Construction and Building Materials: Fu Jia Luo, Li He, Zhu Pan, Wen Hui Duan, Xiao Ling Zhao, Frank Collins
Construction and Building Materials: Fu Jia Luo, Li He, Zhu Pan, Wen Hui Duan, Xiao Ling Zhao, Frank Collins
Construction and Building Materials: Fu Jia Luo, Li He, Zhu Pan, Wen Hui Duan, Xiao Ling Zhao, Frank Collins
h i g h l i g h t s
Sand to cement ratio can affect properties of dune sand concrete (DSC).
Dune sand grain with size smaller than 175 lm (VFP) can affect the hydration.
VFP increases strength of DSC due to nucleation and pozzolanic effects.
DSC and river sand concrete have comparable engineering properties.
Australian dune sand can be used as fine aggregates for making concrete.
a r t i c l e i n f o a b s t r a c t
Article history: This paper presents the study on the properties of concrete made with dune sand from Australian desert.
Received 31 January 2013 With constant water–cement ratio of 0.5, dune sand concrete (DSC) and the corresponding reference
Received in revised form 2 May 2013 samples (concrete made with river sand) were prepared with sand–cement (S/C) ratio ranging from
Accepted 5 May 2013
0.91 to 2.28. In comparison to river sand, dune sand possesses a higher amount of very fine particles
(VFPs) with grain size smaller than 175 lm. These VFPs are found to modify the properties of concrete
by different mechanisms depending on the level of S/C ratio. At low level of S/C ratio (S/C < 1.41), VFPs
Keywords:
can fill the porosities between cement pastes and aggregates and has no negative effect on workability
Very fine particles
Strength
and, the highest slump (105 mm) for DSC was found at S/C ratio of 1.18. Moreover, at low level of S/C ratio,
Elastic modulus the strength of DSC is comparable or even higher than that of river sand concrete (RSC); the higher
Workability strength of DSC can be attributed to the heterogeneous nucleation and pozzolanic effect brought by VFPs
Pozzolanic effect which enhances cement hydration. At high level of S/C ratio (S/C > 1.41), excessive VFPs absorb large
Nucleation effect quantities of water on their surface and lead to the reduction in workability for DSC. As a result, more
air bubbles are introduced during compaction, leading to higher air content in DSC compared to RSC.
The air bubbles increase porous space in cement paste and thereby reducing the strength of DSC.
Ó 2013 Elsevier Ltd. All rights reserved.
0950-0618/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.conbuildmat.2013.05.005
132 F.J. Luo et al. / Construction and Building Materials 47 (2013) 131–137
best workability whilst the reduction in compressive strength was durability. This effect is principally dependent on the fineness of
less than 25%. Zhang et al. [5] have investigated the complete use materials and the amount of soluble amorphous silica in materials.
of dune sand as fine aggregate for making concrete. They have A recent study [16] on cement paste containing dune sand pow-
studied the performance of mortar and concrete made with Teng- der has identified the occurrence of pozzolanic reaction. This is fur-
geli (China) dune sand and attempted to improve the workability ther confirmed by Alhozaimy et al. [17] that autoclaved curing can
of dune sand concrete (DSC) by using superplasticizers. It was promote the pozzolanic reactivity of dune sand and therefore
found that the superplasticizer could improve not only compres- greatly increases the concrete strength. Therefore, when used to
sive strength but also workability of DSC. A recent research by make concrete, dune sand should not be merely considered as inert
Jin et al. [6] has explored the feasibility of using dune sand from fillers as normal fine aggregate but rather as an active component
Maowusu sandy land (China) in high-strength concrete and a com- due to its pozzolanic reactivity and the heterogeneous nucleation
pressive strength in excess of 65 MPa was reported. The above effect. In this respect, the amount of VFP plays an important role
authors concluded that the dune sand can be used in making con- in optimising the properties of concrete made with dune sand,
crete for structural application. Besides, dune sand concrete also which has received little attention.
provides competent performance to other end-use applications. Therefore, the aim of this paper is to investigate the engineering
Wang et al. [7] and Qin et al. [8] have investigated the mechanical properties of DSC with various VFP content. The investigated prop-
properties of concrete-filled tube made with dune sand (in China); erties include air content, workability, compressive strength, ten-
results showed that the dune sand concrete-filled tube had higher sile strength and elastic modulus. Also, it is worth mentioning
flexural strength than that made with river sand. Khay et al. [9] that the dune sand used in this study is red dune sand from central
have examined the feasibility of using dune sand concrete for Australia for the following reasons: (1) dune sand from different
pavement application. The sand was from Tunisian Sahara regions can exhibit quite different properties and there is no previ-
(Tunisia). It was found that the mixing of 60% dune sand and 40% ous research on the use of Australia dune sand in concrete and (2)
crushed sand as fine aggregate produced competent concrete for desert fields cover 40% of mainland Australia and are widely spread
pavement application. around the central continent, which provides abundant and easily
As discussed above, various properties of concrete made with available dune sand. Moreover, construction sites in central
dune sand from different desert regions have been investigated Australia are far from aggregates production quarries, making it
in previous studies and it was concluded that dune sand may pro- uneconomical for aggregate transporting. Therefore, the results ob-
vide a readily available alternative material for use as fine aggre- tained in the current research also provide a guideline for the use
gate in concrete. However, the results from previous studies of dune sand in concrete whenever suitable sand materials are not
show a possible degradation in compressive strength when dune economically available in these areas.
sand is completely used as fine aggregate in concrete [4,6]. This
is generally attributed to the poor gradation of dune sand, which
2. Experimental program
makes it different from normally-used sand for making concrete.
In general, dune sand consists of a considerable amount of very 2.1. Materials
fine particles (VFP). Typically 25% by weight of grains in dune sand
are smaller than 150 lm; in contrast, this fraction is generally less In this study, ASTM C150 Type I Ordinary Portland cement was used for all the
concrete mixtures. The chemical compositions of cement were analysed by X-ray
than 6% as specified in ASTM C33 for fine aggregate used in
Fluorescence (XRF) as shown in Table 1.
concrete. Crushed basalt with size ranged from 2.36 to 12.5 mm was used as coarse
It is interesting to note that VFP is also a major component in aggregate. The measurement of bulk specific gravity (Gsb), surface-saturated-dry
mineral admixtures such as silica fume and fly ash. These pozzola- (SSD) bulk specific gravity (Gsb,SSD), apparent specific density (Gsa) and the water
nic mineral admixtures have been used as a partial substitution for absorption on coarse aggregates were performed in accord-dance with ASTM
C127-88 as shown in Table 2. The grain size distribution and other physical proper-
Portland cement for many years. The effects of these admixtures on
ties of coarse aggregate are shown in Fig. 1 and Table 2, respectively.
properties of concrete have been extensively studied [10,11]. In Two types of natural sands, namely desert sand (DS) and river sand (RS), were
general, these admixtures present binding activity because they used as fine aggregates. The selected DS was referred to as red dune sand from cen-
can enhance cement hydration. Two major effects are observed tral Australia as previously mentioned and the NS was commonly-used sand from
local supplier for casting reference concrete. The measurement of bulk specific
on enhancement of cement hydration when these mineral admix-
gravity, SSD bulk specified gravity, apparent specific density and the water absorp-
tures are used in cementitious materials [12–15]. tion on fine aggregates were performed in accordance with ASTM C128-12 as
The first effect is heterogeneous nucleation which is a physical shown in Table 2. Sieving analysis was performed in accordance with ASTM
process leading to a chemical activation of the hydration of ce- C136-06 and the grading curves, fineness modulus, coefficient of uniformity and
ment. It is related to the nucleation of hydrates on foreign mineral average grain size were determined as shown Fig. 1 and Table 2 respectively. The
surface area of fine aggregates was determined by B.E.T. Nitrogen Adsorption tech-
particles, which catalyses the nucleation process by reducing the
nique in accordance with ASTM D5604 and the results are presented in Table 2. The
energy barrier. Qualitatively, if the surface of the solid substrate chemical compositions of dune sand and river sand were analysed by X-ray Fluores-
matches well with the crystal, the interfacial energy between the cence (XRF) as shown in Table 1.
two solids is smaller than the interfacial energy between the crys-
tal and the solution, and nucleation may take place at a lower sat-
Table 1
uration ratio on a solid substrate surface than in pore solution
Chemical composition of cement and fine aggregates.
without mineral admixture. The mineral powder used does not
have to be reactive itself since its principal function is to provide Constituent Cement (%) DS (%) NS (%)
nucleation sites for hydrates. This effect becomes significant for SiO2 19.9 94.8 96.7
VFP as the decrease in particle size favours nucleation. Al2O3 4.7 2.00 1.05
The second effect is pozzolanic effect which is a chemical pro- Fe2O3 3.4 0.66 0.56
K2O 0.5 0.34 0.12
cess leading to the increase in compressive strength. The mineral Na2O 0.2 0.06 0.12
admixtures having pozzolanic activity will, in finely divided form CaO 63.9 0.23 0.08
and in the presence of water, react chemically with calcium MgO 1.3 0.11 –
hydroxide at ordinary temperature to form additional calcium sil- SO3 2.6 – –
Cl – – –
icate hydrates. These reaction productions fill in pores and result in
Loss on ignition 3.0 0.83 0.29
a refining of the pore structure leading to improved strength and
F.J. Luo et al. / Construction and Building Materials 47 (2013) 131–137 133
Table 2 for reference purpose. Water–cement ratio (w/c) was controlled at 0.5 by weight. All
Physical properties of aggregates. aggregates were used in their saturated surface dry condition and all concrete spec-
imens were cast without admixture.
Aggregate properties Coarse aggregate Fine aggregate
DS NS
2.3. Casting and testing
Bulk specific gravity 2.820 2.456 2.428
SSD bulk specific gravity 2.883 2.581 2.540 The raw materials were mixed by a conventional constant-speed mixer in
Apparent specific gravity 2.910 2.720 2.652 accordance with ASTM C192. Slump was measured immediately after the mixing
Water absorption (%) 1.20 3.92 3.44 in accordance with ASTM C172. Air content (by pressure method) and specified
Fineness modulus – 1.009 2.158 gravity of freshly-mixed concrete was determined using concrete air meter in
Coefficient of uniformity – 2.131 2.885 accordance with ASTM C231. For each mix, a number of cylinders with 100-mm
Average grain size (mm) 10.810 0.244 0.710 diameter and 200-mm height were cast in pre-oiled steel moulds. Specimens were
B.E.T. surface area (m2/kg) – 280 960 demoded after 24 h and cured in lime bath. The mechanical properties of hardened
concrete including uniaxial compressive strengths, elastic modulus and tensile
splitting strength were determined at the age of 28 days in accordance with ASTM
C39, ASTM C469 and ASTM C496, respectively. Results were taken as the average of
three measurements.
3.1. Workability
Table 3
Mix proportions.
Table 4
Replacement rates corresponding to C/S ratios for different reference grain size.
Code S/C p (dref = 215 lm) (%) p (dref = 175 lm) (%)
No. 1 0.91 43 21
No. 2 1.08 47 24
No. 3 1.25 51 27
No. 4 1.18 49 26
No. 5 1.41 54 30
No. 6 1.63 57 33
No. 7 1.65 58 33
No. 8 1.97 62 37
No. 9 2.28 65 41
Fig. 4. 28-day compressive strength versus sand/cement ratio.
F.J. Luo et al. / Construction and Building Materials 47 (2013) 131–137 135
than RSC. This suggests that there must be other mechanisms for
strength gain of concrete due to incorporation of dune sand.
As previously discussed, the presence of VFP in dune sand can
bring about strength gain due to heterogeneous nucleation and
pozzolanic effect. Therefore, when studying the strength difference
caused by using dune sand, one must consider the positive effect as
well. To investigate the positive effect, the empirical model devel-
oped in Refs. [12–15] is applied as described by the following
equations:
a
Df ¼
1 þ ð Sb Þ c
eff
(1) Compared with reference RSC samples, the use of dune sand
does not have negative effect on the workability of concrete
up to an S/C ratio of 1.41, below which DSC has comparable
slump to RSC. At S/C ratio of 1.18, DSC has its highest slump,
reaching a value of 105 mm, which is only 5 mm lower than
that of RSC. With further increase in the ratio of S/C, the
slump of DSC becomes significantly lower than RSC as exces-
sive VFPs absorb large quantities of water on their surface.
(2) At low level of S/C ratio (S/C < 1.41), the variation in air con-
tent with S/C is negligible for both DSC and RSC. At high level
of S/C ratio, air content increases with increasing S/C ratio
Fig. 8. Elastic modulus versus 28-day compressive strength.
and the growth is more notable in DSC.
RSC counterparts. For other samples at low S/C level, beneficial ef- (3) Based on empirical model and experimental data, the refer-
fects are dominated mechanism, leading to a positive strength dif- ence grain size for VFP is estimated to be 175 lm below
ference between DSC and RSC. When S/C ratio is higher than 1.41, which the dune sand powders facilitate hydration process
the beneficial effects decrease with increasing S/C ratio whilst the due to heterogeneous nucleation and pozzolanic effect.
detrimental effect surpasses the beneficial effects, leading to an (4) With reference to RSC, DSC possesses a considerably higher
overall deterioration in DSC strength. As a result, the strength of amount of VFPs. The compressive strength of DSC is influ-
DSC is lower than that of RSC. Note that the figures above (Figs. 5 enced by the following two mechanisms related to VFPs,
and 6) are only schematic diagrams for predicting the tendency namely (1) heterogeneous nucleation and pozzolanic effects
only, which does not indicate the magnitude of the effects. This which lead to strength gain and (2) the entrapment of more
is due to the fact that (i) the empirical coefficients in the model air bubbles during compaction (especially at high S/C ratio)
are developed based on mortar mixtures rather than concrete mix- which leads to strength reduction. The strength difference
tures and (ii) heterogeneous nucleation and pozzolanic effects are between DSC and RSC is a result of the combined effect from
dependent on the nature of fine powders; in this regards, the dune the above mechanisms: at low level of S/C ratio (S/C < 1.41),
sand is different from the traditional admixtures. Therefore, a fur- the positive effects are predominated making DSC compara-
ther research is required to develop the model to quantify the po- ble or even higher than RSC in fc0 ; at high level of S/C ratio
sitive effect on strength of dune sand concrete due to presence of (S/C > 1.41), the negative effect will surpass the positive
VFP. effect, which lead to notable strength reduction in DSC.
(5) A comparative measurement of tensile splitting strength and
3.4. Splitting tensile strength elastic modulus between DSC and RSC was conducted and
the results show a similar performance in these properties
In the study, the measured splitting tensile strengths (ft) against with respect to a given compressive strength.
their corresponding fc0 are shown in Fig. 7 for both RSC and DSC. For (6) Results show that when the level of S/C ratio is properly con-
comparative purpose, different equations for estimating tensile trolled, dune sand can be used as a complete replacement for
strength are also shown in Fig. 7. As proposed in ACI 318, the ordinary fine aggregate without negative effects on the engi-
expression ft ¼ 0:3ðfc0 Þ2=3 indicates the relationship between the neering properties of concrete.
splitting tensile strength and compressive strength based on stan- (7) It should be noted that, however, the test trends observed
dard cylinder specimens, as shown in Fig. 7 (solid line). In AS3600, are valid only for the type of desert sand studied. For the
the relation is predicted as ft ¼ 0:56ðfc0 Þ1=2 , shown in the same fig- dune sand from other deserts, the optimisation of VFP con-
ure (dash line). It can be seen from the figure that the measured tent in DSC should be based on trial mixes.
values for both DSC and RSC are above the expected values sug-
gested by both ACI 318 and AS3600.
Acknowledgments
3.5. Elastic modulus
The authors are grateful for the financial support provided by
Fig. 8 shows the relation between elastic modulus (Ec) and the Australian Research Council to conduct this study. Dr. He
28-day compressive strength (fc0 ) for both DSC and RSC. As thanks Deakin University for funding her Alfred Deakin Fellowship.
F.J. Luo et al. / Construction and Building Materials 47 (2013) 131–137 137
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