Portable Accommodation Modules Guide Feb20

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GUIDE FOR

PORTABLE ACCOMMODATION MODULES


FEBRUARY 2020

American Bureau of Shipping


Incorporated by Act of Legislature of
the State of New York 1862

© 2020 American Bureau of Shipping. All rights reserved.


1701 City Plaza Drive
Spring, TX 77389 USA
Foreword (1 February 2020)
This Guide for Portable Accommodation Modules has been developed to provide a consolidated set of
requirements for portable accommodation modules that may be installed onboard a variety of vessels or
offshore installations.

This Guide outlines the ABS requirements for the design and survey of accommodation modules installed
onboard ABS-classed Mobile Offshore Drilling Units (MODUs), and Mobile Offshore Units (MOUs),
Offshore Installations (fixed or floating), Steel Barges, and Steel Vessels. The Guide may be voluntarily
applied to other type of portable modules.

The requirements contained in this Guide are for design, construction, installation, and survey of
accommodation modules and are based on the applicable ABS Rules and Guides, for the vessel type. No
part of an accommodation module is to be designed and built to a lesser standard than a deckhouse on the
same facility unless explicitly indicated in this Guide.

In the July 2016 edition, updates are summarized in the following table:
Section Summary of Change

Made integrity of exterior boundaries align with the MODU


2/9.1 Fire Integrity of Exterior Boundaries
Code.

Made integrity of Interior boundaries align with the MODU


2/9.3 Fire Integrity of Interior Boundaries
Code

Aligned requirements for cable penetrations with SOLAS,


2/9.7 Penetrations of Cables
2009 MODU Code and ABS MOU Rules

Aligned requirements for cable penetrations with SOLAS,


2/9.9 Penetration of Piping
2009 MODU Code and ABS MOU Rules

Included the minimum thickness requirements for aluminum


2/23.3 Side and End Bulkhead Plating
plating.

Included the minimum thickness requirements for aluminum


2/23.7.1 Corrugated Bulkhead Plating
plating.

Included the minimum thickness requirements for aluminum


2/23.11.1 Bottom Deck Plating
plating.

Clarified that racking resistance is required only for modules


2/23.19 Racking Resistance with bulkheads constructed with a plating thickness of less
than 5 mm.

Aligned with ABS Marine Vessel Rules and MOU Rules, all
3/5 Survey Requirements cable penetrations are to be properly arranged to maintain
the fire rated division integrity.

The February 2020 edition establishes clear requirements for doors and other closing appliances on
portable accommodation modules and also clarifies the criteria for racking resistance.

This Guide becomes effective on the first day of the month of publication.

Users are advised to check periodically on the ABS website www.eagle.org to verify that this version of
this Guide is the most current.

We welcome your feedback. Comments or suggestions can be sent electronically by email to


[email protected] .

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 ii


GUIDE FOR
PORTABLE ACCOMMODATION MODULES

CONTENTS
SECTION 1 Introduction.......................................................................................... 7
1 Purpose.......................................................................................... 7
3 Background.....................................................................................7
5 Application...................................................................................... 7
7 Class Approval Process..................................................................8
9 Definitions....................................................................................... 8

FIGURE 1 Illustration of Protected and Unprotected Front Bulkheads....9

SECTION 2 Design Review of Module..................................................................10


1 General......................................................................................... 10
3 Plans and Data to be Submitted................................................... 10
5 Structural Fire Protection Requirements.......................................11
5.1 General............................................................................ 11
5.3 Administration Review..................................................... 11
7 Materials of Construction.............................................................. 11
7.1 Primary Deck Coverings.................................................. 11
7.3 Insulating Materials.......................................................... 11
7.5 Ceilings and Linings.........................................................12
7.7 Use of Combustible Materials..........................................12
7.9 Maximum Calorific Value of Combustible Materials.........12
7.11 Total Volume of Combustible Materials............................12
7.13 Low Flame-spread Characteristics of Exposed
Surfaces...........................................................................12
7.15 Paints, Varnishes and Other Finishes..............................12
7.17 Materials Containing Asbestos........................................ 12
9 Fire Integrity .................................................................................12
9.1 Fire Integrity of Exterior Boundaries................................ 12
9.3 Fire Integrity of Interior Bulkheads...................................13
9.5 Fire Integrity of Decks......................................................15
9.7 Penetrations of Cables.................................................... 15
9.9 Penetration of Piping....................................................... 15
11 Ventilation..................................................................................... 16
11.1 General............................................................................ 16
11.3 Means for Closing............................................................16

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 iii


11.5 Power Ventilation............................................................. 16
11.7 Penetrations of Vent Ducts.............................................. 16
13 Special Requirements...................................................................17
13.1 Category A Machinery Space.......................................... 17
13.3 MODUs............................................................................ 17
13.5 Offshore Production Installations.....................................18
13.7 Oil Tankers.......................................................................18
13.9 Ro-Ro and Vehicle Spaces..............................................18
13.11 Galleys.............................................................................18
15 Electrical Requirements................................................................18
15.1 General............................................................................ 18
15.3 Principles for Electrical Protection................................... 18
15.5 Public Address (PA).........................................................19
15.7 General Alarm (GA)......................................................... 19
15.9 Combined PA/GA.............................................................20
15.11 Emergency Lighting......................................................... 20
15.13 Refrigerated Spaces – Locked-In Alarm..........................20
15.15 Fire Detection and Alarm System.................................... 20
15.17 Ventilation........................................................................ 20
15.19 Hazardous Areas............................................................. 21
15.21 Document Packages........................................................21
17 Piping Requirements.................................................................... 22
19 Fire Fighting Requirements.......................................................... 22
21 Machinery Requirements..............................................................22
23 Structural Requirements............................................................... 22
23.1 General............................................................................ 22
23.3 Side and End Bulkhead Plating....................................... 23
23.5 Side and End Bulkhead Stiffeners................................... 24
23.7 Corrugated Bulkheads..................................................... 24
23.9 Roof Deck........................................................................ 26
23.11 Bottom Deck.................................................................... 27
23.13 Deck Girders and Transverses........................................ 28
23.15 Sidescuttles and Windows...............................................29
23.17 Doors and Other Closing Appliances...............................31
23.19 Racking Resistance......................................................... 31
23.21 Stacking of Modules........................................................ 31
23.23 Materials of Construction................................................. 31
23.25 Aluminum Modules.......................................................... 32
25 Protection of Steel........................................................................ 33
27 ILO Convention.............................................................................33

TABLE 1 Fire Integrity of Bulkheads Separating Adjacent Spaces..... 14


TABLE 2A Typical Design Head Valuesa) SI Unit and MKS Units (m).. 23

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 iv


TABLE 2B Typical Design Head Valuesb) US Units (ft).........................23
TABLE 3 Minimum Bottom Deck Loading........................................... 27
TABLE 4 ............................................................................................. 30
TABLE 5 ............................................................................................. 30
TABLE 6 Minimum Mechanical Properties for Butt-Welded
Aluminum Alloys...................................................................33

FIGURE 1 Ventilation Ducts Penetrating “A” Class Divisions................17


FIGURE 2 Corrugated Bulkhead........................................................... 26

SECTION 3 Survey of Module at Fabrication Yard..............................................34


1 General......................................................................................... 34
3 Documentation..............................................................................34
5 Survey Requirements................................................................... 34
7 Marking......................................................................................... 34
9 Type Approval...............................................................................35

SECTION 4 Design Review for Installation Approval......................................... 36


1 General......................................................................................... 36
3 Submission of Plans..................................................................... 36
5 Arrangement................................................................................. 37
7 Stability Requirements..................................................................37
9 Structures..................................................................................... 37
9.1 General............................................................................ 37
9.3 Steel Vessels................................................................... 37
9.5 Steel Cargo Vessels Under 90 Meters.............................37
9.7 Steel Barges.................................................................... 38
9.9 MODUs and MOUs..........................................................38
9.11 Floating Production Installations......................................38
9.13 High Speed Craft............................................................. 38
11 Securing to the Deck.................................................................... 38
13 Stacking Arrangements................................................................ 38
13.1 Loading............................................................................ 38
13.3 Structural Analysis........................................................... 39
15 Electrical Requirements................................................................41
15.1 Connection to Host Vessel...............................................41
15.3 Communications.............................................................. 41
15.5 Combined PA/GA.............................................................42
15.7 External Egress Lighting..................................................42
15.9 Refrigerated Spaces – Locked-In Alarm..........................42
15.11 Fire Detection and Alarm System.................................... 42
15.13 Ventilation........................................................................ 42
15.15 Hazardous Areas............................................................. 42

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 v


15.17 Integration with Host Vessel’s ESD system..................... 43
17 Piping Requirements.................................................................... 43
19 Fire Fighting Requirements.......................................................... 43
23 Tonnage........................................................................................ 43
25 ILO................................................................................................ 43
27 Lifesaving Appliances................................................................... 44
29 Structural Fire Protection.............................................................. 44
31 Means of Escape and Safe Passage............................................44

SECTION 5 Survey Onboard Host Vessel............................................................45


1 General......................................................................................... 45
3 Installation Survey Onboard......................................................... 45
5 Annual Surveys for Modules in Service........................................ 45
7 Survey of Stacking Arrangements................................................ 45

APPENDIX 1 Sample Letter..................................................................................... 46

APPENDIX 2 References..........................................................................................48

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 vi


SECTION 1 Introduction

1 Purpose
This document provides ABS requirements for the design, construction, and survey of accommodation
modules installed onboard ABS-classed vessels or offshore units. Flag Administration requirements should
be considered in addition to this Guide.

3 Background
The installation of modular buildings for use as living quarters, industrial spaces, and workshops has
become increasingly prevalent in recent years. Irrespective of the amount of time that portable modules are
installed onboard, the potential risks to personnel within these buildings can be comparable to those within
a traditional living quarters structure.

Due to the transient nature of portable accommodation modules, it is possible that the buildings may be
installed on a number of different types of vessels and offshore units over their life. In recognizing that the
ABS class requirements differ based on the type of host vessel or facility, this Guide has been created to
outline the process for the design and survey of the modules and to establish the requirements for modules
which can be used on any category of offshore drilling unit, production facility, barge, steel vessel, or high
speed craft.

5 Application (1 May 2014)


This Guide is intended for accommodation modules installed onboard ABS-classed vessels or offshore
units.

Industrial modules in which people normally work (laboratories, workshops, wireline units, mudloggers,
ROV control rooms, etc.) need not comply with this Guide so long as the modules are unmanned during
heavy weather and sufficient space for the entire complement of personnel assigned to work in the unit(s)
is provided in a deckhouse, superstructure, or module complying fully with applicable structural
requirements. A notice indicating the same is to be affixed to the module.

Industrial modules are to comply with Appendix 7-2-A2 of the ABS MOU Rules or Section 7-A1-17 of the
ABS Rules for Survey After Construction (Part 7), as applicable.

Non-sleeping accommodation modules are to comply with this Guide. However, the structural
requirements of this Guide need not apply so long as the same conditions listed above for industrial
modules are met. If non-sleeping accommodation modules are stacked, the stacking arrangements are to be
reviewed and surveyed in accordance with this Guide.

Containers or portable buildings provided for storage or to house miscellaneous industrial equipment need
not be considered class items. This Guide may be applied on a voluntary basis. The equipment installed in
such containers or portable buildings may however be subject to additional requirements within other ABS
Rules. Equipment essential to the operation of the vessel is not considered miscellaneous industrial
equipment.

This Guide is not applicable to modular buildings which protect against down flooding or those considered
buoyant in stability or load line calculations.

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 7


Section 1 Introduction 1

This Guide is not applicable to accommodation modules intended for Passenger Vessels or Special Purpose
Ships carrying more than 60 persons. Modules intended for installation onboard this type of vessel are
subject to additional requirements and will be considered on a case by case basis.

This Guide is intended for modules generally not to exceed length, width, and height dimensions of 14 ×
4.9 × 3 m (46 × 16 × 10 ft).

Modules constructed on or after 15 January 2013 are to comply with the requirements contained herein.
Existing modules to be installed onboard ABS classed units or vessels after 1 January 2018 are to comply
with this Guide.

7 Class Approval Process (1 May 2014)


The ABS approval process for accommodation modules is a four-step process as outlined below:

• Design Review of the Module Section 2

• Survey of the Module at Fabrication Section 3


Facility

• Design Review for Installation Approval Section 4

• Survey onboard Host Vessel Section 5

The ABS review process of the module commences with drawings and documentation detailing the
module’s general arrangements, structural fire protection, electrical configuration, structural design, and
machinery and piping systems being submitted to the ABS technical office for review. Upon completion of
the review, drawings will be returned to the submitter and forwarded to the attending ABS Surveyor.
Receipt of the drawings by the ABS Surveyor permits the physical survey of the module at the fabrication
facility to be commenced.

Once a host vessel for the module is determined, design review for installation approval can be
commenced. Upon receipt of the documentation detailing the module and the proposed location onboard
the host vessel, the ABS technical office can review the arrangements. Once the ABS engineers have
determined that the proposed location onboard the host vessel is suitable for the subject module, stamped
drawings will be returned to the submitter and made available to the attending ABS Survey office. Upon
receipt of these drawings, the attending ABS Surveyor may attend the vessel and confirm that the
installation of the modules is in accordance with the approved arrangements.

The manufacturer is to assign a unique serial number to identify all modules being reviewed to this Guide.
The initial submission of drawings is to specifically indicate the serial number of modules to be built in
accordance with the drawings.

9 Definitions (1 August 2019)


Accommodation Module. Space used for sleeping cabins, offices, hospitals, cinemas, games and hobby
rooms, barber shops, halls, dining rooms, lounges, corridors, lavatories, pantries, galleys, and similar
spaces. Laundries and storage rooms are not considered accommodation buildings.

Industrial Module. Spaces used for industrial activities such as laboratories, workshops, wireline units,
mudloggers, ROV control rooms, etc. Industrial modules may contain office space and still be considered
an industrial module.

Sleeping Accommodation Module. Spaces used for sleeping cabins and hospitals. Offices, cinemas, games
and hobby rooms, barber shops, halls, dining rooms, lounges, corridors, lavatories, pantries, galleys, and
similar spaces are not considered sleeping accommodation modules.

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 8


Section 1 Introduction 1

Protected Front. The front of the module is considered protected if it fully sits within the space enclosed
by lines drawn aftwards and inwards 45 degrees from the corners of an adjacent effective structure (for
example, forecastle aft bulkhead). See 1/9 FIGURE 1.

Where the aft deck of an Offshore Support Vessel is protected by wing walls, the forward bulkhead of all
first tier modules may be considered “protected front”. The height of the wing walls are to be not less than
the standard height of superstructures, as defined in Annex I, Regulation 33 of International Conventions
on Load Lines.

Short Field Moves. Moves from one work location to another location within the same area of operation
which are conducted during daylight hours and which take no more than 12 hours to complete.

Unprotected Front. The front of the module is considered unprotected if it sits outside the locations defined
as protected front

FIGURE 1
Illustration of Protected and Unprotected Front Bulkheads

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 9


SECTION 2 Design Review of Module

1 General
Drawings detailing the module’s general arrangements, structural fire protection, electrical configuration,
structural design, and machinery and piping systems are to be submitted for review. The specific drawings
and details to be submitted are dependent on the type of module. The information below presents the
typical drawings and details to be submitted for each discipline dependent on the end use of the module.

3 Plans and Data to be Submitted


The following plans and data are to be submitted:

● Structural fire protection plan


● Joiner work details
● Ventilation plan – including penetration details, capacities and alarm arrangements. See 2/11 and
2/15.17.
● Public address system (PA). See 2/15.5.
● General alarm system(GA). See 2/15.7.
● Combined PA/GA. See 2/15.9.
● Module Internal Electrical System One-Line diagram
● Fire detection and alarm systems. See 2/15.15.
● Booklet of basic electrical details. See 2/15.21.1.
● Cable connection and penetration arrangements.
● General arrangement of piping within the module (Section 4-6-1 of the Marine Vessel Rules)

– Metallic piping (Section 4-6-2 of the Marine Vessel Rules)


– Plastic piping (Section 4-6-3 of the Marine Vessel Rules)
● Sanitary system details (Sections 4-6-1 and 4-6-2 or 4-6-3 of the Marine Vessel Rules)
● Compressed air systems (appropriate requirements of 4-6-7/5 of the Marine Vessel Rules)
● Deck drains and scuppers (4-6-4/3 of the Marine Vessel Rules)
● Potable water system where applicable (Sections 4-6-1 and 4-6-2 or 4-6-3 of the Marine Vessel Rules)
● Other piping systems not listed above depending on type and service (Sections 4-6-1 and 4-6-2 or
4-6-3 of the Marine Vessel Rules)
● Diagrammatic plan of the piping systems including design pressure and temperature of the systems
and a bill of materials with the following details: material specification (type and grade), pressure
rating, wall thickness, and standards of construction for all piping components
● Firefighting equipment, where applicable
● Fire control plan, where applicable
● Structural drawings (section, elevation, decks, etc.)

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 10


Section 2 Design Review of Module 2

● Structural calculations (racking, deck loads, etc.)


● Structural details of windows and doors

Where applicable the following plans and data are to be submitted:

● Instrumentation system wiring diagram for monitoring, control and safety system wiring, if provided
● Walk-in refrigerator locked-in alarm. See 2/15.13.
● Hazardous area protection arrangements – including required alarms. See 2/15.19.

5 Structural Fire Protection Requirements

5.1 General
All portable accommodation modules certified by ABS are to meet the requirements of this section.

This Subsection is applicable to modules whose exterior boundaries are constructed of steel. Use of other
materials is subject to special consideration. Modules designed to a recognized standard for a special
vessel type (i.e., High Speed Craft) may be approved with appropriate service restrictions.

Special consideration will be given to modules that contain stairways as defined in 2/9.3.4. Modules
containing control stations are not covered by this section and should be designed in accordance with the
applicable requirements of SOLAS Chapter II-2 or the Rules to which the host vessel is subjected.

This Guide is intended for modules incorporating Method IC construction as defined by SOLAS. Special
consideration may be given to acceptance of other methods so long as appropriate fire detection, alarm,
and sprinkler systems are provided.

Reference is to be made to SOLAS and the International Code for Application of Fire Test Procedures
(Resolution MSC.307(88)) (FTP Code).

5.3 Administration Review


Where the module has been certified by an Administration, the same may be considered for acceptance by
ABS in place of review to this section. Any limits to the Administration review and the acceptance criteria
used are to be appropriately reflected in the module approval letter.

7 Materials of Construction

7.1 Primary Deck Coverings


Primary deck coverings, if applied within accommodation and service spaces, are to be of approved
material which will not readily ignite or give rise to smoke or toxic or explosive hazards at elevated
temperatures, this being determined in accordance with the Fire Test Procedures Code.

7.3 Insulating Materials


Insulating materials are to be non-combustible.

Insulating materials are to be attached to the module boundaries using welded steel pins and clips unless an
alternative arrangement has been approved.

Vapor barriers and adhesives used in conjunction with insulation, as well as the insulation of pipe fittings
for cold service systems, need not be of noncombustible materials, but they are to be kept to the minimum
quantity practicable and their exposed surfaces are to have low flame-spread characteristics.

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 11


Section 2 Design Review of Module 2

7.5 Ceilings and Linings


All linings, ceilings, draught stops and their associated grounds are to be of noncombustible materials.

7.7 Use of Combustible Materials


Noncombustible bulkheads, ceilings and linings fitted in accommodation and service spaces may be faced
with combustible materials, facings, moldings, decorations and veneers provided such spaces are bounded
by noncombustible bulkheads, ceilings and linings in accordance with the provisions of 2/7.9 to 2/7.11 and
2/7.15.

7.9 Maximum Calorific Value of Combustible Materials


Combustible materials used on the surfaces and linings specified in 2/7.7 are to have a calorific value* not
exceeding 45 MJ/m2 of the area for the thickness used. The requirements of this paragraph are not
applicable to the surfaces of furniture fixed to linings or bulkheads.

Note: * Refer to the recommendations published by the International Organization for Standardization, in particular ISO
1716, Reaction to fire tests for building and transport products – Determination of the heat of combustion.

7.11 Total Volume of Combustible Materials


Where combustible materials are used in accordance with 2/7.7, they are to comply with the following
requirements:

i) The total volume of combustible facings, moldings, decorations and veneers in accommodation
and service spaces is not to exceed a volume equivalent to 2.5 mm veneer on the combined area of
the walls and ceiling linings. Furniture fixed to linings, bulkheads or decks need not be included in
the calculation of the total volume of combustible materials; and
ii) In the case of modules fitted with an automatic sprinkler system complying with the provisions of
the Fire Safety Systems Code, the above volume may include some combustible material used for
erection of “C” class divisions.

7.13 Low Flame-spread Characteristics of Exposed Surfaces


The following surfaces are to have low flame-spread characteristics in accordance with the Fire Test
Procedures Code:

i) Exposed surfaces in corridors and ceilings in accommodation and service spaces and control
stations; and
ii) Surfaces and grounds in concealed or inaccessible spaces in accommodation and service spaces
and control stations.

7.15 Paints, Varnishes and Other Finishes


Paints, varnishes and other finishes used on exposed interior surfaces are not to be capable of producing
excessive quantities of smoke and toxic products, this being determined in accordance with the Fire Test
Procedures Code.

7.17 Materials Containing Asbestos


Installation of materials which contain asbestos is prohibited.

9 Fire Integrity

9.1 Fire Integrity of Exterior Boundaries (1 July 2016)


The exterior boundaries are to be steel but are not required to be of “A” class standard. However, external
doors are to be self-closing and at least “A-0” class standard.

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 12


Section 2 Design Review of Module 2

If the module is to be rated “A-0”, “A-60”, or “H-60”, exterior boundaries are to be constructed of
minimum 4 mm thick steel with the appropriate insulation. Alternatives may be considered where
appropriate testing has been carried out.

Reference should also be made to the special requirements contained in 2/13.

See Section 2-1 of the ABS Rules for Building and Classing Facilities on Offshore Installations (Facilities
Rules) for the definition of “H-60” divisions.

Where a boundary is penetrated for the passage of electric cables, pipes and vent ducts, such penetrations
are to maintain the integrity of the boundary penetrated.

9.3 Fire Integrity of Interior Bulkheads (1 July 2016)


The minimum fire integrity of interior bulkheads is to be as prescribed by 2/9.3 TABLE 1 for spaces
typical to accommodation modules. Reference is to be made to SOLAS Chapter II-2 for spaces not
included.

The division between a Category A Machinery Space and an adjacent space is to be A-60. However, if the
adjacent space is an Other Machinery Space, the bulkhead may be reduced to A-0.

The following requirements are to govern application of the table:

For determining the appropriate fire integrity standards to be applied to divisions between adjacent spaces,
such spaces are classified according to their fire risk, as shown in Categories (1) to (9) below. The title of
each category is intended to be typical rather than restrictive. The number in parenthesis preceding each
category refers to the applicable column or row in the table. Spaces not contained in Table 1 will be subject
to special consideration:

1) Control Stations are those spaces in which

● Emergency sources of power and lighting are contained


● Wheelhouse, chartroom, radio room, or where main navigation equipment is located
● The fire monitoring and alarm or fire control equipment is centralized or fire-extinguishing
systems serving various locations are situated
● Dynamic positioning system or propulsion machinery controls are located
● The centralized ballast control station in column-stabilized units is situated.
2) Corridors means corridors and lobbies.
3) Accommodation Spaces are those used for public spaces, cabins, offices, hospitals, cinemas, game
and hobby rooms and similar spaces. Public spaces are those portions of the accommodation
which are used for meeting halls, dining rooms, lounges and similar permanently enclosed spaces.
Accommodation Spaces include communal sanitary facilities such as showers, baths, lavatories,
etc., and isolated pantries containing no cooking appliances. Sanitary facilities which serve a space
and with access only from that space are to be considered a portion of the space in which they are
located.
4) Stairways are interior stairways, lifts and escalators and enclosures thereto. In this connection, a
stairway which is enclosed only at one level is regarded as part of the space from which it is not
separated by a fire door.
5) Service Spaces (low risk) are lockers, storerooms and working spaces in which flammable
materials are not stored; drying rooms, laundries; refrigerating, ventilation and air-conditioning
machinery spaces with motors having an aggregate capacity not greater than 7.5 kW (10 hp).

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 13


Section 2 Design Review of Module 2

6) Machinery Spaces of Category A are all spaces which contain internal combustion type machinery
used either:

● For main propulsion or


● For other purposes where such machinery has in the aggregate a total power of not less than
375 kW (500 hp) or which contain any oil-fired boiler or oil fuel unit; and trunks to such
spaces.
7) Other Machinery Spaces are those spaces, including trunks to such spaces, containing propulsion
machinery, steam and internal combustion engines, generators and major electrical machinery
(SCR, MCC and switchgear); oil filling station; refrigerating, ventilation and air-conditioning
machinery with motors having an aggregate capacity greater than 7.5 kW (10 hp); and similar
spaces, but are not machinery spaces of Category A.
8) Cargo Spaces
9) Service Spaces (high risk) are lockers, storerooms and working spaces in which flammable
materials are stored, galleys, pantries containing cooking appliances, paint rooms and workshops
other than those forming part of the machinery space.

TABLE 1
Fire Integrity of Bulkheads Separating Adjacent Spaces

Spaces (2) (3) (5) (7) (9)

Corridors (2) C B-0 B-0 A-0 A-0

Accommodation Spaces (3) C B-0 A-0 A-0

Service Spaces (low risk) (5) C A-0 A-0


(1,2)
Other Machinery Spaces (7) A-0 A-0

Service Spaces (high risk) (9) A-0 (2)

Notes:

1) Where the space contains an emergency power source or components of an emergency power source that adjoins a
space containing a unit’s service generator or the components of a unit’s service generator, the boundary bulkhead
or deck between those spaces is to be an “A-60” Class division.

2) Where spaces are of the same numerical category and superscript (2) appears, a bulkhead of the rating shown in
the tables is only required when the adjacent spaces are for a different purpose (e.g., in category (9), a galley next
to a galley does not require a bulkhead, but a galley next to a paint room requires an “A-0” bulkhead). Where a
bulkhead is installed between two spaces of the same numerical category which are for the same purpose, the
separating bulkhead is to be made of noncombustible material (except for spaces separated for redundancy in units
with DPS-3 notation, where the separating bulkhead is to be “A-60” rating).

Note:

Class “A” or Class “B” divisions and their associated insulation index are as defined in SOLAS Regulation II-2/3.2 or 3.4,
respectively.

All bulkheads forming “B” Class divisions are to extend from deck to deck and to the deckhouse side or
other boundaries, unless continuous “B” Class ceilings and/or linings are fitted on both sides of the
bulkhead, in which case the bulkhead may terminate at the continuous ceiling or lining. In corridor
bulkheads, ventilation openings are to be provided only in and under the doors of cabins, public spaces,
offices and sanitary spaces. The openings are to be provided only in the lower half of the door. Any such
opening in or under a door is to have a total net opening no larger than 0.05 m2 (0.54 ft2) and is to be fitted
with a noncombustible grill.

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 14


Section 2 Design Review of Module 2

The fire resistance of doors is to be equivalent to that of the division in which they are fitted.

Structural fire protection details are to avoid the risk of heat transmission at intersections and terminal
points of required thermal barriers. The insulation of a deck or bulkhead is to be carried past the
penetration, intersection or terminal point for a distance of at least 450 mm in the case of steel and
aluminum structures.

If a space is divided with a bulkhead of “A” class standard having insulation of different values, the
insulation with the higher value is to continue on the deck or bulkhead with the insulation of the lesser
value for a distance of at least 450 mm.

9.5 Fire Integrity of Decks


The fire integrity of the top and bottom decks are to be steel or equivalent unless the module is intended to
be installed above or below a Category A Machinery Space, control station, or ro-ro vehicle space in which
case the common boundary is to be insulated to A-60 standard.

9.7 Penetrations of Cables (1 July 2016)


Where cables pass through watertight, firetight, or smoke-tight bulkheads or decks, the penetrations are to
be made through the use of approved stuffing tubes, transit devices or pourable materials installed in
accordance with manufacturer’s installation procedures to maintain the watertight integrity or fire-rating of
the bulkheads or decks. These devices or pourable materials are not to damage the cable physically or
through chemical action or through heat build-up. After installation, all watertight and fire-rated cable
penetrations are to be visually examined and tested in presence of and to the satisfactions of the attending
Surveyor. Where cable conduit pipe or equivalent is carried through decks or bulkheads, arrangements are
to be made to maintain the integrity of the water, fire or gas tightness of the structure.

9.9 Penetration of Piping (1 July 2016)


9.9.1 General
Where pipes penetrate bulkheads and decks which are required to be fire-tight or smoke-tight, the
penetrations are to be made by approved methods which will maintain the same degree of fire-
tight or smoke-tight integrity.

9.9.2 Pipes Penetrating “A” Class Divisions


Where pipes penetrate “A” class divisions, such penetrations are to be tested in accordance with
the Fire Test Procedures Code. If the penetration is constructed of steel or fitted with a steel sleeve
at least 3 mm thick and at least 900 mm (35.4 in.) long (preferably 450 mm (17.7 in.) on each side
of the division) and provided with fire insulation having the same length and fire integrity as the
division, testing is not required.

Uninsulated metallic pipes penetrating “A” class divisions are to be of materials having a melting
temperature which exceeds 950°C (1742°F).

9.9.3 Pipes Penetrating “B” Class Divisions


Where pipes penetrate “B” class divisions, such penetrations are to be tested in accordance with
the Fire Test Procedures Code. Testing is not required however if:
i) Pipes having diameters greater than or equal to 150 mm (5.91 in.) penetrating “B” class
divisions are steel or lined with steel sleeves at least 1.8 mm (0.07 in.) thick and at least
900 mm (35.4 in.) long (preferably 450 mm (17.7 in.) on each side of the division).
ii) Pipes having diameters less than 150 mm (5.91 in.) are to be steel or lined with steel
sleeves at least 1.8 mm (0.07 in.) thick and at least 600 mm (23.6 in.) long (preferably
300 mm (11.81 in.) on each side of division).

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iii) Pipes other than steel or copper are connected to the ends of the sleeve defined in i) and
ii) by flanges or couplings; or the clearance between the sleeve and the pipe is not to
exceed 2.5 mm (0.10 in.); or any clearance between pipe and sleeve is to be made tight by
means of non-combustible or other suitable material.

Uninsulated metallic pipes (including copper) penetrating “B” class divisions have a melting
temperature which exceeds 850°C (1562°F).

11 Ventilation

11.1 General
Ventilation ducts are to be of steel or other equivalent material.

11.3 Means for Closing


The main inlets and outlets of all ventilation systems are to be capable of being closed from outside the
spaces being ventilated. The means of closing are to be easily accessible as well as prominently and
permanently marked and are to indicate whether the shut-off is open or closed.

11.5 Power Ventilation


Power ventilation is to be capable of being stopped from an easily accessible position outside the space
being served. This position is not to be readily cut off in the event of a fire in the spaces served. See also
2/15.17.

11.7 Penetrations of Vent Ducts


Where a boundary is penetrated for the passage of vent ducts, such penetrations should be made tight to
prevent the passage of flame and smoke.

Ventilation ducts having an internal cross-sectional area greater than 0.02 m2 (0.22 ft2) penetrating “A”
class divisions are to be steel or lined with a steel sheet sleeve, that is at least 3 mm (0.118 in.) thick and at
least 900 mm (35.4 in.) long (preferably 450 mm (17.7 in.) on each side of the division), provided with fire
insulation having the same fire integrity as the division.

Those ducts exceeding 0.075 m2 (0.81 ft2), except those serving hazardous areas, are to also have an
automatic fire damper capable of being closed manually from both sides of the bulkhead or deck and with
a position indicator which shows whether the damper is open or closed. The fire dampers are not required
where ducts pass through spaces surrounded by “A” class divisions, without serving those spaces, provided
those ducts have the same fire integrity as the divisions which they penetrate.

Ventilation ducts less than or equal to 0.02 m2 (0.22 ft2) penetrating “A” class divisions are to be steel, or
lined with steel sheet sleeves that are at least 3 mm thick and at least 200 mm (7.88 in.) long preferably
100 mm (3.93 in.) on each side of bulkhead or, in the case of the deck, wholly laid on the lower side of the
deck that is pierced and provided with fire insulation having the same fire integrity as the division. See
2/11.7 .

Ventilation ducts with a free cross-sectional area exceeding 0.02 m2 passing through “B” class bulkheads
are to be lined with steel sheet sleeves of 900 mm in length, divided preferably into 450 mm on each side
of the bulkhead unless the duct is of steel for this length.

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FIGURE 1
Ventilation Ducts Penetrating “A” Class Divisions

L mm (in.) ℓ mm (in.) t mm (in.) Automatic Damper**


2
S > 750 cm 450 (17.7) 450 (17.7) 3.0 (0.19) Required *

750 cm2≥S>200 cm2 450 (17.7) 450 (17.7) 3.0 (0.19) Not required
2
200 cm ≥S min. 100 (3.94) min. 100 (3.94) 3.0 (0.19) Not required

* Not required if duct passes through spaces surrounded by "A"class divisions, without serving those spaces, provided
the duct has the same fire integrity as the divisions it pierces.

** Automatic fire damper capable of being closed manually from both sides of the division.

S = Sectional area of duct

13 Special Requirements

13.1 Category A Machinery Space


The exterior of a module that contains a Category A Machinery Space is to be surrounded by A-60
boundaries unless the module is restricted from being installed adjacent to other modules, deckhouses, or
superstructure.

The interior division between a Category A Machinery Space and an adjacent space within the module is
to be A-60. However, if the adjacent space is an Other Machinery Space, the bulkhead may be reduced to
A-0.

13.3 MODUs
13.3.1 Hazardous Areas
Exterior boundaries are to be “A-60” Class for the whole of the portion which faces and is within
30 m (98 ft) of the center of the rotary table. The 30 m (98 ft) is measured with the rotary at its
closest drilling position to the accommodation. If the exterior is not constructed of “A-60”, an
appropriate restriction is to be noted on the module approval letter.

13.3.2 Accommodation Spaces adjacent to Hazardous Areas


Modules intended to be installed adjacent to hazardous areas on MODUs complying with the ABS
MOU Rules, or the 2009 IMO MODU Code are to be provided with blast resistance in accordance
with 5-1-1/5 of the ABS MOU Rules.

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13.5 Offshore Production Installations


“H-60” ratings are required for the module exterior bulkheads that face areas such as wellheads, oil storage
tanks, fired vessels (heaters), crude oil processing vessels, and other similar hazards. If such bulkhead is
more than 33 m (100 ft) from this source, then this can be relaxed to an “H-0” rating. This may be relaxed
as outlined in 3-3/5 of the Facilities Rules.

Modules are not to be located above or below crude oil storage tanks or process areas.

13.7 Oil Tankers


Modules are to be installed in a protected location aft of the deckhouse.

13.9 Ro-Ro and Vehicle Spaces


Modules installed directly above or adjacent to ro-ro or vehicle spaces are to be insulated to A-60 standard
for the adjacent boundary.

13.11 Galleys
Ventilation and exhaust ducts serving the galley range are to be in accordance with SOLAS Chapter II-2
Regulation 9.7.2 and 9.7.5.

15 Electrical Requirements

15.1 General
This Subsection gives requirements for the electrical and communication aspects of the portable modules,
including fire detection and alarm and PA/GA.

Given the variability in the host vessels and portable modules, it is important that the overall safety of the
combination of the host vessel and portable module is considered when applying the electrical
requirements that follow. While this section covers the portable module, reference should also be made to
Section 4 on ‘Installation’in order to be aware of all of the electrical and communication requirements
applicable to the combined unit.

High voltage systems should not be used on portable modules or for their interconnection to the host
vessel. Where the electrical loads are such that the operation or interconnection at less than 1,000 V is not
practicable, then special consideration can be given to the use of high voltages.

15.3 Principles for Electrical Protection


The electrical equipment and systems used within the portable module will generally be those for lighting,
ventilation, computer systems, communication, safety systems, etc. Due to the range of possible module
types and applications and the number of potential host vessels, it is not possible to give a definitive list of
the equipment that will be required to be installed in the module.

In general, the Marine Vessel Rules or the MOU Rules are to be used in the design, construction and
installation of the electrical equipment.

Where there is a conflict or inconsistency in design approaches (e.g., hazardous area equipment, earthed
vs. unearthed systems, conduit vs. braided cable), the acceptability of the portable module for the host
vessel will need to be considered on a case-by-case basis. Reference should be made to Section 4 of this
Guide.

It is to be established that:

i) The electrical equipment and cables on the portable module are adequately sized for their design
loads and protected against overload and short circuit.

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ii) The over-current protection will need to be coordinated with the host vessel electrical system such
that a fault in the electrical system on the module does not affect the coordinated tripping of the
host vessel’s electrical protection system; however, any sub-distribution or reduction in cable size
on the portable module will need to be protected at the point of sub-distribution or reduction in
cable size.
iii) Socket outlets for portable accessories in bathrooms or wet areas are to be protected by Ground
Fault Circuit Interrupter (GFCI)-type outlets or a general earth leakage or residual current
detection device for the safety of personnel.
iv) Unused socket outlets used in wet areas are to be provided with covers to maintain their IP rating:

a) Unused socket outlets in galleys and laundries are to be provided with covers so as to
have a minimum IP-44 degree of protection.
b) Unused socket outlets in bathrooms and showers or those exposed to external weather
conditions are to be provided with covers so as to have a minimum of IP-55 degree of
protection.

15.5 Public Address (PA)


A public address (PA) system is to be provided and made capable of connection to the host vessel.

Speakers are to be arranged such that the PA announcements are clearly audible in all parts of the portable
module and provided with an override function so that all emergency messages may still be broadcast to
any loudspeaker even when the speaker has been turned off, its volume reduced or the system is in use for
other purposes.

With the host vessel operating in any of its normal operating modes, the minimum sound levels for
broadcasting emergency announcements are to be:

i) In interior locations, 75 dB (A) and at least 20 dB (A) above the speech interference level
ii) In exterior locations, 80 dB (A) and at least 15 dB (A) above the speech interference level

Whenever possible, the power for the PA system is to be supplied from the host vessel system. In cases
where the power is not supplied from the host vessel, the requirements stated in 4-8-2/11.5.4 of the Marine
Vessel Rules are to be applied.

Where the PA is provided by speakers connected to an amplifier provided in the portable unit, the
arrangements are to be made to provide power to the amplifier in the event of main power failure. This
may be provided by either a feed from the host vessel’s emergency power system or a battery/UPS with at
least 18 hours of capacity.

15.7 General Alarm (GA)


Devices for sounding the general alarm (GA) are to be provided and made capable of connecting to a host
vessel. Alarm signal devices are to produce a distinctive and loud sound. The system is to be clearly
audible in all parts of the portable module. The sound pressure level in the module sleeping position and in
module bathrooms is to be at least 75 dB(A) and at least 10 dB(A) above ambient noise level. Where these
sound levels cannot be met, a bell or alarm transducer is to be provided.

Where the host vessel’s GA system is designed and installed such that it can be heard in all areas of the
portable module, even in the noisiest vessel operating mode, then the portable module does not need to be
fitted with its own GA sounding devices. This is to be demonstrated to the satisfaction of the attending
Surveyor following installation.

The sounding devices should preferably be of the same type (e.g., bells) as those installed on the host
vessel in order to avoid the introduction of inconsistent or confusing alarm sounds. In any case, the same
sound is not to be associated with different required personnel actions.

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Where the GA is provided by speakers connected to an amplifier provided in the portable unit,
arrangements are to be made to provide power to the amplifier in the event of main power failure. This
may be provided by either a feed from the host vessel’s emergency power system or a battery/UPS with at
least 18 hours of capacity.

15.9 Combined PA/GA


Where a single system serves as both public address and general alarm, the system is to be arranged such
that a single failure within the portable module will not cause the loss of both systems and will minimize
the effect of a single failure. Compatibility with the PA/GA system on the host vessel is to be such that a
failure in the portable module or on the cables connecting the host vessel to the portable module will not
lead to a reduction in the effectiveness of the system on the host vessel. The power for the combined
PA/GA system is to be supplied from the host vessel system. In cases where the power is not supplied from
the host vessel, the requirements stated in 4-8-2/11.5.4* of the Marine Vessel Rules are to be applied.

Note:

* The use of a combined system to provide the alarm for fire results in specific, and usually more onerous, power supply
requirements.

15.11 Emergency Lighting


In module internal public spaces, such as those portions of the accommodation which are used for meeting
halls, dining rooms, lounges and corridors, emergency lighting is to be provided for at least the same
duration as required for the host vessel. A separate emergency lighting panel is to be provided for
integration to the host vessel emergency power distribution system. Alternatively, use of relay-controlled,
battery-operated lanterns is acceptable provided the batteries are automatically recharged and the battery-
operated lamps provide light for the same period as required for the host vessel.

15.13 Refrigerated Spaces – Locked-In Alarm


Walk-in refrigerated spaces are to be provided with a device capable of activating an audible and visual
alarm in a manned control position on the host vessel.

15.15 Fire Detection and Alarm System


Accommodation spaces and service spaces are to be covered by an automatic fire detection system,
following a Method IC method of protection, as defined in SOLAS Regulation 9.2.3.1.1. The system is to
be capable of being interfaced with the host vessel’s fire detection system such that the initiating detector
location is capable of being identified on the host vessel’s fire detection panel. Alternatively, a display
panel that is provided with the portable module and which can be installed close to the host vessel’s fire
detection display panel will be considered.

A sufficient number of manual call points for the fire alarm are to be fitted at suitable locations throughout
the portable accommodation module. Manually-operated call points are to be located throughout the
different areas within the portable accommodation module. One manual call point for fire alarm is to be
provided at each exit of the portable accommodation module. Manually-operated call points are to be
readily accessible in all corridors throughout the portable accommodation module such that no part of a
corridor is more than 20 m (66 ft) from a manually-operated call point.

The power for the fire detection and alarm system is to be supplied from the host vessel system. In cases
where the power is not supplied from the host vessel, the requirements stated in 4-7-3/11.1.3 of the Marine
Vessel Rules are to be applied.

15.17 Ventilation
Mechanical ventilation systems are to be provided with means for stopping the ventilation in the case of
fire or other emergency. The means of stopping the fans is to be located in an accessible position leading to
but outside of the portable module. See also 2/11.1 and 2/11.3.

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If the host vessel is fitted with a means of automatically shutting down ventilation after combustible gas
detection at the air intake, then the portable module is to be capable of operating in a manner consistent
with this philosophy. Consideration should be given to making suitable, accessible, marked terminals
available for this purpose.

15.19 Hazardous Areas


Portable modules are not to be installed in hazardous areas and their ventilation intakes, exhausts or other
openings are not to be within the hazardous area. See Section 4 for other hazardous area requirements.

15.21 Document Packages


Documentation for the electrical design and installation is to be maintained with the portable module in
order that it can be established that the equipment is suitable for connection on board. The following
documentation packages are to be provided.

15.21.1 Basic Electrical Details


A booklet, or equivalent, containing basic electrical details of the portable module, including:

● Rated Voltage and allowable variations


● Frequency
● Power requirements and electrical load analysis
● Earthing requirements
● Maximum allowable short circuit power level at the point of connection
● Details of any exceptional electrical features (e.g., large power factors, starting currents or
nonlinear loads)
● Cable connection and penetration arrangements
● Instructions for connection of the portable module
● Power system wiring diagram including data of circuit protection devices, emergency
shutdown system, cable designation and ampacity, etc.
● Lighting system wiring diagram
● Communication system wiring diagram
● Instrumentation system wiring diagram for monitoring, control and safety system wiring, if
provided.
● Arrangement of electric equipment
● Public address system (PA). See 2/15.5.
● General alarm system (GA). See 2/15.7.
● Fire detection and alarm systems. See 2/15.15.
● Ventilation arrangements – including capacities and alarm arrangements. See 2/11.1, 2/11.3,
and 2/15.17.
15.21.2 Batteries
Where batteries are part of the portable module and provide services essential for the safety of the
module or personnel, then a list is to be maintained which includes:

● Type
● Voltage
● Rated capacity

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● Conductor protection
● Charging and discharging arrangements
● Required maintenance and a log for evidence of maintenance

17 Piping Requirements
In general, piping is to be in accordance with Part 4, Chapter 6 of the Marine Vessel Rules. The documents
listed in 2/3 are to be submitted where applicable.

Information to be submitted with each system is to include a diagrammatic plan of the piping systems,
which includes the design pressure and temperature of the systems and a bill of materials with the
following details: material specification (type and grade), pressure rating, wall thickness, and standards of
construction for all piping components.

19 Fire Fighting Requirements


In general, at least one portable fire extinguisher is to be easily accessible and located inside each module.
In addition, machinery modules of category A containing internal combustion machinery are to be
provided with a fixed fire extinguishing system.

When installed on the appropriate type vessels or offshore units, details of the portable fire extinguishers
and fixed fire extinguishing system are to be in accordance with:

● Part 4, Chapter 7 of the Marine Vessel Rules


● Part 3, Chapter 5 of the ABS Rules for Building and Classing Steel Barges (Barge Rules)
● Part 5 of the MOU Rules; or
● 3-8 and 4-8 of the Facilities Rules

The following documents are to be submitted where applicable:

● Firefighting equipment
● Fire control plan

21 Machinery Requirements
Prime movers rated at or greater than 100 kW (135 hp) driving equipment essential to the operation of the
vessel (see 1/9) are to be unit certified in accordance with Part 4, Chapter 2 of the Marine Vessel Rules.
Unit certification consists of:

● Design review by ABS


● Materials tests witnessed by Surveyor
● Survey at the plant of manufacture including witnessing acceptance tests on production unit, and
● Type/prototype testing conducted on an actual sample or a prototype model, as applicable

Diesel engines are to comply with appropriate regulations of MARPOL, Annex VI.

23 Structural Requirements

23.1 General
The scantlings of the exposed bulkheads, decks, doors, and windows of accommodation modules are to be
in accordance with this section. Reference should also be made to the structural requirements contained in
Section 4 applicable to the installation onboard a specific vessel.

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The following bulkhead plating, stiffener, corrugated bulkhead, and window requirements are based on a
design head “h”. It is the responsibility of the module designer or fabricator to specify the appropriate
design head “h” for which the review is to be carried out. As outlined in Section 4, the design head of the
module is to exceed the head in the location onboard the specific vessel or unit as calculated in accordance
with the applicable ABS Rules. Note that the design head “h” can vary for bulkheads in different locations
(such as front bulkhead and side bulkhead) and a list of typical values provided in the following table may
be used for guidance. These typical values are based on the assumption that the modules will not be
installed within 10% of the breadth of the vessel from the side and will not be installed in the forward 25%
of the length of the vessel:

TABLE 2A
Typical Design Head Values
a) SI Unit and MKS Units (m) (1 August 2019)

Vessel Type Unprotected front, Side, Aft end, Unprotected front, Protected front, Sides,
lowest tier Protected front, lowest other than lowest tier and Aft ends, other
tier than lowest tier

SEU 11.0(2) 7.0(2) 1.0 1.0

CSU 1.0 1.0 1.0 1.0

OSV(1) 9.9 4.0 3.0 2.0

Barge(1) 9.8 5.9 4.9 2.9

Tanker/FPSO/Drillship 16.8 8.3 3.9 3.0

TABLE 2B
Typical Design Head Values
b) US Units (ft) (1 August 2019)

Vessel Type Unprotected front, Side, Aft end, Unprotected front, Protected front, Sides,
lowest tier Protected front, lowest other than lowest tier and Aft ends, other
tier than lowest tier

SEU 36.1(2) 23.0(2) 3.3 3.3

CSU 3.3 3.3 3.3 3.3

OSV(1) 32.5 13.1 9.8 6.7

Barge(1) 32.3 19.4 16.1 9.7

Tanker/FPSO/Drillship 55.2 27.4 12.8 9.7

Notes:

1 A 90 m (295 ft) OSV and barge were considered. For larger vessels a higher "h” may be appropriate

2 For Portable Accommodation Modules installed on the lowest tier SEUs “h” may be taken as 1 m (3.3 ft) if the
Modules are unmanned while afloat or if the unit is undertaking a short field move carried out in calm weather.
However, the full design head should be considered for securing to the deck.

23.3 Side and End Bulkhead Plating (1 July 2016)


23.3.1 Steel Plating (1 July 2016)
The steel plating is to be not less in thickness than that obtained from the following equation:

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Section 2 Design Review of Module 2

t = 3s ℎ   mm

t = s ℎ/50   in .

where

s = spacing of stiffeners, in m (ft)


ℎ = design head specified by designer, in m (ft)

Any steel plating considered effective in the stacking or racking analysis is required to have a minimum
thickness of 5.0 mm (0.2 in.).

In no case is the plating thickness for steel to be less than 3.0 mm (0.12 in.).

23.3.2 Aluminum Plating (1 July 2016)


In the case of aluminum plating, the minimum thicknesses talum is to be obtained from the
following:

Esteel
talum = t   ×   3 Ealuminium

where

t = minimum required steel plating thickness as defined in the above


Esteel = Young’s modulus of elasticity of steel

Ealuminium = Young’s modulus of elasticity of aluminum

23.5 Side and End Bulkhead Stiffeners


Each stiffener, in association with the plating to which it is attached, is to have section modulus SM not
less than that obtained from the following equation:

SM = 3.5hsℓ2 cm3

SM = 0.00185hsℓ2 in3

where

ℓ = tween deck height or unsupported length, in m (ft)

s and h are as defined in 2/23.3 above.

Both ends of the stiffener webs are to be effectively attached.

23.7 Corrugated Bulkheads


23.7.1 Plating (1 July 2016)
23.7.1(a) Steel Plating (1 July 2016)
Steel plating is to be not less in thickness than that obtained from the following equation:

t = 3s ℎ   mm

t = s ℎ/50   in .

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Section 2 Design Review of Module 2

where

t = thickness, in mm (in)

s = spacing, in m (ft), the greatest of dimensions a, b or c, as indicated in Section 2, Figure 2. The angle
ϕ is to be 45 degrees or more.

h = design head specified by designer, in m (ft)

The ratio of thickness (mm, in) to spacing (m, ft) of the corrugated steel bulkheads is to be greater
than 22 (0.267), unless a detailed buckling analysis is performed and submitted.

Any steel plating considered effective in the stacking or racking analysis is required to have a
minimum thickness of 5.0 mm (0.2 in.).

In no case is the steel plating thickness to be less than 3.0 mm (0.12 in.)

23.7.1(b) Aliminium Plating (1 July 2016)


In the case of aluminum plating, the minimum thicknesses talum is to be obtained from the
following:

Esteel
talum = t   ×   3 Ealuminium

where

t = minimum required steel plating thickness as defined in the above


Esteel = Young’s modulus of elasticity of steel

Ealuminium = Young’s modulus of elasticity of aluminum

In the case of corrugated aluminum bulkheads, a detailed buckling analysis is to be performed and
submitted.

23.7.2 Stiffeners
The section modulus SM for a corrugated bulkhead is to be not less than that obtained from the
following equation:

SM = 3.5hsℓ2 cm3

SM = 0.00185hsℓ2 in3

where

ℓ = distance between supporting members, in m (ft)

s = value determined using (a+ b) + 2c cos ϕ (See Section 2, Figure 2)

h = as defined in 2/23.7.1

The developed section modulus SM may be obtained from the following equations, where a, b, c,
d, t, ϕ and z0 are as indicated in Section 2, Figure 2.

A = (a + b)t + 2ct

zo = dt(a + c)/A

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Section 2 Design Review of Module 2

Iy = a + b t3
12 + ad2t + 23 cd2t − Az02

SM = I y /z0 or Iy/(d – z0), whichever is less

FIGURE 2
Corrugated Bulkhead

23.7.3 End Connections


The structural arrangements and size of welding at the ends of corrugations are to be designed to
develop the required strength of corrugated stiffeners.

23.9 Roof Deck


23.9.1 General
The h used in the design of the roof deck is not to be taken less than 3/4 the reference hused for
bulkhead design or 2.0 m (6.5 ft), whichever is less. In case the reference h for the side and end
bulkheads is different, the larger one should be used. If the modules are being designed for a
specific location onboard a known vessel or unit, the roof deck may be designed in accordance
with the applicable host vessel Rules.

23.9.2 Plating
The plating thickness of the roof deck is not to be less than that obtained from the following
equation:

t = 3s ℎ   mm

t = s ℎ/50   in .

where

t = thickness, in mm (in)

s = spacing, in m (ft)
3
h = /4 of the bulkhead design head specified by designer or 2.0 m (6.5 ft), whichever is less, in m (ft)

Any plating considered effective in the stacking or racking analysis is required to have a minimum
thickness of 5.0 mm (0.2 in.).

In no case is the plating thickness to be less than 3.0 mm (0.12 in.)

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23.9.3 Stiffeners
The section modulus SM for the roof deck stiffeners is to be not less than that obtained from the
following equation:

SM = 3 . 5ℎsl2     cm3
SM = 0 . 00185ℎsl2     in3

where

l = distance between supporting members, in m (ft)

s = spacing, in m (ft)

h = as defined in 2/23.9.1, in m (ft)

Stiffeners are to be effectively attached at their ends.

23.11 Bottom Deck


The following minimum values of deck loading are to be used in the design of the bottom deck. Where the
load from the contents of the module exceeds these values, the deck load, p, used in the calculations is to
be adjusted accordingly.

TABLE 3
Minimum Bottom Deck Loading

Bottom Deck Minimum Deck Loading, p

kN/m 2 kgf/m 2 lbf/ft 2

Quarters 4.51 460 94

Public spaces including offices 6.46 659 135

Workshops 9.02 920 188

Storage areas 13 1325 272

Machinery Spaces 18.43 1880 385

23.11.1 Plating (1 July 2016)


23.11.1(a) Steel Plateing (1 July 2016)
The steel plating thickness t is not to be less than that obtained from the following equation:

t = ks p/ω + a     mm(in . )

where

k = 3.94 × 10-3 (2.18 × 10-3)

s = spacing of beams, in mm (in.)

p = intended deck loading in kN/m2 (kgf/m2, lbf/ft2) but is not to be taken less than the minimum deck
loading given in 2/23.11 TABLE 3

ω = 7.04 (718, 44.8)

a = 1.5 (0.06)

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Section 2 Design Review of Module 2

Any steel plating considered effective in the stacking or racking analysis is required to have a
minimum thickness of 5.0 mm (0.2 in.).

In no case is the steel plating thickness to be less than 3.0 mm (0.12 in.)

23.11.1(b) Alimium Plating (1 July 2016)


In the case of aluminum plating, the minimum thicknesses talum is to be obtained from the
following:

Esteel
talum = t   ×   3 Ealuminium

where

t = minimum required steel plating thickness as defined in the above


Esteel = Young’s modulus of elasticity of steel

Ealuminium = Young’s modulus of elasticity of aluminum

23.11.2 Stiffeners and Beams


The section modulus SM, in association with the plating to which it is attached, is to be not less
than that obtained from the following equation:

SM = kcsl2p/ω     cm3(in3)

where

k = 7.8 (4.1 × 10-3)


c = 0.585 for stiffeners effectively connected to deck girders or box beams
s = spacing of stiffeners or beams, in m (ft)
l = length of stiffeners, in m (ft); where effective brackets are fitted, the length may be
reduced accordingly
p = intended deck loading in kN/m2 (kgf/m2, lbf/ft2) but is not to be taken less than the
minimum deck loading given in 2/23.11 TABLE 3
ω = 7.04 (718, 44.8)

Stiffeners are to be effectively attached at their ends.

23.13 Deck Girders and Transverses


23.13.1 General
Girders and transverses of the sizes required by 2/23.13.2 through 2/23.13.5 are to be fitted, when
necessary, to support the beams. Additional girders are to be fitted, as required, under deck
machinery or other heavy concentrated loads. In way of deck girders or special deep beams, the
deck plating is to be of sufficient thickness and suitably stiffened to provide an effective part of
the girder.

23.13.2 Deck Girders and Transverses


Each deck girder is to have a section modulus SMnot less than that obtained from the following
equation:

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Section 2 Design Review of Module 2

SM = 4 . 74cbℎl2       cm3
SM = 0 . 0025cbℎl2       in3

where

c = 1.0

b = mean breadth of the area of deck supported, in m (ft)

h = design head, as required by 2/23.9 or 2/23.11 (p/ω), for the beams supported, in m (ft)
l = span between centers of supports, in m (ft). Where an effective bracket is fitted, the length l may be
modified. See3-2-6/7.1 of the Marine Vessel Rules.

23.13.3 Proportions
Girders and transverses are to have a depth of not less than 0.0583l (0.7 in. per ft of spanℓ), the
thickness is not to be less than 1 mm per 100 mm (0.01 in. per in.) of depth plus 4 mm (0.16 in.),
but is not to be less than 8.5 mm (0.34 in.) where the face area is 38 cm2 (6 in2) or less, 10 mm
with 63 cm2 (0.40 in. with 10 in2), 12.5 mm with 127 cm2 (0.50 in. with 20 in2) and 15 mm with
190 cm2 (0.60 in. with 30 in2) or over. The thickness for intermediate area may be obtained by
interpolation.

23.13.4 Tripping Brackets


Tripping brackets are to be fitted at intervals not exceeding 3 m (10 ft), near changes of section,
and at high concentrated loads. Where the breadth of the flanges on either side of the web exceeds
200 mm (8 in.), tripping brackets are to be arranged to support the flange. Additional supports are
to be provided for the flanges where their breadth exceeds 400 mm (16 in.).

23.13.5 End Attachments


The ends of deck girders and transverses are to be effectively attached by welding.

23.15 Sidescuttles and Windows


23.15.1 Sidescuttles
Sidescuttles are defined as being round or oval openings with an area not exceeding 0.16 m2 (1.72
ft2). Round or oval openings having areas exceeding 0.16 m2 (1.72 ft2) are to be treated as
windows.

Sidescuttles are to be of substantial construction in accordance with 2/23.15.2 or a recognized


standard.

23.15.2 Window Construction


Window frames are to be metal or other approved material and effectively secured to the adjacent
structure. Windows are to have a minimum of a 6.1 mm (1/4-inch) radius at all corners. The glazing
is to be set into the frames in a suitable approved packing or compound. Special consideration is to
be given to angled house fronts.

The thickness of the window is not to be less than that obtained from i), ii) or iii) below,
whichever is greatest.

i) t=s
pk
  mm     t = s
pk
  in .
1000σa σa

ii) 3 pk1 3 pk1


t=s 20E   mm     t = s 0 . 02E   in .

iii) Minimum Tempered Monolithic Glass Thicknesses:

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Section 2 Design Review of Module 2

t = 9.5 mm (0.37 for front windows


in.)
t = 6.5 mm (0.25 for side and end windows
in.)

where

t = required window thickness, in mm (in.)


s = lesser dimension of window, in m (ft.)
h = pressure head, in m (ft), specified by designer
p = 9.8h kN/m2 (0.44h psi)
k = factor given in 2/23.15.2 TABLE 4
k1 = factor given in 2/23.15.2 TABLE 4
σa = 0.30σf
σf = material flexural strength; see 2/23.15.2 TABLE 5
E = material flexural modulus; see 2/23.15.2 TABLE 5

TABLE 4

ℓ /s k k1

>5 0.750 0.142


5 0.748 0.142
4 0.741 0.140
3 0.713 0.134
2 0.610 0.111
1.8 0.569 0.102
1.6 0.517 0.091
1.4 0.435 0.077
1.2 0.376 0.062
1 0.287 0.044

ℓ = greater dimension of window panel, in mm (in.)

s = lesser dimension of window panel, in mm (in.)

TABLE 5

Glazing Flexural Strength Flexural Modulus

Tempered Monolithic 119 MPa (17,200 psi) 73,000 MPa (10,600,000 psi)

Laminated Glass 69 MPa (10,000 psi) 2,620 MPa (380,000 psi)

Polycarbonate* 93 MPa (13,500 psi) 2,345 MPa (340,000 psi)

Acrylic (poly methyl methacrylate)* 110 MPa (16,000 psi) 3,000 MPa (435,000 psi)

* Indicated values are for reference. Aging effects are to be considered for design.

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Section 2 Design Review of Module 2

23.17 Doors and Other Closing Appliances (1 February 2020)


Opening and closing appliances are to be framed and stiffened so that the whole structure is adequately
designed to withstand local green water pressures. Door plating and stiffeners are to be sized in accordance
with 2/23.3 and 2/23.5. Doors may be of joiner-type construction (e.g., thin gauge steel sheets surrounding
a mineral wool core), provided the plating and stiffeners meet the design pressure head requirements, and
the weathertightness is verified to the satisfaction of the attending Surveyor. In any case, the structural fire
protection requirements in 2/9.1 and 2/9.3 as applicable are to be satisfied.

Doors are to be provided with a minimum sill height of 150 mm (6 in.). Ventilation openings are to be
provided with a sill height of 900 mm (35.5 in.). Alternatively, the module may be installed elevated above
the deck.

Doors on exterior bulkheads are to be of steel or other equivalent material, and are to be provided with
gaskets and a minimum of two clamping devices (such as dogs) installed opposite two door hinges.
Alternatively, latches may be used in lieu of clamping devices, except for the doors fitted on the
unprotected front bulkhead on the lowest tier. In addition to the weather tightness test as required in 3/5,
external doors are to be tested for fire integrity ratings, where applicable.

External doors need not be self-closing; however, they are to be fitted with a notice on both sides of the
door stating that the doors are to be kept closed. Doors are to be operable from both sides.

23.19 Racking Resistance (1 February 2020)


For modules constructed of bulkheads having a plating thickness below 5 mm (1/5 in.), calculations are to
be submitted to demonstrate that the module has sufficient racking capacity to withstand a load equal to the
design h/2 distributed over the area of any side bulkhead. h/2 is used to account for the difference between
maximum pressure and average pressure over a large area. For these calculations, it may be assumed that
50% of the load acts across the top of the module and 50% of the load acts across the bottom of the
module. End bulkheads (below 5 mm) are to be excluded from the racking calculations, and the racking
load is to be supported by the frame alone. The strength of the frame structures is to be verified with the
full racking load.

23.21 Stacking of Modules


Where modules are intended to be stacked, details and calculations are to be submitted in accordance with
4/13.

Dimensions of the corner castings are to be in accordance with the ABS Guide for Certification of
Container Securing Systems. Alternatives may be considered on a case-by-case basis.

23.23 Materials of Construction


This Guide is intended for modules of welded steel construction. All materials are to be at least ABS Grade
A. ASTM A36 steel otherwise tested and certified to the satisfaction of ABS may be used for a thickness
up to and including 12.5 mm (0.5 in.) for plates and up to and including 40 mm (1.57 in.) for sections.
ASTM A36 is to be manufactured at an ABS-approved steel mill.

If the service temperature is less than – 10°C, Charpy tests may be required at the minimum anticipated
service temperature. In the absence of Charpy tests, evidence of previous satisfactory service at similar
operating temperatures will be considered.

Other non-ABS grades of steel may be applied provided they are at least equivalent to grade A and Charpy
tested at or below the intended service temperature.

Corner castings are to be of a suitable material grade to resist brittle fracture at the intended service
temperature.

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Section 2 Design Review of Module 2

23.25 Aluminum Modules


The use of aluminum alloys will be considered so long as equivalent strength and fire safety are provided
subject to approval of the Flag Administration. Use of aluminum alloys in hazardous areas is restricted.

23.25.1 Scantling Correction


Where modules are constructed of aluminum alloys, the required plate thickness and stiffener
section modulus, SM, are first to be determined as required for steel modules, and are then to be
increased by the material factor, Q0, as indicated below.

For all deck and bulkhead plating and stiffeners, the required thickness and section modulus for
aluminum alloy plate and shapes are obtained from the following equations:

Deck plating:

0.9 Q + Q
tal = 2 ts

Bulkhead plating:

t al = 0.9Q0ts

Deck and bulkhead stiffeners:

SM al = 0.9Q0SMs

where

t al = minimum thickness of aluminum plate

ts = required plate thickness for steel obtained from 2/23.9 for roof decks, 2/23.11 for bottom decks,
2/23.3 for side and end bulkheads, and 2/23.7 for corrugated bulkheads

SM al = minimum section modulus of aluminum stiffeners

SM s = minimum section modulus of steel stiffeners, as determined from 2/23.9 for roof deck stiffeners,
2/23.11 for bottom stiffeners and 2/23.5 for bulkhead stiffeners and 2/23.7 for corrugated
bulkheads

Q = material factor, as determined from 2/23.25.2 below

Q0 = material factor, as determined from 2/23.25.2 below

23.25.2 Material Factors


The material factor, Q, is obtained from the following equation:

Q = 0.9 + (120/σy) SI Units

Q = 0.9 + (12/σy) MKS Units

Q = 0.9 + (17000/σy) U.S. Units

but is not to be taken as less than Q0 below.

The material factor, Q0, is obtained from the following equation:

Q 0 = 635/(σy + σu) SI Units

Q 0 = 65/(σy + σu) MKS Units

Q 0 = 92000/(σy + σu) U.S. Units

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Section 2 Design Review of Module 2

where

σu = minimum ultimate strength of the welded aluminum alloy under consideration, in N/mm2 (kgf/mm2,
psi), in accordance with the table below

σy = minimum yield strength of the welded aluminum alloy under consideration at 2% offset in a 254 mm
(10 in.) gauge length, in N/mm2 (kgf/mm2, psi), in accordance with the table below

TABLE 6
Minimum Mechanical Properties for Butt-Welded Aluminum Alloys

Alloy Ultimate Tensile Strength (σu) N/mm2 (kgf/ Yield Strength (σy) (3) N/mm2 (kgf/mm2, psi)
mm2, psi)

5083 (1) 275 (28.1, 40000) 125 (12.7, 18000)

5086 (1) 240 (24.6, 35000) 95 (9.85, 14000)


(1)
5454 215 (21.8, 31000) 85 (8.45, 12000)

5456 (1) 290 (29.5, 42000) 130 (13.4, 19000)

6061-T6 (2) 165 (16.9, 24000) 105 (10.6, 15000)

Notes:

1 For other tempers, refer to2-5-A1/17 TABLE 2 of the ABS Rules for Materials and Welding (Part 2)
– Aluminum and Fiber Reinforced Plastics (FRP).

2 Values when welded with 4043, 5183, 5356 or 5556 filler wire.

3 Yield strength is not required for weld procedure qualification. Values shown apply to the yield
strength values of 2/23.25.2.

For other alloys, refer to Table 4 of Section 3 of the Aluminum Association’s Aluminum Construction Manual.

23.25.3 Attachments
Stiffeners on bulkheads are to be attached to the deck plating at their upper and lower ends by
welding all around. Cladding metal is to be inserted between aluminum and steel structure.
Suitable means are to be taken to avoid direct contact of faying surfaces of aluminum to steel.

25 Protection of Steel
Unless otherwise approved, all steel work is to be suitably coated with paint or an equivalent.

27 ILO Convention
If requested the module may be reviewed to ILO Convention standard(s) for crew accommodation.

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SECTION 3 Survey of Module at Fabrication Yard

1 General
This Section outlines the survey requirements to be complied with at the fabrication yard.

3 Documentation
The following documents are to be made available to the Surveyor:

● Approved plans and review letters including any revisions addressing the structural fire protection,
electrical, piping and structural aspects of the design and any amendments noted during the technical
review to be addressed during the fabrication,
● Maintenance packages for all electrical equipment;
● Welding procedures, welder qualification tests and material certification/traceability;
● Nondestructive Testing (NDT) methods to be used and qualifications of NDT operators, including yard
personnel and sub-contractors;
● Extent of NDT examination applied to the project including acceptance criteria to the satisfaction of
the attending Surveyor and in accordance with the ABS Guide for Nondestructive Inspection of Hull
Welds;
● Certificates for items or equipment such as structural fire protection materials, electrical components,
etc.

5 Survey Requirements (1 July 2016)


Tightness testing of the module is to be by hose test or equivalent. All exterior windows, doors,
sidescuttles, cable penetrations and similar are to be hose-tested after installation.

During installation of deck and bulkhead watertight and fire-rated cable penetrations, the attending
Surveyor is to confirm that the installer is familiar with and has access to the manufacturer’s installation
procedures for stuffing tubes, transit devices or pourable materials.

After installation, all watertight and fire-rated cable penetrations are to be visually examined.

The general alarm, public address, fire detection and alarm and any other safety devices are to be tested
and confirmed to be in operating condition. Alarm interfaces are to be examined.

The attending Surveyor is to confirm that the as-built module is in compliance with the approved plans.

7 Marking
For identification purposes, each module is to be permanently marked by the manufacturer with the
following information:

● Manufacturer’s name and address


● Manufacturer’s serial number
● Reference to the ABS approval letter
● Date of manufacture

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Section 3 Survey of Module at Fabrication Yard 3

● Number of persons to be accommodated


● Module weight
● Electrical load of the module
● Design heads of the module (see 2/23)
● Fire integrity of the exterior boundaries

9 Type Approval
Unit Certification is required for modules approved under the ABS Type Approval Program

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SECTION 4 Design Review for Installation Approval

1 General
This Section outlines the technical requirements for the installation of an approved module onboard a host
vessel.

Where the additional modules change the service or the tonnage of the vessel (addition of more than 12
special personnel or increase in tonnage to above 500 gross tons), a complete review of the host vessel may
be required in consultation with the flag Administration.

3 Submission of Plans
Plans showing the arrangement, details, and interface of the module onboard the host vessel are to be
submitted and approved prior to installation of a module onboard a host vessel.

In general, these plans should include the following. Where appropriate, drawings need not be submitted
when requirements can be verified by the attending Surveyor:

i) A copy of the approval letter(s) for the module. Upon receipt, ABS will perform a review of the
specified limits of service. Alternatively, details required by Section 2 are to be submitted.
ii) General arrangement plans of the vessel showing the proposed location of the module onboard the
vessel. These plans should include:

● Verification that each of the exterior boundaries of the modules has the appropriate fire rating
for the proposed location and orientation.
● Details of means of escape.
● Details of the handrails and storm rails.
iii) Hazardous area plan showing the host vessel's hazardous areas and the proposed portable module
location to allow an assessment to be made of:

● The distance between portable accommodation air intakes and the hazardous areas
● The host vessel's approach to ventilation shutdown and gas detection at air intakes
● The (Ex-type) suitability of battery powered equipment on the exterior of the accommodation
with respect to the standard for the host vessel
● The suitability of the accommodation location in relation to any fire and blast studies that
have been conducted.
iv) Drawings showing the securing details and arrangements along with supporting calculations. If
modules are stacked, full details are to be submitted.
v) Drawings showing scantlings and details for the supporting deck structure on which the module is
to be installed. Substantiating calculations should also be submitted.
vi) Updated fire control plan for the vessel/unit.
vii) Details showing the integration with the host vessel’s piping, electrical, ventilation, and general
alarm/PA system. All piping and electrical connections are to maintain the appropriate structural
fire protection and weather-tight integrity at boundary penetrations.

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Section 4 Design Review for Installation Approval 4

viii) Details to establish that the installation of the portable module does not reduce the effectiveness of
the ESD system of the host vessel, where applicable.
ix) Host vessel’s load analysis to demonstrate that sufficient power is available such that any
additional power required by the portable module does not adversely affect the safety of the host
vessel
x) Updated stability information to account for additional weight.

Where ABS is issuing statutory certificates on behalf of the flag Administration, the following is
to be submitted:
xi) Details of additional lifesaving equipment.

5 Arrangement
Modules in which people normally work or live are not to be installed forward of the collision bulkhead.
Modules are not to extend beyond the ship sides. Modules may be cantilevered over the bow of an offshore
unit. However, the possibility of wave slamming and impact during transit is to be considered.

Modules should generally be elevated from the deck to provide a minimum sill height of 150 mm (6 in.) to
doors and 900 mm (35.5 in.) for ventilation openings unless otherwise approved.

Modules intended to be installed adjacent to hazardous areas on MODUs complying with the ABS MOU
Rules or the 2009 IMO MODU Code are to be provided with blast resistance in accordance with 5-1-1/5 of
the ABS MOU Rules.

For modules to be installed on offshore production installations, “H-60” ratings are required for the
exterior bulkheads that face areas such as wellheads, oil storage tanks, fired vessels (heaters), crude oil
processing vessels, and other similar hazards. If such bulkheads are more than 33 m (100 ft) from this
source, then this can be relaxed to an “H-0” rating. This may be reduced as outlined in 3-2/5 of the
Facilities Rules. Modules are not to be located above or below crude oil storage tanks or process areas.

On tankers modules are to be installed in a protected location behind the deckhouse.

7 Stability Requirements
The stability information for the vessel or offshore unit is to be updated to account for the modules.

Stability requirements applicable to the host vessel are to be complied with unless the additional modules
change the service or type of vessel.

9 Structures

9.1 General
For modules to be installed on vessels or offshore units, the design head (h) is to be calculated for the
specific location on the vessel or unit in accordance with this Subsection. The structural design of the
module (Section 2) should be approved for a head not less than this head.

9.3 Steel Vessels


For steel vessels over 90 meters in length, the head is to be calculated in accordance with 3-2-11/3.5 of the
Marine Vessel Rules.

9.5 Steel Cargo Vessels Under 90 Meters


The head is to be calculated in accordance with 3-2-11/3.5 of the Marine Vessel Rules.

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Section 4 Design Review for Installation Approval 4

9.7 Steel Barges


The head is to be calculated in accordance with 3-2-8/3.1 of the Barge Rules.

9.9 MODUs and MOUs


9.9.1 Self-Elevating Drilling Units and Self-Elevating Units
The head is to be calculated in accordance with 3-2-3/15.3 of the MOU Rules.

9.9.2 Column-Stabilized Drilling Units and Column-Stabilized Units


Unless adequate wave clearance (3-2-4/9 of the MOU Rules) can be demonstrated for all afloat
modes of operation, the effect of wave impact is to be taken into account in determining the
scantlings of upper structure. See 3-2-4/7 of the MOU Rules for the load effects that should be
taken into consideration when designing the module.

9.9.3 Surface-Type Drilling Units


The head is to be calculated in accordance with 3-2-11/3.5 of the Marine Vessel Rules.

9.11 Floating Production Installations


9.11.1 Ship-Type Installations
The head is to be calculated in accordance with 3-2-11/3.5 of the Marine Vessel Rules.

9.11.2 Column-Stabilized Installations


The modules are to have sufficient strength in accordance with 4/9.9.2.

9.11.3 Tension Leg Platforms


The structural design of modules is to be in accordance with 5B-2-3/1.5 of the ABS Rules for
Building and Classing Floating Production Installations (FPI Rules).

9.11.4 Spar Installations


The structural design of modules is to be in accordance with 5B-3-3/1.5 of the FPI Rules.

9.13 High Speed Craft


The head is to be calculated in accordance with 3-2-2/Table 4 of the ABS Rules for Building and Classing
High Speed Craft (HSC Rules).

11 Securing to the Deck


In general modules are to be permanently welded to deck via steel plates at each corner of the module.
Steel plates securing the module to the deck are to be sized in accordance with Subsection 4/13. Means of
securing other than welding may be accepted provided the efficiency of the tie downs are design reviewed
by ABS. Twist locks may be accepted so long as the loads calculated in accordance with this Subsection
4/13 do not exceed the maximum capacity (SWL) for shear, compression and tension with an additional
safety factor of 1.5.

13 Stacking Arrangements

13.1 Loading
13.1.1 General (1 August 2019)
Where multiple tiers of modules are stacked two or more high, full details and calculations are to
be provided. The arrangement is to be designed for the most onerous combination of motions,
wind, and green water in accordance with the requirements of the host vessel.

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Section 4 Design Review for Installation Approval 4

ABS will consider reduced environmental criteria for operations intended for a specific
geographic area.

13.1.2 Offshore Units or Installations


For offshore units or installations which use a design wave or site-specific approach, the
accelerations used in the stacking analysis are to correspond to the global motions.

13.1.3 Vessels or Barges


Green water pressure is to be combined with the appropriate acceleration loads.

Vessel-specific accelerations corresponding to the vessel class notation (i.e., 25-year North
Atlantic for unrestricted service) are to be calculated in accordance with IMO Code of Safe
Practice for Cargo Stowage and Securing, ABS Guide for Certification of Container Securing
Systems, or a seakeeping analysis. If vessel-specific accelerations are not available, the inertial
accelerations are to be taken as:

1.0g in transverse direction

1.0g in vertical direction

0.5g in longitudinal direction

where g = 9.81 m/s2 (32.2 ft/s2).

Green water pressure may be calculated in accordance with the following:

Green water pressure = 10.05h kN/m2 (1025h kgf/m2, 0.4444h psi)

where h is the head in m (ft) for the specific location onboard the host vessel, see 4/9. h/2 is used to
account for the difference between the maximum pressure and average pressure over a large area. Wind
loads need not be applied to structures subjected to green water.

The maximum transverse and longitudinal loads need not be applied simultaneously; however each is to be
combined with the corresponding vertical load. Reference may be made to the IMO Code of Safe Practice
for Cargo Stowage and Securing and the ABS Guide for Certification of Container Securing Systems.

13.3 Structural Analysis


All load-carrying structure is to be analyzed to resist the loads described in 4/13.1. The analysis is to be
performed using recognized calculation methods and is to be fully documented and referenced.

Local stresses are to be combined with primary stresses, where applicable, to determine total stress levels.
The possibility of buckling of structural elements is to be considered.

The scantlings of effective structural elements are to be checked on the basis of the allowable stresses
specified herein.

13.3.1 Individual Stresses


Individual stress components and, as applicable, direct combinations of such stresses are not to
exceed the allowable stress, F, as obtained from the following equation.

F = fy/F.S.

where

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Section 4 Design Review for Installation Approval 4

fy = specified minimum yield point or yield strength, as defined in Chapter 1 of the ABS Rules for
Materials and Welding (Part 2).

F.S. = factor of safety

for static loadings

= 1.67 for axial or bending stress

= 2.50 for shear stress

for combined loadings

= 1.25 for axial or bending stress

= 1.88 for shear stress

13.3.2 Buckling Considerations


Where buckling of a structural element due to compressive or shear stresses, or both, is a
consideration, the compressive or shear stress is not to exceed the corresponding allowable stress,
F, as obtained from the following equation.

F = Fcr/F.S.

where

F cr = critical compressive or shear buckling stress of the structural element, appropriate to its dimensional
configuration, boundary conditions, loading pattern, material, etc.

F.S. = factor of safety

= 1.67 for static loadings

= 1.25 for combined loadings

The buckling strength of plated structures is to be designed according to the latest version of the
ABS Guide for Buckling and Ultimate Strength Assessment for Offshore Structures, or other
recognized standard acceptable to ABS.

13.3.3 Equivalent Stress Criteria for Plated Structures


Plate structures may be designed according to the von Mises equivalent stress criterion, where the
von Mises stress is not to exceed fy/F.S. The factor of safety (F.S.) is to be taken as 1.43 for static
loading and 1.11 for combined loading.

13.3.4 Details of Structural Connections


Unless connections of structural members are specifically detailed as hinged joints, proper
consideration is to be given in the structural analysis to the degree of restraint at such connections.
Structural connections are to be detailed in such a manner as to provide full transmission of
stresses between members joined, and to minimize stress concentrations.

13.3.5 Securing
Refer to 2/23.23 for material requirements for corner castings. For corner castings and twist locks,
the loads calculated in accordance with this section are not to exceed the maximum capacity
(SWL) for shear, compression and tension with an additional safety factor of 1.5. Securing gear is
to be ABS Type Approved. Twist locks are to be welded in the locked position to prevent
inadvertent unlocking. Fully automatic twist locks are not to be used. Other securing gear may be
accepted on a case-by-case basis when a factor of safety of 3.0 is applied to the Safe Working
Load.

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Section 4 Design Review for Installation Approval 4

15 Electrical Requirements

15.1 Connection to Host Vessel


When a portable module is being considered for installation on the host vessel, it should be established and
documented that sufficient power is available such that any additional power required by the portable
module does not adversely affect the safety of the host vessel. Prior to installation, the host vessel’s load
analysis is to be reviewed and sufficient detail submitted to ABS to demonstrate the same.

The cables that connect the host vessel to the portable module are to be protected against overload and
short circuit. The circuit protection is to be coordinated with the host vessel’s electrical distribution system
such that a failure in the connecting circuit will lead to the disconnection of the portable module without
affecting the host vessel’s distribution system.

The feeder panel, or connection box, used cable type and size, cable volt drop, circuit breaker types and
settings are to be in compliance with the host vessel’s class requirements.

Where there is a conflict or inconsistency in design approaches (e.g., hazardous area equipment, earthed
vs. unearthed systems, conduit vs. braided cable), the acceptability of the equipment for its host vessel/
installation will need to be considered on a case-by-case basis.

The flag State, coastal State Authority or any other jurisdictions which have some responsibility for the
host vessel/installation may also need to be satisfied regarding the electrical aspects of the portable
equipment installation, such as:

i) The host vessel has sufficient power available to meet the needs of the portable equipment without
adverse effect on the existing installation with regard to applicable classification requirements.
ii) If the portable module needs an emergency source of power from the host vessel, then the power
available from the emergency generator/batteries and distribution system is without adverse effect
on the existing installation with regard to applicable classification requirements.
iii) Overload protective devices are to be coordinated with the host vessel or offshore unit electrical
system such that a fault in the electrical system of the portable equipment does not affect the
coordinated tripping of the host vessel/installation’s system.
iv) The electrical interconnection of the portable equipment and the host vessel or offshore unit is to
be given adequate electrical protection, mechanical protection and support. Where any
interconnecting cables cross fire/escape routes, then they are to be prevented from falling and
becoming an obstruction of the route in the event of a fire.
v) Arrangements are made to provide electrical continuity between the metallic chassis/frame of the
portable equipment and the general metallic structure of the host vessel. The metallic frames of all
electrical equipment mounted on the portable equipment and any metallic piping systems are all to
be connected to the metallic frame/chassis.

Attention is directed to the proper governmental authority concerning the requirements for general alarm
systems.

The portable module fire detection and alarm system is to be capable of being connected to the host
vessel’s fire-detection panel or to a separate panel adjacent to the fire panel in the host vessel.

15.3 Communications
The effectiveness of the public address (PA) and general alarm (GA) in the portable accommodation
depends upon the successful connection of the host vessel installation to that of the portable module and
the highest ambient noise levels associated with the vessel’s loudest mode of operation. This mode and the
associated sound levels should be identified in order to assist in the specification and selection of a suitable
portable module.

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 41


Section 4 Design Review for Installation Approval 4

The integration of the host vessel’s and the portable module’s communications systems should be
addressed prior to the arrival of the portable module on board.

15.5 Combined PA/GA


Where a single system serves as both public address and general alarm, the system is to be arranged such
that a single failure within the portable module will not cause the loss of both systems and will minimize
the effect of a single failure. Compatibility with the PA/GA system on the host vessel is to be such that a
failure in the portable module or on the cables connecting the host vessel to the portable module will not
lead to a reduction in the effectiveness of the system on the host vessel.

15.7 External Egress Lighting


New or extended external emergency lighting, controlled from the host vessel, is to be provided to
illuminate escape routes to muster and embarkation stations from the exits and stairways of the
accommodation module.

15.9 Refrigerated Spaces – Locked-In Alarm


If the portable module has any walk-in refrigerated spaces, then a facility to receive a ‘locked-in’ alarm
signal in a normally manned control position is to be identified on the host vessel. The alarm can be
displayed on a separate device supplied with the portable module, or it can be integrated into the host
vessel’s alarm system. Satisfactory operation of the alarm is to be demonstrated to the satisfaction of the
attending Surveyor.

15.11 Fire Detection and Alarm System


The accommodation spaces and service spaces in the portable module are to be covered by an automatic
fire detection system. The fire detection system on the host vessel is to be capable of being interfaced with
the system on the portable module such that the initiating detector location is capable of being identified on
the host vessel’s fire detection panel. Alternatively, a display panel that is provided with the portable
module and which can be installed close to the host vessel’s fire detection display panel will be considered.
Operation of the integrated fire detection system is to be demonstrated to the satisfaction of the attending
Surveyor.

15.13 Ventilation
Ventilation ducts which are provided to supply air to portable modules and which are run through
hazardous areas are to be provided with supply fans at the supply end of the duct in order to provide a
positive pressure in the duct in relation to any hazardous areas that the duct may run through or be
temporarily subjected to.

Where the host vessel is provided with centralized or automatic means of stopping ventilation, then
consideration should be given to extending the system to include the portable modules. Details of the
proposed ventilation stop arrangements are to be submitted for review.

If the host vessel is fitted with a means to detect combustible gas at ventilation intakes, then provisions of a
similar means should be provided at the intake to portable module. Any automatic actions are to be
consistent across the whole of the integrated system.

15.15 Hazardous Areas


15.15.1 Location of Portable Modules with respect to Hazardous Areas
Portable accommodation modules are not to be installed in a hazardous area or have ventilation
inlets which are within 3m of a hazardous area.

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 42


Section 4 Design Review for Installation Approval 4

15.15.2 Cables Running Through Hazardous Areas


All cables installed within the hazardous areas are to be provided with metallic braiding or
metallic armoring. A non-metallic impervious sheath is to be applied over the metallic braiding,
armoring or sheathing.

Cables are to be protected against mechanical damage. Cables and protective supports are to be so
installed as to avoid strain or chafing.

Current-carrying conductors of cables which constitute or are part of an ungrounded distribution


system are to be monitored for earth faults in all unearthed conductors.

15.17 Integration with Host Vessel’s ESD system


Where the host vessel is provided with an emergency shutdown (ESD) system which allows for equipment
to remain energized following an ESD (e.g., PA, emergency lighting, etc.), then the installation of the
portable module is not to reduce the effectiveness of the ESD system philosophy. Details, including an
explanation, in this regard are to be submitted for review.

17 Piping Requirements
Piping of accommodation modules connected to the host vessel’s or unit’s piping system is not to affect the
safety of the vessel or offshore unit. Nonhazardous drain pipes of accommodation modules are not to be
connected to any hazardous drains of the vessel or offshore unit.

19 Fire Fighting Requirements


When installed on the appropriate type vessels or offshore units, fire fighting systems are in general to be
in accordance with:

● Part 4, Chapter 7 of the Marine Vessel Rules


● Part 3, Chapter 5 of the ABS Rules for Building and Classing Steel Barges (Barge Rules)
● Part 5 of the MOU Rules; or
● 3-8 and 4-8 of the Facilities Rules

The following documents are to be submitted, where applicable:

● Firefighting equipment
● Fire control plan; in addition to the requirements for fire main systems of the appropriate Rules, the
plan is to include an arrangement with the number and position of hydrants such that at least two jets
of water not emanating from the same hydrant may reach all onboard modules and any part of the
vessel where they are located.

23 Tonnage
Where ABS issues Tonnage Certificates, the effect of the modules is to be considered in accordance with
the appropriate conventions to the satisfaction of the Administration.

25 ILO
Where ABS issues International Labor Organization certificates on behalf of the flag Administration, these
requirements are to be considered in conjunction with the duration of proposed use onboard the vessel.
ILO C133 Article 1.7(b) may be referred to when temporary repair personnel are being carried.

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Section 4 Design Review for Installation Approval 4

27 Lifesaving Appliances
For any vessel or offshore unit for which ABS issues Safety Certificates on behalf of the flag
Administration and all manned barges, an arrangement plan showing additional lifesaving appliances for
the additional persons is to be submitted. The applicable ABS, IMO, and Flag State Requirements are to be
complied with.

The host unit’s lifesaving plan is to be amended to indicate installation and location of additional
accommodation modules.

Muster stations are to be provided close to the embarkation stations. Each muster station is tohave
sufficient clear deck space to accommodate all persons assigned to muster at that station, but at least 0.35
m2 per person.

29 Structural Fire Protection


The structural fire protection of the module exterior boundaries is to be appropriate for the location
installed onboard the host vessel.

31 Means of Escape and Safe Passage


The module is to be provided with both a main and an emergency means of escape and access for fire
fighting and rescue personnel. These means are to be located as far apart from each other as is practicable
to allow ready means of escape to the open decks and/or embarkation stations. Exceptionally, one means of
escape may be considered, taking into account the nature and location of spaces and the number of persons
who might normally be accommodated or employed there.

Gangways or other means for safe passage of the crew from the portable modules are to be provided in
accordance with Regulation 25-1 of the International Convention on Load Lines.

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 44


SECTION 5 Survey Onboard Host Vessel

1 General
This Section outlines the survey requirements for installation and Annual Survey of an approved module
onboard a host vessel.

The documentation listed in 4/3 is to be provided to the attending Surveyor.

3 Installation Survey Onboard (1 August 2019)


The purpose of the initial on-board survey of modules is to verify that the installation is in compliance with
the ABS-approved plans with particular emphasis on examination of the following, as applicable:

i) Module orientation on the host vessel or offshore unit; module structural arrangements, supporting
foundations, securing details and protective coating.
ii) Location of modules in relation to any hazardous areas.
iii) Hook-up and integrity of module piping, electrical, machinery, ventilation system, with gas
detection as applicable, including WT penetrations and integration with associated ship systems.
iv) Fire/Safety Measures such as Fire Control Plan, EEBDs, Lifesaving Appliances, as applicable,
Crew Protection, General Alarm/PA, Fire Detection, Portable Extinguishers, number and position
of hydrants, Escape Arrangements, Main and Emergency lighting, and any required Emergency
Shutdowns.
v) Compliance with any special requirements from the flag Administration.
vi) When the approval was granted based on a site-specific operation, the Surveyor is to confirm that
the unit is within the specified geographic area.

5 Annual Surveys for Modules in Service (1 August 2019)


At each Annual Survey, modules are to be to be examined for continued use based on the criteria for Initial
Survey with particular emphasis on proper Maintenance, Coating Conditions, and no unauthorized
modifications.

Where coatings have broken down or corrosion is evident, thickness measurements may be required. The
allowable wastage for plating and corrugated bulkheads is 10% and for stiffeners is 25%.

Onboard drills are to incorporate all personnel, including those who are designated to live/work out of the
accommodation modules.

When the approval was granted based on a site-specific operation, the Surveyor is to confirm that the unit
is within the specified geographic area.

7 Survey of Stacking Arrangements


Stacking arrangements are to be installed in accordance with approved plans. The attending Surveyor is to
confirm the condition of the corner castings and check the dimensions in accordance with ABS Rules for
Certification of Cargo Containers. All securing devices are to be ABS Type Approved and visually
inspected for damage such as cracking or deformation.

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 45


APPENDIX 1 Sample Letter

Project: 1234567

Task #: N/A

Page 1 of 2

XX November 20xx

Attention: XYZ Portable Module Designer

We have your letter of xx October 20xx submitting the following drawings:

G-001 General Arrangement of Module ABC


O-002 Structural fire protection plan
O-003 Joiner work details
O-004 Ventilation plan
E-005 Combined PA/GA
E-006 Fire detection and alarm arrangements.
E-007 Hazardous area protection arrangements – including required alarms
E-008 Booklet of basic electrical details
E-009 Details of batteries
E-010 Cable connection arrangements.
P-011 Piping Arrangement and Details
P-012 Sanitary system details
P-013 Deck drains and scuppers
P-014 Potable water system
F-015 Arrangement of portable extinguishers
F-016 Module Fire control plan
S-016 Construction details
S-017 Door Arrangement and Details
S-018 Portlight arrangement and details
S-016a Structural Calculations

for our approval.

We have reviewed these drawings in accordance with Section 2 of the ABS Guide for Portable
Accommodation Modules and find them acceptable subject to the following comments:

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 46


Appendix 1 Sample Letter A1

● The module has been approved for a design h of 7 m. Therefore, it may be installed in a location
onboard a vessel or offshore unit where the bulkhead design h does not exceed this value, please refer
to Section 4 of the Guide.
● The exterior boundaries of the module have been found to comply with A-0 requirements.
● The module is not to be installed onboard passenger vessels or special purpose ships required to
comply with passenger vessel fire safety requirements.
● As a blast analysis has not been submitted, the module is not to be installed on MODUs adjacent to
hazardous areas in accordance with 5-1-1/5 of the ABS MOU Rules.

Fabrication of the module is to be witnessed by and found satisfactory to the Surveyor in accordance with
Section 3 of the ABS Guide for Portable Accommodation Modules. Once completed the module is to be
marked with the details listed in 3/7 of the subject Guide.

Before installation onboard a host vessel or offshore unit all applicable plans outlined in Section 4 of the
ABS Guide for Portable Accommodation Modules are to be submitted and approved.

Installation onboard a host vessel or offshore unit is to be to the satisfaction of the Surveyor in accordance
with Section 5 of the ABS Guide for Portable Accommodation Modules.

If you have any questions or if we may be of further assistance please do not hesitate to contact the
undersigned at (Telephone number).

Truly yours,

Principal Engineer,

ABS

cc: ABS Survey Office

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 47


APPENDIX 2 References

1) ABS, Rules for Building and Classing Facilities on Offshore Installations


2) ABS, Rules for Building and Classing Floating Production Installations
3) ABS, Guide for Certification of Container Securing Systems
4) ABS, Rules for Building and Classing Mobile Offshore Units
5) ABS, Rules for Building and Classing Offshore Installations
6) ABS, Rules for Building and Classing Steel Barges
7) ABS, Rules for Building and Classing Marine Vessels
8) ABS, Guide for Nondestructive Inspection of Hull Welds
9) Aluminum Association, Aluminum Construction Manual
10) IMO, Code of Safe Practice for Cargo Stowage and Securing, Resolution A.714(17)
11) IMO, Fire Test Procedures (FTP) Code, MSC Resolution 307(88)
12) IMO, International Convention for the Safety of Life at Sea (SOLAS), 1974 as amended
13) IMO, Code for the Construction and Equipment of Mobile Offshore Drilling Units (MODU),
2009, Resolution A.1023(26)
14) ISO, ISO 1716, Reaction to Fire Tests for Building and Transport Products – Determination of the
Heat of Combustion

ABS GUIDE FOR PORTABLE ACCOMMODATION MODULES • 2020 48

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