Cardiocare 2000: Service Manual
Cardiocare 2000: Service Manual
Cardiocare 2000: Service Manual
SERVICE MANUAL
20100315 Revision B
www.ebionet.com
This page is intentionally left blank.
2
Table of Contents
Section 1 G e n e r a l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-1.Introduction........................................................................................4
1-2.Features of the equipment.................................................................5
1-3.Equipment description……................................................................5
1-4.System installation...........................................................................13
1-5.Terms of warranty............................................................................14
1-6.Specification………..........................................................................14
Section 2 Troubleshooting................................................15
Section 3 Adjustment.................................................................22
Section 4 Block Diagram/Description.......................................23
Section 5 Disassembly and Assembly…..................................25
Section 6 Replaceable Parts List and Accessory....................40
3
Section 1. General Information
1-1. Introduction
EKG2000 is 12ch ECGs equipment which measure and record ECGs of the patient.
EKG2000 provides users with ECGs record of the patient, measurement parameters for diagnosis and auto
analysis.
Patient information and user identification printed along with ECGs on the output report is effective for
hospital chart control.
For convenient operation, ECGs can be measured and recorded by pressing short key. Then, ECGs is
printed in A4 sized report form after applying filter, calculating the measurement parameter and auto analysis.
In addition to an AC power, it can be continuously operated with a built-in rechargeable battery. This enables
the EKG2000 to be used in an ambulance, in a visit to patients or during patient transportation.
12 channel ECGs is printed in a various channel form of 3ch+1rhy, 6ch+1rhy, 12ch rhy, 60s 1rhy in A4 sized
report form.
1. 1 channel rhythm is recorded for 60 seconds and printed in A4 sized report form.
2. 12 channel rhythms are printed simultaneously and continuously in real time..
3. Measurement parameters such as heart rate, PR interval, QRS duration, QT/QTc, P-R-T axes required
for diagnosis is printed along with ECGs on the output report after calculating automatically.
4. Auto analysis enables 75 diagnosis.
5. For convenient diagnosis, ECGs can be printed after changing system setting such as filter, signal level,
printing speed, channel form, rhythm cannel of the recorded ECG data.
6. Easy to carry with built-in rechargeable battery.
7. Patient information and user identification can be entered and printed along with ECGs for effective
hospital chart control.
4
1-3. Equipment description
Standard accessories
④ Chest electrode(1SET)
Options
① Cart
② Hanger
③ Built-in Battery
5
Main Unit
▣ Front View
①
⑤
③
② ③
① Knob
② Printer door
③ Printer door release button
④ LCD
⑤ Control panel
6
▣ Rear view
① ②
③ ④ ⑤
③ AC power socket
⑤ LAN port
① Handle
7
▣ Right side view
Warning
Do NOT disassemble the case of the equipment to avoid the electric shock.
Refer servicing to Bionet Co., Ltd qualified personnel or your local authorized
dealer.
8
LCD Panel
LCD panel displays system setting status after indicating the version of the system and manufacturer
name for 2 seconds when power is turned on.
1 0 1 2 . 5 O F F O F F
1 0 0 6 C H + 1 R H Y a V R
⑤ ⑥ ⑦
① Display ECG signal level out of 5, 10, 20, aut (Auto Gain)
② Display printing speed out of 12.5, 25, 50
③ Display base line filter setting on or off
④ Display EMG filter setting on or off
⑤ Display heart rate
⑥ Display channel form of the output report out of 3ch+1rhy, 6ch+1rhy, 12ch rhy, 60s 1rhy.
⑦ Display rhythm channel setting out of I, II, III, aVR, aVL, aVF, V1, V2, V3, V4, V5, V6.
9
Control panel
▣ Indicator lamp
Indicate the level of battery charge in 2 steps with green and yellow.
When battery charge indicator lamp is illuminated yellow, turn the
system power off and connect the AC power source. Then turn the
system power on again.
▣ Short keys
Select signal level(mm/mV) out of 5, 10, 20, aut
(I-aVF:10, V1-V6:5 )
10
Select rhythm channel
Call up the menu to enter patient ID, name, age, sex, height, weight
11
AC Power
When AC power is supplied to the equipment, AC power indicator lamp at the front side is illuminated
green and battery is being charged automatically.
When AC power is turned off and system power is turned on, the equipment is operated from battery
power. When battery power in on, battery charge indicator lamp is illuminated green. When battery
power is low, buzzer alarms three times in series and battery charge indicator lamp is illuminated
yellow. In this case, turn the system power off and connect the AC power source. Then turn the system
power on again.
- Required time for charging : more than 4 hours
- Continuous battery operating time : 1 hour
Caution
For the protection of environment, do NOT throw wasted battery away. Please inquire
at the biomedical engineering lab of the hospital and dispose according to the
appropriate procedure to the authorized place(according to national regulations).
12
1-4. System Installation
Installation precautions
- Check the power cord connection and probe should be handled with care.
- The entire system settings are stored on the internal memory even when system power is
turned off and on again
The equipment operates when the power cable end connect into the EKG2000 power cord. Replace the fuse of
the equipment if power is not turned on despite that power cord is connected and battery power is in normal
condition. Contact service dept. of Bionet Co.,Ltd if the equipment is not operated after replacing fuse.
Caution
For the continuous protection against the fire hazard, the fuse must be changed to the
same type and rate of fuse by technician (T3A250V).
For the protection of environment, do NOT throw wasted fuse away in a dangerous
place for the example fire hazard
13
1-5. Terms of Warranty
- This product is manufactured and passed through strict quality control and thorough inspection.
Compensation standard concerning repair, replacement, refund of the product complies with
“Consumer’s protection law” noticed by Ministry of Finace and Economy.
- EKG 2000 is warranted by Bionet Co., Ltd. to be free from defects in material and
workmanship for one year(two years in Europe) from date of purchase.
- Warranty repair or replacement will be made by Bionet Service Center at no charge for
warranty period if properly used under normal condition in accordance with the instructions for
use.
- In the event of a malfunction or failure during warranty period, customer should inform Bionet
Co., Ltd. of the model name, serial number, date of purchase and explanation of failure of the
defective equipment.
1-6. Specification
- Input circuit : Isolated and defibrillation protected
- ECG leads : Standard 12 leads
- Sensitivity selection : 5,10,20 mm/mV 5 %
- Calibration voltage : 1mV 2 %
- Electrode offset tolerance : 250mV
- Resolution : 2 V, 500 Sample/Sec
- Frequency response: 0.05 ~ 150Hz
- Common mode rejection : > 100 dB
- Input impedance : 10 M
- Patient leakage : < 50 A
- Signal quality control : Disconnected lead detection
- Communication : PC connection with RS-232 interface and LAN
- Display : 2x16 char LCD Display
- Registration Resolution :
Vertical : 8 points/mm; Horizontal: 25 m at 25 mm/S
Paper type : Thermal, roll paper
Paper width : A4: 210 mm or 8.5” ; Length : A4 : 300 mm or 11”
- Keyboard : Membrane keyboard
- Electrical :
Power supply : AC or built-in Battery(option)
Voltage rating : 100 - 240Vac (50/60 Hz)
- Environment :
· Operating Temperature:15°C to 30°C (59°F to 86°F)
· Storage Temperature:- 10°C to 60°C (14°F to 140°F)
· Operating/Storage Humidity:20% to 95% RH, non-condensing
· Operating Altitude:70(700) to 106Kpa(1060mbar)
- RS232C Interface
Protocol: asynchronous
Baud rate: 19200
Byte format: 8 data bit, 1 stop bit, no parity bit
Connection socket: 9 pole female, wired as DTE(Data Terminal Equipment)
Pin connection: 3=TXD(out), 2=RXD(in), 6=DSR, 4=DTR, 5=GND
14
Section 2. Troubleshooting
Case1:
Check if the soldering of J3 on the main
board(power switch connector) is poor. => Re-
solder the connector.
Case2-1:
Case2-2:
Faulty main board or power board => replace the
board.
(Refer to next page 16 )
15
Tips for checking the faulty board.(Main board or Power board)
When the CardioCare 2000 is turned on, the pin no. 8’s voltage has to be always 14.5V.
Is the pin no. 8’s voltage is 14.5 => Yes => replace the main board.
Is the pin no 8’s voltage is 14.5 => No => replace the power board.
16
Wave Problems
Problem Solution
1. If the normal wave patterns show up to the
right of chart as shown in problem1, 2,
diagnosis output print too early.
17
1. This problem occurs when the filter value is
not corrected.
3-1. There are too many noises in the wave 4. Check if the filter value shows BASE: ON,
pattern. MUSC: OFF, AC: 60 Hz, LDF: 150Hz and, if
not, correct it.
3-2. The noises periodically occur 6. Problems 3.4 occurs when the BASE is set
throughout the wave patterns. at OFF. Change it to ON.
18
1. This problem occurs when the chest
electrode is not properly in contact with the
body.
4. The wave output looks like the noise and * If the problem can not be solved by the above
are not properly shaped. procedures, please contact us.
7-1. When diagnosis output key is pressed, 1. Replace the main board.
the measurement goes on past 10S.
* If the above procedure does not solve the
7-2. Operation stops at processing, print problem, please contact us
after 10S measurement.
19
8-1. ECG2000: When turned on, the key 1. ECG-2000 : Check the film cable which
functions, but there is no display. connects Key board and the main board and
replace the main board
8-2. ECG3000: The backlight on the screen
is on, but there is no display. 2. ECG-3000 : Check the Key cable which
connects Key board and the main board and
replace the main board.
20
Display Problems
Problem Resolution
Case1. Case1 & 2:
Faulty LCD => Replace the LCD with a new
one.
Case3:
Faulty C93 (or C92) capacitor
Case2. on the main board. => Replace C93 with a 25V
1000uF and C92 with a 35v 100uF.
Case3.
Case4
Case4.
Step1:
Symtom4-1: Check D5,D6,D7,D8 is working well.
When the printer key 9 or 0, the unit will (Use the multi-meter.)
stop immediately.
Step2:
Replace the U23 marked with AT89C52 on the
Symtom4-2: main board.
When the data 10S processing, the
counting of 10S will not stop until 99S.
21
Diagnosis Problems
Problem Resolution
1. If disease is diagnosed, abnormal ECG always
appears.
22
Section 3. Adjustment
1. Adjustment of the EKG wave volume
Set printer speed of EKG-2000 to 25mm/sec and EKG signal volume to 10mm/mV. Connect the EKG cable
to a simulator, and then set a heart rate to no. 16 Sine, and a wave volume to 1mV. make the wave volume
10mm while outputting through a monitor
(The EKG2000 has to be upgraded with a latest version and higher 5.04 version.)
23
AC 100~240V 50~60Hz
24
Section 4. Block Diagram/Description
LCD
AC/DC
Key Pad Module
Converter
(2X16 Char)
BAT. Ready Key LIMB & CHEST LEAD
+15V ACLED Data LCD LCD Control
Vbat +24V Control ACLED LED LED Data Signal
20 Pin 20 Pin Film 14 Pin Flat
Connector Cable Cable
Key I/F LCD I/F
ECG Analog
BAT. LED, READY LED Signal Process
Data bus
uP bus
DC/DC 8ch ECG Analog
Converter Signal
LCD write signal
RX, TX Isolate Analog to Digital
+5V +3.3V by Potocouple Converter
MII bus Data Control
LAN I/F Bus Signal
CPU System RX,
I/F TX
(ARM7TDMI, Flash, RAM)
Controller
Rx, Tx, uP bus (CPLD, FIFO) Microcontroller for
DTR, DSR Digital Part ADC Control
Serial I/F
+5V -5V
Buzzer Buzzer signal
Printer signal
CLK 1:2
Tranformer
Battery Bat. half or low Motor signal AC/DC
Check DC 15V AC 15V
Converter
Vbat Printer I/F Motor I/F Analog Part
2 Pin 24 Pin 6 Pin 4 Pin System Board
Cable Cable Cable Cable
Printer
Printer Motor Control
Control +24V
Data Signal
Signal
Battery Printer assembly
(12V, 2600mA/h) (TPH, Motor, Paper Sensor)
System Board
AC/DC Converter
It receives 100-240V AC, 50-60Hz signal or battery and supplies 15V and 24V to the system board.
Key Pad
It is linked to the system board with a 20-pin film cable and consists of a 14 key, AC LED, battery LED, ready
LED.
The AC LED will light up if the equipment approves AC power.
The Battery LED will always light up if the equipment is switched on and it indicates how much battery has
been recharged. The green LED will light up if the battery is satisfactory. Whereas, the red LED will light up if
the battery is run out shortly.
The Ready LED will light up if the electrocardiogram signal is stably detected.
LCD Module
It has 2 rows and 16 columns in a characterized LCD and is linked to the system board with a 14-pin flat
cable.
Printer assembly
It consists of the TPH (Thermal Printer Head), motor, and paper sensor. And it is linked to the system board
with 3-pin, 4-pin, 6-pin, and 24-pin cable and approves 24V AC power which will be approved only if the
printer assembly is working.
Battery
It is linked to the system board with a 2-pin cable. It is 12V, 2400mA/h and consists of twenty 1.2V,
1200mA/h NiMH battery. It is packed in parallel with 2 sets which are are connected with 10 cells in series
25
Section 5. Disassembly and Assembly
26
5.2. Removing the Top cover.
27
< BOTTOM COVER> <TOP COVER>
28
5.3. Replacing the Printer Module
a. Remove the 4 screws from the bottom cover.
29
< Printer Module>
30
5.4. Replacing the MAIN Board
a. Disconnect the connector
31
c. Remove the power switch cable from MAIN board
32
5.5. Replacing the Power Board
a. Disassemble GND cable of POWER B/D from Protection Grounding Terminal.
33
5.6. Replacing the Battery
a. Remove the 2 screws from Bottom cover
34
c. Remove the Battery cable connector
35
5.6. Replacing the LCD
36
Section 6. Replaceable Parts List
37
6-1. For Unit.
Find
Part Number Item Description Qty
Number
1 152100-000500 PRINTER FRAME 1
2 151900-009700 STEPPING MOTER ASS’Y 1
3 SCREW (3x8L, BIND) 2
4 PLATEN ROLLER ASS’Y 1
5 BUSHING 2
6 GEAR (A) 1
7 E RING (Φ3) 3
8 GEAR (B) 1
9 HOOK BRACKET 1
10 HOOK SPRING 1
11 COVER 1
12 MAIN BRACKET ASS’Y 1
13 BRUSH 1
14 TAP SCREW (3x8L, BIND) 3
15 151900-001000 TPH 1
16 TPH BRACKET (L) 1
17 TPH BRACKET (R) 1
18 SCREW (3x5L, BIND) 4
19 TPH COVER 1
20 PAPER SENSOR B/D ASS’Y 1
21 COVER SPRING (L) 1
22 COVER SPRING (R) 1
23 BOTTOM COVER 1
24 151900-013800 POWER MODULE ASS’Y 1
25 SCREW (3x6L, SEMS) 4
26 130101-000100 MAIN B/D ASS’Y 1
27 CONNECTOR PLATE 1
28 SCREW (3x6L, SEMS) 7
29 GND POLE ASS’Y 1
30 POWER S/W ASS’Y 1
31 POWER CONNECT B/D ASS’Y 1
32 TAP SCREW (3x8L, BIND) 4
33 TOP COVER 1
34 152100-011700 WINDOW (A) 1
35 TAP SCREW (2.6x8L, ROUND) 4
36 151100-001200 LCD ASS’Y 1
37 TAP SCREW (2.6x5L, BIND) 4
38 OVERLAY 1
39 SLIDE KNOB 1
40 HANDLE 1
41 TAP SCREW (4x15L, BIND) 5
42 BATTERY COVER 1
43 SCREW (M3x6L, BIND) 2
44 ID LABEL 1
45 RUBBER FOOT (Φ22x5) 4
38
6-2. For Accessory
39
40
Section 7. Connector Pin Assignment
Pin Description
Pin Name
1 V2
2 V3
3 V4
4 V5
5 V6
6 GND
7 N.C
8 N.C
9 RA
10 LA
11 LL
12 V1
13 N.C
14 RL
15 N.C
Pin Description
Pin Name
1 N.C
2 RXD1
3 TXD1
4 RXD2
5 GND
6 TXD2
7 N.C
8 N.C
9 N.C
Pin Description
Pin Name
1 N.C
2 RXD
3 TXD
4 SPIRO POWER
5 GND
6 N.C
7 N.C
8 N.C
9 N.C
41
Section8. Software Upgrade
Fig. 1
3. Double click the HyperTerminal execution file "Hypertrm". (Fig. 2)
42
Fig. 2
Fig. 3
43
5. In Fig. 4, Phone Number window, there are 4 blanks but you can just fill the last one
("Connect using") as Direct to Com1 or Direct to Com2. And click the OK button.
Fig. 4
6. In the COM1(COM2) properties fill the blanks as shown in Fig.5. And click the OK
button.
Fig. 5
44
7. In the Program Upgrade - HyperTerminal" window, go to "Transfer" and then choose
"Send File" like Fig. 6.
Fig. 6
8. And then you can find small Send File window as shown in Fig.7
Fig. 7
45
9. In the Send File window,"File name" -> insert the filename with right path, or using
Browse,choose the upgrade program, for example, C:\Upgrade\E2k_v222.bin (find the
exact path on your computer).
"Protocol" -> choose "Xmodem" and click the Send button.
Fig. 8
Fig. 9
12. You can see the state of data transfer in the Xmodem file secnd for program
Upgrade window. It takes about 3 minutes to finish the process.(Fig. 10)
46
Fig. 10
Fig. 11
47
15. Close the window. Then you can see the following message box.
Fig. 12
Fig. 13
48
International Sales & service
Bionet Co., Ltd. :
#11F, E&C DREAM TOWER Ш, 197-33,
Guro-Dong, Guro-Gu, Seoul, South Korea
Tel : +82-2-6300-6418 / Fax : +82-2-6300-6454 / e-mail: [email protected]
Website: www.ebionet.com
49