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    C32 Cylinder Head - Install

    Uploaded by

    manu luvunga
    This document provides installation instructions for a cylinder head on a C32 engine. It lists required tools and parts and outlines 24 steps for installing the cylinder head, gaskets, bolts, brackets, tubes, covers and other components.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    C32 Cylinder Head - Install

    Uploaded by

    manu luvunga
    1K views10 pages
    This document provides installation instructions for a cylinder head on a C32 engine. It lists required tools and parts and outlines 24 steps for installing the cylinder head, gaskets, bolts, brackets, tubes, covers and other components.

    Original Description:

    Cat C32 installation cylinder head

    Original Title

    C32 Cylinder head - install

    Copyright

    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    This document provides installation instructions for a cylinder head on a C32 engine. It lists required tools and parts and outlines 24 steps for installing the cylinder head, gaskets, bolts, brackets, tubes, covers and other components.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    1K views10 pages

    C32 Cylinder Head - Install

    Uploaded by

    manu luvunga
    This document provides installation instructions for a cylinder head on a C32 engine. It lists required tools and parts and outlines 24 steps for installing the cylinder head, gaskets, bolts, brackets, tubes, covers and other components.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 10
    At a glance
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    The document provides the procedure for installing a cylinder head on a C32 engine.

    The required tools are a link bracket and lever puller hoist.

    The procedure involves cleaning surfaces, applying sealant, installing various gaskets and plates, attaching the cylinder head with bolts and torques in a specific sequence.

    777G Off-Highway Truck GT700001-UP (MACHINE) POWERED BY C32 Engine(...

    Page 1 of 10

    Shutdown SIS

    Previous Screen

    Product: TRUCK
    Model: 777G TRUCK GT7
    Configuration: 777G Off-Highway Truck GT700001-UP (MACHINE) POWERED BY C32 Engine

    Disassembly and Assembly


    C27 and C32 Engines for Caterpillar Built Machines
    Media Number -RENR9217-44 Publication Date -01/07/2015 Date Updated -05/09/2018

    i04303691

    Cylinder Head - Install - C32


    SMCS - 1100-012

    S/N - DLT1-UP

    S/N - EHX1-UP

    S/N - FZS1-UP

    S/N - LJW1-UP

    S/N - LJX1-UP

    S/N - MJX1-UP

    S/N - MZM1-UP

    S/N - NZG1-UP

    S/N - NZK1-UP

    S/N - PZB1-UP

    S/N - TZB1-UP

    S/N - TZR1-UP

    S/N - WZH1-UP

    Installation Procedure
    Table 1
    Required Tools
    Tool Part Number Part Description Qty
    A 138-7573 Link Bracket 3
    B 1U-9200 Lever Puller Hoist 1

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    777G Off-Highway Truck GT700001-UP (MACHINE) POWERED BY C32 Engine(... Page 2 of 10

    C - Loctite Aviation Gasket Sealant -


    E - Loctite Graphite-50 Anti-Seize -

    NOTICE

    Keep all parts clean from contaminants.

    Contaminants may cause rapid wear and shortened component life.

    Illustration 1 g06059010

    1. Lay out the shim plate gasket in a clean dry area.

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    Illustration 2 g06059004

    2. Using a clean, dry, cotton towel with Isopropyl Alcohol, clean the surfaces of any oil, fuel, or debris
    prior to gasket installation.

    Illustration 3 g06059015

    3. Apply Tooling (C) to the block side of the gasket-plate only. Do not allow Tooling (C) to contact the
    opposite side of the gasket.

    Note: Tooling (C) should be applied as an even, minimal coat (skim coat). Minimal to zero material
    should squeeze out of joint after the head assembly has been torqued. No adhesive should contact
    water ferrule and or liner lip.

    4. Install the gasket-plate.

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    5. Install the spacer plate, O-ring seals, and the gaskets on the engine.

    Illustration 4 g01148568

    6. Attach Tooling (A) and a suitable lifting device to cylinder head (25). Attach Tooling (B) to the side
    of cylinder head (25) that is near the turbocharger. The weight of cylinder head (25) is approximately
    365 kg (800 lb).

    7. Position cylinder head (25) on the dowel pins in the cylinder block.

    Illustration 5 g01148791

    Note: Apply Tooling (E) to the bolts and both sides of the washers. Tighten the bolts in the
    following step sequence:

    8. Install bolts (26) and bolts (27) according to the following procedure.

    a. In a numerical sequence, tighten Bolt (1) through Bolt (26) to a torque of 270 ± 15 N·m
    (199 ± 11 lb ft).

    b. In a numerical sequence, tighten Bolt (1) through Bolt (26) to a torque of 450 ± 15 N·m
    (332 ± 11 lb ft).

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    c. In a numerical sequence, again tighten Bolt (1) through Bolt (26) to a torque of 450 ± 15 N·m
    (332 ± 11 lb ft).

    d. In a numerical sequence, tighten Bolt (27) through Bolt (39) to a torque of 45 ± 7 N·m
    (33 ± 5 lb ft).

    Illustration 6 g01148522

    9. Connect tube assembly (23) and install tube assembly (24).

    10. Install bracket (20).

    11. Connect clip assembly (22). Install tube assemblies (21).

    Illustration 7 g01148516

    12. Install sealing plate (18) and adapter assembly (19). Install bolts (17).

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    Illustration 8 g01148492

    Illustration 9 g01151441

    13. Install damper (16) and bolts (15).

    14. Tighten the bolts to a torque of 240 ± 40 N·m (177 ± 30 lb ft). Tighten the bolts in the following
    sequence: 1, 4, 2, 5, 3, 6, 1, 4.

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    Illustration 10 g01148489

    15. Install bracket (14).

    16. Connect harness assembly (13) and harness assembly (12).

    17. Install cover (10) and elbow (11).

    Illustration 11 g01148246

    18. Connect hose assembly (9). Install elbow (8).

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    777G Off-Highway Truck GT700001-UP (MACHINE) POWERED BY C32 Engine(... Page 8 of 10

    Illustration 12 g01148835

    19. Install new O-ring seals and sealing plate (7).

    Note: Ensure that the O-ring seals remain in position on sealing plate (7) during installation.

    Illustration 13 g01148238

    20. Install adapter assembly (6), thrust plate (5), and bolts (4).

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    777G Off-Highway Truck GT700001-UP (MACHINE) POWERED BY C32 Engine(... Page 9 of 10

    Illustration 14 g01148237

    Illustration 15 g01151468

    21. Reposition gear (3). Install bolts (2).

    22. Tighten the bolts to a torque of 240 ± 40 N·m (177 ± 30 lb ft). Tighten the bolts in the following
    sequence: 1, 4, 2, 5, 3, 6, 1, 4.

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    Illustration 16 g01148233

    23. Install cover (1).

    24. Fill the cooling system. Refer to Operation and Maintenance Manual, "Cooling System Coolant -
    Change".

    End By:

    a. Install the fuel transfer pump. Refer to Disassembly and Assembly, "Fuel Transfer Pump - Install".

    b. Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve Mechanism
    Cover Base - Remove and Install".

    c. Install the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit Injector -
    Install".

    d. If equipped, install the piston pump for the fan drive. Refer to Disassembly and Assembly, Engine
    Supplement, "Pump Drive - Install - Accessory Drive (Right-Hand Side)".

    Copyright 1993 - 2019 Caterpillar Inc. Tue Sep 24 04:52:20 UTC+0200 2019
    All Rights Reserved.
    Private Network For SIS Licensees.

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