Asefa - LV Test Procedure (MDB)

SCHEDULE OF INSPECTION
PROJECT :
DATE & TIME : XXX XXXX , 2020 TIME 10:00 AM. TO 04:00 PM.
PLACE : ASEFA PUBLIC COMPANY LIMITED
PRESENCE TO :
LIST OF ARTICLES :
INSPECTION DETAIL : INSPECTION INFORMATION
1. GENERAL VISUAL INSPECTION
2. INSULATION RESISTANCE TEST
(BEFORE WITHSTAND VOLTAGE TEST)
3. WITHSTAND VOLTAGE TEST
4. INSULATION RESISTANCE TEST
(AFTER WITHSTAND VOLTAGE TEST)
5. FUNCTION TEST
FINISH
QUALITY CONTROL DEPARTMENT

LOW VOLTAGE PROCEDURE FOR FACTORY ACCEPTANCE TEST
1 General visual check
1.1 Dimension check
Check the cubicle dimensions (height, width, length and depth) by measuring and comparing them
with those required in the single-line diagram.
Acceptable
Conformity with the specification and singleline diagram.
1.2 Paint check
Check the colour of the cubicle by comparing them with those required in the single-line diagram.
Acceptable
1.3 Handle and door condition check
Check the handle and door condition by comparing them with those required in the single-line diagram.
Acceptable
1.4 Equipment check
Check the euipment (CB, CT, Phase Protection, Control Fuses, Lamp and ect.) by comparing them with
those required in the single-line diagram.
Acceptable
1.5 Nameplate and mimic check
Check the nameplate and mimic by measuring and comparing them with those required in the
single-line diagram.
Acceptable
1.6 Mark Wiring color check
Check the mark wiring color by comparing them with those required in the single-line diagram.
Acceptable
1.7 Bus Bar size and marking bus bar
Check the bus bar size and marking bus bar by comparing them with those required in the
single-line diagram.
Acceptable
1.8 Cable size and marking check
Check the cable size and marking by comparing them with those required in the single-line diagram.
Acceptable
1.9 Bolt tightness or torque check
Check the tightening torque in accordance with bolt, devices and other part characteristics.
Acceptable
Conformity with the specification of bolt.
2 Mechanical operation test

2.1 The door check
Operation of door check their operation by maneuver, Maneuver the manual control to ensure
their proper operation.
Acceptable
Conformity operation.
2.2 The circuit breaker check
Check that the circuit breaker is reset after an electrical fault trip or by trip button.
Check that mechanism interlock are operate in accordance with the type of circuit breaker.
Acceptable
Conformity operation.
3 Interlock function test
Functional interlock tests of all low voltage circuits shall be made to verify the correct functioning of
auxiliary and control circuits in conjunction with the other parts of the equipment.
Each line of the schematic diagram must be function checked to ensure correct wiring has been carried
out during production phase.
Acceptable
Correct operation is following schematic diagrams.
4 Verification of the control circuit
Check control circuits of conformity to the circuit and schematic diagrams diagrams. Before power energize.
Acceptable
Correct control circuit is following schematic diagrams.
5 Electrical operation tests

Ensure that all electrical circuitry and auxiliary interlocking equipment operate correctly with respect to the
schematic diagrams.
Conformance is checked by applying the necessary AC. And DC.auxiliary voltage to the switchboard and
checking the operation of auxiliary relay and solenoids in a logical sequence as per the schematic diagrams.
Acceptable
Correct is operation logical sequence as per the schematic diagrams.
6 Verification of the metering circuit

Ensure that all metering complies with the specification with regard to type, manufacture, rating and check
correct operation.
Checking conformance of operation will vary with the type of meter. Checked by applying an injected current
and voltage (i.e. secondary injection) to the metering following specification.
Acceptable
Conformity of type and operation with the specification.
7 Verification of the phase protection

Make sure that all protection relays operate in accordance with the manufacture recommendations.
Ensure that the relays comply with the specification with regards to type, manufacture and rating.
Checking conformance of operation will vary with the particular type of relay. Checked by applying an
injected current (i.e. secondary injection) to the relay, and checking that the relay operates within the
specified time for a particular current for the settings and test values will following instruction testing of relay.
All protection relay detail are noted.
All protection relay shall be set according to Isc the grading report and with secondary current
injection on site.
Acceptable
Conformity of relay type and operation with the specification.
8 Verification of the protective circuit

Check the protective conductors circuit are identifid by the two colours green/yellow by screwed and bolted
connections shall be checked for the correct tightness.
Acceptable
Conformity with the specification of bolt.
9 Insulation resistance tests

This operation consists in checking test voltage value of the power circuit in accordance with the IEC
standards 61439-1 paragraph 11.9. Dielectric properties.
As an alternative for ASSEMBLIES with incoming protection rated up to 250 A the verification of insulation
resistance may be by measurement using an insulation measuring device at a voltage of at least 500 V d.c.
This is the installation's insulation level with regard to the earth. It must be regularly measured by the
supervisory agencies and must be greater than the values of standard IEC 60364-6
Table A : Minimum insulation resistance values with (IEC 60364-6) power off.
Circuit DC test Insulation
nominal voltage voltage resistance
(V) (V) (MΩ)
SELV and PELV 250 ≥ 0.25
500 V 500 ≥ 0.5
> 500 V 1000 ≥ 1.0
Reference : IEC 60364-6-61 Electrical Installations of building - Verification and testing - Initial verification
Note : SELV = Seperated Extra - Low Voltage
PELV = Protective Extra - Low Voltage
Acceptable
In this case, the test is satisfactory if the insulation resistance between circuits and exposed conductive
parts is at least 1 000 Ω/V per circuit referred to the supply voltage to earth of these circuits.
Figure 1 Show conections for insulation resistnce test of LV Switchgear
10 Dielectric withstanding voltage test

The high voltage test should be performed
- on each phase and earth in turn, with all other conductors connected to earth. The equipment will
have successfully passed the tests if at any time during the 1 second period there has been no
disruptive discharge.The test voltage are refer to IEC standard.For the main circuit and for the auxiliary
circuits the value shall be in accordance with table.
Rated insulation voltage Ui Dielectric test voltage Dielectric test voltage

(line to line a.c. or d.c.) a.c. d.c.
V r.m.s.
V V
Ui ≤ 60 1000 1415
60 < Ui ≤ 300 1500 2120
300 < Ui ≤ 690 1890 2670
690 < Ui ≤ 800 2000 2830
800 < Ui ≤ 1000 2200 3110
1000 < Ui ≤ 1500 * - 3820
a) For d.c. only
b) Test voltages based on 4.1.2.3.1, third paragraph, of IEC 60664-1.
- Disconnect controller, meter and other equipments that cannot withstand high voltage. Apply 2200V,
for 1 minute between the three circuited phase and the earth. This test is considered to have passed is no
puncture or flashover.
Acceptable
The test is considered to have been passed if there is no puncture or flash - over.
- ensuring that all circuit is connected together (by closing breaker and interconnecting panels if busbars
are only being fitted on site)
Figure 2 Show conections for dielectric withstanding voltage test of LV Switchgear

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SCHEDULE OF INSPECTION

PLACE : ASEFA PUBLIC COMPANY LIMITED

INSPECTION DETAIL : INSPECTION INFORMATION

1. GENERAL VISUAL INSPECTION

2. INSULATION RESISTANCE TEST

(BEFORE WITHSTAND VOLTAGE TEST)

3. WITHSTAND VOLTAGE TEST

4. INSULATION RESISTANCE TEST

(AFTER WITHSTAND VOLTAGE TEST)

QUALITY CONTROL DEPARTMENT

2 Mechanical operation test

5 Electrical operation tests

6 Verification of the metering circuit

7 Verification of the phase protection

8 Verification of the protective circuit

9 Insulation resistance tests

10 Dielectric withstanding voltage test

Rated insulation voltage Ui Dielectric test voltage Dielectric test voltage

Figure 2 Show conections for dielectric withstanding voltage test of LV Switchgear

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