I n s u l a t e d Pa n e l s

Note: Ensure steel work is

Main panel fixing screw to every valley
March 2010 suitable for panels and is 3 fasteners per panel per support
Internal ridge flashing End lap tail stitching
within tolerance. 1 screw to every crown 150mm
50mm
KS1000 RW
insulated roof panel
3
Ensure lower panel is
bearing on to purlin by a
minimum of 30mm.
a Nominal 10m
Max. 20mm
m

2
10mm min.
Gun-grade sealant type -

I N S U L AT E D R O O F S Y S T E M S
non-setting butyl sealant. Apply 8mm Ø butyl rubber
sealant or gun-grade sealant
Air seal - 8mm Ø
butyl rubber sealant Internal ridge flashing with
150mm overlap sealed
Air seal - 8mm Ø
butyl rubber sealant
h
with air seal, Vapourflex
or gun-grade sealant
3 rows of 6 x 5mm butyl 30mm min. Fix third panel (P3) with
Cleader angle rubber sealant (site applied)
3 main fasteners per P2
purlin (minimum)

P3
f
Apply 6 x 5mm butyl
rubber sealant to side lap
b
P1 Fix first panel (P1) with 3 main P2 e P1
Installation Guide fasteners per purlin (minimum)
subject to wind loadings
c
Lay second panel (P2) and
fix with 3 main fasteners per g
KS1000 RW Trapezoidal Roof Panel purlin (minimum)
Apply 3 strips of 6 x 5mm End lap tail stitching
Multiple Panels Eaves to Ridge
butyl rubber sealant screw to centre crowns

Direct
ion of
lay

Direct
ion of
lay

P1
Air seal - 8mm Ø butyl rubber sealant Air seal - 8mm Ø
butyl rubber sealant
d i 6 x 5mm butyl rubber
sealant (site applied)

Apply 6 x 5mm butyl rubber Add stitching screws

Cleader angle by steel sealant to side lap along side lap at
sub-contractor with air 6mm Ø vapour seal site
Air seal - Vapourflex seal - Vapourflex 450mm centres applied when required
sealant is to be applied sealant applied at joints
over any breaks in
supporting secondary Purlin Direct
steelwork i.e. to give a ion of
lay
continuous bearing face

Note: There may also be a requirement

for applying a 6mm Ø butyl rubber
sealant/gun-grade vapour seal at the
base of the side joint, dependant on
project specification (see detail).

m Ridge flashing with

Gun applied fire rated
canister insulation, site applied
Components

Lay fourth panel (P4) and fix with 3 5 p 150mm sealed butt straps
Profiled filler set back 80 to
KS1000 RW Trapezoidal Roof Panel

4 main fasteners per purlin (minimum).

Add stitching screws along side lap
Add profile filler applying
q
Profiled filler sealed
top and bottom with
gun-grade sealant
100mm to prevent bird attack

gun-grade sealant both

at 450mm centres
n top and bottom Fix ridge flashing
Air seal - 8mm Ø
6 Primary / Main Fastener Secondary / Stitching Screws
End lap tail stitching butyl rubber sealant

screw to centre crowns P4 o Purlin

Internal ridge flashing with
150mm overlap sealed
with air seal, Vapourflex or
gun-grade sealant
KS1000 RW
insulated
roof panel

Apply 6 x 5mm butyl

rubber sealant to side lap
j P2 Fire-rated Canister
Insulation
Gun-Grade
Sealant
Apply 3 strips of 6 x 5mm
butyl rubber sealant
Main panel fixing screw to every valley Double sided 9 x 3mm butyl rubber sealant
3 fasteners per panel per support Plastisol "Highline"
End lap tail stitching Gutter support arm
type gutter
screw to every crown
150mm KS1000 RW Butyl Rubber
insulated roof panel
50mm Tape Sealants

P3 m 50mm
33
3
cen .3mm
tre Air seal -
Nominal 10m s 3 8mm Ø butyl
P1 Max. 20mm
3 rows of 6 x 5mm butyl
66
3
cen3.3m
tre m
rubber sealant
rubber sealant (site applied) 6 s
10mm gu .6mm
tte
r s cen
min. up tre
po s
rts
30 min.
Eaves beam

6 x 5mm 9 x 3mm 8mm Ø 6mm Ø

Profiled Ridge Filler

Direct
Air seals ion of
k Direct
ion of
lay
lay
Completed eaves to
ridge assembly
This installation guide should be read in
Apply 6 x 5mm butyl
rubber sealant to side lap
150mm
r conjunction with the ‘project specific’
l P4
Fix gutter supports
design drawings and method statements.
with stitching screws Although this ‘installation guide’ is
Additional 150mm length of 6 x 5mm
at 200mm centres deemed to be correct at the time of
butyl rubber seal required to top of
P3
150mm run of 6 x 5mm publication, Kingspan reserve the right to
panel (P3) on side lap under end lap butyl rubber sealant

s
Typical verge
detail amend the information at any time in the
of panel (P4) and repeated onwards future. Installation Guides are available
Fix highline type gutter for the full range of Kingspan Insulated
Direct
to gutter supports ion of
lay
Roof, Wall and Facade Systems
Please call Kingspan on:
UK: +44 (0) 1352 716100
Ire: +353 (0) 42 96 98500
 I n s u l a t e d Pa n e l s
Note: Apply 8mm Ø air seal to ridge, verge and
March 2010
1 eaves positions - See KS1000 RW Roof b Note: Good practice would suggest that rooflight
fastener heads and saddle washers are poppy k
Installation Guide. Apply 6 x 5mm butyl rubber red to identify the rooflight area. Lay third panel (P3) and fix initially with 2 No. main
Gun-grade sealant type - non-setting butyl sealant to side lap fasteners and storm washers to crowns at panel end
sealant. For use on roof panel only not rooflight. 2 l
lap. Fasteners should be Grade 304 austenitic
stainless steel with 19mm EPDM bonded washers
Do not use silicone sealant with this product.
Kingspan Polycarb Rooflight
Fix third panel (P3) with 3 main
ROOFLIGHT SYSTEMS fasteners per purlin (minimum) P3
c h at ridge

Fix second panel (P2) with 3 main

fasteners per purlin (minimum)
R1
Fix the rooflight (R1) initially with 2 3
No. main fasteners and storm
washers to crowns at each purlin
position. Fasteners should be
P1 Position of 4 No. main fixings
Site applied
magnetic spacer
Grade 304 austenitic stainless steel
with 19mm Ø and storm

d washers to crowns
30 min. with 19mm EPDM bonded washers

P2 Position magnetic support R1 R1 150mm

spacers to each purlin

P1 j
Installation Guide P3
Polycarb Rooflight Additional 150mm length of
P1 6 x 5mm butyl rubber seal R1
150mm run of 6 x 5mm
required to top of rooflight butyl rubber sealant
P2 (R1) on side lap under end
lap of panel (P3) and
repeated onwards
P2
Direct
ion of
lay
Position of 4 No. main fixings Position of 2 No. main fixings
with 19mm Ø and storm with 19mm Ø and storm
washers to crowns 150mm washers to crowns

a f R1
Direct
ion of Nominal 15m
m
KS1000 RW
insulated roof panel

Fix first panel (P1) with 3 No. main

150mm
50mm
Kingspan Polycarb Rooflight
g Direct
Additional 150mm length of
6 x 5mm butyl rubber seal
lay
i 150mm
50mm
Min. 10mm

ion of
lay
fasteners per purlin (minimum) Apply 3 strips of 6 x 5mm butyl required to top of panel Apply 3 strips of 6 x 5mm
6 x 5mm Ø butyl rubber rubber sealant to end lap (P2) on side lap under end 150mm run of 6 x 5mm butyl rubber sealant to end lap m
m Nominal 10m m
Nominal 10m sealant (Site applied)
lap of rooflight (R1) and P2 butyl rubber sealant Max. 20m
Max. 20mm Note: Lower mastic seal nominal 10mm maximum
Site applied magnetic spacer
e 3 strips of 6 x 5mm Ø butyl
30 min. rubber sealant (Site applied)
20mm from the overlap edge. repeated onwards
Kingspan Polycarb Rooflight
30 min.
3 strips of 6 x 5mm Ø butyl
rubber sealant (Site applied)

6 x 5mm butyl rubber sealant to Site applied magnetic spacer

top of support spacer 30 min.
KS1000 RW insulated 30 min.
roof panel
Note: Lower mastic seal nominal 10mm,
maximum 20mm from the overlap edge.

Components
n
Position of an additional 2 No.
tail stitching screws (typ min.
6.3mm Ø x 25mm long) with Side lap 6.3mm Ø x 25mm Kingspan Polycarb Rooflight
4 Lay fourth panel (P4) in accordance with
19mm Ø washers to central
crowns at end laps
long stitching screw at 300mm
centres with 19mm Ø washer 6 x 5mm butyl
rubber sealant on
weather side
Two Tier Rooflight
KS1000 RW Roof Installation Guide m
Nominal 15m m
50mm Minimum 10m q Factory fitted PE
P3 Primary / Main Fasteners Secondary / Stitching Screws
m P3 5 6.3mm Ø x 25mm long
foam tape

Apply a single strip of 6 x 5mm

butyl rubber sealant to side laps R1
P3 stainless steel stitching 150mm r
screws at 300mm centres
of panels and rooflight R2
Additional 150mm length of
with 19mm washers panel
6 x 5mm butyl rubber seal
rooflight
P4 150mm run of 6 x 5mm
butyl rubber sealant
required to top of panel
(P2) on side lap under end
R1 lap of rooflight (R1) and
R2 Magnetic Support Spacer

R1 repeated onwards
P3
P1 o P4
Position of 4 No. tail
panel

Install remaining 2 No. main stitcher screws (typ min.

6.3mm Ø x 25mm long) Position of 4 No. main fixings
fasteners and storm washers to
crowns at each purlin position.
P1 with 19mm Ø washers to
central crowns at end laps
with 19mm Ø and storm
washers to crowns
rooflight Gun Grade
Sealant
P2 Fasteners should be Grade 304
austenitic stainless steel with
150mm
Kingspan Polycarb Rooflight
Storm Washer Butyl Rubber
50mm
19mm EPDM bonded washers P4 R1 s 50mm
Tape Sealants

R1 m
6 x 5mm Ø butyl rubber
Nominal 10m sealant (Site applied)
P1 Max. 20mm 3 strips of 6 x 5mm Ø butyl
rubber sealant (Site applied)

Position of 4 No. tail 30 min.

stitcher screws (typ min. Kingspan Polycarb Rooflight
6.3mm Ø x 25mm long)
Site applied magnetic spacer
Direct
with 19mm Ø washers to
central crowns at end laps P2 30 min.
ion of
lay
P2 6 x 5mm 8mm Ø 6mm Ø
Note: Lower mastic seal nominal 10mm,
Side lap 6.3mm Ø x 25mm
50mm maximum 20mm from the overlap edge.
long stitching screw at 300mm
centres with 19mm Ø washer
This installation guide should be read in

PVC painted steel

strip (factory fitted)
p R1 conjunction with the ‘project specific’
design drawings and method statements.
Factory fitted PE Install 4 No. additional tail stitching Although this ‘installation guide’ is
foam tape Direct
6 x 5mm butyl rubber screws (typ min. 6.3mm Ø x 28mm P2 ion of
lay deemed to be correct at the time of
sealant on weather side
long) with 19mm Ø washers to publication, Kingspan reserve the right to
amend the information at any time in the
Direct crowns at rooflight to panel and
ion of
lay future. Installation Guides are available
panel to rooflight end laps
for the full range of Kingspan Insulated
Roof, Wall and Facade Systems
Please call Kingspan on:
UK: +44 (0) 1352 716100
Ire: +353 (0) 42 96 98500