06 - Liner Cementing
06 - Liner Cementing
06 - Liner Cementing
Liner Cementing
Table of Contents
Introduction ................................................................................................................................................6-3
Topic Areas.............................................................................................................................................6-3
Learning Objectives................................................................................................................................6-3
Unit A: Types of Liners .............................................................................................................................6-3
Drilling Liners ........................................................................................................................................6-3
Production Liners ...................................................................................................................................6-4
Stub Liners..............................................................................................................................................6-4
Scab Liners .............................................................................................................................................6-4
Quiz A: Types of Liners .........................................................................................................................6-5
Unit B: Setting Liners ................................................................................................................................6-6
Preparing Liners .....................................................................................................................................6-6
Making Up Liners...................................................................................................................................6-6
Running Liners .......................................................................................................................................6-7
Quiz B: Setting Liners ............................................................................................................................6-7
Unit C: Cementing Liners ..........................................................................................................................6-8
Single Stage Method...............................................................................................................................6-8
Delayed-Set Method ...............................................................................................................................6-9
Quiz C: Cementing Liners ......................................................................................................................6-9
Unit D: Liner Calculations .......................................................................................................................6-10
The Required Calculated Results..........................................................................................................6-10
Well Parameters....................................................................................................................................6-10
Liner Cementing Job One.....................................................................................................................6-12
1 Cement Volume................................................................................................................................6-13
2 Sacks of Cement...............................................................................................................................6-15
3 Mixing Water Required....................................................................................................................6-15
4 Displacement Fluids Required .........................................................................................................6-15
5 Top of Cement with Drillpipe In and Drillpipe Out.........................................................................6-16
6 Pressure to Land the Plug.................................................................................................................6-17
Quiz D: Liner Calculations...................................................................................................................6-17
Answers to Unit Quizzes..........................................................................................................................6-18
6•1 Cementing 1
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Liner Cementing
6•2 Cementing 1
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Liner Cementing
Introduction
In the past, it was common to have several C. Cementing Liners
strings of casing in a deep well. All these strings
D. Liner Calculations
extended from the wellhead to different depths.
However, another method is now used for
varying well conditions. This time, and money, Learning Objectives
saving method involves the hanging of a casing
string from the bottom of a cemented casing
string. These hanging casing strings are called Upon completion of this section, you should be
liners and they are used in almost every deep familiar with
well completion. • The different types of liners
• How liners are set
Topic Areas • The different techniques of cementing liners
A. Types of Liners
B. Setting Liners
Drilling Liners
A drilling liner (sometimes called an
intermediate liner) is a string of casing that is
hung from another casing of a larger diameter,
which has already been cemented downhole
(Fig. 6.1). It is used above a producing zone to
case off open holes so that deeper drilling may
be performed. A drilling liner Figure 6.1 – Drilling and Production Liners.
• helps control water or gas production
• isolates lost-circulation zones
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Liner Cementing
Stub Liners
A stub liner (or tie back liner) is usually a short
string of casing which provides an upward
extension for a drilling liner. It is run when:
• casing above the drilling liner has been
damaged in some way (by corrosion, etc.)
• a liner is leaking Figure 6.2 – A. Scab Liner and B. Stub
Liner.
• greater resistance is needed for other reasons
(abnormal pressure, etc.).
Scab Liners
A scab liner is unusual in that it is often not
cemented once it has been run downhole and is
therefore retrievable. It has a packoff on both
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Liner Cementing
3. A production liner is hung in the producing formation. It is cemented and ___________________ like
any completion string.
4. The main difference between stub and scab liners is that a scab liner is ________________________.
5. Stub and scab liners are short liners that are used when casing above a drilling liner has been
________________. They can also be used when a liner is _______________________ or when
greater ________________________ is needed because of high pressure or other reasons.
6. Stub and scab liners can be hung uphole on existing casing or they can be set with part of their weight
on the __________________________.
Now, look up the suggested answers in the Answer Key at the back of the section.
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Liner Cementing
Making Up Liners
The liner is made up like any casing string.
While suspended in the rotary table, it is made
up joint by joint. A float shoe is made up on the
first joint and a float collar is attached on the
second or third joint to provide a seat for the
liner-wiper plug. Sometimes a landing collar is
also made up one joint above the float collar
(Fig. 6.3). In this case, the landing collar
provides a seat for the plug.
Figure 6.3 – Typical deep well liner
Centralizers are important in liner jobs because assembly.
the clearance between the liner and casing is
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Liner Cementing
2. The amount of overlap between the casing and the liner is usually between _________ and
_________ feet.
3. Because of the small clearance between a casing and a liner, it is very important to make sure the
liner is __________________________.
5. The setting tool connects the ___________________ to the liner and forms a
____________________________________________ with the liner.
6. After the liner has been set, _________________________________ is pumped down hole.
Now, look up the suggested answers in the Answer Key at the back of the section.
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Liner Cementing
6•8 Cementing 1
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Liner Cementing
Delayed-Set Method
The delayed-set method is used in certain
geographical locations when a relatively short
liner is called for in wells with low fluid levels.
It is carried out by pumping delayed-set cement
down the drill pipe. The drill pipe is then pulled
out and the liner and attachments are lowered
into the hole (Fig. 6.5). The closed float collar
valve in the liner forces the cement up the
annulus. This increases the chances for obtaining
a more uniform cement sheath around the liner.
However, since delayed-set cement is used,
WOC time is greater-sometimes two days or
more.
After any of these procedures have been
completed, the liner’s seal is tested. The casing is
then cleaned and, if necessary, the cement is Figure 6.5 – Delayed-set Method of
drilled out so that the remainder of necessary cementing liner.
completion operations can take place.
2. The path that the cement takes is down the ________________ and then up the ______________ in
the single-stage method.
3. It is risky to reverse out cement when the workstring is pulled in the single-stage method because this
would ______________________________________.
4. The delayed-set method differs from the single-stage method because the liner is lowered into the
hole ____________ the cement is pumped down.
Now, look up the suggested answers in the Answer Key at the back of the section.
6•9 Cementing 1
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Liner Cementing
6 • 10 Cementing 1
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Liner Cementing
4B Well Parameters
A A Liner Size
B Liner Top
C Well Fluid
D Hole Size
E Liner Total Depth
F Shoe Track Length
1B G Required Cement (on top of liner)
H Excess Volume Required (percent)
I Size of Previous Casing
J Depth of Previous Casing
K Drill pipe size, weight, thread
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Liner Cementing
Well Parameters
Item Description Data
A Liner Size 7 in, 29 lb/ft,
N-80
B Liner Top 11, 600 ft
C Well Fluid 12.4 lb/gal
D Hole Size 8 ½ in.
E Liner Total Depth 12,925 ft 8 1/2 in. hole
F Shoe Track Length 81 ft
G Required Cement (on top of 300 ft cap
liner)
H Excess Volume Required 10%
(percent)
I Size of Previous Casing 9 5/8 in, 47 lb/ft,
N-80
J Depth of Previous Casing 11,930 ft
K Drill pipe size, weight, thread 4.5 in, 16.6 lb/ft 81 ft
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Liner Cementing
6 • 13 Cementing 1
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Liner Cementing
1C - Liner Lap Volume (Annular Looking in Section 221, Table 221-D, we find
Volume between Casings) that the volume factor is not printed for 9 5/8 in.
casing.
This is the volume between the existing 9 5/8 in. There is an easy way to calculate this factor. All
intermediate casing and the 7 in. liner, you need to know is
commonly referred to as the “Liner Lap.” This
volume is calculated as “Perfect Hole” with no 1. Drillpipe O.D. Ð 4.5 in
washout or excess (because we are working with 2. Casing I.D. Ð we look up the I.D. in section
pipe inside pipe). 210, Table 214, page 23 and find the I.D. for
Lap Footage (Section 221, Page 113): 9 5/8 in., 47 lb/ft, casing is 8.681 in.
9 5/8 in. pipe depth: 11,930 ft The formula for calculating the volume factor is
7 in. top of liner: -11,600 ft found in section 240, page 10.
330 ft of Lap Linear feet per Cubic Feet = 183.35
330 ft × 0.1438 ft3/ft = 47.45 ft3 D2 - nd2
where:
1D - Liner Cap Volume (Annular D = Diameter of hole, inches (or I.D. casing)
Volume Between Drill Pipe and
Casing) d = Outside Diameter of tubing, inches
n = number of tubing strings
This is the volume above the liner hanger inside (in our case, we are calculating the annulus
the intermediate casing commonly referred to as between 9 5/8 in. casing and 4.5 in. drill pipe)
Liner Cap Cement. This volume will reach its
maximum height when the plug lands. This will Applying the Formula:
give you the maximum differential pressure 183.35 183.35 183.55
(pressure to land plug). As you pull drill pipe, = =
the height will decrease until the drill pipe is 8.681 − 4.5 75.36 − 20.25 55.11
2 2
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Liner Cementing
2 Sacks of Cement
In this job, we were given 225 sacks of cement.
But, it is fairly easy to see that in future job 4B
calculations (to predict how much cement to
order) you must calculate 4 different volumes of
cement in a liner job (Figure 6.7),
1A - Shoe Track Volume
1B - Open Hole Annular Volume
(Plus Excess Cement)
1C - Liner Lap Volume
1D - Liner Cap Volume
4A - Drillpipe Volume
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Liner Cementing
0.8052
Refer to Section 240, Page 18 to arrive at psi/ft 15.5 lb/gal 81 ft x
psi/ft
= 65 psi
for lb/gal figures. Cement
• __________________________________________________________
• __________________________________________________________
• __________________________________________________________
• __________________________________________________________
• __________________________________________________________
• __________________________________________________________
2. With liners, if you underestimate _______________________, you could leave the previous casing
shoe unprotected.
Now, look up the suggested answers in the Answer Key at the back of the section.
6 • 17 Cementing 1
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Liner Cementing
6 • 18 Cementing 1
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