WELD TRAINING SOLUTIONS

REALWELD®

WELD. SCORE. SUCCEED. Processes »

SMAW, GMAW, FCAW
Adding a REALWELD Advanced Trainer to your welding program can help you improve
training results. Using the system’s Arc OFF mode, your students can practice, Product Number »
K4344-1 Base Model
troubleshoot and master welding techniques while reducing program material costs, K4344-3 One-Pak® Package
including welding plate, electrode or wire and shielding gas. With audio coaching
Input »
and instructor review of objective scores on five welding parameters, your students
hit the booth running to speed up comprehension and training time. And, greater
understanding and mastery of techniques means higher certification rates. When used
with advanced welding equipment like the Power Wave® C300, REALWELD exposes
your students to advanced manufacturing technologies used in industry today. With
more opportunities for guided skills practice, your students will be better prepared to
WELD, SCORE and SUCCEED in their career path.

Publication MC15-99 | Issue Date 10/16

© Lincoln Global Inc. All Rights Reserved
www.lincolnelectric.com
BENEFITS INSTRUCTOR CAPABILITIES
• Train welders faster and more efficiently Reporting
• Attract and engage next generation and non-traditional students • The system provides instant feedback to
the welder and can help the instructor with
• Option for off-site pre-learning in any classroom reporting and student evaluation
• Enhance and supplement traditional welding training Go Offline
• Go Green – Save money on base material, electricity, consumables • Desktop Instructor allows the instructor
and waste to create or modify WPS tolerances and
user profiles at their own laptop or office
• Enables experiential and personalized progressive learning
desktop computer. Software available in
• Supports pre-employment recruiting and weld screening 12 languages.
• Objective skills-based welder evaluation Unlimited WPS (Tolerance)
• Create an unlimited number of customizable
FEATURES Welding Procedure Specifications (WPS)

Stick to Learning Common Lincoln Electric WPS Platform

• Stick (SMAW), MIG (GMAW) and flux-cored (FCAW) welding • Use the same instructor customized WPS
procedures and techniques from your Lincoln Electric VRTEX® Virtual
Reality Weld Simulation Trainer
Go Long
• Multi-pass capability in a number of positions (1F, 2F, 3F, 4F, 1G, 2G, 3G)
• 6 in. (152 mm) or 18 in. (457 mm) fixtures
• Longer welds replicate more closely common field conditions THE CHOICE IS YOURS
• Weld on up to 1 in. (25.4 mm) plate • Complete welding package, including
• Lap, tee, groove and flat plate coupon configurations a Lincoln Electric Power Wave® C300
welding power source and Miniflex®
Listen and Learn fume extraction system
• Includes an audio coach that provides guidance with weld speed, • Add the REALWELD Trainer only to your
angles, aim, contact tip to work distance/arc length and position existing booth and welding equipment
in the weld
• Audio cues can be turned ON or OFF at any time, allowing the
student or prospective employee to demonstrate learned behaviors
Knowledge in a Small Space
• Slim, vertical design maintains a small footprint that makes the
system ideal for setting up in any weld booth
• Easily rolls through any standard doorway

Integrated 17 in. (432 mm) Touchscreen

• Integrate videos, documents, images, websites and curriculum
to enhance learning
• Usable even with gloved hands
Everything in its Place
• Fixture storage racks accommodate all fixtures,
including 6 in. (152 mm) or 18 in. (457 mm)

Motor Up
• Motorized carriage makes it easy to move the table and arm for
welding in flat, vertical or overhead positions
REALWELD | [ 2 ]
 KEY FEATURES

1. Camera Array
2. EN 20 Fume Control Nozzle
1 3. Adjustable Height and Position
Welding Table
4. Miniflex® Fume Control System
ENLARGED TO SHOW DETAIL 5. Set of 3 – 6 in. or 18 in. Joint Fixtures1
6. Standard Stick Stinger
7. Storage racks for up to 6 fixtures
13 8. Sensor Target Device
9. Standard Magnum® PRO MIG Gun
2 12
10. Power Wave® C300 Multi-Process
3 11 10 Welding Power
Source and Rolling Storage Cart
11. Enclosed Computer
4 5 12. Motorized carriage raises or
lowers table
13. 17 in. (432 mm) touch screen

REALWELD SCREEN ANALYSIS

14. Weld Analysis - % of time welder is
within tolerance on ALL 5 parameters
7
15. Percent Time Parameter Performance
8 with Tolerance - % of time parameter
is within tolerance
16. Welder’s Performance vs Tolerance
6
9 - Tolerance (green section)
- Welder’s Action (line)

REALWELD SCREEN ANALYSIS (1) 18 inch Joint Fixtures are Optional. Order
K4344-2 (set of three 18 in. (457 mm) weld fixtures)

(2) Photo shows K4344-3 (One-Pak® Package – including

Power Wave C300 welding power source (K2675-2) and cart
(K2734-2), Miniflex fume extraction system (K3972-3) with
nozzle (K2389-5), 6 in. (152 mm) weld fixtures)

14

15

16

ENLARGED TO SHOW DETAIL

REALWELD SPECIFICATIONS
JOIN THE LINCOLN ELECTRIC
EDUCATION COMMUNITY!
Product Number K4344-1 (Base Model – REALWELD Only)
K4344-3 (One-Pak® Package – including Power Wave C300 welding Sign up for the First Pass™ Newsletter at
power source (K2675-2) and cart (K2734-2), Miniflex fume extraction www.lincolnelectric.com/firstpass:
system (K3972-3) with nozzle (K2389-5), 6 in. (152 mm) weld fixtures) See upcoming events, customer highlights,
Lincoln Electric activity, updates and tips and
K4344-2 (set of three 18 in. (457 mm) weld fixtures) tricks to help with your implementation of
Input Power 115/230/1/50/60 welding training in your environment.
Input Current 3A @ 115VAC, 1.5A @ 230VAC twitter.com/LincolnElectric
Interact with us on Twitter® and let us know
Operating System Windows® 7 (32-Bit)
how, where and when you are using your
Processor / Memory Intel® Core® i3 / 4GB welding training products.
Hard Drive High Performance 256GB facebook.com/LincolnElectric
Ports (QTY) – 2/2 Join us online and hear what others are saying.
USB 2.0/Ethernet Interact and like posts and updates that you find
exciting and interesting. We’d be happy to hear
H x W x D – in (mm) Lowered: 78 x 36 x 36 (1943 x 914 x 914) from you.
Raised: 101 x 36 x 36 (2540 x 914 x 914)
Packaged Net Weight Base Model – Net 400 lbs (882 kg), w/ Crate 500 lbs (1102 kg) EXCEPTIONAL CUSTOMER SERVICE
– lb (kg) Lincoln Electric has a global network of facilities
One-Pak® Package – Net 625 lbs (1378 kg), w/ Crate 700 (1544 kg)
and people to provide quick response and
personalized attention. No matter where your
POWER WAVE C300 PRODUCT SPECIFICATIONS welding operations are located today, no matter
Product Number K2675-2 where they will be tomorrow, Lincoln Electric
experts are ready to provide local support and
Input Power 208/220-230/380/3/50/60 create and implement solutions to fit your needs.
208/220-230/1/50/60
Rated Output – 300A/29V/40% SERVICE AND SUPPORT
Current/Voltage/ 250A/27V/100% THAT YOU CAN COUNT ON
Duty Cycle
»» 24/7 Phone Support 1-888-935-3878
Input Current @ 3 Ph / 40% Duty Cycle: 30/28/16/14/11A »» Contact us with comments or questions
Rated Output 1 Ph / 40% Duty Cycle: 53/48/29A [email protected]
Wire Feed Speed 50-700 (1.27-17.8) »» Online Tips and Tricks (www.realweldsystems.com)
Range – ipm (m/min) »» Warranty and Service Support
»» Train-the-Trainer programs held regularly
Wire Size Range – Solid: 0.023-0.045 (0.6-1.2)
in (mm) Cored: 0.035-0.045 (0.9-1.2) in facilities or on-site training and set-up
can be purchased.
H x W x D – in (mm) 18.8 x 14 x 27.4 (478 x 356 x 697)
Net Weight – lb (kg) 100 (47.6)

MINIFLEX PRODUCT SPECIFICATIONS

Product Number K3972-3
Input Power – 115/1/50/60
Voltage/Phase/Hertz
Input Current 12A
H x W x D – in (mm) 29 x 15.6 x 16.8 (736 x 396 x 421)
Net Weight – lb (kg) 40 (18.144)
All trademarks and registered trademarks are the property of their respective owners.

C U S TO M E R ASS I S TA N C E P O L I C Y
The business of The Lincoln Electric Company® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expecta-
tions. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the custom-
ers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accord-
ingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our
products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control
of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

The Lincoln Electric Company

22801 St. Clair Avenue • Cleveland, OH • 44117-1199 • U.S.A.
www.lincolnelectric.com