The Highest Efficiency Turbo Blower: Oilless Gearless Vibrationless Stainless
The Highest Efficiency Turbo Blower: Oilless Gearless Vibrationless Stainless
The Highest Efficiency Turbo Blower: Oilless Gearless Vibrationless Stainless
com
Oilless
Gearless
Vibrationless
Stainless
18kW ~ 448kW (25 ~ 600HP)
13.4 ~ 330㎥/min (459 ~11,654cfm)
2,000 ~ 20,000mmAq (2.84 ~ 28.4psi)
This catalog is
made from
recycled paper
KTURBO Turbo Blower
Features
World Best Efficiency
TB series are world’s only and most advanced single stage centrifugal blowers based on high speed focused specialized
technology. Concurrently designed impeller, motor, bearing and VFD are the key of our high efficiency.
Due to it’s high rotational speed requirements, all components should have been redesigned considering high speed and
high temperature conditions. Bearing life time, rotor stability, motor heat generation and cooling, new high speed VFD
Table of Contents development, reliable high speed surge protection, high rise-to-surge feature; all those were new challenge in order to
Model Designation ………………………….… 2 overcome high speed difficulties.
Now, TB series are the world’s only blower which satisfies all technical requirements and efficiency.
Features ………………………………………… 3
Machine Components …...…………………… 6
Dimension ……………………………………… 8
Performance …………………………………… 9
Oilless Operation Applications
Safeties & Maintenance ………………………. 12 Thanks to air foil bearings, ISO 8573-1 class 0 is over satisfied. - Aeration System
Typical Piping ………………………………… 13 - Pneumatic Conveying
Electric Data ……………………………………14 (Fermentation, Drying & Silo Fluidization)
Controls ……………………………………… 15 Flow Meter Installed - Process Air
Field Wiring …………………………………… 19 Bell mouth flow meter is installed and shows instantaneous flow - Flue Gas Desulphurization
TB 400 0.8 V S A
Compactness
Intake option (A / B / C) TB series are world’s most compact blower products reducing
construction costs and space requirements.
TB : Turbo Blower
S : Standard
TC : E : ECO
standard 7bar turbo compressor Semi-Permanent Life
TCL : V : Variable Diffuser TB series can be used permanently with proper maintenance
without performance degradation.
Low pressure turbo compressor F : Fixed Diffuser
Stainless steel impellers and packaging insure durability and
allow for permanent life.
Design
HP Pressure (bar)
We reserve the right to modify, change or discontinue specifications or design at any time without prior notice.
Front View
1. Main Discharge Flange
Motor
7. Level Foot
Flow meter
Rear View
Measuring Real Flow by Bell Mouth (JIS B 8340)
ΔP (Differential Pressure)
- Accuracy ± 0.5%
Air intake
TB400-0.6 28" (700A) 24" (600A) 10" (250A) 78.74 (2000) 78.74 (2000) 78.74 (2000) 15 1359 (2996)
TB400-0.8 24" (600A) 20" (500A) 8" (200A) 51.18 (1300) 51.18 (1300) 69.13 (1756) 8 990 (2182) = volumetric flow rate corrected to “standardized” conditions
TB400-1.0 20" (500A) 16" (400A) 8" (200A) 51.18 (1300) 51.18 (1300) 69.13 (1756) 8 950 (2094) std = standard condition
P = pressure [PaA]
TB400-1.3 20" (500A) 16" (400A) 8" (200A) 51.18 (1300) 51.18 (1300) 69.13 (1756) 8 950 (2094) T = temperature [K]
TB500-0.8 28" (700A) 24" (600A) 10" (250A) 78.74 (2000) 78.74 (2000) 78.74 (2000) 15 1564 (3448)
TB600-0.8 28" (700A) 24" (600A) 10" (250A) 78.74 (2000) 78.74 (2000) 78.74 (2000) 15 1564 (3448)
where, k = 1.4
Cp=1004 J/[kg·K]
Filter
Certificates
TB Remarks
A NRTL (Nationally Recognized Testing Laboratory) is a Pre-filter 85% 10 ㎛
testing facility recognized by OSHA as primarily private Final filter 99% 10㎛ (68% @ 2 ㎛)
sector organizations that provide product safety testing and Configuration Two stage
certification services to manufacturers. 21 mm(0.82 inch) H2O Initial
Pressure drop
44 mm(1.73 inch) H2O Final
The testing and certification are done, for purposes of the
4 - 8 weeks Pre-filter
Program, to U.S. consensus-based product safety test standards. Maintenance
5 - 12 months Final filter
These test standards are not developed or issued by OSHA, but
are issued by U.S. standards organizations, such as the American
National Standards Institute (ANSI).
Application site Pollution degree 2 / No corrosive gas, combustible gas, oil mist, or dust
HMI
Level 2 I_THD < 12% PF < 0.98 Passive Harmonic Filter Recommended; full passive element with high efficiency
Protocol Gateway
Not recommended;
* 1.8% energy loss bypass capability
Level 3 I_THD < 5% PF < 0.99 Active Harmonic Filter * When active filter failed, bypass capability provide Pressure
power to the blower. So, it is safer than PWM converter. Temperature
Main Board
UTILITY (Basic) UTILITY (Option)
CPU
Rubber Packing
DC Choke
USERS INTERFACE
Harmonic filter RFI filter I/O Terminal
RFI filter Turbo Blower Turbo Blower Block Array
1) Digital input status (read only) 204 2 command 0~8 1:Start, 2:Stop, 4:Unload, 8:Load
10. Control Button (Stop, unload, Load) / PLC read - function code 2
10
Adrr (bit) Name R/W Remark
0 LAN selected R Operation selection
1 LOCAL selected R KTURBO DeviceNet Memory Map
Item Description Item Description 2 REMOTE selected R Protocol Converter : AB7001 , www.anybus.com
3
Differential pressure at the 1) Reading Address
P T1 Intake air temperature (0F) 4
intake filter (psi) 5 ABC addr' Size(Byte) Name Scale Remark
6 0 2 Filter diff. pressure ÷1000 0 ~ 1 psi
P Discharge air pressure (psi) T2 Discharge air temperature ( F)0
7 1 2 Outlet pressure ÷10 0 ~ 29 psi
8 WAIT status R Status
Volume Flowrate Intake air flow volume (cfm) Speed Motor rotating speed (RPM) 9 READY status R
2
3
2
2
Inlet temp.
Outlet temp.
1
1
-4 ~ 356'℉
-4 ~ 356'℉
Runtime ON-OFF Accumulated run time (Hrs) Input power Input power (KW) 10 ERROR status R 4 2 Rotational Speed *10 0 - 10000 (RPM*10)
11 UNLOAD status R 5
DC Link DC Link voltage (V) Error code Error code information 12 LOAD status R 6 2 Power 1 0 - 300 KW
13 WARN status R 7 2 Flow 1 0 - 10000 cfm
14 8 2 Error code 1 0 - 255
15 9 2 SV (Set Value) 1
16 Current Mode R Mode selection 10 2 DO sensor value ÷10 0 - 10.0 ppm
17 Flow Mode R 11 2 DCLink 0 - 1000
18 12 2 Run time 0 - 32767 Hr
19 Prout Mode R 13 2 Operation selection 1~3 lan/local/remote
Data Logging 20
21
DO Mode R 14
15
2
2
Status
Mode selection
0~8
0~4
0Wait/1Ready/2Error/4Unload/8Load
current/flow/rpm/pout/do mode
22
23 2) Writing Address (write only)
ABC addr' Size(Byte) Name Scale Remark
Performance map view 200 2 mode 0~4 current/flow/rpm/pout/do mode
2) Digital output status (write only) 202 2 SV
/ PLC single write - function code 5 204 2 command 0~8 1Start/2Stop/4Unload/8Load
Adrr (bit) Name R/W Remark
0 START W LAN
1 STOP W LAN
2 LOAD W LAN
3 UNLOAD W LAN KTURBO Profibus Memory Map
4 W LAN Protocol gateway : AB7000 , www.anybus.com
5
6 1) Reading Address
7 ABC addr' Size(Byte) Des' Scale Remark
0 2 Filter diff. pressure ÷1000 0 ~ 1 psi
1 2 Outlet pressure ÷10 0 ~ 29 psi
3) Holding Registers (Read/Write) 2 2 Inlet temp. 1 -4 ~ 356'℉
/ PLC read - function code 3 3 2 Outlet temp. 1 -4 ~ 356'℉
/ PLC single write - function code 6 4 2 Rotational Speed *10 0 - 10000 (RPM*10)
5
Adrr (bit) Name R/W Remark 6 2 Power 1 0 - 300 KW
0 Filter diff. pressure R 0 ~ 1 psi 7 2 Flow 1 0 - 10000 cfm
1 Outlet pressure R 0 ~ 29 psi 8 2 Error code 1 0 - 255
2 Inlet temp. R -4 ~ 356'℉ 9 2 SV (Set Value)
3 Outlet temp. R -4 ~ 356'℉ 10 2 DO sensor value ÷10 0 - 10.0 ppm
4 Rotational Speed R 0 - 10000 (RPM*10) 11 2 DCLink 1 0 - 1000
5 12 2 Run time 1 0 - 32767 Hr
6 Power R 0 - 300 KW 13 2 Operation selection 1~3 lan/local/remote
7 Flow R 0 - 10000 cfm 14 2 Status 0~8 0Wait/1Ready/2Error/4Unload/8Load
8 Error code R 0 - 255 15 2 Mode selection 0~4 current/flow/rpm/pout/do mode
9 SV (Set Value) R 0 ~ 400
10 DO sensor value R 0 - 10.0 ppm 2) Writing Address (write only)
11 DCLink R 0 - 1000
12 Run time R 0 - 32767 Hr ABC addr' Size(Byte) Name Scale Remark
13 MODBUS Set Value R/W 0 - 400 200 2 mode 0~4 current/flow/rpm/pout/do mode
14 202 2 SV
15 204 2 command 0~8 1Start/2Stop/4Unload/8Load
TB #1 TB #2 TB #3 TB #4
TB #1 TB #2 TB #3 TB #4
TB #1 TB #2 TB #3 TB #4
TB #1 TB #2 TB #3 TB #4
* (B) = 365 days * 24 hours * (A) * 0.08US$ * Electricity cost per KWㆍh = 0.08 US$/KWㆍh
Energy Saving/Year
Shaft
2 Pole permanent magnet
Winding
Scroll
Impeller
http://www.kturbo.com
KTURBO INC.
Headquarter (Factory, R&D and C/S center) Distributed by
631, Bugang Buyoung cheongwon Chungbuk, 363-941, KOREA
TEL: +82-43- 275-7573 / FAX: 630-406-1538 / E-mail: [email protected]