CrRemovalNagham PDF
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chromium is used widely. In addition to are used and it was concluded that, when a
decorative plating, hard chrome plating is used method is viable in one case they are
to improve the surface properties. Chromium marginally acceptable in another [1, 2]. Jing et
exists in all oxidation states from (III) to (VI) al [5] described the preparation of nano-
but only the trivalent and hexavalent Cr particles for the adsorption of heavy metals
compounds are of practical importance. The from wastewater utilizing the highly modified
Cr(III) is usually the most stable state of surface area of the particles.
chromium in nature and its salts are generally
insoluble in water in the pH range of 4-11. The Chemical precipitation using lime or magnesia
Cr (VI) is a known carcinogen and a designated is another attractive method for the removal of
hazardous pollutant [1]. Contrarily, trivalent chromium from industrial waste-water [6, 7].
chromium in small doses is essential for good Huang [8] used a fluid sand bed with a
health. Lack of chromium in a human is simultaneous injection of carbonate solution to
associated with certain types of diabetes, raise pH to induce nucleated precipitation of Cr
cardiovascular diseases, and nervous system on the sand surface. The removal efficiency
disorders [2]. In general, Cr(VI) compounds was 65 to 75% for Cr (VI). Two mechanisms
are more toxic than Cr(III) since it can pass are involved, general, 25% of the metal
through the cell membrane with greater ease removal is attributed to co-precipitation
and its compounds are also more oxidative. (forming CuCrO4) and the remaining 75% by
The toxic manifestations of chromium adsorption.
exposure are apparently determined by the Ion exchange systems generally demonstrate
bioavailability and biochemical interactions of the highest hydraulic capacity per dollar
specific chromium compounds, rather than by invested. Ion exchange units employ
chromium per se [3]. Chromium is present in cylindrical columns of short or tall design,
the wastes from five of the main steps in the filled with polymeric beads with a chemical
electroplating process, namely, etching, pre-dip affinity for either cations (metallic) or anions.
chrome, chrome tank, drag and the final rinse As the rinse is passed through the column
[4]. Sludge contaminated with chromium and packing (resin bed) the desired ions are
other metals are known to be toxic. They are extracted from the flow together with other
also known to be a valuable commodity. ions of similar charge, which may also be
The wastewater treatment methods vary present in the stream. The flow must eventually
depending on the pretreatment limits placed on be interrupted and the resin bed regenerated.
incoming effluent. In most cases the When ion exchange is applied to metal
characteristics of the wastewater will be high in recovery, the metal values obtained from the
metals, cyanides, and pH. In chrome plating, regeneration process may not be suitable for
the use of a coagulant or flocculent, such as return directly to the plating bath.
inorganic salt or polymer will create a solid Concentration and pH adjustment are
sludge containing the metals which settles at frequently required before reuse. Much of the
the bottom of the holding container. The regeneration rinse waters are too dilute or
resulting hydroxide sludge will then be otherwise unsuitable for reclaim; they will
dewatered and sent for disposal. The sludge often require treatment in the wastewater
was used to recover (extract) metals to improve system prior to discharge.
the economy of the method. Thus, the metallic Experimental
waste turns from a hazardous landfill item to Laboratory Experimental Units:
useful metal, avoiding the cost of dumping into The experimental unit for the chemical
a hazardous landfill, while supporting the cost treatment consists of a water bath of (60× 40 ×
of purchasing virgin chromium. 16 cm); a magnetic stirrer; a 3-neck round
Chromium is reduced chemically prior to bottom flask of 1-L capacity, a thermometer
treatment or recovery. Many reduction methods and magnetic stirrer. The water bath was
Removal Of Chromium From Electro-Plating
Eng& Tech. Vol. 26, No.11, 2008 Wastewater By Simple Chemical Treatment And
Ion Exchange
employed only for studying the effect of initiated for various periods of time.
temperature on the removal efficiency and Meanwhile, samples of the water were taken at
removed in others. Thus, it was not shown in 10-min intervals and saved for chromium
the schematic diagram of the experimental set analysis. After 80 min, the stirring was stopped
up. and the samples were allowed to settle for 30
The lab scale sand filter was prepared by min. A yellow precipitate was formed and the
placing screened and washed red sand (Kerbala color of the solution was greatly reduced. A
Sand) in a 15-cm wide Büchner funnel over sand filter was prepared in a Buchner funnel to
beds of fine and course gravels. The washing of aid the removal of the precipitate. The yellow
the sand was essential to remove soluble precipitate was entirely collected on the surface
sulfates from the sand. The washings were of the sand and the clear solution was taken for
tested by treatment with barium chloride until analysis and to be further purified by ion
being free from soluble sulfates (no barium exchange method.
sulfate precipitate). However sand filter Results And Discussion
designs are very common in industry and Preliminary experiments
companies utilize large area of land to Many preliminary experiments were carried out
construct the filter. The bottom of the filter is to reach the best performance within the
tilted to facilitate the flow of the filtered water designed work. The lime - water suspensions
towards on of the ends of the sand filter facility was among the important points studied. When
to end up with a pipe leading the water to the the lime was suspended in water immediately
next stage of purification. before addition to the wastewater, the removal
The filtrate was further purified by passing of chromium from wastewater was limited.
through columns packed with cation and anion Meanwhile, lime was suspended in water and
exchange resins. The purification conditions stirred for reasonable time (e.g. 15-30 min)
are: Column length, 80 cm; column diameter, before addition to the wastewater. It gave
3.0 cm; resin type, Duolite A-20 and flow rate, improved chromium removal results. The
1.0 L/min. previous soaking and stirring of calcium oxide
Chemical Analysis: in water resulted in complete disintegration and
The determination of chromium in the water of the lime particles and rather certain degree
samples were carried out by atomic absorption of swelling. This expanded the surface area of
spectrophotometer model SP 9-01 supplied the particles. The higher surface area of the
from Buck, England (Ministry of Environment, particles improves both the dissolution of lime
Central Laboratories, Baghdad). The operating and the chemical reactivity of calcium
conditions were as specified by the manu- hydroxide produced therein [9].
facture. The chemical composition of the solid The process of removal and recovery of
products was done by X-ray diffraction using a chromium values from the electroplating
Philips P.W- 1840 Diffractometer (Material factory wastewater comprised contacting the
Research Center, Jadiriyah, Baghdad). The acidic solution containing sulfate ion and
activation energy was 40 KV at 20 mA. The trivalent chromium ion with at least about 4
Cu-kα line was used (1.54 Ǻ). For pH millimoles of CaO against 3 millimoles of
measurements, the universal pocket meter Cr(III). This aided acid neutralization to a pH
multi line P4, which consists of a pH combined value adequate for the formation of an
electrode with temperature probe Sen Tix 41 amorphous, dense solid, grainy, easily settable
was used. precipitate. The water remaining after
Procedure separation of the precipitate contains less than
For the optimization, 500-mL aliquots of 50 mg/lit chromium which is close to some
Wastewater were placed in a reaction vessel reported results [10]
and various portions of lime water suspension The wastewater was treated with the lime-
of increasing volume were added and stirring water suspension at various ratios of CaO
Removal Of Chromium From Electro-Plating
Eng& Tech. Vol. 26, No.11, 2008 Wastewater By Simple Chemical Treatment And
Ion Exchange
suspension to the wastewater ratios to reach the Two factors seem to act on the removal
optimum amount of the lime necessary for the mechanism: precipitation as chromium
best removal of chromium. The results of the hydroxide and the precipitation as a calcium
first set of experiments are given in Table 1. chromate compound. The chromium hydro-
The best of the set was the 200 mg/L, where xide solubility is affected by the pH of the
the chromium content of wastewater could be solution [4].
reduced to 25-30% of the original value. Fig. 1 At the end of mixing (after 80 min.) the
shows the profile of chromium contents with chromium removal efficiency was plotted
mixing time at the high lime: wastewater ratios. against the lime: wastewater ratio and the
After 40 min of mixing the 200 mg/L system results are shown in Fig. 3. It is clear that the
attained the chromium level given by the 600 best removal efficiency occurs between 30 and
mg/L after 60 min. Thus, the increase of CaO 80 mg CaO / L WW and the highest was
contents lowered the stability of the preci- attained at 40 mg/L. Lime amounts lower than
pitates. Such an effect is related to the increase 40 mg/L were not enough to bring about the
of pH of the solution. The lowest (200 mg/L) required stoichiometry of the formation of
ratio gave the best chromium removal possi- calcium chromate nor allowed pH to raise to
bility within this range. The high CaO content the level required for the precipitation of
is expectedly associated with increase of pH of Cr(OH)3. Meanwhile, lime amounts higher than
the solution. Consequently the solubility of the 100 mg/L means that CaO exceeds the
chromium hydroxide increases and hence the stoichiometric value to give the chromate and
removal efficiency of chromium is lowered [2]. at the same time raises the pH to much high
The mixing time is important in determining values at which the Cr(OH)3 is soluble
the removal efficiency. The chromium concen- returning thereby chromium to solution [2].
tration decreases slowly down to the lowest Filtration
value after 50 minutes of mixing and remains Water emerging from the sedimentation basin
almost constant. Thus, it was not necessary to is routed to the top of the filtration sand bed.
continue the mixing further. The filtration unit traps those particles that did
Another set of experiments was carried out not settle in the sedimentation basin (because
using low (≤ 100 mg/L ratios). The results are they were too small) or did not have sufficient
shown in Table 2. With these smaller ratios of time to settle and were carried along with the
lime: wastewater the removal could be highly effluent out of the precipitation basin.
improved and the chromium contents of Precipitates of faint yellow sludge containing
wastewater were reduced down to 15-18%. Fig. calcium chromate and chromium hydroxide
2 shows the effect of treatment time on the settle and stick on top of the sand bed. Water
chromium removal efficiency from WW using passes through the bed free of the metal ions
the low lime: wastewater ratios. It appeared load and hence became colorless. The first
that the removal efficiencies were much better appearance of the filtered water reflects how
than those obtained in the high range treatment. successful the treatment was after the designed
The chromium contents of the treated time. Filtration completes the metal treatment
wastewater decreased down to about 15% of process. The pH of the water discharged from
the original value. The best removal efficiency the sand filter was higher than the acceptable
can be obtained at a ratio of 40 mg/L. Thus, value for disposal and thus it has to be adjusted
higher lime contents do not improve chromium with calculated amount of mineral acid to be
removal. The mechanism of the removal, reused.
therefore, is not only a precipitation process. Depending on the pH of the reaction, the
The pH of the effluent increases slowly with basicity of the chrome salt produced will vary:
increasing the addition of CaO to 200 mg/L. At pH values less than 2.0, Cr2(SO4)3 is
The PH increased up to a value of 7.35 at 30 oC formed;
and a mixing period of 50 min. At pH 3.0 - 4, Cr4(OH)6(SO4)3 is formed;
Removal Of Chromium From Electro-Plating
Eng& Tech. Vol. 26, No.11, 2008 Wastewater By Simple Chemical Treatment And
Ion Exchange
water", Engineering Res. Cent. Rep., Univ [9].Barbooti, M. M.; Al-Rikabi, B.;
Maryland, Aug. 1994 Ramadhan, H., and Mahmood, S., Proc. 1st
[3].Chang, L. Y., Chrome Reduction and Conf. Chemical Industries, Baghdad, 2002.
Heavy Metal Removal from Wastewater - A [10]. Hemming, D., Hahn, R.E., Robinson
Pollution Prevention Approach”, WM’01 J.R. and John, W., Recovery of chromium
Conference, February 25-March 1, 2001. values from waste streams by the use of
[4].Anderer, F., Yang, D and Lee, J. H., alkaline magnesium compounds. U.S. Pat.
Hazardous Waste Management, in "The No. 4108596, 1978.
Chromium Plating Process", Illinois Inst. [11]. Eckenfelder, W. W., Jr., “Industrial
Technol., Chicago, Illinois 60616. Water Pollution Control”, McGraw-Hill, Inc.,
[5].Jing, W. U.; Manchi, L. O. and Chen, 1966.
G.H., US Pat. 60/752,883, 23 Dec 2005. [12]. Cotton, F.A. and Wilkinson, G.,
[6].Barbooti, M. M. ; Zablouk, M. A. and Al- "Advanced Inorganic Chemistry", 4th Edn.
Zubaidi, U., "recovery of chromium from Wiley, 1980.
waste tanning liquors by magnesium oxide", [13]. Rao, J. R., J. Membrane Sci., 469 (2002)
in press. 215-224.
[7].Ismaeili, A; Alireza, M. and Reza, V., [14]. Poncet, T: “Sludge Landfill Model Site
Amer. J. Appl. Sci., 2(10) (2005) 1471-3. Manual”, UNIDO, Vienna, 1978.
[8].Huang, J. C. , Nucleated Precipitation for
Heavy Metal Removal and Resource
Recovery, Science Council of Asia, May 12th,
2005
360
340 Ca(OH)2 Conc.
CHROMUM CONCENTRATION (ppm)
350
Ca(OH)2 Conc.
CHROMUM CONCENTRATION (ppm)
300 20 mg/L
40 mg/L
60 mg/L
250 80 mg/L
100 mg/L
200
150
100
50
0
0 10 20 30 40 50 60 70 80 90
MIXING TIME (Min)
Figure 2: Chromium removal profiles for the low Lime : WW range.
Removal Of Chromium From Electro-Plating
Eng& Tech. Vol. 26, No.11, 2008 Wastewater By Simple Chemical Treatment And
Ion Exchange
90
CHROMUM REMOVAL EFFICNCY %
85
80
75
70
65
60