CAT Engine Specifications: 3516B Offshore Generator Set

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3516B 1648 ekW (2060 kVA)

Offshore 1717 bkW (2303 bhp)


50 Hz (1500 rpm)
Generator Set

CAT® ENGINE SPECIFICATIONS


V-16, 4-Stroke-Cycle-Diesel
Emissions. . . . . . . . . . . . . . EPA Marine Tier 2, IMO Tier II
Bore. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 mm (6.7 in)
Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 mm (7.5 in)
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . 69 L (4233 in3)
Aspiration. . . . . . . . . . . . . . . . Turbocharged-Aftercooled
Governor and Protection. . . . . . Electronic ADEM™ A3
Refill Capacity
Lube Oil System (refill)2.. . . . . . . . . 405 L (107 U.S. gal)
Actual configuration may
vary from displayed image
Module Cooling System3. . . . . . . . . 480 L (127 U.S. gal)
Oil Change Interval.. . . . . . . . . . . . . . . . . . . . . . 1000 hours

FEATURES
Engine Design Testing
-  Proven reliability and durability Every Cat engine is full-load tested to ensure proper engine
- Robust diesel strength design prolongs life and lowers performance.
owning and operating costs Product Support Offered Through Global Cat Dealer
- Assembled, tested, and validated as a package to minimize Network
package vibration and maximize component life More than 2,200 dealer outlets
- Market-leading power density Caterpillar factory-trained dealer technicians service every
- Long overhaul life proven in oilfield applications aspect of your petroleum engine
- Core engine components designed for reconditioning and Caterpillar parts and labor warranty
reuse at overhaul Preventive maintenance agreements available for repair-
Ease of Installation before-failure options
Engine and generator are mounted to an inner base, S•O•SSM program matches your oil and coolant samples
which mounts to an outer base assembly with vibration against Caterpillar set standards to determine:
isolators; installed with an integral drip tray to provide a - Internal engine component condition
single lift installation and to reduce shipyard scope of - Presence of unwanted fluids
work complexity - Presence of combustion by-products
Safety - Site-specific oil change interval
- E-stop pushbutton on instrument panel Over 80 Years of Engine Manufacturing Experience
- Air shutoff and explosion relief valves Ownership of these manufacturing processes enables
- Configurable alarm and shutdown features Caterpillar to produce high quality, dependable products.
- Extra alarm switches available for customer-supplied - Cast engine blocks, heads, cylinder liners, and flywheel
panel housings
Improved Serviceability - Machine critical components
Large inspection openings allow convenient access to core - Assemble complete engine
engine internals
Web Site
Reduction of Owning and Operating Costs For all your petroleum power requirements, visit
- Long filter change intervals, aligned with service intervals www.catoilandgasinfo.com.
- Excellent fuel economy — direct injection electronic unit
injectors precisely meter fuel
Custom Packaging
For any petroleum application, trust Caterpillar to meet
your exact needs with a factory custom package. Cat®
engines, generators, enclosures, controls, radiators,
transmissions — anything your project requires — can be
custom-designed and matched to create a one-of-a kind
solution. Custom packages are globally supported and are
covered by a one-year warranty after startup.

LEHW0126-01 Page 1 of 6
3516B OFFSHORE GENERATOR SET
1648 ekW 50 Hz

STANDARD EQUIPMENT
Air Inlet System Engine speed
Aftercooler core, corrosion resistant coated (air side) Instantaneous fuel consumption
Air cleaner, regular duty, with soot filter Total fuel consumed
Dual turbochargers, 152 mm (6") OD straight connection Engine control switch (4-position)
Service indicators Alarms are prioritized
Control System Overspeed shutdown notification light
Caterpillar ADEM A3 electronic engine control, LH Emergency stop notification light
Requires 24V DC 10 amp continuous, 20 amp intermittent, Prelube override
clean electrical power Shutdown override
Cooling System Lube System
In order to ensure compliance in use, optional or customer- Crankcase breather, top mounted
supplied heat exchangers or radiators must be capable of Oil cooler
rejecting enough heat to allow proper operation at worst Oil filter and dipstick, LH
case site conditions, and also must supply 122°F (50°C) 1000 hour deep oil pan — not capable of 15° tilt (see
SCAC cooling water to the aftercooler inlet, with an SCAC options for 15° and 25° tilt pans)
flow rate of at least 200 GPM with an ambient temperature Oil pump, gear-type
of 86°F (30°C) and at-site conditions (including altitude Oil pan drain valve, 2" NPT female connection
considerations). Protection System
Engine Configuration for Remote Radiator Cooling: ADEM A3 monitoring system provides engine deration,
Outlet controlled thermostat and housing, full open alarm, or shutdown strategies to protect against adverse
temperature 92°C (198°F) operating conditions. Selected parameters are customer-
Jacket water pump, gear driven programmable. Status available on engine-mounted
Single water outlet connection, includes flange: instrument panel and can be broadcast through the
143 mm (5.6") PL1000 or I/O module. Initially set as follows:
Aftercooler fresh water cooling pump (SCAC), gear driven Safety shutoff protection, electrical:
centrifugal Oil pressure, water temperature, crankcase pressure,
SCAC pump circuit contains a thermostat to keep the aftercooler temperature; includes air inlet shutoff,
aftercooler coolant from falling below 30°C (85°F) activated on overspeed or emergency stop; oil pressure
Exhaust System and water temperature (non-redundant, uses OP and
Dry, gas-tight exhaust manifolds with thermo-laminated WT sensors); overspeed (redundant and independent of
heat shields engine governing system)
Dual turbochargers with thermo-laminated heat shields Alarms, electrical:
Flexible exhaust fitting/weldable exhaust flange ECU voltage, oil pressure, water temperature (low
and high), overspeed, crankcase pressure, aftercooler
Flywheels and Flywheel Housings
temperature, low water level (sensor is optional
Flywheel, SAE No. 00, 183 teeth
attachment), air inlet restriction, exhaust stack
Flywheel housing, SAE No. 00
temperature, filter differential pressure (oil and fuel)
Fuel System Derate, electrical:
Fuel filter, LH High water temperature, crankcase pressure, aftercooler
Fuel transfer pump temperature; air inlet restriction; altitude and exhaust
Fuel priming pump, LH (RH is optional) temperature
Electronically controlled unit injectors Emergency stop pushbutton, located on instrument panel
Relocated customer connection from fuel return check Alarm switches (oil pressure and water temperature) for
valve located at top of engine to fuel inlet customer connection to PL1000 — unwired
connection point at base of engine. Includes rigid lines
on engine as well as two flexible hoses. Starting System
Air starting motor, RH, 620 to 1034 kPa (90 to 150 psi),
Generator
LH control
See generator data, page 3
Air silencer
Instrumentation
General
Graphic Unit (Marine Power Display), LH for analog or
Paint, Caterpillar yellow, with black rails
digital display of:
Vibration damper and guard
Engine oil pressure
Lifting eyes
Engine water temperature
Engine and generator, three-point mounted to sub-base
Fuel pressure
Lift provisions on base
System DC voltage
Oil drain extension
Air inlet restriction
Engine length drip pan
RH & LH exhaust temperature
Fuel filter differential
Oil filter differential
Service meter

LEHW0126-01 Page 2 of 6
3516B OFFSHORE GENERATOR SET
1648 ekW 50 Hz

ACCESSORY EQUIPMENT
Spark-arresting muffler Direct rack control interface, 0-200 mA DC control
Duplex fuel filter Marine society and IMO certifications
Duplex oil filter Bypass centrifugal oil filter
Jacket water heater Metal particle detector
Crankcase explosion relief valve 15° and 25° tilt capability oil sumps
Primary fuel filter Redundant start with select switch
Fuel cooler Single point connection terminal box
Exhaust temperature thermocouples Prelube
Additional instrumentation: Air filter — generator
Communications management device Air separator
Remote panel display Manual voltage control
Remote cylinder temperature display Oil level regulator
Oil temperature sensor Emergency lube oil connections
Intake manifold temperature sensors Auxiliary drive shafts and pulleys
Air or electric starting motors
Fuel level switch
Vibration isolators
Spray shielding

RIG BASE
For use with Cat or other manufacturers’ generators
Built-in three-point mounting system maintains alignment
of engine and generator on uneven surfaces
Keeps substructure from flexing to prevent twist at the
base and engine-generator misalignment

LEHW0126-01 Page 3 of 6
3516B OFFSHORE GENERATOR SET
1648 ekW 50 Hz

DIESEL ENGINE TECHNICAL DATA


3516B Engine — 1717 bkW (1500 rpm)
Engine speed 1500 rpm
Engine speed 1500 rpm
Compression ratio 14:1
Compression ratio 14:1
Aftercooler water temperature 45 deg C
Aftercooler water temperature 45 deg C
Jacket water temperature 99 deg C
Jacket water temperature 99 deg C
Fuel injection system EUI
Fuel injection system EUI
Exhaust manifold type Dry
Exhaust manifold type Dry
Rating Prime
Rating Prime
Emissions certification IMO TIER II/EPA MARINE TIER 2
Emissions certification IMO TIER II/EPA MARINE TIER 2
Fuel type Diesel
Fuel type Diesel
Mean piston speed 9.5 m/s
Mean piston speed 9.5 m/s

RATING NOTES UNITS 100% LOAD 75% LOAD 50% LOAD


RATING NOTES UNITS 100% LOAD 75% LOAD 50% LOAD
ENGINE POWER 1 kW 1660 1241 828
ENGINE POWER 1 kW 1660 1241 828
BMEP kPa kPa 1924 1441 958
BMEP kPa kPa 1924 1441 958

ENGINE DATA
ENGINE DATA
FUEL CONSUMPTION (NOMINAL) 6 L/hr 412 309 210
FUEL CONSUMPTION (NOMINAL) 6 L/hr 412 309 210
AIR FLOW RATE (@25°C, 101.3 kPa) 3,9 m33/min 145 115 81
AIR FLOW RATE (@25°C, 101.3 kPa) 3,9 m /min 145 115 81
INLET MANIFOLD PRESSURE 3 kPa 220 144 70
INLET MANIFOLD PRESSURE 3 kPa 220 144 70
INLET MANIFOLD TEMPERATURE °C 59 55 51
INLET MANIFOLD TEMPERATURE °C 59 55 51
EXHAUST STACK TEMPERATURE 2 °C 491 479 479
EXHAUST STACK TEMPERATURE 2 °C 491 479 479
EXHAUST GAS FLOW RATE (@stack temp, 101.3 kPa) 5,9 m33/min 135 106 74
EXHAUST GAS FLOW RATE (@stack temp, 101.3 kPa) 5,9 m /min 135 106 74
EXHAUST GAS MASS FLOW RATE 5,9 kg/hr 10300 8102 5639
EXHAUST GAS MASS FLOW RATE 5,9 kg/hr 10300 8102 5639

ENERGY BALANCE DATA


ENERGY BALANCE DATA
FUEL INPUT ENERGY (LHV) (NOMINAL) kW 4107 3080 2094
FUEL INPUT ENERGY (LHV) (NOMINAL) kW 4107 3080 2094
HEAT REJ. TO JACKET WATER (NOMINAL) 7 kW 600 483 361
HEAT REJ. TO JACKET WATER (NOMINAL) 7 kW 600 483 361
HEAT REJ. TO ATMOSPHERE (NOMINAL) 7 kW 104 99 94
Engine test data
HEAT REJ.
Engine test data
TO is corrected
corrected in
ATMOSPHERE
is in(NOMINAL)
accordance with
accordance with SAE
SAE J1995.
J1995. 7 kW 104 99 94
HEAT REJ. TO OIL COOLER (NOMINAL) 7 kW 219 164 112
Reference atmospheric
HEAT REJ.atmospheric
Reference TO OIL COOLER inlet air:
inlet air: SAE
SAE J1228
(NOMINAL) J1228 reference
reference atmospheric
atmospheric
7 pressure
kW
pressure is 100
is 100219KPA(29.61
KPA (29.61 in
in164
hg) and
hg) and standard
standard
112
HEAT REJ. TO EXH. (LHV to 25°C) (NOMINAL) 8 kW 1676 1274 884
temperature
HEAT REJ. TO
temperature is 25°C
is 25°C (77°F)
EXH. (LHV to at25°C)
60% relative
relative
(NOMINAL) humidity. 8 kW 1676 1274 884
HEAT REJ. TO EXH.(77°F)
(LHV TO at 60% humidity.
177°C) (NOMINAL) 8 kW 957 721 501
HEAT REJ. TO EXH. (LHV TO 177°C) (NOMINAL) 8 kW 957 721 501
HEAT REJ.
Reference
Reference TO
fuel:
fuel: AFTERCOOLER
#2
#2 distillate
distillate diesel
diesel with
with aa 35°
35° API
API gravity;
gravity; AA 7
lower
lower kW
heating
heating value
value is
is 336
42,780
42,780 KJ/KG
KJ/KG 185
(18,390
(18,390 63 when
BTU/LB)
BTU/LB) when
HEAT REJ. TO AFTERCOOLER 7 kW 336 185 63
used at 29°C (84.2°F), where the density is 838.9 G/Liter (7.001
used at 29°C (84.2°F), where the density is 838.9 G/Liter (7.001 Lbs/Gal). Lbs/Gal).

GENERATOR EFFICIENCY
GENERATOR EFFICIENCY
Generator power determined with
Generator power determined with anan assumed
assumed generator
generator efficiency
efficiency of
of 96%
96% [generator
[generator power
power == engine
engine power
power ** 0.96].
0.96].
IfIf the
the actual
actual generator
generator efficiency
efficiency is
is less
less than
than 96%
96% [and
[and greater
greater than
than 94.5%],
94.5%], the
the generator
generator power
power [ekW]
[ekW] listed
listed in
in the
the
electrical data
electrical data can
can still
still be
be achieved.
achieved. TheThe BSFC
BSFC values
values must
must be
be increased
increased byby aa factor.
factor.
The factor is a percentage = 96% - actual generator
The factor is a percentage = 96% - actual generator efficiency efficiency

NOTES
NOTES
11 Power tolerance
Power tolerance is is +/-
+/- 5%
5%
22 Exhaust stack
Exhaust stack temperature
temperature tolerance
tolerance is is +/-
+/- 8%
8%
33 Inlet airflow
Inlet airflow rate
rate tolerance
tolerance is is +/-
+/- 5%
5%
44 Intake manifold
Intake manifold pressure
pressure tolerance
tolerance is is +/-
+/- 10%
10%
55 Exhaust flow
Exhaust flow rate
rate tolerance
tolerance is is +/-
+/- 6%
6%
66 Fuel rate
Fuel rate tolerance
tolerance is is +/-
+/- 5%
5%
77 Heat rejection
Heat rejection tolerance
tolerance is is +/-
+/- 5%
5%
88 Exhaust heat
Exhaust heat rejection
rejection tolerance
tolerance is is +/-
+/- 10%
10%
99 Wet exhaust
Wet exhaust mass
mass flowflow rate
rate

LEHW0126-01 Page 4 of 6
3516B OFFSHORE GENERATOR SET
1648 ekW 50 Hz

GENERATOR TECHNICAL DATA


Generator*
Specifications Temperature and Insulation Data
Poles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Ambient Temperature.. . . . . . . . . . . . . . . . . . . . . . . . . . 50°C
Excitation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PMG Temperature Rise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90°C
Pitch.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7333 Insulation Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . SERIES STAR Insulation Resistance (as shipped) .. . . . 100 Megaohms
Max. Overspeed. . . . . . . . . . . . . . . . 180% of synchronous (at 40°C)
Number of Bearings.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Resistances
Number of Leads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Stator (at 25°C). . . . . . . . . . . . . . . . . . . . . . . . . 0.0021 ohms
Wires per Lead.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Field (at 25°C). . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.179 ohms
Ratings Short Circuit Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.34
Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1550 ekW
Fault Currents
kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2214
Instantaneous 3-∅ symmetrical
pf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7
fault current. . . . . . . . . . . . . . . . . . . . . . . . . . 12,808 amps
Voltage — L.L.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600 V
Instantaneous L-N symmetrical
Voltage — L.N. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346 V
fault current. . . . . . . . . . . . . . . . . . . . . . . . . . 17,224 amps
Current — L.L.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2130 A
Instantaneous L-L symmetrical
Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Hz
fault current. . . . . . . . . . . . . . . . . . . . . . . . . . 11,246 amps
Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1500 rpm
Exciter Armature Data (at full load, 0.7 pf)
Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.45 V
Current.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.67 A

Efficiency and Heat Dissipation Time Constants


(per NEMA and IEC at 95°C) OC Transient – Direct Axis T’DO 6.687 sec.
Load PU Kilowatts Efficiency
SC Transient – Direct Axis T’D 0.5016 sec.
0.25 387.5 94% OC Subtransient – Direct Axis T”DO 0.0147 sec.
0.50 775 96.1% SC Subtransient – Direct Axis T”D 0.0122 sec.
0.75 1162.5 96.6% OC Subtransient – Quadrature Axis T”QO 0.0116 sec.
1.00 1550 96.6% SC Subtransient – Quadrature Axis T”Q 0.0099 sec.
1.10 1705 96.5% Exciter Time Constant 0.2225 sec.
Armature SC TA 0.0693 sec.
Reactances
Reactances Per Unit Ohms
Subtransient — Direct Axis X”D 0.1655 0.0269
Subtransient — Quadrature Axis X”Q 0.1562 0.0254
Transient — Saturated X’D 0.2528 0.0411
Synchronous — Direct Axis XD 3.3688 0.5477
Synchronous — Quadrature Axis XQ 1.6017 0.2604
Negative Sequence X2 0.1605 0.0261
Zero Sequence X0 0.0424 0.0069

*Other generators are available.

LEHW0126-01 Page 5 of 6
3516B OFFSHORE GENERATOR SET
1648 ekW 50 Hz

DIMENSIONS

Dimensions and Weight


(1) Length 6095 mm 240 in
(2) Width 2147 mm 85 in
(3) Height 2214 mm 87 in
Weight – dry 17 500 kg 38,581 lb
Note: D
 imensions are dependent on generator and options
selected. See general installation drawings for detail.
Note: W
 eight includes engine, generator, base, coupling, and all
auxiliary components. Weight may vary depending upon
individual configuration.

RATING DEFINITIONS AND CONDITIONS


Rating Definition — Maximum Continuous Rating (MCR) relative humidity. Ratings are valid for air cleaner inlet
following reference conditions according to the International temperatures up to and including 60°C (140°F).
Association of Classification Societies (IACS) for main and
Fuel Consumption — 5% tolerance and based on fuel
auxiliary engines. An overload of 10% is permitted for one
oil of 35° API [16°C (60°F)] gravity having an LHV of
hour within 12 hours of operation.
62 780 kJ/kg (18,390 Btu/lb) when used at 29°C (85°F)
Conditions are based on SAE J1995 standard conditions and weighing 838.9 g/liter (7.001 lbs/U.S. gal). Fuel
of 100 kPa (29.61 in Hg) and 25°C (77°F). These ratings consumption is shown with all engine-driven oil, fuel, and
also apply at ISO3046/1, DIN6271, and BS5514 standard water pumps.
conditions of 100 kPa (29.61 in Hg), 27°C (81°F), and 60%

Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, their respective logos, ADEM, S•O•S, “Caterpillar Yellow” and the “Power Edge” trade dress, as well
as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

©2013 Caterpillar
LEHW0126-01 (3-13) All rights reserved.

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