Steer Engineering PVT Limited MM Process Map

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Steer Engineering Pvt Limited

MM Process Map

Division Prepared on 15/10/2013


Process No MM BLR-1.1.01 Process Owner Purchase Engineer
Process Name Material Procurement process (Purchase Order)

Process Objective To prepare process for Material procurement

Previous Process No. --


Previous Process Purchase Request, Verbal communication

Applicable to All types of Procurement

Process Description Material procurement is initiated by User department or automated PR


creation process and then PRs are taken up for further ordering in SAP.
We have several types of Purchase orders viz. Domestic PO, Import
PO, Sub Contracting PO, Service PO, Capital PO. The approval
procedure for the same is also available in SAP

Input for Process  Material


 Purchase request
 Value (Price)
 Delivery date
 Sales order
 Vendor
 Quotation
 Comparison statement of Quotations in Excel
 Special Instructions
 Approval procedure
 Digital signature
 Budget (Oral Instruction, wherever applicable)
 CAPEX

Resources for Process  Man power


 SAP
 E-mail communication from User department
 Approved PR through mail communication
 CAPEX form, as applicable

Constraints for Process  Approval of PR


 CAPEX approval
 IT approval, as applicable
 No clear quote in case of sub contracted items
 Estimation (that is why 1 Re. PO)
 Amendments
 Vendor status (Blocked / Approved / Registered)

Output of Process
 PO is generated by SAP. PO duly signed by COO from SAP
 Amended PO's (with version no., but random)
People Involved
Sl Person Involved Department Job
1 Purchase Engg. Purchase PO preparation
2 Design Engg. Design & Engg Preparation of PR
3 QA Head Quality Quality Clearance
4 Purchase Head Purchase PO Approval
5 COO Operations divn PO Approval
6 GCEO Corporate PO Approval

Process Steps
Sl Step Responsibility Criticality
1 Purchase team receive mail from design team once BOM are Design
uploaded for all sub assemblies in SAP.
2 Purchase team divide the Mechanical sub assemblies and Purchase
Electrical subassemblies
3 Purchase team download all the BOM into excel from SAP Purchase
4 Purchase team in coordination with Stores check the Purchase &
availability of stock both physical and in SAP Stores
5 If no stock, then Purchase team enter each material in SAP Purchase
and select the automatic PR sales order wise.
6 Then select the best vendor by negotiating the price and Purchase
delivery date
7 After selecting the vendor, PO is created by adopting the Purchase
automatic PR.
8 For Non extruder materials i e Components etc... User dept. Purchase
Will create independent PR and communicate to purchase
team through e mail.
9 Purchase team will ask for quotations from the vendors Purchase
10 Select the best vendor Purchase
11 Create the purchase order Purchase
12 Once PO is created, PO is sent for approval to COO and Purchase
GCEO in SAP depending on PO value.
13 Purchase order is created completly after the approval Purchase
process.
14 For Service and Sub contracting purchase order, user will get User Dept.
the quotaion from the vendor and create the PR and
communicate to purchase team through mail and verbally

Authorizations  Purchase Enggr - Creation, Change & display of PO


 Purchase Head - Creation, Change, display & Approval of PO
 Sapteam - Creation, Change, display & Approval of PO
 COO - Creation, Change, display & Approval of PO
 GCEO - Creation, Change, display & Approval of PO
 Design & CPCC, – Creation, Change and Display (STO)
 Accounts, Operations, Commercial, Quality, Stores - Display of PO
Reports (received from the  List of materials to be procured.
Process)  List of PO created vender wise
 List of PO created material wise
 List of PR created
 List of pending PO
 List of Materials recieved and not recieved.

Exceptions for Process  Verbal Communication.


 User will purchase the material and get the invoice with approval
signature from HOD.
 Cash purchase.

Risk Involved Physical and SAP stock mis matching.

Time taken by the Process It depends on the numbers of material and type of material to be
procured

Remarks if any

Next Process No.


Next Process Name Goods Receipt

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