CAT Engine Specifications: 3516B Offshore Generator Set
CAT Engine Specifications: 3516B Offshore Generator Set
CAT Engine Specifications: 3516B Offshore Generator Set
FEATURES
Engine Design Testing
- Proven reliability and durability Every Cat engine is full-load tested to ensure proper engine
- Robust diesel strength design prolongs life and lowers performance.
owning and operating costs Product Support Offered Through Global Cat Dealer
- Assembled, tested, and validated as a package to minimize Network
package vibration and maximize component life More than 2,200 dealer outlets
- Market-leading power density Caterpillar factory-trained dealer technicians service every
- Long overhaul life proven in oilfield applications aspect of your petroleum engine
- Core engine components designed for reconditioning and Caterpillar parts and labor warranty
reuse at overhaul Preventive maintenance agreements available for repair-
Ease of Installation before-failure options
Engine and generator are mounted to an inner base, S•O•SSM program matches your oil and coolant samples
which mounts to an outer base assembly with vibration against Caterpillar set standards to determine:
isolators; installed with an integral drip tray to provide a - Internal engine component condition
single lift installation and to reduce shipyard scope of - Presence of unwanted fluids
work complexity - Presence of combustion by-products
Safety - Site-specific oil change interval
- E-stop pushbutton on instrument panel Over 80 Years of Engine Manufacturing Experience
- Air shutoff and explosion relief valves Ownership of these manufacturing processes enables
- Configurable alarm and shutdown features Caterpillar to produce high quality, dependable products.
- Extra alarm switches available for customer-supplied - Cast engine blocks, heads, cylinder liners, and flywheel
panel housings
Improved Serviceability - Machine critical components
Large inspection openings allow convenient access to core - Assemble complete engine
engine internals
Web Site
Reduction of Owning and Operating Costs For all your petroleum power requirements, visit
- Long filter change intervals, aligned with service intervals www.catoilandgasinfo.com.
- Excellent fuel economy — direct injection electronic unit
injectors precisely meter fuel
Custom Packaging
For any petroleum application, trust Caterpillar to meet
your exact needs with a factory custom package. Cat®
engines, generators, enclosures, controls, radiators,
transmissions — anything your project requires — can be
custom-designed and matched to create a one-of-a kind
solution. Custom packages are globally supported and are
covered by a one-year warranty after startup.
LEHW0126-01 Page 1 of 6
3516B OFFSHORE GENERATOR SET
1648 ekW 50 Hz
STANDARD EQUIPMENT
Air Inlet System Engine speed
Aftercooler core, corrosion resistant coated (air side) Instantaneous fuel consumption
Air cleaner, regular duty, with soot filter Total fuel consumed
Dual turbochargers, 152 mm (6") OD straight connection Engine control switch (4-position)
Service indicators Alarms are prioritized
Control System Overspeed shutdown notification light
Caterpillar ADEM A3 electronic engine control, LH Emergency stop notification light
Requires 24V DC 10 amp continuous, 20 amp intermittent, Prelube override
clean electrical power Shutdown override
Cooling System Lube System
In order to ensure compliance in use, optional or customer- Crankcase breather, top mounted
supplied heat exchangers or radiators must be capable of Oil cooler
rejecting enough heat to allow proper operation at worst Oil filter and dipstick, LH
case site conditions, and also must supply 122°F (50°C) 1000 hour deep oil pan — not capable of 15° tilt (see
SCAC cooling water to the aftercooler inlet, with an SCAC options for 15° and 25° tilt pans)
flow rate of at least 200 GPM with an ambient temperature Oil pump, gear-type
of 86°F (30°C) and at-site conditions (including altitude Oil pan drain valve, 2" NPT female connection
considerations). Protection System
Engine Configuration for Remote Radiator Cooling: ADEM A3 monitoring system provides engine deration,
Outlet controlled thermostat and housing, full open alarm, or shutdown strategies to protect against adverse
temperature 92°C (198°F) operating conditions. Selected parameters are customer-
Jacket water pump, gear driven programmable. Status available on engine-mounted
Single water outlet connection, includes flange: instrument panel and can be broadcast through the
143 mm (5.6") PL1000 or I/O module. Initially set as follows:
Aftercooler fresh water cooling pump (SCAC), gear driven Safety shutoff protection, electrical:
centrifugal Oil pressure, water temperature, crankcase pressure,
SCAC pump circuit contains a thermostat to keep the aftercooler temperature; includes air inlet shutoff,
aftercooler coolant from falling below 30°C (85°F) activated on overspeed or emergency stop; oil pressure
Exhaust System and water temperature (non-redundant, uses OP and
Dry, gas-tight exhaust manifolds with thermo-laminated WT sensors); overspeed (redundant and independent of
heat shields engine governing system)
Dual turbochargers with thermo-laminated heat shields Alarms, electrical:
Flexible exhaust fitting/weldable exhaust flange ECU voltage, oil pressure, water temperature (low
and high), overspeed, crankcase pressure, aftercooler
Flywheels and Flywheel Housings
temperature, low water level (sensor is optional
Flywheel, SAE No. 00, 183 teeth
attachment), air inlet restriction, exhaust stack
Flywheel housing, SAE No. 00
temperature, filter differential pressure (oil and fuel)
Fuel System Derate, electrical:
Fuel filter, LH High water temperature, crankcase pressure, aftercooler
Fuel transfer pump temperature; air inlet restriction; altitude and exhaust
Fuel priming pump, LH (RH is optional) temperature
Electronically controlled unit injectors Emergency stop pushbutton, located on instrument panel
Relocated customer connection from fuel return check Alarm switches (oil pressure and water temperature) for
valve located at top of engine to fuel inlet customer connection to PL1000 — unwired
connection point at base of engine. Includes rigid lines
on engine as well as two flexible hoses. Starting System
Air starting motor, RH, 620 to 1034 kPa (90 to 150 psi),
Generator
LH control
See generator data, page 3
Air silencer
Instrumentation
General
Graphic Unit (Marine Power Display), LH for analog or
Paint, Caterpillar yellow, with black rails
digital display of:
Vibration damper and guard
Engine oil pressure
Lifting eyes
Engine water temperature
Engine and generator, three-point mounted to sub-base
Fuel pressure
Lift provisions on base
System DC voltage
Oil drain extension
Air inlet restriction
Engine length drip pan
RH & LH exhaust temperature
Fuel filter differential
Oil filter differential
Service meter
LEHW0126-01 Page 2 of 6
3516B OFFSHORE GENERATOR SET
1648 ekW 50 Hz
ACCESSORY EQUIPMENT
Spark-arresting muffler Direct rack control interface, 0-200 mA DC control
Duplex fuel filter Marine society and IMO certifications
Duplex oil filter Bypass centrifugal oil filter
Jacket water heater Metal particle detector
Crankcase explosion relief valve 15° and 25° tilt capability oil sumps
Primary fuel filter Redundant start with select switch
Fuel cooler Single point connection terminal box
Exhaust temperature thermocouples Prelube
Additional instrumentation: Air filter — generator
Communications management device Air separator
Remote panel display Manual voltage control
Remote cylinder temperature display Oil level regulator
Oil temperature sensor Emergency lube oil connections
Intake manifold temperature sensors Auxiliary drive shafts and pulleys
Air or electric starting motors
Fuel level switch
Vibration isolators
Spray shielding
RIG BASE
For use with Cat or other manufacturers’ generators
Built-in three-point mounting system maintains alignment
of engine and generator on uneven surfaces
Keeps substructure from flexing to prevent twist at the
base and engine-generator misalignment
LEHW0126-01 Page 3 of 6
3516B OFFSHORE GENERATOR SET
1648 ekW 50 Hz
ENGINE DATA
ENGINE DATA
FUEL CONSUMPTION (NOMINAL) 6 L/hr 412 309 210
FUEL CONSUMPTION (NOMINAL) 6 L/hr 412 309 210
AIR FLOW RATE (@25°C, 101.3 kPa) 3,9 m33/min 145 115 81
AIR FLOW RATE (@25°C, 101.3 kPa) 3,9 m /min 145 115 81
INLET MANIFOLD PRESSURE 3 kPa 220 144 70
INLET MANIFOLD PRESSURE 3 kPa 220 144 70
INLET MANIFOLD TEMPERATURE °C 59 55 51
INLET MANIFOLD TEMPERATURE °C 59 55 51
EXHAUST STACK TEMPERATURE 2 °C 491 479 479
EXHAUST STACK TEMPERATURE 2 °C 491 479 479
EXHAUST GAS FLOW RATE (@stack temp, 101.3 kPa) 5,9 m33/min 135 106 74
EXHAUST GAS FLOW RATE (@stack temp, 101.3 kPa) 5,9 m /min 135 106 74
EXHAUST GAS MASS FLOW RATE 5,9 kg/hr 10300 8102 5639
EXHAUST GAS MASS FLOW RATE 5,9 kg/hr 10300 8102 5639
GENERATOR EFFICIENCY
GENERATOR EFFICIENCY
Generator power determined with
Generator power determined with anan assumed
assumed generator
generator efficiency
efficiency of
of 96%
96% [generator
[generator power
power == engine
engine power
power ** 0.96].
0.96].
IfIf the
the actual
actual generator
generator efficiency
efficiency is
is less
less than
than 96%
96% [and
[and greater
greater than
than 94.5%],
94.5%], the
the generator
generator power
power [ekW]
[ekW] listed
listed in
in the
the
electrical data
electrical data can
can still
still be
be achieved.
achieved. TheThe BSFC
BSFC values
values must
must be
be increased
increased byby aa factor.
factor.
The factor is a percentage = 96% - actual generator
The factor is a percentage = 96% - actual generator efficiency efficiency
NOTES
NOTES
11 Power tolerance
Power tolerance is is +/-
+/- 5%
5%
22 Exhaust stack
Exhaust stack temperature
temperature tolerance
tolerance is is +/-
+/- 8%
8%
33 Inlet airflow
Inlet airflow rate
rate tolerance
tolerance is is +/-
+/- 5%
5%
44 Intake manifold
Intake manifold pressure
pressure tolerance
tolerance is is +/-
+/- 10%
10%
55 Exhaust flow
Exhaust flow rate
rate tolerance
tolerance is is +/-
+/- 6%
6%
66 Fuel rate
Fuel rate tolerance
tolerance is is +/-
+/- 5%
5%
77 Heat rejection
Heat rejection tolerance
tolerance is is +/-
+/- 5%
5%
88 Exhaust heat
Exhaust heat rejection
rejection tolerance
tolerance is is +/-
+/- 10%
10%
99 Wet exhaust
Wet exhaust mass
mass flowflow rate
rate
LEHW0126-01 Page 4 of 6
3516B OFFSHORE GENERATOR SET
1648 ekW 50 Hz
LEHW0126-01 Page 5 of 6
3516B OFFSHORE GENERATOR SET
1648 ekW 50 Hz
DIMENSIONS
Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication.
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as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
©2013 Caterpillar
LEHW0126-01 (3-13) All rights reserved.