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    Methodology: 3.1 Construction

    Uploaded by

    Mohamed Ibrahem
    The document describes the methodology of a paper punching machine. It consists of 8 main components including a VDC motor, gear box, chain drive, feeding rollers, main shaft, Geneva wheel mechanism, crank wheel, and punching tool. It works by using a Geneva mechanism to control automatic feeding of paper into the machine where the rotary motion of the motor is converted into linear, reciprocating motion of the punching tool to create holes in the paper. Some key features of the automatic punching machine are that it is small, portable, uses little electric power, is simple to build and operate, and reduces the need for manual labor. Proper safety, care, and maintenance of the machine are also outlined.

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    Methodology: 3.1 Construction

    Uploaded by

    Mohamed Ibrahem
    12 views3 pages
    The document describes the methodology of a paper punching machine. It consists of 8 main components including a VDC motor, gear box, chain drive, feeding rollers, main shaft, Geneva wheel mechanism, crank wheel, and punching tool. It works by using a Geneva mechanism to control automatic feeding of paper into the machine where the rotary motion of the motor is converted into linear, reciprocating motion of the punching tool to create holes in the paper. Some key features of the automatic punching machine are that it is small, portable, uses little electric power, is simple to build and operate, and reduces the need for manual labor. Proper safety, care, and maintenance of the machine are also outlined.

    Original Description:

    design

    Original Title

    Methodology 2

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    The document describes the methodology of a paper punching machine. It consists of 8 main components including a VDC motor, gear box, chain drive, feeding rollers, main shaft, Geneva wheel mechanism, crank wheel, and punching tool. It works by using a Geneva mechanism to control automatic feeding of paper into the machine where the rotary motion of the motor is converted into linear, reciprocating motion of the punching tool to create holes in the paper. Some key features of the automatic punching machine are that it is small, portable, uses little electric power, is simple to build and operate, and reduces the need for manual labor. Proper safety, care, and maintenance of the machine are also outlined.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    12 views3 pages

    Methodology: 3.1 Construction

    Uploaded by

    Mohamed Ibrahem
    The document describes the methodology of a paper punching machine. It consists of 8 main components including a VDC motor, gear box, chain drive, feeding rollers, main shaft, Geneva wheel mechanism, crank wheel, and punching tool. It works by using a Geneva mechanism to control automatic feeding of paper into the machine where the rotary motion of the motor is converted into linear, reciprocating motion of the punching tool to create holes in the paper. Some key features of the automatic punching machine are that it is small, portable, uses little electric power, is simple to build and operate, and reduces the need for manual labor. Proper safety, care, and maintenance of the machine are also outlined.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 3

    Methodology

    3.1 CONSTRUCTION
    This project consists of

    1) VDC Motor with built in speed reduction gear box

    2) Chain drive mechanism

    3) Job feeding rollers

    4) Main shaft with Plummer block support

    5) Geneva wheel mechanism

    6) Crank wheel

    7) Punching tool.

    8) Bolts & Screws

    3.2 WORKING PRINCIPLE


    Paper punching machine is designed with mechanical arrangement in which movements are
    controlled by using Geneva mechanism. paper punching machine consists of two sections. One
    section is automatic feeding mechanism and the second section is conversion of rotary motion
    into linear reciprocating motion of punching tool. The first section consists of Geneva wheel disc
    keyed to shaft at one end and the other end is connected with chain sprocket wheel. This Geneva
    wheel shaft is supported on nylon bushes. This sprocket wheel transmit the rotary motion from
    the Geneva wheel to the feeding rollers through a chain drive. Hence when the Geneva wheel is
    rotated, the paper also moved for punching operation.

    The second section consists of a DC electric motor, a nylon bush, a crank wheel with a pin, a
    connecting rod and a punching tool. The second section is used to convert the rotary movement
    of the forearm wheel into a reciprocating movement of the punching tool. The rotor shaft is
    attached to the crank wheel at one end and the other end is connected to the DC motor. This
    column is supported on a nylon bush. The punch tool slice is replaced by connecting the crank
    wheel through the connecting rod. Paper is automatically fed through the rotation of the Geneva
    wheel.

    When the engine is running, the camera drive disc is rotated. The linear rail attached to the drive
    of the cam drive with deviation from the center is retracted to the punching machine. The
    punching machine consists of a punch head, when the linear bar is moved down it presses the
    head of the hole. The boring head consists of boring tools that punch the paper in the required
    way. The cam drive disk has a pin attached to it, plugs into the Geneva wheel aperture and turns
    the Geneva wheel. For each drive disk spin, the Geneva wheel spins 1/4 of the spindle. The
    Geneva wheel shaft is attached to a sprocket. When the Geneva wheel spins, the sprocket also
    rotates which in turn spools attached to the other sprocket. The two cog wheels are connected by
    a cylindrical chain. With the help of cylinders, the paper moves forward and is perforated.

    3.3 FEATURES OF AUTO PUNCHING MACHINE


    1. It is small in size

    2. It can be move

    3. The electric power consumption is lower

    4. It can be used in our workshop

    5. It is simple to build

    6. Low cost

    7. Less weight and easy to handle

    8. It reduces the man power

    3.4 SAFETY,CARE AND MAINTENANCE


    Before using the device, some points should be noted for safety purposes,

    Before starting the process, check the following items

    (1) Check the proper operation mechanism.


    (2) Check the alignment of chain drives, task feed rollers and loader in the unit.

    (3) Do not insert any material or object between during the punching process.

    (4) Check the chain drive lubrication in the unit.

    (5) Treat carefully while you work.

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