Instalación Zapata Case 9010

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Torque specifications for track shoe VN AS-002-001

bolts
Revision
Level B
Issued Mauro Bettini Approval Paolo Biolchini Revision A:Added note point 2
Date 28/05/07 Date 28/05/07 Description B:Revised

1. PURPOSE

This specification define the assembly criteria and bolt torque to be applied on track shoe for clawer machine
applications.

2. ASSEMBLY PROCEDURE

It is very important to fit the pads correctly. Incorrect fitting can cause loosening or loss of torque in
screws. Use only new screws and nuts. Used screws, even though they appear in good condition, can
become plastically deformed and do not ensure correct tightening.
Remove any paint or oxidization from the pad fastening surface. Make sure there are no dents on the
area itself and eliminate these if there are.
Make sure the holes on the link are clean and that the screw can be freely fitted.
Remove any paint or oxidization on the link nut seat.

A.Track Shoe assembly position


Double Grouser shoe
Single Grouser shoe

Clean surface
Clean surface
Assembly Direction

Pin Boss side

Triple Grouser shoe Flat shoe

Clean surface
Clean surface
Assembly Direction

B.Track Nut Position

Pin Boss side


Torque specifications for track shoe VN AS-002-002
bolts
Revision
Level B
Issued Mauro Bettini Approval Paolo Biolchini Revision A:Added note point 2
Date 28/05/07 Date 28/05/07 Description B:Revised

Square Nut Exagonal Nut Mail Box Nut

Track Nut Correct position

B.Procedure to tighten the bolts

The torques to be applied for each screw depend on the type of tightening selected:
 Final torque tightening
 Corner torque tightening
Corner torque tightening is used to eliminate the various friction coefficients between the parties.
For heavy-duty applications, the use of a corner torque is preferable.

 Final torque tightening procedure


Apply the tightening torque according to the diameter and the resistance class of the screw.
Initially tighten with a wrench and reach the final torque using a specific torque measuring device. Always keep
stringently to the figures shown on the following table.

 Corner Torque Tightening procedure


With this procedure, the screws must be tightened with a first pre-torque as shown on the following table,
always according to the diameter and screw class.
After this first pre-setting turn the screw by 120° (1/3 turn) using a specific corner measuring device.
With this procedure, a specific plastic deformation of the screw can be achieved which ensures the maximum
obtainable tightness.

 Re-Checking the torque


Torque must be checked again after the firt
50 hours of use.

In both tightening procedures, follow


the fitting sequence alongside.
Torque specifications for track shoe VN AS-002-003
bolts
Revision
Level B
Issued Mauro Bettini Approval Paolo Biolchini Revision A:Added note point 2
Date 28/05/07 Date 28/05/07 Description B:Revised

3. VALUES TO BE USED FOR SCREW TIGHTENING WITHOUT UNDER HEAD WASHER

METRIC SCREWS CLASS 12.-9


Dimension Nm Lbf-ft
Dynamometric Corner tightening Dynamometric Corner tightening
Tightening Torque procedure Tightening Torque procedure
Nm Nm Nm Nm
M10x1 100 ±5 32 ±2 74 ±4 24±1
M12x1 180 ±10 60 ±3 133 ±7 44 ±2
M14x1,25 280 ±15 95±5 207 ±10 70±4
M14X1,5 270 ±15 90 ±5 199 ±10 66 ±3
M16X1,5 400 ±20 195 ±10 295 ±15 144 ±7
M18X1,5 590 ±30 290±15 435 ±22 214 ±11
M19x1,5 710 ±35 350 ±15 524 ±26 258±13
M20x1,5 810±40 365 ±20 597 ±30 270 ±13
M22x1,5 1090 ±55 410 ±20 804 ±40 302 ±15
M24x1,5 1250 ±60 470 ±20 922 ±46 347 ±17
M27x1,5 1840 ±90 670 ±35 1357 ±68 495 ±25
M30X2 2800 ±225 910 ±45 2065 ±165 670 ±34

SCREWS UNF CLASS 12.9 / 170PSI


Dimension Nm Lbf-ft
Dynamometric Corner tightening Dynamometric Corner tightening
Tightening Torque procedure Tightening Torque procedure
Nm Nm Nm Nm
7/16" 20UNF 130 ±6 45 ±2 96 ±5 33±2
1/2" 20UNF 200 ±10 70 ±4 148 ±7 52 ±3
9/16" 18UNF 290 ±15 103±5 214 ±11 76 ±4
5/8" 18UNF 400 ±20 195 ±10 295 ±15 144 ±7
3/4" 16UNF 700 ±35 352±20 516 ±26 260 ±13
7/8" 14UNF 1130 ±55 395±20 834±41 290 ±15
1" 14UNS 1450 ±55 560 ±30 1070 ±52 413±21
1 1/8" 12UNF 1990 ±100 810 ±40 1468 ±74 597 ±30
1 1/4" 12UNF 2780 ±140 1160 ±60 2050 ±103 855 ±43
Torque specifications for track shoe VN AS-002-004
bolts
Revision
Level B
Issued Mauro Bettini Approval Paolo Biolchini Revision A:Added note point 2
Date 28/05/07 Date 28/05/07 Description B:Revised

4. VALUES TO BE USED TO TIGHTEN THE SCREWS WITH UNDER-HEAD WASHER

METRIC SCREWS CLASS 12.-9


Dimension Nm Lbf-ft
Dynamometric Corner tightening Dynamometric Corner tightening
Tightening Torque procedure Tightening Torque procedure
Nm Nm Nm Nm
M18x1,5 690 ±35 340±15 509 ±25 251±13
M20x1,5 840 ±45 380±20 620 ±30 260±14
M22x1,5 1130 ±55 425±20 833 ±42 313±16
M24x1,5 1400 ±70 525±25 1033 ±50 387±19

SCREWS UNF CLASS 12.9 / 170PSI


Dimension Nm Lbf-ft
Dynamometric Corner tightening Dynamometric Corner tightening
Tightening Torque procedure Tightening Torque procedure
Nm Nm Nm Nm
9/16" 18UNF 310 ±15 110 ±5 229 ±11 81±4
3/4" 16UNF 730 ±35 365±18 538 ±27 265 ±13
Torque specifications for track shoe VN AS-002-005
bolts
Revision
Level B
Issued Mauro Bettini Approval Paolo Biolchini Revision A:Added note point 2
Date 28/05/07 Date 28/05/07 Description B:Revised

5. VALUES TO BE USED TO TIGHTEN SPLIT-LINK SCREWS


 SCREWS WITHOUT UNDER-HEAD WASHER

METRIC SCREWS CLASS 12.-9


Dimension Nm Lbf-ft
Dynamometric Corner tightening Dynamometric Corner tightening
Tightening Torque procedure Tightening Torque procedure
Nm Nm Nm Nm
M12x1 200 ±10 148 ±7
M14x1,25 320 ±15 236 ±12
M16X1,5 450 ±20 332±17
M19x1,5 760 ±35 561 ±28
M20x1,5 870±40 642 ±32
M24x2 1300 ±60 959 ±48
M27x2 1900 ±90 1401 ±70
M30X2 2200 ±225 1623±161

SCREWS UNF CLASS 12.9 / 170PSI


Dimension Nm Lbf-ft
Dynamometric Corner tightening Dynamometric Corner tightening
Tightening Torque procedure Tightening Torque procedure
Nm Nm Nm Nm
1/2" 20UNF 240 ±10 177 ±9
9/16" 18UNF 330 ±15 243 ±12
5/8" 18UNF 450 ±20 332 ±17
3/4" 16UNF 750 ±35 553 ±28
7/8" 14UNF 1180±55 870±44
1" 14UNS 1550±55 1143±57
1 1/8" 12UNF 2040 ±100 1505 ±75
1 1/4" 12UNF 2850 ±140 2102 ±105

 SCREWS WITH UNDER-HEAD WASHER

METRIC SCREWS CLASS 12.-9


Dimension Nm Lbf-ft
Dynamometric Corner tightening Dynamometric Corner tightening
Tightening Torque procedure Tightening Torque procedure
Nm Nm Nm Nm
M14x1,25 340 ±15 251 ±13
M16X1,5 480 ±20 354±18
M18x1,5 650±30 479±24
M19x1,5 800 ±35 590 ±30
M20x1,5 900±40 664 ±33
M22x1,5 1250 ±55 922 ±46

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