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    Research Designs & Standards Organisation: MS Word Export To Multiple PDF Files Software - Please Purchase License

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    Harshavardhan Kulkarni
    This document provides requirements for manufacturing facilities, machinery, testing equipment, quality control processes, and certifications needed for a firm to be approved to manufacture Acetal Guide Bush & Guide Ring components for the Government of India Ministry of Railways. The summary requirements are: 1) Covered storage space for raw materials and finished goods, injection molding machines, molding dies, testing equipment for properties like tensile strength, hardness, and impact resistance. 2) Quality control processes including traceability of materials and products, inspection stages, handling nonconforming products, and documentation of quality plans. 3) Relevant certifications like ISO 9001 and qualifications like a production technologist with a degree and experience in quality control

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    Research Designs & Standards Organisation: MS Word Export To Multiple PDF Files Software - Please Purchase License

    Uploaded by

    Harshavardhan Kulkarni
    33 views3 pages
    This document provides requirements for manufacturing facilities, machinery, testing equipment, quality control processes, and certifications needed for a firm to be approved to manufacture Acetal Guide Bush & Guide Ring components for the Government of India Ministry of Railways. The summary requirements are: 1) Covered storage space for raw materials and finished goods, injection molding machines, molding dies, testing equipment for properties like tensile strength, hardness, and impact resistance. 2) Quality control processes including traceability of materials and products, inspection stages, handling nonconforming products, and documentation of quality plans. 3) Relevant certifications like ISO 9001 and qualifications like a production technologist with a degree and experience in quality control

    Original Description:

    RDSO Spec

    Original Title

    QMS 40 2000

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    This document provides requirements for manufacturing facilities, machinery, testing equipment, quality control processes, and certifications needed for a firm to be approved to manufacture Acetal Guide Bush & Guide Ring components for the Government of India Ministry of Railways. The summary requirements are: 1) Covered storage space for raw materials and finished goods, injection molding machines, molding dies, testing equipment for properties like tensile strength, hardness, and impact resistance. 2) Quality control processes including traceability of materials and products, inspection stages, handling nonconforming products, and documentation of quality plans. 3) Relevant certifications like ISO 9001 and qualifications like a production technologist with a degree and experience in quality control

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    33 views3 pages

    Research Designs & Standards Organisation: MS Word Export To Multiple PDF Files Software - Please Purchase License

    Uploaded by

    Harshavardhan Kulkarni
    This document provides requirements for manufacturing facilities, machinery, testing equipment, quality control processes, and certifications needed for a firm to be approved to manufacture Acetal Guide Bush & Guide Ring components for the Government of India Ministry of Railways. The summary requirements are: 1) Covered storage space for raw materials and finished goods, injection molding machines, molding dies, testing equipment for properties like tensile strength, hardness, and impact resistance. 2) Quality control processes including traceability of materials and products, inspection stages, handling nonconforming products, and documentation of quality plans. 3) Relevant certifications like ISO 9001 and qualifications like a production technologist with a degree and experience in quality control

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    of 3

    MS Word Export To Multiple PDF Files Software - Please purchase license.

    Government of India
    Ministry of Railways

    QMS-40:2009
    (Revision 0)

    Schedule of Infrastructure requirements for


    manufacturing & testing facilities and quality
    control requirements
    For
    Acetal Guide Bush & Guide Ring
    (Specn. No. C-8215 Rev.II)

    Inspection & Liaison Directorate


    Research Designs & Standards Organisation
    Manak Nagar Lucknow – 226011

    MARCH’2009 (Price Rs. 300/-)


    1.0 SCOPE

    1.1 The schedule of technical requirements covers the norms for manufacture of Acetal
    Guide Bush & Guide Ring.

    2.0 GENERAL & MANUFACTURING FACILITIES

    The vendors seeking approval shall comply with all the under mentioned
    requirements.

    2.1 Manufacturers should have adequate covered space for storage of raw material and
    finished products. Stores should be kept on wooden pallets and there should be a
    display board for different types of raw material and finished products.

    3.0 MACHINERY AND PLANT

    3.1 Minimum 1 No. of fully automatic Programmable Logic Control based screw type
    injection moulding machine of 700 grams capacity should be available.

    3.2 Suitable arrangement for pre-drying the material should be available.

    3.3 Water cooling arrangement by controlling the temperature at hydraulic oil and moulds
    should be available.

    3.4 Electrical hoist/manual block & tackle for mounting and dismounting of moulds
    should be available.

    3.5 Suitably designed dies & moulds for products (minimum 1 no. for each Drawing No.
    SK-84102 & SK-84092) should be available.

    3.6 Deflashing tools of suitable design should be available.

    3.7 Minimum infrastructure for maintenance and polishing of dies and moulds should be
    available in-house.

    3.8 At least one center lathe should be available.

    3.9 At least one drilling machine should be available.

    3.10 Minimum one oven/dry chamber should be available.

    4.0 TESTING FACILITIES

    The firm must possess a fully equipped lab with controlled atmosphere i.e. temperature
    23+1oC and relative humidity of 65+5%. Lab should have the following facilities with
    calibration arrangement in-house or from outside agencies of repute:

    4.1 Minimum one tensile testing machine should be available.

    4.2 Minimum one Rockwell Hardness testing machine should be available.

    4.3 Minimum one electronic balance should be available.

    4.4 Minimum one IZOD impact-testing machine should be available.

    ____________________________
    QMS-40:2009 (Rev.0) Page 2 of 3
    4.5 Minimum one No. Melt flow index tester with time and temperature controller should
    be available.

    4.6 Minimum one compression testing machine should be available as per ASTM-D695-
    91.

    Note : All the test equipments and temperature controllers should be calibrated at
    least once every year.

    5. MEASURING INSTRUMENTS
    For dimensional checking, firm should possess the following instruments with
    calibration arrangement.

    5.1 Minimum one Digital Vernier Caliper 0-150 mm should be available.

    5.2 Minimum one bore gauge should be available.

    6. GAUGES
    After machining, guide bushes to be checked visually and dimensionally using
    gauges.

    7. QUALITY CONTROL REQUIREMENTS

    7.1 There should be a system to ensure the traceability of the product from raw material
    stage to finished product stage. This system should also facilitate to identify the raw
    material composition from the finish product stage.

    7.2 The vendor seeking approval must ensure that there is a QAP for the product
    detailing various aspects:

    - Organisational Chart
    - Flow Process Chart
    - Stage Inspection Details
    - Various parameters and how to ensure control over them
    - Disposal of non-conforming products.
    The QAP shall be available as per the requirements detailed in “Vendor approval
    guidelines & application form” – IL-03: 2002.

    7.3 There should be atleast one full time technologist having a minimum bachelor’s
    degree in relevant field & 5 years experience or a person with diploma in relevant
    field with 12 years experience. He should be free from day-to-day production, testing
    and quality control responsibilities. He should be mainly responsible for development
    of a product, analysis of products, control over raw material, and corrective action in
    case of difficulties in achieving the parameters.

    7.4 The firm should have acquired ISO: 9001: 2000 series certification and the product
    for which an approval is sought should be broadly covered in the scope of the
    certification for manufacture and supply.

    7.5 The Quality Manual of the firm for should clearly indicate at any stage the control
    over manufacturing and testing of the said Railway product.

    7.6 The firm seeking approval must be in possession of all the latest relevant
    specifications, IS Standards and drawings.
    ____________________________
    QMS-40:2009 (Rev.0) Page 3 of 3

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