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    Service Parts List: M12™ FUEL™ 1/2" (13mm) DRIVER-DRILL

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    Amjad AlQasrawi

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Service Parts List: M12™ FUEL™ 1/2" (13mm) DRIVER-DRILL

    Uploaded by

    Amjad AlQasrawi
    196 views2 pages

    Original Title

    54-06-3310

    Copyright

    © © All Rights Reserved

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    Copyright:

    © All Rights Reserved
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    Download as pdf or txt
    196 views2 pages

    Service Parts List: M12™ FUEL™ 1/2" (13mm) DRIVER-DRILL

    Uploaded by

    Amjad AlQasrawi

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    BULLETIN NO.

    SERVICE PARTS LIST 54-06-3310


    SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS REVISED BULLETIN DATE
    Sept. 2017
    M12™ FUEL™ 1/2” (13mm) DRIVER-DRILL
    WIRING INSTRUCTION
    STARTING
    CATALOG NO. 2503-20 SERIAL NO. J16A See Reverse Side
    EXAMPLE:
    00 0 Component Parts (Small #) Are Included 11
    When Ordering The Assembly (Large #).


    FIG. PART NO. DESCRIPTION OF PART NO. REQ. 12
    1 05-88-0202 Chuck Screw (1)
    2 42-66-0020 1/2” (13mm) Keyless Chuck (1)
    9f
    3 06-82-6351 M3 x 16mm Pan Hd. ST T-10 Screw (4)
    4 14-29-2503 Gear Case Assembly (1)
    4a 05-81-0542 M2.3 x 4.5mm Phillips Washer Screw (2)
    4b 44-10-0195 Speed Selector Lever (1)
    9d
    5 45-24-0230 Speed Selector Slide Assembly (1)
    6 16-01-2503 Rotor (1) 10 8
    9
    7 42-42-0355 Forward/Reverse Shuttle (1)
    8 14-20-2500 Electronics Assembly (1)
    7

    8
    5
    9e 6 9a

    4b

    4a(2x)
    9c

    9 9a 9b 9c
    9d 9e 9f 4 4a
    4b
    1

    9b 13 14 3
    (6x) (4x)

    Apply Blue Loctite® thread



    locking sealant or the
    equivalent to the threads
    of the chuck screw (1)
    FIG. PART NO. DESCRIPTION OF PART NO. REQ.
    before securing chuck to
    9 31-44-2503 Housing Kit (1)
    the gearcase spindle.
    9a 45-30-0066 Sealing Pad (1)
    9b 06-82-1080 M3 x 14mm Pan Hd. ST T-10 Screw (6)
    9c 12-20-2500 Service Nameplate (1)
    9d 23-28-0165 Light Pipe (1)
    9e --------------- Housing Cover - Right Housing Halve (1)
    9f --------------- Housing Support - Left Housing Halve (1) SCREW TORQUE SPECIFICATION CHART
    10 14-20-2501 Electronics/Housing Assembly (1) SEATING TORQUE
    11 05-88-1015 M2.5 x 6mm Pan Hd. Phillips Mach. Scr. (1) FIG. PART NO. DESCRIPTION (IN-LBS)
    12 42-70-0117 Belt Clip (1) 1 05-88-0202 Chuck Screw 33±2.5
    13 42-70-0058 Housing Clip (1) 3 06-82-6351 Gearcase Assembly Screw 7.0±2.5
    14 42-55-2503 Blow Molded Carrying Case (1) 4a 05-81-0542 Speed Selector Lever Screw 3.5±1
    9b 06-82-1080 Right Housing Halve Screw 7.0±2.5
    11 05-88-1015 Belt Clip Hand Tighten

    MILWAUKEE ELECTRIC TOOL CORPORATION


    13135 W. Lisbon Road, Brookfield, WI 53005
    Drwg. 1
    Speed selector slide Gear case assembly

    Model 2504-20
    shown

    Ground wire screw


    and terminal

    Stator assembly

    PCBA

    Rotor assembly

    On-off switch

    Forward/reverse shuttle
    LED
    Battery terminal block assembly

    Housing clip (not shown)


    slides into this area

    To remove Electronics Assy. (8)


    in the 2503-20 and 2504-20:
    PCBA wire terminal
    Use a T-10 bit to remove six handle screws
    Gear case wireterminal
    (9b) and four gear case screws (3) from hous-
    ing halves (9e and 9f). Remove housing clip
    (13). Remove left housing halve (9e).

    Use a T-10 bit to remove ground screw.

    Gently wiggle front end to separate gear case assembly (4) from
    pinion of rotor assembly (6). Carefully disconnect male/female wire
    terminals to separate gear case assembly from PCBA.

    Lift stator from left housing cavity and carefully remove rotor assembly Be sure connected wire terminals are trapped between a small tab in the
    from the stator. housing halve (above the PCBA) and below the gear case. Put ground
    screw through ground wire terminal and install onto gear case. Be sure
    Lift old electronics assembly out of left housing halve, paying attention to terminal connector wires and ground wire are tucked back into left
    wire routing and trapping. housing halve.

    To install new Electronics Assembly (8) in the 2503-20 and 2504-20: Place LED assembly, on-off switch and battery terminal block firmly and
    squarely into the corresponding channels and cavities of the left housing
    Carefully place existing rotor (6) into stator of new electronics assembly. halve. Be sure all wires are routed and tucked down in channels and
    traps as illustrated above.
    Connect female wire terminal of gear case assembly (4) with male wire
    terminal of the PCBA. Re-install speed selector slide (5) and forward/reverse shuttle (7).

    Place stator/rotor and PCBA firmly and squarely into corresponding Carefully place right handle halve onto left handle halve. Check for any
    channels and cavities of left housing halve (9e). component interference or pinched wires. Re-install remaining screws
    and housing clip. Check for proper functionality of on-off switch, forward/
    Insert the rotor pinion into rear of gear case assembly, meshing the gears reverse shuttle and speed selector.
    and seating the rotor bearing. At this point install two gear case screws
    (3), partially securing electronics assembly and gear case assembly. Install battery and check for the proper operation of tool.

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