Manual Fairbanks FB 2250
Manual Fairbanks FB 2250
Manual Fairbanks FB 2250
=CENTER OF ZERO
=CENTER OF ZERO
FB 2250
Document 51214
Manufactured by Fairbanks Scales Inc.
821 Locust
Kansas City, Missouri 64106
Created 3/2009
Revision 1 03/2009 Released Manual
Revision 2 05/2009 Added CC and ETL Approvals
Revision 3 06/2009 Added MC Approval, IP69K, and Panel Mount Models
Revision 4 07/2009 Added power on/off instruction
Revision 5 03/2010 Updated for Rev 2 Software
Disclaimer
Every effort has been made to provide complete and accurate information in this manual. However,
although this manual may include a specifically identified warranty notice for the product, Fairbanks
Scales makes no representations or warranties with respect to the contents of this manual, and
reserves the right to make changes to this manual without notice when and as improvements are
made.
It is the responsibility of the requesting party to develop, maintain, install, and connect networking
devices and general network connectivity as it applies to the originating party’s network. No warranty
or guarantee, expressed or implied, concerning the network, its design, its installation, or operational
characteristics has been offered by Fairbanks Scales. Fairbanks Scales shall not be liable for any
loss, damage, cost of repairs, incidental or consequential damages of any kind, whether or not based
on express or implied warranty, contract, negligence, or strict liability arising in connection with the
design, development, installation, or use of an intended network.
The Bluetooth® word mark and logos are owned by the Bluetooth SIG, Inc. and any use of such
marks by Fairbanks Scales is under license. Other trademarks and trade names are those of their
respective owners.
© Copyright 2009-2010
This document contains proprietary information protected by copyright. All rights are reserved; no part
of this manual may be reproduced, copied, translated or transmitted in any form or by any means
without prior written permission of the manufacturer.
Table of Contents
SECTION 1: GENERAL INFORMATION .................................................................. 4
Specifications ...................................................................................................................... 5
Accessories ......................................................................................................................... 7
Battery Installation ............................................................................................................... 7
Powering up the FB 2250 .................................................................................................... 8
Flow Charts ......................................................................................................................... 8
SECTION 2 FRONT PANEL PROGRAMMING......................................................... 9
Front Panel Programming Parameters ................................................................................ 9
SECTION 3 OPERATION........................................................................................ 12
Front Panel Key Functions ................................................................................................ 12
Operating Procedures ...................................................................................................... 12
Instrument Weighing Functions ......................................................................................... 13
Weight Accumulation......................................................................................................... 14
Clearing the Accumulators ................................................................................................ 14
Parts Counting and Accumulation ..................................................................................... 15
Peak Weight ...................................................................................................................... 16
APPENDIX I: DATA OUTPUT FORMATS ............................................................... 17
APPENDIX II: ASCII CHART.................................................................................... 24
The FB 2250 series instrument features a large one inch high green backlit LCD
weight display, which can be tilted up or down to accommodate different lighting
conditions. Microprocessor controlled design allows the instrument to be rapidly
programmed at installation to meet the specific requirements of the application.
Specifications
Instrument Approvals: CC: 09-023
MC: AM-5720
ETL: ETL Listed.
Conforms to ANSI/UL STD 60950-1
Certified to CAN/CSA C22.2 STD NO. 60950-1-03
Power Requirements:
117 volts AC +/- 10 %
220 volts AC +/- 10 %
Power Consumption: 1.5 watts maximum;
The FB 2250 is designed to operate from 80 to 260 volts AC, 50 to 60 Hertz.
DC Models: five (5) Size “D” Alkaline batteries @ 1.5 Volts DC each.
Battery Life: up to 40 Hours or greater with a maximum load of 4, 350 load cells and
backlighting enabled. Battery Usage time can be adversely affected by battery
storage, battery capacity and battery brand.
Weight Accumulator:
A Capacity of 999,999 Weight Units. The accumulated weight data can be printed or
viewed at the FB 2250 display.
Outputs
Environment:
Temp -10ºC to + 40ºC (+14ºF to + 104ºF)
Storage: Temp -40ºC to + 60ºC (-40ºF to + 140ºF)
Accessories
Optional accessories include a 4-20 mA analog output, Bluetooth® serial adapter,
and three different fieldbus devices; Profibus®, DeviceNet™, and Ethernet/IP.
Battery Installation
STAINLESS STEEL ENCLOSURE
ABS ENCLOSURE
(-) (-)
(+) (+) (+)
(+) (-)
(+) (-)
(+) (+)
(-) (-) (-)
Stainless Steel Instrument: Unscrew the black plastic end caps and insert 5 alkaline
“D” cells as shown above.
ABS Instrument: Unscrew the two large knurled screws on the back of the Instrument
and remove the battery cover. Insert 5 alkaline “D” cells as shown above.
Industrial ‘D’ Size battery Energizer EN95 or equivalent is recommended for
maximum operating time.
Press the ON / OFF Key for 1 to 2 seconds. The Instrument will display “888888”
followed by a “1234567890” character display moving from right to left, followed by
the revision of software. Upon completing the warm-up, the FB 2250 will display the
actual weight on the scale.
To turn the FB 2250 off, press the ON / OFF key for 1 to 2 seconds.
Flow Charts
Dashed line boxes used in the flowchart indicate that the menu item availability is
dependant upon programming performed elsewhere. For example, “clearing the
accumulator” will not be available if accumulation has not been enabled.
Press & Hold Sleep OFF 5 30
BG/NET Key 3 1 10
Seconds
2 20
CLr.Acc CLr.YES CLr. no
PEAK WT
Press & Hold Gross / Net
UNITS Key 3
Seconds
4.20 Lo 000000
4.20 Hi Capacity
Conditional upon programming the operating mode to piece count, or piece count &
total. The FB 2250 will display total number of pieces, then time out (30 sec).
Conditional upon programming the operating mode to peak hold stable or peak hold
unstable. The FB 2250 will display time, date, peak weight, and time out (30 sec).
Note: Pressing the UNITS key will skip time out and immediately exit to the weigh
mode.
Gross / Net: Programming the weigh mode the output will track: Select Gross or Net.
The 4-20 mA analog output will track the selection. It will continue to track the
selection regardless of the currently selected weigh mode of the FB 2250.
Press the ZERO key, then the UNITS key to toggle the available settings. Press the
ZERO key to enter the selection. Available selections are Gross or Net.
4.20 Lo: Programming the weight value associated with 4 mA: The display will
indicate 4.20 Lo: Press the ZERO key. The display will indicate the zero weight
“XXXXXX”. Press the UNITS key to increment the blinking digit, press the ZERO key
to advance to the next digit, repeat until entry is complete. After entering the least
significant digit, press the ZERO key. This weight entry will result in a 4 mA output.
4.20 Hi: Programming the weight value associated with 20 mA: The display will
indicate 4.20 Hi: Press the ZERO key. The display will indicate the maximum weight
“XXXXXX”. Press the UNITS key to increment the blinking digit, press the ZERO key
to advance to the next digit, repeat until entry is complete. After entering the least
significant digit, press the ZERO key. This weight entry will result in a 20 mA output.
Operating Procedures
Press the ON / OFF Key. The Instrument will display “888888” followed by a
“1234567890” character display moving from right to left, followed by the revision of
software. Upon completing the warm-up, the FB 2250 will either display zero, or it will
display the actual weight on the scale.
The Zero function, Tare function, and AZT require the displayed weight to be stable
before these functions will operate. The weight reading is stable if the variation in
weight is less than the programmed bAL range.
Basic Weighing
Ensure platform is empty, turn the scale ON, press the ZERO key and the display
indicates “0” and is ready for use.
Gross Weighing
1. Press the GROSS/NET key, if required, to set the display to GR (gross).
2. Press the ZERO key, if required, to set scale to “0”.
3. Place container/object on scale platform.
4. Read the gross weight on the display.
Net Weighing
1. Press the GROSS/NET key, if required, to set display to GR (gross).
2. Press the ZERO key, if required, to set scale to “0”.
3. Place container/object on scale (Tare weight).
4. Press the TARE key.
5. Place material in container or add objects (Net weight).
6. Read the net weight on the display.
Gross/Tare/Net Weighing
Weight Accumulation
1. Place a weight on the Scale Platform
2. After the weight has settled. Press the B/G NET key until the display alternates
between the number of Accumulations "n" and the Accumulated weight.
3. Press the UNITS key to return to the Gross/Net Mode and add the Weight to the
Accumulator.
The display will momentarily indicate ACCEPt then return to the Weigh Mode.
Press the B/G NET key to skip adding the Weight to the Accumulator and return to
the Weigh Mode.
The scale must return to “0” Gross mode before another accumulation can occur.
4. To continue, add the next load, press the B/G NET key until the display alternates
between the number of Accumulations "n" and the Accumulated weight.
5. Press the UNITS key to return to the Gross/Net Mode and add the Weight to the
Accumulator. The display will momentarily indicate ACCEPt then return to the Weigh
Mode.
2. Press the TARE key to Tare off the container weight and set the scale in the Net
Mode. The Display should indicate 0 Net Weight.
3. Press the B/G NET key. The Display prompts to "Add" a number of sample parts
to the Container. Pressing the B/G NET key repeatedly will Prompt to; "Add 1", "Add
5", "Add 10", "Add 25", Add 50", or "Add 100" parts.
4. Add the required sample to the container, then press the UNITS key. The Display
will alternate between indicating the weight and the Number of pieces.
6. The Display will update and continue to alternate between the Weight and Number
of Pieces including the original sample.
7. Press the B/G NET key. The Display will alternate between the "Total" legend and
the Total number of pieces accumulated.
Print Example:
Press the B/G NET key to skip adding the Current Piece to the Total Register and
return to the Weigh Mode
Notes:
If the prompts do not occur, clear the accumulator and start over.
The operating mode must be set to Piece Count & total to function.
Peak Weight
Either the Maximum Unstable or Maximum Stable Peak Weights, are stored along
with the time and date that the condition occurred. This data can be printed or viewed
at the FB 2250.
To view, press the ZERO key for 3 seconds to alternately display the peak weight,
time, and date. This will time out 30 seconds and return to the weigh mode, otherwise
press the UNITS key to end.
The FB 2250 will display total number of pieces, weight, and time out (30 sec).
Conditional upon programming the operating mode to peak hold stable or peak hold
unstable.
The FB 2250 will display time, date, peak weight, and time out (30 sec).
A = Status Word A
B = Status Word B
C = Status Word C
W = Displayed Weight
T = Tare Weight
Status Word A
Bit # Decimal Point or Zero Location
x00 x0 x x.x x.xx x.xxx x.xxxx x.xxxxx
0 0 1 0 1 0 1 0 1
1 0 0 1 1 0 0 1 1
2 0 0 0 0 1 1 1 1
Increment Size
Count by 1 Count by 2 Count by 5
3 1 0 1
4 0 1 1
5 Always Logic 1
6 Always Logic 0
7 Parity Bit
Status Word B
Bit # Description
0 Gross = 0 Net = 1
1 Positive = 0 Negative = 1
2 In Range = 0 Overcapacity = 1
3 No Motion = 0 Motion = 1
4 lb = 0 kg = 1
5 Always Logic 1
6 Normal = 0 Power Up = 1
7 Parity Bit
Status Word C
Bit # Description
0 Always Logic 0
1 Always Logic 0
2 Always Logic 0
3 Normal = 0 Print Switch Pushed = 1
4 Always Logic 0
5 Always Logic 1
6 Normal = 0 Keyboard Tare = 1
7 Parity Bit
<CR><P><WWWWWW><m><SP><U><SP><g><SPSP><ETX>
W = Displayed weight
P = Polarity + = Positive weight
- = Negative weight
U = Units
lb = pounds
kg = kilograms
m = Motion or o = Overload
g = Gross; n = Net
SP = Space
<G><P><WWWWWW><SP><U><CR><LF>
G = Gross; N = Net
P = Polarity + = positive weight
- = negative weight
U = Units
lb = pounds
kg = kilograms
SP = Space
<STX><P><WWWWWWW><U><G><M><CR>
<SP> <W> <W> <W> <W> <W> <W> <SP> <l> <b> <SP> <SP> <G> <R> <SP>
<SP> <CR> <LF> <EOT>
<SP> <W> <W> <W> <W> <W> <W> <SP> <l> <b> <SP> <SP> <g> <r> <SP>
<SP> <CR> <LF> <EOT>
<SP> <W> <W> <W> <W> <W> <W> <SP> <l> <b> <SP> <SP> <N> <T> <SP>
<SP> <CR> <LF> <EOT>
<SP> <W> <W> <W> <W> <W> <W> <SP> <l> <b> <SP> <SP> <n> <t> <SP>
<SP> <CR> <LF> <EOT>
<SP> <W> <W> <W> <W> <W> <W> <SP> <l> <b> <SP> <SP> <G> <R> <SP>
<SP> <CR> <LF> <EOT>
<SP> <W> <W> <W> <W> <W> <W> <SP> <l> <b> <SP> <SP> <g> <r> <SP>
<SP> <CR> <LF> <EOT>
<SP> <W> <W> <W> <W> <W> <W> <SP> <l> <b> <SP> <SP> <N> <T> <SP>
<SP> <CR> <LF> <EOT>
<SP> <W> <W> <W> <W> <W> <W> <SP> <l> <b> <SP> <SP> <n> <t> <SP>
<SP> <CR> <LF> <EOT>
Plc
Instrument Setup Protocol: 19,200 Baud, 8 Character bits, 1 Stop bit, and no parity.
This is a continuous output that transmits data on every other A/D update
(approximately 32
transmissions per second.
Note: Once PLC option is selected and protocol has been programmed, the installing
technician's setup is complete. Confirmation of output can be performed by
monitoring the COM port with a terminal program such as Windows Hyper Terminal.
Note: Interface of the HMS Communications device, power supply to same device,
and programming of the PLC is strictly the responsibility of the customer.
UPS
Character Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
String 1
NOTES
1. Characters denoted by “X” are characters 0-9. Leading zeroes are replaced with
spaces (SP). Character 5 is a decimal point (HEX 2E).
2. Lower case “I” and “b” for Avoirdupois Units or “k” and “g” for Metrics Units.
3. The first weight character will be a minus (-), HEX 2D, If weight is negative.
5. Lower case gr in characters 12 &13 indicates scale motion. Upper case indicates
stable weight.
P Ship
Serial Data Output Format for P Ship, used to interface to FedEx Shipping Programs.
All computer commands and scale responses are ASCII character strings, where:
1. XXX.XX = A five digit number with two digits to the right of the decimal point
which is the displayed scale weight.
4. The decimal point is returned by the scale as part of the ASCII string.
The high order nibble of each status byte has a value of 3 (0011 B). The low order
nibble of the first and second bytes are defined as follows:
•scale at zero
•scale is not below zero
•scale is not over capacity
•scale ROM okay
•scale calibration okay
Char Dec Hex Char Dec Hex Char Dec Hex Char Dec Hex
NUL 0 0 ! 33 21 >B 66 42 c 99 63
SOH 1 1 " 34 22 C 67 43 d 100 64
STX 2 2 # 35 23 D 68 44 e 101 65
ETX 3 3 $ 36 24 E 69 45 f 102 66
EOT 4 4 % 37 25 F 70 46 g 103 67
ENQ 5 5 & 38 26 G 71 47 h 104 68
ACK 6 6 ` 39 27 H 72 48 i 105 69
BEL 7 7 ( 40 28 I 73 49 j 106 6a
BS 8 8 ) 41 29 J 74 4a k 107 6b
HT 9 9 * 42 2a K 75 4b l 108 6c
LF 10 a + 43 2b L 76 4c m 109 6d
VT 11 b , 44 2c M 77 4d n 110 6e
FF 12 c - 45 2d N 78 4e o 111 6f
CR 13 d . 46 2e O 79 4f p 112 70
SO 14 e / 47 2f P 80 50 q 113 71
SI 15 f 0 48 30 Q 81 51 r 114 72
DLE 16 10 1 49 31 R 82 52 s 115 73
DC1 17 11 2 50 32 S 83 53 t 116 74
DC2 18 12 3 51 33 T 84 54 u 117 75
DC3 19 13 4 52 34 U 85 55 v 118 76
DC4 20 14 5 53 35 V 86 56 w 119 77
NAK 21 15 6 54 36 W 87 57 x 120 78
SYN 22 16 7 55 37 X 88 58 y 121 79
ETB 23 17 8 56 38 Y 89 59 z 122 7a
CAN 24 17 9 57 39 Z 90 5a { 123 7b
EM 25 19 : 58 3a [ 91 5b | 124 7c
SUB 26 1a ; 59 3b \ 92 5c } 125 7d
ESC 27 1b < 60 3c ] 93 5d ~ 126 7e
FS 28 1c = 61 3d ^ 94 5e DEL 127 7f
GS 29 1d 62 3e _ 95 5f
RS 30 1e ? 63 3f ` 96 60
US 31 1f @ 64 40 a 97 61
SP 32 20 A 65 41 b 98 62