Geotechnical Risk Management For Open Pit Mine Closure: A Sub-Arctic and Semi-Arid Case Study
Geotechnical Risk Management For Open Pit Mine Closure: A Sub-Arctic and Semi-Arid Case Study
Geotechnical Risk Management For Open Pit Mine Closure: A Sub-Arctic and Semi-Arid Case Study
PJH de Graaf The De Beers Group of Companies, Anglo American, South Africa
M Desjardins De Beers Canada Inc., Canada
P Tsheko Anglo American Metallurgical Coal, South Africa
Abstract
De Beers is currently developing closure plans for two open pit mines. At first glance they appear quite similar;
both are relatively remote, have operated for 10 years, have similar pit dimensions (250–300 m deep and
1.5 km wide) and have Palaeozoic sedimentary host lithologies with weak upper units overlying more
competent lower materials. However, Victor Mine in the sub-Arctic Canada, is one of De Beers wettest mines
(dewatering volume of 75,000 m3/d) and is hosted predominantly in good quality limestone with excellent
final wall performance. While Voorspoed Mine, in semi-arid Southern Africa required virtually no dewatering,
has poor wall performance associated many with mudstone and country rock breccia instabilities.
Victor Mine is expected to achieve stable pit lake in less than 10 years (and less than 2 years with
supplementation from a nearby river), while Voorspoed will take over 100 years to reach ultimate pit lake
level (due to low groundwater inflows, high evaporation and limited opportunity for flow supplementation).
This paper describes a process to determine closure stability design acceptance criteria (DAC) and characterise
the zone of long-term surface disturbance surrounding the pit (i.e.: potentially unstable pit edge zone to define
the closure exclusion zone). This involved:
1) Pit break back-analysis using
i) industry guidelines;
ii) an empirical approach based on historical slope instabilities; and
iii) stability analysis using predicted post-closure phreatic surfaces.
2) Estimates of erosion potential.
These results along with the well documented historical slope performance provided the basis for detailed
Geotechnical Risk Assessments which addressed two periods.
• Active closure with personnel undertaking rehabilitation activities in and surrounding the pits, and
• Long-term closure, personnel and equipment not permitted within the long-term break back zone.
Risk-based monitoring plans were developed along with Trigger Action Response Plans (TARPs) to ensure that
closure of the pit proceeds safely and efficiently while satisfying the regulatory requirements.
Keywords: design acceptance criteria, Geotechnical risk management, pit slope closure, safe setback distance
1 Introduction
All mines eventually need to be closed to the satisfaction of internal and external stakeholders. This paper
focuses on the geotechnical aspects relating to open pit stability and closure; slope stability of other facilities
such as coarse and fine residue dumps and waste dumps are not considered (but detailed rehabilitation and
management plans are in place for these facilities).
Slope deformation resulting in significant surface strain (damaging existing infrastructure), and/or
catastrophic collapse (potentially impacting mine personnel or the public) are the principal geotechnical risks
associated with open pit closure. Although these consequences are potentially significant, they are however
very unlikely outcomes, particularly sudden catastrophic collapse – especially with appropriate slope designs,
monitoring systems and TARPs in place. Arguably the most significant risk is reputational; should the closure
conditions not be fully achieved external stakeholders, community and importantly regulators could lose
confidence in the plan and/or impose additional constraints on the current closure plan or on future closure
plans in that jurisdiction.
Establishing safe setback distances to define the limits for public access is the preferred approach to minimise
inadvertent public access areas which may be susceptible to slope collapse. These are typically delineated by
bunds and signage, sometimes in conjunction with high fences. Careful consideration is required, to balance
the objectives of maximising the land area to be reinstated to its prior utilisation (potentially including public
access) by minimising the setback distance and exclusion zone, and the requirement to ensure that the safety
imperatives and other stability commitments are achieved. Anticipated impacts can be managed, however
unexpected collapse and increased area of impact is a significant problem with potential loss of life, legal
action, reputational damage and loss of trust from the public and regulators.
Understanding and predicting credible modes of instability and how these may manifest in the future is
required to manage these risks. This is not a trivial exercise, as not only do the usual geotechnical design
input parameter uncertainties need to be managed, but also the time dependency of predicting stability 100
or even 200 years from now. That said, typically at the end of mining we know the most about the input
models and parameters, as we have observed and refined these through calibration of performance and/or
back-analysis of failures.
This challenge is not unique, mining-induced subsidence has been recognised since the start of mining and is
first documented in Agricola’s De Re Metallica (Agricola 1556). Several underground mining situations have
similar requirements to define and predict future stability and zone of surface influence. Such as progressive
hanging wall caving by Hoek (1974) and Brown & Ferguson (1979), crown pillar stability by Dr. Carter and co-
workers (Carter 1992; Carter & Miller 1995; Carter 2014), and many authors addressing various aspects of
caving-induced subsidence (Laubsher 2000; Flores & Karzulovic 2002; van As et al. 2003; Sainsbury et al.
2018), and Sharrock et al. (2016) caving and subsidence, and coal mining subsidence by National Coal Board
(1975), Salamon (1990) and Suchowerska Iwanec et al. 2015 and others. Figure 1(a) illustrates one of Flores
& Karzulovic many scenarios for predicting zone of influence in relation to excavation depth, and Figure 1(b)
crest stability zones for Brown and Ferguson’s idealised progressive hanging wall failure model.
Several approaches are available for assisting in defining the extent and area of possible impact:
• Industry rules of thumb or regulatory guidance notes.
• Empirical approaches based on historical slope instabilities and precedent break back angles.
• Limit equilibrium (LE) or finite element (FE) stability analyses using predicted post-closure
conditions (e.g.: phreatic surfaces and pit lake levels at defined time periods).
Carter (2014) discusses similar methods for predicting the extent and area of influence for crown pillar
collapse, and has sound advice that no single method should be considered as providing absolute magnitudes
of ground disturbance, but should only be used as diagnostic indicator methods for establishing potential
breakback extent outside the excavation footprint. Geological and pore pressure controls on potential failure
are key, followed by slope geometry. At closure, final slope geometry is well understood. Generally shallow
pits in strong rock masses or with sub-vertical structures the potential for possible breakback and surface
impact is usually relatively narrow, whereas for deep pits in weak rock masses and with inclined geological
structures with string anisotropy the potential surface impact could be much wider.
The following sections present details of the Victor and Voorspoed mines; and the closure criteria and
outcomes. Table 1 summarises the key elements of the life-of-mine designs and performance.
(a)
(b)
Figure 1 (a) Estimated crest zone of influence for pit and underground mining, after Flores & Karzulovic
(2002); (b) Progressive hanging wall instability model, after Brown & Ferguson (1979)
These geologic (country rock and orebody) conditions have resulted in a stable pit with low risk of
large-scale failure. Historically small rockfall has been common especially during freshet, rain events, or during
freeze thaw cycles. Rockfalls tend to originate from areas where less competent rock is observed such as contact
zones, blast-damaged crests, and the Red Head Rapids Formation (weaker mudstones and shales) in the lower
part of Victor southwest or where more competent, blocky layers become overhung. Initial cuts in the clay
overburden performed poorly resulting is some localised slumping, this was resolved in subsequent cutbacks
by flattening the slope to 4:1. Slow erosion of the sporadic sand cells and overburden slopes has also been
observed. Based on historical performance it is not expected that any new failure mechanisms will manifest
during closure or post-closure. Figure 5 summarises the most significant falls of ground during the life-of-mine.
As is evident from Figures 5 and 6, Victor Mine has exhibited excellent slope performance.
Figure 6 Photo showing overview of Victor Mine looking northeast. Note shallow overburden slopes and
excellent limestone slope performance
(a)
(b)
Figure 8 (a) Cross-section showing Voorspoed lithological units; (b) Plan view of Cut 3 design showing
geotech domains and grouped stack angles for double benches and weak rock mass
Figure 10 SSE1 failure angle of repose of 13° and the ultimate long-term breakback distance of 67 m
Figure 11 Plan view showing the pit back-break line around the Voorspoed pit
(a)
(b)
Figure 12 (a) Cross-section showing ‘potentially unstable pit edge zone’, after Department of Industry and
Resource (1997); (b) Victor Mine ‘guidelines’ projection lines for location of safety berm
management. DAC guidelines for operational slope design (based on scale of instability and consequence of
failure) are provided by Read & Stacey (2009), adjustments for long design service life are typically done using
engineering judgement. De Beers operational slope DAC are aligned with the LOP guidelines, and both mines
were designed to meet these criteria. Due to the longevity of the design life +200 years the Group standard
DAC was reviewed as they were are developed to provide design guidance for operating mines, not
necessarily for long-term closure.
Carter 2014, provides a relevant commentary on expected service life from a longevity perspective. He states
that with all natural systems there is an expectancy that stability will deteriorate with time, and this is implicit
in the guidelines provided in Figure 13. The recommendations on service/design life from the perspective of
crown pillars, consider the fact that real change from a longevity perspective will occur in rock quality, stress
and water pressure conditions, irrespective of any change in crown geometry. Due to the potential risk for
sudden catastrophic collapse associated with an often hidden (subterranean) void, the public risk associated
with crown pillars is considered substantially greater than that for open pit closure and these guidelines are
considered overly conservative for the open pit scenario.
Figure 13 Acceptable Risk Exposure Guidelines: comparative significance of crown pillar failure (Carter 2014)
More recently, consideration for confidence in input models and design parameters along with the scale of
instability and consequence of failure; using these factors to adjust the DAC in accordance with the risk.
Hawley & Cunning (2017) document an example of this approach for waste dump design. Adams (2015)
provides a risk matrix framework for developing slope stability DAC based on i) confidence in design inputs,
ii) failure consequence level, and iii) design service life. Design input confidence levels are somewhat
subjectively rated high, medium or low.
The Victor and Voorspoed design input models and slope performance are ranked and presented in Table 2.
Victor Mine confidence ratings are typically high while Voorspoed mostly are rated ‘low-moderate’. Due to
the historical poor slope performance, an additional level of conservatism has been applied in collectively
adopting a ‘low’ confidence level for Voorspoed. An unintended benefit from the relatively poor slope
performance has been the opportunity for multiple back analyses to refine material properties.
For design purposes, corporate approved consequence and risk tables were used, however for the purposes
of this paper the example consequence table provided by Adams are used to illustrate the process followed.
Adams’ example consequence and Factor of Safety (FoS)-Probability of Failure (PoF) (FoS-PoF) selection
matrix are reproduced in Figures 14 and 15.
Table 2 Summary of Victor and Voorspoed design input model confidence and historical slope performance
Consequence ratings for both operations are essentially the same, with minor to moderate safety, financial,
health, social and environmental outcomes. The principal consequence of not achieving the slope stability
objectives are regulatory and reputational, these are rated as major.
Using the worst consequence rating for reputational and regulatory consequences the highest consequence
category for > 10-year design life has been adopted with high and low level of design confidence for Victor
and Voorspoed respectively. This results in minimum design FoS of 1.4 and 1.6 respectively, which was then
adopted for closure stability requirements.
Figure 15 Example Factor of Safety (FoS)-Probability of Failure (PoF) selection matrix (Adams 2015).
1
Consequence level from business risk assessment, see Figure 14. 2 Design confidence subjective
rating. 3 PoF calculated for the slope sector analyses, not the global PoF
The results show that no large-scale instability is expected with factors of safety above 1.4 for almost all
stages, and that the rising water further stabilises the pit walls due to increasing confining pressure and
equalising the pore pressures that develop in the pit slopes (Table 3). This was one of the three key
recommendations in the 2018 Victor Geotechnical Review Board Report supporting the rapid filling of the pit
(de Graaf et al. 2018). FoS for Section 682 are below the long-term closure DAC until the pit lake is about 50%
full, but is still well above the operational DAC of 1.2.
Table 3 Summary of Victor Mine Factor of Safety (FoS) results for all cross-sections and pit lake filling scenarios
Water level Water level FoS section FoS section FoS section
Method Surface type
(% of pit filling) (bench elevation) 681 682 683
0 370 m 1.57 1.32 1.51 GLE/MP Non-circular
25 300 m 1.53 1.37 1.46 GLE/MP Non-circular
50 230 m 1.56 1.43 1.45 GLE/MP Non-circular
75 165 m 1.64 1.53 1.62 GLE/MP Non-circular
100 95 m 1.81 1.63 1.71 GLE/MP Non-circular
(a) (b)
Figure 16 (a) Victor Mine cross-section locations; (b) Voorspoed Mine cross-sections used for SLIDE
analyses.
(a)
(b)
Figure 17 (a) Voorspoed Section 3 SLIDE model with phreatic surface at 1,332 mams; (b) Backbreak distance
for Factor of Safety ≈ 1.5 to 2.0 at different time steps (i.e. pit lake levels)
Limitations of the LE analysis technique are well documented, however this remains a valuable and
cost-effective tool for evaluating stability and sensitivity to input parameters (slope geometry, shear strength
parameters, pore pressure conditions), and is consequently widely used. Check analyses for both mines were
undertaken using RS2 (FE) to confirm the validity of the failure mechanism and the relative stability, all be it
using the shear strength reduction (SRF) approach. In both instances these results indicate reasonable
congruency in both the stability results (5-11% variation) and mode of instability between the LE and FE
outcomes. This provides confidence in the SLIDE analysis results.
(a)
(b)
Figure 18 (a) Cross-section illustrating pit lake levels and geology intercepts; (b) Voorspoed surface water
management plan to mitigate erosion
Figure 19 Ultimate pit exclusion zone defined by more conservative of the empirical 13° breakback angle
and Factor of Safety = 1.6 LE breakback line
Figure 20 Evolving Victor Mine Hazard maps in response to pit lake changes (initial and last stages)
Figure 21 Voorspoed geotechnical hazard map for the ultimate pit lake
Voorspoed Mine conducted the post-closure geotechnical risk assessment that identified the potential
unwanted events to be managed:
• Surface deformation of full aerial extent of open pit walls and other areas to confirm that instability
conforms to expected zone of influence.
• Groundwater and surface runoff i.e. the performance of drainage systems around the mine site is
maintained to ensure runoff towards the pit lake.
The post-closure monitoring strategy at Voorspoed Mine comprises:
• Annual groundwater monitoring using piezometers.
• Annual visual inspection of the stormwater trenches two months before the wet season to give
time for maintenance if necessary.
• Annual visual inspection of open pit crests for any signs of instability in exceedance of expected
zone of deformation.
• Inspections to be undertaken by a Competent person or professional.
• InSAR is to be used for long-term deformation monitoring of open pit walls and surrounds. This
well-established monitoring approach is extremely well suited to post-closure monitoring and holds
several advantages over terrestrial monitoring approaches:
○ Fully remote automated system does not require any on the ground resources to perform
monitoring.
○ Full aerial coverage of the entire mine site to sub-millimetre accuracy is achieved (substantial
improvement over terrestrial prism monitoring, which only provides data at discrete points
and requires regular on the ground maintenance with ongoing dedicated local support).
○ Standardised reporting comprising:
o Weekly change reports (an exception report flagging early identification of changed
conditions).
o Annual detailed deformation report (including deformation vectors).
The management plans for both mines activities are aligned to TARPs reviewed by qualified professionals
and will include annual reports submitted to the relevant authorities. Assurance has been provided by
external reviewers as well as geotechnical review boards.
6 Conclusion
Victor Mine arguably presents a simpler closure scenario, with higher confidence input parameters, better
historical slope performance, quick pit lake development and a very remote location. Voorspoed is more
challenging with lower confidence input models (somewhat offset by extensive empirical break back data
and back-analysis of instabilities), poor slope performance and slow pit lake development and is surrounded
by farm land. Although the environmental and hydrogeological conditions for Victor and Voorspoed mines
are very different, a similar approach to developing geotechnical closure plans has been possible. The
methodical approach for evaluation appropriate closure DAC based on i) confidence in design inputs, ii)
failure consequence, and iii) design service life has provided a rational approach to reconciling the differences
between these operations and developing appropriate closure plans (and implementation risk management)
to ensure that closure of the pit proceeds safely and efficiently while satisfying the regulatory requirements.
Acknowledgement
The contributions of colleagues and consultants in developing the respective geotechnical closure
management systems are acknowledged. With special mention to Geoff Beale for constructive comments in
reviewing this paper. Furthermore, permission from De Beers and Anglo American management, to publish
this work is also gratefully acknowledged.
Disclaimer
All opinions and conclusions drawn in this paper are those of the authors alone and it should not be assumed
that any views expressed herein are also necessarily those of De Beers or Anglo American.
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