Portable Accommodation Modules Guide Feb20
Portable Accommodation Modules Guide Feb20
Portable Accommodation Modules Guide Feb20
This Guide outlines the ABS requirements for the design and survey of accommodation modules installed
onboard ABS-classed Mobile Offshore Drilling Units (MODUs), and Mobile Offshore Units (MOUs),
Offshore Installations (fixed or floating), Steel Barges, and Steel Vessels. The Guide may be voluntarily
applied to other type of portable modules.
The requirements contained in this Guide are for design, construction, installation, and survey of
accommodation modules and are based on the applicable ABS Rules and Guides, for the vessel type. No
part of an accommodation module is to be designed and built to a lesser standard than a deckhouse on the
same facility unless explicitly indicated in this Guide.
In the July 2016 edition, updates are summarized in the following table:
Section Summary of Change
Aligned with ABS Marine Vessel Rules and MOU Rules, all
3/5 Survey Requirements cable penetrations are to be properly arranged to maintain
the fire rated division integrity.
The February 2020 edition establishes clear requirements for doors and other closing appliances on
portable accommodation modules and also clarifies the criteria for racking resistance.
This Guide becomes effective on the first day of the month of publication.
Users are advised to check periodically on the ABS website www.eagle.org to verify that this version of
this Guide is the most current.
CONTENTS
SECTION 1 Introduction.......................................................................................... 7
1 Purpose.......................................................................................... 7
3 Background.....................................................................................7
5 Application...................................................................................... 7
7 Class Approval Process..................................................................8
9 Definitions....................................................................................... 8
APPENDIX 2 References..........................................................................................48
1 Purpose
This document provides ABS requirements for the design, construction, and survey of accommodation
modules installed onboard ABS-classed vessels or offshore units. Flag Administration requirements should
be considered in addition to this Guide.
3 Background
The installation of modular buildings for use as living quarters, industrial spaces, and workshops has
become increasingly prevalent in recent years. Irrespective of the amount of time that portable modules are
installed onboard, the potential risks to personnel within these buildings can be comparable to those within
a traditional living quarters structure.
Due to the transient nature of portable accommodation modules, it is possible that the buildings may be
installed on a number of different types of vessels and offshore units over their life. In recognizing that the
ABS class requirements differ based on the type of host vessel or facility, this Guide has been created to
outline the process for the design and survey of the modules and to establish the requirements for modules
which can be used on any category of offshore drilling unit, production facility, barge, steel vessel, or high
speed craft.
Industrial modules in which people normally work (laboratories, workshops, wireline units, mudloggers,
ROV control rooms, etc.) need not comply with this Guide so long as the modules are unmanned during
heavy weather and sufficient space for the entire complement of personnel assigned to work in the unit(s)
is provided in a deckhouse, superstructure, or module complying fully with applicable structural
requirements. A notice indicating the same is to be affixed to the module.
Industrial modules are to comply with Appendix 7-2-A2 of the ABS MOU Rules or Section 7-A1-17 of the
ABS Rules for Survey After Construction (Part 7), as applicable.
Non-sleeping accommodation modules are to comply with this Guide. However, the structural
requirements of this Guide need not apply so long as the same conditions listed above for industrial
modules are met. If non-sleeping accommodation modules are stacked, the stacking arrangements are to be
reviewed and surveyed in accordance with this Guide.
Containers or portable buildings provided for storage or to house miscellaneous industrial equipment need
not be considered class items. This Guide may be applied on a voluntary basis. The equipment installed in
such containers or portable buildings may however be subject to additional requirements within other ABS
Rules. Equipment essential to the operation of the vessel is not considered miscellaneous industrial
equipment.
This Guide is not applicable to modular buildings which protect against down flooding or those considered
buoyant in stability or load line calculations.
This Guide is not applicable to accommodation modules intended for Passenger Vessels or Special Purpose
Ships carrying more than 60 persons. Modules intended for installation onboard this type of vessel are
subject to additional requirements and will be considered on a case by case basis.
This Guide is intended for modules generally not to exceed length, width, and height dimensions of 14 ×
4.9 × 3 m (46 × 16 × 10 ft).
Modules constructed on or after 15 January 2013 are to comply with the requirements contained herein.
Existing modules to be installed onboard ABS classed units or vessels after 1 January 2018 are to comply
with this Guide.
The ABS review process of the module commences with drawings and documentation detailing the
module’s general arrangements, structural fire protection, electrical configuration, structural design, and
machinery and piping systems being submitted to the ABS technical office for review. Upon completion of
the review, drawings will be returned to the submitter and forwarded to the attending ABS Surveyor.
Receipt of the drawings by the ABS Surveyor permits the physical survey of the module at the fabrication
facility to be commenced.
Once a host vessel for the module is determined, design review for installation approval can be
commenced. Upon receipt of the documentation detailing the module and the proposed location onboard
the host vessel, the ABS technical office can review the arrangements. Once the ABS engineers have
determined that the proposed location onboard the host vessel is suitable for the subject module, stamped
drawings will be returned to the submitter and made available to the attending ABS Survey office. Upon
receipt of these drawings, the attending ABS Surveyor may attend the vessel and confirm that the
installation of the modules is in accordance with the approved arrangements.
The manufacturer is to assign a unique serial number to identify all modules being reviewed to this Guide.
The initial submission of drawings is to specifically indicate the serial number of modules to be built in
accordance with the drawings.
Industrial Module. Spaces used for industrial activities such as laboratories, workshops, wireline units,
mudloggers, ROV control rooms, etc. Industrial modules may contain office space and still be considered
an industrial module.
Sleeping Accommodation Module. Spaces used for sleeping cabins and hospitals. Offices, cinemas, games
and hobby rooms, barber shops, halls, dining rooms, lounges, corridors, lavatories, pantries, galleys, and
similar spaces are not considered sleeping accommodation modules.
Protected Front. The front of the module is considered protected if it fully sits within the space enclosed
by lines drawn aftwards and inwards 45 degrees from the corners of an adjacent effective structure (for
example, forecastle aft bulkhead). See 1/9 FIGURE 1.
Where the aft deck of an Offshore Support Vessel is protected by wing walls, the forward bulkhead of all
first tier modules may be considered “protected front”. The height of the wing walls are to be not less than
the standard height of superstructures, as defined in Annex I, Regulation 33 of International Conventions
on Load Lines.
Short Field Moves. Moves from one work location to another location within the same area of operation
which are conducted during daylight hours and which take no more than 12 hours to complete.
Unprotected Front. The front of the module is considered unprotected if it sits outside the locations defined
as protected front
FIGURE 1
Illustration of Protected and Unprotected Front Bulkheads
1 General
Drawings detailing the module’s general arrangements, structural fire protection, electrical configuration,
structural design, and machinery and piping systems are to be submitted for review. The specific drawings
and details to be submitted are dependent on the type of module. The information below presents the
typical drawings and details to be submitted for each discipline dependent on the end use of the module.
● Instrumentation system wiring diagram for monitoring, control and safety system wiring, if provided
● Walk-in refrigerator locked-in alarm. See 2/15.13.
● Hazardous area protection arrangements – including required alarms. See 2/15.19.
5.1 General
All portable accommodation modules certified by ABS are to meet the requirements of this section.
This Subsection is applicable to modules whose exterior boundaries are constructed of steel. Use of other
materials is subject to special consideration. Modules designed to a recognized standard for a special
vessel type (i.e., High Speed Craft) may be approved with appropriate service restrictions.
Special consideration will be given to modules that contain stairways as defined in 2/9.3.4. Modules
containing control stations are not covered by this section and should be designed in accordance with the
applicable requirements of SOLAS Chapter II-2 or the Rules to which the host vessel is subjected.
This Guide is intended for modules incorporating Method IC construction as defined by SOLAS. Special
consideration may be given to acceptance of other methods so long as appropriate fire detection, alarm,
and sprinkler systems are provided.
Reference is to be made to SOLAS and the International Code for Application of Fire Test Procedures
(Resolution MSC.307(88)) (FTP Code).
7 Materials of Construction
Insulating materials are to be attached to the module boundaries using welded steel pins and clips unless an
alternative arrangement has been approved.
Vapor barriers and adhesives used in conjunction with insulation, as well as the insulation of pipe fittings
for cold service systems, need not be of noncombustible materials, but they are to be kept to the minimum
quantity practicable and their exposed surfaces are to have low flame-spread characteristics.
Note: * Refer to the recommendations published by the International Organization for Standardization, in particular ISO
1716, Reaction to fire tests for building and transport products – Determination of the heat of combustion.
i) The total volume of combustible facings, moldings, decorations and veneers in accommodation
and service spaces is not to exceed a volume equivalent to 2.5 mm veneer on the combined area of
the walls and ceiling linings. Furniture fixed to linings, bulkheads or decks need not be included in
the calculation of the total volume of combustible materials; and
ii) In the case of modules fitted with an automatic sprinkler system complying with the provisions of
the Fire Safety Systems Code, the above volume may include some combustible material used for
erection of “C” class divisions.
i) Exposed surfaces in corridors and ceilings in accommodation and service spaces and control
stations; and
ii) Surfaces and grounds in concealed or inaccessible spaces in accommodation and service spaces
and control stations.
9 Fire Integrity
If the module is to be rated “A-0”, “A-60”, or “H-60”, exterior boundaries are to be constructed of
minimum 4 mm thick steel with the appropriate insulation. Alternatives may be considered where
appropriate testing has been carried out.
See Section 2-1 of the ABS Rules for Building and Classing Facilities on Offshore Installations (Facilities
Rules) for the definition of “H-60” divisions.
Where a boundary is penetrated for the passage of electric cables, pipes and vent ducts, such penetrations
are to maintain the integrity of the boundary penetrated.
The division between a Category A Machinery Space and an adjacent space is to be A-60. However, if the
adjacent space is an Other Machinery Space, the bulkhead may be reduced to A-0.
For determining the appropriate fire integrity standards to be applied to divisions between adjacent spaces,
such spaces are classified according to their fire risk, as shown in Categories (1) to (9) below. The title of
each category is intended to be typical rather than restrictive. The number in parenthesis preceding each
category refers to the applicable column or row in the table. Spaces not contained in Table 1 will be subject
to special consideration:
6) Machinery Spaces of Category A are all spaces which contain internal combustion type machinery
used either:
TABLE 1
Fire Integrity of Bulkheads Separating Adjacent Spaces
Notes:
1) Where the space contains an emergency power source or components of an emergency power source that adjoins a
space containing a unit’s service generator or the components of a unit’s service generator, the boundary bulkhead
or deck between those spaces is to be an “A-60” Class division.
2) Where spaces are of the same numerical category and superscript (2) appears, a bulkhead of the rating shown in
the tables is only required when the adjacent spaces are for a different purpose (e.g., in category (9), a galley next
to a galley does not require a bulkhead, but a galley next to a paint room requires an “A-0” bulkhead). Where a
bulkhead is installed between two spaces of the same numerical category which are for the same purpose, the
separating bulkhead is to be made of noncombustible material (except for spaces separated for redundancy in units
with DPS-3 notation, where the separating bulkhead is to be “A-60” rating).
Note:
Class “A” or Class “B” divisions and their associated insulation index are as defined in SOLAS Regulation II-2/3.2 or 3.4,
respectively.
All bulkheads forming “B” Class divisions are to extend from deck to deck and to the deckhouse side or
other boundaries, unless continuous “B” Class ceilings and/or linings are fitted on both sides of the
bulkhead, in which case the bulkhead may terminate at the continuous ceiling or lining. In corridor
bulkheads, ventilation openings are to be provided only in and under the doors of cabins, public spaces,
offices and sanitary spaces. The openings are to be provided only in the lower half of the door. Any such
opening in or under a door is to have a total net opening no larger than 0.05 m2 (0.54 ft2) and is to be fitted
with a noncombustible grill.
The fire resistance of doors is to be equivalent to that of the division in which they are fitted.
Structural fire protection details are to avoid the risk of heat transmission at intersections and terminal
points of required thermal barriers. The insulation of a deck or bulkhead is to be carried past the
penetration, intersection or terminal point for a distance of at least 450 mm in the case of steel and
aluminum structures.
If a space is divided with a bulkhead of “A” class standard having insulation of different values, the
insulation with the higher value is to continue on the deck or bulkhead with the insulation of the lesser
value for a distance of at least 450 mm.
Uninsulated metallic pipes penetrating “A” class divisions are to be of materials having a melting
temperature which exceeds 950°C (1742°F).
iii) Pipes other than steel or copper are connected to the ends of the sleeve defined in i) and
ii) by flanges or couplings; or the clearance between the sleeve and the pipe is not to
exceed 2.5 mm (0.10 in.); or any clearance between pipe and sleeve is to be made tight by
means of non-combustible or other suitable material.
Uninsulated metallic pipes (including copper) penetrating “B” class divisions have a melting
temperature which exceeds 850°C (1562°F).
11 Ventilation
11.1 General
Ventilation ducts are to be of steel or other equivalent material.
Ventilation ducts having an internal cross-sectional area greater than 0.02 m2 (0.22 ft2) penetrating “A”
class divisions are to be steel or lined with a steel sheet sleeve, that is at least 3 mm (0.118 in.) thick and at
least 900 mm (35.4 in.) long (preferably 450 mm (17.7 in.) on each side of the division), provided with fire
insulation having the same fire integrity as the division.
Those ducts exceeding 0.075 m2 (0.81 ft2), except those serving hazardous areas, are to also have an
automatic fire damper capable of being closed manually from both sides of the bulkhead or deck and with
a position indicator which shows whether the damper is open or closed. The fire dampers are not required
where ducts pass through spaces surrounded by “A” class divisions, without serving those spaces, provided
those ducts have the same fire integrity as the divisions which they penetrate.
Ventilation ducts less than or equal to 0.02 m2 (0.22 ft2) penetrating “A” class divisions are to be steel, or
lined with steel sheet sleeves that are at least 3 mm thick and at least 200 mm (7.88 in.) long preferably
100 mm (3.93 in.) on each side of bulkhead or, in the case of the deck, wholly laid on the lower side of the
deck that is pierced and provided with fire insulation having the same fire integrity as the division. See
2/11.7 .
Ventilation ducts with a free cross-sectional area exceeding 0.02 m2 passing through “B” class bulkheads
are to be lined with steel sheet sleeves of 900 mm in length, divided preferably into 450 mm on each side
of the bulkhead unless the duct is of steel for this length.
FIGURE 1
Ventilation Ducts Penetrating “A” Class Divisions
750 cm2≥S>200 cm2 450 (17.7) 450 (17.7) 3.0 (0.19) Not required
2
200 cm ≥S min. 100 (3.94) min. 100 (3.94) 3.0 (0.19) Not required
* Not required if duct passes through spaces surrounded by "A"class divisions, without serving those spaces, provided
the duct has the same fire integrity as the divisions it pierces.
** Automatic fire damper capable of being closed manually from both sides of the division.
13 Special Requirements
The interior division between a Category A Machinery Space and an adjacent space within the module is
to be A-60. However, if the adjacent space is an Other Machinery Space, the bulkhead may be reduced to
A-0.
13.3 MODUs
13.3.1 Hazardous Areas
Exterior boundaries are to be “A-60” Class for the whole of the portion which faces and is within
30 m (98 ft) of the center of the rotary table. The 30 m (98 ft) is measured with the rotary at its
closest drilling position to the accommodation. If the exterior is not constructed of “A-60”, an
appropriate restriction is to be noted on the module approval letter.
Modules are not to be located above or below crude oil storage tanks or process areas.
13.11 Galleys
Ventilation and exhaust ducts serving the galley range are to be in accordance with SOLAS Chapter II-2
Regulation 9.7.2 and 9.7.5.
15 Electrical Requirements
15.1 General
This Subsection gives requirements for the electrical and communication aspects of the portable modules,
including fire detection and alarm and PA/GA.
Given the variability in the host vessels and portable modules, it is important that the overall safety of the
combination of the host vessel and portable module is considered when applying the electrical
requirements that follow. While this section covers the portable module, reference should also be made to
Section 4 on ‘Installation’in order to be aware of all of the electrical and communication requirements
applicable to the combined unit.
High voltage systems should not be used on portable modules or for their interconnection to the host
vessel. Where the electrical loads are such that the operation or interconnection at less than 1,000 V is not
practicable, then special consideration can be given to the use of high voltages.
In general, the Marine Vessel Rules or the MOU Rules are to be used in the design, construction and
installation of the electrical equipment.
Where there is a conflict or inconsistency in design approaches (e.g., hazardous area equipment, earthed
vs. unearthed systems, conduit vs. braided cable), the acceptability of the portable module for the host
vessel will need to be considered on a case-by-case basis. Reference should be made to Section 4 of this
Guide.
It is to be established that:
i) The electrical equipment and cables on the portable module are adequately sized for their design
loads and protected against overload and short circuit.
ii) The over-current protection will need to be coordinated with the host vessel electrical system such
that a fault in the electrical system on the module does not affect the coordinated tripping of the
host vessel’s electrical protection system; however, any sub-distribution or reduction in cable size
on the portable module will need to be protected at the point of sub-distribution or reduction in
cable size.
iii) Socket outlets for portable accessories in bathrooms or wet areas are to be protected by Ground
Fault Circuit Interrupter (GFCI)-type outlets or a general earth leakage or residual current
detection device for the safety of personnel.
iv) Unused socket outlets used in wet areas are to be provided with covers to maintain their IP rating:
a) Unused socket outlets in galleys and laundries are to be provided with covers so as to
have a minimum IP-44 degree of protection.
b) Unused socket outlets in bathrooms and showers or those exposed to external weather
conditions are to be provided with covers so as to have a minimum of IP-55 degree of
protection.
Speakers are to be arranged such that the PA announcements are clearly audible in all parts of the portable
module and provided with an override function so that all emergency messages may still be broadcast to
any loudspeaker even when the speaker has been turned off, its volume reduced or the system is in use for
other purposes.
With the host vessel operating in any of its normal operating modes, the minimum sound levels for
broadcasting emergency announcements are to be:
i) In interior locations, 75 dB (A) and at least 20 dB (A) above the speech interference level
ii) In exterior locations, 80 dB (A) and at least 15 dB (A) above the speech interference level
Whenever possible, the power for the PA system is to be supplied from the host vessel system. In cases
where the power is not supplied from the host vessel, the requirements stated in 4-8-2/11.5.4 of the Marine
Vessel Rules are to be applied.
Where the PA is provided by speakers connected to an amplifier provided in the portable unit, the
arrangements are to be made to provide power to the amplifier in the event of main power failure. This
may be provided by either a feed from the host vessel’s emergency power system or a battery/UPS with at
least 18 hours of capacity.
Where the host vessel’s GA system is designed and installed such that it can be heard in all areas of the
portable module, even in the noisiest vessel operating mode, then the portable module does not need to be
fitted with its own GA sounding devices. This is to be demonstrated to the satisfaction of the attending
Surveyor following installation.
The sounding devices should preferably be of the same type (e.g., bells) as those installed on the host
vessel in order to avoid the introduction of inconsistent or confusing alarm sounds. In any case, the same
sound is not to be associated with different required personnel actions.
Where the GA is provided by speakers connected to an amplifier provided in the portable unit,
arrangements are to be made to provide power to the amplifier in the event of main power failure. This
may be provided by either a feed from the host vessel’s emergency power system or a battery/UPS with at
least 18 hours of capacity.
Note:
* The use of a combined system to provide the alarm for fire results in specific, and usually more onerous, power supply
requirements.
A sufficient number of manual call points for the fire alarm are to be fitted at suitable locations throughout
the portable accommodation module. Manually-operated call points are to be located throughout the
different areas within the portable accommodation module. One manual call point for fire alarm is to be
provided at each exit of the portable accommodation module. Manually-operated call points are to be
readily accessible in all corridors throughout the portable accommodation module such that no part of a
corridor is more than 20 m (66 ft) from a manually-operated call point.
The power for the fire detection and alarm system is to be supplied from the host vessel system. In cases
where the power is not supplied from the host vessel, the requirements stated in 4-7-3/11.1.3 of the Marine
Vessel Rules are to be applied.
15.17 Ventilation
Mechanical ventilation systems are to be provided with means for stopping the ventilation in the case of
fire or other emergency. The means of stopping the fans is to be located in an accessible position leading to
but outside of the portable module. See also 2/11.1 and 2/11.3.
If the host vessel is fitted with a means of automatically shutting down ventilation after combustible gas
detection at the air intake, then the portable module is to be capable of operating in a manner consistent
with this philosophy. Consideration should be given to making suitable, accessible, marked terminals
available for this purpose.
● Type
● Voltage
● Rated capacity
● Conductor protection
● Charging and discharging arrangements
● Required maintenance and a log for evidence of maintenance
17 Piping Requirements
In general, piping is to be in accordance with Part 4, Chapter 6 of the Marine Vessel Rules. The documents
listed in 2/3 are to be submitted where applicable.
Information to be submitted with each system is to include a diagrammatic plan of the piping systems,
which includes the design pressure and temperature of the systems and a bill of materials with the
following details: material specification (type and grade), pressure rating, wall thickness, and standards of
construction for all piping components.
When installed on the appropriate type vessels or offshore units, details of the portable fire extinguishers
and fixed fire extinguishing system are to be in accordance with:
● Firefighting equipment
● Fire control plan
21 Machinery Requirements
Prime movers rated at or greater than 100 kW (135 hp) driving equipment essential to the operation of the
vessel (see 1/9) are to be unit certified in accordance with Part 4, Chapter 2 of the Marine Vessel Rules.
Unit certification consists of:
Diesel engines are to comply with appropriate regulations of MARPOL, Annex VI.
23 Structural Requirements
23.1 General
The scantlings of the exposed bulkheads, decks, doors, and windows of accommodation modules are to be
in accordance with this section. Reference should also be made to the structural requirements contained in
Section 4 applicable to the installation onboard a specific vessel.
The following bulkhead plating, stiffener, corrugated bulkhead, and window requirements are based on a
design head “h”. It is the responsibility of the module designer or fabricator to specify the appropriate
design head “h” for which the review is to be carried out. As outlined in Section 4, the design head of the
module is to exceed the head in the location onboard the specific vessel or unit as calculated in accordance
with the applicable ABS Rules. Note that the design head “h” can vary for bulkheads in different locations
(such as front bulkhead and side bulkhead) and a list of typical values provided in the following table may
be used for guidance. These typical values are based on the assumption that the modules will not be
installed within 10% of the breadth of the vessel from the side and will not be installed in the forward 25%
of the length of the vessel:
TABLE 2A
Typical Design Head Values
a) SI Unit and MKS Units (m) (1 August 2019)
Vessel Type Unprotected front, Side, Aft end, Unprotected front, Protected front, Sides,
lowest tier Protected front, lowest other than lowest tier and Aft ends, other
tier than lowest tier
TABLE 2B
Typical Design Head Values
b) US Units (ft) (1 August 2019)
Vessel Type Unprotected front, Side, Aft end, Unprotected front, Protected front, Sides,
lowest tier Protected front, lowest other than lowest tier and Aft ends, other
tier than lowest tier
Notes:
1 A 90 m (295 ft) OSV and barge were considered. For larger vessels a higher "h” may be appropriate
2 For Portable Accommodation Modules installed on the lowest tier SEUs “h” may be taken as 1 m (3.3 ft) if the
Modules are unmanned while afloat or if the unit is undertaking a short field move carried out in calm weather.
However, the full design head should be considered for securing to the deck.
t = 3s ℎ mm
t = s ℎ/50 in .
where
Any steel plating considered effective in the stacking or racking analysis is required to have a minimum
thickness of 5.0 mm (0.2 in.).
In no case is the plating thickness for steel to be less than 3.0 mm (0.12 in.).
Esteel
talum = t × 3 Ealuminium
where
SM = 3.5hsℓ2 cm3
SM = 0.00185hsℓ2 in3
where
t = 3s ℎ mm
t = s ℎ/50 in .
where
t = thickness, in mm (in)
s = spacing, in m (ft), the greatest of dimensions a, b or c, as indicated in Section 2, Figure 2. The angle
ϕ is to be 45 degrees or more.
The ratio of thickness (mm, in) to spacing (m, ft) of the corrugated steel bulkheads is to be greater
than 22 (0.267), unless a detailed buckling analysis is performed and submitted.
Any steel plating considered effective in the stacking or racking analysis is required to have a
minimum thickness of 5.0 mm (0.2 in.).
In no case is the steel plating thickness to be less than 3.0 mm (0.12 in.)
Esteel
talum = t × 3 Ealuminium
where
In the case of corrugated aluminum bulkheads, a detailed buckling analysis is to be performed and
submitted.
23.7.2 Stiffeners
The section modulus SM for a corrugated bulkhead is to be not less than that obtained from the
following equation:
SM = 3.5hsℓ2 cm3
SM = 0.00185hsℓ2 in3
where
h = as defined in 2/23.7.1
The developed section modulus SM may be obtained from the following equations, where a, b, c,
d, t, ϕ and z0 are as indicated in Section 2, Figure 2.
A = (a + b)t + 2ct
zo = dt(a + c)/A
Iy = a + b t3
12 + ad2t + 23 cd2t − Az02
FIGURE 2
Corrugated Bulkhead
23.9.2 Plating
The plating thickness of the roof deck is not to be less than that obtained from the following
equation:
t = 3s ℎ mm
t = s ℎ/50 in .
where
t = thickness, in mm (in)
s = spacing, in m (ft)
3
h = /4 of the bulkhead design head specified by designer or 2.0 m (6.5 ft), whichever is less, in m (ft)
Any plating considered effective in the stacking or racking analysis is required to have a minimum
thickness of 5.0 mm (0.2 in.).
23.9.3 Stiffeners
The section modulus SM for the roof deck stiffeners is to be not less than that obtained from the
following equation:
SM = 3 . 5ℎsl2 cm3
SM = 0 . 00185ℎsl2 in3
where
s = spacing, in m (ft)
TABLE 3
Minimum Bottom Deck Loading
t = ks p/ω + a mm(in . )
where
p = intended deck loading in kN/m2 (kgf/m2, lbf/ft2) but is not to be taken less than the minimum deck
loading given in 2/23.11 TABLE 3
a = 1.5 (0.06)
Any steel plating considered effective in the stacking or racking analysis is required to have a
minimum thickness of 5.0 mm (0.2 in.).
In no case is the steel plating thickness to be less than 3.0 mm (0.12 in.)
Esteel
talum = t × 3 Ealuminium
where
SM = kcsl2p/ω cm3(in3)
where
SM = 4 . 74cbℎl2 cm3
SM = 0 . 0025cbℎl2 in3
where
c = 1.0
h = design head, as required by 2/23.9 or 2/23.11 (p/ω), for the beams supported, in m (ft)
l = span between centers of supports, in m (ft). Where an effective bracket is fitted, the length l may be
modified. See3-2-6/7.1 of the Marine Vessel Rules.
23.13.3 Proportions
Girders and transverses are to have a depth of not less than 0.0583l (0.7 in. per ft of spanℓ), the
thickness is not to be less than 1 mm per 100 mm (0.01 in. per in.) of depth plus 4 mm (0.16 in.),
but is not to be less than 8.5 mm (0.34 in.) where the face area is 38 cm2 (6 in2) or less, 10 mm
with 63 cm2 (0.40 in. with 10 in2), 12.5 mm with 127 cm2 (0.50 in. with 20 in2) and 15 mm with
190 cm2 (0.60 in. with 30 in2) or over. The thickness for intermediate area may be obtained by
interpolation.
The thickness of the window is not to be less than that obtained from i), ii) or iii) below,
whichever is greatest.
i) t=s
pk
mm t = s
pk
in .
1000σa σa
where
TABLE 4
ℓ /s k k1
TABLE 5
Tempered Monolithic 119 MPa (17,200 psi) 73,000 MPa (10,600,000 psi)
Acrylic (poly methyl methacrylate)* 110 MPa (16,000 psi) 3,000 MPa (435,000 psi)
* Indicated values are for reference. Aging effects are to be considered for design.
Doors are to be provided with a minimum sill height of 150 mm (6 in.). Ventilation openings are to be
provided with a sill height of 900 mm (35.5 in.). Alternatively, the module may be installed elevated above
the deck.
Doors on exterior bulkheads are to be of steel or other equivalent material, and are to be provided with
gaskets and a minimum of two clamping devices (such as dogs) installed opposite two door hinges.
Alternatively, latches may be used in lieu of clamping devices, except for the doors fitted on the
unprotected front bulkhead on the lowest tier. In addition to the weather tightness test as required in 3/5,
external doors are to be tested for fire integrity ratings, where applicable.
External doors need not be self-closing; however, they are to be fitted with a notice on both sides of the
door stating that the doors are to be kept closed. Doors are to be operable from both sides.
Dimensions of the corner castings are to be in accordance with the ABS Guide for Certification of
Container Securing Systems. Alternatives may be considered on a case-by-case basis.
If the service temperature is less than – 10°C, Charpy tests may be required at the minimum anticipated
service temperature. In the absence of Charpy tests, evidence of previous satisfactory service at similar
operating temperatures will be considered.
Other non-ABS grades of steel may be applied provided they are at least equivalent to grade A and Charpy
tested at or below the intended service temperature.
Corner castings are to be of a suitable material grade to resist brittle fracture at the intended service
temperature.
For all deck and bulkhead plating and stiffeners, the required thickness and section modulus for
aluminum alloy plate and shapes are obtained from the following equations:
Deck plating:
0.9 Q + Q
tal = 2 ts
Bulkhead plating:
t al = 0.9Q0ts
SM al = 0.9Q0SMs
where
ts = required plate thickness for steel obtained from 2/23.9 for roof decks, 2/23.11 for bottom decks,
2/23.3 for side and end bulkheads, and 2/23.7 for corrugated bulkheads
SM s = minimum section modulus of steel stiffeners, as determined from 2/23.9 for roof deck stiffeners,
2/23.11 for bottom stiffeners and 2/23.5 for bulkhead stiffeners and 2/23.7 for corrugated
bulkheads
where
σu = minimum ultimate strength of the welded aluminum alloy under consideration, in N/mm2 (kgf/mm2,
psi), in accordance with the table below
σy = minimum yield strength of the welded aluminum alloy under consideration at 2% offset in a 254 mm
(10 in.) gauge length, in N/mm2 (kgf/mm2, psi), in accordance with the table below
TABLE 6
Minimum Mechanical Properties for Butt-Welded Aluminum Alloys
Alloy Ultimate Tensile Strength (σu) N/mm2 (kgf/ Yield Strength (σy) (3) N/mm2 (kgf/mm2, psi)
mm2, psi)
Notes:
1 For other tempers, refer to2-5-A1/17 TABLE 2 of the ABS Rules for Materials and Welding (Part 2)
– Aluminum and Fiber Reinforced Plastics (FRP).
2 Values when welded with 4043, 5183, 5356 or 5556 filler wire.
3 Yield strength is not required for weld procedure qualification. Values shown apply to the yield
strength values of 2/23.25.2.
For other alloys, refer to Table 4 of Section 3 of the Aluminum Association’s Aluminum Construction Manual.
23.25.3 Attachments
Stiffeners on bulkheads are to be attached to the deck plating at their upper and lower ends by
welding all around. Cladding metal is to be inserted between aluminum and steel structure.
Suitable means are to be taken to avoid direct contact of faying surfaces of aluminum to steel.
25 Protection of Steel
Unless otherwise approved, all steel work is to be suitably coated with paint or an equivalent.
27 ILO Convention
If requested the module may be reviewed to ILO Convention standard(s) for crew accommodation.
1 General
This Section outlines the survey requirements to be complied with at the fabrication yard.
3 Documentation
The following documents are to be made available to the Surveyor:
● Approved plans and review letters including any revisions addressing the structural fire protection,
electrical, piping and structural aspects of the design and any amendments noted during the technical
review to be addressed during the fabrication,
● Maintenance packages for all electrical equipment;
● Welding procedures, welder qualification tests and material certification/traceability;
● Nondestructive Testing (NDT) methods to be used and qualifications of NDT operators, including yard
personnel and sub-contractors;
● Extent of NDT examination applied to the project including acceptance criteria to the satisfaction of
the attending Surveyor and in accordance with the ABS Guide for Nondestructive Inspection of Hull
Welds;
● Certificates for items or equipment such as structural fire protection materials, electrical components,
etc.
During installation of deck and bulkhead watertight and fire-rated cable penetrations, the attending
Surveyor is to confirm that the installer is familiar with and has access to the manufacturer’s installation
procedures for stuffing tubes, transit devices or pourable materials.
After installation, all watertight and fire-rated cable penetrations are to be visually examined.
The general alarm, public address, fire detection and alarm and any other safety devices are to be tested
and confirmed to be in operating condition. Alarm interfaces are to be examined.
The attending Surveyor is to confirm that the as-built module is in compliance with the approved plans.
7 Marking
For identification purposes, each module is to be permanently marked by the manufacturer with the
following information:
9 Type Approval
Unit Certification is required for modules approved under the ABS Type Approval Program
1 General
This Section outlines the technical requirements for the installation of an approved module onboard a host
vessel.
Where the additional modules change the service or the tonnage of the vessel (addition of more than 12
special personnel or increase in tonnage to above 500 gross tons), a complete review of the host vessel may
be required in consultation with the flag Administration.
3 Submission of Plans
Plans showing the arrangement, details, and interface of the module onboard the host vessel are to be
submitted and approved prior to installation of a module onboard a host vessel.
In general, these plans should include the following. Where appropriate, drawings need not be submitted
when requirements can be verified by the attending Surveyor:
i) A copy of the approval letter(s) for the module. Upon receipt, ABS will perform a review of the
specified limits of service. Alternatively, details required by Section 2 are to be submitted.
ii) General arrangement plans of the vessel showing the proposed location of the module onboard the
vessel. These plans should include:
● Verification that each of the exterior boundaries of the modules has the appropriate fire rating
for the proposed location and orientation.
● Details of means of escape.
● Details of the handrails and storm rails.
iii) Hazardous area plan showing the host vessel's hazardous areas and the proposed portable module
location to allow an assessment to be made of:
● The distance between portable accommodation air intakes and the hazardous areas
● The host vessel's approach to ventilation shutdown and gas detection at air intakes
● The (Ex-type) suitability of battery powered equipment on the exterior of the accommodation
with respect to the standard for the host vessel
● The suitability of the accommodation location in relation to any fire and blast studies that
have been conducted.
iv) Drawings showing the securing details and arrangements along with supporting calculations. If
modules are stacked, full details are to be submitted.
v) Drawings showing scantlings and details for the supporting deck structure on which the module is
to be installed. Substantiating calculations should also be submitted.
vi) Updated fire control plan for the vessel/unit.
vii) Details showing the integration with the host vessel’s piping, electrical, ventilation, and general
alarm/PA system. All piping and electrical connections are to maintain the appropriate structural
fire protection and weather-tight integrity at boundary penetrations.
viii) Details to establish that the installation of the portable module does not reduce the effectiveness of
the ESD system of the host vessel, where applicable.
ix) Host vessel’s load analysis to demonstrate that sufficient power is available such that any
additional power required by the portable module does not adversely affect the safety of the host
vessel
x) Updated stability information to account for additional weight.
Where ABS is issuing statutory certificates on behalf of the flag Administration, the following is
to be submitted:
xi) Details of additional lifesaving equipment.
5 Arrangement
Modules in which people normally work or live are not to be installed forward of the collision bulkhead.
Modules are not to extend beyond the ship sides. Modules may be cantilevered over the bow of an offshore
unit. However, the possibility of wave slamming and impact during transit is to be considered.
Modules should generally be elevated from the deck to provide a minimum sill height of 150 mm (6 in.) to
doors and 900 mm (35.5 in.) for ventilation openings unless otherwise approved.
Modules intended to be installed adjacent to hazardous areas on MODUs complying with the ABS MOU
Rules or the 2009 IMO MODU Code are to be provided with blast resistance in accordance with 5-1-1/5 of
the ABS MOU Rules.
For modules to be installed on offshore production installations, “H-60” ratings are required for the
exterior bulkheads that face areas such as wellheads, oil storage tanks, fired vessels (heaters), crude oil
processing vessels, and other similar hazards. If such bulkheads are more than 33 m (100 ft) from this
source, then this can be relaxed to an “H-0” rating. This may be reduced as outlined in 3-2/5 of the
Facilities Rules. Modules are not to be located above or below crude oil storage tanks or process areas.
7 Stability Requirements
The stability information for the vessel or offshore unit is to be updated to account for the modules.
Stability requirements applicable to the host vessel are to be complied with unless the additional modules
change the service or type of vessel.
9 Structures
9.1 General
For modules to be installed on vessels or offshore units, the design head (h) is to be calculated for the
specific location on the vessel or unit in accordance with this Subsection. The structural design of the
module (Section 2) should be approved for a head not less than this head.
13 Stacking Arrangements
13.1 Loading
13.1.1 General (1 August 2019)
Where multiple tiers of modules are stacked two or more high, full details and calculations are to
be provided. The arrangement is to be designed for the most onerous combination of motions,
wind, and green water in accordance with the requirements of the host vessel.
ABS will consider reduced environmental criteria for operations intended for a specific
geographic area.
Vessel-specific accelerations corresponding to the vessel class notation (i.e., 25-year North
Atlantic for unrestricted service) are to be calculated in accordance with IMO Code of Safe
Practice for Cargo Stowage and Securing, ABS Guide for Certification of Container Securing
Systems, or a seakeeping analysis. If vessel-specific accelerations are not available, the inertial
accelerations are to be taken as:
where h is the head in m (ft) for the specific location onboard the host vessel, see 4/9. h/2 is used to
account for the difference between the maximum pressure and average pressure over a large area. Wind
loads need not be applied to structures subjected to green water.
The maximum transverse and longitudinal loads need not be applied simultaneously; however each is to be
combined with the corresponding vertical load. Reference may be made to the IMO Code of Safe Practice
for Cargo Stowage and Securing and the ABS Guide for Certification of Container Securing Systems.
Local stresses are to be combined with primary stresses, where applicable, to determine total stress levels.
The possibility of buckling of structural elements is to be considered.
The scantlings of effective structural elements are to be checked on the basis of the allowable stresses
specified herein.
F = fy/F.S.
where
fy = specified minimum yield point or yield strength, as defined in Chapter 1 of the ABS Rules for
Materials and Welding (Part 2).
F = Fcr/F.S.
where
F cr = critical compressive or shear buckling stress of the structural element, appropriate to its dimensional
configuration, boundary conditions, loading pattern, material, etc.
The buckling strength of plated structures is to be designed according to the latest version of the
ABS Guide for Buckling and Ultimate Strength Assessment for Offshore Structures, or other
recognized standard acceptable to ABS.
13.3.5 Securing
Refer to 2/23.23 for material requirements for corner castings. For corner castings and twist locks,
the loads calculated in accordance with this section are not to exceed the maximum capacity
(SWL) for shear, compression and tension with an additional safety factor of 1.5. Securing gear is
to be ABS Type Approved. Twist locks are to be welded in the locked position to prevent
inadvertent unlocking. Fully automatic twist locks are not to be used. Other securing gear may be
accepted on a case-by-case basis when a factor of safety of 3.0 is applied to the Safe Working
Load.
15 Electrical Requirements
The cables that connect the host vessel to the portable module are to be protected against overload and
short circuit. The circuit protection is to be coordinated with the host vessel’s electrical distribution system
such that a failure in the connecting circuit will lead to the disconnection of the portable module without
affecting the host vessel’s distribution system.
The feeder panel, or connection box, used cable type and size, cable volt drop, circuit breaker types and
settings are to be in compliance with the host vessel’s class requirements.
Where there is a conflict or inconsistency in design approaches (e.g., hazardous area equipment, earthed
vs. unearthed systems, conduit vs. braided cable), the acceptability of the equipment for its host vessel/
installation will need to be considered on a case-by-case basis.
The flag State, coastal State Authority or any other jurisdictions which have some responsibility for the
host vessel/installation may also need to be satisfied regarding the electrical aspects of the portable
equipment installation, such as:
i) The host vessel has sufficient power available to meet the needs of the portable equipment without
adverse effect on the existing installation with regard to applicable classification requirements.
ii) If the portable module needs an emergency source of power from the host vessel, then the power
available from the emergency generator/batteries and distribution system is without adverse effect
on the existing installation with regard to applicable classification requirements.
iii) Overload protective devices are to be coordinated with the host vessel or offshore unit electrical
system such that a fault in the electrical system of the portable equipment does not affect the
coordinated tripping of the host vessel/installation’s system.
iv) The electrical interconnection of the portable equipment and the host vessel or offshore unit is to
be given adequate electrical protection, mechanical protection and support. Where any
interconnecting cables cross fire/escape routes, then they are to be prevented from falling and
becoming an obstruction of the route in the event of a fire.
v) Arrangements are made to provide electrical continuity between the metallic chassis/frame of the
portable equipment and the general metallic structure of the host vessel. The metallic frames of all
electrical equipment mounted on the portable equipment and any metallic piping systems are all to
be connected to the metallic frame/chassis.
Attention is directed to the proper governmental authority concerning the requirements for general alarm
systems.
The portable module fire detection and alarm system is to be capable of being connected to the host
vessel’s fire-detection panel or to a separate panel adjacent to the fire panel in the host vessel.
15.3 Communications
The effectiveness of the public address (PA) and general alarm (GA) in the portable accommodation
depends upon the successful connection of the host vessel installation to that of the portable module and
the highest ambient noise levels associated with the vessel’s loudest mode of operation. This mode and the
associated sound levels should be identified in order to assist in the specification and selection of a suitable
portable module.
The integration of the host vessel’s and the portable module’s communications systems should be
addressed prior to the arrival of the portable module on board.
15.13 Ventilation
Ventilation ducts which are provided to supply air to portable modules and which are run through
hazardous areas are to be provided with supply fans at the supply end of the duct in order to provide a
positive pressure in the duct in relation to any hazardous areas that the duct may run through or be
temporarily subjected to.
Where the host vessel is provided with centralized or automatic means of stopping ventilation, then
consideration should be given to extending the system to include the portable modules. Details of the
proposed ventilation stop arrangements are to be submitted for review.
If the host vessel is fitted with a means to detect combustible gas at ventilation intakes, then provisions of a
similar means should be provided at the intake to portable module. Any automatic actions are to be
consistent across the whole of the integrated system.
Cables are to be protected against mechanical damage. Cables and protective supports are to be so
installed as to avoid strain or chafing.
17 Piping Requirements
Piping of accommodation modules connected to the host vessel’s or unit’s piping system is not to affect the
safety of the vessel or offshore unit. Nonhazardous drain pipes of accommodation modules are not to be
connected to any hazardous drains of the vessel or offshore unit.
● Firefighting equipment
● Fire control plan; in addition to the requirements for fire main systems of the appropriate Rules, the
plan is to include an arrangement with the number and position of hydrants such that at least two jets
of water not emanating from the same hydrant may reach all onboard modules and any part of the
vessel where they are located.
23 Tonnage
Where ABS issues Tonnage Certificates, the effect of the modules is to be considered in accordance with
the appropriate conventions to the satisfaction of the Administration.
25 ILO
Where ABS issues International Labor Organization certificates on behalf of the flag Administration, these
requirements are to be considered in conjunction with the duration of proposed use onboard the vessel.
ILO C133 Article 1.7(b) may be referred to when temporary repair personnel are being carried.
27 Lifesaving Appliances
For any vessel or offshore unit for which ABS issues Safety Certificates on behalf of the flag
Administration and all manned barges, an arrangement plan showing additional lifesaving appliances for
the additional persons is to be submitted. The applicable ABS, IMO, and Flag State Requirements are to be
complied with.
The host unit’s lifesaving plan is to be amended to indicate installation and location of additional
accommodation modules.
Muster stations are to be provided close to the embarkation stations. Each muster station is tohave
sufficient clear deck space to accommodate all persons assigned to muster at that station, but at least 0.35
m2 per person.
Gangways or other means for safe passage of the crew from the portable modules are to be provided in
accordance with Regulation 25-1 of the International Convention on Load Lines.
1 General
This Section outlines the survey requirements for installation and Annual Survey of an approved module
onboard a host vessel.
i) Module orientation on the host vessel or offshore unit; module structural arrangements, supporting
foundations, securing details and protective coating.
ii) Location of modules in relation to any hazardous areas.
iii) Hook-up and integrity of module piping, electrical, machinery, ventilation system, with gas
detection as applicable, including WT penetrations and integration with associated ship systems.
iv) Fire/Safety Measures such as Fire Control Plan, EEBDs, Lifesaving Appliances, as applicable,
Crew Protection, General Alarm/PA, Fire Detection, Portable Extinguishers, number and position
of hydrants, Escape Arrangements, Main and Emergency lighting, and any required Emergency
Shutdowns.
v) Compliance with any special requirements from the flag Administration.
vi) When the approval was granted based on a site-specific operation, the Surveyor is to confirm that
the unit is within the specified geographic area.
Where coatings have broken down or corrosion is evident, thickness measurements may be required. The
allowable wastage for plating and corrugated bulkheads is 10% and for stiffeners is 25%.
Onboard drills are to incorporate all personnel, including those who are designated to live/work out of the
accommodation modules.
When the approval was granted based on a site-specific operation, the Surveyor is to confirm that the unit
is within the specified geographic area.
Project: 1234567
Task #: N/A
Page 1 of 2
XX November 20xx
We have reviewed these drawings in accordance with Section 2 of the ABS Guide for Portable
Accommodation Modules and find them acceptable subject to the following comments:
● The module has been approved for a design h of 7 m. Therefore, it may be installed in a location
onboard a vessel or offshore unit where the bulkhead design h does not exceed this value, please refer
to Section 4 of the Guide.
● The exterior boundaries of the module have been found to comply with A-0 requirements.
● The module is not to be installed onboard passenger vessels or special purpose ships required to
comply with passenger vessel fire safety requirements.
● As a blast analysis has not been submitted, the module is not to be installed on MODUs adjacent to
hazardous areas in accordance with 5-1-1/5 of the ABS MOU Rules.
Fabrication of the module is to be witnessed by and found satisfactory to the Surveyor in accordance with
Section 3 of the ABS Guide for Portable Accommodation Modules. Once completed the module is to be
marked with the details listed in 3/7 of the subject Guide.
Before installation onboard a host vessel or offshore unit all applicable plans outlined in Section 4 of the
ABS Guide for Portable Accommodation Modules are to be submitted and approved.
Installation onboard a host vessel or offshore unit is to be to the satisfaction of the Surveyor in accordance
with Section 5 of the ABS Guide for Portable Accommodation Modules.
If you have any questions or if we may be of further assistance please do not hesitate to contact the
undersigned at (Telephone number).
Truly yours,
Principal Engineer,
ABS