CENTRAL ROAD LABORATORY

CHAKUPAT,LALITPUR

Date: 2074.8.25

Resistace to plastic flow of Bitumen (Mix design)

Lab Data Input

Sive Anaysis for Aggregate Blending

Sive
size(mm) 16 down% 16 down% 10 downdust Cement %
16 100 100 100 100 100
9.5 49.8 100 98.15 99 100
4.75 0.6 85 35.01 90.2 100
2.36 0.3 70 23.2 76.08 100
0.6 0.2 50 9.2 35 100
0.075 0 2 1.28 15 80

label x1 x2 x3 x4 x5 0 Target
0.35 0 0.25 0.4 0 Sum 1 1
Trail 1 0.15 0.5 0.2 0.1 0.03
Sive
size(mm) 16 down% 10 down% Dust% Sand% Cement % O/P Value LL UL
16 100.00 100 100
9.5 81.57 76 82
4.75 45.04 54 59
2.36 36.34 33 37
0.6 16.37 16 21
0.075 6.32 6 9
 CENTRAL ROAD LABORATORY
CHAKUPAT,LALITPUR

Date: 2074.8.25

Resistace to plastic flow of Bitumen (Mix design)

0
0
Job mix method (option 1)

Sive
size(mm) 16 down% 10 down% Dust% Sand% Cement %
16 100 100 100 100 100
9.5 49.8 98.15 99 100 100
4.75 0.6 35.01 90.2 90.2 100
2.36 0.3 23.2 76.08 85.2 100
0.6 0.2 9.2 35 42.9 100
0.075 0 1.28 15 2.6 100

Sive 35 25 40 0 100 Lower

size(mm) Uper Limit
Limit
(%) (%) (%) (%) Total
16.0 35.00 25 40 0 100.0 100 100
9.5 17.43 24.54 39.6 0 81.6 76 82
4.8 0.21 8.75 36.08 0.00 45.0 54 59
2.36 0.11 5.80 30.43 0.00 36.3 33 37
0.60 0.07 2.30 14.00 0.00 16.4 16 21
0.075 0.00 0.32 6.00 0.00 6.3 6 9
 Job mix method (option 2)
Sive size(mm)16 down% 10 down% Dust% Sand%
16.0 100 100 100 100
10.0 23.63 97.6 100 100
4.750 0.42 13.92 97.75 94.26
2.360 0.42 2.07 92.75 80.82
0.600 0.42 1.53 49.83 31.0
0.075 0.42 0.44 29.25 3.46

41 25 27 7 100
Sive size(mm) Specification Limit
(%) (%) (%) (%) Total
16.0 41 25 27 7 100 100
10.0 9.69 24.40 27.00 7.00 68.09 76-82
4.750 0.17 3.48 26.39 6.60 36.64 54-59
2.360 0.17 0.52 25.04 5.66 31.39 33-37
0.600 0.17 0.38 13.45 2.17 16.18 16-21
0.075 0.17 0.11 7.90 0.24 8.42 6--9
old 10 down
100 0.7 0.3
96
0.2
0.1 70 30 100
0 70 29.445 99.445
0 59.5 10.503 70.003
49 6.96 55.96
35 2.76 37.76
1.4 0.384 1.784

0.05
 Job Mix Diagram
110.0

100.0
100.0
100

90.0

80.0 82
81.6
76
70.0
Precentage Passing
60.0 59
54
50.0
45.0
40.0
37
36.3
33
30.0

20.0 21
16.4
16
10.0

0.0
16.0 9.5 4.8 2.4 0.6

Sive Size

By Job mix Lower Limit Upper Limit

 Sample thickness(mm)
Marshall Test

68.3
68
67.7
67.4
67.1
66.8
66.5
66.2
65.9
65.6
65.3
65
0 2 4 6 8 10 12
correction factor
 CENTRAL ROAD LABORATORY
CHAKUPAT,LALITPUR

0
0
0
Bitumen Weight of compacted sample Bulk Av.
SN content in in Sat. sur. Density of Density of
% air water dry in air comp. Mix comp mix

1 4.5 1253.2 718.2 1260.7 2.310

2 4.5 1255.0 722.3 1263.2 2.320 2.315
3 4.5 1255.5 720.8 1262.9 2.316
1 5.0 1260.2 726.9 1266.1 2.337
2 5.0 1261.0 730.5 1267.0 2.350 2.353
3 5.0 1260.2 735.7 1266.8 2.373
1 5.5 1264.7 733.4 1270.1 2.356
2 5.5 1265.2 732.7 1271.5 2.348 2.359
3 5.5 1268.8 735.2 1270.2 2.372
1 6.0 1272.8 740.7 1277.2 2.372
2 6.0 1275.9 732.3 1270.1 2.372 2.361
3 6.0 1271.9 726.4 1270.2 2.339
1 6.5 1279.0 746.0 1282.4 2.384
2 6.5 1278.8 747.2 1283.0 2.387 2.374
3 6.5 1279.0 738.6 1282.9 2.350

Prepared BY Checked By: Approved By:

 CENTRAL ROAD LABORATORY
CHAKUPAT, LALITPUR

Maximum theoritical Specific Gravity determination

Sp gravity of bitumen 1.013

% of Max.Specific Effective Sp. Avg. Effective

SN bitumen Gravity Gravtiy Sp Gravtiy Remarks
1 5 2.427 2.619
2.619
2

Prepared By: Checked BY: Approved BY:

 CENTRAL ROAD LABORATORY
CHAKUPAT,LALITPUR

0
0
% Initial Flow Final Flow Flow Average Average Corrected Average Remarks
SN Bitumen Reading Reading Value Flow value Stability Stability Thickness Correction Stability Stability
content div. Div. mm mm Div. Kg. mm Factor Kg. Kg.
1 4.5 994 1170 176 1140 1408.54 68.3 0.890 1253.60
2 4.5 957 1210 253 2.173 1050 1298.84 67.9 0.875 1136.49 1184.85
3 4.5 993 1216 223 1070 1323.24 67.2 0.880 1164.45
1 5.0 953 1133 180 1180 1457.21 67.2 0.880 1282.34
2 5.0 960 1170 210 2.310 1240 1530.18 67.7 0.875 1338.91 1319.03
3 5.0 1037 1340 303 1230 1518.01 67.1 0.880 1335.85
1 5.5 970 1232 262 1120 1384.18 67.0 0.885 1225.00
2 5.5 946 1320 374 3.430 1260 1554.5 67.0 0.885 1375.75 1368.50
3 5.5 957 1350 393 1380 1700.28 67.1 0.885 1504.75
1 6.0 995 1222 227 1070 1323.24 66.5 0.895 1184.30
2 6.0 834 1270 436 3.467 1230 1518.01 67.5 0.895 1358.62 1278.32
3 6.0 875 1252 377 1210 1493.68 68.0 0.865 1292.03
1 6.5 945 1416 471 1060 1311 66.6 0.890 1166.79
2 6.5 974 1381 407 4.403 1120 1384 67.2 0.880 1217.92 1245.71
3 6.5 904 1347 443 1260 1554.52 67.0 0.870 1352.43

Prepared BY: Checked BY: Approved BY:

 m

Prepared BY: Checked BY: Approved BY:

 CENTRAL ROAD LABORATORY
CHAKUPAT,LALITPUR

0
0

Mix Design Type:Asphalt Concrete Wearing Course

Sp.Gr. Of Sp.Gr. Of Density .of

Sp.Gr. Of Sp.Gr.of Sp. Gr.of % Max Effective Theoritical % % Sp.Gr.of
S.N. % Bitumen 16 mm 10 mm comp.Mix % VFA Remarks
sand filler agg.mix agg. Mix Sp.Gr Sp Gravtiy Sp Gravtiy Air voids VMA bitumen
aggregate aggregate gm/cc

1 4.5 2.653 2.576 2.574 2.724 2.66 95.5 2.315 2.479 2.619 2.445 5.284 16.9 68.7 1.013

2 5.0 2.653 2.576 2.574 2.724 2.66 95.0 2.353 2.460 2.619 2.427 3.016 15.9 81.1 1.013

3 5.5 2.653 2.576 2.574 2.724 2.66 94.5 2.359 2.442 2.619 2.409 2.084 16.2 87.1 1.013

4 6.0 2.653 2.576 2.574 2.724 2.66 94.0 2.361 2.424 2.619 2.392 1.265 16.6 92.4 1.013

5 6.5 2.653 2.576 2.574 2.724 2.66 93.5 2.374 2.406 2.619 2.374 0.029 16.6 99.8 1.013

Prepared BY: Checked BY: Approved BY:

 CENTRAL ROAD LABORATORY
CHAKUPAT,LALITPUR

Date :- 2074/11/24 B.C.% Air voids%

0 4.5 5.284
0 5 3.016
0 5.5 2.084
6 1.265
6.5 0.029
Airvoids-Bitumen Content%
B.C% VMA%
VMA-Bitumen Content%
4.5 16.87
7.0
6.5
17.00
5 15.95
5.5 16.20
Air Voids%

6.0
5.5
16.50
6 16.56
VMA%

5.0
4.5
4.0
16.00
6.5 16.57
3.5
3.0
2.5
2.0
15.50 B.C.% Stability kg
1.5
1.0 4.5 1184.85
0.5
0.0 15.00 5 1319.03
4 4.5 5 5.5 6 6.5 7 7.5 4 4.5 5 5.5 6 6.5 7

Bitumen Content% Bitumen Content%

5.5 1368.50 1344
6 1278.32
6.5 1245.71

Stability-Bitumen Content Flow value-Bitumen content

B.C% Flow mm
Flow Value mm

1600
4.90
4.5 2.173
Stability Kg

4.70
1500 4.50
4.30 5 2.310
5.5 3.430 2.87
1400 4.10
3.90
3.70
1300
3.50 6 3.467
3.30
1200
3.10 6.5 4.403
2.90
1100 2.70
2.50

1000 2.30
2.10
B.C.% Density
4 4.5 5 5.5 6 6.5 7
4 4.5 5 5.5 6 6.5 7 7.5 8
4.5 2.315
Bitumen Content% Bitumen Content%
5 2.353
5.5 2.359 2.356
Density-Bitumen Content
6 2.361
2.38
6.5 2.374
Density gm/cc

2.37

2.36

2.35
Bitumen content at maximum stability= 5.5%
2.34
Bitumen content at maximum density=6.5%
2.33 Bitumen content at 4.0% air voids= 4.75% 5.2
2.32 Optimum bitumen content of the proposed asphalt
2.31 concrete grading = 5.75%
2.30
Stability at 5.75% bitumen content=13.30 KN
2.29
Density at 5.75 % bitumen content=2.35 g/cc
2.28
4 4.5 5 5.5 6 6.5 7 Air voids at 5.75 % bitumen content=2.0%
Bitumen Content% Flow value at 5.75 % bitumen content=3.44 mm
VMA at 5.75% bitumen content=16.37 %

Prepared BY: Checked BY: Approved BY:

 CENTRAL ROAD LABORATORY
CHAKUPAT,LALITPUR

Date: 2074.11.24

0
0
0

Asphalt Concrete Mix Design Test Results by Marshall Method

Type:A/C Wearing Course (16 mm down)

A. Sieve analysis test results of the provided samples.

% Passing 35 25 40 0
Sieve Sive Specification
Size mm 16 down 10 down Dust
Total
Sand size(mm) (%) (%) (%) (%) Limit

16.0 100.0 100.0 100.0 16.0 35.0 25.0 40.0 0.0 100.0 100
9.5 49.8 98.2 99.0 9.5 17.4 24.5 39.6 0.0 81.6 76-82
4.8 0.6 35.0 90.2 4.8 0.2 8.8 36.1 0.0 45.0 54-59
2.36 0.3 23.2 76.1 2.36 0.1 5.8 30.4 0.0 36.3 33-37
0.60 0.2 9.2 35.0 0.60 0.1 2.3 14.0 0.0 16.4 16-21
0.075 0.0 1.3 15.0 0.075 0.0 0.3 6.0 0.0 6.3 6-9
Aggregate % Mix Proportion: Specific Gravity of Provided Aggregates.
16 mm down aggregate = 35.0 % Sp.Gr. Of 16 mm = 2.653
10 mm down aggregate = 25.0 % Sp.Gr. Of 10 mm = 2.576
Filler material (dust) = 40.0 % Sp.Gr. Of dust = 2.724
Fine aggregate (sand)= 0.0 % SP.Gr. Of Bitumen= 1.013

Marshal Test Results:

(Bitumen Used 80/100 Grade)

Optimum bitumen content of the proposed asphalt concrete

grading = 5.75%
Stability at 5.75% bitumen content=13.30 KN
Air voids at 5.75 % bitumen content=2.0%
VMA at 5.75% bitumen content=16.37 %
Density at 5.75 % bitumen content=2.35 g/cc
Flow value at 5.75 % bitumen content=3.44 mm

Note:Proposed provided A/C mix design results based on the provided aggregate (Including filler) and
bitumen any deviation from the proposed grading may not be possible to achieve test parameter results.

Binod Prasad Sapkota

Laboratory Incharge
 ASCON HOT MIX DESIGN Date: 20/4/00
Sample No.
Standard : AASHTO T 166-78

Type of Asphalt : Hot Mix/Binder Course, Confirmatory Test of Mix Design From The Trail Run of Asphalt Plant
Location : Trial Mix Design Trial Mix No :4 Lab Ref. No: L/145
Compaction / Blow : 50 on each side
Layer : wearing Course Area Paved : From …………… to …………
Binder Course

Components Properties Aggregates Blending Sp. Gr.of Aggs. Bulk Sp. Gr, of Comb. Agg Source of Aggregates
25mm - 16 mm 2.69 Everest Crusher Plant, Mahadev Besi
Asphalt grade: 80/100 penetration grade 16mm - 5 mm 2.667 Everest Crusher Plant, Mahadev Besi
5mm - 2 mm 2.673 2.672 Everest Crusher Plant, Mahadev Besi
2mm - 0 mm CRUSHER DUST 2.658 Everest Crusher Plant, Mahadev Besi
Specific Gravity of AC: 1.031

Sample a b c d e f g h I j k l m o p
No. % AC % AC Specimen Weights Specific Gravities Volume of Ari Void VMA VFA Stability Flow
by Wt. by Wt. Thickness Dry SSD SSD Bulk Max. AC Agg. h-g x 100 100 - j i x 100
of Agg. of Total in in in d Theo bxg (100-b) x g h l
Air Air Water e- f Sp. Gr. Sp. Gr. Sp. Gr. Corrected
of AC of Agg
(%) (%) (gms) (gms) (gms) (%) (%) (%) (Kg) (mm)
1 4.17 4.0 66.55 1179.6 1189.5 682 2.324 2.514 9.018 83.51 7.544 16.491 54.683 681 2.40
2 4.17 4.0 67.10 1187.5 1196.9 687 2.329 2.514 9.035 83.67 7.363 16.327 55.339 728 2.40
3 4.17 4.0 66.82 1184.4 1192.6 681 2.315 2.514 8.982 83.18 7.912 16.823 53.390 691 2.90
Average 4.17 4.0 2.323 2.514 9.01 83.5 7.6 16.5 54.5 700 2.57
4 4.6 4.4 65.82 1183.4 1193.6 689 2.345 2.499 10.009 83.91 6.154 16.092 62.199 723 2.30
5 4.6 4.4 66.03 1196.9 1205.5 695 2.345 2.499 10.006 83.88 6.180 16.115 62.090 799 2.30
6 4.6 4.4 65.77 1193.5 1199.5 691 2.347 2.499 10.017 83.98 6.078 16.024 62.509 753 2.90
Average 4.60 4.4 2.346 2.499 10.01 83.9 6.1 16.1 62.3 758 2.50
7 5.04 4.8 65.58 1194.5 1199.3 692 2.355 2.484 10.962 83.89 5.208 16.108 68.056 984 2.90
8 5.04 4.8 65.18 1179.8 1187 695 2.398 2.484 11.164 85.44 3.463 14.563 76.659 953 2.40
9 5.04 4.8 65.42 1199.2 1203.3 698 2.373 2.484 11.049 84.56 4.459 15.444 71.541 1046 2.40
5.04 4.80 2.375 2.484 11.059 84.6 4.4 15.4 72.1 994 2.57
Specified Limit 3~6 12 ~ 15 65 ~ 80 > 800 2~4
Consultant's Representative Contractor's Representative

…………………………… ………………………

ASCON
 L/Ref :
ASCON HOT MIX DESIGN
Theorotical Maximum Specific Gravity Of Asphalt Mix
Hot Bin Samples From Plant,

Trial Mix Series # 2

Type of Asphalt :Hot Mix /Binder Course

Location : Laboratory Trail Mix Design
Area Paved : From ……………. To ………… Date : 1/03/2000
Description : Sample Collected from Everest Crusher Plant in presence of A/C Expert

Layer Wearing Course

Binder Course

A B C D E F
Dry Percent Sp. Gr. Of Factor Sum of Bulk Sp. Gr. Of Total
Aggregate of Aggregate Aggregate B/C factor Dry Aggregaes
Fraction Fraction Fraction = K factor S B/S D
25mm - 16mm, Bin # 1 33 2.646 12.47
16mm - 5mm, Bin # 2 40 2.594 15.42
5mm - 2mm , Bin # 3 22 2.632 8.36 38.15 2.621
2mm - 0mm, Bin # 4 5 2.630 1.90

Total
G H I J K L
% Sp. Gr. Of Maximum Tehorotical
Asphalt Asphalt G/H (100-G) I+J Sp.Gr. Of Total Mix,
F Gmm
(100/K)
4.0 1.03 3.883 36.626 40.509 2.469
4.4 1.031 4.268 36.473 40.741 2.455
4.8 1.031 4.656 36.320 40.976 2.440
5.2 1.031 5.044 36.168 41.211 2.427
5.6 1.031 5.432 36.015 41.447 2.413

REMARKS

Consultant's Representative Contractor's Representative

…………………………… ………………………
Supervision Team

AS-HOT-MD
 Specify Gravity and Absorption of Coarse Aggregate

Location: SAMPLE COLLECTED by Contractor

Sample Description : SAMPLE FOR ASPHALT CONCRETE

Nominal Max. Size : (16-8) mm. Size-

Date :- 2070.12.20

Description No of Test 1 2
B1 1524.4 1371.3
B2 413.1 424.6
1. Wt. Of Saturated - Surface - dry 1111.3 946.7

2. Wt. Of Saturated Sample + Container in the water g 1240 1135.7

3. Wt of Container in the Water g 547.7 547.5

4. Wt. Of Saturated in the Water (2-3) g 692.3 588.2

5. Saturated - Surface - dry - Basis 1/(1-4) 2.652 2.641

6. Average 2.646
1513.8 1362.5
7. Wt of Oven - dry Sample g 1100.7 937.9

8. Bulk Specific Gravity (Over Dry )7/1-4 2.627 2.616

9. Average 2.622

10. Absorption (1-7)/7 x 100 % 0.96 0.94

11. Average 0.95

REMARKS

Consultant's Representative Contractor's Representative

Specify Gravity and Absorption of Coarse Aggregate
 Before mixing

Bulk Specific
From Lab code Gravity
1 Aggregate 19 mm 2.646
2 Aggregate 12 mm 2.594
3 Sand 2.632
4 Dust 2.63
5 Cement 0
6 Bitumen 1.07

1200

Total
19 down 12 down sand Dust cement weight of % of agg mix
mix
S.N
1 345.6 230.4 345.6 230.4 0 1152 0.96
2 343.8 229.2 343.8 229.2 0 1146 0.955
3 342 228 342 228 0 1140 0.95
4 340.2 226.8 340.2 226.8 0 1134 0.945
5 338.4 225.6 338.4 225.6 0 1128 0.94
6 336.6 224.4 336.6 224.4 0 1122 0.935
7 334.8 223.2 334.8 223.2 0 1116 0.93
 Apparent Bulk
Specific Water Sp.Gravity of
Gravity Absorption % for blending dry mix Agg
2.71 30
2.61 20
2.65 30
2.63 20 2.628
3.15 0
1.07
100

1152

0.961538
gm

Theoritical
Bitumen % Sp Gravity Bulk Specific
weight of by formula( Gravity of mix classical method for max theoritical
bitumen gm Gmt) mould (Gm) Gravity
4 48 2.5068782 Err:509
4.5 54 2.4894665 2.3154155015
5 60 2.472295 2.3534655679
5.5 66 2.4553588 2.3587358056
6 72 2.438653 2.3587358056
6.5 78 2.422173 2.3612561483
7 84 2.4059143 2.373644389
 0.038462

d for max theoritical

Gravity
Thickness Load Correction Factor
25.4 5.56
27 5
28.6 4.55
30.2 4.17
31.8 3.85
33.3 3.57
34.9 3.33
36.5 3.03
38.1 2.78
39.7 2.5
41.3 2.27 5.6
42.9 2.08 5.2
44.4 1.92 4.8
46 1.79 4.4
47.6 1.67
4
49.2 1.56
Load Correction Factor

3.6
50.8 1.47
52.4 1.39 3.2
54 1.32 2.8
55.6 1.25 2.4
57.2 1.19 2
58.7 1.14
1.6
60.3 1.09
61.9 1.04 1.2
63.5 1 0.8
64 0.96 0.4
65.1 0.93 0
66.7 0.89 20 25 30 35
68.3 0.86
71.4 0.83
73 0.81
74.6 0.78
76.2 0.76

68.75 0.854125 0.87415 0.6628 0.870532

 Load Correction Factor

30 35 40 45 50 55 60 65 70 75 80

Thickness of Sample in mm
0 75 80