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SINCE 1990

COMPANY PROFILE
¾ COIMBATORE SUPER ALLOYS PVT LIMITED (CSA) IS A STEEL
CASTING MANUFACTURING FOUNDRY, SITUATED AT 25 KMs FROM
COIMBATORE CITY, TAMILNADU, SOUTH INDIA.

¾ MANAGING DIRECTOR – Mr.S.RAJENDRAN M.E,(METALLURGY)


FROM IISc, ESTABLISHED THE COMPANY “COIMBATORE SUPER ALLOYS
PVT LTD” IN THE YEAR OF 1990. HE IS BASICALLY A METTURLIGIST
HAVING 35 YEARS OF EXPERIENCE IN FOUNDRY FIELD.

¾ SUPER ALLOYS GROUP OF COMPANIES


• COIMBATORE SUPER ALLOYS PVT LTD,
• BALAJI
J SU
SUPER ALLOYS
O S
• KARAMADAI STEEL AND ALLOYS PVT LTD

THE GROUP HAS BECOME ONE OF THE MOST RESPECTED BUSINESS


HOUSES WITH AN ANNUAL TURNOVER EXCEEDING INR500 MILLION

¾ OUR EXPERTS - ENGINEERS AND SUPERVISORS ARE WELL QUALIFIED


AND EXPERIENCED IN THE FOUNDRY FIELD FOR MORE THAN 10 YEARS.
PRODUCTS

™ CARBON STEEL.

™ ALLOY & LOW ALLOY STEEL.

™ STAINLESS STEEL.

™HEAT RESISTANT STEEL.

™DUPLEX & SUPER DUPLEX STEEL

MANUFACTURING AND SUPPLY AS PER CUSTOMER DESIGN AND


DRAWING REQUIREMENTS
SPECIFICATIONS - ASTM,, IS,, EN,, DIN,, BS,, ISO AND ALL OTHER
INDIAN AS WELL AS INTERNATIONAL STANDARDS
RANGE OF SECTORS

™ VALVE INDUSTRIES. 

™ OIL FIELD EQUIPMENTS.
OIL FIELD EQUIPMENTS

™ TURBINE MACHINERIES.

™ EARTHMOVING EQUIPMENTS.

™ MINING INDUSTRY.

™ SUGAR & CEMENT PLANTS.

™ PAPER & PULP INDUSTRIES.
PAPER & PULP INDUSTRIES

™ ENGINEERING COMPONENTS

ETC...,
Quality Policy

CSA is committed to achieve customer’s


customer s satisfaction
through

™ Manufacturing and supply of Quality castings.


castings

™ On time Delivery.

™ Continual Improvement.

™ Team work and Effective Training.


g
ACCREDITATION

ISO 9001:2015

IBR
ACCREDITATION

PED
AWARDS
INFRASTRUCTURE
SIMULATION
ADSTEFAN SIMULATION SOFTWARE POWERED BY HITACHI JAPAN
FLUID FLOW

SOLIDIFICATION RESULT
PATTERN SHOP
MELTING

PROCESS : 450KW MEDIUM FREQUENCY ELECTRIC INDUCTION


CAPACITY : 1 TON & 2 TON CRUCIBLES MAKE : INDUCTOTHERM
MOULDING

PROCESS : TWO PART RESIN


BONDED SYSTEM [ALPHASET]

CAPACITY : 20 Tons / Hr

MAKE : OMEGA FOUNDRY

MACHINERY LTD. UK
QUALITY CONTROL

UTM – COMPUTERIZED
WITH ELECTRONIC
EXTENSO METER
CAPACITY : 400 KN

IMPACT TESTING
TEMPERATURE UPTO
- 196°C CAPACITY :
300 JOULES
JOU S
QUALITY CONTROL

SAND TESTING
COMPRESSION STRENGTH
SIEVE ANALYSIS
PERMEABILITY

SPECTRO METER
32 ELEMENTS WITH
NITROGEN
MAKE : SPECTRO MAXX
QUALITY CONTROL

RADIOGRAPHY
IN HOUSE Ir 192;
OUT SOURCE Co 60

MAGNETIC PARTICLE
INSPECTION
WET FLOURSCENT &
DRY METHOD
QUALITY CONTROL

LIQUID PENETRENT TEST


VISIBLE DYE SOLVENT
METHOD

ULTRASONIC TEST
FLAW DETECTOR
MAKE : MODOSONIC
QUALITY CONTROL

POSITIVE MATERIAL
IDENTIFICATION [PMI]
MODEL : S1-SORTER
MAKE : BRUKER

HARDNESS TESTING:
DYNAMIC HARDNESS
TESTER
QUALITY CONTROL

BRINNEL HARDENSS
TESTING MACHINE
3000 KG

SURFACE TABLE
2000 MM X 2000 MM
FETTLING

HEAT TREATMENT FURNACES/ FETTLING / SHOT BLASTING / WELDING


™HEAT TREATMENT FURNACES CAPACITY OF 3T, 5T,
™POST HEATING FURNACE – 1.5T
™TOTAL FETTLING SET-UP WITH SHOT-BLASTING MACHINE 500 KGS.
™POWER BACKUP 750 KVA & 380 KVA
QUALIFICATION 
WPS / PQR / WPQ
Our WPS / PQR / WPQ are approved by TUV Nord as per ASME section IX , EN ISO
15614-1 & EN ISO 11970.
™ ASTM A217 GR.C12A
™ASTM A 216 GR.WCB / 1.0619
™ ASTM A 217 GR.WC6 / 1.7357
™ ASTM A 217 GR.WC9/1.7379
™ ASTM A 351 GR.CF8M/1.4408
™ASTM A 352 GR.LCC/1.6220
™ ASTM A 743 GR.CA6NM

IBR QUALIFIED WELDERS FOR CARBON STEEL & ALLOY STEEL


CAPACITY
™WEIGHT RANGE 5 TO 1500 KGS A SINGLE PIECE
™SUPPLY STATUS : 150 – 200 TONS PER MONTH
RATING
™VALVE BODY CASTINGS FROM 150 PSI TO HIGH PRESSURES UPTO 3500 PSI
™SIZES : FROM 2” TO 48”
C12A CASTINGS DISPATCH DETAILS
C12A CASTINGS DEPATCHED DETAILS TO L&T VALVES PAGE 1 OF 2
WT /  TOTAL 
CUSTOMER PO No. PO DATE ITEMS DESCRIITION  DRG No. MAT GRADE QTY PIECE  WT IN 
IN KGs KGs
L&T VALVES LTD ‐ MPK 10008187 27/3/2010 24" CL 600 YOKE AG‐3722R C12A 2 208 416

L&T VALVES LTD ‐ KPM 10048062 30/6/2012 8" CL 2500 GTV BWE BODY 965281R C12A 6 371 2226


L&T VALVES LTD ‐ KPM 10048062 30/6/2012 8" CL 2500 GTV BONNET AL0897R C12A 6 42 252
L&T VALVES LTD ‐ KPM 10057678 29/1/2013
/ / 8" CL 2500 GTV BONNET AL0897R C12A 2 42 84
L&T VALVES LTD ‐ KPM 10057678 29/1/2013 8" CL 2500 BODY AN0243R C12A 1 478 478
L&T VALVES LTD ‐ KPM 10048062 30/062012 8" CL 2500 YOKE AL1670R C12A 7 80 560
L&T VALVES LTD ‐ KPM 10056967 7/1/2013 8" CL 2500 YOKE AL1670R C12A 2 80 160

L&T VALVES LTD ‐ CBE 10107101 2/11/2015 10" CL 2500 PSYGLV BODY AM0229R C12A 1 1245 1245


L&T VALVES LTD ‐ CBE 10107101 2/11/2015 10" CL 2500 PSYGLV BONNET AM0230R C12A 1 183 183
L&T VALVES LTD ‐ CBE 10094800 19/3/2015 10" CL 2500 GTV YOKE AL0865R C12A 5 254 1270
L&T VALVES LTD ‐ CBE 10107101 2/11/2015 10" CL 2500 PSYGLV YOKE AM0235R C12A 1 355 355
L&T VALVES LTD ‐ CBE 10124181 18/8/2016 10" CL 2500 PSGTV BODY 965292R C12A 2 780 1560
L&T VALVES LTD ‐ CBE 10108790 8/12/2015 10" CL 2500 PSGTV BODY 965292R C12A 3 780 2340
L&T VALVES LTD ‐ CBE
L&T VALVES LTD ‐ 10124181 18/8/2016 10
10" CL 2500 GTV BONNET
CL 2500 GTV BONNET AL0786R C12A 2 90 180
L&T VALVES LTD ‐ CBE 10108790 8/12/2015 10" CL 2500 GTV BONNET AL0786R C12A 3 90 270
L&T VALVES LTD ‐ CBE 10124181 18/8/2016 10" CL 2500 PSGTV YOKE 965296R C12A 2 146 292
C12A CASTINGS DISPATCH DETAILS
C12A CASTINGS DEPATCHED DETAILS TO L&T VALVES PAGE 2 OF 2
WT / 
MAT  TOTAL WT 
CUSTOMER PO No. PO DATE ITEMS DESCRIITION  DRG No. QTY PIECE IN 
GRADE IN KGs
KGs
L&T VALVES LTD ‐
L&T VALVES LTD CBE 10108790 8/12/2015 10" CL 2500 PSGTV YOKE
10" CL 2500 PSGTV YOKE 965296R C12A 3 146 438
L&T VALVES LTD ‐ CBE 10094800 19/3/2015 10" CL 2500 GTV BODY AL0862R C12A 5 1332 6660
L&T VALVES LTD ‐ CBE 10094800 19/3/2015 10" CL 2500 GTV BONNET AL0863R C12A 5 142 710
L&T VALVES LTD ‐ CBE 10115860 26/6/2016 20" CL 2500 BONNET AL2045R C12A 4 437 1748
L&T VALVES LTD ‐ CBE 10115860 26/6/2016 20" CL 2500 GV YOKE AL2046R C12A 4 721 2884
L&T VALVES LTD ‐
& CBE 10116598 4/4/2016
/ / 20" CL 2500 GV YOKE
" AL2046R C12
C12A 1 721 721
L&T VALVES LTD ‐ CBE 10115860 26/3/2016 20" CL 2500 DISC CARRIER AL2042R C12A 5 143 715
L&T VALVES LTD ‐ CBE 10115860 26/3/2016 20" CL 2500 GLAND FLANGE AL20423R C12A 4 37 148
L&T VALVES LTD ‐ CBE 10116598 4/4/2016 20" CL 2500 GLAND FLANGE AL20423R C12A 1 37 37
L&T VALVES LTD ‐ CBE 10126168 29/6/2016 8" CL 1500 GV YOKE AL1835R C12A 4 66 264
L&T VALVES LTD ‐ CBE 10126208 1/11/2016 8" CL 1500 GTV YOKE AL0780R C12A 2 109 218
L&T VALVES LTD ‐ CBE 10126208 1/11/2016 8" CL 3100 YOKE AL2661R C12A 4 203 812
L&T VALVES LTD ‐ CBE 10130522 10/12/2016 8" CL 3100 YOKE AL2661R C12A 2 203 406
L&T VALVES LTD ‐ CBE 10123378 3/8/2016 4" CL 3100 GLV BODY AM1200R C12A 1 287 287
L&T VALVES LTD ‐ CBE 10123378 3/8/2016 4" CL 3100 YOKE AM1204R C12A 1 101 101
L&T VALVES LTD ‐ CBE 10124436 20/8/2016 12" CL 2500 YOKE AL2253R C12A 2 280 560
L&T VALVES LTD ‐ CBE 10129437 29/11/2016 12" CL 2500 YOKE AL2253R C12A 5 280 1400
L&T VALVES LTD ‐ CBE 10125528 19/9/2016 4" CL 2500 GLV BODY AM0643R C12A 3 189 567
L&T VALVES LTD ‐ CBE 10125528 19/9/2016 4" CL 2500 GLV BONNET AM0287R C12A 3 26 78
L&T VALVES LTD ‐ CBE / /
10125528 19/9/2016 4" CL 2500 YOKE AM0295R C12A 3 53 159
L&T VALVES LTD ‐ CBE 10123672 7/8/2016 10" CL 3100 YOKE AL2780R C12A 5 256 1280
MAJOR CUSTOMERS
LIST OF APPROVALS
™TOYO ENGINEERING INDIA PVT LTD
™NTPC LIMITED INDIA
™NUCLEAR POWER CORPORATION OF INDIA LTD
™ BHARAT PETROLEUM CORPORATION LIMITED
™ HINDUSTAN PETROLEUM CORPORATION LIMITED
™ENGINEERS INDIA LIMITED
™ KUWAIT NATIONAL PETROLEUM COMPANY KNPC KUWAIT
™TATA CHEMICALS LIMITED
™TATA CHEMICALS LIMITED 
™BHARAT HEAVY ELECTRICALS LIMITED  INDIA
™THERMAX
™ CHIYODA CORPORATION – JAPAN
™ LOCKWOOD USA.
Major customers with specification
Pressure Range  Weight 
S.No Customer Details of Items Valve Size in inches [PSI] Specifications Range in 
in Classes  Kgs

All types of Valve  WCB/WCC/WC6/
Castings – Gate,  WC9/ 
Bharat Heavy 
Globe, Check, Safety  CF8/CF8M/CF3/CF Upto
1 Electricals Ltd,  2” to 16” Upto 3500 
relief , Non Return   3M/CF8C  1500 
Trichy
and Oil Field
and Oil Field  /CA6NM/
/CA6NM/ 
Equipments 60K/75K

Various types of Valve 
WCB/WCC/WC6/
Bharat Heavy  Castings – Gate, 
WC9  Upto
2 Electricals Ltd,  Globe, Check, Safety   2” to 24” Upto 600 
CF8/CF8M/CF3/CF 1000 
Punjab. and Oil Field 
3M/LCC/LCB
Equipments

Boiler Auxiliaries ‐
Bearing Housing, 
Bharat Heavy  Bearing Covers, 
Upto
3 Electricals Ltd,  Cylinder, Cylinder  ‐ ‐ WCB/WCC/WC6
1500 
R i t
Ranipet C
Cover, Swivel
S i l Joint,
J i t
Housing Sleeves for 
their FANs, etc
Major customers with specification

Pressure  Weight 
S.No Customer Details of Items Valve Size in inches Range [PSI] Specifications Range in 
in Classes  Kgs
L&T VALVES 
L&T VALVES
Various type of Valve 
LIMITED WCB/WCC/WC6/
Castings – Gate, 
Chennai,  WC9/ 
Globe, Check, 
Kanchipuram &  LCB/LCC/CF8/CF8 Upto
4 Butterfly valves,  4” to 48” Upto 2500
Coimbatore  M/ CF8C/CF3  1400 
Triple Offset 
Plants /CF3M/C5/
/CF3M/C5/ 
fl
Butterfly 
[Valve  C12/C12A/Etc
valve[TOBFV]
Suppliers]

WCB/WCC/WC6/
Various type of Valve 
Various type of Valve
AMPO  Valves  WC9/  Upto
5 Castings – Gate,  8” to 16” Upto 2500
India Pvt Ltd LCB/LCC/CF8/ 1000
Globe
CA15/CF8M

Karmen  WCB/WCC/WC6/ 
International  Butterfly Valve  WC9/CF8/CF8M/ Upto
6 16” to 42” Upto 900
Pvt Ltd,  Castings  C12/CF3  1500 
Chennai /CF3M/CF8C/ etc.
Major customers with specification
Pressure Range  Weight 
S.No Customer Details of Items Valve Size in inches [PSI] Specifications Range in 
in Classes  Kgs
Mining Equipments ‐
Top & Bottom Rollers 
Top & Bottom Rollers
of various sizes, Break  GS42CrMo4V, IS 
Neyveli Lignite 
Drum, Rope Pulley,  1030, GS52, GS60,  Upto
7 Corporation Ltd,  ‐ ‐
Track link, Cam  GS60.1, 1500 
Neyveli
Wheel, Drive  Gx120Mn12, Etc.
Sprocket, Return 
Wheel, Etc 
BS3100 
Steam Turbine 
Gr.A2/B2/B7, 
Spares‐Exhaust and 
Triveni Turbine  BS1398 Gr.D,  Upto
8 Steam End Casings,  ‐ ‐
Ltd, Bangalore WCB, TDC‐ 1500 
Nozzle Chest, Valve
Nozzle Chest, Valve 
813/812/8 0
813/812/840 
Body Castings 
WC1, etc.

Rope Pulley, Track  GS42CrMo4V, 
Tenova India 
9 link,  Bucket tooth
, ‐ ‐ Gx120Mn13,, GS  Upto
p 350 
P t Ltd
Pvt Ltd
Castings  60, GE 300

Hydro Turbines  Upto
Boving Fouress spares Francis 
spares ‐ Francis WCB,CA6NM, 
WCB CA6NM 1500 Kgs
1500 Kgs
10 ‐ ‐
Ltd, Bangalore Runner, Runner Blade  CA15 a single 
Castings  piece
OUR PRODUCTS
L&T :10” CL 1500 GTV BW BODY AMPO : 8” CL 600 GTV FL BODY
WT 495 Kg. Gr. WCC WT 308 Kg. Gr. WCB

L&T : 30” CL 300 YOKE L&T : 32” CL 300 TOBFV BODY WT 1152 Kg. Gr. WCB
WT 189Kg.Gr. WCB
OUR PRODUCTS
BHEL TRICHY : 20” CL 300 QCNRV L&T:10" CL 2500 GTV BODY WT : 780 L&T:12" CL 1500 PSGLV BODY
BODY WT: 1295 Kgs Gr.WCB Kgs Gr.WCB WT : 1251 Kgs Gr.WCB

BHEL PB: 8" 600 GV WEDGE AMPO: 16" CL 300 GTV BODY BHEL PUNJAB : 3” CL 300 GLV
WT : 32 Kgs Gr.WCB MACHINED WT : 765 Kgs Gr.WCB BODY WT : 51 Kgs Gr.WCB
OUR PRODUCTS

L&T : 10” CL 2500 YOKE L&T:10" CL 2500 GTV BODY


WT : 146 Kgs Gr. C12A WT : 1332 Kgs Gr. C12A
OUR PRODUCTS
L&T : 4” CL 2500 GLV BW BODY L&T: 4" CL 2500 GLV VALVE
WT : 189 Kgs Gr. C12A ASSEMBLE
CASTING PHOTOS
BHEL TRY :12-2500 GV BODY BHEL : 3" CL 1500 NRV AMPO : 8" CL 600 GTV BODY
Wt-1280 Kgs Gr.WCB BODY WT : 57 Kgs Gr.WCC WT : 308 Kgs Gr.CF8

L&T:10" CL 1500 FGV BODY L&T :6" CL 900 GTV BODY WT : 233 Kgs Gr.WCB
WT : 691Kgs Gr.WCB
OUR PRODUCTS
TTL : EXHAUST END CASING BOTTOM GMR : IMPELLER NLC :TRACK LINK 615 PITCH
WT :636 Kgs Gr. BS 3100 Gr. A2 WT : 1025 Kgs Gr.CF8M WT 318 Kgs Gr. GX 120 Mn12

TTL: S&E VALVE BODY NLC :RETURN WHEEL Ø 1100 TENOVA :ROPE PULLEY
WT : 480 Kgs Gr. BS 3100 Gr. B7 WT :775 Kgs Gr.IS 1030 WT : 340 Kgs Gr. GE-300
Gr.340-570N
OUR PRODUCTS
TTL : NOZZLE CHEST WT : BHEL TRY : BODY CASING KARMEN : 42”
” 150 DUO CHECK
500 Kgs Gr. TDC/02/813 SPOOL WT : 745 Kgs Gr.60K VALVE BODY WT : 1300 Kgs Gr. WCB

BHEL RPT : BEARING HOUSING TTL : STEAM END CASING BOTTOM AMPO : 8” 150 GTV BODY & BONNET
WT: 1547 Kgs Gr.WCC HALF WT : 1216 Kgs Gr.WCB WT : 100 Kgs & 30 Kgs Gr. WCB
OUR PRODUCTS
TTL : STEAM END CASING TOP 9839
WT 844 Kg.
Gr.TDC-813 [WCB]

TTL : EXH END CASING ASSEMBLE


BOTTOM 01001 WT 636 Kg
TOP 03005 WT 205 Kg.
Gr. BS 3100 A2
OUR PRODUCTS

TTL : EXHAUST CASING BOTTOM 3257


WT 550 Kg.
Gr. BS 3100 A2

TTL : NOZZLE HOUSING ASSEMBLE


BOTTOM 16936 WT 372 Kg
TOP 16937 WT 455 Kg.
Kg
Gr. BS 3100 B2
Yearly Production Tonnage 
Weight in Tons
1596
1600 1517
1442
1400 1264 1310 1276
1278 1221 1208 1269
1200 1142
962
1000
800
600 Weight in Tons
400
200
0

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