more information about the chassis management function, refer to DOCA0055EN, Enerlin'X IO -
Input/Output Application Module for One IEC Circuit Breaker - User Guide,
62 DOCA0140EN-01 01/2020
Locking the Chassis

The operating handle can be locked with up to four padlocks (not supplied) or keylock.
Illustration Description
Lock the circuit breaker in disconnected position using up to four padlocks (not
supplied) with a shackle diameter of 5–8 mm (0.2–0.3 in) to prevent connection.
Lock the circuit breaker using a keylock (optional) in the connected position
when the locking kit accessory is installed.
Lock the circuit breaker using a keylock (optional) in the disconnected position
when the locking kit accessory is installed.
For more information about the accessory offer, refer to Compact NSX & NSXm Catalogue.
DOCA0140EN-01 01/2020 63
Accessories
Accessories for Compact NSX Circuit Breakers

A comprehensive accessory offer is available for Compact NSX circuit breakers. Accessories can be
installed on site to improve safety and ease of operation.
Sealed boot for the toggle handle, providing Short or long terminal shields, providing IP40 Flexible interphase barriers improving
IP43 protection on the front protection isolation between power connections
For more information about the accessory offer, refer to Compact NSX & NSXm Catalogue.
Terminal Shields with Precut Grids
1 Cutting a grid
2 Adjusting the size of the grid
3 Inserting the grid in the terminal shield
Terminal shields with precut grids simplify the onsite connection of circuit breakers regardless of the
number of conductors to be connected. The procedure for installing precut guides is described in the
following instruction sheets on the Schneider Electric website:
 GHD16242AA, Compact NSX100–250
 GHD16243AA, Compact NSX400–630
64 DOCA0140EN-01 01/2020
Compact NSX
Compact NSX Electrical Auxiliary Devices
DOCA0140EN-01 01/2020
Chapter 3

Topic Page
Electrical Auxiliary Device Summary 66
Indication Contacts 70
SDx Module 71
SDTAM Module (Micrologic 2 M and 6 E-M) 74
BSCM Breaker Status Control Module 76
NSX Cord 79
Insulated NSX Cord 81
Control Auxiliaries 83
DOCA0140EN-01 01/2020 65
Electrical Auxiliary Device Summary
Electrical Auxiliary Devices

The following table shows the electrical auxiliary devices that can be added to the Compact NSX circuit
breakers. For more information, refer to Compact NSX & NSXm Catalogue.
Electrical auxiliary device NSX100 NSX160 NSX250 NSX400 NSX630

1P 2P 3P/4P 1P 2P 3P/4P 1P 3P/4P 3P/4P 3P/4P
OF or SD auxiliary contact – ✔ ✔ – ✔ ✔ – ✔ ✔ ✔
SDE auxiliary contact – – ✔ – – ✔ – ✔ ✔ ✔
SDx module – – ✔ – – ✔ – ✔ ✔ ✔
SDTAM module – – ✔ – – ✔ – ✔ ✔ ✔
MN undervoltage trip release – ✔ ✔ – ✔ ✔ – ✔ ✔ ✔
MX shunt trip release – ✔ ✔ – ✔ ✔ – ✔ ✔ ✔
BSCM breaker status control – – ✔ – – ✔ – ✔ ✔ ✔
mode
NSX cord – – ✔ – – ✔ – ✔ ✔ ✔
Slots for Electrical Auxiliary Devices on Compact NSX100/160 2P Circuit Breakers

The following table shows the possible slots for electrical auxiliary devices mounted in the case. Only one
auxiliary device can be installed per slot. For more information, refer to Compact NSX & NSXm Catalogue.
Name Slot
A B C
OF1 ✔ – –
SD – ✔ –
MN – – ✔
MX – – ✔
Slots for Electrical Auxiliary Devices on Compact NSX100-250 3P/4P Circuit Breakers
The following table shows the possible slots for electrical auxiliary devices mounted in the case. Only one
auxiliary device can be installed per slot. For more information, refer to Compact NSX & NSXm Catalogue.
66 DOCA0140EN-01 01/2020
Name Slot Comments

A B C D E F
Standard remote indication and control auxiliaries
OF1 ✔ – – – – – For all trip unit types and control types (toggle handle, rotary
handle, or motor mechanism).
OF2 – – – ✔ – –
SD – ✔ – – – –
SDE – – ✔ – – –
SDV – – – – – ✔ Indication contact in Vigi module
MN – – – – ✔ – For all trip unit types and control types (toggle handle, rotary
MX – – – – ✔ – handle, or motor mechanism).
Remote indication on communication network

BSCM – – ✔ ✔ – – For connection of the BSCM module to the communication
network.
NSX cord – ✔ – – – –
NSX cord – – – ✔ – – For connection of the Micrologic 5, 6, and 7 trip units to the
communication network when no BSCM module is installed.
Specific remote indication with Micrologic trip units
SDx ✔ – – – ✔ – Including SDV for Micrologic 4 and 7 trip units.
SDTAM ✔ – – – ✔ – Only for circuit breakers with a Micrologic 2 M or 6 E-M trip unit
designed to protect motors.
24 Vdc power supply terminal block – – – ✔ – – Only for Micrologic 5, 6, and 7 trip units.
NOTE: It is not possible to install all the accessories at the same time on one trip unit. For example, the
SDx remote indication option cannot be installed at the same time as an MN or MX release and the
OF1 contact.
Slots for Electrical Auxiliary Devices on Compact NSX400-630 3P/4P Circuit Breakers
Compact NSX400-630 circuit breakers are exclusively equipped with Micrologic trip units.
The following table shows the possible slots for the electrical auxiliary devices mounted in the case. For
more information, refer to Compact NSX & NSXm Catalogue.
Name Slot Comments

A B C D E F G H I
Standard remote indication and control auxiliaries
OF1 – – ✔ – – – – – –
OF2 – ✔ – – – – – – – For all trip unit types and control types
(toggle handle, rotary handle, or motor
OF3 ✔ – – – – – – – –
mechanism).
OF4 – – – – – – ✔ – –
SD – – – – – – – – ✔
SDE – – – – – – – ✔ –
SDV – – – – – ✔ – – – Indication contact in Vigi module
DOCA0140EN-01 01/2020 67
Name Slot Comments

A B C D E F G H I
MN – – – – ✔ – – – – For all trip unit types and control types
(toggle handle, rotary handle, or motor
MX – – – – ✔ – – – –
mechanism).
Remote indication on communication network
BSCM – – – – – – ✔ ✔ – For connection of the BSCM module to the
NSX cord – – – – – – ✔ – – communication network.
NSX cord – – – – – – – – ✔ For connection of the Micrologic 5, 6, and 7

trip units to the communication network
when no BSCM module is installed.
Specific remote indication with Micrologic trip units
SDx – – – ✔ ✔ – – – – Including SDV for Micrologic 4 and 7 trip
units.
SDTAM – – – ✔ ✔ – – – – –
24 Vdc power supply terminal – – – – – – ✔ – – Only for Micrologic 5, 6, and 7 trip units.
block
NOTE: It is not possible to install all the accessories at the same time on one trip unit. For example, the
SDx remote indication option cannot be installed at the same time as an MN or MX release.
Operation of the Auxiliary Indication Contacts

The following table shows the position of the indication contacts (or outputs) relative to the position of the
actuator and main contacts.
Position of the actuator and the main contacts
ON Tripped by: OFF

MN/MX PT(1) Trip unit(2)
L S or So I R G
Name Position of indication contacts
OF ✔ – – – – – – – –
SD – ✔ ✔ ✔ ✔ ✔ ✔ ✔ –
SDE – – – ✔ ✔ ✔ ✔ ✔ –
SDV – – – – – – ✔ – –
(3)
SDx outputs
SD2 SDT – – – ✔ – – – – –
SD4 PAL – – – ✔ – – – – –
SDG – – – – – – – ✔ –
SDV – – – – – – ✔ – –
SDTAM outputs
SD2 Early – – – ✔✔ – – – – –
make/break
SD4 Contactor control
SDT
✔: Contact closed, ✔✔: Early-make output (400 ms)
(1) PT: Push-to-trip
(2) L: Long-time protection
S or So: Short-time protection
I: Instantaneous protection
R: Vigi protection (earth-leakage)
G: Ground-fault protection
(3) SDx output assignment can be customized for Micrologic 5, 6, and 7 trip units, by using EcoStruxure Power Commission software.
68 DOCA0140EN-01 01/2020
NOTE: The indication auxiliary (changeover) contacts are represented in the switchboard by the state of
the Normally Open (NO) contact.
The state of the NO contact is open:
 for OF contacts when the circuit breaker is in the O (OFF) position.
 for SD, SDE, and SDV contacts when the associated function is not active.
Sequence chart of the OF contacts relative to the main contacts
A Main contacts
B Position of OF changeover contacts
DOCA0140EN-01 01/2020 69
Indication Contacts
Introduction
One indicator contact model provides OF, SD, SDE, and SDV indication functions. The position of the
contact inside the case determines the function.
Indication contacts are either under the front face of the circuit breaker, under the motor mechanism, or in
the rotary handle. Installation is in a compartment isolated from the power circuits. There are two types:
 Standard contact
 Low-level contact
Standard and Low-Level Contacts

Standard and low-level contacts are the common point changeover type.
NC Normally Closed contact

NO Normally Open contact
The following table describes the operation of standard and low-level volt-free contacts:
Name Definition
OF auxiliary Changeover: The NO contact is normally open when the circuit breaker is in the O (OFF) position.
contact
SD auxiliary Trip indication: The SD contact indicates that the circuit breaker has tripped due to:
contact  Long-time protection
 Short-time protection
 Ground-fault protection
 Earth-leakage protection (trip by Micrologic 4 or 7 trip unit, or by Vigi module)
 Operation of the MX or MN voltage releases
 Operation of the push-to-trip button
 Connecting/Disconnecting the circuit breaker
 Manually opening the motor mechanism
SDE auxiliary Electrical fault indication: The SDE contact indicates that the circuit breaker has tripped on an electrical fault due to:
contact  Long-time protection
 Short-time protection
 Ground-fault protection
 Earth-leakage protection (trip by Micrologic 4 or 7 trip unit, or by Vigi module)
SDV auxiliary Earth-leakage fault indication: The SDV contact indicates that the circuit breaker has tripped due to an earth-leakage fault
contact detected by the earth-leakage protection of the Vigi module.
NOTE: Use the SDx module to indicate an earth-leakage fault detected by a Micrologic 4 or 7 or Micrologic 4 AL or 7 AL trip
unit.
70 DOCA0140EN-01 01/2020
SDx Module
Introduction
An SDx module can be used with Compact NSX circuit breakers equipped with Micrologic trip units.
The SDx module receives data from the trip unit through an optical link:
 For Micrologic 2 trip units, one output (non-configurable) for remote monitoring of the thermal trip alarm
 For Micrologic 4 trip units, two outputs (non-configurable) for remote monitoring of:
 The thermal trip alarm
 The earth-leakage trip alarm
 For Micrologic 5, 6, and 7, two outputs (configurable) for remote monitoring of alarms
Description
A Output terminal block

B SDx module
Installation
The slots used to install the SDx module depend on the circuit breaker type.
Compact NSX100-250 Compact NSX400-630
The SDx module cannot be installed at the same time as an MN/MX release and OF contact.
DOCA0140EN-01 01/2020 71
Connection
Connect the SDx module and the outputs in strict accordance with the wiring diagram.
Micrologic 2 Micrologic 4
Micrologic 5 Micrologic 6 Micrologic 7
The characteristics of the SDx module outputs are:

 Voltage: 24–415 Vac/Vdc
 Current:
 Active outputs: 80 mA maximum
 Idle outputs: 0.25 mA
Output Assignment Factory Setting

The functions offered by the SDx module outputs depend on the type of trip unit installed with the module
Micrologic Output 1 (SD2/OUT1) Output 2 (SD4/OUT2)

2 Thermal fault indication alarm (SDT) Not available
4 Thermal fault indication alarm (SDT) Earth-leakage fault indication alarm (SDV)
5 Thermal fault indication alarm (SDT) Long-time pre-alarm (PAL Ir).
Alarm activated as soon as the current in the load
reaches 90% Ir.
6 Thermal fault indication alarm (SDT) Ground-fault indication alarm (SDG)
7 Thermal fault indication alarm (SDT) Earth-leakage fault indication alarm (SDV)
NOTE: Outputs SDT, SDG, and SDV return automatically to their initial state when the circuit breaker
closes.
72 DOCA0140EN-01 01/2020
Reconfiguring the SDx Module Outputs

Use EcoStruxure Power Commission software to reconfigure the assignment of SDx output 1 (SD2/OUT1)
and output 2 (SD4/OUT2), when they are used with Micrologic 5, 6, and 7 trip units.
For more information about the list of alarms and configuration options using EcoStruxure Power
Commission software, refer to DOCA0141EN, Compact NSX Micrologic 5/6/7 Electronic Trip Units - User
Guide.
The operating mode of the outputs can be configured:
 Without latching
 With latching (the return to the initial state takes place by acknowledging the latched output using the
communication network or the Micrologic keypad)
 Time-delayed without latching (the return to the initial state takes place at the end of the time delay)
 Forced to the closed state (the return to the initial state takes place by acknowledging the latched output
using the communication network or the Micrologic keypad)
 Forced to the open state (the return to the initial state takes place by acknowledging the latched output
using the communication network or the Micrologic keypad)
DOCA0140EN-01 01/2020 73
SDTAM Module (Micrologic 2 M and 6 E-M)
Introduction
An SDTAM module can be used with circuit breakers with a Micrologic 2 M or 6 E-M trip unit designed to
protect motors.
The SDTAM module receives data from the Micrologic trip unit through an optical link and makes available
two outputs assigned to manage tripping due to overload.
Description
A Output terminals
B SDTAM module
C Operating mode adjustment dial
Installation
The slots used to install the SDTAM module depend on the circuit breaker type.
The SDTAM module cannot be installed at the same time as an MN/MX release and OF contact.
Connection
Connect the SDTAM module and the two outputs in strict accordance with the wiring diagram.
The characteristics of the SDTAM module outputs are:

 Voltage: 24–415 Vac/Vdc
 Current:
 Active outputs: 80 mA maximum
 Idle outputs: 0.25 mA
74 DOCA0140EN-01 01/2020
Output Assignment
Output 1 (SD2/OUT1): normally open, indicates thermal faults.
Output 2 (SD4/OUT2): normally closed, opens the contactor KM.
Outputs are activated 400 ms before the circuit breaker trips in the case of:
 Long-time protection
 Phase-unbalance protection
 Locked rotor protection (Micrologic 6 E-M)
 Undercurrent protection (Micrologic 6 E-M)
Contactor Control
Contactor control by the output 2 signal (SD4/OUT2) optimizes continuity of service and provides the
following additional benefits:
 Lower risk of motor deterioration.
 Activation of the output indicates that the application is not working normally. Abnormal operation is not
the result of an anomaly or internal fault in the motor-feeder.
 The cause of this abnormal operation can be temporary (for example, a voltage drop causing an overly
long starting time).
When the cause of the overload or unbalance has disappeared, the equipment can be powered up again.
NOTE: To control a contactor with a consumption exceeding 80 mA, it is necessary to provide an interface
(RBN or RTBT relay).
Operating Mode
The SDTAM module incorporates an operating mode adjustment dial:
To return the outputs to their initial state following activation:

 Manual (SDTAM dial in the OFF position) after canceling the module power supply
 Automatic (SDTAM dial on one of the time delay adjustment settings) following a time delay (set from 1
to 15 minutes to allow for the motor cooling time).
DOCA0140EN-01 01/2020 75
BSCM Breaker Status Control Module
Introduction
The BSCM Breaker Status Control Module can be used to send the following data via the communication
network:
 Circuit breaker states from OF, SD, and SDE auxiliary contacts
 Control instructions for the communicating motor mechanism (if present): opening, closing, and
resetting
 Information to assist the operator: storage of the last 10 events
Use the BSCM module with all Compact NSX circuit breakers equipped with thermal-magnetic and
Micrologic electronic trip units and with all Compact NSX switch-disconnectors.
Installation of the BSCM module requires:
 The NSX cord
 Pre-installation of the communicating motor mechanism (if present)
For more information about integrating Compact NSX circuit breaker communication functions, refer to:
 DOCA0093EN, ULP System (IEC Standard) - User Guide
 DOCA0091EN, Compact NSX - Modbus Communication Guide
Description
Marker Data medium Data transmitted Comments

A BSCM module State of OF and SDE contacts The BSCM module takes the place of the auxiliary
microswitches contacts in the OF and SDE slots.
B Connector for the NSX cord Communication network and state of SD The NSX cord goes in the SD slot instead of the
contact through the microswitch on the auxiliary contact.
NSX cord
C Connector for the Communication network Only with Micrologic 5, 6, or 7 trip units
Micrologic 5, 6, or 7 trip
units
D Connector for the Controlling the communicating motor Use the connector supplied with the communicating
communicating motor mechanism motor mechanism.
mechanism Status of the communicating motor
mechanism
76 DOCA0140EN-01 01/2020
Installing the BSCM Module

The slots used to install the BSCM module depend on the circuit breaker type.
A BSCM module
B NSX cord
The BSCM module cannot be installed at the same time as an OF contact or the SDE contact.
The BSCM module can be installed on site.
Connecting the BSCM Module

To install the BSCM module:
 Plug in the module.
 Connect the 4 connectors.
Setting Up the BSCM Module

Setting up the BSCM module on the communication network requires no addressing.
LED Indication on BSCM Module

The LED on the BSCM module is only visible when the front of the case is removed. Use the LED indication
on the BSCM module to confirm that the BSCM module is working during commissioning or maintenance
operations.
ULP LED Mode Action

Nominal None
Conflict Remove extra ULP

module
Degraded Replace BSCM module
at the next maintenance
operation
Test None
Non-critical Upgrade firmware at the

firmware next maintenance
discrepancy operation
Non-critical Replace BSCM module
hardware at the next maintenance
discrepancy operation
Configuration Install missing features
discrepancy
Critical firmware Use EcoStruxure Power
discrepancy Commission software to
check the firmware and
Critical hardware
hardware compatibility
discrepancy
and follow the
recommended actions
Stop Replace BSCM module
Power off Check power supply
DOCA0140EN-01 01/2020 77
Data Provided by the BSCM Module
Configuration Information Can be

reset
All circuit breakers with BSCM module Count of the total number of times the circuit breaker opens and closes (count of No
OF contact operations).
This counter (totalizer) cannot be reset.
Count of the total number of times the circuit breaker opens and closes (count of Yes
OF contact operations)(1)
Maximum number of times the circuit breaker can open and close(2) Yes
Count of the number of fault trips by the circuit breaker (count of SD contact Yes
operations)(1)
Count of the number of electrical fault trips by the circuit breaker (count of SDE Yes
contact operations)(1)
Circuit breakers with BSCM module and Count of the number of times the communicating motor mechanism opens(1) No
communicating motor mechanism
Count of the number of times the communicating motor mechanism closes(1) Yes
Maximum number of times the communicating motor mechanism closes(2) Yes
Count of the number of times the communicating motor mechanism resets(1) Yes
(1) The user can modify the content of the counter if, for example, the BSCM module is installed or replaced during operation.
(2) Overshooting the threshold results in a medium priority alarm. To acknowledge the alarm, modify the content of the counter or the value
of the threshold.
Configuring the BSCM Module

To configure the BSCM module, use a PC running EcoStruxure Power Commission software and
connected to the USB maintenance interface.
The USB maintenance interface must be connected:
 To the RJ45 connector of a ULP module (for example, IFM Modbus-SL interface).
 To the test port of Micrologic 5, 6, and 7 trip units.
With EcoStruxure Power Commission software, you can configure:

 The maximum number of times the circuit breaker can open and close.
 The maximum number of times the communicating motor mechanism can close.
 The reset mode of the communicating motor mechanism.
Configuring the Resetting of the Communicating Motor Mechanism
CAUTION
Reconfiguring of the BSCM Breaker Status Control Module must be done only by qualified electrical
personnel.
The reset mode of the communicating motor mechanism can be configured using the EcoStruxure Power
Commission software:
 Enable Reset even if SDE to authorize resetting of the mechanism using the communication network
even after an electrical fault trip.
 Enable Automatic Reset to authorize automatic resetting after tripping by the MN, MX trip release, or
push-to-trip button.
 Enable Reset even if SDE and Enable Automatic Reset to authorize automatic resetting even after an
electrical fault trip.
78 DOCA0140EN-01 01/2020
NSX Cord
Introduction
The NSX cord connects a circuit breaker to the communication network.
The NSX cord can be used:
 By itself for communicating measurements and settings (only with Micrologic 5, 6, and 7 trip units)
 Or with a BSCM module:
 For communicating measurements and settings (only with Micrologic 5, 6, and 7 trip units)
 For communicating states (with standard and advanced trip units)
For more information about integrating Compact NSX circuit breaker communication functions, refer to:
 DOCA0093EN, ULP System (IEC Standard) - User Guide
 DOCA0091EN, Compact NSX - Modbus Communication Guide
Description
The NSX cord consists of a junction box, a cable equipped with an RJ45 connector, and a cable equipped
with a screw terminal block.
No. Data medium Data transmitted Comments

A NSX cord microswitch State of SD contact The NSX cord goes into the SD slot instead of the
auxiliary contact.
B Cable equipped with an RJ45 connector for Communication network Three cable lengths are available: 0.3 m (9.84 ft),
connection to a ULP module. 1.3 m (4.27 ft), and 3 m (14.7 ft).
C Internal link to the Micrologic 5, 6, or 7 trip unit Communication network With the BSCM module, the NSX cord also
or the BSCM module transmits the circuit breaker states.
The NSX cord also provides the 24 Vdc power supply:

 For the Micrologic 5, 6, or 7 trip unit (without BSCM module)
 For the BSCM module (when this module is installed)
Installation
The slots used to install the NSX cord depend on the circuit breaker type.
NSX cord used alone NSX cord and BSCM module

Compact NSX100-250 Compact NSX400-630 Compact NSX100-250 Compact NSX400-630
A NSX cord
B BSCM module
The NSX cord cannot be installed at the same time as the SD contact.
The NSX cord can be installed on site.
DOCA0140EN-01 01/2020 79
Communication with the NSX Cord

The NSX cord connects to the following ULP modules:
 IFM or IFE communication interface
 FDM121 display
 IO module
The figure below illustrates the connections from the NSX cord to the IFM Modbus-SL interface
Example 1: Connection of the IFM interface to Example 2: Connection of the IFM interface to Example 3: Connection of the IFM interface to
the Micrologic 5, 6, or 7 trip unit the BSCM module the BSCM module and the Micrologic 5, 6, or
7 trip unit
A IFM Modbus-SL interface for one circuit breaker

B NSX cord
C Micrologic 5, 6, or 7 trip unit
D BSCM module
80 DOCA0140EN-01 01/2020
Insulated NSX Cord
Introduction
For system voltage greater than 480 Vac, an insulated variant of the NSX cord needs to be used,
terminated by an electronic module with a female RJ45 connector. A ULP cord must be used to connect
the insulated NSX cord electronic module to a ULP module.
The reference for the insulated NSX cord is LV434204.
The insulated NSX cord electronic module must be supplied with 24 Vdc in order to guarantee isolation of
the ULP system.
Electronic Module Characteristics

The following table summarizes the electronic module characteristics:
Characteristic Value
Dimensions 27 x 27 x 27 mm
Mounting On DIN rail
Degree of protection of the installed module  On the front panel (wall-mounted enclosure): IP40
 On the connections (behind the enclosure door): IP20
Operating temperature -25 to +70 °C

Power supply voltage 24 Vdc -20%/+10% (19.2–26.4 Vdc)
Consumption  Typical: 20 mA/24 Vdc at 20 °C
 Maximum: 30 mA/19.2 Vdc at 60 °C
DOCA0140EN-01 01/2020 81
Insulated NSX Cord Connection

The NSX cord connects to a ULP module:
 IFM or IFE communication interface
 FDM121 display
 IO module
The figure below illustrates the connections from the insulated NSX cord to the Modbus-SL interface for
one circuit breaker:
A IFM Modbus-SL interface for one circuit breaker

B RJ45 male/male ULP cable
C Insulated ULP module for system voltage greater than 480 Vac
D Insulated ULP cord for system voltage greater than 480 Vac
E Connector for Compact NSX circuit breaker internal connection
82 DOCA0140EN-01 01/2020
Control Auxiliaries
Control and Indication Contacts Installed Outside the Circuit Breaker

Control and indication contacts installed outside the case are contacts for specific applications. Refer to
Compact NSX & NSXm Catalogue.
CAM contacts Early-operation contacts

Install in the rotary handle:
 Early-make contacts (CAF1, CAF2) actuate before the poles close when a circuit breaker
manual command is given.
 The early-break changeover contact (CAO1) actuates before the poles open when a
circuit breaker manual command is given.
Carriage switches Connected (CE)/Disconnected (CD) carriage switches

Install on the chassis to indicate the position of the circuit breaker in the chassis:
A Connected position carriage switch (CE)
B Disconnected position carriage switch (CD)
Operation of connected/disconnected carriage switches
CE Connected position carriage switch

CD Disconnected position carriage switch
Voltage Trip Releases

Use voltage trip releases to trip circuit breakers deliberately using an electrical signal. Install these
auxiliaries in the case under the front face.
The characteristics of these auxiliaries comply with the recommendations of the standard IEC/EN 60947-2.
MN MN undervoltage trip release

This release:
 Trips the circuit breaker when the voltage is less than 0.35 times the rated voltage Un. If the voltage is between
0.35 and 0.7 times the rated voltage Un, tripping is possible but not guaranteed. Above 0.7 times the rated
voltage Un, tripping is impossible.
 Closes the circuit breaker again once the voltage reaches 0.85 times the rated voltage.
Use this type of trip release for fail-safe emergency stops.

Time-delay unit Time-delay unit for MN undervoltage trip release
The time-delay unit eliminates nuisance tripping of an undervoltage trip release due to transient voltage dips lasting
< 200 ms.
There are two types of time-delay units: adjustable or fixed.
MX MX shunt trip release

This release trips the circuit breaker when the voltage exceeds 0.7 times the rated voltage Un.
DOCA0140EN-01 01/2020 83
84 DOCA0140EN-01 01/2020
Compact NSX
Compact NSX - Trip Units
DOCA0140EN-01 01/2020
Chapter 4
Compact NSX Trip Units
Compact NSX Trip Units

This chapter contains the following sections:
Section Topic Page
4.1 Fault Currents and Trip Units 86
4.2 TM-D, TM-G Thermal-Magnetic and MA Magnetic Trip Units 96
4.3 Vigi Earth-Leakage Protection Module 108
4.4 Micrologic Electronic Trip Units 111
DOCA0140EN-01 01/2020 85
Section 4.1
Fault Currents and Trip Units
Fault Currents and Trip Units

Topic Page
Applications 87
Fault Currents in Electrical Distribution 88
Protection Against Overcurrents in Electrical Distribution 89
Protection Against Ground Faults 91
Protection for Motor-Feeders 93
86 DOCA0140EN-01 01/2020
Applications
The Two Main Types of Application Requiring Protection

Compact NSX circuit breaker trip units offer protection for all applications due to the great flexibility of their
settings.
Two types of application are taken into consideration:
 Electrical distribution protection
 Special protection for receivers (for example, motors, transformers) or generators
DOCA0140EN-01 01/2020 87
Fault Currents in Electrical Distribution
The Fault Current Types

There are four types of fault current, divided into two categories:
 The overcurrent category:
 Overload currents
 Short-circuit currents
 The ground fault category:

 Low intensity ground faults
 High intensity ground faults
The Overcurrent Category

The main characteristics and associated risks are described below:
 Overload currents:
These are mainly due to problems with excessive loads on receivers. For example, operating too many
consumers in a workshop at the same time (lighting, heating, power) can bring about an electrical
distribution overload.
The main risks from overload currents are gradual deterioration in equipment, or a fire.
 Short-circuit currents:
These can be due to deterioration in the plant or within a receiver. For example, a short-circuit between
two phases in the winding of a motor being operated in severe conditions (vibration, damp and/or
corrosive atmosphere).
The risks associated with short-circuit currents are the instantaneous deterioration of equipment, a fire,
or even an explosion due to the high energy level at the site of the short-circuit.
The Ground Fault Category

Ground faults can be due to abnormal aging of the plant, of a load or conductors, that have deteriorated in
damp conditions.
The intensity of such fault currents depends on the ground connection diagram used. These currents can
be:
 Very low in value, that is, well below the rated feed current in the TT system (these are known as
leakage currents or residual ground fault currents).
 High in value, that is, identical to a short-circuit current in the TN-S system (these are known as ground
fault currents).
Whatever the value of ground leakage currents, they present a very grave risk of electrocution or fire.
88 DOCA0140EN-01 01/2020
Protection Against Overcurrents in Electrical Distribution
Compact NSX Circuit Breaker Overcurrent Trip Units

Compact NSX circuit breaker trip units are designed to handle overcurrents (overload currents and short-
circuit currents) and in certain cases, ground fault currents.
 Pickup adjustments are calculated relative to the downstream circuit to be protected.
 Time delay adjustments are calculated in relation to the protection management (coordination).
NOTE: The protection plan is based on coordination of the protections - and in particular on discrimination.
This can be achieved by time delays (time-related discrimination) while complying with ammeter- and
power-related discrimination rules.
There are two types of trip unit:
 Thermal-magnetic trip units for Compact NSX100-250 circuit breakers
 Micrologic electronic trip units for Compact NSX100-630 circuit breakers
Standard Settings for Overcurrent Protections

Standard IEC/EN 60947-2 states the trip characteristics at the circuit breaker limits.
The following table summarizes the recommendations of standard IEC/EN 60947-2 for the circuit breaker
protection function:
Protection function Setting recommendations

Long-time protection Long-time protection of the inverse time type (with I 2t constant):
 No trip for a current below 105% of Ir
 Trip in less than two hours for a current equal to:
 120% of Ir for an electronic trip unit
 130% of Ir for a thermal-magnetic trip unit
For a higher fault current, the trip time is inversely proportional to the fault current value.
Short-time protection Short-time protection is definite time:
 No trip for a current below 80% of the short time setting
 Trip for a current equal to 120% of the short time setting
The trip time is:

 Less than 0.2 s for a short time protection with no time delay
 Equal to the value of the time delay tsd for a protection with time delay
Instantaneous protection Instantaneous protection is definite time:

 No trip for a current below 80% of the instantaneous setting
 Trip for a current equal to 120% of the instantaneous setting
The trip time is less than 0.2 s.
The Neutral Conductor

The installation rules closely define the type of protection to be used having regard to:
 Potential overcurrents (overloads and short-circuits).
 Conductors to be protected.
 Simultaneous cutoff of all conductors including the neutral conductor (multi-pole breaking).
NOTE: All three of the phase conductors must be protected at all times. The neutral conductor (if it is
distributed and identical to the phases in size, that is, full neutral) is normally protected by the phase
protection.
DOCA0140EN-01 01/2020 89
Description of the Neutral Protection

The neutral must have specific protection if:
 It is reduced in size compared to the phases.
 Nonlinear loads generating third order harmonics and multiples thereof are installed.
It may be necessary to cut off the neutral for functional reasons (multiple source diagram) or safety reasons
(working with power off).
To summarize, the neutral conductor can be:
 Non-distributed (3P).
 Distributed, not cut off and not protected (3P).
 Distributed, not cut off but protected (3P with ENCT option). Refer to DOCA0141EN, Compact NSX
Micrologic 5/6/7 Electronic Trip Units - User Guide.
 Distributed, cut off and protected (4P).
Compact NSX trip units are suitable for all protection types.
Compact NSX Possibilities Neutral protection

3P 3P, 3D None
3P + ENCT 3P, 3D None
3P, 3D + N/2 Half neutral
3P, 3D + N Full neutral
3P, 3D + OSN (1) Oversized neutral
4P 4P, 3D None
4P, 3D + N/2 Half neutral
4P, 4D Full neutral
4P, 4D + OSN (1) Oversized neutral
(1) OSN (OverSized Neutral) protection is used when high third harmonic (and multiples of the third harmonic) currents are present. OSN
protection is installed on Micrologic 5, 6, and 7 trip units. Refer to DOCA0141EN, Compact NSX Micrologic 5/6/7 Electronic Trip Units - User
Guide.
P: Breaking pole, D: Pole protected by the trip unit, N: Neutral protection.
90 DOCA0140EN-01 01/2020
Protection Against Ground Faults
Introduction
Protection against ground faults is provided by:
 Earth-leakage protection in the case of low intensity fault currents (fault current limitation is linked to
ground connection diagram TT or TN-S). Earth-leakage protection is provided by:
 Earth-leakage protection embedded in Micrologic 4 and 7 trip units.
 Vigi earth-leakage protection module added to the circuit breaker.
 Ground-fault protection embedded in Micrologic 6 trip units in the case of high intensity fault currents
(this protection can be used only with ground connection diagram TN-S)
Embedded Earth-Leakage Protection

Earth-leakage protection is embedded within the Micrologic 4 and 7 trip units.
The maximum value of IΔn depends on the circuit breaker frame size:
Circuit breaker frame size 100 - 250 400 - 630

Maximum value IΔn 5A 10 A
The range provides two types of device:

 Trip devices trip on an earth-leakage fault
 Alarm devices measure and signal an earth-leakage fault without tripping:
 On the front face
 Through the SDx output contact
The following illustrations show the two types of Micrologic 4 trip units:
Micrologic 4 trip Micrologic 4 alarm
For more information about Micrologic 7, refer to DOCA0141EN, Compact NSX Micrologic 5/6/7 Electronic
Trip Units - User Guide.
Earth-Leakage Protection with Vigi Module

The Vigi module is external to the trip unit and is designed to provide earth-leakage protection for the
following situations:
 For system voltages up to 550 Vac
 For breaking capacity over 150 kA
 For IΔn, pickup can be set over 10 A (Vigi MB only)
The module can be installed on Compact NSX circuit breakers with Micrologic 2 and 5 trip units.
Vigi module installed on a Compact NSX circuit breaker
Ground-Fault Protection
Ground-fault protection is embedded in Micrologic 6 trip units. For more information, refer to
DOCA0141EN, Compact NSX Micrologic 5/6/7 Electronic Trip Units - User Guide.
DOCA0140EN-01 01/2020 91
Setting the Earth-Leakage Protection

Installation standards require or recommend particular sensitivity and trip time values for earth-leakage
protection:
Type of protection IΔn Δt Installation standards

Protection against direct contact ≤ 30 mA ≤ 40 ms (1) Required
Fire protection ≤ 300 mA or ≤ ≤ 40 ms (1) Required if necessary
500 mA
Protection against indirect contact IΔn ≤1s Lowest possible recommended values of IΔn and Δt (the value
of IΔn depends on the ground resistance)
(1) Value of Δt for a fault current ≥ 10 IΔn
Setting the Ground-Fault Protection

Installation standards (in particular the NEC - National Electrical Code - defining installation rules in the
USA) require or recommend the pickup and trip time values for ground-fault protection.
Location Ig tg NEC
On the incoming supply to the low voltage ≤ 1,200 A – Required
distribution (and for In > 1,000 A)
≤ 3,000 A ≤1s Required
Downstream of the low voltage distribution Ig – Lowest possible recommended values for Ig
92 DOCA0140EN-01 01/2020
Protection for Motor-Feeders
Structure of a Motor-Feeder
Direct-on-line starting is the most widely used type of motor-feeder.
The direct-on-line starting motor-feeder can comprise up to four different items of switchgear providing one
or more functions. It must also incorporate the specific characteristics of the application.
A Switchgear for short-circuit protection

B Control gear
C Switchgear for overload protection
D Switchgear for ground-fault protection
E Characteristic t = f(I) of an asynchronous D.O.L. starting motor
F Starting phase
G Current peak on activation
Characteristics Defined by Standard IEC/EN 60947-4-1

A motor-feeder must satisfy the general rules of standard IEC/EN 60947-4-1, in particular the rules
concerning the protection of contactors and motor-feeders.
In the matter of protection, this standard defines:
 Coordination of motor-feeder protections
 Thermal relay trip classes
 Insulation coordination
Coordination According to Standard IEC/EN 60947-4-1

Two types of coordination are allowed: type 1 coordination or type 2 coordination.
 In type 1 coordination, deterioration of the contactor and relay is accepted under the two following
conditions:
 The contactor or starter does not represent a danger to people or installations.
 The starter can operate correctly when parts have been repaired or replaced.
 In type 2 coordination, some slight welding of the contactor or starter contacts is allowed if, following
type 2 coordination tests:
 They are easy to separate
 The control and protection switchgear functions then work without the need for repair
To ensure type 2 coordination, standard IEC/EN 60947-4-1 lays down three Id fault current tests intended
to check that the equipment behaves correctly in overload and short-circuit conditions.
1 Overload zone Id < 10 In

2 Impedant short-circuit zone 10 In < Id < 50 In
3 Short-circuit zone Id > 50 In
DOCA0140EN-01 01/2020 93
Thermal Relay Trip Classes

The four thermal relay trip classes are 5, 10, 20 and 30 (values correspond to the maximum relay trip time
in seconds at 7.2 In).
Standard trip time values
Class 1.05 In 1.2 In 1.5 In 7.2 In

5 t > 2 hours t > 2 hours t < 2 minutes 0.5 s ≤ t ≤ 5 s
10 t > 2 hours t > 2 hours t < 4 minutes 4 s ≤ t ≤ 10 s
Classes 5 and 10 are most commonly used. Classes 20 and 30 concern applications in which motor
starting conditions are difficult.
Additional Protection
Depending on the application and the operating constraints, additional protection may be required
concerning:
 Phase unbalance or phase loss
 Locked rotor
 Undercurrent
 Long starts
Compact NSX Motor Circuit Breakers

Compact NSX motor circuit breakers incorporate MA thermal-magnetic trip units and Micrologic type M
electronic trip units.
Protection functions by trip unit type
Trip unit type

Protection MA Micrologic 1.3 Micrologic 2 M Micrologic 6 E-M
M
Overloads – – ✔ ✔
Short-circuits ✔ ✔ ✔ ✔
Insulation faults (ground-fault – – – ✔
protection)
Phase unbalance or phase loss – – ✔ ✔
Locked rotor – – – ✔
Undercurrent – – – ✔
Long starts – – – ✔
The protection against insulation faults in the Micrologic 6 E-M trip unit is the ground-fault protection type.
Type 1 and 2 coordination tests have been carried out with motor-feeder components in respect of all
Compact NSX motor circuit breakers.
94 DOCA0140EN-01 01/2020
Trip classes by trip unit type
Trip unit type

Class MA Micrologic 1.3 M Micrologic 2 M Micrologic 6 E-M
5 – – ✔ ✔
10 – – ✔ ✔
20 – – ✔ ✔
30 – – – ✔
Trip Unit Long-Time Protection

The pickup setting Ir for trip unit long-time protection is expressed in amperes:
 This value corresponds to the operating current used in the motor application
 The maximum Ir setting corresponds to the trip unit rating In
DOCA0140EN-01 01/2020 95
Section 4.2
TM-D, TM-G Thermal-Magnetic and MA Magnetic Trip Units
TM-D, TM-G Thermal-Magnetic and MA Magnetic Trip Units

Topic Page
Thermal-Magnetic Trip Unit Summary 97
TM-D Thermal-Magnetic Trip Unit for 1P and 2P Circuit Breakers 99
TM-D Thermal-Magnetic Trip Unit for 3P and 4P Circuit Breakers up to 63 A 100
TM-D Thermal-Magnetic Trip Unit for 3P and 4P Circuit Breakers from 80 A to 250 A 101
TM-G Thermal-Magnetic Trip Unit 104
MA Magnetic Trip Unit 106
96 DOCA0140EN-01 01/2020
Thermal-Magnetic Trip Unit Summary
Introduction
Thermal-magnetic trip units are designed to provide protection for distribution or for specific applications.
Identification Type of protection

TM-D Thermal-magnetic trip unit
TM-G Thermal-magnetic trip unit with low pickup (for protecting generators, very long feeds)
MA Magnetic-only trip unit (for example, for protecting motors, transformers)
The following table shows the trip units compatible with the Compact NSX circuit breakers. For more
information, refer to Compact NSX & NSXm Catalogue.
Trip units Built-in / Interchangeable NSX100 NSX160 NSX250 NSX400 NSX630

1P 2P 3P/4P 1P 2P 3P/4P 3P/4P 3P/4P 3P/4P
NA (switch-disconnector) Built-in – – – – – – – ✔ ✔
TM-D Built-in ✔ ✔ – ✔ ✔ – – – –
TM-D Interchangeable – – ✔ – – ✔ – – –
TM-AC Built-in – – – – – – – ✔ ✔
TM-AC Interchangeable – – ✔ – – ✔ ✔ – –
TM-G Interchangeable – – ✔ – – ✔ ✔ – –
MA Interchangeable – – ✔ – – ✔ ✔ – –
Protections and Settings of Thermal-Magnetic Trip Units

The adjustment dials are on the front of the trip units:
Item Parameter Description Type(1)

TM-D TM-G MA
A – Trip unit setting range: minimum setting/maximum setting. O O O
Trip unit rating In corresponds to the maximum value of the setting
range.
B Ir Thermal protection pickup ✔ ✔ –
C tr Thermal protection time delay O O –
D Im Magnetic protection pickup ✔/O O ✔
E tm Magnetic protection time delay O O O
(1) Functions:
✔: Adjustable
O: Non-adjustable
✔/O: Adjustable or non-adjustable according to the trip unit rating
–: Not present
DOCA0140EN-01 01/2020 97
Upgradeability of Thermal-Magnetic Trip Units
WARNING
HAZARD OF DESTRUCTION OF THE MICROLOGIC TRIP UNIT
It is mandatory to use snap-off screws LV429513 to install a Micrologic trip unit.
Upgradeability of trip units depends on the circuit breaker type:

 For 1 or 2 poles, trip units are built-in.
 For 3 or 4 poles, trip units are interchangeable.
NOTE: In Compact NSX circuit breakers with R, HB1, and HB2 breaking performances, the trip units are
not interchangeable.
Onsite swapping of trip units is simple and reliable:
 No connections to make
 No special tools (for example, calibrated torque wrench)
 Compatibility of trip units provided by mechanical cap
 Torque limited screw provides proper mounting (see drawing below)
The design of the trip units limits the risk of incorrect tightening or oversights. The simplicity of the swapping
process means that it is easy to make the necessary adjustments as operation and maintenance
processes evolve.
NOTE: When the trip unit has been mounted by this means, the trip unit can still be removed: the screw
head is accessible. When a trip unit is reinstalled after being removed, it is mandatory to use torque limiting
snap-off screws LV429513 for the reinstallation.
Sealing the Protection

The transparent cover on thermal-magnetic trip units can be sealed to prevent modification of the
protection settings:
98 DOCA0140EN-01 01/2020
TM-D Thermal-Magnetic Trip Unit for 1P and 2P Circuit Breakers
Introduction
The TM-D thermal-magnetic trip unit for 1P/2P circuit breakers up to 160 A are built-in trip units.
They are designed for AC and DC general-purpose applications.
The TM-D built-in 1P/2P trip units provide:
 fixed thermal threshold
 fixed magnetic pickup
Setting the Thermal Protection

The thermal protection pickup Ir cannot be adjusted and equals the value shown below:
Trip unit rating In (A) at 40 °C (104 °F) 16 20 25 32 40 50 63 80 100 125 160

Fixed Pickup Ir (A) at 40 °C (104 °F) 16 20 25 32 40 50 63 80 100 125 160
Setting the Magnetic Protection

The magnetic protection pickup cannot be adjusted and equals the value shown below:
Trip unit rating In (A)

Fixed pickup Im (A) +/– 20% 16 20 25 32 40 50 63 80 100 125 160
Marked AC value (1) 190 190 300 300 500 500 500 640 800 1,000 1,250
True DC value 260 260 400 400 700 700 700 800 1,000 1,200 1,250
(1) TM-D 1P/2P trip units are marked with AC values. A correction coefficient is required to obtain the DC pickup values indicated.
DOCA0140EN-01 01/2020 99
TM-D Thermal-Magnetic Trip Unit for 3P and 4P Circuit Breakers up to 63 A
Introduction
The TM-D thermal-magnetic trip unit for 3P/4P circuit breakers up to 63 A are interchangeable trip units.
They are designed for AC and DC general-purpose applications.
The TM-D interchangeable 3P/4P trip units provide:
 adjustable thermal threshold
 fixed magnetic pickup
Description
The setting range and adjustment dials are on the front of the trip unit.
A Setting range for TM-D thermal-magnetic 3P/4P trip unit

B Adjustment dial for the thermal protection pickup Ir

The thermal protection pickup Ir is set by a 4-setting dial.
Turning the thermal protection adjustment dial (A) modifies the trip curve as shown (B).
The table below shows the values of the pickup Ir (in amperes) for thermal protection (values indicated on
the dial) with respect to every trip unit rating, relative to the position of the dial Ir.
Trip unit rating In (A) at 40 °C (104 °F) 16 25 32 40 50 63

Pickup Ir (A) at 40 °C (104 °F) 11 18 22 28 35 44
13 20 26 32 40 50
14 23 29 36 45 57
16 25 32 40 50 63

The magnetic protection pickup cannot be adjusted and equals the value shown below:

Fixed pickup Im (A) +/– 20% 16 25 32 40 50 63
Marked AC value (1) 190 300 400 500 500 500
True DC value 260 400 550 700 700 700
(1) TM-D 3P/4P trip units up to 63 A are marked with AC values. A correction coefficient is required to obtain the DC pickup values indicated.
100 DOCA0140EN-01 01/2020

TM-D Thermal-Magnetic Trip Unit for 3P and 4P Circuit Breakers from 80 A to 250 A
Introduction
The TM-D thermal-magnetic trip unit is designed to protect conductors in commercial and industrial
electrical distribution.
The trip unit exists in two configurations:
 3P, 3D
 4P, 3D
Description
The adjustment dials are on the front of the trip unit:
A Setting range for the TM-D thermal-magnetic trip unit

C Adjustment dial for the magnetic protection pickup Im (for TM-D 200/250 only)

The following table shows the values of the pickup Ir (in amperes) for thermal protection (values indicated
on the dial) with respect to every trip unit rating, relative to the position of the dial Ir.
Trip unit rating In (A) 16 25 32 40 50 63 80 100 125 160 200 250

Pickup Ir (A) 11 18 22 28 35 44 56 70 88 112 140 175
13 20 26 32 40 50 64 80 100 128 160 200
14 23 29 36 45 57 72 90 113 144 180 225
16 25 32 40 50 63 80 100 125 160 200 250
Setting the Magnetic Protection on Trip Units with In from 80 A to 160 A

For trip units rated below 200 A, the magnetic protection pickup cannot be adjusted and equals the value
shown below:
Trip unit rating In (A) 16 25 32 40 50 63 80 100 125 160

Pickup Im (A) +/- 20% 190 300 400 500 500 500 640 800 1250 1250
DOCA0140EN-01 01/2020 101

Setting the Magnetic Protection on Trip Units with In from 200 A to 250 A
For trip units rated between 200 A and 250 A, the magnetic protection pickup Im is set using a 6-setting
dial.
Turning the magnetic protection adjustment dial (A) modifies the trip curve as shown (B).
The following table shows the values of the pickup Im(in amperes) for magnetic protection (values
indicated on the dial), relative to the position of the Im dial:
Trip unit rating In (A) 200 250

Pickup Im (A) +/- 20% 1000 1250
1200 1500
1400 1750
1600 2000
1800 2250
2000 2500
Example of Application
Protection of a feed with the following characteristics:
 Power supplied by a 1,250 kVA transformer - 400 V, 4%
 Protection of a distribution box located 15 m away, the loads on which are mainly for lighting
(incandescent bulbs), heating, and small machines
The value of the calculated rated current (load consumption) is In = 175 A.
The following illustration shows the installation diagram:
Calculations performed on the installation in accordance with the regulations can be used to determine the
characteristics of the appropriate Compact NSX circuit breaker to install (calculations performed using the
Ecodialsoftware).
The following table presents the circuit breaker selection:
Installation Chosen Compact NSX Comments

In = 175 A Compact NSX250 Determination of case size
Distributed neutral 4P, 3D Full neutral and linear loads
Isc = 28.5 kA F Icu performance can be read from rating plate
Ikmin = 14.0 kA – –
102 DOCA0140EN-01 01/2020

The following table shows the trip unit protection settings:
Installation Chosen trip unit Comments

In = 175 A TM-D 200, Ir set to 180 Optimizing the choice
TM-D 250, Ir set to 175 Necessary if extensions envisaged
Ikmin = 14.0 kA Im = 2,000 A or 2,500 A Natural adjustment to the Im protection for distribution, compatible with:
 Inrush currents (no trip)
 Short-circuit protection (trip)
DOCA0140EN-01 01/2020 103

TM-G Thermal-Magnetic Trip Unit
Introduction
The TM-G thermal-magnetic trip unit has low thermal and magnetic pickups. It is designed to protect long
conductors and/or distribution systems powered by generators.
There is one configuration of this trip unit: 3P, 3D.
Description
The adjustment dial is on the front of the trip unit:
A Setting range for the TM-G thermal-magnetic trip unit


The following table shows the values of the pickup Ir (in amperes) for thermal protection (values indicated
on the dial) with respect to every trip unit rating, relative to the position of the dial Ir.
Trip unit rating In (A) 16 25 40 63

Pickup Ir (A) 11 18 28 44
13 20 32 50
14 23 36 57
16 25 40 63

The magnetic protection pickup Im cannot be adjusted and equals the value shown below:

Pickup Im (A) +/- 20% 64 80 80 125
104 DOCA0140EN-01 01/2020

Protection of an incoming feed with the following characteristics:
 Power supplied by a generator defined by:
 Generator power 40 kVA - 400 V, giving an operating current of 58 A
 Subtransient reactance: 30%
 Generator protection. The loads mainly consist of heating and lighting (incandescent bulbs). The neutral
is distributed.
40 kVA - 400 V
x’’ = 30 %
Compact NSX100
TM-G
Calculations performed on the installation in accordance with the regulations have determined the
Ecodial software).

In = 57 A Compact NSX100 Determination of case size
Distributed neutral 4P, 3D Full neutral and linear loads
Isc = 0.3 kA B Icu performance can be read from rating plate
Ikmin = 0.25 kA TM-G Generator protection circuit breaker
The following table presents the trip unit protections settings:

In = 57 A TM-G 63, Ir set to 57 Thermal protection Ir setting
Ikmin = 0.25 kA Im =125 A Low pickup magnetic protection Im cannot be adjusted
DOCA0140EN-01 01/2020 105

MA Magnetic Trip Unit
Introduction
The MA trip unit has a high magnetic pickup. It is designed to provide motor-feeders with short-circuit
protection.
The MA trip unit can be used to create a type 1 or type 2 coordination motor-feeder.
Description
The adjustment dial is on the front of the trip unit:
A MA magnetic trip unit rating

B Adjustment dial for the magnetic protection pickup Im

The magnetic protection pickup Im is set by:
 A 9-setting dial for 2.5 A to 50 A ratings
 A 6-setting dial for 100 A to 220 A ratings
Turning the magnetic protection adjustment dial (A) modifies the trip curve as shown (B).
The following table shows the values of the pickup Im (in amperes) for magnetic protection (values
indicated on the dial) with respect to every trip unit rating, relative to the position of the dial Im:
Trip unit rating In (A) 2.5 6.3 12.5 25 50 100 150 220
Pickup Im (A) +/- 20% 15 38 75 150 300 – – –
18 44 88 175 350 – – –
20 50 100 200 400 – – –
23 57 113 225 450 900 1350 1980
25 63 125 250 500 1000 1500 2200
28 69 138 275 550 1100 1650 2420
30 76 150 300 600 1200 1800 2640
33 82 163 325 650 1300 1950 2860
35 88 175 350 700 1400 2100 3080
Protection of a motor-feeder with the following characteristics:
 Protection of a motor application defined by:
 3-component motor-feeder (circuit breaker, thermal relay, contactor)
 Direct-on-line starting
 Motor power 110 kW, that is, In = 196 A
 Type 2 coordination
106 DOCA0140EN-01 01/2020

Calculations performed on the installation in accordance with the regulations can be used to determine the
Ecodial software).

In = 196 A Compact NSX250 MA 220 Determination of case size
Ikmin = 14.8 kA – –
The following table shows the trip unit protection settings:

Ikmin = 14.8 kA Im = 2,860 A The Isd protection setting is compatible with:
Transient current = 14 In, that is, 2,800 A  Transient startup currents
 Short-circuit protection
DOCA0140EN-01 01/2020 107

Section 4.3
Vigi Earth-Leakage Protection Module
Introduction
Use the Vigi earth-leakage protection module to provide protection against very low value insulation fault
currents. If there is an insulation fault, this earth-leakage protection module causes the circuit breaker to
trip very rapidly by acting directly on the circuit breaker mechanism.
Earth-leakage protection by the Vigi module is provided:
 For the Compact NSX100-250 circuit breakers by adding a Vigi MH module (high sensitivity)
 For Compact NSX400-630 circuit breakers by adding a Vigi MB module (low sensitivity)
Vigi Front Face

The settings and controls are on the front face of the Vigi module.
A Protective cover for settings

B Intentional delay adjustment dial: Δt
C Sensitivity pickup adjustment dial: IΔn
D Test pushbutton
E Reset pushbutton
F Faceplate label
Installation
Install the Vigi module on the trip unit. Use an intermediate terminal shield to provide protection against
direct contact with the circuit breaker downstream connection block.
108 DOCA0140EN-01 01/2020

The Vigi module can be installed on circuit breakers with:

 Toggle handle
 Rotary handle
 Motor mechanism
Install a circuit breaker with Vigi module on a mounting plate, chassis, or base.

The Vigi module protects personnel and equipment.
DANGER
Adjustments to the Vigi module must be done only by qualified electrical personnel.
Set the sensitivity (IΔn) using the dial on the front face. The sensitivity value is in amperes.
Setting the Intentional Delay

Set the intentional delay (Δt) using the dial on the front face. The intentional delay value is in milliseconds.
Table of Setting Values
Vigi MH module Vigi MB module

IΔn (A) Δt (ms) IΔn (A) Δt (ms)
0.03 0 0.3 0
0.3 60 1 60
1 150 3 150
3 310 10 310
10 – 30 –
NOTE: For the sensitivity 0.03 A (Vigi MH module), the intentional delay cannot be set by design and
tripping is instantaneous (in conformity with IEC/EN 609472 appendix B).
DOCA0140EN-01 01/2020 109

Testing and Resetting

A test pushbutton (T) is on the front of the circuit breaker. Pressing this test button creates a real ground
fault that fully tests the circuit breaker.
NOTE: Test the earth-leakage protection at regular intervals (every six months). Many installation
standards require these periodic tests.
After an insulation fault trip, the circuit breaker cannot be closed again until the Vigi module has been reset
by pressing the reset pushbutton (R).
Insulation and Dielectric Strength Tests

There is a specific procedure for carrying out the insulation and dielectric strength tests on equipment with
a Vigi module (see page 150).
Sealing Accessories for Earth-Leakage Protection

Use sealing accessories to prevent the following operations:
Seal Description Prohibited operation

Seals Vigi module mounting screw Dismantling of the Vigi module
Seals transparent protective cover for the Modification of the Vigi module settings
settings
110 DOCA0140EN-01 01/2020

Section 4.4
Micrologic Electronic Trip Units
Micrologic Electronic Trip Units

Topic Page
Characteristics of Micrologic Electronic Trip Units 112
Micrologic 2 Electronic Trip Units 118
Micrologic 4 Electronic Trip Units 122
Micrologic 1.3 M Electronic Trip Unit 127
Micrologic 2 M Electronic Trip Unit 129
Micrologic 2 G Electronic Trip Unit 132
Micrologic 2 AB and 4 AB Electronic Trip Units 134
DOCA0140EN-01 01/2020 111

Characteristics of Micrologic Electronic Trip Units
Introduction
Micrologic electronic trip units provide the following functions:
 Protection of the electrical distribution or specific applications
 Measurement of instantaneous values and measurement of average values (demand) for electrical
quantities
 Kilowatt hour metering
 Operational assistance such as peak demand, customized alarms, and operation counters
 Communication
Identification
Identify the trip unit installed on the circuit breaker by using the four characters on the front face:
Protection (X) Case (Y) Measurements (Z) Application (T)
1 SI 2 Compact NSX – No measurement – Distribution

2 LS0I 100/160/250 A Ammeter G Generator
4 LS0IR 3 Compact NSX 400/630 E Energy AB Subscriber
5 LSI M Motor
6 LSIG Z 16 Hz 2/3
7 LSIR AL Alarm
Examples
Micrologic 1.3 SI 400 or 630 A – Distribution
Micrologic 2.2 G LS0I 100, 160 or 250 A – Generator
Micrologic 2.3 LS0I 400 or 630 A – Distribution
Micrologic 2.3 M LS0I 400 or 630 A – Motor
Micrologic 4.2 LS0IR 100, 160 or 250 A – Distribution including trip
on earth leakage
Micrologic 4.3 AL LS0I 400 or 570 A – Distribution including
alarm on earth leakage
Micrologic 5.2 A LSI 100, 160 or 250 A Ammeter Distribution
Micrologic 5.3 E LSI 400 or 630 A Energy Distribution
Micrologic 6.3 E-M LSIG 400 or 630 A Energy Motor
Micrologic 7.2 E-AL LSI 100, 160 or 250 A Energy Distribution including
alarm on earth leakage
Micrologic 7.3 E LSIR 400 or 630 A Energy Distribution including trip
on earth leakage
Type of protection:
I Instantaneous
L Long-time
S0 Short-time (time delay cannot be adjusted)
S Short-time
G Ground-fault
R Residual (earth-leakage)
112 DOCA0140EN-01 01/2020

Micrologic Trip Unit Families

The range of Micrologic trip units is made up of several families:
 Micrologic 1, 2, and 4 without display screen
 Micrologic 5, 6, and 7 with display screen.
On Micrologic 1, 2, and 4 trip units, the protection functions are set using adjustment dials on the front face
of the trip unit:
On Micrologic 5, 6, and 7 trip units, the protection functions are set:

 By using the adjustment dials
 By additional settings on the keypad. Setting values are displayed on the screen
 Through EcoStruxure Power Commission software.
For more information about the Micrologic 5, 6, and 7 trip units, refer to DOCA0141EN, Compact NSX
Micrologic 5/6/7 Electronic Trip Units - User Guide.
In Rating of Micrologic Trip Units

The In rating (in amps) of a Micrologic trip unit corresponds to the maximum value of the long-time
protection (Ir) setting range for the trip unit. The setting range is indicated on the label on the front face of
the trip unit (this label is visible on the front face of the Compact NSX circuit breaker after the trip unit has
been fitted).
Example: Micrologic 5.2 A 250 trip unit:

 Setting range: 100-250 A
 In rating = 250 A
DOCA0140EN-01 01/2020 113

Distribution Trip Unit

The following figure and table define the protection functions for distribution-type Micrologic trip units.
Micrologic 5 and 6 Micrologic 7
Item Parameter Description Micrologic(1)

2 4 5 6 7
A – Trip unit setting range: minimum setting/maximum setting. O O O O O
The trip unit rating In corresponds to the maximum value of the Ir
setting range.
B Ir Long-time protection pickup L ✓ ✓ ✓ ✓ ✓
C tr Long-time protection time delay O O ✓ ✓ ✓
D Isd Short-time protection pickup S ✓ ✓ ✓ ✓ ✓
E tsd Short-time protection time delay O O ✓ ✓ ✓
F I2 t ON/OFF 2
Short-time protection I t curve in ON or OFF position – – ✓ ✓ ✓
G Ii Instantaneous protection pickup I O O ✓ ✓ ✓

H Ig Ground-fault protection pickup G – – – ✓ –
I tg Ground-fault protection time delay – – – ✓ –
J I2t ON/OFF Ground-fault protection I2t curve in ON or OFF position – – – ✓ –
K IΔn Earth-leakage protection pickup R – ✓ – – ✓
L Δt Earth-leakage protection time delay – ✓ – – ✓
(1) Functions:
✓: Adjustable
O: Fixed
–: Not present
Thermal Memory
The thermal memory is used to simulate temperature build-up and cooling in conductors caused by current
variations, according to a time constant. In the event of an overload, the trip units with a thermal memory
memorize the build-up temperature caused by the current. Memorizing the build-up temperature leads to
a reduction in the trip time.
All Micrologic trip units incorporate a thermal memory as standard:
 For Micrologic 2 and 4 trip units, the time constant is 15 minutes.
 For Micrologic 5, 6, and 7 trip units, the time constant is 20 minutes.
114 DOCA0140EN-01 01/2020

Motor Trip Units

The following figure and table define the protection functions for Micrologic type M trip units.
Item Parameter Description Micrologic type M

1.3 2 6E
A – Trip unit setting range: minimum setting/maximum setting. O O O
The trip unit rating In corresponds to the maximum value of the setting
range.
B Ir Long-time protection pickup L – ✓ ✓
C Class Long-time protection trip class – ✓ ✓
D Isd Short-time protection pickup S ✓ ✓ ✓
E tsd Short-time protection time delay O O O
F Ii Instantaneous protection pickup I O O O
G Ig Ground-fault protection pickup G – – ✓
H tg Ground-fault protection time delay – – ✓
– Iunbal Phase-unbalance protection pickup – O ✓
– tunbal Phase-unbalance protection time delay – O ✓
(1) Functions:
✓: Adjustable
O: Fixed
– : Not present
Motor Trip Unit: Additional Protection

Micrologic type M trip units (in particular Micrologic 6 E-M) also incorporate additional protection for the
motor application. For more information, refer to DOCA0141EN, Compact NSX Micrologic 5/6/7 Electronic
Trip Units - User Guide.
Indication LEDs
Indication LEDs on the front of the trip unit indicate its operational state.
The LEDs and their meaning depend on the type of Micrologic trip unit.
Type of Micrologic trip unit Description

Distribution  Ready LED (green): Blinks slowly when the electronic trip unit is ready to provide protection.
 Overload pre-alarm LED (orange): Shows a steady light when the load exceeds 90% of the Ir
setting.
 Overload alarm LED (red): Shows a steady light when the load exceeds 105% of the Ir setting.
DOCA0140EN-01 01/2020 115

Type of Micrologic trip unit Description

Motor  Ready LED (green): Blinks slowly when the electronic trip unit is ready to provide protection.
 Overload temperature alarm LED (red): Shows a steady light when the motor thermal image
exceeds 95% of the Ir setting.
The Micrologic 1.3 M trip unit, which provides short-time protection only, displays the Ready LED
(green).
The indication LEDs function for circuit breaker load currents:

 Above 15 A on a Micrologic trip unit rated 40 A
 Above 30 A on Micrologic trip units rated > 40 A
The limit value is indicated on the front panel, above the Ready LED of the Micrologic trip unit.
NOTE: For the Micrologic 4 and 7 trip units, the protection functions are supplied by a second power
supply, in addition to the current transformer supply. The Ready LED blinks irrespective of the load,
indicating that the standard protection functions are operational.
To activate the Ready LED when the load current is below the limit value, you can:
 Install a 24 Vdc external power supply module which allows the trip unit to be monitored continuously,
even when the circuit breaker is open. For more information, refer to Compact NSX & NSXm Catalogue.
 Or, during maintenance visits, connect the pocket battery (see page 139) to monitor the trip unit.
NOTE: If the pre-alarm and alarm LEDs keep lighting up, perform load shedding to avoid tripping due to a
circuit breaker overload.
Test Port
Micrologic trip units come with a test port specifically for testing trip unit operation (see page 137).
This port is designed for:

 Connecting the pocket battery for local Micrologic testing
 Connecting the USB maintenance interface for testing, setting the Micrologic trip unit, or for installation
diagnostics
Interchangeability of Micrologic Trip Units

Onsite replacement of trip units is simple:
 No connections to make
 No special tools (for example, calibrated torque wrench)
 Compatibility of trip units provided by mechanical cap
 Torque limited screw provides correct torque
OK
Mode
The simplicity of the replacement process means that it is easy to make the necessary adjustments as
operation and maintenance processes evolve.
NOTE: The screw head is accessible when the trip unit is installed, so the trip unit can still be removed.
NOTE: On the Compact NSX with R, HB1 and HB2 breaking performances the trip units are not
interchangeable.
116 DOCA0140EN-01 01/2020

Sealing the Protection

Seal the transparent cover on Micrologic trip units to prevent modification of the protection.
OK OK
OK
e
Mod
Mode
On Micrologic 5, 6, and 7 trip units, it is possible to use the keypad, with the cover sealed, to read the
protection settings and measurements.
DOCA0140EN-01 01/2020 117

Micrologic 2 Electronic Trip Units
Introduction
The Micrologic 2 electronic trip unit is designed to protect conductors in commercial and industrial electrical
distribution.
In 4-pole circuit breakers, neutral protection is set on the Micrologic trip unit by using a three-position dial:
 4P 3D: neutral unprotected
 4P 3D + N/2: neutral protection at half the value of the phase pickup, i.e. 0.5 x Ir
 4P 4D: neutral fully protected at Ir
Description
The adjustment dials and indications are on the front face.
Micrologic 2.3 3P version A Micrologic electronic trip unit

setting range
B Adjustment dial for the long-time
protection pickup Io
C Fine-tuning dial for the long-time
protection pickup Ir
D Adjustment dial for the short-time
protection pickup Isd
E Value of instantaneous protection
pickup Ii
F Test port
G Ready LED (green)
H Overload pre-alarm LED
(orange): 90% Ir
Micrologic 2.3 4P version I Overload alarm LED (red): 105%
Ir
J Selection dial for setting the
neutral protection (4P only)
The trip unit rating In corresponds to the maximum value of the setting range.
Setting the Long-Time Protection

The long-time protection pickup Ir is set by using two multi-position dials.
 The preset dial allows the pickup to be preset to the value Io (displayed in amperes on the dial).
The maximum preset value (maximum setting on preset dial) equals the trip unit rating value In.
 The adjustment dial can be used to fine-tune the pickup Ir (value displayed in multiples of Io on the dial).
Step Action
1 Set both adjustment dials to maximum (for Io: to the value In (A); for Ir: to 1).
2 Turn the Io adjustment dial higher than the value required.
The Ir setting value is: Io setting (A).
3 Turn the fine-tuning dial to specify the value of Ir from 0.9 x Io to Io.
4 The Ir setting value is: Io (A) setting x fine tuning.
The time delay tr for long-time protection cannot be adjusted.

The following table shows the value of the time delay tr for long-time protection (in seconds) according to
the overload current (in multiples of Ir):
at 1.5 x Ir at 6 x Ir at 7.2 x Ir
tr = 400 s tr = 16 s tr = 11 s
118 DOCA0140EN-01 01/2020

Setting the Short -Time Protection

The short-time protection pickup Isd is set by using a multi-position dial.
The setting value is expressed in multiples of Ir.
Step Action
1 Set the long-time protection first: the setting pickup is Ir.
2 Turn the Isd adjustment dial to the value required.
The Isd value is adjustable from 1.5 Ir to 10 Ir.
3 Isd = Isd setting x Ir.
The precision range is +/- 15%.

The time delay tr for short-time protection cannot be adjusted:
 Non-trip time: 20 ms
 Maximum breaking time: 80 ms.
Setting the Instantaneous Protection

The pickup Ii for instantaneous protection cannot be adjusted.
The following table shows the value of the pickup Ii for instantaneous protection (in amperes) according to
the trip unit rating In:
Trip unit rating In (A) 40 100 160 250 400 630

Pickup Ii (A) +/- 15% 600 1500 2400 3000 4800 6930
The time delay for instantaneous protection cannot be adjusted:

Setting the Neutral Protection (4P Only)

The neutral selection dial gives a choice of three values for the neutral long-time and short-time protection
pickups.
The following table shows the values of the pickup for neutral long-time protection (in multiples of Ir) and
neutral short-time protection (in multiples of Isd) according to the dial position:
Dial Dial position Long-time pickup value for neutral Short-time pickup value for neutral
protection protection
4P 3D no pickup no pickup
4P 3D + N/2 Ir/2 Isd/2
4P 4D Ir Isd
The time delay for the neutral long-time protection and short-time protection is the same as that for the
phases.
Example of Setting the Long-Time Protection

Setting the long-time protection pickup Ir to 63 A on a Micrologic 2.2 rated In 100 A (see diagram below)
Step Action
1 Io is positioned on 100 A and Ir on 1 (x Io): factory setting.
2 Io is set to 63 A.
DOCA0140EN-01 01/2020 119

Step Action
3 – Adjustment not needed; Ir fine-tuning stays at setting 1
4 – Ir is set to 63 A x 1.
A precise coordination calculation indicates that the desirable value is Ir = 60 A.
Step Action
1 Io is positioned at 100 A and Ir at 1 (x Io).
2 Io is set to 63 A.
3 Setting calculation:
60 A = 0.95 x 63 A
Fine-tune Ir on setting 0.95.
4 – Ir is set to 63 A x 0.95 (= 59.9 A).
The actions in steps (2) and (3) on the adjustment dials modify the trip curves as shown:
Example of Setting the Short-Time Protection

Setting the short-time protection pickup Isd to 400 A on a Micrologic 2.2 rated (In) 100 A on a 50 A feed
(see diagram below)
Step Action
1 The setting pickup Ir for long-time protection is equal to the feeder operating
current, that is, Ir = 50 A.
400 A = 8 x 50 A
Position the Isd adjustment dial on setting 8.
3 – Isd is set to 50 A x 8 (= 400 A).
120 DOCA0140EN-01 01/2020

The action in step (2) on the adjustment dial modifies the trip curve as shown:
DOCA0140EN-01 01/2020 121

Micrologic 4 Electronic Trip Units
Introduction
The Micrologic 4 electronic trip unit is designed to protect:
 Conductors in commercial and industrial electrical distribution.
 Goods and people in commercial and industrial electrical distribution.
On 4-pole circuit breakers, neutral protection is set on the Micrologic trip unit by using a three-position dial:
 4P 3D: neutral unprotected
 4P 3D + N/2: neutral protection at half the value of the phase pickup, 0.5 x Ir (not available on Micrologic
trip unit with In ≤ 40 A)
 4P 4D: neutral fully protected at Ir
The Micrologic 4 electronic trip unit is available in two versions for earth-leakage detection:
 The Trip version trips when earth-leakage is detected.
 The Alarm version measures the earth-leakage current and indicates an earth-leakage fault on the front
face with the earth-leakage fault indicator, which changes from gray to yellow.
When the SDx indication contact is present, it signals an earth-leakage fault remotely.
Description
A Micrologic electronic trip unit setting range

B Adjustment dial for the long-time protection pickup
Micrologic 4.2 3P Trip version
Io
C Fine-tuning dial for the long-time protection pickup
Ir
D Adjustment dial for the short-time protection
pickup Isd
E Adjustment dial for the earth-leakage current
pickup IΔn
F Earth-leakage fault indicator: yellow when earth-
leakage fault is detected
G Test button (T) for periodic earth-leakage function
test
Micrologic 4.2AL 3P Alarm version H Adjustment dial for the earth-leakage time delay
Δt
I Test port
J Switch to disconnect the trip unit supply from the
phases, used when performing a panel dielectric
test
K Ready LED (green)
L Overload alarm LED (orange): 90% Ir
M Overload alarm LED (red): 105% Ir

The long-time protection pickup Ir is set by using two multi-position dials.
Step Action
2 Turn the Io adjustment dial higher than the value required.
3 Turn the fine-tuning dial to specify the value of Ir from 0.9 Io to Io.
122 DOCA0140EN-01 01/2020

The following table shows the value of the time delay tr for long-time protection (in seconds) according to
the overload current (in multiples of Ir)
at 1.5 x Ir at 6 x Ir at 7.2 x Ir
tr = 400 s tr = 16 s tr = 11 s
The precision range is -20%, +0%.
Setting the Short-Time Protection

The short-time protection pickup Isd is set by using a multi-position dial.
Step Action
1 Set the long-time protection first: the setting pickup is Ir.
The Isd value is adjustable from 1.5 x Ir to 10 x Ir.
3 Isd = Isd setting x Ir.


Trip unit rating In (A) 40 100 160 250 400 630

Pickup Ii (A) +/- 15% 600 1500 2400 3000 4800 6930

Setting the Neutral Protection (4P Only)

The neutral selection dial gives a choice of three values for the neutral long-time and short-time protection
pickups.
The following table shows the values of the pickup for neutral long-time protection (in multiples of Ir) and
neutral short-time protection (in multiples of Isd) according to the dial position:
Trip unit rating In Dial Dial position Long-time pickup value for Short-time pickup value for
(A) neutral protection neutral protection
40 4P 3D no pickup no pickup
4P 4D Ir Isd
100 - 160 - 250 4P 3D no pickup no pickup

4P 3D + N/2 Ir/2 Isd/2
4P 4D Ir Isd
The time delay for the neutral long-time protection and short-time protection is the same as that for the
phases.
DOCA0140EN-01 01/2020 123


The earth-leakage protection IΔn, type A, is set by using a multi-position dial.
The following table shows the value of the pickup IΔn for earth-leakage protection according to the trip unit
rating In:
Trip unit rating In (A) Pickup IΔn

40, 100, 160, and 250 A 30 mA 30 mA 100 mA 300 mA 500 mA 1A 3A 5A OFF
400 and 570 A (1) 300 mA 300 mA 500 mA 1A 3A 5A 10 A 10 A OFF
(1) Maximum setting at 570 A for thermal reasons, to be adapted with breaking block up to 630 A
The OFF setting annuls any earth-leakage protection and the circuit breaker behaves as a standard circuit
breaker for cable protection.
Setting the earth-leakage protection to OFF can be used to inhibit earth-leakage protection during periods
of setting, commissioning, testing and maintenance.
Setting the Earth-Leakage Protection Time Delay

The time delay of the earth-leakage protection is set by using a multi-position dial.
When IΔn is set to 30 mA, the time delay Δt is always 0 ms regardless of the position of the dial
(instantaneous tripping).
When IΔn is set above 30 mA, the time delay Δt can be adjusted to the following values:
 0 ms
 60 ms
 150 ms
 500 ms
 1000 ms
Testing the Earth-Leakage Protection

The earth-leakage protection must be tested regularly by using the test button (T). Pressing the test button
simulates a real leakage current passing through the toroid, and the earth-leakage fault indicator displays
the following symbol:
When the earth-leakage protection pickup IΔn is set to the OFF position, pressing the test button has no
effect.
In the case of the Trip version of Micrologic 4, pressing the test button trips the circuit breaker.
In the case of the Alarm version of Micrologic 4, pressing the test button causes the earth-leakage indicator
to change to yellow.
If the circuit breaker does not trip, or the earth-leakage indicator does not change to yellow, check that the
circuit breaker is energized. If the circuit breaker is energized correctly, and has not tripped or indicated
the earth-leakage fault, replace the Micrologic 4 trip unit.
Resetting the Circuit Breaker After an Earth-leakage Fault Trip

Resetting the circuit breaker after an earth-leakage fault trip depends on the version:
 For the Trip version, reset the circuit breaker by moving the handle from Trip to O (OFF) position, and
then to I (ON) position.
 For the Alarm version, press the test button (T) for three seconds.
For Trip and Alarm versions, the earth-leakage fault indicator changes back to gray after the reset.
124 DOCA0140EN-01 01/2020

Examples of Setting the Long-Time Protection

Example 1: Setting the long-time protection pickup Ir to 140 A on a Micrologic 4.2 trip unit rated In 250 A:
Step Action
1 Io is positioned on 250 A and Ir on 1 (x Io) (factory setting).
2 Set Io to 140 A.
3 – Ir fine-tuning stays at setting 1 and Ir is set to 140 A x 1
Example 2: Setting the long-time protection pickup Ir to 133 A on a Micrologic 4.2 trip unit rated In 250 A:
Step Action
1 Io is positioned on 250 A and Ir on 1 (x Io) (factory setting).
2 Set Io to 140 A.
133 A = 0.95 x 140 A
Fine-tune Ir on setting 0.95.
4 – Ir is set to 140 A x 0.95 = 133 A.
The actions in steps (2) and (3) on the adjustment dials modify the trip curves as shown:
Example of Setting the Short-Time Protection

Setting the short-time protection pickup Isd to 400 A on a Micrologic 4.2 rated In 250 A on a 133 A feed:
Step Action
1 – The setting pickup Ir for long-time protection is equal to the feeder
operating current, that is, Ir = 133 A.
DOCA0140EN-01 01/2020 125

Step Action
399 A = 3 x 133 A
Position the Isd adjustment dial on setting 3.
3 – Isd is set to 133 A x 3 = 399 A.
The action in step (2) on the adjustment dial modifies the trip curve as shown:
Example of Setting the Earth-Leakage Protection

Setting the earth-leakage protection pickup IΔn to 1 A with a tripping time delay of 500 ms on a
Micrologic 4.2 rated In 250 A:
Step Action
1 Set the adjustment dial for the earth-leakage current protection IΔn to 1 A.
2 Set the adjustment dial for the earth-leakage time delay Δt to 500 ms.
126 DOCA0140EN-01 01/2020

Micrologic 1.3 M Electronic Trip Unit
Introduction
The Micrologic 1.3 M electronic trip unit with high short-time protection pickup provides motor-feeders with
short-circuit protection.
Use the Micrologic 1.3 M electronic trip unit to create a type 1 or type 2 coordination motor-feeder.
Description
The adjustment dial and indication are on the front face.
A Micrologic trip unit adjustment range

B Adjustment dial for the short-time protection pickup Isd
C Instantaneous protection pickup Ii
D Test port
E Ready LED (green)
The trip unit rating In corresponds to the maximum value of the setting range. Two ratings are available:
320 A and 500 A.

Set the short-time protection pickup Isd using a 9-setting dial.
Turning the pickup Isd adjustment dial (A) modifies the curves as shown (B).
The following table shows the values of the pickup Isd (in amperes) for short-time protection (values
indicated on the dial) relative to the position of the Isd dial and the values of the pickup Ii for instantaneous
protection.
Trip unit rating In Pickup Isd (A) Pickup Ii (A)

320 A 1600 1920 2240 2560 2880 3200 3520 3840 4160 4800
500 A 2500 3000 3500 4000 4500 5000 5500 6000 6500 6500
DOCA0140EN-01 01/2020 127

The following is an example of a motor-feeder application:
 Power supplied by a 1,250 kVA transformer, 400 V, 4%
 Downstream power supply of a motor-feeder with the following characteristics:
 3-component motor-feeder (circuit breaker, thermal relay, contactor)
 Motor power 160 kW (In = 280 A)
Installation diagram:
Use calculations performed on the installation in accordance with the regulations to determine the
characteristics of the appropriate Compact NSX circuit breakers to install (calculations performed using the
Ecodial software).
Circuit breaker selection
Installation Circuit breaker Comments

In = 280 A Compact NSX400 with Motor circuit breaker, case size
Micrologic 1.3 M 320
Isc = 28.5 kA F Read the Icu performance from faceplate label
Ik min = 18.3 kA – –
Trip unit protection
Installation Trip unit setting Comments

Ik min = 18.3 kA Isd = 4,160 A The Isd protection setting is compatible with:
Inrush current = 14 In  Transient startup currents
128 DOCA0140EN-01 01/2020

Micrologic 2 M Electronic Trip Unit
Introduction
The Micrologic 2 M electronic trip unit is suitable for protecting motor-feeders on standard applications.
The thermal trip curves are calculated for self-ventilated motors.
The Micrologic 2 M electronic trip unit can be used to create a type 1 or type 2 coordination motor-feeder.
Description
 Micrologic 2.3 M
 Micrologic 2.2 M
A Micrologic 2.2 M/2.3 M electronic trip unit setting range

B Adjustment dial for the long-time protection pickup Ir
C Selection dial for the long-time protection time delay class
D Adjustment dial for the short-time protection pickup Isd
E Value of instantaneous protection pickup Ii
F Test port
G Phase-unbalance
H Ready LED (green)
I Alarm LED

The long-time protection is set by 2 dials according to the starting characteristics of the application.
 The long-time protection pickup Ir is set using a multi-position dial.

The maximum setting value (maximum setting on adjustment dial) equals the trip unit rating value In.
DOCA0140EN-01 01/2020 129

The following table shows the values of the pickup Ir (in amperes) for long-time protection that are
displayed directly on the dial with respect to every trip unit rating.
Trip unit rating In (A) 25 50 100 150 220 320 500

Pickup Ir (A) 12 25 50 70 100 160 250
14 30 60 80 120 180 280
16 32 70 90 140 200 320
18 36 75 100 155 220 350
20 40 80 110 170 240 380
22 42 85 120 185 260 400
23 45 90 130 200 280 440
24 47 95 140 210 300 470
25 50 100 150 220 320 500
 The long-time protection time delay class is set by using a multi-position dial: the choice of class is 5,
10 and 20.
The following table shows the value of the trip time delay depending on the current in the load for all 3
classes:
Current in the load Class

5 10 20
Trip time delay tr (in seconds)
1.5 x Ir 120 240 400
6 x Ir 6.5 13.5 26
7.2 x Ir 5 10 20
The precision range is - 20%, + 0%.

The pickup for short-time protection is set by using a multi-position dial. It is displayed in multiples of Ir
Step Action
1 Set the long-time protection first: the setting pickup is Ir (A).
2 Turn the Isd adjustment dial to the value required (the setting range is: 5 to 13 x Ir in steps of Ir (9 settings)).
3 Isd is set to Ir (A) x Isd setting.

The short-time protection time delay cannot be adjusted: 30 ms.

The following table shows the pickup Ii values (in amperes) according to the trip unit rating In.

25 50 100 150 220 320 500
Pickup Ii (A) 425 750 1500 2250 3300 4800 7500
Phase-Unbalance Protection
Micrologic 2 M trip units incorporate a protection against phase-unbalance. The characteristics are:
 Protection not adjustable
 Pickup: 30% phase-unbalance (the precision range is +/- 20%)
 Overshoot time: 4 s in steady state, 0.7 s during startup
Example: A phase-unbalance exceeding 30% for longer than 4 s in steady state causes the protection to
trip.
130 DOCA0140EN-01 01/2020

Contactor Opening Command

Trip units fitted with an SDTAM module can use output 2 (SD4) from this module to activate the contactor
opening command for the motor-feeder before the circuit breaker trips (see page 74).
Protection of a motor-feeder with the following characteristics:
 Protection of a motor application defined by:
 2-component motor-feeder (circuit breaker, contactor)
 Motor power 110 kW, that is, In = 196 A
 The application constraints dictate a slow startup
Installation diagram
Calculations performed on the installation in accordance with the regulations have determined the
characteristics of the appropriate Compact NSX to install (calculations performed using the Ecodial
software).
Installation diagram

In = 196 A Compact NSX250 Motor circuit breaker, case size
Micrologic 2.2 M 220
Ik min = 14.8 kA – –
Trip unit protection settings
Installation Trip unit setting Comments

In = 196 A Micrologic 2.2 M 220 set to 200 A Micrologic trip unit setting
Slow starting Set in class 20 Long-time protection trip class
Ik min = 14.8 kA Isd/In > 12 or Isd > 2,400 A Isd protection setting compatible with:
Transient = 14 In  Transient startup currents
DOCA0140EN-01 01/2020 131

Micrologic 2 G Electronic Trip Unit
Introduction
The Micrologic 2 G electronic trip unit is used to protect distribution systems powered by generators or
distribution systems with long cables.
Description
A Micrologic 2G electronic trip unit setting range

B Ready LED (green)
C Overload pre-alarm LED (orange): 90% Ir
D Overload alarm LED (red): 105% Ir
E Test port
F Preset dial for the long-time protection pickup Io
G Fine-tuning dial for the long-time protection pickup Ir
H Adjustment dial for the short-time protection pickup Isd
I Value of instantaneous protection pickup Ii

The long-time protection pickup Ir is set using two multi-position dials.
Step Action
2 Turn the Io preset dial higher than the value required.
3 Turn the fine-tuning dial to adjust the value of Ir from 0.9 x Io to Io.

he following table shows the value of the time delay tr for long-time protection (in seconds) according to
the overload current (in multiples of Ir):
Current in the load In Trip time delay

1.5 x Ir 15 s
6 x Ir 0.5 s
7.2 x Ir 0.35 s
The precision range is - 20%, + 0%.

The short-time protection pickup Isd is set by a multi-position dial.
Step Action
1 Set the long-time protection first: the setting pickup is Ir (A).
The Isd value is adjustable from 1.5 x Ir to 9 x Ir.
132 DOCA0140EN-01 01/2020

Step Action
3 Isd is set to Ir (A) x Isd setting.



Pickup Ii (A) 600 1500 2400 3000

DOCA0140EN-01 01/2020 133

Micrologic 2 AB and 4 AB Electronic Trip Units
Introduction
The Micrologic 2 AB and 4 AB electronic trip units are used in public distribution to limit the intensity
provided to the subscriber according to the contract signed up for.
The Micrologic 2 AB and 4 AB electronic trip units exist in 4-pole configuration only. They have the same
characteristics as Micrologic 2 and 4 respectively, with specific ratings and long-time protection settings.
Description
 Micrologic 2 AB
 Micrologic 4 AB
A Micrologic electronic trip unit setting range

B Selection dial for setting the neutral protection
C Ready LED (green)
D Overload pre-alarm LED (orange): 90% lr
E Overload alarm LED (red): 105% lr
F Test port
G Adjustment dial for the long-time protection pickup lr
H Adjustment dial for the short-time protection pickup Isd
I Value of instantaneous protection pickup Ii
J Adjustment dial for the earth-leakage protection pickup IΔn
K Earth-leakage fault indicator: yellow when earth-leakage fault is detected
L Test button (T) for periodic earth-leakage function test
M Adjustment dial for earth-leakage time delay Δt
N Switch to disconnect trip unit supply from the phases, used when performing a panel dielectric test
The trip unit rating In corresponds to the maximum value of the adjustment range.

The long-time protection pickup Ir is set by using a multi-position dial. The maximum setting value
(maximum setting on adjustment dial) equals the trip unit rating value In.
The following table shows for every trip unit rating the values of the pickup Ir (in amperes) for long-time
protection that are displayed directly on the dial.
Trip unit rating In (A) Pickup Ir (A)

100 40 40 50 60 70 80 90 100
160 90 100 110 120 130 140 150 160
240 140 150 160 170 180 200 220 240
400 260 280 300 320 340 360 380 400
134 DOCA0140EN-01 01/2020

The long-time protection time delay cannot be adjusted. The following table shows the value of the trip time
delay according on the current in the load:
Current in the load In Trip time delay

1.5 x Ir 15 s
6 x Ir 0.5 s
7.2 x Ir 0.35 s
Other Protection Settings

For all other protection settings on Micrologic 2 AB trip units, refer to Micrologic 2 Electronic Trip Units
(see page 118).
For all other protection settings on Micrologic 4 AB trip units, refer to Micrologic 4 Electronic Trip Units
(see page 122).
DOCA0140EN-01 01/2020 135

136 DOCA0140EN-01 01/2020

Compact NSX
Micrologic Maintenance Interfaces
DOCA0140EN-01 01/2020
Chapter 5
Maintenance Interfaces for Micrologic Trip Units
Maintenance Interfaces for Micrologic Trip Units

Topic Page
Micrologic Maintenance Interfaces 138
Pocket Battery 139
Stand-Alone USB Maintenance Interface 141
USB Maintenance Interface Connected to a PC 144
DOCA0140EN-01 01/2020 137

Description of Requirements
A 24 Vdc power supply is needed to carry out local checks on a trip unit. These can also be done using the
maintenance interface:
Maintenance interface Availability on the trip unit

24 Vdc external power supply module ✔(1)
Pocket battery for Micrologic ✔
Stand-alone USB maintenance interface ✔
USB maintenance interface connected to a PC with EcoStruxure Power Commission software ✔
USB maintenance interface connected to a PC with LTU software ✔
(1) Possible on Micrologic 5, 6, and 7 trip units
The following table shows the different checking functions of each maintenance interface:
Maintenance interface Setting Checking Testing Saving settings

24 Vdc external power supply module ✔ ✔ (1) – –
Pocket battery ✔ ✔(1) – –
Stand-alone USB maintenance interface ✔ ✔(1) ✔(2) –
USB maintenance interface connected to a PC with ✔ ✔ ✔(2) ✔
EcoStruxure Power Commission software
USB maintenance interface connected to a PC with ✔ ✔ ✔ ✔
LTU software
(1) In full for Micrologic trip units 5, 6, and 7 (for Micrologic 2 and 4 trip units, only the position of the dials is checked)
(2) Only on tripping via the push-to-trip button
Checking Settings
Settings can be checked without the need for any particular precautions. It is recommended that they be
carried out by a qualified person.
Testing the Circuit Breaker Mechanism
CAUTION
Protection tests must be done by qualified electrical personnel.
When testing the circuit breaker trip mechanism, the necessary precautions must be taken:
 Not to disrupt operations
 Not to trip inappropriate alarms or actions
Modifying Settings
WARNING
HAZARD OF NUISANCE TRIPPING OR FAILURE TO TRIP
Protection setting adjustments must be done by qualified electrical personnel.
Modifying settings requires a thorough knowledge of the installation characteristics and safety rules.
138 DOCA0140EN-01 01/2020

Pocket Battery
Introduction
Use the pocket battery for the local inspection and testing of Micrologic trip units.
Description
The pocket battery contains two batteries which connect to the test port on Micrologic electronic trip units.
A Inhibit thermal memory button

B 3-position slide switch:
Left = Test position; Center = OFF; Right = pocket flashlight
C Yellow LED for checking thermal memory inhibition
D Green LED for checking battery status
E Two illumination LEDs
F Two 1.5 V type AA batteries (not supplied)
G Connector for connecting to the test port on the Micrologic trip unit
H Stylus/screwdriver
Pocket Flashlight Function

To use the module as a pocket flashlight, move the slide switch (C, above) to the pocket flashlight position
(right).
Preparing the Equipment

To prepare the equipment before carrying out maintenance:
Step Action
1 Slide open the protective cover to access the trip unit connector.
2 Click the pocket battery connector into the test port on the Micrologic trip unit.
3 Move the slide switch to the Test position (left).
4 Check the battery status: the green LED must be on.
Inspection and Checking

To inspect the trip unit after preparing the equipment:
Step Action
1 Check that the green Ready LED on the Micrologic trip unit is blinking.
The blinking indicates that all the Micrologic trip unit functions are in a satisfactory operational state (internal self-test).
2 On the display unit for Micrologic 5, 6, and 7 trip units, check the setting values by using the navigation buttons to display
the protection parameters mode. Refer to DOCA0141EN, Compact NSX Micrologic 5/6/7 Electronic Trip Units - User Guide.
NOTE: The screen backlighting is not activated in order to optimize battery life (4 hours).
3 Scroll down and check the different settings. For example, for the Micrologic 5 trip unit:
 Ir (A)
 IN (A) (if present) long-time
 tr (s)
 Isd (A)
 IN (A) (if present) short-time
 tsd (ms) with/without I2t
 Ii (A)
The settings can be modified.
DOCA0140EN-01 01/2020 139

Inhibit Thermal Memory Function (Exclusive Level Maintenance)

The Inhibit thermal memory button temporarily cancels the thermal memory (see page 114). This inhibition
is necessary in order to obtain a true measurement of the long-time protection time delay tr during tripping
tests by primary current injection. This operation forms part of Exclusive level maintenance, and requires
a specialist maintenance service (see page 153).
To carry out the test after preparing the equipment:
Step Action
1 Switch the circuit breaker to the I (ON) position.
2 Move the slide switch to the OFF position (center).
3 Press the button for inhibiting the thermal memory, using the stylus.
4 The yellow confirmation LED and the green LED light up.
The thermal memory on the trip unit is inhibited for 15 minutes.
NOTE: Thermal memory inhibition is immediately canceled (the yellow confirmation LED goes out) if, in
the course of running the test, the slide switch is moved to another position or the pocket battery is
disconnected from the test port.
140 DOCA0140EN-01 01/2020

Stand-Alone USB Maintenance Interface
Introduction
Use the stand-alone USB maintenance interface for the following:
 Maintenance checks and inspections
 Tripping tests
 The inhibition functions required for tripping tests by primary current injection (Exclusive level
maintenance)
A USB maintenance interface kit comprising the USB maintenance interface and its accessories is
available. For more information, refer to Compact NSX & NSXm Catalogue.
Description of USB Maintenance Interface Kit

The USB maintenance interface kit comprises the following elements:
A USB maintenance interface

B Standard USB cord for connection to the PC
C Special cord for connecting the USB maintenance interface to the test port on the trip unit
D Standard RJ45 cord for connecting the USB maintenance interface to a ULP module
E USB maintenance interface power supply unit
F Bluetooth/Modbus option for USB maintenance interface to be ordered separately.
Description of USB Maintenance Interface
A Mechanical cap in central position

B Green ON LED
C Test buttons (3) with LEDs (3)
D Connection socket for special cord connecting USB maintenance interface to the test port on trip unit
E Connection socket for power supply unit
F Special cord for connecting the USB maintenance interface to the test port on the trip unit
Preparing the Equipment

Prepare the equipment before carrying out maintenance:
Step Action
1 Position the USB maintenance interface sliding mechanical cap in the central position.
2 Connect the 24 Vdc power cord: the green ON LED lights up.
3 Click the USB maintenance interface connector into the test port on the Micrologic trip unit.
DOCA0140EN-01 01/2020 141

Inspection and Checking

Check and inspect the trip unit after preparing the equipment
Step Action
1 Check that the green Ready LED on the Micrologic trip unit is blinking.
This means that all the Micrologic trip unit functions are in a satisfactory operational state (internal self-test).
2 On the display unit for Micrologic 5, 6, and 7 trip units, check the setting values by using the navigation buttons to display
the Reading protection parameters mode. For more information, refer to DOCA0141EN, Compact NSX Micrologic 5/6/7
Electronic Trip Units - User Guide.
3 Scroll down and check the values of the different settings (for example, Micrologic 5 trip unit):
 Ir (A)
 IN (A) (if present) long-time
 tr (s)
 Isd (A)
 IN (A) (if present) short-time
 tsd (ms) with/without I2t
 Ii (A)
The settings can be modified.
The Three Test Functions

Tests are carried out with the aid of the three test buttons. The associated LEDs provide confirmation.
A Electrical push-to-trip test button with pictogram and red confirmation LED
B Inhibit ground-fault protection button with pictogram and yellow confirmation LED
C Inhibit thermal memory button with pictogram and yellow confirmation LED
Tripping Test Using the Electrical Push-to-Trip Button

The electrical push-to-trip button causes an electronic trip in the circuit breaker. This test is used to check
the electronic and mechanical circuit breaker controls.
Carry out the test after preparing the equipment:
Step Action
2 To trip the circuit breaker, press the electrical push-to-trip button.
3 The red confirmation LED on the USB maintenance interface lights up and goes off immediately.
The circuit breaker trips:
 The control mechanism moves to the tripped position: (with toggle handle), Trip (rotary handle), or OFF (motor
mechanism).
 The green Ready LED on the Micrologic trip unit continues blinking.
The screen on Micrologic 5, 6, and 7 trip unit stays unchanged.
4 Reset the control mechanism.
The circuit breaker is ready.
Inhibit Ground-Fault Protection (Exclusive Level Maintenance)

The Inhibit ground-fault protection button temporarily cancels this protection (Micrologic 6) and the thermal
memory: it is then possible to inject the test current on each phase separately and calculate the true time
delay tr.
Step Action
2 Press the button to inhibit the ground-fault protection.
142 DOCA0140EN-01 01/2020

Step Action
3 The yellow confirmation LEDs for ground-fault protection and thermal memory inhibition show a steady light.
Ground-fault protection and the thermal memory on the trip unit are inhibited for 15 minutes.
4 Press the button to inhibit the ground-fault protection again (before 15 minutes).
5 The yellow confirmation LEDs for ground-fault protection and thermal memory inhibition go out.
Ground-fault protection and the thermal memory on the trip unit are reactivated.
Inhibiting the ground-fault protection also causes the ZSI (Zone Selective Interlocking) function to be forced
(if this option is present on the trip unit). This forcing prevents the time delay for short-time protection tsd
from being taken out of commission during the tests.
NOTE: It is not possible to inhibit earth-leakage protection using the USB maintenance interface. Earth-
leakage protection on Micrologic 4 and 7 can be inhibited by turning the earth-leakage setting dial IΔn on
the Micrologic trip unit to the OFF position.
Inhibit Thermal Memory Function (Exclusive Level Maintenance)

The Inhibit thermal memory button temporarily cancels the thermal memory. This inhibition is necessary in
order to obtain a true measurement of the long-time protection time delay tr during tripping tests by primary
current injection. This operation, which is Exclusive level maintenance, is reserved for a specialist
maintenance service (see page 153).
Step Action
2 Press the button to inhibit the thermal memory.
3 The yellow confirmation LED shows a steady light.
The thermal memory on the trip unit is inhibited for 15 minutes.
4 Press the button to inhibit the thermal memory again (before 15 minutes).
5 The yellow confirmation LED goes out.
The thermal memory on the trip unit is reactivated.
Inhibiting the thermal memory also restricts the ZSI function (if this option is present on the trip unit). This
prevents the time delay for short-time protection tsd and time delay for ground-fault protection tg
(Micrologic 6) from being taken out of commission during the tests.
DOCA0140EN-01 01/2020 143

USB Maintenance Interface Connected to a PC
Description
Use the USB maintenance interface connected to a PC to carry out the complete range of checks, tests
and adjustments on the Micrologic trip unit.
There are two possible ways to connect the PC to the USB maintenance interface:
 Using the USB port
 Using the Bluetooth/Modbus option
Two software packages are available for different purposes:

 EcoStruxure Power Commission software (see page 19) for protection settings
 LTU software for protection tests
LTU Software
The LTU (Local Test Utility) software is Micrologic trip unit test software. It is compliant with all Micrologic
trip units mounted on Compact NSX or Powerpact circuit breakers. LTU software enables the user to:
 Fill in identification information
 Run manual tests of the protection settings
 Run automatic tests of the protection settings
 Simulate alarms (with Micrologic 5, 6, and 7 trip units)
 Display measured currents
 Test the ZSI (Zone Selective Interlocking) function
 Print test reports
 Display tripping curves
NOTE: LTU software does not test the earth-leakage protection function available on Micrologic 4 and 7
trip units.
LTU software is available in 32 and 64-bit versions for the following operating systems:
®
 Microsoft Windows 7
 Microsoft Windows® 10
For more information, refer to LTU Online Help.
LTU software is available at www.schneider-electric.com.
Connection Using USB Port
A PC running EcoStruxure Power Commission or LTU software

B USB maintenance interface
C Trip unit test port
D Micrologic cord for connecting the USB maintenance interface to the test port on the trip unit
E USB standard connection cable from the USB maintenance interface to the PC
NOTE: If the USB port does not supply enough power to energize the Micrologic trip unit and the USB
maintenance interface, the three test LEDs on the USB maintenance interface start to blink. In such cases,
provide energy to the USB maintenance interface from the power supply module supplied with the USB
maintenance interface kit.
144 DOCA0140EN-01 01/2020

Connection Using Bluetooth/Modbus Option
A PC running EcoStruxure Power Commission or LTU software

B USB maintenance interface
C Trip unit test port
D Micrologic cord for connecting the USB maintenance interface to the test port on the trip unit
E PS/2/RJ45 cord for Bluetooth/Modbus option, on the USB maintenance interface
NOTE: Use the power supply unit supplied with the kit.
NOTE: Connect the Bluetooth/Modbus option firmly to the PS/2 connector on the USB maintenance
interface. Do not force the mechanical cap in order to use the RJ45 connection on the USB maintenance
interface. It is used for the ULP connection method only.
DOCA0140EN-01 01/2020 145

146 DOCA0140EN-01 01/2020

Compact NSX
Compact NSX Circuit Breakers Operation
DOCA0140EN-01 01/2020
Chapter 6

Topic Page
Commissioning 148
Maintaining the Circuit Breaker During Operation 153
Responding to a Trip 155
Troubleshooting 157
DOCA0140EN-01 01/2020 147

Commissioning
List of Checks and Inspections
DANGER
When starting up new equipment, or following lengthy downtime, a general check takes just a few minutes.
Such a check reduces the risk of a malfunction due to error or oversight.
The following table indicates the checks and inspections to be performed according to the event:
A B C D E F G H I
Before commissioning ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Periodically during operation (see page 153) ✔ – – ✔ ✔ ✔ ✔ ✔ ✔
After carrying out work on the switchboard – ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Periodically during lengthy downtime – ✔ – ✔ ✔ – ✔ ✔ ✔
Following lengthy downtime – ✔ – ✔ ✔ ✔ ✔ ✔ ✔
Following lengthy downtime and modification to the ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
switchboard
A Insulation and dielectric strength tests
B Inspect switchboard
C Check compliance with the diagram
D Inspect mechanical equipment
E Check connections
F Check mechanical operation
G Check electronic trip units and Vigi modules
H Check communication
I Clean equipment
A: Insulation and Dielectric Strength Tests
CAUTION
HAZARD OF EQUIPMENT DAMAGE
Insulation and dielectric strength tests must only be carried out by qualified electrical personnel.
Insulation and dielectric strength tests are carried out before the switchboard is delivered. These tests are
subject to the currently applicable standards.
Dielectric strength tests impose great stress on the equipment and can cause damage if performed
incorrectly. In particular:
 Reduce the value used for the test voltage according to the number of consecutive tests on the same
piece of equipment
 Disconnect electronic equipment if necessary
NOTE: Micrologic trip units can be left connected, even if equipped with voltage measurement (ENVT
option).
148 DOCA0140EN-01 01/2020

A: Insulation and Dielectric Strength Tests on Micrologic 4 and 7 Trip Units
NOTICE
HAZARD OF TRIP UNIT DETERIORATION
 Turn the dielectric switch to the Test position (horizontal) when performing a dielectric test.
 Turn the switch back to the original position after the dielectric test.
 Do not close the protective cover during the dielectric test.
Failure to follow these instructions can result in equipment damage.
The Micrologic 4 and 7 trip units have a second power supply (in addition to the power source provided by
the current transformers) to power the earth-leakage protection even when the current demand is low. This
power supply must be switched off when carrying out dielectric tests.
To switch off this power supply on the Micrologic 4 trip unit during a dielectric test, follow this procedure.
NOTE: This procedure is the same for the Micrologic 7 trip unit.
Step Action
1 Remove any seal on the protective cover of the trip unit.
2 Open the protective cover of the trip unit by inserting a
screwdriver under the clip.
3 Push the tip of the screwdriver up to release the clip.
4 The cover opens.
5 To enable a dielectric test to be carried out, turn the dielectric

switch (A) counterclockwise from the vertical position to the
Test position (horizontal) by using a flat screwdriver.
Result: The switch pops out when the screwdriver is removed.
NOTE: Do not close the protective cover during the test.
DOCA0140EN-01 01/2020 149

Step Action
6 After carrying out a dielectric test, put the switch back to the
vertical position: First, push in the switch.
7 Keeping the switch pushed in, turn it clockwise from the Test
position to the vertical position.
Result: The switch stays retracted when the screwdriver is
removed.
8 Close the protective cover by clipping it back into place.
9 Replace the seal.
10 After performing the dielectric test, carry out an earth-leakage –

test.
WARNING
LOSS OF EARTH-LEAKAGE PROTECTION
The dielectric switch must be in the retracted position while the circuit breaker is in use.
A: Insulation and Dielectric Strength Tests on Vigi Modules
CAUTION
Disconnect the protective cover on the front of the Vigi module before performing insulation and dielectric
strength tests.
DANGER
 Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices.
 Insulation and dielectric strength tests must only be carried out by qualified electrical personnel.
 Disconnect all power sources before performing maintenance inspections.
Assume that all circuits are live until they are de-energized, tested, grounded, and tagged. Consider
all sources of power, including the possibility of backfeeding and control power.
 The protective cover for the connections must be reconnected without fail following dielectric tests.
150 DOCA0140EN-01 01/2020

Vigi modules are electronic devices which need to be disconnected before dielectric tests.
Step Action Note

1 Disconnect Vigi modules before Removing the protective cover on the
performing dielectric tests. front of the module automatically
disconnects the Vigi module.
2 Replace the protective cover for the If the cover is not replaced:
connections upon completing dielectric  There is a risk of direct contact with
tests. connections.
 There is a risk of an insulation fault
downstream.
B: Inspect Switchboard
Check that the circuit breakers are installed:
 In a clean environment without waste from assembling the equipment (such as wiring, tools, shavings,
metallic particles)
 In a properly ventilated switchboard (unobstructed ventilation grilles)
C: Check Compliance with the Diagram

Check that the circuit breakers comply with the installation diagram (see page 15):
 Identification of the feeds on the front of the circuit breakers
 Rating and breaking capacity (indications on the faceplate label)
 Identification of the trip units (type, rating)
 Presence of additional functions (Vigi earth-leakage protection module, motor mechanism, rotary
handle, control or indication auxiliaries, locking, sealing)
 Protection settings (overload, short-circuit, earth-leakage):
 Thermal-magnetic and Micrologic 2 and 4 electronic trip units: visually check the position of the
adjustment dials
 Micrologic 5, 6 and 7 electronic trip units: visually check the position of the adjustment dials for the
main settings and use EcoStruxure Power Commission software to check in detail
NOTE: Circuit breakers fitted with a Vigi module require an intermediate terminal shield for the earth-
leakage protection to function correctly.
D: Inspect Mechanical Equipment

Visually inspect the general state of the circuit breaker. Check the following items:
 Terminal shields and interphase barriers
 Escutcheon
 Trip unit
 Case
 Chassis
Check the equipment integrity: a circuit breaker found with a cracked case or burn marks must be
immediately taken out of service and replaced.
Check the mounting and mechanical strength:
 Of circuit breakers in the switchboard.
 Of auxiliaries and accessories on the circuit breakers:
 Rotary handles or motor mechanisms
 Installation accessories (such as terminal shields and escutcheons)
DOCA0140EN-01 01/2020 151

 Of the chassis (withdrawable circuit breaker)

 Of locks, padlocks and padlock support tabs
E: Check Connections
Check the tightening torque of the power connections and auxiliary circuit connections, as described in the
instruction sheets.
F: Check Mechanical Operation

Check the circuit breaker mechanical operation (see page 9):
 Opening, closing and resetting
 Tripping with the push-to-trip button
 Tripping by MN/MX control auxiliaries
 Opening, closing, resetting by motor mechanism in automatic and manual mode
G: Check Electronic Trip Units and Vigi Modules

Check that the following are working correctly:
 Micrologic electronic trip units, with the aid of special maintenance interfaces:
 Pocket battery
 USB maintenance interface
 OF, SD or SDE indication contacts

 SDx or SDTAM modules
 Vigi modules and SDV indication contact, by operating the test button T on the front (this test checks
the whole measurement system and tripping on earth-leakage faults)
H: Check Communication
Check that the communication through the communication network works correctly. Refer to
DOCA0093EN, ULP System (IEC Standard) - User Guide.
I: Clean Equipment
To avoid dust deposits that could affect the circuit breaker mechanical operation, clean the circuit breakers
when performing maintenance:
 For nonmetallic parts: always use a dry cloth. Do not use cleaning products.
 For metallic parts: preferably use a dry cloth. If a cleaning product must be used, do not apply or splash
the product onto nonmetallic parts.
152 DOCA0140EN-01 01/2020

Maintaining the Circuit Breaker During Operation
Introduction
The electrical switchboard and all its equipment continue to age whether they operate or not. This aging
process is due mainly to environmental influences and operating conditions.
To help ensure that circuit breaker retains the operating and safety characteristics specified in the
catalogue for the whole of its service life:
 Install the circuit breaker in optimum environmental and operating conditions (described in the following
table).
 Have routine inspections and regular maintenance done by qualified electrical personnel.
Environmental and Operating Conditions

The environmental conditions previously described (see page 22) refer to harsh operating environments.
The following table describes the optimum environmental and operating conditions:
Environmental and operating factor Comments

Temperature Average annual temperature outside the switchboard: < 25 °C (77 °F).
Loading Loading remains < 80% of In 24 hours a day.
Harmonics The harmonic current per phase is < 30% of In.
Humidity The relative humidity is < 70%.
Corrosive atmosphere (SO2, NH3, Install the circuit breaker in environmental category 3C1 or 3C2 (IEC/EN 60721-3-3).
H2S, Cl2, NO2)
Saline environment Install the circuit breaker in an environment free of salt mist.
Dust The dust level is low: protect the circuit breaker within a switchboard fitted with filters or IP 54
ventilated.
Vibration Continuous vibration is < 0.2 g.
The maintenance programs apply to optimum environmental and operating conditions. Outside these limits
circuit breakers are subject to accelerated aging which can quickly lead to malfunctions.
Regular Preventive Maintenance

Maintenance recommendations for each device are intended to maintain the equipment or subassemblies
in a satisfactory operational state for their useful service life.
There are three recommended maintenance levels.
The following table summarizes maintenance operations for the three preventive maintenance programs:
Maintenance program Maintenance description Performed by

Basic end-user maintenance Visual inspection and functional testing,  Trained and qualified end-user personnel
replacement of inoperative accessories.  Trained and qualified maintenance services
provider personnel
 Schneider Electric field service representative
Standard end-user maintenance Basic end-user maintenance, plus operational  Trained and qualified maintenance services
servicing and subassembly tests. provider personnel
 Schneider Electric field service representative
Manufacturer maintenance Standard end-user maintenance, plus diagnostics Schneider Electric field service representative
and part replacements by Schneider Electric
Services.
The maintenance intervals in the previous table are for normal environmental and operating conditions. If
all environmental conditions are more favorable than normal, maintenance intervals can be longer (for
example, Advanced level tasks can be carried out every 3 years).
If any one of the conditions is more severe, perform maintenance more frequently. For advice, contact
Schneider Electric Services.
Functions linked specifically to safety require particular maintenance intervals.
NOTE: Regularly test that the remote safety commands work. For example, test at least every six months.
DOCA0140EN-01 01/2020 153

Maintenance Operations Required
CAUTION
Insulation and dielectric strength tests must only be carried out by qualified electrical personnel.
Maintenance operation mainly consists of checks and inspections A, D, E, F, G, H, and I as defined for the
commissioning phase (see page 148).
Letter - Maintenance operation Year 1 Year 2 Year 3 Year 4 Year 5

maintenance
operation
A Insulation and dielectric strength tests ✔ ✔ ✔ ✔ ✔
(see page 148)
D Inspect mechanical equipment (see page 151) ✔ ✔ ✔ ✔ ✔
E Check connections (see page 152) ✔ ✔ ✔ ✔ ✔
– Measurement of insulation resistance ✔ ✔ ✔ ✔ ✔
F Check mechanical operation (see page 152) ✔ ✔ ✔ ✔ ✔
NOTE: Check tripping by MN/MX twice a year
– Replace MN/MX trip releases – – – – ✔
G Check trip units, and Vigi modules ✔ ✔ ✔ ✔ ✔
(see page 152)
NOTE: Check tripping by Vigi module every
three months
– Check the trip curves of the Micrologic trip units – ✔ – ✔ ✔
with LTU software
– Check the characteristics of the trip unit by – – – – ✔
primary injection
H Check communication (see page 152) ✔ ✔ ✔ ✔ ✔
– Check the closing time, opening time and voltage ✔ ✔ ✔ ✔ ✔
release characteristics
I Clean equipment (see page 152) ✔ ✔ ✔ ✔ ✔
For detailed definition of the maintenance operations, contact Schneider Electric services.
Maintenance Following Short-Circuit Trip

Test a circuit breaker in severe conditions, in accordance with standard IEC/EN 60947-2, to check that it
can break a short-circuit current at maximum permissible value three times.
After a short-circuit fault, it is necessary to:
 Carefully clean off any traces of black smoke. The smoke particles can conduct electricity.
 Check the power connections and control wires.
 Operate the circuit breaker at least five times at zero load.
154 DOCA0140EN-01 01/2020

Responding to a Trip
Taking Precautions Before Responding to a Trip
DANGER
Identifying the Cause of the Trip

Local and remote indication provides information on the probable cause of a trip. In particular, the
Micrologic 5, 6 or 7 trip units provides specific information about the cause of the fault detected. For more
information, refer to DOCA0141EN, Compact NSX Micrologic 5/6/7 Electronic Trip Units - User Guide.
The causes are of several types:
 Fault detected on the installation
 Fault detected due to a malfunction
 Intentional tripping
Trip Following a Fault on the Installation

The control mechanism is positioned on , Trip.
Indication Probable cause

TM-D Micrologic 2 and Micrologic 5, 6, and 7
4
SD SD SD and information on the display Tripped manually by:
 Push-to-trip test
 Manually opening the motor mechanism
 Disconnecting the circuit breaker from plug-in base with circuit
breaker in ON position
 MN or MX releases
SD and SDE SD, SDE, and SD, SDE, and SDT and information  TM-D: Tripped on electrical fault, cause unknown
SDT on the display  Micrologic 2 and 4: Tripped by long-time protection
 Micrologic 5 and 6: Tripped by long-time protection (or example,
on phase 1 at 930 A, as shown)
SD and SDE SD and SDE and information on the  TM-D: Tripped on electrical fault, cause unknown
display  Micrologic 2 and 4: Tripped by short-time or instantaneous
protection (short-circuit)
 Micrologic 5, 6 and 7: Tripped by short-time or instantaneous
protection (short-circuit) on short-circuit (for example, on
phase 2 at 18 kA, as shown)
SD, SDE, and Micrologic 7  Micrologic 4: Tripped by earth-leakage protection

SDx SD, SDE, and SDx and information  Micrologic 7: Tripped by earth-leakage protection
on the display
DOCA0140EN-01 01/2020 155

Indication Probable cause

TM-D Micrologic 2 and Micrologic 5, 6, and 7
4
SD, SDE, and SD, SDE, and Micrologic 5  TM-D: Tripped by earth-leakage protection
SDV SDV SD, SDE, and SDV  Micrologic 2: Tripped by earth-leakage protection
Button R on Button R on Vigi Button R on Vigi module in the out  Micrologic 5 and 6: Tripped by earth leakage protection (no
Vigi module in module in the out position and information on the other faults reported)
the out position position display
– – Micrologic 6  Micrologic 6: Tripped by ground-fault protection

SD, SDE, and SDG and information
on the display
Maintenance of the Equipment Following Trip on Fault

The fact that the protection has tripped does not remedy the cause of the fault on the downstream
equipment.
WARNING
Isolate the feed before inspecting the electrical equipment downstream of the protection.
Perform the following tasks after a short-circuit:
 Carefully clean off any traces of black smoke. The smoke particles can conduct electricity.
 Check the power connections and control wires.
 Operate the circuit breaker at least five times at zero load.
Depending on the type of fault, perform maintenance inspections on all or part of the equipment where the
fault occurred (see page 148):
 Minor faults:
 Tripped by long-time protection
 Tripped by earth-leakage protection
Following repairs, checks D, E, F, and G must be carried out.

 Serious or destructive faults:
 Tripped due to unknown electrical fault
 Tripped by short-time protection
 Tripped by ground-fault protection
Following repairs, checks A, B, D, E, F, and G must be carried out. Check the circuit breaker that tripped
(see page 153) before being returned to service.
NOTE: Checks, tests, and inspections must be carried out by qualified electrical personnel.
If restarting is a high priority (for example, a safety installation), the defective part of the installation must
be isolated and locked in order to carry out this maintenance.
156 DOCA0140EN-01 01/2020

Troubleshooting
Introduction
Troubleshooting operations are described in the following tables, with the checks or repairs to be carried
out in relation to the probable causes of the malfunction indicated. They are classified into the following
events:
 Repetitive tripping
 Circuit breaker fails to close (manually operated circuit breaker)
 Circuit breaker fails to close (motor-operated circuit breaker)
 Micrologic 5, 6 and 7 fault screens
Repetitive Tripping
Indication Probable cause Checks or repairs

SD Supply voltage to the MN undervoltage trip release Check the power supply for the release (for example,
is too low or subject to significant variations a supply powering motors with high power ratings may
be unstable). If so, connect the release to a clean or
stable supply.
Supply voltage to an MX shunt trip release applied Check that the release connection is correct
unintentionally compared to the installation diagram.
SD, SDE Operating temperature too high Check the switchboard ventilation and the
temperature in the room.
SD, SDE, SDV Inappropriate earth-leakage protection setting Check the value of the natural leakage current.
Earth-leakage fault indicator (Micrologic 4 and 7 or Vigi module) Depending on the results:
(Micrologic 4)  Isolate the equipment with excessive natural
Information on display screen leakage current
(Micrologic 7)  Or raise the earth-leakage (Vigi module) protection
Button R on Vigi module in the setting, observing the safety rules.
out position (Micrologic 5 and 6
Transient insulation fault on the equipment Check whether the fault coincides with commissioning
with Vigi module)
an item of equipment.
Depending on the results:
 Repair the faulty equipment
 Isolate the equipment with excessive natural
leakage current
 Or raise the earth-leakage (Vigi module) protection
setting, observing the safety rules.
SD, SDE Operating temperature too high Check the switchboard ventilation and the
Screen TriP (available only in temperature in the room.
Micrologic 5, 6, and 7) then StoP
Circuit Breaker Fails to Close (Manually Operated Circuit Breaker)

SD MX shunt trip release energized Check that the release connection is correct compared to
MN undervoltage trip release not energized the installation diagram.
OF Circuit breaker interlocked Check the installation and interlock diagram (mechanical
or electrical) for both circuit breakers.
Circuit Breaker Fails to Close (Motor-Operated Circuit Breaker)

OF Close instruction not operational Check the Auto position of the selector on the front of the circuit breaker.
Also check:
 The power supply to the motor mechanism, the motor voltage
 The voltage at the motor terminals on the motor mechanism
 The close command path
DOCA0140EN-01 01/2020 157

Micrologic 5, 6, and 7 Fault Screens

The following table shows the checks or repairs to be carried out according to the Micrologic 5, 6, and 7
fault screens. For more information, refer to DOCA0141EN, Compact NSX Micrologic 5/6/7 Electronic Trip
Units - User Guide:

Screen TriP then StoP Serious fault on the Micrologic trip unit: the trip Change the trip unit urgently.
unit can no longer provide protection The circuit breaker cannot be reset.
Screen Err Fault on the Micrologic trip unit Change the trip unit on the next maintenance visit.
The trip unit can still provide protection.
Screen Out Acknowledgment of a latching alarm which has Check the cause of the alarm and use the OK button
not been reset on the SDx module to carry out the reset.
158 DOCA0140EN-01 01/2020

Compact NSX
DOCA0140EN-01 01/2020
Appendices
What Is in This Appendix?

The appendix contains the following chapters:
Chapter Chapter Name Page
A Wiring Diagrams 161
B Additional Characteristics 177
DOCA0140EN-01 01/2020 159

160 DOCA0140EN-01 01/2020
Compact NSX
Wiring Diagrams
DOCA0140EN-01 01/2020
Appendix A
Wiring Diagrams
Wiring Diagrams

Topic Page
Fixed Circuit Breakers 162
Plug-in / Withdrawable Circuit Breakers 165
Motor Mechanism 170
SDx Module With Micrologic 2, 4, 5, 6, and 7 Trip Unit 172
SDTAM Module With Micrologic M 174
DOCA0140EN-01 01/2020 161

Wiring Diagrams
Fixed Circuit Breakers
Introduction
The diagrams are shown with circuits de-energized, all devices open, connected, and charged, and relays
in normal position.
Terminals shown in green ( ) must be connected by the customer.
Power and Micrologic

3P or 4P
3P + N
162 DOCA0140EN-01 01/2020

Wiring Diagrams
Micrologic 5, Type Item Description

6, 7
A/E Communication H(WH) Data
L(BL)
-(BK) 24 Vdc power supply
+(RD)
A/E ZSI (Zone selective Z1 Zone selective interlocking OUT SOURCE
interlocking) Z2 Zone selective interlocking OUT
Z3 (1) Zone selective interlocking IN SOURCE
Z4 (1) Zone selective interlocking IN ST (short-time)
Z5 (1) Zone selective interlocking IN GF (ground-fault)
A/E ENCT – External neutral current transformer:

 Shielded cable with 1 twisted pair (T1, T2)
 Shielding earthed at one end only (CT end)
Connection:
 L = 30 cm max
 Maximum length = 10 m
 Cable size = 0.4 to 1.5 mm2
 Recommended cable: Belden 8441 or equivalent
E ENVT – External neutral voltage tap for connection to the neutral via a 3P circuit
breaker
(1) For Compact NSX400/630 only
Remote Operation
in normal position.
With motor mechanism (MT) With communicating motor mechanism (MTc)
Type Item Description

Voltage release MN Undervoltage trip release
MX Shunt trip release
DOCA0140EN-01 01/2020 163

Wiring Diagrams

Motor mechanism A4 Opening order
(MT) A2 Closing order
B4, A1 Motor mechanism power supply
L1 Manual position (manu)
B2 SDE interlocking (mandatory for correct operation)
BPO Opening pushbutton
BPF Closing pushbutton
Communicating motor B4, A1 Motor mechanism power supply
mechanism (MTc) BSCM Breaker status control module
Indication Contacts
in normal position.
Indication contacts Description

OF2/OF1 Circuit breaker ON/OFF indication contacts
OF4/OF3 Circuit breaker ON/OFF indication contacts (Compact NSX400/630)
SDE Fault-trip indication contact (short-circuit, overload, ground-fault, earth-leakage)
SD Trip-indication contact
CAF2/CAF1 Early-make contact (rotary handle only)
CAO1 Early-break contact (rotary handle only)
SDV Earth-leakage fault trip indication contact (add-on Vigi module)
Color code for auxiliary wiring Description

RD Red
WH White
YE Yellow
VT Violet
GY Gray
BK Black
OR Orange
GN Green
BL Blue
164 DOCA0140EN-01 01/2020

Wiring Diagrams
Plug-in / Withdrawable Circuit Breakers
Introduction
in normal position.
Terminals shown in green ( / ) must be connected by the customer.
Power and Micrologic

3P or 4P
DOCA0140EN-01 01/2020 165

Wiring Diagrams
3P + N
Micrologic Type Item Description

A/E Communication H(WH) Data
L(BL)
-(BK) 24 Vdc power supply
+(RD)
A/E ZSI (Zone selective Z1 Zone selective interlocking OUT SOURCE
interlocking)
Z2 Zone selective interlocking OUT
Z3 (1) Zone selective interlocking IN SOURCE
Z4(1) Zone selective interlocking IN ST (short-time)
Z5(1) Zone selective interlocking IN GF (ground-fault)

A/E ENCT – External neutral current transformer:
 Shielded cable with 1 twisted pair (T1, T2)
 Shielding earthed at one end only (CT end)
Connection:
 L = 30 cm max
 Maximum length = 10 m
 Cable size = 0.4 to 1.5 mm2
 Recommended cable: Belden 8441 or equivalent
E ENVT – External neutral voltage tap for connection to the neutral via a 3P circuit
breaker
(1) For Compact NSX400/630 only
166 DOCA0140EN-01 01/2020

Wiring Diagrams
Remote Operation
in normal position.
With motor mechanism (MT) With communicating motor mechanism (MTc)

Voltage release MN Undervoltage trip release
MX Shunt trip release
Motor mechanism A4 Opening order
(MT)
A2 Closing order
Communicating motor B4, A1 Motor mechanism power supply
mechanism (MTc)
BSCM Breaker status control module
DOCA0140EN-01 01/2020 167

Wiring Diagrams
Indication Contacts
in normal position.
Indication contacts Description

OF2/OF1 Circuit breaker ON/OFF indication contacts
OF4/OF3 Circuit breaker ON/OFF indication contacts (Compact NSX400/630)
SDE Fault-trip indication contact (short-circuit, overload, ground-fault, earth-leakage)
SD Trip-indication contact
CAF2/CAF1 Early-make contact (rotary handle only)
CAO1 Early-break contact (rotary handle only)
SDV Earth-leakage fault trip indication contact (add-on Vigi module)

RD Red
WH White
YE Yellow
VT Violet
GY Gray
BK Black
OR Orange
GN Green
BL Blue
168 DOCA0140EN-01 01/2020

Wiring Diagrams
Carriage Switches
in normal position.
Carriage switches Description

CD Disconnected position contact
CE Connected position contact

YE Yellow
VT Violet
GY Gray
DOCA0140EN-01 01/2020 169

Wiring Diagrams
Motor Mechanism
Introduction
in normal position.
After tripping initiated by the push-to-trip button or by the MN undervoltage trip release or the MX shunt trip
release, circuit breaker reset can be:
 automatic
 remote
 manual
Following tripping due to an electrical fault (with an SDE contact), reset must be carried out manually.
Motor Mechanism (MT) With Reset

Motor mechanism wiring diagrams:
With automatic reset With remote reset With manual reset
Item Description
Q Circuit breaker
A4 Opening order
A2 Closing order
SDE Electrical-fault indication contact (short-circuit, overload, ground-fault, earth-leakage)
170 DOCA0140EN-01 01/2020

Wiring Diagrams
Communicating Motor Mechanism (MTc)
Opening, closing and reset orders are transmitted via the communication network. The Enable automatic
reset and Enable reset even if SDE parameters must be set using EcoStruxure Power Commission
software via the screen, by clicking the blue text.
Auto/manu is a switch on the front of the motor mechanism.
Item Description
Q Circuit breaker
BSCM Breaker status control module
DOCA0140EN-01 01/2020 171

Wiring Diagrams
SDx Module With Micrologic 2, 4, 5, 6, and 7 Trip Unit
Introduction
The diagram is shown with circuits de-energized, all devices open, connected and charged and relays in
normal position.
Connection
Item Description
SD1 SDx-module power supply
SD3
SD2 Output 1 (80 mA max.)
SD4 Output 2 (80 mA max.)
Micrologic SD2 SD4

Micrologic 2 SDT –
Micrologic 4 SDT SDV
Micrologic 5 SDT or output 1 PAL Ir or output 2
Micrologic 6 SDT or output 1 SDG or output 2
Micrologic 7 SDT or output 1 SDV or output 2
172 DOCA0140EN-01 01/2020

Wiring Diagrams
Operation
Item Description
I Charge current
PAL Ir Thermal overload pre-alarm
SDG Ground-fault signal
SDT Thermal-fault signal
SDV Residual current trip signal (for earth-leakage function)
Q Circuit breaker
DOCA0140EN-01 01/2020 173

Wiring Diagrams
SDTAM Module With Micrologic M
Introduction
The diagram is shown with circuits de-energized, all devices open, connected and charged and relays in
normal position.
Connection
Item Description
SD1, SD3 SDTAM-module power supply
SD2 Thermal-fault signal output (80 mA max.)
SD4 Contactor-control output (80 mA max.)
Micrologic SD2 SD4

Micrologic 2-M SDT KA1
Micrologic 6 E-M SDT KA1
Operation
174 DOCA0140EN-01 01/2020

Wiring Diagrams
Item Description
I Charge current
KA1 Auxiliary relay (e.g. RBN or RTBT relay)
KM1 Motor contactor
SDT Thermal-fault signal
Q Circuit breaker
DOCA0140EN-01 01/2020 175

Wiring Diagrams
176 DOCA0140EN-01 01/2020

Compact NSX
Tripping and Limitation Curves
DOCA0140EN-01 01/2020
Appendix B
Additional Characteristics
Additional Characteristics

Topic Page
Compact NSX100-250 - Distribution Protection 178
Compact NSX100-250 - Motor-Feeder Protection 184
Compact NSX400-630 - Distribution Protection 185
Compact NSX400-630 - Motor-Feeder Protection 186
Compact NSX100-630 - Reflex Tripping 187
Compact NSX100-630 - Limitation Curves 188
DOCA0140EN-01 01/2020 177

Compact NSX100-250 - Distribution Protection
TMD Magnetic Trip Units
TM16D TM25D
Reflex tripping Reflex tripping
TM32D TM40D
178 DOCA0140EN-01 01/2020

TM50D TM63D
TM80D / TM100D TM125D / TM160D
DOCA0140EN-01 01/2020 179

TM200D / TM250D
Reflex tripping
TMG Magnetic Trip Units
TM16G TM25G
180 DOCA0140EN-01 01/2020

TM40G TM63G
TM80G TM100G
DOCA0140EN-01 01/2020 181

TM125G TM160G
TM200G TM250G
182 DOCA0140EN-01 01/2020

Micrologic 2.2 and 4.2 Electronic Trip Units
Micrologic 2.2 and 4.2 - 40–160 A Micrologic 2.2 and 4.2 - 250 A
DOCA0140EN-01 01/2020 183

Compact NSX100-250 - Motor-Feeder Protection
MA Magnetic Trip Units
MA2.5–MA100 MA150 and MA220
Micrologic 2.2 M Electronic Trip Units
Micrologic 2.2 M - 25 A Micrologic 2.2 M - 50–220 A
184 DOCA0140EN-01 01/2020

Compact NSX400-630 - Distribution Protection
Micrologic 2.3 or E Electronic Trip Units
Micrologic 2.3 - 250–400 A Micrologic 2.3 - 630 A
DOCA0140EN-01 01/2020 185

Compact NSX400-630 - Motor-Feeder Protection
Micrologic 1.3 and 2.3 M Electronic Trip Units
Micrologic 1.3 M - 320 A Micrologic 1.3 M - 500 A
Micrologic 2.3 M - 320 A Micrologic 2.3 M - 500 A
186 DOCA0140EN-01 01/2020

Compact NSX100-630 - Reflex Tripping
Presentation
Compact NSX circuit breakers incorporate the exclusive reflex-tripping system.
This system breaks very high fault currents.
The circuit breaker is mechanically tripped via a “piston” actuated directly by the short-circuit.
For high short-circuits, this system provides a faster break, thereby ensuring discrimination.
Reflex-tripping curves are exclusively a function of the circuit breaker rating.
DOCA0140EN-01 01/2020 187

Compact NSX100-630 - Limitation Curves
Presentation
The limiting capacity of a circuit breaker is its aptitude to let through a current, during a short-circuit, that is
less than the prospective short-circuit current.
The exceptional limiting capacity of the Compact NSX range is due to the rotating double-break technique
(very rapid natural repulsion of contacts and the appearance of two arc voltages in-series with a very steep
wave front).
Ics = 100% Icu

The exceptional limiting capacity of the Compact NSX range greatly reduces the forces created by faults
in devices.
The result is a major increase in breaking performance.
In particular, the service breaking capacity Ics is equal to 100% of Icu.
The Icu value, defined by standard IEC/EN 60947-2, is guaranteed by tests comprising the following steps:
 Break the circuit three times consecutively with a fault current equal to 100% of Icu
 Check that the circuit breaker continues to function normally, that is:
 It conducts the rated current without abnormal temperature rise.
 Protection functions perform within the limits specified by the standard.
 Suitability for isolation is not impaired.
Longer Service Life of Electrical Installations

Current-limiting circuit breakers greatly reduce the negative effects of short-circuits on installations.
 Thermal effects:
Reduced temperature rise in conductors, therefore longer service life for cables.
 Mechanical effects:
Reduces electrodynamic forces, therefore less risk of electrical contacts, or busbar being deformed or
broken.
 Electromagnetic effects:
Reduction in disturbances for measuring devices located near electric circuits.
Economy by Means of Cascading

Cascading is a technique directly derived from current limiting. Circuit breakers with breaking capacities
less than the prospective short-circuit current may be installed downstream of a limiting circuit breaker. The
breaking capacity is reinforced by the limiting capacity of the upstream circuit breaker. It follows that
substantial savings can be made on downstream equipment and enclosures.
Current and Energy Limiting Curves

The limiting capacity of a circuit breaker is expressed by two curves which are a function of the prospective
short-circuit current (the current which would flow if no protection devices were installed):
 The actual peak current (limited current)
 Thermal stress (A²s), that is, the energy dissipated by the short-circuit in a condition with a resistance
of 1 Ω.
Example: What is the real value of a 150 kA rms prospective short-circuit (i.e. 330 kA peak) limited by an
NSX250L upstream?
188 DOCA0140EN-01 01/2020

The answer is 30 kA peak. Refer to Current-limiting Curves (see page 189).
Maximum Permissible Cable Stresses

The table below indicates the maximum permissible thermal stresses for cables depending on their
insulation, conductor (Cu or Al), and their cross-sectional area (CSA). CSA values are given in mm² and
thermal stresses in A²s.
CSA Conductor 1.5 mm² 2.5 mm² 4 mm² 6 mm² 10 mm²

PVC Cu 2.97x10 4 8.26x104 2.12x105 4.76x105 1.32x106
Al – – – – 5.41x105
PRC Cu 4.1x104 1.39x105 2.92x105 6.56x105 1.82x106
Al – – – – 7.52x105
CSA Conductor 16 mm² 25 mm² 35 mm² 50 mm²

PVC Cu 3.4x10 6 8.26x106 1.62x107 3.31x107
Al 1.39x106 3.38x106 6.64x106 1.35x107
PRC Cu 4.69x106 1.39x107 2.23x107 4.56x107
Al 1.93x106 4.7x106 9.23x106 1.88x107
Example: Is a Cu/PVC cable with a CSA of 10 mm² adequately protected by an NSX160F? The table
above indicates that the permissible stress is 1.32x106 A2s.
All short-circuit currents at the point where an NSX160F (Icu = 35 kA) is installed are limited with a thermal
stress less than 6x105 A2s. Refer to Energy-limiting Curves (see page 190).
Cable protection is therefore ensured up to the limit of the breaking capacity of the circuit breaker.
Current-limiting Curves
Voltage 400/440 Vac Voltage 660/690 Vac

Limited short-circuit current (kÂ peak) Limited short-circuit current (kÂ peak)
DOCA0140EN-01 01/2020 189

Energy-limiting Curves
Voltage 400/440 Vac Voltage 660/690 Vac

Limited energy Limited energy
190 DOCA0140EN-01 01/2020

Compact NSX
Index
DOCA0140EN-01 01/2020
Index
A E
accessory slots, 66 earth-leakage protection, 108
auxiliaries contacts electrical accessories, 53
control, 83
auxiliary contacts
operation, 68 I
auxiliary devices, 53 indication contacts
accessory slots, 66
operation, 68
B indication LEDs, 115
BSCM
configuration, 78
connection, 77 L
data provided, 78 locking
data sent, 78 circuit breaker, 29
description, 76
installation, 77
setup, 77 M
Micrologic trip units, 111
1.3 M, 127
C characteristics, 112
carriage switches, 62 distribution, 114
checks identification, 112
startup, 148 motor, 115
trip unit, 139 upgradeability, 116
circuit breaker motor trip units, 115
accessory slots, 66
close, 26
face, 25 O
locking, 29 open, 26
maintenance, 153
open, 26
operation, 147 P
plug-in, 54 plug-in circuit breaker, 54
reset, 26 connections, 55
startup, 148 direct contact protection, 56
testing, 21, 28 disconnection, 54
circuit breakers
functions, 11
motor operated, 44 R
close, 26 removing withdrawable circuit breaker, 59
communicating motor mechanism, 50 reset, 26
motor mechanism, 47
rotary handle, 34
communicating motor mechanism S
close, 50
SDTAM module
open, 50
connection, 74
reset, 50
description, 74
connection
installation, 74
plug-in circuit breaker, 55
SDx module
withdrawable circuit breaker, 60
connection, 72
contact opening, 131
default output assignment, 72
control contacts, 83
description, 71
installation, 71
reconfiguring outputs, 73
D sealing
disconnecting plug-in circuit breaker, 54 trip units, 117
disconnecting withdrawable circuit breaker, 58 sealing accessories, 30
distribution trip unit, 114 seals, 117
DOCA0140EN-01 01/2020 191

Index
servicing
at installation, 20
setting, 21
trip unit, 21
short-time protection
Micrologic 1.3 M, 127
Micrologic 1.3 M trip unit, 127
T
testing
circuit breaker, 21, 28
U
upgradeability, 116
V
Vigi module, 108
W
withdrawable circuit breaker
connections, 60
disconnection, 58
removal, 59
192 DOCA0140EN-01 01/2020

DOCA0140EN-01
Schneider Electric Industries SAS As standards, specifications and designs change from time to time, please ask for confirmation
35, rue Joseph Monier of the information given in this publication.
CS30323
F - 92506 Rueil Malmaison Cedex
www.se.com 01/2020

Compact NSX: Circuit Breakers and Switch-Disconnectors 100-630 A User Guide

Uploaded by

Copyright:

Available Formats

Compact NSX: Circuit Breakers and Switch-Disconnectors 100-630 A User Guide

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Compact NSX: Circuit Breakers and Switch-Disconnectors 100-630 A User Guide

Uploaded by

Copyright:

Available Formats

Compact NSX

Title of Documentation Reference Number

Compact NSX Circuit Breakers

What Is in This Chapter?

Compact NSX Circuit Breaker Presentation

What Is in This Section?

Compact NSX Range

The Compact NSX range is compliant with the following standards:

Fixed Circuit Breaker

A Sealable terminal shields I Motor mechanism

Withdrawable or Plug-in Circuit Breaker

Trip Units and Trip Unit Accessories

A TM-D, TM-G, or MA trip unit E Micrologic 4 trip unit with earth-leakage

A Device size and rated current

A Setting range for TM-D

Example 2: Micrologic 2 and Micrologic 4 electronic trip units

A Trip unit adjustment range

Trip Unit Settings

Operating the Circuit Breaker

Circuit Breaker Operating Control Accessories

Operating control accessory NSX100 NSX160 NSX250 NSX400 NSX630

Toggle handle Rotary handle Motor mechanism

These indication auxiliaries can be installed on site.

Remote Electrical Stop Command

To obtain a remote electrical stop command, use:

EcoStruxure Power Commission Software

Circuit breaker ranges Modules Accessories

De-Energizing the Circuit Breaker

Maintenance and Servicing Work on Installation

Maintenance Work Following Fault Trip

Checking the Settings

Testing the Circuit Breaker

When testing circuit breaker trip mechanisms, precautions must be taken:

Setting the Trip Unit

Extreme Atmospheric Conditions

IEC/EN 60068-2-52 Salt-mist test

Conformity with EMC standards as described above helps to ensure that:

 There is no disturbance to any type of industrial or commercial environment.

Altitude (m/ft) < 2,000 m 3,000 m 4,000 m 5,000 m

Circuit Breaker With Toggle Handle

What Is in This Section?

Front Face Description

Opening, Closing, and Resetting the Circuit Breaker

Opening and Closing Locally

Resetting After a Trip on Electrical Fault

To reset after a fault trip:

Step Action Position

3 – Inspect and, if necessary, repair the downstream

6 Close the circuit breaker by moving the toggle I (ON)

Testing the Circuit Breaker

When testing the trip mechanism take precautions against:

Step Action Position

2 Press the push-to-trip button to trip the

3 Move the toggle handle to the O (OFF)

4 Move the toggle handle to the I (ON) I (ON)

Locking the Circuit Breaker

Accessory that is detachable Use up to 3 padlocks (not supplied) 5–8 mm

Seal Prohibited operations

Transparent protective cover  Altering trip unit settings