AMSY-6

System Specification
Document released in April 2015
 Contact Address

Vallen Systeme GmbH email: [email protected] Tel: +49 8178 9674-400

Schaeftlarner Weg 26a http://www.vallen.de Fax: +49 8178 9674-444
D-82057 Icking
Germany
Specifications are subject to change as product developments are made.
Comments and recommendations are appreciated and may be mailed to: [email protected]

Copyright © 2014, Vallen Systeme GmbH

All rights reserved.
Electronic versions of this document may be read online, downloaded for personal use, or
referenced in another document as a URL to a Vallen website. No part of this specification may
be published commercially in print or electronic form, edited, translated, or otherwise altered
without the permission of Vallen Systeme GmbH.

Trademarks and Licenses

The hardware and/or software described herein are furnished under a license and may be used
or copied only in accordance with the terms of such license.
AMSY-5, AMSY-6, ASIP-2, VisualAE, VisualClass and VisualTR are trademarks of Vallen
Systeme GmbH

Disclaimer
The material contained in this document is provided “as is” and is subject to being changed,
without notice, in future editions. Further, to the maximum extent permitted by applicable law,
we, Vallen Systeme GmbH, disclaim all warranties, either expressed or implied with regard to
this specification and any information contained herein, including but not limited to the implied
warranties of merchantability and fitness for a particular purpose. We, Vallen Systeme GmbH,
shall not be liable for errors or for incidental or consequential damages in connection with the
furnishing, use, or performance of this document or any information contained herein.
We shall not be liable for any direct, indirect, consequential or incidental damage arising out of
the use or inability to use of the AMSY-6 and the equipment delivered with it. We reserve the
right to charge for any efforts taken to remedy any problems for which we are not responsible.

Revision Record
Date Changes Name
04-2015 Added multiple pool groups AMSY-6_Spec_1504

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AMSY-6 - System Specification
 Purpose of this Document

This document:
• Explains the part codes used in AMSY-6 quotations and helps assembling modules to
complete system configurations
• Outlines specifications of the individual system components

Contents
1 Intended Use of AMSY-6 .................................................................................................. 4
2 Chassis .............................................................................................................................. 5
2.1 Sizes and weights ........................................................................................................... 5
2.2 Power supply .................................................................................................................. 6
2.3 Power consumption ........................................................................................................ 6
2.4 Environmental conditions ................................................................................................ 6
2.5 Front panel chassis interfaces ........................................................................................ 7
2.5.1 AE-enable / TR-enable switches ............................................................................ 7
2.5.2 Parametric input channels ..................................................................................... 7
2.5.3 LEDs ...................................................................................................................... 8
2.5.4 Speaker .................................................................................................................. 8
2.6 Rear panel chassis interfaces......................................................................................... 9
2.6.1 Externals Connector............................................................................................... 9
2.6.2 Alarm Connector .................................................................................................. 10
2.6.3 Audio Jack ............................................................................................................ 11
2.6.4 Address Selector .................................................................................................. 11
2.6.5 Next - / Previous Port ........................................................................................... 11
2.6.6 USB Interface ....................................................................................................... 12
2.6.7 Pulse Out ............................................................................................................. 12
2.6.8 Power on/off switch .............................................................................................. 12
3 ASIP-2 .............................................................................................................................. 13
3.1 ASIP-2/A features ......................................................................................................... 17
3.2 Options for ASIP-2 ........................................................................................................ 18
4 Preamplifiers ................................................................................................................... 19
5 Sensors ............................................................................................................................ 19
6 Accessories: cables, magnet holders, etc ................................................................... 19
7 External PC and supported Operating Systems (OS) ................................................. 19
8 Vallen AE-Suite Software ............................................................................................... 20
9 Standard compliance...................................................................................................... 24
10 Warranty Conditions....................................................................................................... 24
11 End User License Agreement (EULA)........................................................................... 25
12 Regulations concerning redemption and disposal of AMSY-6 systems .................. 26
13 Restriction of Hazardous Substances (RoHS) ............................................................. 26

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1 Intended Use of AMSY-6
AMSY-6 is a multi-channel Acoustic Emission (AE)-measurement system consisting of parallel
measurement channels. AMSY-6 can be used to detect, measure and locate AE-sources such
as material failure on microscopic level, corrosion, leakage, partial discharge, friction and wear
as well as particle impact.
A measurement channel consists of an AE-sensor (see section 5), a preamplifier (see section 4)
and one channel of an ASIP-2 (dual channel acoustic signal processor, see section 3).
ASIP-2 boards are mounted in a chassis which is connected via an USB interface to a PC. Up
to eight chassis can be paralleld on the USB hub. Each chassis has various interfaces, which
are described in section 2.5 and 2.6. Additionally an AMSY-6 may have up to 16 parametric
channels (PaX; see section 2.5.2) for measuring environmental conditions such as temperature,
load, humidity, wind speed, etc.
The system front-end (see section 8) is running on a PC (see section 7). It controls and
initializes the measurement system and stores the results. The analysis software VisualAE,
VisualTR and VisualClass can be operated on-line to achieve an on-line measurement and
analysis system.

Figure 1: Block diagram of an AMSY-6

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 AMSY-6 setup performance parameters
Parameters Limit
Maximum number of chassis (MBx/MR19, EB21/ER21) in a multi chassis 8
setup
Maximum number of AE-channels with or without transient recording 254
Maximum number of parametric input channels in a multi chassis setup 16
Maximum number of parametric channels in MB19/MR19 or MB6 chassis 8
Maximum number of parametric channels in MB2 chassis 4

2 Chassis
The chassis holds the acoustic signal processors (ASIP-2), parametric channels, control panel
and various interfaces described in the subsequent sections.
Up to 8 chassis can be interconnected in a multi chassis setup. The chassis with the lowest
address setting acts as master chassis. All other chassis are considered slave chassis.
Chassis` are available in a standalone version, abbreviated MBx or EB21 and a rack mountable
version abbreviated MR19 or ER19.

2.1 Sizes and weights

Figure 2: MB2, MB6 and MB19 chassis with 4, 12 and 38 AE-channels, respectively.
A chassis is available in different sizes identified by the chassis codes.
Chassis Size in cm (width x height x depth) Max. AE-channel Weight in kg
Code number
MB2 10.5 x 15 x 40.5 4 3.4
MB6 27 x 17 x 39 12 5.8
MB19 48 x 17 x 51 38 10.4
MR19 48.3 x 17.7 x 52 (4HE 84TE) 38 10.0

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 EB21 48 x 17 x 51 42 10.2
ER21 48.3 x 17.7 x 52 (4HE 84TE) 42 9.8

Additional information for rack mountable chassis types MR19 and ER21:
Chassis types MR19 and ER21 are intended for horizontal mounting in 19'' racks. For easy
mounting and stability reasons slides/rails in the rack must be used (not part of chassis
delivery). The chassis is placed on this rail and fixed with front screws.
The rack must be open at front and rear to allow for free flow of cooling air.
The power switch at the rear of the chassis must be accessible.
The chassis needs a height of 4 rack units (177,8 mm), a width of 84 pitch units (426,7 mm) and
a depth of 506 mm.
We recommend to consider 1-2 additional rack units as free cable place in case you want to run
the cables to the preamplifiers from the front connectors to the rear.

2.2 Power supply

Power supply Description
Input voltage Nominal: 100 – 240VAC, 50 – 60Hz
Working: 85 – 264VAC, 47 - 63Hz
Connector type IEC C14
Ground socket 4mm banana jack

2.3 Power consumption

Chassis Code Per ASIP-2 Per preamplifier Max.
(w. TR2/2GB) (in saturation) (max. number of ASIP-2 mounted in
chassis)
[VA] [VA] [VA]
MB2 65
MB6 150
MB19 410
10 4.5
MR19 410
EB21 450
ER21 450

2.4 Environmental conditions

AMSY-6 is intended for interior use, only.
Environmental Description
conditions
Temperature range +5°C – +40°C
Relative Humidity Maximum relative humidity of 80% at 31°C
Linear decrease of relative humidity to 50% with increasing

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 temperature up to 40°C
Maximum altitude 2000m
Pollution degree 2

2.5 Front panel chassis interfaces

Figure 3: Front side of MB2 with front panel elements: ASIP-2 (chapter 3), AE-enable and TR-
enable switch (2.5.1) and parametric input channels (2.5.2).

2.5.1 AE-enable / TR-enable switches

Switch Description
AE-enable Switch that enables or disables data acquisition (AE-data as well as TR-data).
TR-enable Switch that enables or disables acquisition of TR-data, only

2.5.2 Parametric input channels

Item Description
Input range Software selectable: ±1V or ±10V
Common mode voltage Input range of ±10V: ±30V (max)
Input range of ±1V: ±39V (max)
Input impedance (to 100kΩ
ground)
Input impedance 200kΩ
(differential)
Parametric clock N x 50µs; N=2,3,…,200
(scan rate)
Averaging N samples, N as defined for parametric clock
(low pass)
Resolution 16bit

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 Overvoltage protection ±48V inner wire and shield against ground

Note:
The shield potential shall be connected to a low impedance reference potential at source side.

2.5.3 LEDs

Figure 4: Control Panel LEDs

Control Panel LEDs (CP1 or CP2)

CP1 is used in MB2, MB19 and MR19, CP2 in MB6. CP1 and CP2 vary slightly in width.
For a functional description of Control Panel LEDs see the AMSY-6 System Description
document.

Supply Monitor (SM1)

LED Description
DC ok (SM1) All DC voltages are generated by the power supply (available only in
MB19 and MR19)
AC on (SM1) AC voltage input ok (available only in MB19 and MR19)

2.5.4 Speaker
Internal speaker for audio output of frequency filtered AE signal of all audio selected AE
channels (see chapter 3 section Mechanical properties).
An internal speaker is only available in chassis MB6 (front speaker), MB19 and MR19 (rear
speaker, front speaker is optional) or EB21 and ER21 (rear speaker, front speaker is optional).

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2.6 Rear panel chassis interfaces

Figure 5: Rear side of MB2 with back panel elements: grounding post, power on/off switch
(2.6.8), power inlet (2.2), alarm connector (2.6.2), externals connector (2.6.1), USB
interface (2.6.6), audio jack (2.6.3), previous/next port (2.6.5), pulse out (2.6.7) and
address selector (2.6.4).

2.6.1 Externals Connector

The externals connector is a 15-pole male D-sub connector which provides access to the
following functions:
• External record control
• Control of the digital parametric counter PCTD
• I2C interface
• User defined DAC Output
• External trigger input
Pin Signal Description
2 2
1 I C Clock External I C bus clock line
2 GND Logic ground.
3 GND Logic ground.
4 GND Logic ground.
5 GND Logic ground.
6 GND Logic ground.
7 GND Logic ground.
8 /DISABLE Low disables AE- and TR-recording and switches on the LED “Ext. Dis”
2 2
9 I C Data External I C bus data line.
10 User-DAC User defined analog output, 0-5V at 10mA max.

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 Pin Signal Description
11 PCTD-Clock Every rising or falling edge increments/decrements the PCTD counter
maximum counting frequency: 160kHz
12 PCTD- High or open: PCTD increments
up/down Low: PCTD decrements
13 PCTD- High or open: enables counter
enable Low: disables counter
14 PCTD-reset High or open: PCTD is set to 0 (asynchronous to PCTD-Clock)
Low: the current PCTD value is stored
15 ETRIG Spare for future use

Notes:
• Pin 1, 9: Bidirectional open drain signals with 10kOhm pull-ups to +5V. Shall be driven to
ground only.
• Pin 10: Output of signal. No external voltage shall be applied at this pin.
• Pin 8, 11 to 15: TTL input signals with 10kOhm pull-ups to +5V.
• All signals are protected against electrostatic discharge transients up to 15kV (human body
model)
• PCTD: current value of digital counter is stored with parametric data set. Parametric data
sets are usually stored asynchronous to PCTD-clock. Last value of PCTD might not be
stored when PCTR-reset is detected before next parametric data set is stored.
WARNING:
Voltages between 0 and +5V against GND (pins 2 to 7) are allowed at TTL input signal pins (#8,
#11 to #15) when the unit is powered and switched on.

Note:
The Externals connector should be used in a master chassis only. The signals are undefined in
a slave chassis

2.6.2 Alarm Connector

The Alarm connector is a 9-pole female D-sub connector with the following pin out:
Pin Signal Meaning
1 +5V +5V, max 60mA, protected by a PTC resistor
2 GND Logic ground.
3 GND Logic ground.
4 GND Logic ground.
5 GND Logic ground.
6 ALARM Driven low when ALARM LED is on under software control. If driven
low externally, ALARM LED is on.
7 WARN Driven low when WARNING LED is on under software control. If driven
low externally, WARN LED is on.

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 Pin Signal Meaning
8 SP0 Driven low when SP0 LED is on. If driven low externally, SP0 LED is
on.
9 SP1 Driven low when SP1 LED is on. If driven low externally SP1 LED is
on.

Notes:
• Pin 6 to 9: Bidirectional open drain signals with 10kOhm pull-ups to 5V.
• All signals are protected against electrostatic discharge transients of up to 15kV (human
body model)
Note:
Alarm connector should be used in a master chassis only. In a slave chassis the outputs are
undefined and inputs control only corresponding LEDs without further effect.

2.6.3 Audio Jack

The audio jack can be used to connect an external passive speaker. If an external audio device
is attached the internal speakers are disabled. Both audio channels are driven from the same
mono signal.
Item Connector Type Size Impedance
Audio out TRS jack Miniature: 3.5mm diameter 8Ω

WARNING:
Do not use TS type connector (mono), a headphone or active speaker!

2.6.4 Address Selector

The address selector is a rotary switch which defines the address of a chassis. In a multi
chassis setup, each chassis has to have a unique address and the one with the lowest address
is considered the master chassis. Up to 8 chassis can be interconnected to form one large
AMSY-6 measurement system.

2.6.5 Next - / Previous Port

In a multi chassis setup the participating chassis have to be connected in a daisy chain via the
Next Port / Previous Port connectors for time synchronization reasons.
The Next Port connector is connected to the Previous Port of the next chassis in the daisy
chain.
Connector label Connector Cabling (pin/pair assignment)
Type
Next Port 8P8C (RJ45) shielded 100-ohm balanced twisted-pair cabling, CAT
5 or better, no-crossover
Previous Port 8P8C (RJ45) shielded 100-ohm balanced twisted-pair cabling, CAT
5 or better, no-crossover

In a multi chassis setup the AMSY-6 is made up of multiple chassis connected together in a
chain via the Next-/Previous Port jack for time synchronization.

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2.6.6 USB Interface
Item Description
USB Specification USB 2.0 high speed
Connector USB series B receptacle
Retention force for mating / unmating 35N (max) / 15N (min)

Note:
The 5V line of the USB is not used, so no USB power is required.

Note:
In a multi chassis setup each chassis has to be connected to USB port(s) of PC for data
transfer. If PC does not offer enough USB ports a USB-hub can be used.

2.6.7 Pulse Out

Voltage pulses that are generated by the pulser module are delivered to the BNC socket labeled
“Pulse Out”.
Pulser Voltage Description
Maximum voltage 450VPP, software selectable

2.6.8 Power on/off switch

Switch that controls the power to the AMSY-6.
Note:
In case of MB19, MR19, EB21 and ER21 this switch is located on the Supply Monitor (SM1).
In case of MB2 and MB6 this switch is located at the power inlet.

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3 ASIP-2

Figure 6: ASIP-2 with front panel elements: audio select switch, LEDs and BNC connectors
ASIP-2 is a dual channel AE-signal processor board which can be mounted in any of the
chassis. Each ASIP-2 board and each channel on the board is processing data independent of
each other. There are two versions of the ASIP-2:
• ASIP-2/S: standard version or
• ASIP-2/A: advanced version.
Both ASIP-2 versions can be used simultaneously within the same chassis. Following tables
describe ASIP-2/S.

Mechanical properties
Mechanical properties Description
Dimensions Eurocard plug-in 100mm x 280 mm
Weight 0.32kg
Connectors 2x BNC, input impedance: 50Ω or 100kΩ
Flip switch Toggles audio on/off (one position per channel)
Front panel LEDs LEDs indicating threshold crossing, preamplifier saturation,
preamplifier connected, DC-output overload, AC/DC input
mode, pulsing mode, audio-selection (makes AE signal
audible).
Transient recording (TR) Each ASIP-2 can house one transient recorder storage
memory module of type TR-2/xxMB (see section 3.2) to store
waveforms in parallel to the classical AE features per
channel.

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 Electrical properties
Electrical properties Description
System noise 1.5µVRMS, 6µVP; (95-300kHz filter, referred to ±100mVPK
range at preamplifier input; preamplifier not connected
Preamplifier power supply 28VDC @50Ω (see also input devices)
Input devices Software selectable: 28VDC@50Ω or AC@100kΩ

ASIP-2/S Signal processing

Signal processing Description
Analogue band pass filters 1.6 or 18kHz (switch selectable) – 2.4MHz (at -3dB
attenuation)
ADC 40MHz at 16 bit per channel
FIR low pass Cut off: 3.6MHz (-6dB) at 40MSPS, 18 bit. Resulting
bandwidth considering both, analogue and FIR Filter:
2.2MHz (at -3dB attenuation)
Application specific digital Band-pass filter consisting of low-pass (LP) and high-pass
th
filter (HP) filter of 8 order Butterworth each.
Digital filter roll-off attenuation 48dB/octave for LP and HP
Included digital filters 25-45kHz, 25-300kHz, 25-850kHz, 50-300kHz, 50-850kHz,
95-300kHz, 95-850kHz, 230-850kHz, Bypass (wideband
option, e.g. required for System Verification and also
recommended for Vallen Sensor Tester (VST)). Additional
band pass filters available (see section 3.2)
Digital filter selection Software selectable for each channel individually.

Transient Recording (needs hardware option TR-2)

Transient data recorded to onboard DRAM. For available sizes of onboard DRAM see section
3.2
Transient Recording Description
Sample interval Programmable between 625kHz to 10MHz (1-16x0.1µs),
globally valid for all AE-channels
Maximum samples per record 2M samples
Pretrigger Individually programmable per AE-channel up to 64k
samples
Trigger modes Four trigger modes defined globally across multiple chassis
for individual Trigger groups:
Internal-,
Pool- (Pool-trigger is when the first-hit channel
simultaneously triggers all transient recorders of channels
defined as Pool or Slave),
Master- (Master triggers its own transient recording plus
transient recording of all Slave and Pool channels) and
Slave- (transient recording of slave channels can only be
triggered by a Master channel) trigger.

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 Transient Recording Description
Trigger group A subset of channels, even across multiple chassis can be
assigned to a trigger group. Trigger modes are applied per
trigger group. The first hit channel of a trigger group triggers
the other channels according to the selected modes. Each
channel can be assigned to one trigger group, only
Recording modes Two recording modes:
Fixed page length recording: a predefined number of
samples is recorded per trigger
Duration adapted recording: number of samples that are
recorded per trigger depend on duration of hit, pretrigger
samples and post duration samples; maximum length of
record is 2M samples.

Hit assembly
Hit assembly parameters Description
Threshold Software selectable for each AE-channel individually. Fixed
or floating threshold.
Duration discrimination time A time setting used for discriminating hits
(DDT)
Rearm time (RAT) A timer setting used for discrimination hit cascades

Feature extraction
Dual core feature extractor with loadable firmware for optimum flexibility.
Hit processing Description
Sampling rate 10MHz
Arrival time resolution 100ns
Arrival time bit width 63bit
Peak amplitude resolution Max (0.375dB, 76.3µV/Gain)
Threshold resolution Max (0.375dB, 76.3µV/Gain)
Rise time resolution Max (200ns, 0.025%)
Duration resolution Max (200ns, 0.025%)
Ring down count resolution 16bit
1
Hit cascade features Number of cascaded hits, cascaded counts, cascaded
energy and cascaded signal strength of the complete hit
1
cascade .
Maximum number of hits in a hit cascade: 127
Hit flags Hit flags indicating a time-out-hit, artificially started hit, hits
because of pulses (active and passive), saturation of ADC

1
Hit cascade: A hit cascade consists of hits that follow each other within an interval less than the rearm
time (RAT). Features of a hit cascade are number of hits, sum of ring down counts and sum of energy of
hits in a cascade. These features are part of the data set generated with the first hit of a cascade.

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 and many more.
Energy calculation True Energy
Hit processing Description
-18 2
Energy resolution 1.8 * 10 V s referred to sensor signal at 34dB preamplifier
gain.
-14 2
Energy units 1 eu = 10 V s
True RMS resolution (true <1 µV resolution referred to sensor signal at 34dB
RMS before a hit) preamplifier gain.
True RMS resolution of a hit <1 µV resolution referred to sensor signal at 34dB
preamplifier gain, needs SW-option VAEUPE: User
Processor Extension
Signal Strength resolution 0.3pVs referred to sensor signal at 34dB preamplifier gain.
-9
Signal Strenght units nVs = 10 Vs
Average noise level before a <1 µV resolution referred to sensor signal at 34dB
hit preamplifier gain.
Average noise level of a hit <1 µV resolution referred to sensor signal at 34dB
preamplifier gain; needs SW-option VAEUPE: User
Processor Extension

Hit time-outs
A hit is artificially terminated after about 100ms. An artificial hit is started automatically after a hit
is timed-out. A hit that is timed-out and thus terminated is assigned a “time-out” hit flag. A hit
that is artificially started is assigned an “artificially started” hit flag.

Hit processing performance

About 19,000 hits/second (peak) can be filled into the buffer of each AE-channel, 100,000
hits/second can be transferred to the PC and stored on the hard disk drive continuously, in
parallel with data analysis program.
Above 100,000 hits per second a buffer overflow of hit-data is avoided by setting the respective
ASIP-2 into long duration mode, when the ASIP-2 buffer runs half full. The whole chassis is set
into long duration mode if the USYC buffer runs 80% full.

Status data
Status data is generated per time interval. The time interval is software selectable. Following
status data is generated:
• RMSS: RMS at the time of the generation of a status data set. RMS is calculated exclusive
AE-signals that are part of hits.
• ENYS: True Energy cumulated between two status data sets
• SSS: Signal strength cumulated between two status data sets
• THRS: threshold at the time of the generation of a status data set

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3.1 ASIP-2/A features
The ASIP-2/A fulfills the ASIP-2/S specification (see section 3). Additional features are listed
below:

Electrical properties (additional to ASIP-2/S)

Electrical properties Description
Preamplifier power supply Software selectable:
28VDC @50Ω (see also input devices), 8-28 VDC
(programmable voltage) @ 200Ω, 8-28 VDC (programmable
voltage) @ 50Ω
Input devices Software selectable:
28VDC @50Ω, AC@100kΩ, 8-28VDC @200Ω, 8-28VDC @50Ω

Signal processing (additional to ASIP-2/S)

Signal processing Description
Application specific digital over 500 band pass filters available
filters

Figure 7: matrix of available filters for up to 20MHz sampling

rate. Rows for low pass-, columns for high pass
selection
th
Digital filter order 8 order Butterworth at up to 20MSPS (each high- and low
pass)
th
4 order Butterworth at 40MSPS (each high- and low pass)
Transient recording (TR) Up to 40MSPS (requires TR-2)
Input ranges Three software selectable input ranges (10Vpp, 5Vpp,
2.5Vpp) for better resolution for applications with low
amplitude.
Notch filter stage Notch filter rejects user-selectable frequencies.
th th
Max. notch filter frequency: 250kHz (8 order) or 500kHz (4
order)
Notch filter rejects:
•
nd
at 10MHz sampling rate: 4 frequencies each 2 order.
•
nd
at 20MHz sampling rate: 2 frequencies each 2 order.
•
nd
at 40MHz sampling rate: 1 frequency of 2 order.

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 Feature extraction (additional to ASIP-2/S)
Hit processing Description
Arrival time resolution 100ns, 50ns or 25ns (software selectable)
Arrival time bit width 63bit

3.2 Options for ASIP-2

Application specific filters (ASIP-2/S only)
Any number of application specific filters can be enabled for an ASIP-2/S.
Item-code Description
DigBP-2/hi-pass – low-pass One digital band-pass filter configuration for one ASIP-2 (i.e.
for two channels).
Over 500 digital band-pass filters are available for selection
(see the table below)

Select corner frequencies from the following lists:

Filter type Corner frequencies
+ + + + + +
Hi-Pass [kHz]: 3.1 , 6.2 , 9.3 , 12.4 ,17 , 20 , 20, 25, 30, 35, 40, 50, 65, 75,
85, 95, 100*,110, 125, 140, 160, 180, 230, 300, 340, 400,
520
Low-Pass [kHz]: 45, 100, 120, 140, 160, 180, 200, 240, 270, 300, 350, 400,
440, 500, 580, 660, 750, 800, 820, 850, 960, 1100, 1250,
1420, 1600, 1800*, 2000*, 2200*

Examples
DigBP-2/95-300 means digital bandpass 95-300kHz,
DigBP-2/25-1420 means digital bandpass 25-1420kHz
+
For these high-pass filters the switch on the analog filter shall be “ON” (for 1.6kHz high-pass),
otherwise “OFF” (for 18kHz high-pass). Signal processing of frequencies below 12 kHz needs
input mode “AC@100K” (no DC supply for preamplifier possible).
th
* These filters are of 4 order running at 40MHz.

Transient recording memory

Item-code Description
TR-2/2GB 2GB TR module for ASIP-2 (1 GByte per channel)
TR-2/512MB 512MB TR module for ASIP-2 (256 MByte per channel)
TR-2/16MB 16MB TR module for ASIP-2 (8MB per channel)

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4 Preamplifiers
For information about preamplifiers please see separate
specification “Acoustic Emission Preamplifier” (available on
www.vallen.de, on the Vallen AE Suite CD ROM, or from
[email protected]).

5 Sensors
For information about sensors please see separate
specification “Acoustic Emission Sensors” (available on
www.vallen.de, on the Vallen AE Suite CD ROM, or from
[email protected])

6 Accessories: cables, magnet holders, etc

For information regarding cables, magnet holders, and other
accessories please see separate specification “Accessories”
(available on www.vallen.de, on the Vallen AE Suite CD
ROM, or from [email protected])

7 External PC and supported Operating Systems (OS)

The external PC controls the measurement hardware, runs the system front-end and stores the
measurement data. Any kind of PC, e.g. desktop, lunchbox, 19” rack industry standard PC with
an USB2.0 Hi-Speed interface can be used.
PC Requirements
OS Windows XP, Windows Vista, Windows 7 (recommended); for AMSY-5 32bit
OS; for AMSY-6 64bit OS.
CPU minimum: dual core processor CPU, 32-bit (x86) or 64-bit (x64), > 2GHz,
recommended is a quad core CPU.
RAM minimum of 2 Gigabyte (GB) in case of Windows XP, recommended is 4GB
for 32bit OS or more in case of 64bit OS
HDD NTFS format, 1 GB free disk space for program installation, depending on
your test data much more disk space will be needed.

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 USB Free USB 2.0 port, external passive USB hub can be used.

The following operating systems have been tested with AMSY-6:

Operating System Data acquisition Data analysis APIs
Windows XP 32 bit, SP3 Yes Yes OK
Windows XP 64 bit, SP3 Yes Yes Not OK
Windows Vista 32 bit, Yes Yes OK
SP2
Windows Vista 64 bit, Yes Yes Not OK
SP2
Windows 7 32 bit Yes Yes OK
Windows 7 64 bit Yes Yes Not OK
Windows 8 64 bit Yes Yes Not OK

Note:
The APIs (Application programming interface) we provide for our software are compiled in 32 bit
only. Therefore, a program which uses an API has to be compiled in 32 bit, too. For example if
another program (e.g. Excel or Matlab) shall interact with e.g. Alarm Manager or Acquisition via
an API, it must be a 32 bit version.
We provide following APIs:
• AcqCmdAPI to control acquisition e.g. by a batch file.
• Alarm manager’s external action to execute an external program or script
triggered by a warning or an alarm.
• XTR (option) to read waveform data from TR-file.
If these APIs are not used, then Vallen AE-Suite software can be installed on a 64bit OS.

8 Vallen AE-Suite Software

The Vallen AE-Suite Software is made up of individual modules. A module can contain a stand-
alone application, e.g. VisualAE, VisualTR, VisualClass, etc or enhancements to existing
software (e.g. location- and data processor modules). If a module consists of a number of
applications – which is usually the case – it is also referred to as a software package. A module
or package provides certain functionality, such as data acquisition, hardware management, data
analysis, system verification, etc.
A software license grants the user the right to use single – or all functions that a module
provides. These rights are governed by so called options, i.e. an enabled option grants the right
to use certain (possibly all) functions of a module.
A software bundle consists of a number of modules but is identified by a single option in the
software license.
A detailed description of software modules and software functionality is given in the AMSY-6
System Description document, available from Vallen Systeme GmbH.

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 Basic software modules
Option Code Description
SWACQ Data acquisition software package. Contains Acquisition program
which manages data recording, data storage and acquisition settings.
Contains Hardware Reporter, ADC-Test, TR-Test, and Firmware
Updater (price included within the AMSY-6 hardware price).
SWBN Basic software package for the analysis of AE-data and AE-
waveforms, inclusive extensive and context-sensitive online-help,
includes VisualAE™, Control Panel, Key Reporter, Key Setup,
PRI2DB, Pri-Glue, DTA Converter, VAC-Editor, Scheduler and Alarm
Manager.
VAE1+2 Extension module extends diagram capabilities (right y-axis, multi-
plane support, export of diagram data), captions and comments for
visuals, 3D-diagram support, freely position visuals, picture overlay,
listing export, page layouts, page export to bitmap, Library support for
visuals and processors, support of transient feature file.
PCTA-Counter Extender: expands 16bit counter to 32bit on existing
data;
PAx-Modifier: manually modifying parametric data3
waveform viewer
VTR Software for the efficient analysis and management of transient
recorder data (waveforms), includes VisualTR™, new Spectral Ratio
Extractor, FFT-Feature Extractor, FFT Averager, TR-Copy, TR-Combi,
TR-filter and TR-Unifier.
VCL VisualClass™ pattern recognition and classification software

Location Processor module (enhances VisualAE)

Option Code Description
VAELL Linear location algorithm locates AE-sources between two sensors
VAELP Planar location algorithm locates AE-sources on plates or cylindrical
hulls in between the area which is bounded by the sensors.
VAELS Spherical location algorithm locates AE-sources on the spherical hull
VAELTB Tank-bottom location algorithm locates AE-sources on the bottom of a
tank-floor. The sensors have to be mounted along the outer hull of the
storage tank.
VAEL3D Location processor algorithm that locates AE-sources in a volume.
VAELMG Multi group extension for the location processor
VAELAC Amplitude correction: based on linear attenuation it calculates the
amplitude at the source locations

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 Data Processor module (enhances VisualAE)
Option Code Description
VAEFP Filter processor: filters data based on logical criteria
VAEPP Polygon processor: assigns polygon ID to hits within a polygon. Can be
used as a graphical filter
VAECP Cluster processor: clusters data according to user-defined attributes
VAEUP User processor: performs simple mathematical operations on acquired
data.
VAEUPE User processor extension: performs more complex mathematical
operations on acquired data.

Embedded Code Processor module (enhances VisualAE)

Option Code Description
VAECPU ECP-user license. Allows to execute ECP code in VisualAE
VAECPP ECP-programmer license, allows to write, debug, and execute ECP-
code in VisualAE
VAECPV ECP-validator license, allows to protect and sub-license, to write,
debug, and execute ECP-code in VisualAE

Application Programming Interface

Option Code Description
XTR ActiveX interface for transient data files. XTR requires a 32bit host
application. XTR can be used with e.g. Matlab © 32 bit version,
LabVIEW© 32 bit version, Python 32 bit version, etc. XTR cannot be
used with a 64bit host application!

Verification software
Option Code Description
VSTSW Vallen sensor tester software
SysVeri semi-automated verification of AE-system, ASIP-2 and ASIPP.

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 Software bundles
Option Code Description
BDSWB Software package for the analysis of AE-data and AE-waveforms,
inclusive extensive and context-sensitive online-help, includes
VisualAE™. Designed for 32-Bit-Windows. Comprises a license for
using the analysis software on up to 5 separate Windows PCs.
Comprizes the following software modules:
SWBN software for analysis of AE + TR-data
VAE1+2 Extension module, expands VisualAE™
VAEFP Filter Processor
VAEUP User Processor
VAEUPE User Processor Extension
VAEPP Polygon Processor
DTACV Converter: dta to pri+tra files
BDSWBupg Upgrades SWBN to BDSWB, contains
VAE1+2 Extension module, expands VisualAE™
VAEFP Filter Processor
VAEUP User Processor
VAEUPE User Processor Extension
VAEPP Polygon Processor
DTACV Converter: dta to pri+tra files
BDSWLoc1 Location software package, adds location functionality to SWBN or
BDSWB, comprises the following software modules:
VAELL Linear location module
VAELP Planar/Cylindrical location module
VAELMG Multi-Group extension for location modules
VAECP Cluster Processor
VAELAC Amplitude Correction module

Software update contract

Code Description
SWupd Prolongation of the software update contract by 1 year.

Furthermore Vallen AE-Suite software contains freeware such as AGU-Vallen Wavelet,

Dispersion and JPegger.

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9 Standard compliance
AMSY-6 complies with the following directives and standards.
Directive Applicable Standards
EMV 2004/108/EG DIN EN 61326-1; Elektrische Mess-, Steuer-, Regel- und
Laborgeräte - EMV-Anforderungen - Teil 1: Allgemeine
Anforderungen
DIN EN 61326-2-2; Elektrische Mess-, Steuer-, Regel und
Laborgeräte - EMV-Anforderungen - Teil 2-2: Besondere
Anforderungen - Prüfanordnung, Betriebsbedingungen und
Leistungsmerkmale für ortsveränderliche Prüf-, Mess- und
Überwachungsgeräte für den Gebrauch in Niederspannungs-
Stromversorgungsnetzen
Safety 2006/95/EG DIN EN 61010-1:2001: Sicherheitsbestimmungen für elektrische
Mess-, Steuer-, Regel- und Laborgeräte - Teil 1: Allgemeine
Anforderungen

AMSY-6 complies with following European standards.

Standard Title
EN13477-1 Non-destructive testing – Acoustic Emission – Equipment characterisation –
Part 1: Equipment description
EN13477-2 Non-destructive testing – Acoustic Emission – Equipment characterisation –
Part 2: Verification of operation characteristics
EN13554 Non-destructive testing – Acoustic Emission – General Principles

10 Warranty Conditions
The warranty period is two years from the date of its delivery for AMSY-6 hardware and for
software. This warranty does not cover the repair of any damage to the products generated by
accident or improper handling. For warranty conditions for consumables such as sensors and
cables see our documents “AE Sensor Overview” and “Accessories for AE Systems”.
We warrant that the goods as delivered will conform to the given specifications. We do not
warrant that software is totally free from errors (See the End User License Agreement
hereafter). If notified during the warranty period that the delivered AMSY-6 system contains
defects such it does not conform to the specifications, we will make it operate as specified by
providing replacement parts or software updates as determined by us, free of costs, and within
a reasonable time. If transportation should become necessary, the customer has to provide the
permits for export and re-import of replacement parts and bear the costs of transportation.
Except as expressed before, we disclaim all other warranties. We shall not be liable for any
direct, indirect, consequential or incidental damage arising out of the use or inability to use of
the delivered system. We reserve the right to charge for any efforts taken to remedy any
incorrect or user-altered PC configurations or other problems for which we are not responsible.

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11 End User License Agreement (EULA)
This License Agreement applies to all Vallen Systeme GmbH ("VS") AE software.
Please read the following terms and conditions before using VS AE software. Your use or
installation of VS AE software indicates your acceptance of this License Agreement.
If you do not agree to any of the terms of this License Agreement, then do not install or use this
copy of VS AE software.
The software license grants the non-exclusive right to use VS AE software. One license of VS
AE software entitles you to install it on up to 5 PCs and use it by up to 5 persons simul-
taneously. Each VS AE license includes a license for the non-exclusive right to (commercially)
use Vallen JPegger on the same PC where the VS AE software is installed. The licenses do not
grant title to the software nor copyrights in it.
You may access VS AE software through a network, provided that you make sure that per
license not more than 5 users simultaneously use the software. In case of more users please
ask for a volume license.
VS warrants that the software as delivered will conform to the given specifications. VS does not
warrant that the software is totally free from errors. If notified during the warranty period that the
software contains errors such that it does not conform to the specifications, VS will correct this
by an update free of costs and within a reasonable time.
No other warranty claims will be accepted. Good data processing procedure dictates that any
program be thoroughly tested with non-critical data before relying on it. The user must assume
the entire risk of using the program. This disclaimer of warranty constitutes an essential part of
the License Agreement.
In no event shall VS, or its owners, officers, employees, affiliates, contractors, or subsidiaries,
be liable for any incidental, consequential, or punitive damages whatsoever relating to the use
or inability to use VS software.
All rights of any kind in VS AE software which are not expressly granted in this License
Agreement are entirely and exclusively reserved to and by VS. You may not rent, lease, modify,
translate, reverse engineer, de-compile, disassemble, or create derivative works based on VS
software. You may not make VS software available to others in connection with a service
bureau, application service provider, or similar business.
If the VS software was purchased in the frame of a complete system, and one or more topics in
the VS order confirmation deviate from this License Agreement, the deviating sentence in the
signed VS order confirmation shall supersede the corresponding sentence in this Agreement.

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12 Regulations concerning redemption and disposal of
AMSY-6 systems
We, Vallen Systeme GmbH, are registered manufacturer of the measurement instrument
AMSY-6 (WEEE-Reg.-Nr. DE 68150283).
According to German law (§10 subparagraph 2 of Elektro- und Elektronikgerätegesetz –
ElektroG) and in the interests of our customers, we accept the obligation for redemption and
appropriate disposal of those AMSY-6 systems which have been placed by us on the market
within the scope of the before mentioned law, after August 13, 2005.
For this we provide the following procedure:
• Owners of old instruments request our agreement with the return of old instruments. The
goods to be returned must be described unambiguously and identified by serial number
and/or the identification numbers.
• Upon our approval owners may ship the goods free of costs for us.
• We will dispose the goods according to the relevant laws and regulations on our costs.
• Goods returned without our approval will not be accepted and returned to the owner on his
account.
With this measure we wish to serve our customers in the best way to properly dispose old
instruments and to contribute to re-use, recycling and proper disposal of electronic waste.

Equipment labeled with the symbol shown left must be disposed separately from
unsorted municipal waste within the European Union.

13 Restriction of Hazardous Substances (RoHS)

Vallen Systeme GmbH is collaborating with its suppliers to comply with the European Union
Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment
("RoHS") Directive (2002/95/EC), taking effect July 1, 2006. The RoHS directive prohibits the
sale of electronic equipment containing certain hazardous substances such as lead, cadmium,
mercury, hexavalent chromium, polybrominated biphenyls ("PBB") and polybrominated
diphenylethers ("PBDE") in the European Union.

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