1000 Maxtrak Specification

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1000 MAXTRAK SPECIFICATION

CONE CRUSHER
Crusher type: 1000 Automax Crusher fitted
as standard with long throw
eccentric.
Liners: Manganese steel alloy mantle
and concave.
Standard concave: Medium Coarse.
Lubrication: Pumped system having a
chassis mounted lube tank
with airblast cooler.
Adjustment: Hydraulic setting adjustment,
automatic overload release
and hydraulic unblocking.
Control: System 2 hydraulic controls as
standard.
Concave options: Extra coarse (XC)
Coarse (C)
Autosand (AS)
Eccentric option: Short throw.
Drive: Wedge belt drive from engine
via hydraulically controlled
clutch

CRUSHER OPTIONS

MAXIMUM
MAXIMUM FEED
CRUSHER CONCAVE RECOMMENDED
SIZE
CSS
1000 Automax Medium Coarse 160mm 36mm
1000 Automax Coarse 175mm 36mm
1000 Automax Extra Coarse 195mm 36mm
1000 Autosand Autosand 63mm 32mm
Each of the above available with choice of long & short throw eccentrics
1000 MAXTRAK SPECIFICATION
HOPPER
Hopper type: Fixed feed hopper.
Hopper length: 3.38m.
Hopper width: 2.5m.
Hopper capacity: Up to 4.4m3 gross depending on
method of feed.
Hopper body: 10mm thick Hardox steel plate,
fitted with crash bars to
minimise impact feed on the
feed conveyor.

ON PLANT FEED CONVEYOR


Conveyor type: Shallow troughed belt variable Lubrication: Oil for head drum gearbox.
speed conveyor. Grease nipples located at
Design: Conveyor is designed to lower head and tailshaft for
for transport and raise lubrication of shaft bearings.
hydraulically for operation and Level probe: Crusher feed ring fitted with
crusher maintenance. level probe designed to
Belt type: EP500/3 with 5mm top and maintain choke feed to the
1.5mm bottom heavy-duty crusher.
rubber covers, and vulcanised
joint.
Belt adjustment: By use of screw adjustment at
the tailshaft.
Belt width: 1m.
Belt centres: 5.4m.
Drive: Hydraulic motor drive via
flange mounted gearbox.
Impact rollers: Provided immediately below
the feed hopper.
Metal detector: Suitable for detecting steel
and manganese, complete
with audible warning device
and connected to stop the
feed conveyor.
Barge boards: Extend from the feed conveyor
to the conveyor head.

ON PLANT PRODUCT CONVEYOR


Conveyor Type: Troughed belt fixed speed Belt covers: Canvas type removable dust
conveyor with hydraulic drive covers are fitted at the head
Belt Type: EP500/3 with 5mm top and end beyond the chassis area.
1.5mm bottom heavy-duty Belt adjustment: By use of screw adjustment at
rubber covers, and vulcanised the head shaft.
joint. Lubrication: Four grease nipples located at
Belt width: 800mm. head and tail shaft for
Discharge height: 3.23m. lubrication of shaft bearings.
Impact rollers: Provided immediately below Speed sensor: Fitted to belt and designed to
the crusher outlet under the stop plant feed when
conveyor feed point discharge conveyor stops.
Drive: Direct drive hydraulic motor at
head end.
1000 MAXTRAK SPECIFICATION
CHUTES
Feedbox: Fabricated in 6mm mild steel
plates. Hinge down back plate
to lower feed conveyor head
section into for transportation.
Product conveyor Fabricated in 10mm thick
feed boot: Hardox steel with Hardox
liners at impact areas.

POWERPACK
Powerpack type: Caterpillar C-9 Tier III ACERT
Performance: 335HP (250kW) at 1800 rpm at
sea level.
Engine: Six cylinders, four stroke, direct
Injection.
Fuel tank capacity: 522 Litres.

CLUTCH
Clutch type: High efficiency, self-adjusting
HFO clutch with electro-
hydraulic operation.

DUST SUPPRESSION SPRAYS


Sprays bars with atomiser nozzles are mounted over the
crusher mouth and the product conveyor feed and
discharge points piped to an inlet manifold for client’s
pressured water supply.

Type: Clean water multi atomising


nozzles.
Inlet: Single Point on chassis.
Pressure required: 2.8 bar (42 psi).
Water supply: 23 litres per minute.
Frost Protection: Via system drain valves.
Pump: Optional extra.

TRACK DRIVE
Type: Heavy-duty tracks fitted as
standard.
Pitch: 160mm.
Longitudinal centres: 3800 mm.
Track width: 400 mm.
Climbing grade: 30˚ maximum.
High speed: 1.3 km/hr.
Slow speed: 0.72 km/hr.
Drive: Hydraulic integral motors.
Track tensioning: Hydraulic adjuster, grease
tension.
1000 MAXTRAK SPECIFICATION
GUARDS
Wire mesh or sheet metal guards are provided for all
drives, flywheels, pulleys & couplings.

The guards provided are designed and manufactured to


CE & ANSI standards.

PLATFORMS
Platforms are provided for inspection and maintenance,
allowing access to each side of the crusher, the rear of
engine and one side of the feed conveyor head section.
They are made from open mesh steel flooring with steel
toe boards, double row handrails and access ladders.

CHASSIS
Heavy duty fabricated I section of welded construction.

CRUSHER CONTROLS
The hydraulic system control panel is mounted on the
side of the main chassis.

This enables crusher-setting changes to be made and to


calibrate and monitor manganese wear.
1000 MAXTRAK SPECIFICATION
PLANT CONTROLS
A Control panel is fitted onto the plant to operate the
following items: -

• Crusher (Stop/Start).
• Oil Pump (Start/Stop).
• Discharge conveyor (Start/Stop).
• Feed conveyor (Start/Stop/Speed).
• Crusher level controls.

A control lever is also mounted onto the plant to operate


the raising and lowering of the feed conveyor assembly
for transport and maintenance.

UMBILICAL CONTROL
An umbilical control unit is also supplied with the plant.
This is used to control the tracking function and is also
fitted with a stop button for the plant.

OPTIONAL EXTRAS
(For prices refer to your dealer)

• Automax Extra Coarse (XC) concave • Additional level sensor over feed hopper
necessary for applications where plant may be
• Automax Coarse (C) concave underfed.

• Autosand (AS) concave RECOMMENDED OPTIONAL EXTRAS

• Short throw eccentric • Engine fire extinguisher system.

• Electric re-fuelling pump kit. • Hydraulic driven water pump assembly to provide
a pressurised water supply to the dust
• Single idler belt weigher with integrator and speed suppression sprays.
sensing wheel fitted to the main product conveyor.

• Radio remote control.

REMOTE CONTROL (OPTIONAL EXTRA)


This option will control the tracking function and also
provides stop and start controls for the vibrating grizzly
feeder, together with a stop button for the plant. This
facility is only available in certain countries where
type approval has been obtained. For a full list of
countries, please consult TP or your dealer.
1000 MAXTRAK SPECIFICATION
PLANT DIAGRAM

APPROXIMATE OVERALL PLANT WEIGHTS


& DIMENSIONS
Operating Length: 15173 mm
Operating Height: 3914 mm
Feed Height at rear: 2779 mm

Transport Length: 15095 mm


Transport Width: 2794 mm
Transport Height: 3446 mm

Total plant weight: 31300 Kg

PAINTING
The plant is finish painted RAL 5015 Blue. The tracks
and handrails are painted RAL 7012 Grey.

General

TEREX | Pegson equipment complies with CE requirements.

The plant is designed to operate between ambient temperatures of between -10c and 40c at altitudes up to 1000 meters above sea level. For
applications outside this range please consult with Terex Pegson Limited.

Please consult TEREX | Pegson if you have any other specific requirements in respect of guarding, noise or vibration levels, dust emissions, or any
other factors relevant to health and safety measures or environmental protection needs. On receipt of specific requests, we will endeavour to
ascertain the need for additional equipment and, if appropriate, quote extra to contract prices. Every endeavour will be made to supply equipment as
specified, but we reserve the right, where necessary, to amend the specifications without prior notice as we operate a policy of continual product
development. It is the importers responsibility to check that all equipment supplied complies with local legislation.

1000 Maxtrak Specification MXT1000/208.

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