ADrive MANUAL For Elevator PDF
ADrive MANUAL For Elevator PDF
ADrive MANUAL For Elevator PDF
VVVF Inverter
For Elevators
USER MANUAL
CONTENT
CONTENT ....................................................................................................................................................................1
1. INTRODUCTION ...................................................................................................................................................4
2. EMC CONFORMITY ............................................................................................................................................4
3. WARNINGS ............................................................................................................................................................5
4. DELIVERY CONTENTS .......................................................................................................................................6
5. TECHNICAL SPECIFICATIONS ........................................................................................................................7
6. FUSE, CONTACTOR and CABLE CROSS-SECTION ......................................................................................8
7. Dimensions and Mounting of ADrive .....................................................................................................................9
8. ADrive Line Filter (EMI) ......................................................................................................................................12
9. ADrive Braking Resistors ......................................................................................................................................13
10. RFI FILTER (Zero-phase Reactor)....................................................................................................................15
11. AC line reactor (Line choke) ...............................................................................................................................16
12. ENCABIT-Plus Module .......................................................................................................................................17
13. ADrive Connections .............................................................................................................................................18
13.1. POWER TERMINAL CONNECTIONS .......................................................................................................19
13.1.1. Mains power connection: .......................................................................................................................19
13.1.2. Brake resistor connection:......................................................................................................................19
13.1.3. Motor connection: ..................................................................................................................................20
13.2. CONTROL TERMINAL CONNECTIONS ..................................................................................................22
13.2.1. Drive command inputs:...........................................................................................................................22
13.2.2. Control input-output signals: .................................................................................................................24
13.2.3. Incremental encoder connection for asynchronous motors ....................................................................27
13.2.4. Absolute encoder connection for synchronous motors ...........................................................................30
13.2.5. Mechanical brake release monitoring ....................................................................................................34
13.2.6. Motor & brake resistor temperature monitoring ....................................................................................34
13.2.7. Manual evacuation mode activation input..............................................................................................35
13.2.8. External 24V power supply .....................................................................................................................36
13.2.9. The connection between ENCABIT-Plus module and ADrive ................................................................36
13.2.10. Inputs/Outputs on ENCABIT-Plus module ...........................................................................................37
13.2.11. Serial communication with ARL-500 Lift Controller ............................................................................38
13.2.12. ADrive Remote Keypad Connection .....................................................................................................38
13.3. EMERGENCY EVACUATION OPERATION.............................................................................................39
13.3.1. General information: ..............................................................................................................................39
13.3.2. Required back-up power supplies: .........................................................................................................39
13.3.3. Evacuation in the lower load direction: .................................................................................................40
13.3.4. Evacuation Towards Command Direction: ............................................................................................41
13.3.5. Back-up power wirings for evacuation operation: .................................................................................43
13.3.6. Process of an evacuation travel: ............................................................................................................45
14. PC CONNECTION ..............................................................................................................................................46
14.1. ADrive-Win Simulator & Monitor Software ..................................................................................................46
14.2. Firmware Upgrading ......................................................................................................................................46
15. Data Key ...............................................................................................................................................................47
16. LCD SCREEN AND KEYPAD USAGE ............................................................................................................48
1.1. STARTUP SCREEN ........................................................................................................................................49
16.2. MONITORING SCREENS ............................................................................................................................49
17. ADrive Parameters...............................................................................................................................................51
1-TRAVEL CURVE ...............................................................................................................................................52
06.2011 1 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
06.2011 2 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
PREFACE
This documentation describes the inverter model ADrive
• equipment configuration
• connection
• control system
• operating
• starting
• service
Disclaimer:
The containing information specifies the properties of the products without ensuring them. The
right for technical changes is reserved.
Copyright
Copyright by Arkel Elektrik Elektronik Tic. Ltd. Sti.
It is not allowed to redistribute the manual in its entirety or parts of it. Violations will be
prosecuted and lead to indemnity.
06.2011 3 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
1. INTRODUCTION
ADrive is a high performance motor driver designed for elevators.
Can be used with asynchronous (open loop/closed loop) and synchronous lift motors.
Provides an evacuation operation by driving the motor with back-up power (60-120V battery or
1-phase 220V UPS).
Provides a static auto-tuning for synchronous motors (without rotating the motor).
It supports many different types of absolute (EnDat, SSI and SinCos) and incremental (HTL,
TTL) encoder.
The functions of ADrive are improved to get the best performance especially at startup and stop.
Startup and stop accuracy does not change with full load or empty car (for applications with
encoder).
Thanks to vector control, it has the full control of motor from zero speed to maximum speed and
can achieve 200% start-up torque.
For short travel distances the travel curve is automatically readjusted and boring travels at low
speed for short levels are impeded.
The parameter units are convenient for elevators (m, cm, m/s etc.).
The mechanical fan noise and electrical switching noise are minimized, by this no disturbing
noises for residences close to machine rooms are produced.
2. EMC CONFORMITY
06.2011 4 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
3. WARNINGS
After switching off the device do not touch any electronic board or components until the
power capacitors are discharged (Min.5 minutes).
Do not make any connection to inverter when the power is on. Do not check components
and the signs on the electronic boards while device is running.
Be sure that the mains connections are correct. L1, L2 and L3 are line input terminals and
must not be disordered U, V and W. Otherwise, device may be damaged.
Do not mount the brake resistor on controller cabinet. Brake resistor must be mounted
vertically outside the control cabinet.
To prevent overheat, damage and fire be sure that the environment has sufficient
ventilation.
Do not store and operate the device at environments with extreme heat, extreme cold,
extreme humidity, water, iron dust and dust.
It is necessary that the used motor has a winding isolation which is made for the operation
with VVVF inverter.
06.2011 5 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
4. DELIVERY CONTENTS
● User manual (This product)
06.2011 6 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
5. TECHNICAL SPECIFICATIONS
06.2011 7 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
Contactors (Amper, category AC-3) 7.5HP 10HP 15HP 20HP 30HP 50HP
5.5kW 7.5kW 11kW 15kW 22kW 37kW
Motor contactors (KPA, KPB) >= 12 >=18 >=25 >=32 >=50 >= 80
Mains supply contactor (KSAK) >= 9 >=12 >=18 >=25 >=40 >= 65
Back-up power supply contactor >= 9 >=9 >=12 >=18 >=32 >= 50
(KKAK)
06.2011 8 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
H
H
W D
B
W
FC
A E
G
I J K L
H
H1
D
W
W1
06.2011 10 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
For mounting the device ADrive Size-D, follow the steps below:
Step 1: Screw one of the mounting devices Step 2: Screw the other mounting device to
and fastening brackets as shown in the control panel as shown.
figure.
Step 3: Hang ADrive Size-D to the Step 4: Mount the device to control panel from
mounting device on the control panel. two fastening brackets at the bottom of ADrive
Size-D.
06.2011 11 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
EMI Filter can be installed in a vertical or horizontal position. But it is recommended to install
the filter as load side comes close to ADrive input terminals.
Load
Line
From mains supply
(L1, L2, L3, PE)
06.2011 12 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
Dangerous high voltage on the brake resistor connections and on the braking resistor
itself.
Braking resistor must be installed in a horizontal position for best heat dissipation
and must be fitted with its connecting bars.
Do not mount the braking resistor on the controller cabinet. While mounting, be
aware that excessive heat dissipated by the brake resistor may damage the control
panel, cause malfunctions or start a fire. The temperature of the break resistor
housing can attain 100°C during operation.
The brake resistor must be mounted in a dry location and must be fixed properly
against vibrations.
There must be minimum 30 cm of gap above and below the brake resistor to provide
air ventilation.
The capacity of brake resistors may increase due to the operating frequency of
elevator and maximum journey duration.
06.2011 13 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
325 mm
115 mm
180 mm
20 mm
305 mm
155 mm
225 mm
20 mm
06.2011 14 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
C
A = 65 mm
B = 40 mm
C = 25 mm
A B
RFI filtering
RFI Filtering
06.2011 15 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
Note: It is recommended to use AC line reactors with impedance values 3% (Z%) for standard
applications. The impedance value %Z is also the voltage value that drops across the AC line
reactor (for example: 5% voltage drops across the AC line reactor with impedance value 5%).
5% reactor would be a better choice for reducing the harmonic currents with a balanced mains
supply (less than 5% voltage imbalance between phases).
It is suggested that a 3-phase AC line reactor be installed on the supply line also to obtain the
following benefits:
- limiting the input current peaks on the input circuit of the inverter
- increasing the duration of line capacitors inside the inverter
- increasing power factor, thus reducing line current
06.2011 16 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
12.1. Description
An external ENCABIT-Plus module is mounted to the device for synchronous applications. The
absolute encoder connection and other functions used for synchronous motors are provided with
the support of ENCABIT-Plus module.
12.2. Mounting
ENCABIT-Plus module is installed to the bottom right of ADrive as ENCABIT-Plus mounting
ears comes to the appropriate slots on ADrive.
ENCABIT-Plus module
ENCABIT-Plus module mounting ears
fastening plate
Dimensions (mm)
Height 173
Width 108
Depth 35
ENCABIT-Plus
06.2011 17 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
Control Terminal
Inputs
FAN GROUP
Control Terminal
Inputs
FAN GROUP
06.2011 18 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
Symbol Description
L1(R)
L2(S) Mains inputs
L3(T)
E Earthing terminal.
B Braking resistor transistor output (-)
P DC Bus positive voltage, Braking resistor transistor output (+)
N DC Bus negative voltage (This terminal is located in only ADrive
Size-B and Size-C)
U
V Motor outputs
W
Use a cable with an appropriate cross-section (For more information see Chapter 6)
Use a shielded cable with an appropriate cross-section (For more information see
Chapter 6)
06.2011 19 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
ADrive
Motor
ADrive
Motor
06.2011 20 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
The drive enable signal (EN) must be switched by the open contacts of KPA and KPB.
Otherwise the inverter will continue driving the motor after the contactors are off.
Meanwhile If the contactors are on again the outputs of the inverter may be damaged
because of over current.
For synchronous drive, 2 main contactors with 4 main contacts each has 2x NO and 2x
NC main contacts are required for motor connection. The motor windings must be short
circuited with NC main contact of each main contactor to prevent an uncontrolled
acceleration of the synchronous motor (See wiring diagram). Due to the high current,
main contacts MUST be used for short circuiting.
For synchronous drive, the drive enable signal (EN) must also be switched by a NO
contact of an auxiliary relay. The auxiliary relay has to be connected parallel to the
travel contactors. (See chapter 13.2.1.1)
The length of the motor wire should not be longer than 10 meters. If the motor wire need
to be longer than 10 meters, a motor output reactor is recommended.
Use a shielded cable with an appropriate cross-section (For more information see
Chapter 6)
Motor cable must both be grounded either the inverter and the motor.
Motor cable must be pulled away from the other cables as far as possible.
The placement of the motor cables must not be parallel to other cables. If necessary, the
angle between the motor cable and other cables must be 90 degree.
For a suitable ground connection, the shield of motor cable should be fixed to ground
plate with metal clamps.
06.2011 21 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
12-24Vdc,
min. 100mA
15Vdc, max. 100mA external supply
internal supply
• In a case of more than one speed inputs applied the higher one is activated.
• If the speed control inputs are driven by relay contacts, high speed and low speed signal should
be applied together. Otherwise, because of the relay contact delay, wrong speed inputs may be
perceived at speed changes especially for distance controlled stops it is important that there
must be no delays at speed transitions.
06.2011 22 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
Therefore, to avoid this situation that shorten the life-time of the device, it is recommended to switch
the drive enable signal (EN) also from a NO contact of an auxiliary relay. The auxiliary relay has to
be connected parallel to the travel contactors. Auxiliary relay will release more quickly than the main
contactors and the drive will be cut off without waiting for the release of the main contactors.
ADrive
Supply voltage of
main contactors
It is appropriate to use auxiliary relay which has less than 25ms contact release time.
06.2011 23 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
Error outputs
Note: It is recommended to protect inductive loads with noise-reducing circuits (i.e. varistors or
AC filters for AC voltages, diodes for DC voltages).
06.2011 24 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
According to EN 81-1, disconnection of the mechanical brake coils from electrical current mus
be ensured by at least two contactors. The main-contactors disconnecting the motor current
may be used for this purpose also.
L
L
ADrive
The main contactors (KPA and KPB) must be used to disconnect the DC supply of the mechanical
brake. On the other hand, the brake contactor must be used to disconnect the AC supply.
Disconnecting the DC supply directly while AC supply is still connected will cause arcs on the
contact plates and will shorten the lifetime of the contacts. For that reason, the contacts on DC
circuit must only be opened after the AC supply is cut-off. This will ensure that the contacts will
only be used to disconnect the mechanical brake supply only in emergency situations.
Only the main terminals (not auxillary terminals) of the contactors must be used in the
mechanical brake circuit.
A suitable varistor must be used to filter the instantaneous high-voltage peaks on the
brake coil.
06.2011 25 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
Note: 0 or -24V terminals on ADrive processor board may be used as common (GND) of
additional transistor outputs.
CI1
Digital input specifications:
CI2 Max. voltage 26Vdc
+24V
Clamping range Max. 2,5 mm2
24Vdc internal supply
Note: Additional inputs (CI1, CI2) and outputs (TO1, TO2) are available in version V2.5 and
higher of processor board.
06.2011 26 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
Incremental encoder connection for closed loop asynchronous drive is made to the terminals on
the ADrive.
Before connecting the encoder, observe encoder operating voltage and switch off the
inverter.
Use a shielded cable for connection. Do not ground the encoder through both the motor
and inverter. If the encoder is isolated from the motor, and from ground, then connect the
cable shield to the inverter housing.
Motor cable and encoder cable channels should be separate. Minimum distance between
cables should be at least 10cm.
ADrive
• The resolution of the encoder simulation outputs is identical with the encoder resolution.
• See the circuit diagram of ADrive simulation outputs for connection.
06.2011 27 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
+15
OA
OA
OB
OB
0V
0V
JP
JP
A
A
A
A
+5
+5
_
B
B
B
B
5V TTL ENCODER 12-24V HTL ENCODER
WITH COMPLEMENTAL OUTPUTS WITH COMPLEMENTAL OUTPUTS
+15
OA
OB
0V
JP
A
A
+5
_
B
B
06.2011 28 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
IO-15V IO-15V
R14
-B
X5 330
3
U1A R18
R23 4 1K
C3 680
10nF 2 BCO
R15 5
B JP
X6 330 LM339N X2
10uF/16V
12
R19
1K C5
IO-GND
IO-GND
IO-15V
R16
-A
X4 330
3
R25 8 U1C
C4 680
10nF 14 ACO
R17 9
A
X1 330 LM339N
12
IO-GND
IO-15V IO-15V
3
R76
6 U1B 3K9
ACO R26
1
OA
7 X3
JP 100R
LM339N
X2
12
IO-GND
IO-15V IO-15V
3
R77
10 U1D 3K9
BCO R27
13
OB
11 X7
100R
LM339N
12
IO-GND
06.2011 29 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
ADrive supports absolute value encoders with EnDat, SSI and SinCos interface. The absolute
encoder connection for synchronous motors is made to ENCABIT-Plus module which is externally
mounted to the device for synchronous applications.
*: SSI and SinCos absolute value encoders are supported with firmware version >= 8.52.
For older versions, a firmware update must be performed.
13.2.4.1. Encoder connection with X-ENC1 connector (for EnDat and SSI encoders):
This connection method is suggested when the encoder connection cable has a ready-made 15-
pole SUB-D connector on driver side-end and the pin configuration of the SUB-D connector
corresponds to ENCABIT-Plus module. The pin assignment of X-ENC1 connector is shown in
the table below.
X-ENC1 connector can only be used for encoders with EnDat and SSI interface. SinCos encoder
connection must be made to the related terminals on ENCABIT-Plus.
06.2011 30 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
13.2.4.2. Encoder connection with terminal strips (for EnDat, SSI and SinCos encoders):
If the encoder connection cable has no ready-made SUB-D connector on driver side end, you can
use the terminals on the ENCABIT-Plus module. Make the connection in accordance with the
description shown below.
DA+
CL+
DA-
CL-
C+
D+
A+
B+
A+
B+
5V
0V
5V
0V
C-
D-
A-
B-
A-
B-
Absolute Absolute
Encoder Encoder
There is no terminal on the encoder terminal group to earth the encoder cable screen. If
earthing the cable screen is needed, use the earthing terminal located on the device.
06.2011 31 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
Do not ground the encoder through both the motor and inverter side. If the encoder is
isolated from the motor, and from ground, then connect the cable shield to the grounding
conductor on the inverter.
When connecting the encoder cable with SUB-D connector, please ensure that the pin
configuration of the encoder cable corresponds to the pin configuration of the ENCABIT-
Plus module. Faulty connection may cause un-repairable damage to the encoder or the
inverter.
The connection cable of encoder may never be unplugged or removed under voltage.
Make sure the socket is connected tightly.
Motor cable and encoder cable channels should be separate. Minimum distance between
cables should be at least 10cm.
06.2011 32 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
• The resolution of the encoder simulation outputs is identical with the encoder resolution.
Use a shielded twisted pair cable for connection. Connect the cable shield to the inverter
housing.
Encoder simulation cable channel should be separated from motor and other power cables.
Minimum distance between cables should be at least 10cm.
R104 R101
QA- 24V QA
PPTC0.1A PPTC0.1A
R102
... Q3
10K
QB
GND
R105
QB-
PPTC0.1A
R103
... Q4
10K
GND
06.2011 33 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
For synchronous drives, the switching state of the mechanical brakes must be monitored against
uncontrolled car movements. The brake release monitoring micro-switches are connected to PI1
input on ENCABIT-Plus module.
BR1: 1st mech. brake release monitoring normally closed contact (NC)
BR2: 2nd mech. brake release monitoring normally closed contact (NC)
● If the brake release monitoring function will be used, the parameter “11.6-Brake monitoring”
must be enabled.
Motor & brake resistor temperature monitoring can be carried out by ADrive (usually when the
inverter and the lift controller are located in separate places). Temperature monitoring connection
is made to PI2 input on ENCABIT-Plus module.
PTC1 TH
PI2 = 24V: PTC circuit closed
ENCABIT-Plus PI1 = Open: PTC circuit open
● If the temperature monitoring function will be used, the parameter “11.7-PTC check” must be
enabled.
06.2011 34 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
ADrive can be informed that the manual evacuation mode is active, through a high level at the
PI3 input on ENCABIT-Plus module.
When the input PI3 is activated, a special evacuation screen appears on ADrive display.
A similar screen is also appears on ADrive Remote Keypad display. The following information
is shown in the manual evacuation mode screen:
SPEED : 0.4 m/s When the manual evacuation mode is activated, the speed (m / s) is
DIR : ↑ shown on the top line and the direction (↑ or ↓) is shown on the
bottom line of the evacuation screen.
SPEED : 0.65 m/s When the evacuation speed exceeds 0.63 m/s, a warning message
STOP!!! (V>0.63) will be shown on the bottom line of the evacuation screen. In such a
case, the operation must be stopped.
We recommend using one of ARKEL products LEVELED board for indicating the door
unlocking zone information.
06.2011 35 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
An external 24V power supply can be applied to +/- 24V terminals on ADrive. In this way even in
case of mains failure the processor unit of ADrive and ENCABIT-Plus module remain active.
ADrive
22-26V, min. 600mA external power supply
The following functions remain active with external power supply even when mains power is off:
• On ADrive inverter:
o Drive command inputs and relay outputs
o Incremental encoder inputs and simulation outputs
o RS-485 serial communication protocol (communication with ADrive Remote Keypad or
ARL-500 lift controller)
o CANbus connection with ENCABIT-Plus module
• On ENCABIT-Plus module:
o Digital inputs and transistor outputs
o Absolute encoder inputs and simulation outputs
The connection between ADrive and ENCABIT-Plus module, is done with a cable with sockets
at both ends. The communication is provided through CANbus serial communication protocol.
06.2011 36 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
ENCABIT-Plus module provides an absolute encoder connection as well as 5 digital inputs and 2
transistor outputs. Inputs and outputs are reserved for functions required for synchronous drives.
PO1
+24V
Transistor output specifications:
PO2
Output type Open collector
Output voltage 24VDC
GND Overload protection Max. 200mA per output
Clamping range Max. 1,5 mm2
06.2011 37 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
This serial communication is an RS-485 protocol designed specifically for ARL-500 lift controller for
data exchange between ADrive and ARL-500. It is used instead of parallel signals and also for remote
control of ADrive from ARL-500 controller. The RS-485 jack (RJ-45) on ADrive is used for this
serial connection. To make this the serial connection, ARL-500 control panel must be equipped with
the optional module CNV500 RS-232 to RS-485 converter board.
RS-232 to RS-485
convertor module
The following connections are not necessary between ARL-500 lift controller and ADrive inverter
when the serial connection is made.
ADrive Remote Keypad is an external remote control terminal used when direct access to ADrive
control panel is not possible. All adjustments can be made remotely from the keypad panel. The
connection of ADrive Remote Keypad is made to RS-485 connector on ADrive with a standard
CAT5 network cable. Supply voltage is provided via this cable, there is no need to use an external
power source for the keypad. If an external 24V power supply is applied to ADrive, even in case of
mains failure the remote keypad remains active.
Cable type:
Standart CAT5 network cable
06.2011 38 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
ADrive is capable of performing an automatic evacuation by driving the motor with connection
of a set of batteries or a 1-phase 230Vac UPS in case of a mains power failure.
Evacuation operation with back-up power is supported only for closed-loop operation.
The selection of power supply for evacuation operation depends on the type of the evacuation
method (evacuation in the the lower load direction or command direction given by the lift
controller).
If the evacuation operation is performed in the lower load direction, 60Vdc battery back-up
supply will be sufficient.
If the evacuation operation is performed in the command direction given by the lift controller
(not in the lower load direction), because the required power for moving the car is increased, a
battery pack with higher voltage (72-120Vdc) or a 1-phase 230Vac UPS with a sufficient power
is needed.
This provides just the power for the motor during evacuation operation. The power circuit of the
inverter can either be supplied by batteries or by a UPS.
This supply must be connected to the input terminals L1 and L3.
The back-up power connected to the inverter is set by the parameter “12.1 Battery voltage”.
06.2011 39 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
During each travel, ADrive determines the lower-load direction which depends on the weight
imbalance between the car and the counter-weight. This information is output from TO1 terminal
and it may be used by external devices which need this information.
- On evacuation, if 12.2 parameter is set to “BD:EASIEST DIR.”, ADrive will ignore the
direction command from the controller and will move automatically towards the “lower-load
direction”
- If 12.2 parameter is set to “BD:COMMAND DIR.”, TO1 lower-load direction output must be
read by the controller and the controller must give the appropriate evacuation direction
command to the driver.
During evacuation, exact stopping point depends on the car-load. The floor level may be missed
slightly.
If the travel speed on evacuation is set too low, this will elongate the travel time and will cause the
brake coil to consume energy for a longer period. Because of this, setting the evacuation speed to a
value between %15 and %35 of nominal motor speed is recommended. Evacuation speed is
limited by “12.3-BAT.Speed” (V4) parameter. Even if it is possible to move faster by back-up
power, the driver will not allow the car to exceed the speed set by this parameter.
If the distances between floor levels are long, the evacuation time will be long which means the
power consumption will be higher. While calculating the back-up power requirements, this fact
must also be considered.
The voltage of the connected back-up power must be set in the parameter “12.1-BAT.VOLTAGE”.
06.2011 40 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
This method must be used if evacuation is required to finish on a certain predetermined floor.
Using a low speed setting for evacuation, will reduce instantaneous power requirements but will
increase evacuation duration. Likewise, using a high speed setting will increase the instantaneous
power requirements while reducing the evacuation duration. Evacuation speed may be limited by
“12.3-BAT.Speed” parameter. The driver will not allow the car to exceed this speed limit even if
the system allows moving faster.
If the distances between floor levels are long, the evacuation time will be long which means the
power consumption will be higher. While calculating the back-up power requirements, this fact
must also be considered.
The voltage of the connected back-up power must be set in the parameter “12.1-BAT.VOLTAGE”.
It is recommended to apply as 72VDC – 120VDC battery voltage. While determining the capacity
required for the batteries, a rule of thumb is, choosing the batteries such that battery capacity in
Ah’s will be at least 1/3rd of the motor current in A’s. For example; at least a 7Ah battery must be
used for a 21A motor.
06.2011 41 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
Assuming the evacuation speed to limited to 1/4th of nominal motor speed; a rule of thumb is to
use a UPS with power rating of at least half the motor power. For example: A 5 kW UPS may be
used for a 10 kW motor.
In reality, the exact power requirement of the UPS is dependent on many factors including shaft
efficiency, evacuation speed and motor plate values. The best way to determine the exact
requirements is to find it empirically. While measuring the power requirements, the following
procedure may be used:
The UPS should be chosen such that its power rating is at least 1.3 times the calculated minimum
power requirement.
The power that will be drawn from the UPS must be limited by “12.4-UPS POWER” parameter. If
power is not limited, the UPS may be overloaded.
If the UPS will also power other electrical loads during evacuation (i.e: control panel, mechanical
brakes, door operator, etc), the power required by those loads must also be considered on
calculation of the UPS power.
06.2011 42 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
The battery supply must be connected to the input terminals L1 and L3.
LCS
ADrive
*1
BAT
*2
+24V
-24V
UPS LCS
06.2011 43 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
LCS
ADrive
FUPS
*1
*2
+24V
-24V
UPS LCS
06.2011 44 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
The elevator controller must be capable of performing an evacuation operation in case of a power
failure. The following operations must be carried out respectively by the elevator control system:
AC supply t1 t2 AC supply
mode Evacuation mode mode
KSAK
KKAK
EN
UP/DWN
Vx (V0/V1/V2/V3)
06.2011 45 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
14. PC CONNECTION
It is possible to connect ADrive Inverter to a PC over the RS-232 serial communication port with
a proper cable. It is a standard RS-232 PC connection cable. Any standard RS-232 cable can be
used instead of the original cable supplied with ADrive. A USB to RS-232 9-pin adapter is
required for Laptop connection via USB port. ADrive PC connection is shown below:
PC
RS-232 port
RS-232
plug
RS-232 cable
ADrive
ADrive-Win simulator/monitor software is used with ADrive for travel curve simulation,
monitoring data and transferring parameters.
It is possible to upgrade ADrive’s firmware via ARKEL Firmware Updater software. By this way
new features/facilities can be added to the product.
ARKEL Firmware Updater is an utility software which connects your computer and the device,
enabling you to load the firmware file to your device.
The device firmware file is not a part of this software. The latest firmware file which is compatible
with device can be downloaded from our web site. Before downloading firmware you must learn
your device firmware version. The firmware version is displayed on device screen while starting up.
If your device firmware is already the latest version, it is not necessary to perform this update.
Firmware updates can only be applied to devices with firmware versions later than V8.00.
ADrive firmware files also includes the firmware of ENCABIT-Plus module. ADrive will
automatically update the ENCABIT-Plus module after the power is switched off and on again.
06.2011 46 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
The plug on ADrive which is used for Data Key connection is 9-pin D-type male. Do not use this
plug for PC connection.
Data Key
plug
06.2011 47 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
ADrive has an LCD screen with 2-row / 16-character and 5-key keypad. These buttons function
as follows:
Enter menu/submenu
Select parameter / edit value
Exit menu/submenu
06.2011 48 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
06.2011 49 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
06.2011 50 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
1-TRAVEL CURVE
2-MOTOR SETUP
3-CONTROLLER SETUP
4-KEY READ/WRITE
5-FAULT HISTORY
6-CONTROL TYPE
7-LANGUAGE
8-FACTORY DEFAULT
9-AUTO TUNE
10-PASSWORD
11-ADVANCED SET
12-BATTERY OPERATION
06.2011 51 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
1-TRAVEL CURVE
1.1-HIGH SPEED
1.2-MIDDLE SPEED
1.3-INSPECTION SPEED
1.4-LOW SPEED
1.5-ACCELERATION
1.6-ACCELERATION BEGIN SOFTEN S1
1.7-ACCELERATION END SOFTEN S2
1.8-SLOWING DISTANCE
1.9-STOPPING DISTANCE
1.10-STOPPING TYPE
1.11-DECELERATION
1.12-DECELERATION BEGIN SOFTEN S3
1.13-DECELERATION END SOFTEN S4
1.14-MECHANICAL BRAKE ON DELAY
1.15-MECHANICAL BRAKE OFF DELAY
1.16-INITIALIZING JERK
1.17-INITIALIZING SPEED
1.18-INITIALIZING TIME
06.2011 52 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
1.1 - 1.4 – High Speed / Middle Speed / Inspection Speed / Low Speed (V3, V2, V1, V0)
The speed which is selected by the V3, V2, V1, V0 input terminals of the inverter. In a case
of more than one speed inputs applied the higher one is activated. If the speed control inputs are
driven by relays high speed and low speed signal should be applied together. Otherwise because
of the relay delays, wrong speed inputs may be perceived at speed changes especially for
distance controlled stops it is important that there must be no delays at speed transitions.
06.2011 53 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
06.2011 54 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
2-MOTOR SETUP
Motor setup affects the driver’s performance directly so these values must be
adjusted carefully in accordance with the information below.
06.2011 55 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
The type of lift motor. If synchronous motor is selected, 6.1 control type parameter can
only be set to closed loop.
The suspension ratio of the elevator system is also determines the nominal speed. By using a
2:1 suspension ratio, the elevator nominal speed will be a half of the motor nominal speed.
2 * π * RadiusofTractionSheave * MotorNomRpm
Vnom =
60 * GearRatio * RopeSuspensionRatio
For example radius of traction sheave = 40cm, Motor nominal rpm = 1430, Gear ratio = 1 / 60 and
rope suspension ratio = 1:1
2 * π * 0.4 * 1430
Vnom = = 1m / s
60 * 60 * 1
06.2011 56 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
( StatorNomRpm − MotorNomRpm)
Fslip = * Fnom
( StatorNomRpm)
Fnom * 60
StatorNomRpm =
(numberofpoles / 2)
For example : The slip for a 50Hz , 1440 rpm , 4 poles motor is like below:
50 * 60
StatorNomRpm = = 1500 Rpm
2
(1500 − 1440)
Fslip = * 50 = 2 Hz
(1500)
06.2011 57 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
Vmax
Vnom
Vmid
Vmin
F
Fmin Fmid Fnom
This parameter can be used to change the motor direction. If motor goes in the wrong
direction, the wires to the motor must be reversed. Motor’s direction can also be reversed easily
by using this parameter without making any wiring changes.
This parameter can be used to change the encoder direction. If driver gives wrong
direction error after the correct wiring of encoder in a closed-loop control, the connection of
encoder phases must be reversed. Encoder’s direction can also be reversed easily by using this
parameter without making any wiring changes.
06.2011 58 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
The number of poles of the motor. Enter the data on the motor name plate.
The encoder offset angle between the zero point of absolute encoder and the electrical
zero point of motor winding for synchronous motors.
After the auto tune process, note the value of this parameter. When the inverter need to be
changed because of a failure, this parameter must be set to this value manually for the new
inverter without performing a new auto tune process. The auto tune process must be performed
when the relative position between motor and encoder changes.
In this version of ADrive only 2048 pulse/revolution value can ve selected. Please ask
ARKEL for different pulse/revolution values.
06.2011 59 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
3-CONTROLLER SETUP
3.1-3.4 The speed controller Kp and Ki gains (KP0, KI0, KP1, KI1)
PI speed controller integral and proportional factor is adjusted automatically in accordance with travel
speed. At zero speed PI speed controller process with KI0 integral factor and it is increased to KI1 at full
speed step by step.
At startup of elevator, KI0 and KP0 is hold high to make the PI speed controller’s reaction faster to
very little speed changes. At full speed there is no need for so much sensitive PI controller because it
causes high motor enforce. (For example at startup the reaction must be quick to 5-10 revolution changes,
while at 1400 rpm it is meaningless to give sudden torque changes for 5-10 revolutions.)
The integral factor multiplies the total of errors so must be adjusted to very smaller than KP otherwise
it causes vibration and overshoots at travel curve. Usually it is better to adjust KP higher than 10xKI.
If KI and KP are too high it makes noise at motor. Too low values cause delays to catch the reference
speed and sensitivity loss.
+ Output
Speed
Reference
Σ KP +
1
S
* KI torque
reference
Limiter
Encoder feedback
signal
KP,KI
KP0,KI0
KP1,KI1
Fout
Fnom
06.2011 60 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
After the mechanical brake is released a rollback may occur because the motor has not yet
developed enough torque to hold the car. The car may move up or down depending on the load
balance. This effect is most noticeable with gearless motors because of a low friction. The anti-
rollback function is used to help prevent rollback on elevators.
Anti-rollback position controller gains are determined by the parameters 3.6 and 3.7.
Increasing the gains will cause more quick response to rollback. Reducing the gains will cause
late response. Too high gain values can lead noisy and instable startup. Too low gain values
cause an appreciable rollback in car. See section “19.4 Improving start-ups” for appropriate Anti-
Rollback settings.
1: 2 ms
2: 4 ms
3: 8 ms
4: 16 ms
In synchronous motors, as the rom of the motor is low, it may be necessary to use an
encoder filter level of 3 or 4. Increasing the filtering level allows a more precise reading of speed
but on the other hand delays the reading speed. Selecting dynamic filtering will allow
compensation of these delays.
06.2011 61 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
4-KEY READ/WRITE
All parameter of ADrive can be saved to data key and read out from key.
4.1-KEY READ
Parameters in the data key are transferred to inverter.
4.2-KEY WRITE
Parameters of the inverter are transferred to data key
5-FAULT HISTORY
ADrive saves last 256 errors in its memory. By this, facility for maintenance and repairing is
provided.
5.1-Watch Fault List
The list of the faults is displayed on the screen. Last error is number 1 and the oldest error is
number 256.
6-CONTROL TYPE
Determines that if the control of the motor will be in OPEN LOOP (without encoder) mode
or in CLOSED LOOP (with encoder).
When synchronous motor is selected in the menu, this parameter can be adjusted only as a
closed loop.
7-LANGUAGE
8-FACTORY DEFAULT
All parameters of the inverter may be changed to factory defaults. For this select YES to
question “Are you sure to set defaults?” and approve with ENTER button.
06.2011 62 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
9-AUTO TUNE
Enable auto tune function after entering the motor parameters from the motor plate to
determine the V/F values automatically. Device will tune with first command and sets the
V/F table.
Detail description is given in the section “18. How to adjust for open loop practically”.
For dynamic auto-tuning, this parameter must be set to “ENABLE”. Dynamic auto-
tuning may only be performed when the motor is free from any load or when the car and
counter-weight are in exact balance. During auto-tuning, the motor will turn 1 revolution
clockwise and 1 revolution counter-clockwise.
Detail description is given in the section “20. Driving Synchronous Machines with
ADrive”.
10-PASSWORD
06.2011 63 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
11-ADVANCED SET.
In sites where the motor keeps running frequently, the switching frequency parameter
may be set to 7.5 kHz in order to prevent the motor from heating up. Be aware that this setting
will increase the audible noise from the motor.
The parameters 11.1, 11.2 and 11.3 are the advanced parameters of ADrive Inverter. Do
not make any changes if not necessary!
11.4 – PIN programmable input function (PIN Func: “Error Reset” / “Shaft Limit Cnt.”)
This parameter determines the function of PIN programmable digital input on ADrive.
Error reset: The device error will be cleared by activating this input.
Shaft limit control: When the input goes from 0 to 1, if the driver output frequency > the
limit value set in the parameter 11.5 driver gives an error and stops. This function performs an
extra protection with an upper and lower limit switches placed on the car in order to make sure
that the elevator is slowed during approaching to shaft limits.
06.2011 64 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
The brake release monitoring micro-switches are connected to PI1 input on ENCABIT-
Plus module. In order to enable this function, the driver must be equipped with ENCABIT-Plus
module and the connection must be made as described in the section 11.2.5.
Motor PTC & brake resistor thermostat can be connected to PI2 input on ENCABIT-Plus
module (usually when the inverter and the lift controller are located in separate places). In order
to enable this function, the driver must be equipped with ENCABIT-Plus module and the
connection must be made as described in the section 11.2.6.
This function can only be enabled when the parameter 3.5 Anti-rollback position
controller is activated.
If too high values are entered for anti-rollback position controller gains 3.6 and 3.7, the
motor can go into oscillation at startup. This case can lead noisy and instable startup. This
function is used to detect the over-gain. When an over-gain is detected, the inverter gives the
following warning:
H.TORQUE RIPLE
CHECK ARB GAINS
Then the inverter stops the OGD function and drives the motor with acceleration ramp.
11.10 – Trip Imax (Err_Imax: 4 - 99 A), 11.11-Trip ImaxT (Err_Imaxt: 0.1 – 9.9 s)
These parameters are used to limit the motor current. ADrive will give the “Imax_Trip
limit” error when the motor current exceeds the value set in parameter 11.10 during the period of
time set in parameter 11.11.
The device’s current limit may be harmful for the motor when the capacity of device is
larger than the motor capacity. In such cases, it will be appropriate to limit the motor current with
these parameters.
06.2011 65 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
At the instant where the mechanical brake is released, the force caused by the imbalance
of the car and counter-weight is transferred instantaneously by the ropes to the rotor. At this
instant, the driver has to increase the motor current immediately to enable the rotor to stand-still
without rolling back. That’s why, PI controller gains for the motor current (11.2. KI_cur and
11.3.KP_cur) are desired to be as high as possible during startup. But adversely, keeping these
gains high during travel will cause fluctuations in motor current and will cause vibrations and
humming noises. This parameter allows reducing the gains during travel. For example, if this
parameter is set to 25%, the gains during travel will be 1/4th of the gains used during startup.
It is used to set the current limit. It is set to 2 x motor current during the auto-tuning
process. The limit value is the maximum current of the inverter. This values are shown below.
06.2011 66 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
12-BATTERY OPERATION
Command direction: The evacuation direction is determined by the lift control system.
Inverter ignores only the applied speed command and starts running the motor in the
direction applied to input terminals UP/DWN with a maximum allowed speed limited with
the parameter 12.3.
This parameter is for protecting the UPS device. It will be visible if “12.1-BAT.VOLTAGE”
parameter is set to “220V UPS”. This is the maximum power which can be drawn from the UPS
during evacuation. The driver prevents the UPS from overloading by limiting its power to this
value.
First of all, the power rating of the UPS must be calculated in kWs. Making of those
calculations are explained on section 13.3.3.1 (for lower-load evacuation) and section 13.3.4.1.
(for command direction evacuation).
06.2011 67 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
● Read the motor plate and enter these values to the inverter using MOTOR SETUP menu.
● ENABLE AUTO TUNE function and run the elevator in inspection mode. Keep giving
movement command until AUTO TUNE END message is displayed on the inverter display. The
motor current must be entered correctly before auto-tune. (Too high current will cause over
current and heating of motor. Too low current will cause torque loss at low speeds and stopping
sensitivity will decrease).
● Move the elevator in inspection mode and be sure that it is going in the right direction. If the
main controllers direction is reverse of the elevators direction change the order by the parameter
2.17-Motor direction.
● Run the elevator with V0 speed and check the motor current if it is higher than nominal motor
current decrease Middle Voltage at V/F table. Ideal balanced current is %75 of motor current.
● Be sure that nominal speed (parameter 2.1-Nominal Speed) of the elevator and rpm (parameter
2.2-Motor RPM At Nominal Speed) of the motor are correctly entered.( For example for 0,6
m/sn elevator nominal speed = 0,6 m/sn – nominal rpm = 830 or for 1 m/sn elevator nominal
speed = 1 m/sn – nominal rpm = 1430). Don’t change these parameters to speed up or slow down
the elevator. These parameters are only machine information.
● Enter the speed references at TRAVEL CURVE menu. For applications to speed up the
elevator over the nominal speed, adjust the high speed maximum %30 over the nominal speed.
(For example nominal speed 0,6m/sn – maximum high speed 0,8 m/sn or nominal speed 1 m/sn –
maximum high speed 1,3 m/sn). Be sure that mechanical safety is suitable for this new higher
speed (Mechanical brakes, safety gears, rails, shaft etc.).
● Enter the slowing distance. Adjust this parameter to a value 10-20 cm less than the distance of
the slowing magnets to floor to achieve a secure distance for elevator to slow down and approach
to floor at low speed.( For example if the magnet distance is 170cm, enter the slowing distance
155 cm). If the elevator slows down early and then travels at low speed too much, increase
slowing distance parameter. On the contrary if the elevator is late to slow down and passes the
floor level decrease the slowing distance parameter.
● Enter the stopping magnets distance from exact floor level to stopping distance parameter (Ex.
7cm). This distance must not be neither too much or too little. For example a value of 1cm is not
a realistic value. Because the stoppings will be unstable since it is out of motor power limits to
stop an elevator which goes at low speed in 1 cm. For a long distance like 30 cm the stopping
accuracy will be missed with full and empty car.
Example:
Imot: 16.0 A V3: 1.0 m/s X_Slw: 165 Cm
Vmot: 380 Volt V0: 0.13 m/s X_Stp: 8 Cm
Rpm_nom: 1450
06.2011 68 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
● First make the adjustments for open loop and be sure that the elevator is running in open loop
mode.
● Connect the encoder and enter the encoder resolution to parameter 2.3-Encoder Resolution.
● Move the elevator in inspection mode and monitor the motor current. If the current is too high
probably the encoder direction is wrong. Change the order by the parameter 2.18-Encoder
direction.
● Rotor slip frequency must be entered correctly to the inverter. Motor slips are high for old
motors while small for new motors. (Look parameter 2.9-Rotor Slip for calculating the motor
slip)
Try the slip values from 0.7Hz to 3.0Hz with 0.3Hz steps and make a test run with same way
& same load. The appropriate slip value is the one which your motor current is lowest.
Note: If the motor does not reach the estimated rpm, it means that the motor slip is low. If
motor current is not stable and there is a high oscillation, it means that the motor slip is high.
● If you cannot solve the vibration problem. To find the source of problem set KI1, KI0 integral
values of speed controller to minimum and run again.
If vibration is no longer exists this shows that speed controller needs adjustment not motor
parameter. May be integral values are too high or KP difference factors are too small. Run
elevator few times to find best values.
If vibration is still exist when KI0, KI1 is min. This means that problem is at motor
parameters. Try higher no load currents (2.10) and smaller slips (2.9). When vibration
problem is solved set the KI0, KI1 to normal values.
● If necessary change the PI speed controller gains in the CONTROLLER SETUP menu.
06.2011 69 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
20.3. Autotuning:
a) If possible, a dynamic autotuning should be performed before hoisting the car (without
load). If this is not possible during dynamic autotuning, an amount of weight which will
balance the total car weight and the counterweight should be added into the car. The
balance of the counterweight and the car may be checked by manually releasing the brakes
and making sure that the car does not move with released brakes.
During dynamic autotuning, the motor will turn one revolution in each direction. So please
make sure that the car has enough distance to the top and bottom of the shaft before starting
the autotuning.
In cases where dynamic auto-tuning is not possible, auto-tuning may be performed statically.
For static auto-tuning, “9.1-AUTO TUNE” parameter must be set to “ENABLE_STATIC”.
The most precise way to determine the motor offset angle is to perform a dynamic auto-
tuning with ropes disconnected from the rotor (without load). With static auto-tuning, an
error of up to +/- 12 degrees may be introduced and this error will cause the travel currents
to be %3-%4 higher than ideal.
b) To start autotuning, set the “9.1-Autotune” parameter to “Enabled” and exit the menu.
ADrive will display “Waits Autotune” on its screen. At this point, turn the switch on the
recall terminal to “Rev” position and press either up or down button. Keep the button
pressed until you see the message “Autotune End” on the ADrive screen.
If the message “Wrong direction” is displayed, either toggle the parameter “2.18-Encoder
direction” or swap any two of the 3 motor power lines (U, V, W).
If the message “Auto tune fails” is displayed during autotuning, please check the motor
and encoder connections.
06.2011 70 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
c) The autotuning procedure will determine the correct “2.20- Offset angle”, “11.2-
Current Controller KI Gain” and “11.3-Current Controller KP Gain” values. It is wise
to note these values and store them in a safe place for future reference. So that you will be
able to enter these values manually (without autotuning) in case of a driver replacement.
Remember that the auto tune process must be performed when the relative position
between motor and encoder changes.
d) After autotuning, if the car moves in wrong direction, please toggle the “2.17- Motor
direction” parameter.
In gearless synchronous machines, the car tends to slip rapidly towards the heavy direction at the
moment the brakes are released. For this reason, a special “Anti-rollback function” is
implemented in ADrive. This function must be tuned carefully in order to minimize the undesired
startup trembling. A practical procedure to tune this function is as follows:
a) Set the “1.14-Mechanical Brake On Delay” parameter to 2.0 seconds. This will ensure
that the elevator will be held at rest during 2 seconds after brake release.
b) Unload and position the car to the topmost 1 or 2 meters in the shaft. This is the situation
with the worst case of weight balance.
Press the down button in the recall terminal. The car will slip upwards a little and will
stop. After the end of “Mechanical brake opening time” (which we had set to 2 seconds”,
the car will start to move downwards with inspection speed. Increase the “3.6” and “3.7”
parameters slightly and retry moving the car in recall mode. Observe the amount of slip in
each retry until you find the values where the slip is not noticeable.
In general, the value of “3.7” should be about 1/3rd of the value of “3.6”. For example, if
you set “3.6” to 120 then 40 will be a reasonable value for “3.6”.
When these parameters are given too high, the motor will make loud noises and will start
to shake on startup. This kind of startup is harmful for the driver and the motor. Also is
very undesirable in terms of passenger comfort. So it is advised to find the critical values
which lead to this undesired startup and to make sure NOT to set the values to greater
than the half of these critical values.
e) Change the “1.14-Mechanical Brake On Delay” parameter to 1.0 seconds again. If this
parameter is given too long, the car will waste time unnecessarily. If it is too short, the
motor will try to move before the brakes are fully released and this will be felt in the car as
a harsh startup.
06.2011 71 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
To achive a good travel comfort, initially a smooth driving without vibrations should be ensured
and then the reference speed curve must be adjusted to give the desired travel.
ADrive uses a PI (proportional-integral) controller to drive the motor trying to follow a reference
speed curve. At any given time, the PI controller needs two gain coefficients (KP and KI) to
calculate the voltage and frequency to be supplied to the motor. The limit values for these
coefficients should be entered to ADrive in the “3-Controller setup” menu:
“3.1-KP zero speed”
“3.2-KI zero speed”
“3.3-KP full speed”
“3.4-KI full speed”
These zero speed and full speed values are the limit values for the KI and KP gain coefficients.
The actual gain coefficient to be used at any moment is calculated instantaneously by
interpolating these limits by the current speed of the motor.
To adjust these limit values, the following practical procedure may be applied:
a) Initially set these values:
06.2011 72 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
21. TRIPS
03 HIGH DC BUS The DC Bus voltage exceeded 1- Braking resistor may not be connected
the overvoltage detection properly. Check broken or disconnected wiring.
level. 2- Braking resistor’s resistance may be incorrect.
Be sure that the braking resistor is suitable for
If mains power is active: Inverter's power and motor power.
Vbus > 715 V
If UPS power is active:
Vbus > 420V
04 OVER CURRENT The inverter output current 1- Because of the acceleration time of the elevator
exceeded the overcurrent is too short motor current may increase. Decrease
detection level. the acceleration parameter PA.
2- Check the V/f characteristics. Decrease Vmid
(Middle frequency voltage) and Vmin (Minimum
frequency voltage).
3- The motor being used has a capacity more than
Inverter's maximum motor capacity. Check the
Inverter's motor power.
05 PAR.DATA The parameters of the inverter 1- Change the parameters of the inverter to
CORRUPT is erased or corrupted. factory defaults. Then reenter your configuration.
06 MOTOR The motor overload protection 1- Check the motor rated current.
OVER LOAD function has operated based on 2- Check the “Motor Setup - Thermal Mod”
the internal electronic thermal parameter. The parameter may be too low.
value.
06.2011 73 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
08 AUTO TUNE FAILS A fault occurred during 1- Check motor connection. Motor connection
autotuning in open loop mode. may not be done properly.
Autotune operation cannot be 2- Motor contactor may not be switching. Be sure
completed. that the motor contactor closes when inverter is
running.
09 OVER SPEED The speed read from encoder 1- Motor speed may be higher than the reference
is too high. speed. Check motor setup in the menu.
2- Compare the pulse number setting in the menu
“Motor Setup - Encoder Resolution” with the
encoder pulses and correct if necessary.
10 BAD ENCODER The encoder signals oscillates 1- Check encoder connection and encoder
SGNL unusually. voltage.
2- Check the connection between encoder and
motor.
3- If the encoder cable is not shielded, use a
shielded cable.
4- If the motor cable is not shielded, use a
shielded cable.
5- Encoder cable may be placed too close to
motor cable. Motor cable and encoder cable
channels should be separate. Minimum distance
between cables should be at least 10cm.
6- Encoder may be grounded at both the motor
side and inverter side. If the encoder is grounded
at motor side, disconnect the grounding at inverter
side.
12 CONTACTOR The main contactor(s) dropped Check the supply circuit of the main contactors’
DROPPED out while driver is running. coils.
13 NO CONTACTOR No contactor picked up signal Check the auxiliary contacts of the main
SGN is detected in 5 seconds after a contactors in drive enable (EN) signal circuit.
speed signal and direction
signal are detected.
14 LOW MOT. No current can be delivered to 1- Motor wiring may not be connected properly.
CURRENT motor coils. Check broken or disconnected wiring.
2- Check the connection of main contactors.
15 WRONG Lift is not running in required 1- U, V, W phases of motor reversed. Check
DIRECTION direction. Running direction motor connection.
read from encoder is different 2- Phase of encoder reversed.
from the direction inverter
commands.
16 UNBALLANCED Unballanced current at U, V, 1- Contacts of main contactor may not conduct.
CUR. W motor outputs. Over- Check the connection of main contactors.
current at one or two of motor 2- A faulty motor windings.
outputs.
06.2011 74 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
19 LOW SPEED Motor cannot reach to the 1- Make sure that the mechanical brakes are
desired speed. released.
2- Check encoder connection
3- In induction motors, rotor-slip may be entered
too low. Check this value.
4- In synchronous motors, motor offset angle may
be wrong or it may be that the auto-tuning was
performed while the encoder direction parameter
setting was wrong. Reverse the encoder direction
setting (2.18) and perform auto-tune again
5- In synchronous motors, number of motor poles
may be set incorrectly (2.19)
20 INTERNAL ERROR 2 The reference speed is higher 1- Ensure that V0, V1 and V2 speeds are not
than V3 speed. higher than V3.
2- The Acceleration end soften S2 may be too
high.
21 INTERNAL ERROR 3 An unexpected situation 1- Ensure that the main contactors are not picked
occured at motor outputs up and dropped out during the drive.
2- Check the connection of ENABLE signal.
3- Check whether there is a looseness in motor
and contactor connection.
4- Ensure that the components such as brake coil,
contactor coil that may create electrical noise
have appropriate filtering.
22 Fout > Flim Drive output frequency is 1- Ensure that the parameter 11.4 PIN input
higher than the limit value set function on ADrive is not assigned to “Shaft limit
in parameter 11.5 in an control” unnecessarily.
disallowed area (at lower or 2- PIN input function is assigned to “Shaft limit
upper shaft limit) control” and shaft lower/upper additional limit
switch has interrupted the drive.
3- Check that the parameter 11.5 is not set too
low.
23 ENCABIT TIME OUT The communication between 1- Ensure that the ENCABIT-Plus module is
ADrive and ENCABIT-Plus mounted on ADrive.
module cannot established 2- Check the connection between ADrive and
ENCABIT-Plus module.
24 ENCODER ERROR The encoder connection or the Check the encoder connection.
encoder data is incorrect
25 AUTO TUNE The autotune process could 1- Because the motor is not connected the
ERROR not be completed in closed autotuning may not have been completed.
loop mode. 2- Check the encoder connection
3- The motor contactors may not pick up. Ensure
that the motor contactors are picked up when the
inverter starts running.
4- Ensure that the autotuning is performed load at
motor shaft or with load balanced for
synchronous motors without.
06.2011 75 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
27 MOTOR PTC ERROR Motor PTC temperature 1- The motor PTC temperature function is
monitoring error activated, so check the connection of
PTC/thermostat circuit made to PI2 input on
ENCABIT-Plus module.
2- Motor PTC circuit may be interrupted.
28 Imax TRIP LIMIT The motor current exceeds the 1- Ensure that the parameters are correctly set.
value set in parameter 11.10 2- There may be a mechanical strain in the motor.
during the period of time set 3- Check that the mechanical brake is opening
in parameter 11.11 and closing correctly.
29 LOW BATTERY The required power for 1- Ensure that the connected battery set has
driving the motor cannot be suitable voltage (60V) and capacity (7Ah).
taken from the battery set. 2- The batteries may be discharged. Keep the
batteries on charge.
30 RESITOR OVER The braking resistor has been Braking resistor’s resistance may be incorrect. Be
RUN used very intensively. It is sure that the braking resistor is suitable for
under dangerous overheat Inverter's power and motor power.
conditions.
31 LOW CPU SUPPLY The CPU supply is low. 1- The value of 3 phase AC supply may have
(Only in ADrive Size-D) fallen below 340 V. Check the voltage of the
terminals in L1, L2 and L3.
2- If the device is being supplied from an external
24 VDC source, check the voltage of this external
source.
3- If the circuit voltages are all normal, unplug the
device and contact ARKEL technical support.
06.2011 76 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
22. NOTES
06.2011 77 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
06.2011 78 ADrive
ARKEL Elektrik Elektronik Ltd. Şti. www.arkel.com.tr
06.2011 79 ADrive