ME 420 COMPUTER INTEGRATED MANUFACTURING

Class: IV/IV B.Tech. II Semester Lectures: 3

Branch : Mechanical University Examination: 100
marks Duration of University Examination: 3 hours Sessionals: 50 marks

UNIT-I
1. Automation in Production Operations: Introduction, Functions in manufacturing,
Types of automations, Production concepts and mathematical modeling, automation
strategies. Organization and information processing in manufacturing system. 9

UNIT-II
2. Numerical Control of Production Systems: Basic elements; principle and types of
NC CNC, DNC systems. NC Part programming-Manual, computer aided part
programming. Adaptive control –Introduction, types and applications. 9

UNIT-III
3. Introduction to Industrial Robots: Types, configuration, sensor technology and
applications
4. Group Technology: Introduction, Part families, Classification and coding-OPITZ
code. Benefits of GT.
5. CAPP: Introduction, types of process planning- retrieval and generative,
applications. 9
UNIT-IV
6. Computerized Manufacturing Planning Systems: introduction, Shop floor control.
Automated inspection systems-Co-ordinate Measuring Machine and machine vision.
Computer networks for manufacturing-LAN, STAR, RING and BUS topologies. 9

TEXT BOOKS:
1. Mikell P.Groover, Automation, Production, System and Computer Integrated
Manufacturing, Prentice Hall of India, New Delhi, 1989.
2. PN Rao, NK Tiwari and TK Kundra, Computer Aided Manufacturing, Tata McGraw-
Hill, New Delhi.

REFERENCE BOOKS:
1. Yorem K. Computer Numerical Control of Manufacturing Systems, McGraw-Hill,
New York.
2. Surendra Kumar and A.K.Jha, Technology of Computer Aided Design/
Manufacturing, Dhanpat Rai & Sons, New Delhi.
3. Radhakrishnan, et.al, CAD/CAM/CIM, 2/e, New Age International, New Delhi, 2000.
 ME 421 COMPUTER AIDED DESIGN & GRAPHICS
Class: IV/IV B.Tech. II Semester Lectures: 3
Branch : Mechanical University Examination: 100 marks
Duration of University Examination: 3 hours Sessionals: 50 marks

UNIT-I
1. Overview of Computer Aided Drafting: Applications, fundamentals of computer
architecture, Input-Output devices, Interactive display devices.
2. Graphics Primitives: Monitor pixels and frame buffers, generation of points, lines, and
circles, algorithms. 9

UNIT-II
3. Transformations: 2D and 3D transformations scaling, translation, shearing, Rotation,
Reflection, homogeneous transformation, Matrix operations, concatenation, isometric,
orthographic and perspective projections. 9

UNIT-III
4. Generation of Curves: Cubic splines, Bezier Curves, B-spline curve, NURBS. 9

UNIT-IV
5. Geometric Modeling: Design of surfaces, Bezier surfaces, B-spline surfaces, Solid
modeling-wire frame model, winged edge data structures, Euler’s operation, Boundary
representation techniques and constructive solid geometry.
6. Engineering Data Management Systems: Graphic standards, Data exchange standards,
Model storage and data structures, Data structure organization, Tree data structures, Network
data structures, relationship data structures. 9

TEXT BOOK
1. David F.Rogers and J.Alan Adams, Mathematical Elements for Computer Graphics,
McGraw-Hill, New York.
2. I.Zeid, CAD/CAM, Tata McGraw-Hill, New Delhi, 2001.

REFERENCE BOOKS
1. Donald Hearn and M.Pauline Baker, Computer Graphics, 2/e, Prentice-Hall of India,
New Delhi, 2000.
2. James D. Foley, Andries Van Dam, et. al., Computer Graphics: Principles and Practice,
2/e in C, Pearson Education, New Delhi, 2001.
 ME 422A FLEXIBLE MANUFACTURING SYSTEM
(ME 422 Professional Elective)

Class: IV/IV B.Tech. II Semester Lectures: 3

Branch : Mechanical University Examination: 100 marks
Duration of University Examination: 3 hours Sessionals: 50 marks

UNIT-I
1. Introduction: Elements, classification and applications of FMS.
2. Automated Flow Lines: Detroit type automation-automated flow lines, general
forms of work flow, methods of work transport, transfer mechanisms, control
functions, analysis of automated flow lines, automated assembly systems and line
balancing. 9

UNIT-II
3. Material Handling System: Types of material handling equipment-conveyors,
cranes, monorails. Principles and analysis of material handling systems- conveyors.
4. Automated Material Handling System: Automated Guided Vehicle Systems-types,
vehicle guidance and routing. Quantitative analysis of AGV systems. 9
UNIT-III
5. Industrial Robots: Types, physical configuration, basic motions. Types of drive
systems-Electric, pneumatic and hydraulic. Sensors and end effectors. Work cell
design and robot applications. Robot programming methods.
6. Automated Storage and Retrieval Systems (AS/RS): Principles, classification,
basic components and analysis of AS/RS. 9

UNIT-IV
7. Automated Inspection and Assembly Systems: Co-ordinate Measuring Machine
(CMM), Machine Vision. Automated Assembly-types and applications.
8. FMS: Layouts, configuration, planning and analysis. Dead locks-detection,
avoidance and prevention. Applications and benefits of FMS. 9

TEXT BOOKS:
1. Mikell P.Groover, Automation, Production System and Computer Integrated
Manufacturing, Prentice Hall of India, New Delhi.
2. Vishwanathan N. and Narasimhan, Performance Modeling of Automated
Manufacturing Systems, Prentice Hall of India, New Delhi, 2000.

REFERENCE BOOK:
1. PN.Rao, NK.Tiwari and TK Kundra, Computer Aided Manufacturing, Tata McGraw-
Hill, New Delhi.
 ME 422B TOTAL QUALITY MANAGEMENT
(ME 422 Professional Elective)

Class: IV/IV B.Tech. II Semester Lectures: 3

Branch : Mechanical University Examination: 100 marks
Duration of University Examination: 3 hours Sessionals: 50 marks

UNIT-I
1. Introduction: The need for Total Quality Management. Changing structure of industrialized
economies. Traditional approach to quality management-Inspection, rejection and quality
assurance. Quality-A new perspective.
2. Concepts of Total Quality Management: TQM defined. Origins and growth of the concepts
of TQM. TQM and traditional management thinking-TQM as an organization development
process-Ingredients of success-Benefits from successful TQM installations. 9

UNIT-II
3. Quality Systems: Relationship of TQM to the quality management standard ISO 9000-
Model for quality assurance in Design, Development, Production, Installation and servicing
(ISO 9001-1994), ISO 14000 Series Certification, QS 9000 Certification and Quality
Auditing, Software Engineering Industry Certification- CMM Levels
4. Approaches to Implementation of TQM: Managerial Decree approach- Managerial sales
compaign approach-Spread of knowledge approach-Quality circles approach-Packaged
approaches to implementation of TQM (Edward Demings, Juran, Philip Crosby approaches)-
Planned change approach-The Seven ‘P’ Process-Role of Awards in implementing TQM. 9

UNIT-III
5. Tools and Techniques for TQM: Idea Generation-Consensus-Process definition-Collecting
Data-Analyzing cause and effect-Analyzing and displaying data- (Charts, Force field analysis,
Histogram, Matrix diagram, Pareto chart, Prioritization Matrix, scatter diagram, SPC-Control
charts and Process Capability and 6 Sigma Approach.
6. Planning Tools: Activity network diagrams-Gantt chart, Process Decision Program Chart,
Storey boards, Tree diagram. 9
UNIT-IV
7. Organizational Aspects of TQM: Planning, Developing LIMP (Local Implementation
Master Plan), CID continuum (Communication Involvement and Development), Quality
Policy Deployment. Creating the environment for participation-Attitude Surveys, Design and
Testing. Organizational Sub-systems- Team approach, team dynamics and maintenance, team
roles and contributions. Business process Re-engineering.

8. Team Structures in TQM: Consultative groups, Permanent, functional or departmental

teams, cross-functional problem solving teams-Fast track process- objectives and selection of
teams. 9

TEXT BOOKS:
1. John Pike and Richard Barnes, TQM in action, Chapman & Hall, New York.
2. L Suganthi and Anand A Samuel, Total Quality Management,PHI,,New Delhi

REFERENCE BOOK:
1. Roger C. Swanson, The Quality Improvement Handbook-Team Guide to Tools and
Techniques,Vanity Books International, Deep & Deep Publishing Co., New Delhi.
2. SD Bagade, Total Quality Management, Himalaya Publishing, Mumbai, 2000.
 ME 422C TURBOMACHINARY
(ME422 Professional Elective)

Class: IV/IV B.Tech. I Semester Lectures: 3

Branch: Mechanical University Examination: 100 marks
Duration of University Examination: 3 hours Sessionals: 50 marks

UNIT I
1. Compressors: Classification, advantages of compressed air, reciprocating compressors-
working principle,iso-thermal efficiency, effect of clearance,volumetric efficiency,
multistage compression, effect of volumetric efficiency, condition for maximum
efficiency, heat rejected in compressor and inter cooler. 9

UNIT II
2. Rotary compressors: Classification, comparison of reciprocating and rotary
compressors, working principle of positive and non positive displacement compressors. 5

3. Combustion chambers: Introduction, Classification, requirements of good combustion

chambers, working principle of can and annular type combustion chambers. 4

UNIT III
4. Gas turbines: Introduction, classification, open and closed cycles, comparison of cycles,
intercooling, re-heating and regeneration cycles, co-generation systems, comparison of
gas turbines and steam turbines, applications of gas turbines. 9

UNIT IV
5. Jet propulsion: Introduction, Ram jet, pulse jet, turbo jet and turbo prop engines, thrust
equation, specific thrust of turbo jet engine, diffuser efficiency, thermal efficiency of
turbo jet engine, propulsive efficiency. 6
6. Rocket propulsion: Introduction, classification, chemical rockets, rocket propellants,
electric propulsion engines, iron rocket, magneto plasma rocket engines, Solid and liquid
propellant rockets. 3

TEXT BOOKS:
1. P.R. Khajuria, S.P.Dubey, Gas Turbines &Propulsive systems, Dhanapat Rai &
sons
2. M.L.Mathur & F.S. Mehta, Thermal engg., Jain publications.

REFERENCE BOOKS:
1. Gill P.W. & Smith, Fundamentals of IC engines.
D.S. Kumar& Vasandhani, Heat engg, Metropolitian publications
 ME 422D NON-CONVENTIOINAL ENERGY SOURCES
(ME 422 Professional Elective)

Class: IV/IV B.Tech. II Semester Lectures: 3

Branch: Mechanical University Examination: 100 marks
Duration of University Examination: 3 hours Sessionals: 50 marks

UNIT-I
1. INTRODUCITON: Distinction between Conventional and Non-conventional sources
of energy- Brief description of the different sources. 2
2. SOLAR ENERGY: Solar energy option-Solar radiation-Solar flat Plate Collectors-
Air heaters-Collectors with booster mirrors-Concentric collectors-Thermal storage
systems. Solar Photovoltaic (SPV) Systems: Introduction. Prospects of SPV systems.
Principle of a PV cell. Large scale SPV systems. Economic
considerations of SPV Systems. PV Cell Technology. Merits and limitations of SPV
Systems.Applications of SPV Systems-street lighting, domestic lighting, Battery
charging, SPV pumping systems. Concept of Satellite solar power systems (SSPS).
7
UNIT-II
3. WIND ENERGY: Brief History of wind power-Principles of wind power-Operation
of a wind turbine-Site Characteristics. 4
4. GEOTHERMAL ENERGY: Origin and Types of geothermal energy-Operational
difficulties-Vapor dominated systems-Liquid dominated systems-Petro-thermal
systems-Hybrid geothermal systems. 5

UNIT-III
5. ENERGY FROM OCEANS: Ocean temperature differences-the open and closed
cycle analysis- Modification of the Open cycle Analysis-closed or the Anderson
cycle Analysis-Ocean Waves-Wave motions and tides-Energy from the Waves. 9

UNIT-IV
6. BIO ENERGY: Introduction-Biomass conversion-Technologies-Wet processes-Dry
processes-Photosynthesis-Biogas generation-Biogas from plant wastes-methods of
maintaining Biogas production-Utilization of biogas. Biomass gassification-
Applications of gassifiers. 5
7. MANAGETO HYDRO DYNAMIC (MHD) POWER GENERATION: MHD
systems-Open and closed systems-MHD design problems and Developments-
Advantages of MHD Systems. 4

TEXT BOOKS:
1. Bansel N.K., M.Kaleeman, and M.Miller, Renewable Energy Sources and
Conversion Technology, Tata McGraw-Hill, New Delhi.
2. Rai G.D., Non-conventional Energy Sources, Khanna Publishers, New Delhi.

REFERENCE BOOKS:
1. EL-Wakil M.M., Power Plant Technology, McGraw-Hill, New York.
2. Duffie and Beckman, Solar Energy Thermal Processes, John Wiley & Sons, New
York.
 ME 422E FAULT DIAGNOSIS OF MACHINES
(ME422 Professional Elective)

Class: IV/IV B.Tech. II Semester Lectures: 3

Branch : Mechanical University Examination: 100 marks
Duration of University Examination: 3 hours Sessionals: 50 marks
UNIT-I
1. Introduction: System failure, component failure, failure decisions, failure classifications,
types of failure, failure investigations, causes of failure, Methods of maintenance- condition
based maintenance, preventive maintenance, proactive maintenance, time based maintenance,
predictive maintenance.
2. Condition Monitoring: Need and importance of condition monitoring, the decision to
monitor, common monitoring techniques, online/off-line monitoring, commonly measured
operating characteristics, condition monitoring/predictive maintenance as used in industry. 9

UNIT-II
3. Transducers and Instrumentation for Recording and Analysis: Vibration transducers,
Displacement transducers, velocity pickups, accelerometers, Temperature transducers,
Vibration meters, FFT analyzers, Time domain instruments, Tracking analyzers, Magnetic
tape recorders, amplifiers. 9
UNIT-III
4. Analyzing Machine Condition: General characteristics-Process measurements, vibration.
Typical vibration sources, symptoms of other common machinery problems. Development
and use of acceptance limits-guide lines and limits based on physical constraints, Vibration
severity criteria, changing machinery condition-time trends, statistical limits, detailed
diagnostic monitoring. 9
UNIT-IV
5. Data Processing & Vibration Analysis: Fourier analysis, frequency analysis techniques,
vibration signature, vibration monitoring equipment, system monitors and vibration limit
detectors.
6. Performance Trend Monitoring: Primary and secondary performance parameters,
performance monitoring systems. 9

TEXT BOOKS
1. Collacott, R.A., Mechanical Fault Diagnosis and Condition Monitoring, Chapman
and Hall, London, 1977.
2. John S.Mitchell: Introduction to Machinery Analysis and Monitoring, 2/e, Pennwell
Books, Oklahama.

REFRENCE BOOKS
1. Trever M. Hunt, Condition Monitoring of mechanical & Hydraulic Plant – A concise
introduction and guide, Chapman & Hall, Madras
2. Philip Wild, Industrial Sensors and applications for Condition Monitoring,
Mechanical Engineering Publications Ltd., London Joseph Mathew, Common
Vibration Monitoring Techniques – handbook of Condition Monitoring, Chapman &
Hall, 1998
 ME 422F ROBOTICS
(ME 422 Professional Elective)

Class:IV/IV B.Tech. II Semester Lectures: 3

Branch: Mechanical University Examination: 100 marks
Duration of University Examination: 3 hours Sessionals: 50 marks

UNIT-I
1. Basic concepts in robotics, classification of robotics, Drives and control systems for
robotics.

2. Robot arm kinematics: Direct kinematics, transformation matrices for rotations,

combined rotations, Denavit -Hartenberg representation.

UNIT-II
3. Trajectory planning: general considerations in trajectory planning, joint interpolated
trajectories, planning of Cartesian path trajectories

UNIT-III
4. Control of robot manipulators: control of robot arm, computed torque technique, feed
back control, resolved motion control, adaptive control

UNIT-IV
5. Robot vision and sensing: Different types of sensors, proximity, touch, force and torque
sensors, low level and high level vision, vision systems

6. Robot programming languages: VAL, RAIL, AML

TEXT BOOK
1. K.S. Fu, R.C. Gonzalez, C.S.G. Lee, Robotics, McGraw Hill, 1987.

REFERENCES
1. Y.Koren, Robotics for Engineers, McGraw Hill, 1985.
2. J.J. Craig, Robotics, Addison-Wesley, 1986.
 ME 423 ENERGY MANAGEMENT AND ENGINEERING

Class: IV/IV B.Tech. II Semester Lectures: 3

Branch: Mechanical University Examination: 100 marks
Duration of University Examination: 3 hours Sessionals: 50 marks

UNIT-I
1. INTRODUCTION: History and present status of energy sources for modern power
plants; Types of power plants; Power potentiality in India. 2

2. NUCLEAR POWER PLANTS: Introduction, Fuels, components of reactor,

properties of coolants and moderators, Types of Reactors, Boiling Water, Pressurized
Water, Gas Cooled, Breeder and liquid metal Cooled ,Heavy water cooled and
moderated, organic moderated and cooled Reactors, Indian nuclear power stations,
comparison between nuclear and thermal power plants, Disposal of Nuclear waste.7

UNIT-II
3. STEAM POWER PLANTS: Review of steam cycles for power plants; site selection,
power plant layout and system components; Fuel handling; Burning-over feed and
under feed stokers, Pulverized fuel and its advantages, Air circulation, Water
treatment, cooling towers, Principle of Fluidized Bed Combustion (FBC) and its
advantages, Ash handling and dust collection. 9

UNIT-III
4. HYDROLOGY: Introduction, Rain fall, run-off and its measurements, flow duration
curves, mass curves and storage. 4
5. HYDEL POWER PLANTS: Site selection, advantages of hydel plants over thermal
plants. High, medium and low head hydel plants, Runoff River plants, storage
reservoir and pumped storage plants, General arrangement of hydel power plants. 5

UNIT-IV
6. POWER ECONOMICS: Introduction, load curves, demand, load, diversity and plant
capacity factor. Elements of costs of power, fixed and operating costs, Depreciation
methods. Selection of power generation method, input and output curves,
economical load division, tariff methods for electrical energy. 9

TEXT BOOK:
1. Arora & Domakundwar, A Course in Power Plant Engineering, Dhanpat Rai & Sons,
New Delhi.
2. Nag P.K., Power Plant Engineering, Tata McGraw-Hill, New Delhi.

REFERENCE BOOKS:
1. Kajuria and Dubey, Gas Turbine & Jet Propulsion, Dhanpat Rai &Sons, Delhi.
2. Nagpal G.R., Power Plant Engineering, Khanna Publishers, New Delhi.
3. Wakil M.M.El., Nuclear Energy Conversion, McGraw-Hill, New York.
 ME 424 CAD/CAM LAB

Class: IV/IV B.Tech. II Semester Practicals:3

Branch : Mechanical University Examination: 50 marks
Duration of University Examination: 3 hours Sessionals: 25 marks

LIST OF EXPERIMENTS
PART –A ( CAD LAB)

1. To design and implement a program for line drawing using Bresenhams Integer line
algorithim.
2. Implementation of general two-dimensional rotation, reflection and scaling in modules,
generation of required transformation matrices using the above modules.
3. Curve generation and manipulation program for cubic spline curve.
4. Curve generation and manipulation program for Bezier curve.
5. Orthographic Projections of Standard Mechanical components using AutoCAD.
6. Isometric Projections of Standard Mechanical components using AutoCAD.
7. Solid Part modeling of Simple mechanical components Using CATIA.
8. Assembly of solid models of simple mechanical devices using CATIA
9. Finite Element Analysis Using ANSYS
 Simple 2D Truss problems.
 Beam Problems
 Plate with Circular Hole.
 Solid imported from CATIA subjected to simple loads
 One dimensional Thermal problems

PART – B (CAM LAB)

1. Prepare a part program for step turning component and run simulation.
2. Prepare a part program for metric threads by canned cycles and run simulation.
3. Produce a step and taper component on CNC lathe.
4. Produce a contour profile component on CNC lathe.
5. Produce a contour profile component on CNC milling machine.
6. Produce a cam profile component on CNC milling machine.
7. Build and run a simulation model of a job shop.
8. Build and run a simulation model of a material handling system.

TEXT BOOKS:
1. P.Radha Krishnan, Introduction to CNC Machines, New Age International, New Delhi.
2. Jerry Banks, Introduction to Discrete event simulation, Mc Graw-Hill, New York
3. James D. Foley, Andries Van Dam, et.al., Computer Graphics-Principles and Practice,2/e,
Addison Wesley, 1997.
4. Verification Manual ANSYS
5. T.R.Chandrupatla, and A.D.Belegundu, Introduction to Finite Elements in Engineering, 2/e,
Prentice Hall of India, New Delhi.
REFERENCE BOOKS:
1. CNC Lathe,Milling machine Reference Manuals.
2. P.N.Rao Computer Aided Manufacturing, Tata McGraw-Hill, New Delhi.

Note: Two separate Panels may be formed for conduct of Laboratory examination.