Buildings 09 00120 PDF
Buildings 09 00120 PDF
Buildings 09 00120 PDF
Article
Rehabilitation of Corrosion-Defected RC
Beam-Column Members Using Patch
Repair Technique
Nameer A. Alwash, Mohammed M. Kadhum and Ahmed M. Mahdi *
Department of Civil Engineering, Collage of Engineering, University of Babylon, Hillah 51001, Iraq;
[email protected] (N.A.A.); [email protected] (M.M.K.)
* Correspondence: [email protected]; Tel.: +964-772-4730776
Received: 18 March 2019; Accepted: 24 April 2019; Published: 10 May 2019
Abstract: An experimental study was conducted to evaluate the efficiency of patch repair to
rehabilitate corrosion-defected reinforced concrete (RC) beam-column members when exposed to
bending moments and axial forces. Ten RC beam-column members were tested under combined
constant axial force and four-point transverse load up to failure. Two levels of the constant axial force
were applied at either 15 kN or 30 kN (i.e., 25% or 50% of the ultimate design load of the control
specimen). The accelerated corrosion process was used to get steel reinforcement corrosion inside the
concrete of three levels, 0% and approximately 5% and 20%, according to Faraday’s law. The patch
repair technique of cleaning or replacing corroded steel bars and replacing the damaged concrete
cover with new mortar was used in this study. The experimental results of the corrosion-defected
specimens showed a significant deterioration in the structural performance and the integrity by
reducing ultimate capacity, stiffness, serviceability, and ductility. Additionally, the effect of increasing
axial force was recorded clearly by reducing the adverse effect of corrosion, especially for defected
specimens with high corrosion level. The deterioration of corrosion reinforcement could be overcome
when using a patch repair technique, which restored the undamaged state and was shown clearly by
using a patch repair technique with replacing corroded steel bars.
1. Introduction
Structural rehabilitation has become an important technique that is necessary for improving and
enhancing the efficiency of repairing defected structural members. The deterioration of reinforced
concrete (RC) structures along with the contrast and the prices of repairing proceedings have encouraged
the introduction of innovative materials and new methods for structure rehabilitation. The most
common cause of premature material deterioration is when the structure is exposed to a harsh service
environment, and then reinforcement corrosion takes place. Corrosion is similar to cancer for the
reinforced concrete structure because it degrades reinforcement, which affects its strength and its
life span. Concrete is alkaline in nature with a pore solution that naturally passivizes embedded
reinforcing bars, and then protective oxide films of the high alkaline environment are produced.
Corrosion can take place when the passive film is removed or is locally damaged. Carbonation-induced
and chloride-induced corrosion of the reinforcements are the most common environmental impacts
that cause the failure of concrete structures. There are several major defects caused by corrosion,
such as early failure of the corroded steel bars due to a reduction in ductility and the area of the
cross sectional steel bars, which increases the volume of the bars from corrosion products, and then
steel-concrete interface bonding problems can occur [1]. The corrosion of the steel reinforcement affects
the mechanical behavior of structures. There are several aspects affected by corrosion, such as, stiffness,
serviceability, ductility, and load-carrying capacity. The stiffness of a structure as well as the moment
and shear capacities are reduced due to a reduction of the cross section area of bars. Additionally,
the ductility, the serviceability and load-carrying capacity are affected by the change in rebar ductility
and the cracked concrete surrounding the corroded reinforcements.
There are several techniques for rehabilitation of the corrosion-defected reinforced concrete
members. Patch repair is one of the most common rehabilitation methods used to repair structural
deterioration. It is the most applicable and skillful technique for rehabilitation of corrosion-defected
reinforced concrete areas of existing structures. This rehabilitation technique deals with two levels of
corrosion; lower levels up to 15% are rehabilitated by cleaning the corroded steel bars, but the high
levels beyond 15% are rehabilitated by replacing corroded bars in respect to the overlap length [2].
With the improvement of modern science and technology, a radical change in structural
construction has been observed. The structural constructions of the 1800s are architecturally simple
and comprise fewer stories compared to this century’s structures. In the 1900s, slightly more complex
architectural parameters were introduced, and the structures became comparatively taller. Now,
it has become a challenge for structural and geotechnical engineers to meet the design needs when
considering the variation in shapes, vertical irregularities, safety against natural calamities such as
wind and earthquakes and economical facts. As the heights of the RC structures increase, they become
prone to severe action caused by an earthquake or the wind [3].
For these reasons, many researchers have conveyed great interest in studying high rise RC
structures and the effects of wind and earthquakes on its members. Structural elements used in
a building with many stories and large structures, such as flexural members, are under combined
transverse and axial loading. Reinforced concrete structural members that are subjected to combined
axial compression force and transverse flexural load at the same time are called “beam-column”
members, and they are mostly used in frame type structures. In this case, these beam-column members
are often subjected to lateral forces from wind and earthquake in addition to transverse loads.
Many researchers have shown the effects of corrosion and its degree on the mechanical properties
of steel reinforcement in addition to its effect on the behavior and the flexural strength of RC beams.
Al-musallam [4] showed the effects of steel reinforcement corrosion on the mechanical properties
of steel bars. He found that the ductility of corroded bars was decreased when corrosion levels
increased and steel bars with more than a 12.6% corrosion level indicated a brittle behavior. Mangat
P.S. and Elgarf M.S. [5] tested 111 RC beams to examine their flexural capacity after being exposed to
different levels of reinforcement corrosion by an accelerated corrosion process. They mentioned that
the deterioration in the bond strength of the steel-concrete interface was the main cause of decreasing
flexural strength. Carlos G. et al. [6] experimentally investigated the influence of fiber reinforcement
in the flexural behavior of corrosion-damaged reinforced concrete beams. They conducted that the
residual capacity of corroded beams increased for specimens with fiber reinforced concrete compared
with plain concrete, and fiber reinforced proved to be the most effective in preventing brittle failure.
Ballim Y. and Reid J. C. [7] experimentally studied the influence of corrosion reinforcement on the
serviceability state in terms of the deflection of RC beams. They measured the mid-span deflection
of specimens subjected to 34% and 23% of the design ultimate load and a period of 30 days of
simultaneous accelerated corrosion. Results showed that 6% of the mass of the steel was corroded and
beam deflection was increased by 40–70% compared with the control beam. Goitseone M. et al. [8]
carried out tests on nine RC beams subjected to four-point loading and corroded using an impressed
current to the deformed tensile steel bars and 5% NaCl solution with constant wetting cycles and two
different drying cycles. They showed that the ultimate moment capacity of the beams was reduced
linearly to the level of corrosion, thus for every 1% of corrosion level, there was a 0.7% reduction in the
ultimate capacity. Gu X.L. et al. [9] constructed twelve beams where three beams were corroded by the
natural corrosion process and others were corroded by an artificial corrosion process. They noted that
the load carrying capacity and the stiffness of the beams decreased with the increase in the corrosion
Buildings 2019, 9, 120 3 of 15
degree. Wenjun Z. et al. [10] experimentally investigated the behavior of corroded RC beams under
real chloride environment conditions. The long term corrosion process was used to represent the real
structural condition; thus the specimens were stored in a chloride environment for 26 years. The test
results showed that less ductility failure of the corroded bars was recorded, and the ultimate elongation
reduced more than 50% compared with the non-corroded steel bars. The mode of failure changed for
the corroded beams compared to the non-corroded one beams from shear failure to flexural failure due
to the large effect of corrosion on the flexural capacity rather than the shear capacity. Torres-Acosta et
al. [11] found that structural stiffness was reduced linearly with an increase in the level of corrosion.
Yafei M. et al. [12] investigated the effect of corrosion on the steel-concrete interface bond behavior.
They found that the corrosive influence on bond strength could be ignored when the corrosion loss was
less than 2.4% and that the bond behavior between the smooth bar and the concrete was more sensitive
to corrosion than that of the specimen with the deformed bar. Lijum H. et al. [13] experimentally
studied the behavior of RC ultra-high toughness cementitious composite beam. They indicated that
corrosion clearly affected the load carrying capacity, the deformation, the ductility and the flexural
crack patterns of the damaged specimens.
On the other side, there have been several studies on the rehabilitation techniques of RC members
with corroded steel reinforcement. Niloufar G. et al. [14] carried out an experimental test on five
post-tension corroded, deteriorated, and repaired RC beams. An electrolyte corrosion technique was
used to accelerate the reinforcement corrosion inside the concrete. All beams were pre-stressed with
two seven 7-wire, low-relaxation strands in addition to ordinary reinforcement with deformed main
and secondary bars. The level of corrosion was 15% as weight loss. A patch repair technique of cleaning
the corroded steel bars in addition to replacing the damaged concrete cover using new mortar was
used in this study. Results showed that using high performance concrete materials as a patch repair
without epoxy at the repair substrate interface could significantly restore the structural performance
of the deteriorated PT (Post Tension) beams. Garyfalia G. et al. [15] experimentally tested four RC
beams under corrosion damage. An acceleration corrosion process with wet/dry cycles was used to
get low, medium and high corrosion level. The cement-based repair mortar and two near surface
mounted (NSM) fiber reinforced polymer (FRP) laminates were applied to retrofit the deterioration
RC beam specimens. The study notes that the patch repair and the NSM strengthening enhanced
the load carrying capacity. Al-Saidy et al. [16] study consisted of an experimental program from ten
damaged/repaired reinforced concrete beams. Carbon fiber reinforced polymer (CFRP) sheets were
used for the external strengthening of the corroded beams. Results showed that the strengthening
technique by CFRP sheet for corroded RC beams was capable of maintaining the load carrying capacity,
thus the strength of the beams that were damaged due to corrosion was restored to the control state
when they were strengthened with CFRP sheets. Almassri et al. [17] investigated the NSM (CFRP) rods
as a repair technique for the rehabilitation of defects in the RC beam members of buildings and as a way
of restoring the mechanical performance of corrosion-damaged beams. The test results showed that
the NSM technique was able to increase the ultimate load capacity of corroded beams and to slightly
increase the stiffness. Furthermore, the sufficient ductility could be restored. Rami H. Haddad [18]
experimentally investigated the effectiveness of using segmented or continuous U-warp CFRP sheets
to retrofit RC beams with corrosion damage. An acceleration corrosion process of dry/wet cycles was
used to accelerate corroded main tension bars. The test results showed a significant reduction in the
load carrying capacity of about 13% under the corrosion level of 8% (the average weight loss) compared
with the control non-corroded beams. Flexural performance of the corroded beams was tested as
the load capacity and the stiffness were increased by using the CFRP sheet. Huifeng Z. et al. [19]
conducted an experimental program on eight RC beams subjected to an accelerated corrosion process
and then rehabilitated with CFRP sheets. These beam specimens were divided into two groups, one
that was strengthened with CFRP sheets and one that was un-strengthened. The test results showed
that the flexural bearing capacity of the RC beams decreased as the corrosion level of the tensile bars
Buildings 2019, 9, 120 4 of 15
increased. The specimens strengthened with composite materials CFRP sheets gave a positive effect on
the load-carrying capacity and the flexural behavior.
Many researchers have studied the effects of corrosion on the behavior and the ultimate strength
of RC beams in addition to the studies on the rehabilitation techniques used for this purpose, but no
study was found on the experimental study of the structural behavior and ultimate strength of
defected/rehabilitated RC beam-column members exposed to bending moments and axial forces.
Therefore, the present study concentrated on the experimental investigation of load carrying capacity,
serviceability, stiffness, crack patterns, concrete strain, and ductility of RC beam-column members by
using a patch repair technique. In addition, the study shows the effects of increasing axial force on the
structural behavior and the ultimate strength of defected and defected/rehabilitated specimens.
2. Experimental Program
Figure 1. Concrete
Figure geometry
1. Concrete geometryand
and reinforcement details
reinforcement details of of tested
tested specimen.
specimen.
Figure
Figure2.2.Acceleration corrosionprocess.
Acceleration corrosion process.
2.4. Patch
2.4. Patch Repair
Repair Technique
Technique
The rehabilitation
The rehabilitation technique
technique used
used inin this
this study
study was
was patch
patch repair
repair byby cleaning
cleaning or or replacing
replacing thethe
corroded steel bars and repairing the damaged concrete with new mortar.
corroded steel bars and repairing the damaged concrete with new mortar. Firstly, we removed the Firstly, we removed the
damaged concrete
damaged concrete using
using manual
manual and
and mechanical
mechanical methods.
methods. An An angle
angle grinder,
grinder, aa claw
claw hammer,
hammer, and and aa
chisel were used to remove the defective concrete. Secondly, we cleaned
chisel were used to remove the defective concrete. Secondly, we cleaned the remaining undamaged the remaining undamaged
concrete surface by using an air blower;blower; this
this stage
stage was
was very
very important
important to toget
getstrong
strongsubstrate.
substrate.Thirdly,
Thirdly,
we evaluated the damage in steel reinforcement due to corrosion. For For the
the low
low corrosion
corrosion level
level of
of 5%,
5%,
the steel bars were cleaned from rust by a drill motor with a brush, as illustrated in Figure 3a. For the
high corrosion
corrosion level
level ofof 20%,
20%, the
the corroded
corrodedpart partof ofthe
thesteel
steelbar
barwas
wascut cutand
andremoved,
removed,then thenreplaced
replacedbybya
anew
newsteel bar
steel ofof
bar the
thesame
same diameter
diameter with
withconsideration
consideration to to
thethe
overlap
overlaplength, as as
length, illustrated
illustratedin Figure 3b.
in Figure
Fourthly, the sikadur-32 bonding agent and the protection material from the
3b. Fourthly, the sikadur-32 bonding agent and the protection material from the corrosion were used corrosion were used to
provide
to a bond
provide a bondbetween
between thethe
existing concrete
existing concreteandand
the new mortar
the new in addition
mortar to the
in addition tobond between
the bond steel
between
bars and
steel barsthe
andmortar. Finally,
the mortar. sikamonotop-614
Finally, sikamonotop-614(polymer modified
(polymer repair mortar)
modified was used
repair mortar) wasto used
replace
to
replace the damaged concrete layer. Good curing for the mortar was used to prevent shrinkage.3
the damaged concrete layer. Good curing for the mortar was used to prevent shrinkage. Figure
shows the
Figure sketchthe
3 shows of sketch
the patch repair
of the patchtechnique by cleaning
repair technique byorcleaning
replacing or the corroded
replacing thesteel bars. steel
corroded
bars.
Buildings 2019, 9, x FOR PEER REVIEW 7 of 15
Buildings 2019, 9, x FOR PEER REVIEW 7 of 15
Buildings 2019, 9, 120 7 of 15
(a)
(a)
(b)
(b)
Figure 3. Detail of the patch repair technique. (a) patch repair by cleaning corroded steel
Figure
bars;
Figure(b)3.Patch
3. Detailof
Detail of
thethe
repair bypatch
patch repair
replacing
repair technique.
corroded
technique. (a)repair
steel
(a) patch patchbyrepair
bars. cleaning bycorroded
cleaning corroded
steel bars; (b) steel
Patch
bars;
repair(b)
byPatch repair
replacing by replacing
corroded steel bars.corroded steel bars.
2.5. Test Setup
2.5.Test
2.5. TestSetup
Setup
A flexural test was performed for each beam-column member supported over a span of 1400
mm A A flexural
and flexural
under test was
was performed
constant
test axial forcefor
performed foreach
in eachbeam-column
addition to four-point
beam-column member supported
transverse
member load over
supported toa failure.
upover span
a spanof After
1400 mm
the
of 1400
and and
mm under
accelerated constant
corrosion
under constantaxial
process force
axial and in
force addition
the
in patch to to
repair
addition four-point
four-pointtransverse
technique, all specimens
transverse load up
were
load uptotofailure.
painted with
failure. After the
a white
After the
accelerated
color to observe
accelerated corrosion
corrosion process
the crack
process and the
development patch
and the patch and repair
marking.
repair technique,
A steel
technique, all specimens
allframe
specimenswith werewere painted
a hydraulic
paintedjack with a white
withofa 60-ton
white
colorto
capacity
color to observe
observe
was used the
the crack
incrack development
this study. A necessary
development and marking.
and marking.
modification AAsteel
steel frame
to this
frameframewith
with wasaahydraulic
hydraulic jackof
made by strengthening
jack of 60-ton
60-ton
capacity
the lower
capacity was used in
horizontal
was used in this
partstudy.
this of theAAframe
study. necessaryandmodification
necessary fixing a new
modification totothis frame
supporting
this frame was
frame
was made byby
with
made strengthening
a new hydraulic
strengthening the
lower
system
the horizontal
lower andhorizontalpart
new hydraulicof the frame
part ofcylinder and
the frame fixing
(700 bar,
and a new
500 kN
fixing supporting
a newmaximum frame
supporting force) with a new
capacity,
frame hydraulic
with for system
axialhydraulic
a new force, as
and new
shown
system in hydraulic
and Figure 4. cylinder (700 load
During cylinder
new hydraulic each bar,(700
500
stepkN themaximum
bar, corresponding
500 force) central
kN maximum capacity, for axial
force)vertical
capacity, force,
deflection,
for axialas the
showncrack
force, in
as
Figure
patterns,
shown 4. During
in and each load
the4.ultimate
Figure step
During capacity the corresponding
each loadwere step recorded. central vertical
A digitalcentral
the corresponding deflection,
image vertical the
correlation crack patterns,
(DIC) with
deflection, and
high
the crack
the ultimate
quality
patterns, andcapacity
digital camera
the were
(Nikon
ultimate recorded.
D7100,A
capacity digital
24.1
were image correlation
Megapixel)
recorded. and (DIC)
a computer
A digital imagewith
program highcalled
correlation quality GOM
(DIC) digital camera
Correlate
with high
(Nikondigital
version
quality D7100,
2017 were24.1used
camera Megapixel)
to measure
(Nikon and aconcrete
D7100, computer
24.1 program
strain.
Megapixel) andcalled GOM Correlate
a computer program version
called GOM2017 were used
Correlate
to measure concrete strain.
version 2017 were used to measure concrete strain.
Figure
Figure Sketchofofmodified
4. 4.Sketch modified testing
testingmachine.
machine.
Figure 4. Sketch of modified testing machine.
3. Experimental Results and Discussion
3. Experimental Results and Discussion
Buildings 2019, 9, 120 8 of 15
Table 3. Ultimate load capacity and service deflection for tested specimens.
(kN)
(kN)
60
50
(kN)
(kN)
40
Load
Load
40 40
Load
Load
30
40
Applied
Applied
30 BC.C0.RN.A30
20
Applied
Applied
BC.C0.RN.A15
20 20 BC.C5.RN.A30
BC.C0.RN.A30
BC.C5.RN.A15
BC.C0.RN.A15 10 BC.C20.RN.A30
BC.C5.RN.A30
20 BC.C20.RN.A15
BC.C5.RN.A15 10 BC.C5.Rcs.A30
BC.C20.RN.A30
BC.C5.Rcs.A15
BC.C20.RN.A15 0
BC.C5.Rcs.A30
0 BC.C5.Rcs.A15 0 0 5 10 15 20
0 5 10 15 20
0 Deflection 0 5Deflection
10 (mm)
15 20
0 5 10 (mm)15 20
Deflection (mm) Deflection (mm)
(a) (b)
(a) (b)
Figure 5. Comparison of load deflection response for each group. (a) Group A; (b) Group
Figure
B. Figure 5. Comparison
5. Comparisonofofload loaddeflection response
deflection response forfor
eacheach group.
group. (a) Group
(a) Group A; (b)A; (b) Group
Group B.
B.
3.2.1.
3.2.1. Specimens
Specimens in in Group
Group A A
3.2.1.Five
Specimens in Group A
Fivespecimens
specimens(BC.C (BC.C 0 .R
0.RNN.A
.A1515,, BC.C
BC.C55.R .A15
.RNN.A , BC.C20.R
15, BC.C20
.RNN.A
.A1515 , BC.C5.R
, BC.C 5 .R .A.A
CSCS 15,15
, and
and BC.C
BC.C 20 .R
20.R RS.A
.A, 15
RS 15 as,
as shown
shown Five in Figure
in specimens
Figure 6) 6) weretested
(BC.C
were 0.Rtested
N.A15 ,under
under BC.Ca5.R aconstant
constant
N.A15, BC.C axial
axial20.R force
N.A15,of
force of 15 kN,
BC.C
15 kN,
5.RCSandand
.A15, weandgradually
we BC.C20.RRSapplied
gradually .A15, as
applied
transverse
shown
transverse load
in Figure
load upup to failure.
6) were Horizontal
testedHorizontal
to failure. corrosion
under a constant corrosioncracks
axial were appearing
forcewere
cracks of 15appearingbefore
kN, and we testing
before due
gradually to internal
testing applied
due to
pressure
transverse from
load
internal pressure theupcorrosion
from to the
failure.product.
Horizontal
corrosion First, corrosion
product. flexural cracks
cracks
First, flexural appeared
wereappeared
cracks in the middle
appearing in before third
the middle span
testingthird ofspan
due the
to
tension
internal face and
pressure started
from the to propagate
corrosion and
product. widen.
First, Then,
flexural inclined
cracks
of the tension face and started to propagate and widen. Then, inclined flexural shear cracks were flexural
appeared shear
in the cracks
middle werethird shown.
span
Aof flexural
the tension
shown. yielding
A flexural followed
faceyielding
and started by to
a concrete
followed propagate crushing
by a concreteand widen. failureThen,
crushing occurred
failure for all
inclined
occurred specimens
flexural
for allshear incracks
specimensthis group
inwere
this
except
shown. one
A defected
flexural specimen
yielding with
followed high
by a corrosion
concrete level,
crushing which
failure
group except one defected specimen with high corrosion level, which failed prematurely failure due failed
occurred prematurely
for all failure
specimens due
in to
this
agroup
ruptureexceptin the
one corroded
defected bars.
specimen A significant
with high reduction
corrosion in
level,the
to a rupture in the corroded bars. A significant reduction in the ultimate flexural strength and the ultimate
which failed flexural
prematurelystrength and
failure the
due
serviceability
to a rupture in
serviceability was therecorded
was corroded
recorded withwithan an
bars. increased
A significant
increased levelreduction
of corrosion
level degrees
in the
of corrosion in addition
ultimate
degrees flexural tostrength
in additiona lower to stiffness
aandlowerthe
in all stages
serviceability of load-deflection
was recorded response.
with an The load-carrying
increased level of capacity
corrosion
stiffness in all stages of load-deflection response. The load-carrying capacity of defected/rehabilitatedof defected/rehabilitated
degrees in addition specimens
to a lower
was restored
stiffness
specimens alltostages
in was about
restored 95.5%
of after cleaning
load-deflection
to about 95.5%response. steel
after barsThe
cleaning and to 98.5%
load-carrying
steel bars and aftertoreplacing
capacity
98.5% of steel bars with
defected/rehabilitated
after replacing respect
steel bars
to therespect
with control
specimens was specimen.
to restored
the control Serviceability
to about in terms
95.5%Serviceability
specimen. after of mid-span
cleaning insteel
terms deflection
barsofand wasdeflection
to 98.5%
mid-span restored to
after replacing therestored
was allowable
steel bars to
limit
with of American
respect to theconcrete
control institute
specimen. (ACI) code.
Serviceability
the allowable limit of American concrete institute (ACI) code. in terms of mid-span deflection was restored to
the allowable limit of American concrete institute (ACI) code.
Figure 6. Cracks
Figure pattern
6. Cracks patternand
andmode of failure
mode of failureofofspecimens
specimens in Group
in Group A. A.
Figure 6. Cracks pattern and mode of failure of specimens in Group A.
3.2.2. Specimens in Group B
3.2.2. Specimens in Group B
Buildings 2019, 9, 120 10 of 15
Figure
Figure 7. Cracking
7. Cracking patternsat
patterns at failure
failure for
forspecimens
specimensin in
Group B. B.
Group
3.3. Concrete Strain
3.3. Concrete Strain
An optical method using DIC was used for measuring concrete strain. It is a method that
An optical method using DIC was used for measuring concrete strain. It is a method that uses a
uses a mathematical correlation analysis to examine digital image data taken while samples are in
mathematical correlation analysis to examine digital image data taken while samples are in
mechanical tests. This technique involves capturing consecutive images with a digital camera during
mechanical tests. This technique involves capturing consecutive images with a digital camera during
the deformation period to evaluate the change in surface characteristics and understand the response
the deformation period to evaluate the change in surface characteristics and understand the response
of the specimen while it is subjected to incremental loads. The method begins with a picture before
of the specimen while it is subjected to incremental loads. The method begins with a picture before
loading (reference image), and then a series of pictures are taken during the deformation process
loading (reference image), and then a series of pictures are taken during the deformation process
(deformed images). The digital image correlation requires computer software and an appropriate
(deformed images). The digital image correlation requires computer software and an appropriate
digital camera. In this study, a computer program called “GOM Correlate” version 2017 was used to
digital camera. In this study, a computer program called “GOM Correlate” version 2017 was used to
calculate the concrete strain on the side face and along the depth of the mid span member by calculating
calculate the concrete strain on the side face and along the depth of the mid span member by
the differences between images by relating all pixels in the reference image with each of the distorted
calculating the differences between images by relating all pixels in the reference image with each of
images, ultimately achieving a distorted map distribution point.
the distorted images, ultimately achieving a distorted map distribution point.
3.3.1. Specimens in Group A
3.3.1. Specimens in Group A
The concrete strain for these specimens was measured at three points through the depth of the
mid The
spanconcrete strain section
of the critical for these specimensmoment).
(maximum was measured at three strain
The concrete pointswas
through the depth
recorded of the
in different
mid spanstages,
loading of theas
critical
shown section (maximum
in Figure 8, wheremoment). The concrete
the horizontal strainaxes
and vertical wasrepresent
recordedthe
in different
concrete
loading stages, as shown in Figure 8, where
strain and the section depth, respectively. the horizontal and vertical axes represent the concrete
strain and the section depth, respectively.
Buildings 2019, 9, 120 11 of 15
Buildings 2019, 9, x FOR PEER REVIEW 11 of 15
200 200
25 kN 25 kN
180 180
40 kN 50 kN
160 160
60 kN 60 kN
140 140
120 120
100 100
80 80
60 60
40 40
20 20
BC.C5.RCS.A15 BC.C20.RRS.A15
0 0
-0.01 0 0.01 0.02 -0.01 0 0.01 0.02
Figure
Figure8.8.Concrete
Concretestrain
strainfor
forspecimens
specimensininGroup
GroupA.
A.
TheThe results
results of concretestrain
of concrete strainfor
forthe
the tested
tested specimens
specimensshowed showed thatthat
the the
strain distribution
strain was was
distribution
approximately linear at low loads and became nonlinear at higher loads due to cracks in the concrete.
approximately linear at low loads and became nonlinear at higher loads due to cracks in the concrete.
The concrete strain in the tension zone for the corrosion-defected specimen increased clearly with
The concrete strain in the tension zone for the corrosion-defected specimen increased clearly with
corrosion levels compared to the control specimen due to the reduction in steel-concrete bond
corrosion levels
strength. Forcompared to the control specimen
the defected/rehabilitated specimen duewith to the reduction
a patch repair of in steel-concrete
cleaning steel bars,bond strength.
the test
For the
results recorded a slightly restored concrete strain in the tension zone compared with the defectedresults
defected/rehabilitated specimen with a patch repair of cleaning steel bars, the test
recorded a slightly
specimens due torestored concrete of
the replacement strain in the tension
the damaged concretezone compared
cover with newwith the defected
mortar, the cleaningspecimens
of
due the
to the
steelreplacement
bars, and theofuse
theofdamaged
the bondingconcrete
agent cover
materialwith new mortar,
to compensate thethe cleaningin of
reduction the steel
bond
bars,strength.
and theThe usedefected/rehabilitated
of the bonding agent specimen with atopatch
material repair of replacing
compensate steel bars
the reduction in recorded a
bond strength.
The completely restored concrete
defected/rehabilitated strain in
specimen the atension
with patchzone
repairto an undamaged
of replacing state.
steel Thisrecorded
bars was achieved by
a completely
replacing
restored the damaged
concrete strain in concrete cover
the tension withtonew
zone mortar, replacing
an undamaged state.the corroded
This steel barsby
was achieved and using the
replacing
the bonding agent material to compensate the reduction in bond strength.
damaged concrete cover with new mortar, replacing the corroded steel bars and using the bonding
agent material
3.3.2. to compensate
Specimens in Group B the reduction in bond strength.
Furthermore,
3.3.2. Specimens the concrete
in Group B strain for these specimens was recorded through section depth with
three points in the mid span of the specimens, as illustrated Figure 9.
Furthermore, the concrete strain for these specimens was recorded through section depth with
three points in the mid span of the specimens, as illustrated Figure 9.
Buildings 2019, 9, x FOR PEER REVIEW 12 of 15
The ductility results in Table 4 display, a significant decrease in the ductility of the defected
specimens compared with the control. More decrease was recorded with high corrosion levels due to
the reduction of tensile strength and ductility of the steel bars. This was caused by the reduction in
diameter of the corroded steel bars and the reduction in bond strength, which was due to the rust effect
on the nature of the deformed surface of the corroded steel bars. For patch repair by cleaning steel bars,
a slight increase in ductility was noticed compared with the corresponding defected specimens. In the
case of patch repair by replacing steel bars, a significant increase in ductility was noticed compared
with the corresponding defected specimens, and these were restored to an undamaged state by using a
new steel reinforcement. The effect of increased axial force on ductility was recorded for the control,
the defected, and the defected/rehabilitated specimens.
4. Conclusions
The main conclusions obtained from our experimental results are as follows:
• After a period eight days and thirty-two days of accelerated corrosion, real corrosion degrees of
5.5% and 20.7%, respectively, were evidenced, thus the predicted corrosion level of Faraday’s law
was suitable to find the corrosion period in the reinforced concrete under accelerated corrosion.
• Significant deteriorations in the ultimate strength, the serviceability and the ductility were recorded
due to the reduction in the mechanical properties of corroded steel bars, such as a reduction in the
tensile strength, the bond strength, and the ductility.
• Compared with the control specimens, there were significant reductions 6%, and 4% in the ultimate
flexural capacities for low corrosion levels and reductions of 37%, and 34% for high corrosion
levels under axial forces of 15 kN, and 30 kN, respectively.
• A significant deterioration in the serviceability limit state in terms of mid span deflection was
recorded and exceeded the allowable limit of the ACI code.
• A significant deterioration in the ductility was recorded, thus the ductility for specimens with
low corrosion levels was decreased by about 19% and 15%; for specimens with high corrosion
levels, the ductility was decreased by about 42% and 33%, compared with the control specimens
subjected under 15 kN and 30 kN of axial force, respectively.
• When applying patch repair techniques on the defected specimens, the problem of corrosion
reinforcement could be overcome with different levels of efficiency, which then enabled the
restoration of the structural integrity.
• By applying patch repair by cleaning steel bars for a specimen with a low-corrosion degree,
a significant amount of the load-bearing capacity could be restored.
• Patch repair by replacing steel bars for a specimen with a high-corrosion degree almost completely
restored the load-carrying capacity.
Buildings 2019, 9, 120 14 of 15
• Serviceability of the defected/rehabilitated steel bars after patch repair by cleaning or replacing
was restored to the allowable limit of ACI code.
• The concrete strain and the ductility were restored to undamaged states when using a patch repair
by replacing corroded steel bars.
• The increase of the axial force for the defected specimens was shown to reduce the adverse
effects of corrosion in regard to ultimate strength, stiffness, serviceability, and ductility of RC
beam-column members.
Author Contributions: Conceptualization, N.A.A., M.M.K. and A.M.M.; methodology, A.M.M.; software, N.A.A.
and M.M.K.; validation, N.A.A., M.M.K. and A.M.M.; formal analysis, A.M.M.; investigation, A.M.M.; resources,
A.M.M.; data curation, A.M.M.; writing—original draft preparation, A.M.M.; writing—review and editing, N.A.A.,
M.M.K. and A.M.M.; visualization, A.M.M.; supervision, N.A.A. and M.M.K.; project administration, A.M.M.;
funding acquisition, A.M.M.
Funding: This research received no external funding.
Acknowledgments: The authors are thankful to all staff members of Civil Engineering Department and
Electrical Engineering Department/College of Engineering/University of Babylon in addition to Civil Engineering
Department/University of Al-Qadisiyah for their facilities and assistance throughout this study.
Conflicts of Interest: The authors declare no conflicts of interest.
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