Designation: B148 − 14

Standard Specification for

Aluminum-Bronze Sand Castings1
This standard is issued under the fixed designation B148; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.

1. Scope* Unified Numbering System (UNS)

1.1 This specification establishes requirements for sand
castings produced from copper-base alloys having the alloy 3. Terminology
numbers,2 commercial designations, and nominal compositions 3.1 For definitions of terms related to copper and copper
shown in Table 1. alloys, refer to Terminology B846.
1.2 The values stated in inch-pound units are to be regarded
as standard. The values given in parentheses are mathematical 4. General Requirements
conversions to SI units that are provided for information only 4.1 Material furnished under this specification shall con-
and are not considered standard. form to the applicable requirements of Specification B824.
2. Referenced Documents 5. Ordering Information
2.1 The following documents of the issue in effect on date
5.1 Include the following specified choices when placing
of material purchase form a part of this specification to the
orders for product under this specification as applicable:
extent referenced herein:
5.1.1 ASTM designation and year of issue,
2.2 ASTM Standards:3 5.1.2 Copper or Copper Alloy UNS. No. designation,
B208 Practice for Preparing Tension Test Specimens for 5.1.3 Temper, must include optional Heat Treatment when
Copper Alloy Sand, Permanent Mold, Centrifugal, and
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needed,
Continuous Castings 5.1.4 Dimensions, diameter, and wall thickness (For tube or
B824 Specification for General Requirements for Copper pipe: specify either O.D./I.D., O.D./Wall, or I.D./Wall unless
Alloy Castings standard size such as type K are ordered; for flat products:
B846 Terminology for Copper and Copper Alloys thickness, width, and edges; for rod, bar, or shapes: by
B950 Guide for Editorial Procedures and Form of Product diameter or distance between parallel surfaces),
Specifications for Copper and Copper Alloys 5.1.5 Quantity of castings required,
E8/E8M Test Methods for Tension Testing of Metallic Ma- 5.1.6 Intended applications,
terials 5.1.7 Specification title, number, and year of issue,
E10 Test Method for Brinell Hardness of Metallic Materials
5.1.8 Pattern or drawing number and condition (cast,
E18 Test Methods for Rockwell Hardness of Metallic Ma-
machined, and so forth),
terials
5.1.9 Analysis of residual elements, if specified in the
E527 Practice for Numbering Metals and Alloys in the
purchase order (Specification B824),
5.1.10 Pressure test requirements, if specified in the pur-
1
This specification is under the jurisdiction of ASTM Committee B05 on Copper chase order (Specification B824),
and Copper Alloys and is the direct responsibility of Subcommittee B05.05 on 5.1.11 Soundness requirements, if specified in the purchase
Castings and Ingots for Remelting.
Current edition approved April 1, 2014. Published May 2014. Originally
order (Specification B824),
approved in 1941. Last previous edition approved in 2009 as B148 – 97 (2009). 5.1.12 Certification, if specified in the purchase order
DOI: 10.1520/B0148-14. (Specification B824),
2
The UNS system for copper and copper alloys (see Practice E527) is a simple
expansion of the former standard designation system accomplished by the addition
5.1.13 Test report, if specified in the purchase order (Speci-
of a prefix “C” and a suffix “00.” The suffix can be used to accommodate fication B824),
composition variations of the base alloy. 5.1.14 Witness inspection, if specified in the purchase order
3
For referenced ASTM standards, visit the ASTM website, www.astm.org, or (Specification B824),
contact ASTM Customer Service at [email protected]. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on 5.1.15 Approval of weld procedure and records of repairs, if
the ASTM website. specified in the purchase order (Section 10),

*A Summary of Changes section appears at the end of this standard

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 B148 − 14
TABLE 1 Nominal Compositions
Copper Alloy Old Commercial Nominal Composition, %
UNS No. Designation Designation Copper Nickel Iron Aluminum Silicon Manganese
C95200 9A Grade A 88.0 ... 3.0 9.0 ... ...
C95300A 9B Grade B 89.0 ... 1.0 10.0 ... ...
C95400A 9C Grade C 85.0 ... 4.0 11.0 ... ...
C95410A ... ... 84.0 2.0 4.0 10.0 ... ...
C95500A 9D Grade D 81.0 4.0 4.0 11.0 ... ...
C95520A ... ... 78.5 5.5 5.0 11.0 ... ...
C95600 9E Grade E 91.0 ... ... 7.0 2.0 ...
C95700 9F Grade F 75.0 2.0 3.0 8.0 ... 12.0
C95800 ... ... 81.3 4.5 4.0 9.0 ... 1.2
C95820 ... ... 79.0 5.2 4.5 9.5 ... 1.0
C95900 ... ... 87.5 ... 4.5 13.0 ... ...
A
These grades respond to heat treatment.

5.1.16 ASME Boiler and Pressure Vessel Code4 application 6.1.1 The material of manufacture shall be sand castings of
(12.2 and Section 14), Copper Alloys, UNS No. C95200, C95300, C95400, C95410,
5.1.17 Castings for seawater service (6.2.3), and C95500, C95520, C95600, C95700, C95800, C95820, C95900
5.1.18 Product marking, if specified in the purchase order of such purity and soundness as to be suitable for processing
(Specification B824). into the products prescribed herein.
5.2 When material is purchased for agencies of the U.S. 6.1.2 When specified in the contract or purchase order, that
Government, the Supplementary Requirements of this specifi- heat identification or traceability is required, the purchaser
cation may be specified. shall specify the details desired.
6.2 Manufacture:
6. Materials and Manufacture 6.2.1 As a specified option, Copper Alloy UNS Nos.
6.1 Materials: C95300, C95400, C95410, C95500, and C95520 may be
supplied in the heat-treated condition to obtain the higher
mechanical properties shown in Table 2. Suggested heat
4
Available from American Society of Mechanical Engineers (ASME), ASME treatments for these alloys are given in Table 3. Actual practice
International Headquarters, Two Park Ave., New York, NY 10016-5990, http://
www.asme.org. may vary by manufacturer.

TABLE 2 Mechanical Requirements

Manganese-
Aluminum Bronze Nickel Aluminum Bronze Nickel
Silicon Aluminum Nickel Aluminum
Classification Aluminum
Bronze Aluminum Bronze
As-Cast As-Cast Bronze
Bronze
C95400 and
Copper Alloy UNS No. C95200 C95300 C95500 C95820 C95600 C95700 C95800A C95900B
C95410
Tensile strength, min, 65 65 75 90 94 60 90 85 . . .
ksiC (MPaD ) (450) (450) (515) (620) (650) (415) (620) (585) . . .
Yield strength,E min, 25 25 30 40 39F 28 40 35 . . .
ksiC (MPaD ) (170) (170) (205) (275) (270)F (195) (275) (240) . . .
Elongation in 2 in. 20 20 12 6 13 10 20 15 . . .
(50.8 mm), %
Brinell hardness No.G 110 110 150 190 ... ... ... ... ...
(3000-kg load)
Heat-Treated
C95400 and
Copper Alloy UNS No. C95300 C95500 C95520H
C95410
Tensile strength, min, . . . 80 90 110 125 . . . . . . . . . . . .
ksiC (MPa)D . . . (550) (620) (760) (862) . . . . . . . . . . . .
Yield strength,E min, . . . 40 45 60 95F . . . . . . . . . . . .
ksiC (MPa)D . . . (275) (310) (415) (655)F . . . . . . . . . . . .
Elongation in 2 in. . . . 12 6 5 2 . . . . . . . . . . . .
(50.8 min), %
Brinell hardness No.G ... 160 190 200 255I ... ... ... 241 min
(3000-kg load)
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A
As cast or temper annealed.
B
Normally supplied annealed between 1100 and 1300°F for 4 h followed by air cooling.
C
ksi = 1000 psi.
D
See Appendix X1.
E
Yield strength shall be determined as the stress producing an elongation under load of 0.5 %, that is, 0.01 in. (0.254 mm) in a gage length of 2 in. (50.8 mm).
F
Yield strength at 0.2 % offset, min, ksiC (MPa)D .
G
For information only.
H
Copper Alloy UNS No. C95520 is used in the heat-treated condition only.
I
Sand castings and sand cast test specimens shall be 25 HRC minimum.

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 B148 − 14
TABLE 3 Suggested Heat Treatments 7.1.1 Results of analysis of the product sample shall con-
Copper
Solution Treatment Annealing Treatment form to the composition requirements within the permitted
(Not Less than 1 h/in. (Not Less than 2 h
Alloy
Followed by Followed by
analytical variance specified in Table 4.
UNS No. 7.1.2 These composition limits do not preclude the presence
Water Quench) Air Cool)
C95300 1585-1635°F (860-890°C) 1150-1225°F (620-660°C) of other elements. Limits may be established by agreement
between manufacturer or supplier and purchaser for the un-
C95400
C95410
1600-1675°F (870-910°C) 1150-1225°F (620-660°C) named elements.
7.1.3 For alloys in which Copper is listed as remainder,
C95500
(2 h followed by copper is the difference between the sum of results of all
water quench) 925-1000°F (495-540°C)
C95520
1600-1700°F (870-925°C)
elements determined and 100 %. When all the elements in
Table 4 are determined, the sum of results shall be as specified
C95800A 1250 ± 50°F (675 ± 10°C), in the following table:
6 h minimum followed
by air cooling Copper Plus Named Elements,
A
Copper Alloy UNS Number min, %
Corrosion inhibiting heat treatment, depends on agreement between the
manufacturer and buyer. C95200 99.0
C95300 99.0
C95400 99.5
C95410 99.5
6.2.2 For better corrosion resistance in seawater C95500 99.5
C95520 99.5
applications, castings in Copper Alloy UNS No. C95800 may C95600 99.0
be given a temper anneal heat treatment at 1250 6 50°F (675 C95700 99.5
6 10°C) for 6 h minimum. Cooling shall be by the fastest C95800 99.5

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C95820 99.2
means possible that will not cause excessive distortion or C95900 99.5
cracking. Propeller castings shall be exempt from this require-
ment. 8. Temper
6.2.3 Copper Alloy UNS No. C95520 is used in the heat-
8.1 The suggested heat treatment (tempers) for products
treated condition only.
described in this specification are given in Table 3.
6.2.4 Copper Alloy UNS No. C95900 is normally supplied
annealed between 1100°F (595°C) and 1300°F (705°C) fol- 9. Mechanical Property Requirements
lowed by air cooling.
6.2.5 Copper Alloy UNS No. C95820 is supplied in the 9.1 Tensile Strength Requirements:
as-cast condition. 9.1.1 The mechanical properties shall be determined from
6.2.6 Separately cast test bar coupons representing castings separately cast test bar castings.
made in Copper Alloy UNS Nos. C95300HT, C95400HT, 9.1.2 Product furnished under this specification shall con-
C95410HT, C95500HT, C95520HT, C95800 temper annealed, form to the mechanical properties requirements specified in
and C95900 annealed shall be heat treated with the castings. Table 2, when tested in accordance with Test Methods E8/
E8M.
7. Chemical Composition 9.1.3 Acceptance or rejection based upon mechanical prop-
7.1 The material shall conform to the chemical composition erties shall depend on tensile strength, yield strength, and
requirements in Table 4 for the copper alloy UNS. No. elongation.
designation specified in the ordering information. 9.2 Hardness Requirement:

TABLE 4 Chemical Requirements

Manganese-
Silicon Nickel
Nickel Aluminum
Classification Aluminum Bronze Nickel Aluminum Bronze Aluminum Aluminum
Aluminum Bronze
Bronze Bronze
Bronze
Copper Alloy C95200 C95300 C95400 C95410 C95500 C95520A C95600 C95700 C95800 C95820B C95900
UNS No.
Composition, %
Copper 86.0 min 86.0 min 83.0 min 83.0 min 78.0 min 74.5 min 88.0 min 71.0 min 79.0 min 77.5 min remainder
Aluminum 8.5–9.5 9.0–11.0 10.0–11.5 10.0–11.5 10.0–11.5 10.5–11.5 6.0–8.0 7.0–8.5 8.5–9.5 9.0–10.0 12.0–13.5
Iron 2.5–4.0 0.8–1.5 3.0–5.0 3.0–5.0 3.0–5.0 4.0–5.5 ... 2.0–4.0 3.5–4.5C 4.0–5.0 3.0–5.0
Manganese ... ... 0.50 max 0.50 max 3.5 max 1.5 max ... 11.0–14.0 0.8–1.5 1.5 max 1.5 max
Nickel (incl ... ... 1.5 max 1.5–2.5 3.0–5.5 4.2–6.0 0.25 max 1.5–3.0 4.0–5.0C 4.5–5.8 0.50 max
cobalt)
Silicon ... ... ... ... ... 0.15 max 1.8–3.2 0.10 max 0.10 max 0.10 max ...
Lead ... ... ... ... ... 0.03 max ... 0.03 max 0.03 max 0.02 max ...
A
Chromium shall be 0.05 max, cobalt 0.20 max, tin 0.25 max, and zinc 0.30 max.
B
Zinc shall be 0.20 max and tin 0.20 max.
C
Iron content shall not exceed the nickel content.

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 B148 − 14
9.2.1 The approximate Brinell hardness values given in poured from an individual melting unit, or group of melting
Table 2 are for general information and assistance in testing, units, operating during the course of one-half shift, not to
and shall not be used as a basis for product rejection. exceed 5 h.
13. Test Methods
10. Casting Repair
13.1 Chemical Analysis:
10.1 Alloys included in this specification are generally 13.1.1 In case of disagreement, test methods for chemical
weldable. Weld repairs may be made at the manufacturer’s analysis shall be subject to agreement between the manufac-
discretion provided each excavation does not exceed 20 % of turer and the purchaser.
the casting section or wall thickness or 4 % of the casting
surface area. 13.2 Other Tests:
13.2.1 Brinell readings shall be taken on the grip end of the
10.2 Excavations that exceed those described in 10.1 may tension test bar and shall be made in accordance with Test
be made at the manufacturer’s discretion except that when Method E10, with the exception that a 3000-kg load shall be
required (5.1.15) the weld procedure shall be approved by the used.
purchaser and the following records shall be maintained: 13.2.2 Rockwell hardness readings shall be taken on the
10.2.1 A sketch or drawing showing the dimensions, depth, grip end of the tension test bar and shall be made in accordance
and location of excavations, with Test Methods E18.
10.2.2 Postweld heat treatment, when applicable, 13.2.3 Tensile and Yield Strength shall be determined by the
10.2.3 Weld repair inspection results, extension-under-load method of Test Methods E8/E8M.
10.2.4 Casting identification number, 13.2.4 When specified in the purchase order, additional
10.2.5 Weld procedure identification number, hardness testing may be performed on castings. The test
10.2.6 Welder identification, and location and hardness values shall be agreed upon between the
10.2.7 Name of inspector. manufacturer and the purchaser.
10.3 The castings shall not be impregnated without approval 14. Certification
of the purchaser. 14.1 When specified in the purchase order or contract, the
purchaser shall be furnished certification that samples repre-
11. Workmanship, Finish, and Appearance senting each lot have been tested and inspected as directed in
11.1 The product shall be free of defects, but blemishes of a this specification and requirements have been met.
nature that do not interfere with the intended application are 14.2 When specified in the purchase order or contract that
acceptable. product is purchased for ASME Boiler and Pressure Vessel
Code application, certification to this specification is manda-
12. Sampling tory.
12.1 Test bar castings for the Copper Alloy UNS Nos. in this 15. Keywords
specification shall be cast to the form and dimensions shown in 15.1 aluminum-bronze castings; copper alloy castings;
Figs. 1 or 2 in Practice B208. copper-base alloy castings; UNS No. C95200; UNS No.
12.2 When material is specified to meet the requirements of C95300; UNS No. C95400; UNS No. C95410; UNS No.
the ASME Boiler and Pressure Vessel Code, for small remelts C95500; UNS No. C95520; UNS No. C95600; UNS No.
the lot size shall not exceed 1000 lb (455 kg) of castings and C95700; UNS No. C95800; UNS No. C95820; UNS No.
shall consist of all of the metal from a single master heat C95900

SUPPLEMENTARY REQUIREMENTS

The following supplementary requirements shall apply only when specified by the purchaser in the
inquiry, contract, or order for agencies of the U.S. Government.

S1. Scope S2.1.1 Federal Standards:5

Fed. Std. No. 102 Preservation, Packaging, and Packing
S1.1 The following supplementary requirements shall apply
Levels
only when specified by the purchaser in the inquiry, contract, or
Fed. Std. No. 123 Marking for Shipment (Civil Agencies)
order for agencies of the U.S. government.
S2.1.2 Military Standards:5
MIL-STD-129 Marking for Shipment and Storage
S2. Referenced Documents
S2.1 The following documents of the issue effect on date of
material purchase form a part of this specification to the extent 5
Available from DLA Document Services, Bldg. 4/D, 700 Robbins Ave.,
referenced herein: Philadelphia, PA 19111-5094, http://quicksearch.dla.mil/.
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 B148 − 14
MIL-STD-248 Welded and Brazing Procedure in Perfor- S7. Quality Assurance
mance Qualification
S7.1 Responsibility for Inspection—Unless otherwise speci-
MIL-STD-271 Requirements for Nondestructive Testing
Methods fied in the contract or purchase order, the manufacturer is
MIL-STD-278 Welding and Casting Standard responsible for performance of all inspection and test require-
S2.1.3 ASTM Standards:3 ments specified. Except as otherwise specified in the contract
B900 Practice for Packaging of Copper and Copper Alloy or purchase order, the manufacturer may use his own or any
Mill Products for U.S. Government Agencies other suitable facilities for the performance of the inspection
and test requirements unless disapproved by the purchaser at
S3. First Article Inspection the time the order is placed. The purchaser shall have the right
S3.1 The initial casting shall be radiographically examined to perform any of the inspections or tests set forth when such
in accordance with MIL-STD-271 at locations specified by the inspections and tests are deemed necessary to ensure that the
purchaser. Subsequent to radiography, samples for mechanical material conforms to prescribed requirements.
testing shall be removed from the specified locations and
tested. The acceptance criteria for all tests and examinations S8. Marking
shall be as agreed upon between the manufacturer and the
purchaser. S8.1 The castings shall be marked in accordance with
S3.2 Following acceptance of the initial casting by the Specification B824. Additionally, the marking shall include the
purchaser, the manufacturer shall not change his basic foundry manufacturer’s trademark, specification, and alloy number.
practice without the specific approval of the purchaser. The
manufacturer may be required to perform additional tests or S9. Preparation for Delivery
inspections to verify acceptability of any changes made.
S9.1 Preservation, Packaging, and Packing:
S4. Soundness S9.1.1 Military Agencies—The material shall be separated
S4.1 Castings shall meet the soundness requirements of by size, composition, grade, or class and shall be preserved and
MIL-STD-278 for the category, subcategory, and criticality packaged, Level A or C, packed, Level A, B, or C as specified
level specified in the purchase order. in the contract or purchase order, in accordance with the
S5. Pressure Test requirements of Practice B900.
S9.1.2 Civil Agencies—The requirements of Fed. Std. No.
S5.1 Castings shall meet the pressure test requirements of
102 shall be referenced for definitions of the various levels of
MIL-STD-278.
packaging protection.
S6. Weld Repair S9.2 Marking:
S6.1 All repair welding shall be in accordance with MIL- S9.2.1 Military Agencies—In addition to any special mark-
STD-278 using welders and welding procedures qualified in ing required by the contract or purchase order, marking for
accordance with MIL-STD-248. shipment shall be in accordance with MIL-STD-129.
S6.2 Surfaces of the casting that will be in contact with
S9.2.2 Civil Agencies—In addition to any special marking
seawater will be identified by the purchaser. Any weld repair
required by the contract or purchase order, marking for
made on these surfaces or within 1⁄4 in. of these surfaces shall
shipment shall be in accordance with Fed. Std. No. 123.
be postweld heat treated in accordance with 6.2.3.

APPENDIX

(Nonmandatory Information)

X1. METRIC EQUIVALENTS

X1.1 The SI unit for strength properties now shown is in is the newton per square metre (N/m2), which has been named
accordance with the International System of Units (SI). The the pascal (Pa) by the General Conference on Weights and
derived SI unit for force is the newton (N), which is defined as Measures. Since 1 ksi = 6 894 757 Pa, the metric equivalents
that force that, when applied to a body having a mass of one are expressed as megapascal (MPa), which is the same as
kilogram, gives it an acceleration of one metre per second MN/m2 and N/mm2.
square (N = kg·m/s 2). The derived SI unit for pressure or stress
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 B148 − 14
SUMMARY OF CHANGES

Committee B05 has identified the principal changes to this specification that have been incorporated since the
last issue B148-97(2009) that may impact the use of this standard. (Approved April 1, 2014.)

(1) Revised Table 3.

(2) The specification was also revised to comply with Guide
B950.

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