Disclosure To Promote The Right To Information: IS 2508 (1984) : Low Density Polyethylene Films (PCD 12: Plastics)
Disclosure To Promote The Right To Information: IS 2508 (1984) : Low Density Polyethylene Films (PCD 12: Plastics)
Disclosure To Promote The Right To Information: IS 2508 (1984) : Low Density Polyethylene Films (PCD 12: Plastics)
( Reaffirmed 2003 )
Indian Standard
SPECIFICATION FOR
LOWDENSITYP~LYETHYLENEFILMS
(Second Revision)
First Reprint DECEMBER 1996
UDC 678.742.2-416
t2 Copyright 1984
BUREAU OF INDIAN STANDARDS
MASVr\KBHAVAN, 9 BAHADUR SHAH ZAFAR !dARG
XEV.’ DELHI 1 I0002
Indian Standard
SPECIFICATION FOR
LOW DENSITY POLYETHYLENE FILMS
( Second Revision )
Plastics Sectional Committee, ,PCDC 12
Chairman Representing
Da K. AQHORAMURTHY Ministry of Energy ( Department of Petroleum )
( Continud on pg.3 2 )
I @Cogyighf1984
BUREAU OF INDIAN STANDARDS
This publication is protected under the I&m Coflright Act ( XIV of 1957 ) and
reproduction in whole or in part by any means except with written permissionof the
publisher shall be deemed to be an infringement of copyright under the said Act.
IS : 2508 - 1984
Members Rtprrrcnting
SHRI A. Gsiosn Natonal Test House, Calcutta
Sttnr S. M. LAHIHI ( A1trmurc)
SHRI S. K. JAIN Hoechst Dyes & Chemicals Ltd, Bombay
Saict S. B. Gau~tz ( Ahmate )
Da L. D. KAX~JPAL Ministry of Defcnce ( R&D )
Da ALIAR SINOH ( Ahrnolc )
SHHI C. U. KHAND~EHIA Polychem Ltd, Bombay
SHHl V. K. GROPER ( A~frrauls )
Da M. K. KUNDU Directorate of Vanaspati, Vegetables Oil & Fats
( Ministry of Food & Civil Supplies ), New Delhi
Da R. A. KHAN ( Altnnatr )
SIXRI LOOASWNDARAM The Plastics & Linoleum Export Promotion Council,
Bombay
SHRI K. RAYANI ( Ahtmatc)
DR P. R. MALEAX Development Commissioner, Small Scale Industries
( Ministry of Industry )
SEBI D. P. Srrrort ( Altrrnatc)
DE S. P. MANIK Railway Board ( Ministry of Railways )
Da KRIEHAN KUMAR ( Ahmute )
SEEI C. K. MEHROTRA Export Inspection Council of India, Calcutta
SERI S. S. CHOPRA ( ,,h”dS )
SERI S. MITRA ILAC Ltd, Calico Group, Bombay
DR B. R. C. ANA~~D( Altnnatc )
SHRI V. S. MUNW Gujarat State Fertilizers Co Ltd, Vadodara
SERI K. R. N~R~~~HAR Metal Box India Ltd, Calcutta
DRS. LAKSEXANAN ( Altmwtr)
SERI V. NIJEAWAN Union Carbide India Ltd, Bombay
SEBI A. K. GVPTA ( Altemdr )
SHRI 8. B. PATRA The Alkali & Chemical Corporation of India Ltd.
Hooghly
SHRI 0. P. RATRA National Buildings Organization, New Delhi
SERI R. SmTEtilX Central Institute of Plastics Engineering 8t Tools.
Madras
DRK. RAYAL~RTHY(A~RO~G)
SERI P. R. S~WHAN Indian Petrochemicals Corporation Ltd. Vadodara
SsarB.D. CHATTERJE( AIICIIIIIM)
SHRlJ.R.SHAE The Plastics & Rubber Institute, Bombay
SHRI R. C. BABAR ( Allmata )
SHRI P. P. SHARYA Directorate General of Technical Development,
New Delhi
SlrmN.K. AGQARWAL(A~~WM~U)
SHRI J. N. Snroa AI1 India Plastic Manufacturers Association, Bombay
SECRETARY(,~~~WM~N)
DRJ. VAIN Peico Electronics & Electricais Ltd, Pune
DR S. P. BHIDE ( Allamute )
DR S. P. VOERA Bakelite Hylam Ltd, Hyderabad
SEW Y. V. CHITTAL ( Altcrna6r)
SHRI M. S. SAXENA, Director General, ISI ( Ex-oficio Member )
Director ( P & C )
DR VINODK.JAIN
Assistant Director ( P&CC:), IS1
2
IS:2506- 1964
Indian Standard
SPECIFICATION FOR
LOW DENSITY POLYETHYLENE FILMS
( Second Revision )
0. FOREWORD
8.1 This Indian Standard ( Second Revision ) was adopted by the Indian
Standards Institution on 24 March 1984, after the draft finalized by the
Plastics Sectional Committee had been approved by the Petroleum, Coal
and Related Products Division Council.
8.2 This standard was first published in 1963 and subsequently revised
in 1977. In view of the development of newer non-packaging applica-
tions of low density polyethylene films and because of certain anomalies
in the specification regarding the values of impact strength and coescient
of friction of LDPE films, the Committee decided to revise the specifica-
tion on the basis of experience gained over the years and to align it
with the latest technology, test methods and trade practices.
0.5 This standard contains clauses 1.2, 1.3, 2.1.1, 4.1.2 and 5.1 which call
for agreement between the purchaser and the supplier.
3
IS : 2506 - 1984
1. SCOPE
1.2 This standard covers flexible, unsupported flat or tubular films 12.5
to 250 pm in thickness and width 175 to 7 500 mm ( 350 to 15 000 mm
slit open width in the case of tubular films ), made from polyethylene
materials having a density between 0,913 to 0’937 g/ml at 27°C (0’915 to
0.939 g/ml at 23’C ).
NOI-*, - When the film is intended for use for fumigation purposes, film of thickness
above 175 pm shall be used. The actual thickness of the film to be used shall be as
agreed to between the purchaser and the supplier.
1.3 Coloured film other than black shall be as agreed to between the
supplier and the purchaser.
2. COMPOSITION
2.1.2 The polymers for the natural film shall have a melt flow index
between 0.10 to 15.0 g/l0 min. The density for the compound from
which the film is made shall be between 0913 to 0.923 g/ml at 27°C
( 0.915 to 0,925 g/ml at 23°C ).
4
IS : 2508 - 1984
2.2.1 Carbon Black - The relevant specifications for carbon black used
in polyethylene films are IS : 7497-I974*, IS : 8134-1976t, IS : 10357-
1982$ and IS : 10358-19825.
3. GRADES
5
IS : 2508 - 1984
4. REQUIREMENTS
4.1 General
4.1.1 Appearance - The film shall be uniform in colour, texture and
finish. The material shall be substantially free from pin-holes and
undispersed raw materials, streaks and particles of foreign matter.
There shall be no other visible defects, such as holes, tears or blisters.
The edges shall be free from nicks and cuts visible to unaided eye.
4.1.2 Film Form - The film shall be furnished in the form of flat sheet
or rolls or in the form of flat tubing or in any other form as agreed to
between the supplier and the purchaser.
4.1.3 Odour - The film shall be free from any objectionable odour.
6
IS : 2508 - 1984
mm mm
up to 500 f5
Above 500 and up to 1 250 +8
Above 1 250 and up to 2 500 *20
Above 2 500 and up to 3 000 It40
Above 3 000 and up to 7 500 +150, -65
Above 7 500 and up to 15 COO +2OO, -100
d6 Optical Properties - The 45” gloss and haze of the film,. when
determmed in accordance with A-5, shall conform to the requirements
given below:
Nom 7. -This clause is not relevant in case of black films and should not be
considered in classifying the black films.
For such films, when tested in accordance with A-6 using a drop
height of 22 cm, the impact failure load shall be not less than given below
for appropriate average thicknesses of the film:
12.5 0.4 C 40 1
20 0.6 ( 60 )
25 0 8 (80)
40 1.25 ( 125 )
YOTIU - Values for impact failure loads for intermediate thicknesses may be
obtained by interpolation.
8
IS : 2508 : 1984
4.8 Slip - The kinetic coefficient of friction for the material when tested
in accordance with A-7 shall be as follows:
4.9.2 Film Having a Width of Less Than 175 mm ( 350 mm Slit Open Width
in Case of Tubular Film ) - Though films of width less than 175 mm
( 350 mm slit open width in case of :ubular films ) are not covered by
this specification, if one intends to test such films, used fol general
purposes or agricultural operations like nursery bags, it could be got
tested only for tensile strength in machine direction and it should not be
less than 120 kgf/cm’.
5.2 Marking - Each roil folded film shall be marked legibly with the
following information:
a) Manufacturer’s name and i.ecognized trade-mark, if any;
b) Grade of the film;
c) Width of the roll/folded film;
10
IS : 2508 - 1984
6. SAMPLING
6.1 Lot - In any consignment, all rolls/folded films of the same grade
shall be grouped together to constitute a lot.
6.1.1 Tests for determining the conformity of the lot to the require-
ments of the specification shall be done on each lot separately. The
number of rolls/folded films to be selected for this purpose shall be in
accordance with co1 1 and 2 of Table 1.
6.1.2 The rolls/folded films shall be selected at random from the lot.
In order to ensure randomness of selection, procedures given in IS : 4905-
1968, may be followed. In case this standard is not readily available,
the following procedure may be adopted:
Starting from any roll/folded film in the lot, count them in one order
as 1, 2, . . . ,etc, up to r and so on, where Y is the integral part of N/n.
Every 7th r&/folded film thus counted shall be withdrawn till the
required number of rolls/folded films are taken from the lot.
62.1 From each of the rolls folded films selected according to 6.1.2,
approximately 10 m2 of the film of full width shall be cut, care being
taken to exclude not less than P-metre lengths of film ( or three full turns
of the roll ) from either end. The test specimens for the various tests
shall be cut from different parts of each of the 10 m2 pieces.
11
IS : 2508 - 1984
6.2.4 The lot having been found satisfactory according to 6.2.3 shall be
tested for tensile strentgh at break ( see 4.4), optical properties ( see 4.6 ),
impact resistance ( see 4.7 ) and slip ( see 4.8 ). For this purpose the
rolls already tested according to 6.2.2 and found satisfactory shall be used
for testing any of these characteristics. In cace there are more than 15
rolls/folded films, 15 rolls/folded films shall be selected from them at
random. Specimen(y) for theze tests shall be cut from 10 m2 piece already
taken from each roll/folded film selected ( see 6.2.1 ).
6.2.4.1 The lot shall be deemed to have satisfied these requirements
if all the test results for different characteristics given in 6.2.4 are found
meeting the relevant requirements of the specification.
6.2.5 The lot shall be declared as conforming to the requirements of the
specification, if the requirements for various characteristics as given
in 6.2.3 and 6.2.4 are satisfied.
12
APPENDIX A
( Clause4 )
A-l.3 Re8gent
*Specificationfor burettes.
13
IS I 2508’- 1984
?+a, cm”/kg - $
where
A = area in cm2 calculated tram the length and the width of
the roll/folded film, and
M = mass in kg of the film on the roll/folded film.
A-3.2 Calculation of Nominal Yield - The nominal yield ra shall
be calculated as follows:
1000
Ta, cmg/kg - --
dt
where
d - density in g/ml as determined in A-l, and
t = nominal thickness in cm as determined in A-2,
14
A-3.3 Calculation of Deviation of Actual Yield from the Nominal
Yield - The deviation of actual yield from the nominal yield shall be
calculated as follows:
where
D = deviation from the nominal yield in percent, and
15
IS I 2508 - 1984
A-5.1.3 Procedure - Set up the gloss meter at 45”. For calibrating the
instrument, adjust the gloss meter to read correctly the gloss of a highly
polished standard and then read the gloss of a standard having poorer
image-forming characteristics. If the gloss meter reading for the second
standard does not agree within one percent of its assigned value, re-adjust
the gloss meter until reading within one percent is obtained. Take
reading with the polyethylene film by replacing the standard used for
calibrating the instruments. Repeat it five times with different
specimens.
16
1s : wo8 - 1984
A-6.1 Terminology
A-6.1.1 Impa:t Failure Load - It is the load at which 50 percent of the
specimens fail when tested by this method.
A-6.2 Apparatus - The apparatus shall be assembled as shown in
Fig. 1. It could also be assembled suitably using the vacuum clamp as
described in A-6.2.1.2.
A-6.2.1 Clamp - Annular specimen clamp as prescribed in A-6.2.1.1.
17
IS : 2508 - 1984
CENTERING
LECTROMACNET
ADAPTER FOR
MOVABLE CLAMP
RING AN0 GASKET
\-STATIONARY
CLAMP RING
FOAM RUBBER AND GASKET
DART STOP
The clamping ring shown in Fig. 2C for use with the vacuum
operated specimen holder when film is to be tested that is thicker than
100 pm or tends to be stiff or slippery.
19
.--- ..-_,
ll.l -- --T --___ --
IS : 2!508- 1984
3==-
---
--
--
_
r
iRUBEIER PAD
All dimensions in millimetres.
20
IS:2508 -1984
SERRATIONS
RRAT ED FACE
.5 LL CIRCUMFERE NCE
R 1.5
21
3O TAPE f?
Drop Height
mm
22
IS : 2508 - 1984
A-6.4 Procedure
A-6.4.1 Place the specimen over the bottom portion of the clamp,
making certain that it is uniformly flat, free of folds and that it covers
the gasket at all points. Clamp the specimen in place by applying
annular pressure with the top portion of the clamp. Position the dart
vertically with the steel shaft tip inserted in the adapter and the imping-
ing surface of the dart at the appropriate height from the film surface.
Release the dart. Care shall be taken to avoid multiple impact in cases
where the dart bounces off the specimen. The operator should attempt
to catch the dart in such cases to prevent damage to the impinging
surface.
A-6.4.3 Before beginning the test, a few trial runs shall be made to
establish approximately the working range of masses which will break
the film. Then for at least three dart masses selected to give percentage
failure between 20 and 80, a minimum of ten test specimens at each dart
mass shall be tested.
23
IS : ‘2508 - 1984
A-7.1.3.1 Start the constant speed drive and note the maximum load
on the force meter at the start of the movement of the sled. This load is
used to calculate the static coefficient of friction.
A-7.1.3.2 Allow the sled to move 400 mm on the plane and note the
average reading on the force meter throughout the movement of the sled.
This average value is used to calculate the dynamic coefficient of
friction.
A-7.1.3.3 Remove the film specimen from both the plane and sled
to make the apparatus ready for next set of specimen. No specimen
surface shall be tested more than once.
A-7.1.4 Calculation
where
pd = AIB
where
A = average reading on the force meter during the movement
of the sled, and
25
ISr2508-1984
A-7.2.1.4 A horizontal plane made out of polished plastic ( acrylic
or rigid PVC sheeting is preferred ) wood or metal sheet of approximately
150 x 300 x I mm size is securely mounted, levelled arid attached to
the lower crosshead of a constant rate-of-motion universal testing
machine. The plane may be covered by a smooth flat piece of glass
to provide a smooth support for the specimen. A low friction pulley is
attached to the end or at the edge of this plane and centered on the cross-
head directly beneath the load cell of the testing machine.
A-7.2.3 Proccdurc - Tape the specimen for plane smoothly without any
wrinkle on the horizontal plane with the machine direction of the film
corresponding to the length of the plane. Also tape the edges of the
120 mm square specimen to the back of sled using cellophane tape.
Wrinkles should be eliminated by pulling the specimen tight without
stretching it. Machine direction of the specimen should be parallel to rhe
length of the sled.
A-7.2.3.3 Allow the sled to slide uniformly over the planes for
approximately 130 mm. Draw a best straight lines between the
maximum and minimum points of the graph on the chart recorder.
Calculate the dynamic ‘coefficient of friction, using the mean load
represented by the straight line.
A-7.23.4 Remove the film specimen from bbth the sled and the
horizontal plane to make the set-up ready for next set of specimen. No
specimen surface should be tested more than once.
26
A-7.2.4 Calculation
Pl = A/B
where
A = initia! maximum reading, and
B = mass of sled in g.
where
A = mean load represented by the straight line, and
B 7 mass of sled in g.
27
IS : 2508 - 1984
Rcprcscnhg
Union Carbide India Ltd, IIombA)
28
BUREAU OF INDIAN STANDARDS
Headuuarters:
Manak Bhavan, 9 Bahadur Shah Zafar Marg, NEW CELHI 11 Ci102
Telephones: 323 0131,323 3375,323 9402
Fax 191 11 3234062,91 11 3239399, 91 11 3239382
Telegrams : Manaksanstha
(Common to all Offices)
Central Laboratory : Telephone
Plot No. 2019, Site IV, Sahibabad Industrial Area, Sahibabad 201010 0-77 00 32
Reglonal Offices:
Central : Manak Bhavan. 9 Bahadur Shah Zafar Marg, NEW DELHI 110002 323 76 17
*Eastern : l/l 4 CIT Scheme VII M, V.I.P. Road, Maniktola, CALCUTTA 700054 337 86 62
tWestem : Manakaiaya. E9, Behind Mard Telephone Exchange, Andheri (East), 832 92 95
MUMBAI 400093
Branch Offkes::
‘Pushpak’, Nurmohamed Shaikh Marg, Khanpur, AHMEDABAD 380001 5501348
Gangotri Complex. 5th floor, Bhadbhada Road, T.T. Nagar. BHOPAL 462003 55 40 21
5856C, L.N. Gupta Marg, Nampalfy Station Road, HYDERABAD 500001 201083
E-52, Chitaranjan Marg. C-Scheme, JAIPUR 302001 37 29 25
1171416 B, Sarvodaya Nagar, KANPUR 208095 21 68 76
Seth Bhawan. 2nd Floor. Behind Leela Cinema, Naval ffishore Road, 23 89 23
LUCKNOW 226001
NO’IF - ‘l‘hc values I’m impact failure loads lor internwdiatc thickness may be
obtained by interpolation.’
(PCD12)
Reprography llnit. HIS, New Delhi, India
AMENDMENT NO. 2 MAY 2002
TO
IS 2508:1984 SPECIFICATION FOR LOW DENSITY
POLYETHYLENE FILMS
(Second Reviswn )
(PCD12)
(Second Revision )
[Page 9, clause 4.7.3 (see also Amendment No. 1)] -- Insert the following
at the end:
‘The material of the dart shall be either of stainless steel or any other material of
similar durability’.
(PCD 12)
ReprographyUnit,BIS.New Delhi,India
181 II
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