Amline Submerseble Motor

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Submersible Motor Pump

Amaline

Type Series Booklet


Legal information/Copyright
Type Series Booklet Amaline

All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.

© KSB SE & Co. KGaA, Frankenthal 09/04/2019


Contents

Contents
Waste Water......................................................................................................................................................  4
Submersible Motor Pump .......................................................................................................................................................... 4
Amaline................................................................................................................................................................................. 4
Main applications........................................................................................................................................................... 4
Fluids handled ................................................................................................................................................................ 4
Operating data............................................................................................................................................................... 4
Design details ................................................................................................................................................................. 4
Designation .................................................................................................................................................................... 4
Materials ......................................................................................................................................................................... 5
Product benefits ............................................................................................................................................................. 6
Acceptance tests and warranty ..................................................................................................................................... 6
Selection information .................................................................................................................................................... 6
Overview of product features / selection tables ........................................................................................................ 10
Overview of product features ............................................................................................................................... 10
Combination of pump and motor: Amaline 200, 300, 400; motor housing made of grey cast iron ................ 12
Combination of pump and motor: Amaline 200, 300, 400; motor housing made of stainless steel ................ 12
Combination of pump and motor: Amaline 500, 600, 800; motor housing made of grey cast iron ................ 13
Standard and special designs ................................................................................................................................ 13
Specifications required for enquiries/orders .............................................................................................................. 14
Selection chart.............................................................................................................................................................. 15
Amaline 200/300/400, n = 1450/960/725 rpm, Amaline 500/600/800, n = 729 - 206 rpm ................................... 15
Characteristic curves..................................................................................................................................................... 16
Amaline 202_, motors: 1 4, 2 4 .............................................................................................................................. 16
Amaline 203_, motors: 1 4, 2 4 .............................................................................................................................. 17
Amaline 302_, motors: 0 6, 2 6 .............................................................................................................................. 18
Amaline 303_, motors: 0 6, 2 6 .............................................................................................................................. 19
Amaline 303_, motors: 8 6 ..................................................................................................................................... 20
Amaline 402_, motors: 3 8, 4 8 .............................................................................................................................. 21
Amaline 403_, motors: 3 8, 4 8 .............................................................................................................................. 22
Amaline 5033- _ _ _, motors: 4 4, 6 4, 11 4 ........................................................................................................... 23
Amaline 5035- _ _ _, motors: 17 2, 4 4, 6 4 ........................................................................................................... 24
Amaline 6032- _ _ _, motors: 4 4, 6 4, 11 4 ........................................................................................................... 25
Amaline 6033- _ _ _, motors: 4 4, 6 4, 11 4 ........................................................................................................... 26
Amaline 6035- _ _ _, motors: 17 2, 25 2, 11 4, 16 4 .............................................................................................. 27
Amaline 8032- _ _ _, motors: 4 4, 6 4, 11 4, 16 4, 23 4, 30 4 ................................................................................ 28
Dimensions ................................................................................................................................................................... 29
Amaline 200, 300, 400; motor housing made of grey cast iron .......................................................................... 29
Amaline 200, 300, 400; motor housing made of stainless steel .......................................................................... 31
Amaline 500, 600, 800; motor housing made of grey cast iron .......................................................................... 32
Scope of supply ............................................................................................................................................................ 33
Accessories .................................................................................................................................................................... 34
Forcing screws ........................................................................................................................................................ 34
Installation accessories........................................................................................................................................... 35
Overview of installation accessories ............................................................................................................... 35
Fastening elements for the guide rail............................................................................................................. 35
Guide rails......................................................................................................................................................... 36
Connecting pipe ............................................................................................................................................... 37
Cable support/carabine hook ................................................................................................................................ 38
General assembly drawings with list of components ................................................................................................ 39
Amaline 200 (motors: 1 4, 2 4; motor housing made of grey cast iron) ............................................................. 39
Amaline 200 (motors: 1 4, 2 4; motor housing made of stainless steel) ............................................................. 41
Amaline 300 (motors: 0 6, 2 6; motor housing made of grey cast iron) ............................................................. 43
Amaline 300 (motors: 8 6; motor housing made of grey cast iron) .................................................................... 44
Amaline 300 (motors: 0 6, 2 6; motor housing made of stainless steel) ............................................................. 45
Amaline 400 (motors: 3 8, 4 8; motor housing made of grey cast iron) ............................................................. 46
Amaline 400 (motors: 3 8, 4 8; motor housing made of stainless steel) ............................................................. 47
Amaline 500/600/800 (motors: 17 2, 25 2, 4 4, 6 4, 11 4, 16 4, 23 4, 30 4; motor housing made of grey cast
iron)......................................................................................................................................................................... 48

3
Waste Water
Submersible Motor Pump

Waste Water Design details

Submersible Motor Pump Design


▪ Fully floodable submersible motor pump
▪ Horizontal installation
Amaline ▪ Wet installation

Propeller
▪ Self-cleaning ECB propeller

Shaft seal
▪ Two bi-directional mechanical seals in tandem
arrangement, with liquid reservoir
Amaline 500/600/800:
▪ Additional leakage chamber between the seat ring holder
and the gear unit

Bearings
Amaline 200/300/400:
▪ Grease-packed rolling element bearings sealed for life
Amaline 500/600/800:
▪ Grease-packed rolling element bearings sealed for life in
motor
▪ Oil-lubricated rolling element bearings in gear unit
Main applications
▪ Recirculating activated sludge from the nitrification to the Drive
denitrification stage of activated sludge tanks ▪ Three-phase asynchronous squirrel-cage motor
▪ Economic handling of stormwater, river water, surface ▪ Type of protection Ex db IIB (motor integrated in
water and polder water at low heads explosion-proof pump set)
▪ Generating flow in water bodies Amaline 200/300/400:
▪ Direct drive
Fluids handled Amaline 500/600/800:
▪ Activated sludge ▪ Spur gear drive
▪ Stormwater
▪ River water Designation
▪ Polder water
▪ Surface water Example: Amaline C 2035 - 1450 / 24 UDG
Designation key
Operating data Code Description
Operating properties of Amaline 200/300/400 pumps Amaline Type series
C Pump casing material
Characteristic Amaline Amaline Amaline
200 300 400 C Stainless steel
Power P [kW] 1,25 - 2,5 1,8 - 7,5 2,5 - 4 S Galvanised steel
Head H [m] < 2.5 < 3.4 < 1.2 20 Size, nominal diameter (DN)
Flow rate Q [m3/h] < 425 < 1200 < 1800 20 200
Fluid temperature T [°C] < 40 < 40 < 40 30 300
40 400
Operating properties of Amaline 500/600/800 pumps 50 500
Characteristic Amaline Amaline Amaline 60 600
500 600 800 80 800
Power P [kW] 4,5 - 17 4,5 - 25 4,5 - 27 3 Number of blades
Head H [m] < 3.5 < 3.4 < 2.15 2, 3
Flow rate Q [m3/h] < 2700 < 4700 < 6600 5 Code of blade incidence angle
Fluid temperature T [°C] < 40 < 40 < 40 1, 2, 3, 4, 5, 6
1450 Nominal speed of the propeller [rpm]
2 Motor size
0, 1, 2, 3, 4, 6, 8, 11, 16, 17, 23, 25, 30

4 Amaline
Waste Water
Submersible Motor Pump

Code Description Motor housing materials of an Amaline 500/600/800 pump


4 Number of motor poles Component Motor housing material
2, 4, 6, 8 G C
UD Motor version Motor housing EN-GJL-250 -
UD Without gear unit, non-explosion-proof, Motor housing cover EN-GJL-250 -
for a fluid temperature of up to 40 °C
YD Without gear unit, explosion-proof
II2G Ex db h IIB T4 Gb, for a fluid Description of materials
temperature of up to 40 °C Grey cast iron EN-GJL-250 (lamellar graphite cast iron)
UR With gear unit, non-explosion-proof, Lamellar graphite cast iron to EN 1561 is the most widely used
for a fluid temperature of up to 40 °C cast material for handling municipal sewage, waste water and
sludges as well as stormwater and surface water. It is suitable
YR With gear unit, explosion-proof
for neutral fluids which are only slightly aggressive and cause
II2G Ex db h IIB T4 Gb, for a fluid
little wear. The pH should be ≥ 6.5, the sand content ≤ 0.5 g/l.
temperature of up to 40 °C
G Motor housing material Duplex stainless steel (1.4517 or technically equivalent
material)
G Grey cast iron
This type of carbon steel is resistant to cavitation, has excellent
C Stainless steel strength values and is used for high circumferential speeds. An
excellent resistance to pitting corrosion makes ferritic-
austenitic stainless carbon steel a popular choice for pumping
Materials acidic waste water with a high chloride content as well as
seawater and brackish water. Thanks to its good chemical
Materials of an Amaline 200/300/400 pump resistance, e.g. against waste water containing phosphorous
and sulphuric acid, this material is used in a wide range of
Component Pump casing material applications in the chemical industry and process engineering.
S C Pumps made of duplex stainless steel have a very long service
Casing cover EN-GJL-250 1.4571 life, even when handling brines, chemical waste water (pH 1 -
 12), grey water and landfill leachate.
Adapter PU
1.4571 / 1.4581 (X10 CrNiMoTi 18 10): austenitic steel
Pump casing Galvanised steel / 1.4571
1.4571 This austenitic steel to DIN 17440 is characterised by its high
Propeller 1.4571 corrosion resistance in municipal and chemical waste water. It
is stabilised with titanium and as such resistant to intergranular
Mechanical seal, propeller end SiC/SiC corrosion even when welded.
Mechanical seal, drive end SiC/SiC Galvanised materials
1)
Shaft 1.4571 When galvanised materials are used in submerged operation in
a waste water treatment plant, the occurrence of a high
Elastomers Viton (FPM)
oxygen concentration can lead to premature wear of the zinc
Bolts/screws A42) coat and, consequently, to premature corrosion. Consult KSB if
necessary.
Materials of an Amaline 500/600/800 pump
Component Pump casing material
S C
Casing cover EN-GJL-250
Gear housing EN-GJL-250
Adapter3) PU
Pump casing Galvanised steel 1.4571
Propeller 1.4571
Mechanical seal, propeller end SiC/SiC
Mechanical seal, drive end SiC/SiC
Shaft4) 1.4122
Elastomers Viton (FPM)
Bolts/screws A42)

Motor housing materials of an Amaline 200/300/400 pump


Component Motor housing material
G C
Motor housing EN-GJL-250 1.4581
Motor housing cover EN-GJL-250 1.4517

1) For Amaline ... ...-300/86 .. G; shaft made of 1.4021


2) Equivalent to 1.4571
3) Not for Amaline 800
4) Gear unit output shaft

Amaline 5
Waste Water
Submersible Motor Pump

Product benefits ▪ Optional: leakage sensor in leakage chamber available for


▪ Perfectly protected by absolutely water-tight cable gland non-explosion-proof version
protecting the motor against moisture
▪ Motor monitored by temperature sensors to prevent it Acceptance tests and warranty
from overheating
▪ Every pump undergoes functional testing to KSB standard
▪ Easy to install
ZN 56525.
▪ Double safety by two bi-directional mechanical seals with ▪ Quality is assured by means of an audited and certified
oil reservoir filled with environmentally friendly oil quality assurance system to DIN EN ISO 9001.
Special acceptance inspections upon request.
Amaline 500/600/800:
▪ Leakage chamber between oil chamber and gear unit for
high reliability

Selection information
HGeo

H Ümin

HVK / HVA HVR UG1418258

Fig. 1: Drawing showing the design criteria - HS, HGeo, HLP, HLV, HVA
HS Submergence HLP Head losses in the pipe
HGeo Geodetic head HLV Head losses in the valve
HLTotal Head losses in the system HVA Head losses at the outlet
① Direction of flow

6 Amaline
Waste Water
Submersible Motor Pump

Example:
Given:
Flow rate: Q = 1350 m3/h
Geodetic head: HGeo = 0.3 m

1. Pre-selection

400 500 US.gpm 1000 2000 3000 4000 5000 10000 20000 30000
300 400 500 IM.gpm 1000 2000 3000 4000 5000 10000 20000
4

3 10

2 5035-.... 6035-....

303_-..../86
5

1
3
202_-.... 203_-....
H
[m] 302_-.... 303_-.... 5033-....

2
8032-....
0.5
403_-....
ft
6033-....
0.4
402_-.... 6032-....

0.3 1

0.2
70 100 Q[m³/h] 200 300 400 500 1000 2000 3000 4000 5000 7000
20 30 40 50 l/s 100 200 300 400 500 1000

Fig. 2: Pre-selection: Amaline with DN 500

2. Determining the outlet losses


1,0

0,7
0

0,5
20
DN

0,4
25

0
DN

30

0,3
DN

35

0
40
DN

DN

0
50

0,2
0
60
DN

0
DN

70

HVA [m]
0
80
DN

0
00
90
DN

10
DN

00
DN

12

0,1
DN

0,05
50 Q [l/s] 100 200 300 500 1000 2000
Fig. 3: Head losses at the outlet HVA = v2/2g

Amaline 7
Waste Water
Submersible Motor Pump

HVA = v2/2g = 0.15 m

3. Determining the head


H = HGeo + HLTotal
H LTotal = HLP + HLV + HVA
HLP = 0 m (short pipe)
HLV = 0.15 m (observe the manufacturer's information, characteristic HLV (Q)).
HVA = v2/2g = 0.15 m
H = 0,3 m + 0 m + 0,15 m + 0,15 m + = 0,6 m

4. Duty point = design point


If operated on a frequency inverter the pump can be run at its design point without deviations.
0 2000Q [US.gpm] 4000 6000 8000 10000 12000

0 2000 Q [IM.gpm] 4000 6000 8000 10000


2.0

40

1.5
40 50

40 55 4
50
10 kW

1.0 50 55 60
40 η [%]
55
1) H [ft]

50 60 62.6
H [m] 40
55 60
62.1
40 50 61.8 60 2
60
55 60
0.5 50 61.3 60
40 55 6,50 kW
55 60 60 55
50 60.7 50
55
40 55 60 60 50
60.4 55 50
60 40
50 60.0 55 50 40 4,50 kW
55 40
55 50
59.5 55 50 40 n=526
n=453 n=483
50 40 40
5550 40
40 n=405
n=227 n=275 n=318 n=349
0.0 0
0 500 Q [m³/h] 1000 1500 2000 2500

0 200 Q [l/s] 400 600 800

15

10

P [kW] 10

P [hp]
5

n=526 5
n=483
n=453
n=405
n=349
n=318
0 n=227 n=275 0
0 500 Q [m³/h] 1000 1500 2000 2500
K43294/0

Fig. 4: Speed-based selection chart Amaline 5033-_ _ _, 1) = system curve


The operating speed equals 405 rpm or 453 rpm. All pump sets have sufficient motor reserves (they use max. 85 % of the motor
rating).

Technical data
Designation Speed neff. Motor rating P2 Drive with gear unit Transmission ratio
[rpm] [kW]
5033-405/4 4 405 4,5 SP189 3,618
5033-405/6 4 405 6,5 SP189 3,618
5033-453/4 4 453 4,5 SP189 3,232
5033-453/6 4 453 6,5 SP189 3,232

8 Amaline
Waste Water
Submersible Motor Pump

5. Information on operation

H1

Fig. 5: Required head H1 of the siphon line


Pipe lengths: L > 5 × D:
When starting up the pump, the acceleration of the pipe content leads to higher heads. For this reason, the pump will briefly
exceed its operating limits. The duty point for filling the siphon line must be below the operating limit:
▪ Hmax. ≤ operating limit
The indicated heads and performance data apply to pumped fluids with a density ρ = 1 kg/dm3 and a kinematic viscosity ν of up to
20 mm2/s.

Amaline 9
Waste Water
Submersible Motor Pump

Overview of product features / selection tables

Overview of product features


Overview of product features: Amaline 200/300/400; motor housing made of grey cast iron

Feature Amaline 200 Amaline 300 Amaline 400


Motor size
4 poles 14 - -
24
6 poles - 06 -
26
86
8 poles - - 38
48
Propeller speed 1450 rpm 960 rpm 725 rpm
Propeller diameter 200 mm 303 mm 384 mm
Power range 1.25 kW to 2.5 kW 1.8 kW to 7.5 kW 2.5 kW to 4 kW
Bearing assembly Grease-packed rolling element bearings sealed for life
Explosion protection
Version UD Non-explosion-proof
Version YD II 2G Ex db h IIB T4 Gb
Motor
Starting method DOL5) DOL or star-delta
Voltage 400 V6) 50 Hz, suitable for operation on a frequency inverter
Cooling By surrounding fluid handled
Immersion depth Up to 12 m7)
Power cable
Length 10 m8)
Cable entry Totally watertight
Type See table "Overview of power cables"
Monitoring equipment
Winding temperature PTC resistor
Leakage Leakage sensor in the motor space
Coating Two-component epoxy resin coating
Permissible ambient temperature 40 °C

Overview of product features: Amaline 200/300/400; motor housing made of stainless steel

Feature Amaline 200 Amaline 300 Amaline 400


Motor size
4 poles 14 - -
24
6 poles - 06 -
26
8 poles - - 38
48
Propeller speed 1450 rpm 960 rpm 725 rpm
Propeller diameter 200 mm 303 mm 384 mm
Power range 1.25 kW to 2.5 kW 1.8 kW to 3.2 kW 2.5 kW to 4 kW
Bearing assembly Grease-packed rolling element bearings sealed for life
Explosion protection
Version UD Non-explosion-proof
Version YD II 2G Ex db h IIB T4 Gb
Motor
Starting method DOL DOL or star-delta
Voltage 400 V6) 50 Hz
Cooling By surrounding fluid handled
Immersion depth Up to 12 m7)

5) For motor 8 6: DOL or star-delta


6) Optional: 500 V, 690 V on request
7) Larger immersion depths on request
8) Optional: 15 m, 20 m, (> 20 m on request)

10 Amaline
Waste Water
Submersible Motor Pump

Feature Amaline 200 Amaline 300 Amaline 400


Power cable
Length 10 m8)
Cable entry Totally watertight
Type See table "Overview of power cables"
Monitoring equipment
Winding temperature PTC resistor
Leakage Leakage sensor in the motor space9)
Coating -
Permissible ambient temperature 40 °C

Overview of product features: Amaline 500/600/800; motor housing made of grey cast iron

Feature Amaline 500 Amaline 600 Amaline 800


Motor size
2 poles 17 2 17 2 -
25 2

4 poles 44 44 44
64 64 64
11 4 11 4 11 4
16 4 16 4
23 4
30 4
Propeller speed 227 to 719 rpm 227 to 719 rpm 206 to 466 rpm
Propeller diameter 484 mm 585 mm 787 mm
Power range 4.5 kW to 17 kW 4.5 kW to 25 kW 4.5 kW to 27 kW
Bearing assembly
Motor Grease-packed rolling element bearings sealed for life
Gear unit Oil-lubricated rolling element bearings
Explosion protection
Version UR Non-explosion-proof
Version YR II 2G Ex db h IIB T4 Gb
Motor
Starting method DOL or star-delta
Voltage 400 V6) 50 Hz, suitable for operation on a frequency inverter
Cooling By surrounding fluid handled
Immersion depth Up to 12 m7)
Power cable
Length 10 m8)
Cable entry Totally watertight
Type See table "Overview of power cables"
Monitoring equipment
Winding temperature PTC resistor
Leakage Leakage sensor in the motor space10)
Coating Two-component epoxy resin coating
Permissible ambient temperature 40 °C

Overview of power cables


Feature S1BN8-F S07RC4N8-F TEHSITE
rubber-sheathed cable rubber-sheathed cable Tefzel cable
Design Standard On request Optional
Rated voltage 1000 V 750 V 750 V
EMC screening - ✓ -
Insulation material EPR11) EPR11) ETFE12)
Max. continuous temperature of insulation 90 °C 90 °C 135 °C
For permanent immersion in waste water to DIN ✓ ✓ ✓
VDE 0282-16/HD22.16

9) Optional for U version only: additional leakage sensor in the oil reservoir
10) Optional for U version only: additional leakage sensor in the leakage chamber
11) EPR = ethylene propylene rubber
12) ETFE = ethylene tetrafluoroethylene

Amaline 11
Waste Water
Submersible Motor Pump

Combination of pump and motor: Amaline 200, 300, Combination of pump and motor: Amaline 200, 300,
400; motor housing made of grey cast iron 400; motor housing made of stainless steel

13) 14)
Fig. 6: Amaline 200/300/400 (direct drive) Fig. 7: Amaline 200/300/400 (direct drive)

Overview of pump sizes and motors Overview of pump sizes and motors
Amaline Motors Amaline Motors
14 24 06 26 86 38 48 14 24 06 26 38 48
Amaline 200 Amaline 200
2021-1450 ✘ - - - - - - 2021-1450 ✘ - - - - -
2022-1450 ✘ ✘ - - - - - 2022-1450 ✘ ✘ - - - -
2034-1450 ✘ ✘ - - - - - 2034-1450 ✘ ✘ - - - -
2035-1450 - ✘ - - - - - 2035-1450 - ✘ - - - -
Amaline 300 (lower motor ratings) Amaline 300 (lower motor ratings)
3021-960 - - ✘ - - - - 3021-960 - - ✘ - - -
3022-960 - - ✘ ✘ - - - 3022-960 - - ✘ ✘ - -
3031-960 - - ✘ ✘ - - - 3031-960 - - ✘ ✘ - -
3032-960 - - ✘ ✘ - - - 3032-960 - - ✘ ✘ - -
3033-960 - - ✘ ✘ - - - 3033-960 - - ✘ ✘ - -
Amaline 300 (higher motor ratings) Amaline 400
3034-960 - - - - ✘ - - 4021-700 - - - - ✘ -
3035-960 - - - - ✘ - - 4022-700 - - - - ✘ ✘
3036-960 - - - - ✘ - - 4031-700 - - - - ✘ ✘
Amaline 400 4032-700 - - - - ✘ ✘
4021-700 - - - - - ✘ - 4033-700 - - - - ✘ ✘
4022-700 - - - - - ✘ ✘
4031-700 - - - - - ✘ ✘
4032-700 - - - - - ✘ ✘
4033-700 - - - - - ✘ ✘

13) Illustration with shackle as the attachment point (standard)


14) Illustration with bail as the attachment point (optional)

12 Amaline
Waste Water
Submersible Motor Pump

Combination of pump and motor: Amaline 500, 600, Amaline Motors


800; motor housing made of grey cast iron 44 64 11 4 16 4 17 2 25 2 23 4 30 4
6035-488 - - - - ✘ - - -
6035-522 - - - - ✘ - - -
6035-558 - - - - ✘ - - -
6035-608 - - - - ✘ ✘ - -
6035-640 - - - - ✘ ✘ - -
6035-672 - - - - ✘ ✘ - -
6035-719 - - - - - ✘ - -
Amaline 800
8032-206 ✘ - - - - - - -
8032-230 ✘ ✘ - - - - - -
8032-279 - ✘ ✘ - - - - -
8032-317 - - - ✘ - - - -
8032-334 - - - ✘ - - - -
8032-357 - - - ✘ - - ✘ -
8032-386 - - - ✘ - - ✘ -
Fig. 8: Amaline 500/600/800 (spur gear drive)
8032-405 - - - - - - ✘ ✘
Overview of pump sizes and motors 8032-433 - - - - - - ✘ ✘
Amaline Motors 8032-466 - - - - - - ✘ ✘
44 64 11 4 16 4 17 2 25 2 23 4 30 4
Amaline 500 (lower motor ratings) Standard and special designs
5033-227 ✘ - - - - - - -
5033-275 ✘ - - - - - - - Standard and special designs
5033-318 ✘ - - - - - - - Option Comments
5033-349 ✘ - - - - - - - Mechanical seal with covered Available for all sizes
5033-405 ✘ ✘ - - - - - - springs
5033-453 ✘ ✘ ✘ - - - - - Power cable > 20 m Available for all sizes
5033-483 - ✘ ✘ - - - - - Leakage sensor in leakage Available for all Amaline
chamber of mechanical seal 500/600/800 sizes of version
5033-526 - - ✘ - - - - - UR
Amaline 500 (higher motor ratings) Analysing device for leakage Available for all sizes
5035-453 ✘ - - - - - - - sensor, thermistor tripping
unit for monitoring the
5035-483 ✘ ✘ - - - - - -
winding temperature
5035-526 ✘ ✘ - - - - - -
Special voltages 500 V and Available for all sizes
5035-558 - - - - ✘ - - - 690 V
5035-608 - - - - ✘ - - - Two-component epoxy resin Available for all sizes
5035-640 - - - - ✘ - - - coating, 250 µm
5035-672 - - - - ✘ - - - Additional operating manuals Standard: 1 operating manual
per pump set
5035-719 - - - - ✘ - - -
Customer-specific installation Available for all sizes
Amaline 600 (lower motor ratings)
drawing
6032-227 ✘ - - - - - - -
Flow measurements Available for all sizes
6032-275 ✘ - - - - - - -
Flow simulation Available for all sizes
6032-318 ✘ - - - - - - -
Installation consultancy Available for all sizes
6032-354 ✘ - - - - - - -
6032-405 ✘ ✘ - - - - - - For any versions not documented in this type series booklet or
special versions please always contact KSB for technical details,
6032-453 ✘ ✘ ✘ - - - - - prices and delivery periods.
6032-483 - ✘ ✘ - - - - - Examples:
6032-526 - ✘ ✘ - - - - -
▪ Other voltages (except 400 V / 500 V / 690 V)
6033-227 ✘ - - - - - - -
▪ Special coatings
6033-275 ✘ - - - - - - -
6033-318 ✘ - - - - - - - ▪ Combinations of special motor, special propeller, special
gear unit
6033-354 ✘ ✘ - - - - - -
▪ Special installation parts
6033-405 ✘ ✘ ✘ - - - - -
6033-453 ✘ ✘ ✘ - - - - - ▪ Special cables
6033-483 - ✘ ✘ - - - - -
6033-526 - ✘ ✘ - - - - -
Amaline 600 (higher motor ratings)
6035-357 - - - ✘ - - - -
6035-405 - - - ✘ - - - -
6035-453 - - ✘ - - - - -

Amaline 13
Waste Water
Submersible Motor Pump

Specifications required for enquiries/orders

Connection pipe
▪ Nominal diameter
▪ Material variant
▪ Dimensions l3 and l4
E.g. connection pipe DN 500 made of galvanised steel, l3 = 2 m
and l4 = 0.3 m
= 122.5 kg + 78.5 kg = 201 kg

14 Amaline
Selection chart

Amaline 200/300/400, n = 1450/960/725 rpm, Amaline 500/600/800, n = 729 - 206 rpm

400 500 US.gpm 1000 2000 3000 4000 5000 10000 20000 30000
300 400 500 IM.gpm 1000 2000 3000 4000 5000 10000 20000
4

3 10

2 5035-.... 6035-....

303_-..../86
5

1
3
202_-.... 203_-....
H
[m] 302_-.... 303_-.... 5033-....

2
8032-....
0.5
403_-....
ft
6033-....
0.4
402_-.... 6032-....

0.3 1

Submersible Motor Pump


0.2
70 100 Q[m³/h] 200 300 400 500 1000 2000 3000 4000 5000 7000
Amaline

Waste Water
20 30 40 50 l/s 100 200 300 400 500 1000
15
Waste Water
Submersible Motor Pump

Characteristic curves

Amaline 202_, motors: 1 4, 2 4


0 500 Q [US.gpm] 1000 1500 2000

0 500 Q [IM.gpm] 1000 1500

2.0

2,50 kW
1.5

4
20

1.0 20
30 H [ft]
35
H [m] 30 40
η [%]

1,25 kW 2
45.0
35
0.5 35.3
35
40

30 35

ø2022/13°
ø2021/5°
0.0 0
0 100 Q [m³/h] 200 300 400

0 20 Q [l/s] 40 60 80 100 120

2.0

1.5 2

P [kW]
P [hp]
1.0

1
ø2022/13°

ø2021/5°
0.5

0 100 Q [m³/h] 200 300 400


K43240/0

Free passage = 65 mm

Speed nn and motor rating P2


Size nn P2
[rpm] [kW]
2021-1450/14UDG/YDG/UDC/YDC 1450 1,25
2022-1450/14UDG/YDG/UDC/YDC 1450 1,25
2022-1450/24UDG/YDG/UDC/YDC 1450 2,5

16 Amaline
Waste Water
Submersible Motor Pump

Amaline 203_, motors: 1 4, 2 4


0 500 Q [US.gpm] 1000 1500 2000

0 500 Q [IM.gpm] 1000 1500

2.5
8

2.0

20

1.5
20 2,50 kW
30

35 4
30
40
1.0 η [%]
35 45
H [ft]
48
H [m] 49.9
40
40.3 48
40
2
45
0.5 1,25 kW
35 40
30
ø2035/13°
ø2034/5°
0.0 0
0 100 Q [m³/h] 200 300 400

0 20 Q [l/s] 40 60 80 100 120

2.5

2.0
P [hp]

1.5 2

P [kW]

1.0
ø2035/13°
1
ø2034/5°
0.5
0 100 Q [m³/h] 200 300 400
K43242/0

Free passage = 65 mm

Speed nn and motor rating P2


Size nn P2
[rpm] [kW]
2034-1450/14UDG/YDG/UDC/YDC 1450 1,25
2034-1450/24UDG/YDG/UDC/YDC 1450 2,5
2035-1450/24UDG/YDG/UDC/YDC 1450 2,5

Amaline 17
Waste Water
Submersible Motor Pump

Amaline 302_, motors: 0 6, 2 6


0 1000 Q [US.gpm] 2000 3000 4000 5000

0 1000 Q [IM.gpm] 2000 3000 4000

1.6

1.4

1.2 4
3,20 kW
30

1.0 40

30 H [ft]
50
40
0.8
55
50
60 η [%]
0.6 55 2
63.1

59.1
0.4
60 1,80 kW
H [m] 55
50 55
0.2 50
40
30 40
30

ø3021/5° ø3022/11°
0.0 0
0 200 Q [m³/h] 400 600 800 1000

0 100 Q [l/s] 200 300


2.5

2.0
P [hp]

1.5 2

P [kW]

1.0

ø3021/5° ø3022/11°
0.5

0 200 Q [m³/h] 400 600 800 1000


K43244/0

Free passage = 100 mm

Speed nn and motor rating P2


Size nn P2
[rpm] [kW]
3021-960/06UDG/YDG/UDC/YDC 960 1,8
3022-960/06UDG/YDG/UDC/YDC 960 1,8
3022-960/26UDG/YDG/UDC/YDC 960 3,2

18 Amaline
Waste Water
Submersible Motor Pump

Amaline 303_, motors: 0 6, 2 6


0 2000 Q [US.gpm] 4000 6000

0 2000 Q [IM.gpm] 4000

2.0

6
20
20

1.5
40
40
20
50
50 4
40
60
1.0 50 60
η [%]
H [ft]
65
60 65
H [m]
65.2
68.1 65
2
64.2
0.5 3,20 kW
65 60
60
60
50 50
50
40 40
40
20 20 20
1,80 kW
0.0 0
0 200 Q [m³/h] 400 600 800 1000 1200 1400

0 100 Q [l/s] 200 300 400


5

4
P [hp]

3 4

P [kW]

1 ø3033/17°
ø3031/5° ø3032/11°

0 200 Q [m³/h] 400 600 800 1000 1200 1400


K43246/0

Free passage = 100 mm

Speed nn and motor rating P2 Size nn P2


Size nn P2 [rpm] [kW]
[rpm] [kW] 3032-960/26UDG/YDG/UDC/YDC 960 3,2
3031-960/06UDG/YDG/UDC/YDC 960 1,8 3033-960/06UDG/YDG/UDC/YDC 960 1,8
3031-960/26UDG/YDG/UDC/YDC 960 3,2 3033-960/26UDG/YDG/UDC/YDC 960 3,2
3032-960/06UDG/YDG/UDC/YDC 960 1,8

Amaline 19
Waste Water
Submersible Motor Pump

Amaline 303_, motors: 8 6


0 2000 Q [US.gpm] 4000

0 1000 Q [IM.gpm] 2000 3000 4000

10
3.0

30

2.5
30 8
40

11,20 kW
2.0 40
30
6

50
40 50
1.5
56
η [%]
4
58.6 7,50 kW
1.0 55.4
48.5 H [ft]
56
H [m]
50 2
0.5 50
40 40
40
ø3036/21°
ø3035/15°
ø3034/9°
0.0 0
0 200 Q [m³/h] 400 600 800 1000 1200

0 100 Q [l/s] 200 300

8
10

6
P [hp]
P [kW]

4
5

ø3036/21°
2
ø3035/15°
ø3034/9°

0 200 Q [m³/h] 400 600 800 1000 1200


K43306/0

Free passage = 80 mm

Speed nn and motor rating P2


Size nn P2
[rpm] [kW]
3034-960/86UDG/YDG 960 7,5
3035-960/86UDG/YDG 960 7,5
3036-960/86UDG/YDG 960 7,5

20 Amaline
Waste Water
Submersible Motor Pump

Amaline 402_, motors: 3 8, 4 8


0 2000 Q [US.gpm] 4000 6000

0 2000 Q [IM.gpm] 4000 6000

1.4

1.2 4

1.0 4,0 kW
3

0.8
40

40 50
0.6 55
2
50
60

55 η [%] H [ft]
0.4 63.4
59.2
H [m] 2,50 kW 1
60
55
0.2 50 55
40 50
40

ø4022/11°
0.0 0
0 200Q [m³/h] 400 600 800 1000 1200 1400 1600

0 100 Q [l/s] 200 300 400

3 4

P [kW]

P [hp]

ø4021/5°
ø4022/11°

0 200Q [m³/h] 400 600 800 1000 1200 1400 1600


K43248/0

Free passage = 120 mm

Speed nn and motor rating P2


Size nn P2
[rpm] [kW]
4021-700/38UDG/YDG/UDC/YDC 700 2,5
4022-700/38UDG/YDG/UDC/YDC 700 2,5
4022-700/48UDG/YDG/UDC/YDC 700 4,0

Amaline 21
Waste Water
Submersible Motor Pump

Amaline 403_, motors: 3 8, 4 8


0 2000 Q [US.gpm] 4000 6000 8000 10000

0 2000 Q [IM.gpm] 4000 6000 8000


2.0

1.5

40 4
40

50
50
1.0 40

50 60 η [%] H [ft]
60

65
H [m]
60 65
65.1
68.2 65 2
64.3
0.5
65 60 4,0 kW
60
60
50 50
40 50
40
40

ø4031/5° ø4032/11° ø4033/17° 2,50 kW


0.0 0
0 500 Q [m³/h] 1000 1500 2000

0 200 Q [l/s] 400 600

6 8

P [kW]

4
P [hp]

2
ø4033/17°
ø4031/5° ø4032/11°

0 500 Q [m³/h] 1000 1500 2000


K43250/0

Free passage = 120 mm

Speed nn and motor rating P2


Size nn P2
[rpm] [kW]
4031-700/38UDG/YDG/UDC/YDC 725 2,5
4031-700/48UDG/YDG/UDC/YDC 725 4,0
4032-700/38UDG/YDG/UDC/YDC 725 2,5
4032-700/48UDG/YDG/UDC/YDC 725 4,0
4033-700/38UDG/YDG/UDC/YDC 725 2,5
4033-700/48UDG/YDG/UDC/YDC 725 4,0

22 Amaline
Waste Water
Submersible Motor Pump

Amaline 5033- _ _ _, motors: 4 4, 6 4, 11 4


0 2000Q [US.gpm] 4000 6000 8000 10000 12000

0 2000 Q [IM.gpm] 4000 6000 8000 10000


2.0

40

1.5
40 50

40 55 4
50
10 kW

1.0 50 55 60
40 η [%]
H [ft]
55
50 60 62.6
H [m] 40
55 60
62.1
40 50 61.8 60 2
60
55 60
0.5 50 61.3 60
40 55 6,50 kW
55 60 60 55
50 60.7 50
55
40 55 60 60 50
60.4 55 50
60 40
50 60.0 55 50 40 4,50 kW
55 40
55 50
59.5 55 50 40 n=526
50 40 40 n=483
5550 40 n=453
40 n=405
n=349
0.0 n=275 n=318 0
0 500 Q [m³/h] 1000 1500 2000 2500

0 200 Q [l/s] 400 600 800

15

10

P [kW] 10

P [hp]
5

n=526 5
n=483
n=453
n=405
n=349
n=318
0 n=227 n=275 0
0 500 Q [m³/h] 1000 1500 2000 2500
K43294/0

Free passage = 140 mm

Speed neff. and motor power P2 Size neff. P2 Gear unit i15)
15) [rpm] [kW]
Size neff. P2 Gear unit i
[rpm] [kW] 5033-453/114URG/YRG 453 10,0 SP189 3,232
5033-227/44URG/YRG 227 4,5 SP189 6,356 5033-483/64URG/YRG 483 6,5 SP189 3,036
5033-275/44URG/YRG 275 4,5 SP189 5,250 5033-483/114URG/YRG 483 10,0 SP189 3,036
5033-318/44URG/YRG 318 4,5 SP189 4,545 5033-526/114URG/YRG 526 10,0 SP189 2,784
5033-349/44URG/YRG 349 4,5 SP189 4,143
5033-405/44URG/YRG 405 4,5 SP189 3,618
5033-405/64URG/YRG 405 6,5 SP189 3,618
5033-453/44URG/YRG 453 4,5 SP189 3,232
5033-453/64URG/YRG 453 6,5 SP189 3,232

15) Transmission ratio

Amaline 23
Waste Water
Submersible Motor Pump

Amaline 5035- _ _ _, motors: 17 2, 4 4, 6 4


0 5000 Q [US.gpm] 10000

0 2000 Q [IM.gpm] 4000 6000 8000 10000


3.5

30

3.0 10
40
30 17 kW

30
2.5 40
50 8
30
40
50
40
2.0 30 50 60
6
30 50 15 kW
40
60
40 η [%]
1.5 30 50
60
64.5
60
30 40 50
64.0 4
40 60 63.6
50
1.0 50 60 63.3
60 H [ft]
62.8 60
60
H [m] 60
62.4 60 10 kW
60
62.0 60
61.7 60 50 2
50
0.5 60
60
50
50
50 50 n=719
50 50 n=640
n=558n=608 n=672 6,5 kW
n=483n=526
0.0 n=453 0
0 500 Q [m³/h] 1000 1500 2000 2500 3000

0 200 Q [l/s] 400 600 800


20

15 20

P [hp]
10

P [kW] 10
n=719
n=672
5 n=640
n=608
n=558
n=526
n=483
n=453
0 0
0 500 Q [m³/h] 1000 1500 2000 2500 3000
K43304/0

Free passage = 140 mm

Speed neff. and motor power P2 Size neff. P2 Gear unit i16)
16) [rpm] [kW]
Size neff. P2 Gear unit i
[rpm] [kW] 5035-640/172URG/YRG 640 17,0 SP190 4,616
5035-453/44URG/YRG 453 4,5 SP189 3,232 5035-672/172URG/YRG 672 17,0 SP190 4,392
5035-483/44URG/YRG 483 4,5 SP189 3,036 5035-719/172URG/YRG 719 17,0 SP190 4,104
5035-483/64URG/YRG 483 6,5 SP189 3,036
5035-526/44URG/YRG 526 4,5 SP189 2,780
5035-526/64URG/YRG 526 6,5 SP189 2,780
5035-558/172URG/YRG 558 17,0 SP190 5,294
5035-608/172URG/YRG 608 17,0 SP190 4,856

16) Transmission ratio

24 Amaline
Waste Water
Submersible Motor Pump

Amaline 6032- _ _ _, motors: 4 4, 6 4, 11 4


0 5000 Q [US.gpm] 10000 15000 20000

0 5000 Q [IM.gpm] 10000 15000


1.8

1.6
40

1.4
50
40
1.2 4
40 50 60

η [%]
1.0 50 65
60 H [ft]
40

0.8 60 65
50
68.1 10 kW
40 65
60 67.6
0.6 50 2
40 65 67.3
50 60 65
66.8 65
0.4
40
60 65 65 6,50 kW
50 66.3 60
65 65 60
H [m] 40 60 65.9 60
50 65 50
65 65 60 50
60 65.5 50
0.2 65 60
50 40
65.0 60 40 40
60 50 40
60 50 40
50 40
50
n=227 n=275 n=318 n=354 n=405 n=453n=483 n=526 4,50 kW
0.0 0
0 1000 Q [m³/h] 2000 3000 4000

0 200 Q [l/s] 400 600 800 1000 1200


15 20

P [hp]

10

P [kW] 10

n=526
n=483
n=453
n=405
n=354
n=318
0 n=227 n=275 0
0 1000 Q [m³/h] 2000 3000 4000
K43296/0

Free passage = 200 mm

Speed neff. and motor power P2 Size neff. P2 Gear unit i17)
17) [rpm] [kW]
Size neff. P2 Gear unit i
[rpm] [kW] 6032-453/114URG/YRG 453 10,0 SP189 3,232
6032-227/44URG/YRG 227 4,5 SP189 6,356 6032-483/64URG/YRG 483 6,5 SP189 3,036
6032-275/44URG/YRG 275 4,5 SP189 5,250 6032-483/114URG/YRG 483 10,0 SP189 3,036
6032-318/44URG/YRG 318 4,5 SP189 4,545 6032-526/64URG/YRG 526 6,5 SP189 2,784
6032-354/44URG/YRG 354 4,5 SP189 4,143 6032-526/114URG/YRG 526 10,0 SP189 2,784
6032-405/44URG/YRG 405 4,5 SP189 3,618
6032-405/64URG/YRG 405 6,5 SP189 3,618
6032-453/44URG/YRG 453 4,5 SP189 3,232
6032-453/64URG/YRG 453 6,5 SP189 3,232

17) Transmission ratio

Amaline 25
Waste Water
Submersible Motor Pump

Amaline 6033- _ _ _, motors: 4 4, 6 4, 11 4


0 5000 Q [US.gpm] 10000 15000 20000

0 5000 Q [IM.gpm] 10000 15000 20000


2.0

40
1.5
50
40 15 kW
4
40 50
60

50
1.0
60
40 H [ft]
η [%]
50 60
65.2
H [m]
40
60 64.7
50
40 64.4 10 kW 2
0.5 50 60 60
63.9
40 60
50 60 60
63.4
40 60 63.0 60 50
50 60 50
62.5 50
60 60 50 40
60 40 40
62.0 50
60 50 40
40 6,50 kW
n=227 n=275 n=318 n=354 n=405 n=453 n=483 n=526
0.0 0
0 1000 Q [m³/h] 2000 3000 4000 5000

0 500 Q [l/s] 1000 1500

20

15 20

P [hp]
10

P [kW] 10

5
n=526
n=483
n=453
n=405
n=354
n=227 n=275 n=318
0 0
0 1000 Q [m³/h] 2000 3000 4000 5000
K43298/0

Free passage = 200 mm

Speed neff. and motor power P2 Size neff. P2 Gear unit i18)
18) [rpm] [kW]
Size neff. P2 Gear unit i
[rpm] [kW] 6033-453/44URG/YRG 453 4,5 SP189 3,232
6033-227/44URG/YRG 227 4,5 SP189 6,356 6033-453/64URG/YRG 453 6,5 SP189 3,232
6033-275/44URG/YRG 275 4,5 SP189 5,250 6033-453/114URG/YRG 453 10,0 SP189 3,232
6033-318/44URG/YRG 318 4,5 SP189 4,545 6033-483/64URG/YRG 483 6,5 SP189 3,036
6033-354/44URG/YRG 354 4,5 SP189 4,143 6033-483/114URG/YRG 483 10,0 SP189 3,036
6033-354/64URG/YRG 354 6,5 SP189 4,143 6033-526/64URG/YRG 526 6,5 SP189 2,784
6033-405/44URG/YRG 405 4,5 SP189 3,618 6033-526/114URG/YRG 526 10,0 SP189 2,784
6033-405/64URG/YRG 405 6,5 SP189 3,618
6033-405/114URG/YRG 405 10,0 SP189 3,618

18) Transmission ratio

26 Amaline
Waste Water
Submersible Motor Pump

Amaline 6035- _ _ _, motors: 17 2, 25 2, 11 4, 16 4


0 5000 Q [US.gpm] 10000 15000

0 5000 Q [IM.gpm] 10000 15000

12
30

40

3 30 10
50
30 40
25 kW
30 40 50
60 8
40 50
30 60
50
2 η [%]
40
30 60
6
40 50 60 66.0
30
H [m] 40 50 65.5
30 60
50 65.1
40
60 64.8 4
30 50 60
40 60 64.3
1 60
50 60 63.9 60 H [ft]
63.5 60 17 kW
60 63.2 60 50
60 50
62.7 60 50
50 2
60 50
60 50 n=672 n=719
50
50 n=608
50 n=640 10 kW
n=522 n=558
n=453 n=488
n=405 6,5 kW
0 0
0 500Q [m³/h]1000 1500 2000 2500 3000 3500 4000

0 200 Q [l/s] 400 600 800 1000

30 40

P [hp]
20

P [kW] 20
n=719

10 n=672
n=640
n=608
n=558
n=522
n=488
n=453
n=405
0 0
0 500Q [m³/h]1000 1500 2000 2500 3000 3500 4000
K43302/0

Free passage = 200 mm

Speed neff. and motor power P2 Size neff. P2 Gear unit i19)
19) [rpm] [kW]
Size neff. P2 Gear unit i
[rpm] [kW] 6035-640/172URG/YRG 640 17,0 SP190 4,616
6035-357/164URG/YRG 357 15,0 SP190 4,104 6035-640/252URG/YRG 640 25,0 SP190 4,616
6035-405/164URG/YRG 405 15,0 SP190 3,618 6035-672/172URG/YRG 672 17,0 SP190 4,392
6035-453/114URG/YRG 453 10,0 SP189 3,232 6035-672/252URG/YRG 672 25,0 SP190 4,392
6035-488/172URG/YRG 488 17,0 SP190 6,051 6035-719/252URG/YRG 719 25,0 SP190 4,104
6035-522/172URG/YRG 522 17,0 SP190 5,654
6035-558/172URG/YRG 558 17,0 SP190 5,294
6035-608/172URG/YRG 608 17,0 SP190 4,856
6035-608/252URG/YRG 608 25,0 SP190 4,856

19) Transmission ratio

Amaline 27
Waste Water
Submersible Motor Pump

Amaline 8032- _ _ _, motors: 4 4, 6 4, 11 4, 16 4, 23 4, 30 4


0 10000 Q [US.gpm] 20000 30000

0 10000 Q [IM.gpm] 20000


2.5
8

40

2.0
50
40
6

40 50
60

1.5 40 27 kW
50
60 η [%]
50
40
60 66.2 4
40 50
60
40 65.9
1.0 50
60 H [ft]
50 65.6
60 65.4
40 60
H [m] 60
50 65.1 60
64.8 60 2
60 64.7 60 50
40
0.5 50 60 50 20 kW
64.3 60 50
60 60 50 40
50 40
60
63.7 50
50 40 40
60 50 40
40 40
50 40
40 10 kW
n=230 n=279 n=317n=334n=357n=386 n=405n=433n=466 15 kW
0.0 0
0 1000Q [m³/h] 2000 3000 4000 5000 6000 7000

0 500 Q [l/s] 1000 1500 2000

40

30 40

P [hp]
20

P [kW] 20

n=466
10 n=433
n=405
n=357 n=386
n=334
n=279 n=317
n=230
0 0
0 1000Q [m³/h] 2000 3000 4000 5000 6000 7000
K43300/0

Free passage = 260 mm

Speed neff. and motor rating P2 Size neff. P2 Drive Transmission


Size neff. P2 Drive Transmission [rpm] [kW] with gear ratio
unit
[rpm] [kW] with gear ratio
unit 8032-357/234URG/YRG 357 20,0 SP190 4,104
8032-206/44URG/YRG 206 4,5 SP189 7,116 8032-386/164URG/YRG 386 15,0 SP190 3,797
8032-230/44URG/YRG 230 4,5 SP189 6,363 8032-386/234URG/YRG 386 20,0 SP190 3,797
8032-230/64URG/YRG 230 6,5 SP189 6,363 8032-405/234URG/YRG 405 20,0 SP190 3,620
8032-279/64URG/YRG 279 6,5 SP189 5,250 8032-405/304URG/YRG 405 27,0 SP190 3,620
8032-279/114URG/YRG 279 10,0 SP189 5,250 8032-433/234URG/YRG 433 20,0 SP190 3,384
8032-317/164URG/YRG 317 15,0 SP190 4,616 8032-433/304URG/YRG 433 27,0 SP190 3,384
8032-334/164URG/YRG 334 15,0 SP190 4,392 8032-466/234URG/YRG 466 20,0 SP190 3,145
8032-357/164URG/YRG 357 15,0 SP190 4,104 8032-466/304URG/YRG 466 27,0 SP190 3,145

28 Amaline
Waste Water
Submersible Motor Pump

Dimensions

Amaline 200, 300, 400; motor housing made of grey cast iron

≤ 110
X min
80

60

HÜmin
A

WT
Y
~10

C2
C1
DN

C3
Dmin

Dmin

Cmin
165 a) B

E
200
150

85
Fig. 9: Dimensions of an Amaline 200, 300, 400; motor housing made of grey cast iron
a) Minimum

The tolerances of the connection pipe (flange diameter and


flange thickness) must be observed to ensure smooth
functioning. If required, the flanges must be reworked prior
to installation. (ð Page 37)

Dimensions [mm]

Size A B Cmin C1 C2 C3 Dmin E Hümin WT Xmin Y [kg]


Amaline 200
2021-1450/14 709 568 112 193 363 168 280 331 400 780 465 300 45,4
2022-1450/14 709 568 112 193 363 168 280 331 400 780 465 300 45,4
2022-1450/24 709 568 112 193 363 168 280 331 400 780 470 300 47
2034-1450/14 709 568 112 193 363 168 280 331 400 780 465 300 45,4
2034-1450/24 709 568 112 193 363 168 280 331 400 780 470 300 47
2035-1450/24 709 568 112 193 363 168 280 331 400 780 470 300 47
Amaline 300
3021-960/06 778 637 130 243 413 220 350 436 500 1000 545 380 58,5
3022-960/06 778 637 130 243 413 220 350 436 500 1000 545 380 58,5
3022-960/26 778 637 130 243 413 220 350 436 500 1000 545 380 58,5
3031-960/06 778 637 130 243 413 220 350 436 500 1000 545 380 58,5
3031-960/26 778 637 130 243 413 220 350 436 500 1000 545 380 58,5
3032-960/06 778 637 130 243 413 220 350 436 500 1000 545 380 58,5
3032-960/26 778 637 130 243 413 220 350 436 500 1000 545 380 58,5
3033-960/06 778 637 130 243 413 220 350 436 500 1000 545 380 58,5
3033-960/26 778 637 130 243 413 220 350 436 500 1000 545 380 58,5
3034-960/86 950 804 131 326 556 219 350 438 500 1000 555 390 169,5
3035-960/86 950 804 131 326 556 219 350 438 500 1000 555 390 169,5
3036-960/86 950 804 131 326 556 219 350 438 500 1000 555 390 169,5
Amaline 400

Amaline 29
Waste Water
Submersible Motor Pump

Size A B Cmin C1 C2 C3 Dmin E Hümin WT Xmin Y [kg]


4021-700/38 867 726 135 283 498 265 400 524 600 1200 605 440 92,5
4022-700/38 867 726 135 283 498 265 400 524 600 1200 605 440 92,5
4022-700/48 867 726 135 283 498 265 400 524 600 1200 605 440 92,5
4031-700/38 867 726 135 283 498 265 400 524 600 1200 605 440 92,5
4031-700/48 867 726 135 283 498 265 400 524 600 1200 605 440 92,5
4032-700/38 867 726 135 283 498 265 400 524 600 1200 605 440 92,5
4032-700/48 867 726 135 283 498 265 400 524 600 1200 605 440 92,5
4033-700/38 867 726 135 283 498 265 400 524 600 1200 605 440 92,5
4033-700/48 867 726 135 283 498 265 400 524 600 1200 605 440 92,5

30 Amaline
Waste Water
Submersible Motor Pump

Amaline 200, 300, 400; motor housing made of stainless steel

≤ 110
X min
80

60

HÜmin
A

WT
Y

~10

C2
C1
DN

C3
Dmin

Dmin

Cmin
165 a) B

E
200
150

85
Fig. 10: Dimensions of an Amaline 200, 300, 400; motor housing made of stainless steel
a) Minimum

The tolerances of the connection pipe (flange diameter and


flange thickness) must be observed to ensure smooth
functioning. If required, the flanges must be reworked prior
to installation. (ð Page 37)

Dimensions [mm]

Size A B Cmin C1 C2 C3 Dmin E Hümin WT Xmin Y [kg]


Amaline 200
2021-1450/14 707 566 112 193 363 168 280 332 400 780 465 300 45,2
2022-1450/14 707 566 112 193 363 168 280 332 400 780 465 300 45,2
2022-1450/24 707 566 112 193 363 168 280 332 400 780 470 300 47,6
2034-1450/14 707 566 112 193 363 168 280 332 400 780 465 300 45,2
2034-1450/24 707 566 112 193 363 168 280 332 400 780 470 300 47,6
2035-1450/24 707 566 112 193 363 168 280 332 400 780 470 300 47,6
Amaline 300
3021-960/06 778 637 130 243 413 220 350 436 500 1000 545 380 57,7
3022-960/06 778 637 130 243 413 220 350 436 500 1000 545 380 57,7
3022-960/26 778 637 130 243 413 220 350 436 500 1000 545 380 57,7
3031-960/06 778 637 130 243 413 220 350 436 500 1000 545 380 57,7
3031-960/26 778 637 130 243 413 220 350 436 500 1000 545 380 57,7
3032-960/06 778 637 130 243 413 220 350 436 500 1000 545 380 57,7
3032-960/26 778 637 130 243 413 220 350 436 500 1000 545 380 57,7
3033-960/06 778 637 130 243 413 220 350 436 500 1000 545 380 57,7
3033-960/26 778 637 130 243 413 220 350 436 500 1000 545 380 57,7
Amaline 400
4021-700/38 867 726 135 283 498 265 400 524 600 1200 605 440 90,6
4022-700/38 867 726 135 283 498 265 400 524 600 1200 605 440 90,6
4022-700/48 867 726 135 283 498 265 400 524 600 1200 605 440 90,6
4031-700/38 867 726 135 283 498 265 400 524 600 1200 605 440 90,6
4031-700/48 867 726 135 283 498 265 400 524 600 1200 605 440 90,6
4032-700/38 867 726 135 283 498 265 400 524 600 1200 605 440 90,6

Amaline 31
Waste Water
Submersible Motor Pump

Size A B Cmin C1 C2 C3 Dmin E Hümin WT Xmin Y [kg]


4032-700/48 867 726 135 283 498 265 400 524 600 1200 605 440 90,6
4033-700/38 867 726 135 283 498 265 400 524 600 1200 605 440 90,6
4033-700/48 867 726 135 283 498 265 400 524 600 1200 605 440 90,6

Amaline 500, 600, 800; motor housing made of grey cast iron
X

≤110
80

60

Hümin
A

~10

C2

WT
DN
Dmin

Dmin

C3

Cmin

165 a) B

E
200
150

85
Fig. 11: Dimensions of an Amaline 500, 600, 800; motor housing made of grey cast iron
a) Minimum

The tolerances of the connection pipe (flange diameter and


flange thickness) must be observed to ensure smooth
functioning. If required, the flanges must be reworked prior
to installation. (ð Page 37)

Dimensions [mm]

Size A B Cmin C2 C3 Dmin E Hümin WT Xmin Y [kg]


Amaline 500
5033-... / 4 4... 1286 1145 70 945 380 450 768 700 1400 815 650 240,5
5033-... / 6 4… 1376 1235 70 910 380 450 768 700 1400 855 690 276
5033-... / 11 4… 1376 1235 70 910 380 450 768 700 1400 855 690 276
5035-... / 4 4… 1254 1113 70 945 380 450 768 700 1400 825 660 239
5035-... / 6 4... 1344 1203 70 905 380 450 768 700 1400 865 700 274,5

32 Amaline
Waste Water
Submersible Motor Pump

Size A B Cmin C2 C3 Dmin E Hümin WT Xmin Y [kg]


5033-... / 17 2... 1344 1203 70 905 380 450 768 700 1400 865 700 306,5
Amaline 600
6032-... / 4 4... 1286 1145 75 980 425 500 838 900 1700 835 670 248,5
6032-... / 6 4... 1376 1235 75 950 425 500 838 900 1700 860 695 284
6032-... / 11 4... 1376 1235 75 950 425 500 838 900 1700 860 695 284
6033-... / 4 4... 1286 1145 75 980 425 500 838 900 1700 835 670 248,5
6033-... / 6 4... 1376 1235 75 950 425 500 838 900 1700 860 695 284
6033-... / 11 4... 1376 1235 75 950 425 500 838 900 1700 860 695 284
6035-... / 11 4... 1308 1168 75 980 425 500 838 900 1700 825 660 284
6035-... / 16 4... 1340 1199 75 945 425 500 838 900 1700 815 650 315,6
6035-... / 17 2... 1340 1199 75 945 425 500 838 900 1700 815 650 315
6035-... / 25 2... 1340 1199 75 945 425 500 838 900 1700 815 650 332
Amaline 800
8032-... / 4 4... 1179 1038 73 1000 527 600 1037 1100 2100 795 630 270
8032-... / 6 4... 1271 1130 73 1000 527 600 1037 1100 2100 935 770 305,5
8032-... / 11 4... 1271 1130 73 1000 527 600 1037 1100 2100 935 770 305,5
8032-... / 16 4... 1309 1168 73 990 527 600 1037 1100 2100 945 780 337,5
8032-... / 23 4... 1309 1168 73 990 527 600 1037 1100 2100 945 780 349,5
8032-... / 30 4... 1331 1190 73 1060 527 600 1037 1100 2100 885 720 397

Scope of supply
Depending on the model, the following items are included in
the scope of supply:
▪ Pump set, complete with power cable
▪ Shackle
▪ Bail
Using a bail is recommended when the lifting rope of the
crane will not remain attached to the attachment point of the
pump set during operation; instead, the pump set will be
20)
pulled up or lowered by means of a hook.
Accessories
▪ Depending on the model the installation parts consist of:
– Guide rail
– Mounting brackets
– Middle support (optional)
▪ Connecting pipe
▪ Cable support for properly routing the power cable
▪ Other accessories on request

20) For Amaline 200, 300, 400 only

Amaline 33
Waste Water
Submersible Motor Pump

Accessories

Forcing screws
Forcing screws

Amaline Forcing screw Mat. No. [kg]


200 M16 x 60 11197135 0.10
300, motors: 0 6, 2 6 11197135 0.10
118
400 11197135 0.10

Ø8

32

≥ 20
25
5 M16

300, motors: 8 6, 11 6 M20 x 95 11197784 0.25


600 11197784 0.25
118
800 11197784 0.25

Ø8
50,5

≥ 30

M20
45

34 Amaline
Waste Water
Submersible Motor Pump

Installation accessories
Overview of installation accessories
1

Fig. 12: Overview of installation accessories


1 Holder
2 Chemical anchor M10 × 130
3 Guide rail
4 Connection pipe

Fastening elements for the guide rail

Fastening elements for a guide rail < 6 m without middle support


1

Fig. 13: Guide rail length < 6 m


1 Holder
2 Guide rail 60 x 60 x 3 mm

Amaline 35
Waste Water
Submersible Motor Pump

Fastening elements for a guide rail > 6 m with middle support

Fig. 14: Guide rail length > 6 m


1 Holder
2 Guide rail 60 x 60 x 3 mm
3 Middle support

Overview of fastening elements for the guide rail


Description Pipe length Material Mat. No. [kg]
[m]
Fastening element for a guide rail 60 x 60 x 3 mm without middle 6 1.4571 01428145 2,5
support for mounting on the tank wall, incl. chemical anchors
M10 x 130
Fastening element for a guide rail 60 x 60 x 3 mm with middle support 6 - 12 1.4571 01428146 4,4
for mounting on the tank wall, incl. chemical anchors M10 x 130

Guide rails
The guide rail length required depends on the water level. They are supplied in standard lengths of 3 m and 6 m. If the top of the
guide rail is fastened to the tank edge, select the guide rail length accordingly. If necessary, shorten the guide rails at the site. For
larger installation depths, extend the guide rails by adding guide rail extensions of 3 m or 6 m length at the site. Welding and
subsequent treatment must be performed at the site in accordance with the relevant regulations. To allow smooth lifting and
lowering of the submersible motor pumps, grind the weld seam at the outside of the guide rail down to a max. projection of
0.5 mm. For guide rail lengths > 6 m using a middle support is recommended.

Overview of guide rails


Description Pipe length Material Mat. No. [kg]
[m]
Guide rail 60 x 60 x 3 mm 3,0 1.4301 11304010 15,7
Guide rail 60 x 60 x 3 mm 3,0 1.4571 11304011 15,7
Guide rail 60 x 60 x 3 mm 6,0 1.4301 11304596 31,3
Guide rail 60 x 60 x 3 mm 6,0 1.4571 11304597 31,3

UG 1145303

36 Amaline
Waste Water
Submersible Motor Pump

Connecting pipe
B-B
B
a6

h
w
s1 a3

ØD2

ØD1
3

a4 a4

B s
l4
l3
Fig. 15: Dimensions of the connection pipe (l3, l4 = order specifications provided to the manufacturer by the customer)
Prior to installation all dimensions including the indicated tolerances (especially the flange diameter and thickness) must be
verified and, if required, adjusted by reworking.

Dimensions of the connection pipe [mm]

DN Ø D1 Ø D2 s -0.5 w +1 s1 h
200 320 219 20 6 10 50
300 440 324 22 6 15 60
400 540 406 22 6 15 65
500 645 508 24 6 15 70
600 755 610 30 6 15 75
800 975 813 30 6 15 80

Material variants of the connection pipe

Designation DN Material [kg]


Connection pipe with flange to DIN EN 1092-1 /PN 6, 200 Galvanised steel 45,5
length l3 = 1 m 200 1.4571 45,5
300 Galvanised steel 75,5
300 1.4571 75,5
400 Galvanised steel 95,5
400 1.4571 95,5
500 Galvanised steel 122,5
500 1.4571 122,5
600 Galvanised steel 155
600 1.4571 155
800 Galvanised steel 217,5
800 1.4571 217,5

Connection pipe extension per metre

DN Material variant [kg]


Galvanised steel 1.4571
200 ✘ ✘ 33,8
300 ✘ ✘ 50,8
400 ✘ ✘ 64,5
500 ✘ ✘ 78,5
600 ✘ ✘ 94,5
800 ✘ ✘ 129

Amaline 37
Waste Water
Submersible Motor Pump

Cable support/carabine hook

Cable support
The cable support is used for supporting the power cable at the lifting rope or tank edge (one included in standard scope of
supply; additional or spare cable supports available).
1
1

2 6

3
2
5 3
4
4

Illustration of cable support

1 Bail 4 Moulded part made of polypropylene


2 Moulded part made of polypropylene 5 Power cable with defined diameter21)
3 Hexagon nut made of A4 6 Rubber pad

For power cable diameters ≤ 10 or 17 mm respectively a rubber pad is inserted to make sure the cable is clamped properly.

Carabine hook
9

5
60

0W 384695-00

Fig. 16: Carabine hook dimensions [mm]

Overview of cable supports/carabine hooks


Description Suitable for motor Material Mat. No. [kg]
17 2 25 2 1 4 2 4 4 4 6 4 11 4 16 4 23 4 30 4 0 6 2 6 3 8 4 8
Cable support, incl. - - ✘22) ✘22) - - - - - - ✘22) ✘22) - - Cable support: 19555522 0,06
carabine hooks plastic / A4,
carabine hook: A4
Cable support, incl. ✘23) ✘23) - - ✘23) ✘23) ✘23) ✘23) ✘23) ✘23) - - ✘23) ✘23) Cable support: 19555523 0,09
carabine hooks plastic / A4,
carabine hook: A4

21) Refer to the power cable data given in the motor catalogue.
22) Diameter of power cable Ø = 10 - 16 mm
23) Diameter of power cable: Ø = 17 - 25 mm

38 Amaline
Waste Water
Submersible Motor Pump

General assembly drawings with list of components

Amaline 200 (motors: 1 4, 2 4; motor housing made of grey cast iron)

914.07 903.01 433.01


897 920.02 59-17
411.01 932.03
550.05 81-29 901.03
433.02 561
920.03
932.04
834
914.07
920.01 81-51
550.04 412.04
B L
914.04 2701
550.03
81-92
23-9
321.02

812
101

L
243
914.01
550.01
80-1 818 L
441 B 69-14
321.01 5900
412.01 970.02
932.01
161 412.03
721 720 932.05 412.05
904 903.02 932.02
411.02

571* B-B
914.15 C-C
914.03 920.15
901.01
930.02
596

914.06
930.06

L
2701
914.02

Fig. 17: General assembly drawing


*: On specific designs only

Symbols key
Symbol Description
L Always secure screwed connections marked with this
243 symbol with Loctite 243.

L Always secure screwed connections marked with this


2701 symbol with Loctite 2701.

L Always secure screwed connections marked with this


5900 symbol with Loctite 5900.

List of components

Part No. Description Part No. Description


23-9 Axial propeller 571 Bail (optional)
59-17 Shackle 596 Wire
69-14 Leakage sensor 720 Spacer
80-1 Motor unit 721 Adapter
81-29 Terminal 812 Motor housing cover
81-51 Clamping element 818 Rotor

Amaline 39
Waste Water
Submersible Motor Pump

Part No. Description Part No. Description


81-92 Cover plate 834 Cable gland
101 Pump casing 897 Guide piece
161 Casing cover 901.01/.03 Hexagon head bolt
321.01/.02 Radial ball bearing 903.01/.02 Screw plug
411.01/.02 Joint ring 904 Grub screw
412.01/.03/.04/.05 O-ring 914.01/.02/.03/.04/.06/ Hexagon socket head cap screw
.07/.15
433.01/.02 Mechanical seal 920.01/.02/.03/.15 Nut
441 Shaft seal housing 930.02/.06 Safety device
550.01/.03/.04/.05 Disc 932.01/.02/.03/.04/.05 Circlip
561 Grooved pin 970.02 Label/plate

40 Amaline
Waste Water
Submersible Motor Pump

Amaline 200 (motors: 1 4, 2 4; motor housing made of stainless steel)

914.07 903.01 433.01 81-29


411.01 932.03 901.03
897 920.02 920.03
550.05 433.02 561 59-17
932.04

834
914.07
920.01
550.04 81-51
B 412.04
L
914.04 2701
550.03

23-9 81-92
812
101 321.02

L
243
914.01 80-1 818
550.01 B L
321.01 69-14
441 970.02
5900

412.01 932.01 412.03


721 903.02
161 412.05
411.02
932.05 932.02

571* B-B

914.15
920.15 C-C
914.03
901.01
930.02
596

914.06
930.06
L
2701
914.02

Fig. 18: General assembly drawing


*: On specific designs only

Symbols key
Symbol Description
L Always secure screwed connections marked with this
243 symbol with Loctite 243.

L Always secure screwed connections marked with this


2701 symbol with Loctite 2701.

L Always secure screwed connections marked with this


5900 symbol with Loctite 5900.

List of components

Part No. Description Part No. Description


23-9 Axial propeller 561 Grooved pin
59-17 Shackle 571 Bail (optional)
69-14 Leakage sensor 596 Wire
80-1 Motor unit 721 Adapter
81-29 Terminal 812 Motor housing cover
81-51 Clamping element 818 Rotor
81-92 Cover plate 834 Cable gland
101 Pump casing 897 Guide piece
161 Casing cover 901.01/.03 Hexagon head bolt

Amaline 41
Waste Water
Submersible Motor Pump

Part No. Description Part No. Description


321.01/.02 Radial ball bearing 903.01/.02 Screw plug
411.01/.02 Joint ring 914.01/.02/.03/.04/.05/ Hexagon socket head cap screw
.06/.07/.15
412.01/.02/.03/.04/.05 Shaft seal ring 920.01/.02/.03/.15 Nut
433.01/.02 Mechanical seal 930.02/.06 Safety device
441 Shaft seal housing 932.01/.02/.03/.04/.05 Circlip
550.01/.03/.04/.05 Disc 970.02 Label/plate

42 Amaline
Waste Water
Submersible Motor Pump

Amaline 300 (motors: 0 6, 2 6; motor housing made of grey cast iron)


561
932.03
897 914.07 903.01 433.01 81-29
920.02 411.01 59-17 901.03
550.05 433.02 920.03

932.04

914.07
920.01 834
550.04
81-51
B 412.04
L
914.04 2701
550.03
23-9

81-92
101
812

321.02
L
243
914.01
550.01
80-1 818 69-14
L
5900
441 321.01 412.03 B 970.02
903.02 932.01
411.02 412.05
412.01 932.02
721 412.06 161
932.05 B-B
571* C-C
914.03
914.15 C
920.15 901.01
930.02
596

C 914.06
L
2701 914.02 930.06

Fig. 19: General assembly drawing: a) with shackle b) with bail (optional)


*: On specific designs only

List of components

Part No. Description Part No. Description


23-9 Axial propeller 561 Grooved pin
59-17 Shackle 571 Bail (optional)
69-14 Leakage sensor 596 Wire
80-1 Motor unit 721 Adapter
81-29 Terminal 812 Motor housing cover
81-51 Clamping element 818 Rotor
81-92 Cover plate 834 Cable gland
101 Pump casing 897 Guide piece
161 Casing cover 901.01/.03 Hexagon head bolt
321.01/.02 Radial ball bearing 903.02 Screw plug
411.01/.02 Joint ring 914.01/.02/.03/.04/.05/ Hexagon socket head cap screw
.06/.07/.15
412.01/.03/.04/.05/.06/.07 O-ring 920.01/.02/.03/.15 Nut
433.01/.02 Mechanical seal 930.02/.06 Safety device
441 Shaft seal housing 932.01/.02/.03/.04/.05 Circlip
550.01/.03/.04/.05 Disc 970.02 Label/plate

Amaline 43
Waste Water
Submersible Motor Pump

Amaline 300 (motors: 8 6; motor housing made of grey cast iron)

59-17 81-29
914.07 901.03
897 920.02 903.01
550.05 433.02 411.01 920.03
932.03
932.04
433.01

914.07
920.01 834
550.04
81-51
B
412.04

L
914.04 2701
550.03
23-9 81-92
421
101
529
L 322
243
914.01
550.01
812
321.01 80-1 818 L
932.01 69-14 5900
412.03 B
721 412.05
903.02 970.02
411.02 932.02
441
412.01 B-B
C-C
571*
914.03 914.15 C 901.01
920.15 930.02
596

C 914.06
930.06
902
L 550.02
2701
914.02 920.01

Fig. 20: General assembly drawing: a) with shackle b) with bail (optional)


*: On specific designs only

List of components

Part No. Description Part No. Description


23-9 Axial propeller 550.01/.02/.03/.04/.05 Disc
59-17 Shackle 571 Bail (optional)
69-14 Leakage sensor 596 Wire
80-1 Motor unit 721 Adapter
81-29 Terminal 812 Motor housing cover
81-51 Clamping element 818 Rotor
81-92 Cover plate 834 Cable gland
101 Pump casing 897 Guide piece
321.01 Radial ball bearing 901.01/.03 Hexagon head bolt
322 Radial roller bearing 902 Stud
411.01/.02 Joint ring 903.01/.02 Screw plug
412.01/.03/.04/.05 O-ring 914.01/.02/.03/.04/.06/ Hexagon socket head cap screw
.07/.15
421 Lip seal 920.01/.02/.03/.15 Nut
433.01/.02 Mechanical seal 930.02/.06 Safety device
441 Shaft seal housing 932.01/.02/.03/.04 Circlip
529 Bearing sleeve 970.02 Label/plate

44 Amaline
Waste Water
Submersible Motor Pump

Amaline 300 (motors: 0 6, 2 6; motor housing made of stainless steel)

561 932.03
914.07 903.01 433.01 59-17 81-29
897
920.02 411.01 412.02
550.05 932.06
433.02
901.03
932.04 920.03
834
914.07
920.01
550.04
81-51
421.01 412.04
B
L
914.04 2701
550.03
23-9
L
243 914.01 81-92
550.01
812

101
321.02
721 80-1 818
321.01 L
B 69-14 5900
932.01 970.02
515
412.07 412.05
161
412.03
412.01 932.02
932.05 441
412.06 B-B
914.03 571* C-C

914.15 C
920.15 901.01
930.02
596

C 914.06
930.06
L
2701
914.02

Fig. 21: General assembly drawing: a) with shackle b) with bail (optional)


*: On specific designs only

List of components

Part No. Description Part No. Description


23-9 Axial propeller 550.01/.03/.04/.05 Disc
59-17 Shackle 561 Grooved pin
69-14 Leakage sensor 571 Bail (optional)
80-1 Motor unit 596 Wire
81-29 Terminal 721 Adapter
81-51 Stator 812 Motor housing cover
81-92 Cover plate 818 Rotor
101 Pump casing 834 Cable gland
161 Casing cover 897 Guide piece
321.01/.02 Radial ball bearing 901.01/.03 Hexagon head bolt
411.01 Joint ring 903.01 Screw plug
412.01/.02/.03/.04/.05/.06/.07 O-ring 914.01/.02/.03/.04/ Hexagon socket head cap screw
.06/.07/.15
421.01 Lip seal 920.01/.02/.03/.15 Nut
433.01/.02 Mechanical seal 930.02/.06 Safety device
441 Shaft seal housing 932.01/.02/.03/.04/.05/.06 Circlip
515 Taper lock ring 970.02 Label/plate

Amaline 45
Waste Water
Submersible Motor Pump

Amaline 400 (motors: 3 8, 4 8; motor housing made of grey cast iron)

561 932.02 81-29


914.07 932.05
897 920.02 932.01 59-17
433.02 901.03
550.05 321.01 920.03
932.04 903.01
411.01

914.06
920.01 834
550.04
81-51
B 412.04
L
914.04 2701
550.03
81-92
23-9
932.07
529
101
322
L
243
914.01 421.02
550.01 812
441 818
421.01 433.01 412.05 80-1 69-14
L
932.03 412.03 B 970.02 5900
412.07 903.02
411.02
721 571*
412.01 914.04
L
161 914.15 550.03
2701

412.06 920.15

B-B C-C
914.05
550.02
C 901.01
930.02
596
C 914.03
914.06
930.06 L
914.02
2701

Fig. 22: General assembly drawing: a) with shackle b) with bail (optional)


*: On specific designs only

List of components

Part No. Description Part No. Description


23-9 Axial propeller 550.01/.02/.03/.04/.05 Disc
59-17 Shackle 561 Grooved pin
69-14 Leakage sensor 571 Bail (optional)
80-1 Motor unit 596 Wire
81-29 Terminal 721 Adapter
81-51 Clamping element 812 Motor housing cover
81-92 Cover plate 818 Rotor
101 Pump casing 834 Cable gland
161 Casing cover 897 Guide piece
321.01 Radial ball bearing 901.01/.03 Hexagon head bolt
322 Radial roller bearing 903.01/.02 Screw plug
411.01 Joint ring 914.01/.02/.03/.04/.05/ Hexagon socket head cap screw
.06/.07/.15
412.01/.03/.04/.05/.06/.07 O-ring 920.01/.02/.03/.15 Nut
421.01/.02 Lip seal 930.02/.06 Safety device
433.01/.02 Mechanical seal 932.01/.02/.03/.04/.05/.07 Circlip
441 Shaft seal housing 970.02 Label/plate
529 Bearing sleeve

46 Amaline
Waste Water
Submersible Motor Pump

Amaline 400 (motors: 3 8, 4 8; motor housing made of stainless steel)

897 914.07 561 932.02 81-29


920.02 441
550.05 932.05 901.03
330 920.03
903.01
411.01 932.01
321.01
914.06
920.01
550.04 834
81-51
412.07
B 412.04
515
L
914.04 2701
23-9 550.03
421.01
81-92
101
932.07
L 529
243 914.01
550.01 421.02
322
932.04 812
412.05 818 L
433.01 69-14 5900
80-1 B
721 932.03 970.02
932.01
412.01 412.03
412.01 903.02 L
914.04
412.06 411.02 2701
550.03
571*
433.02 161
914.15 59-17
B-B
914.05 920.15
550.02 C-C
C
901.01
930.02
596
C 914.06 914.03
930.06
L
2701 914.02

Fig. 23: General assembly drawing: a) with shackle b) with bail (optional)


*: On specific designs only

List of components

Part No. Description Part No. Description


23-9 Axial propeller 529 Bearing sleeve
59-17 Shackle 550.01/.02/.03/.04/.05 Disc
69-14 Leakage sensor 561 Grooved pin
80-1 Motor unit 571 Bail (optional)
81-29 Terminal 596 Wire
81-51 Clamping element 721 Adapter
81-92 Cover plate 812 Motor housing cover
101 Pump casing 818 Rotor
161 Casing cover 834 Cable gland
321.01 Radial ball bearing 897 Guide piece
322 Radial roller bearing 901.01/.03 Hexagon head bolt
330 Bearing bracket 903.01 Screw plug
411.01/.02 Joint ring 914.01/.02/.03/.04/.05/ Hexagon socket head cap screw
.06/.07/.15
412.01/.03/.04/.05/.06/.07 O-ring 920.01/.02/.03/.15 Nut
421.01/.02 Lip seal 930.02 Safety device
433.01/.02 Mechanical seal 932.01/.02/.03/.04/.05/.06/ Circlip
.07
441 Shaft seal housing 970.02 Label/plate
515 Taper lock ring

Amaline 47
Waste Water
Submersible Motor Pump

Amaline 500/600/800 (motors: 17 2, 25 2, 4 4, 6 4, 11 4, 16 4, 23 4, 30 4; motor housing made of grey cast iron)


719.02

411.01 476
903.01
L 81-73
471 914.05 2701

914.07
433.01
412.05

870
433.02 412.02

932.05 68-3
L
914.04 529
243
550.01
322
932.04 421.02

932.07
411.05
L
E 69-14 5900
721
812
904 ② 80-1
818 970
411.03 412.04
903.03 412.01
F
411.04
411.02 903.04 932.02 421.03
932.03 412.06 903.02 412.03
421.04

E-E
932.01
901.01
930
596

914.06
930.06

321.01
932.08 500
550.03 443
Fig. 24: General assembly drawing
① Oil filler plug
② Oil drain plug

48 Amaline
Waste Water
Submersible Motor Pump

901.07 901.06
550.07 550.06
920.06 920.05

901.06
550.06
920.05 571
901.06
914.07 550.06
550.08 920.05
920.07
914.06
L 901.04
2701 550.04
920.03

901.05
506 ③ 550.05
575
920.04
901.05
550.05
59-17 920.04

901.03
914.02 897 550.03
81-51 920.02
834
101

L
914.03 2701

732
L
L 914.01 2701
2701
902
23-9 550.02
920.01
Fig. 25: Views
③ Oil check plug

Symbols key
Symbol Description
L Always secure screwed connections marked with this
243 symbol with Loctite 243.

L Always secure screwed connections marked with this


2701 symbol with Loctite 2701.

L Always secure screwed connections marked with this


5900 symbol with Loctite 5900.

List of components

Part No. Description Part No. Description


23-9 Axial propeller 571 Bail
59-17 Shackle 575 Strip
68-3 Cover plate 596 Wire
69-14 Leakage sensor 719.02 Flexible tube

Amaline 49
Waste Water
Submersible Motor Pump

Part No. Description Part No. Description


80-1 Motor unit 72124) Adapter
81-51 Clamping element 732 Holder
81-73 Cable support 812 Motor housing cover
101 Pump casing 818 Rotor
321.01 Radial ball bearing 834 Cable gland
322 Radial roller bearing 870 Gear unit
411.01/.02/.03/.04/.05 Joint ring 897 Guide piece
412.01/.02/.03/.04/.05/.06 O-ring 901.01/.03/.04/.05/ Hexagon head bolt
.06/.07
421.02/.03/.04 Lip seal 902 Stud
433.01/.02 Mechanical seal 903.01/.02/.03/.04 Screw plug
443 Seal insert 904 Grub screw
471 Seal cover 914.01/.02/.03/.04/.05/ Hexagon socket head cap screw
.06/.07
476 Mating ring carrier 920.01/.02/.03/.04/.05/ Nut
.06/.07
500 Ring 930/.06 Safety device
506 Retaining ring 932.01/.02/.03/.04/.05/ Circlip
.07/.08
529 Bearing sleeve 970/970.02 Label/plate
550.01/.02/.03/.04/.05/ Disc
.06/.07/.08

24) For Amaline 500/600 only

50 Amaline
09/04/2019
1594.51/05-EN

KSB SE & Co. KGaA


Johann-Klein-Straße 9 • 67227 Frankenthal (Germany)
Tel. +49 6233 86-0
www.ksb.com

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