HQ-350XT Film Processor

Service Manual

------------------- Only for Service Person’s Reference---------------------

Page 1 of 41
 Preface
Thank you for buying this machine.
Before you use the machine, please carefully read this service manual.

------------------------------------------------------------------------------------------------------------------------
Copy, distribute, publish and editing of this manual is prohibited.
This service manual has been carefully checked before publish. The publisher is not responsible for any omission. This manual is subject to charge without
prior notice.
For any printing failure, page missing or wrong page of this manual, please contact your dealer or local distributor.
------------------------------------------------------------------------------------------------------------------------
Page 2 of 41
 Content
1 Warning------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1-1 Warning Label---------------------------------------------------------------------------------------------------------------------------------------------------------
1-2 Position of Warning Label------------------------------------------------------------------------------------------------------------------------------------------
1-3 Position of Power Plug and Switch---------------------------------------------------------------------------------------------------------------------------------
1-4 Safety Warning---------------------------------------------------------------------------------------------------------------------------------------------------------
1-4-1 General Warning of Safety----------------------------------------------------------------------------------------------------------------------------------
1-4-2 Warning for Processing Solution-----------------------------------------------------------------------------------------------------------------------------
1-4-3 Safety Warning in Heating Section---------------------------------------------------------------------------------------------------------------------------
1-4-4 Other Caution Items about Operation ---------------------------------------------------------------------------------------------------------------------
2 Change or Adjust Parts--------------------------------------------------------------------------------------------------------------------------------------------------------
2-1 Preparations---------------------------------------------------------------------------------------------------------------------------------------------------------------
2-2 Change Switch Base--------------------------------------------------------------------------------------------------------------------------------------------------
2-3 Change Keypad Base---------------------------------------------------------------------------------------------------------------------------------------------------
2-4 Change Components inside Main Control Box -------------------------------------------------------------------------------------------------------------------
2-5 Change Develop Rack ------------------------------------------------------------------------------------------------------------------------------------------------
2-6 Change Fix Rack ----------------------------------------------------------------------------------------------------------------------------------------------------
2-7 Change Dryer Rack ---------------------------------------------------------------------------------------------------------------------------------------------------
2-8 Change and Adjust Worm Transport Assembly -----------------------------------------------------------------------------------------------------------------
2-9 Replace and Maintenance of Dryer Heater -----------------------------------------------------------------------------------------------------------------------
2-10 Maintenance and Replace of Heat Exchanger -------------------------------------------------------------------------------------------------------------------

Page 3 of 41
1 Warning

1-1 Warning Label

Figure 1-1 Figure 1-2

Figure 1-3 Figure 1-4

Page 4 of 41
1-2 Position of Warning Label

Page 5 of 41
1-3 Position of Power Plug and Switch

Switch of Boat Shape

Triangle Plug

Page 6 of 41
1-4 Safety Warning
1-4 -1General Warning of Safety
 Do not modify, install, change part and installation position without prior authorization;
 Do not wear loose clothes when you operate the machine;
 When you are planning to repair, maintain and change machine’s part, be sure to turn off power source switch and disconnect the main power
source;
 If uncommon phenomenon occurs when you operate the machine, stop the machine immediately, turn off the main power source and contact your
dealer.
1-4-2 Warning for Processing Solution
 The processing solution used in this machine is poisonous. Direct contact with solution will damage your skin or your eyes. Do not drink the
solution;
 When you operate the section of processing solution, please wear protection unit for your hands and eyes.
 When the processing solution flows into your mouth accidentally, please wash your mouth using large volume of fresh water immediately and
contact a doctor; If the processing solution flows into your eyes, please wash your eyes using large volume of fresh water immediately and contact
a doctor;
1-4-3 Safety Warning in Heating Section
 Processing heater, dryer heater and motor can generate strong heat;
 When machine is running or during the short period after switch off the machine, do not touch this areas otherwise it will cause personal injury; if
you want to maintain these parts, switch off the machine and disconnect the power source and wait at least 30 minutes when machine cools down
naturally.
1-4-4 Other Caution Items about Operation
 Do not change machine room’s temperature promptly. If so, it will damage the machine and shorten machine’s operation life;
 Keep good ventilation around the machine. Do not place the machine in a closed area;
 Do not place any container filled with other liquid in case of any dangerous event caused by careless mixing liquid with processing solution or by
short-circuit;
 Internal section of machine has air-in and air-out vent. Do not plug up these vents otherwise air in and out will not be ventilated well and
component may be damaged;
 When you deal with used solution, obey local law and regulations;

Page 7 of 41
2 Change or Adjust Parts
2-1 Preparations
Step 1：Before repair or change parts, be sure to turn off power switch and disconnect power source plug.

Power Switch

Disconnect Power Plug

Page 8 of 41
 Step 2：If draining is necessary, please open ball shape drain valve.

Three Ball Shape Drain Valves

Step 3：If necessary, disconnect wash-water connector or turn off wash water faucet

Page 9 of 41
Wash-water Connector
2-2 Change Switch Base

Page 10 of 41
2-2-1 Position of Switch Base

2-3 -2 Loose the M4 screw according to the figure

Page 11 of 41
 2-2-3 Disassemble the switch base according to directions in the fiture

2-3 Change Keypad Base

Page 12 of 41
2-3-1 Position of Keypad Base

Page 13 of 41
2-3-2 Disassemble M4 screw shown in figure below

Page 14 of 41
2-3-4 Disassemble keypad base according to the direction shown in figure below

Page 15 of 41
2-4 Change Components inside Main Control Box
2-4-1 Position of main control box (below the component shown in the figure below)

Page 16 of 41
2-4-2 Disassemble baffle plate: in the position of baffle plate, disassemble it according to rotate direction according to the figure below;

Page 17 of 41
2-4-3 Disassemble M4 screw shown in the figure below

Page 18 of 41
2-4-4 Knob position and disassemble direction of main control box cover

Page 19 of 41
 2-4-5 Main control box

Fuse Holder

Solid Relay

Transformer

Main Control Board

Page 20 of 41
2-5 Change Develop Rack

2-5-1 Open the latches

Page 21 of 41
 2-5-2 Position of the knob. Change the rack according to the directions shown in the figure below

Knob

Page 22 of 41
 2-5-3 Adjust and disassemble the develop rack
2-5-3-1 General illustrations for develop rack Left wall

Right develop wall

Adjust M4 screw

2-5-3-2 Adjust pressing springs

Before machine’s leave-factory, we have adjusted all racks to optimum status. If it is necessary to adjust pressing spring, please operate
according to following instructions: adjust 4 M4 screws; two screws on left wall board and two screws on right wall board.

Page 23 of 41
 Adjust M4 screw on
Adjust screw pressing spring
on pressing
spring

Page 24 of 41
2-5-3-3 Develop Assembling Sketch

Page 25 of 41
Sequence Number Description Drawing Number Part Number Remarks 2
1 Gear Cap, Dev/Fix 350XT.01-001
2 13-tooth Gear CL-13 20303043-00 ø8 Flat Hole
3 28-tooth Gear CL-28A 20303045-00 Cross Bridge
4 Baffle Washer I 350XT.01-9 20300020-00
5 28-tooth Gear CL-28 20303044-00 ø8 Flat Hole
6 13-tooth Gear CL-13A 20303049-00 Cross Bridge
7 Baffle Washer II 350XT.01-4 20316024-00
8 Positioning Shaft, Float Cover 350XT.01-7 20309016-00
9 Short Shaft, Positioning 350XT.01-17 20309017-00
10 M4 nut GB6172 40108010-00 Standard Part
11 Pressing Spring, Dual Head 350XT.01-10 20310001-00
12 M4x10 Screw GB818-85 40103304-00 Standard Part
13 Cushion ø4 GB95-85 40109021-00 Standard Part
14 Roller Sleeve 350XT.01-13 20308007-00
15 Plastic Roller 350XT.01-16 20301038-00
16 Adjustable Roller Bush 350XT.01-8 20308008-00
17 Develop Wall Board 350XT.01-1 30304052-00
18 Float Cover Board 350XT.01-12 20300047-00
19 Positioning Bar 350XT.01-2 20302024-00
20 Short Guide 350XT.01-3 20305026-00
21 Positioning Column I 350XT.01-14 20309018-00
22 Positioning Column II 350XT.01-15 20309019-00
23 Lower Guide 350XT.01-16 20305025-00
24 Transport Shaft 350XT.01-5 20302023-00
25 Positioning Short Shaft, Float Cover 350XT.01-6 20309015-00
26 M4x8 Screw GB818-85 40103103-00
27 20-tooth Gear, Right Rotate XCL-20Y 20403023-00 4°
Page 26 of 41
2-6 Change Fix Rack
2-6-1 Open the latches

Page 27 of 41
2-6-2 Knob position, release fix rack according to the direction shown in the figure

Page 28 of 41
2-6-3 Fix Assembling Sketch

Page 29 of 41
Sequence Number Description Drawing Number Part Number Remark 2
1 20-tooth Gear, Right Rotate XCL-20Y 20403023-00 4°
2 Fixer Wall Board 350XT.01-1 30304052-00
3 Adjustable Roller Bush 350XT.01-8 20308008-00
4 Roller Bush 350XT.01-13 20308007-00
5 M4x10 Screw GB818-85 40103304-00 Standard Part
6 Cushion ø4 GB95-85 40109021-00 Standard Part
7 Pressing Spring, Dual Head 350XT.01-10 20310001-00
8 M4 Nut GB6172 40108010-00 Standard Part
9 Positioning Column II 350XT.01-15 20309019-00
10 Positioning Bar 350XT.01-2 20302024-00
11 Positioning Column I 350XT.01-14 20309018-00
12 Short Guide 350XT.01-3 20305026-00
13 Positioning Short Shaft, Float 350XT.01-6 20309015-00
Cover
14 Plastic Roller 350XT.01-16 20301038-00
15 Lower Guide 350XT.01-16 20305025-00
16 Transport Bar 350XT.01-5 20302023-00
17 Float Cover Board 350XT.01-12 20300047-00
18 Positioning Shaft, Float Cover 350XT.01-7 20309016-00
19 M4x8 Screw GB818-85 40103103-00
20 13-tooth Gear CL-13 20303043-00 ø8 Flat Hole
22 28-tooth Gear CL-28A 20303045-00 Over Bridge
23 Baffle Washer I 350XT.01-9 20300020-00
24 Baffle Washer II 350XT.01-4 20316024-00
25 Gear Cap, Dev./Fix 350XT.01-001

Page 30 of 41
26

Page 31 of 41
2-7 Change Dryer Rack
2-7-1 Slide the latch to the position of latter one

Page 32 of 41
2-7-2 Knob position. Release the dryer rack according to the direction shown in the figure below

Page 33 of 41
2-7-3 Dryer Assembling Sketch

Page 34 of 41
Sequence Number Description Drawing Number Part Number Remark 2
1 Baffle Washer I 350XT.01-9 20300020-00
2 Baffle Washer II 350XT.01-4 20316024-00
3 42-tooth Gear CL-42 20303050-00
4 13-tooth Gear CL-13 20303043-00 ø8 Flat Hole
5 28-tooth Gear CL-28 20303044-00 Over Bridge
6 M4x12 Screw GB818-85 Standard Part
7 M4x10 Screw GB818-85 40103304-00 Standard Part
8 Pressing Spring, One Head 350XT.03-6 20310002-00
9 M4x12 Screw GB818-85 Standard Part
10 Cushion ø4 GB95-85 40109021-00 Standard Part
11 Pressing Spring, Dual Head 350XT.01-10 20310001-00
12 Positioning Column I 350XT.01-14 20309018-00
13 Positioning Column II 350XT.01-15 20309019-00
14 Plastic Roller 350XT.01-16 20301038-00
15 Adjustable Roller Bush 350XT.01-8 20308008-00
16 Positioning Bar 350XT.01-2 20302024-00
17 Lower Guide 350XT.01-16 20305025-00
18 Enclosing Board, Upper 350XT.03-4 20318001-00
19 20-tooth Gear, Right Rotate XCL-20Y 20403023-00 4°
20 Ventilate Board 350XT.03-2 20311007-00
21 Transport Bar 350XT.01-5 20302023-00
22 Roller Cap 350XT.01-13 20308007-00
23 Short Guide 350XT.01-3 20305026-00
24 Mounting, Probe 350XT-47 21119015-00
25 M3x6 Screw GB818-85 Standard Part
Page 35 of 41
26 Enclosing Board, Rear 350XT.03-5 20318002-00
27 Air Duct Upper 350XT.03-9 20311004-00
28 Air Duct Lower 350XT.03-3 20211003-00
29 Rubber Roller 350XT.03-8 20301043-00
30 Rubber-plastic Roller 350XT.03-10 20301041-00
31 Self-weight M3x6 Screw GB845-85 Standard Part
32 Dryer Wall Board 350XT.03-1 20304053-00
33 Air Baffle Board 350XT.03-7 20311006-00
34 Self-weight M3x6 Screw GB845-85 Standard Part
35 28-tooth Gear CL-28A 20303045-00 Over Bridge
36 Positioning Short Shaft 350XT.01-17 20309017-00
37 M4 Nut GB6172 40108010-00 Standard Part
38 28-tooth Gear CL-28A 20303045-00 Over Bridge
39 Cover Cap, Dryer Gear 350XT.01-001

Page 36 of 41
2-8 Change and Adjust Worm Transport Assembly
2-8-1 Position of worm transport assembly

Remove 4 M4 screws and remove the sync belt on the left sync belt
wheel. Then you may take out the worm transport assembly.

Page 37 of 41
2-8-2 Worm Transport Assembly Sketch

Page 38 of 41
Sequence Number Description Drawing Number Part Number Remark
1 Big Sync Belt Wheel 350XT.09 20407020-00
2 Main Shaft 350XT-31 20406065-00
3 Worn Shaft 350XT-27 20403025-00
4 M4x12 Screw, Stainless Steel GB818-85 Standard Part
5 ST4.2*16 Screw, Self-weight, GB845-85 Standard Part
Philips, Stainless Steel (small
head)
6 M4x4 Screw, Philips, Stainless GB818-85 Standard Part
Steel (middle head)
7 Positioning Ring 350XT-35 20400005-00
8 Baffle Washer 350XT-36 20400012-00

9 M4x6 Screw, Tension, Hex, Dent, Standard Part

Stainless Steel
10 Normal Flat Pin 4X20 Standard Part

Page 39 of 41
2-9 Replace and Maintenance of Dryer Heater
2-9-1 Position of Dryer Heater：

Remove the four screws here and

the four on the opposite side, and
then you may release dryer heater
assembly

Page 40 of 41
2-10 Maintenance and Replace of Heat Exchanger
2-10-1 Position of Heat Exchanger

Heat Exchanger: remove two fixing

screws and disassemble the
connected hose circuit, and then
you may disassemble the heat
exchanger assembly

Page 41 of 41