Amline Submerseble Motor
Amline Submerseble Motor
Amline Submerseble Motor
Amaline
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edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
Contents
Waste Water...................................................................................................................................................... 4
Submersible Motor Pump .......................................................................................................................................................... 4
Amaline................................................................................................................................................................................. 4
Main applications........................................................................................................................................................... 4
Fluids handled ................................................................................................................................................................ 4
Operating data............................................................................................................................................................... 4
Design details ................................................................................................................................................................. 4
Designation .................................................................................................................................................................... 4
Materials ......................................................................................................................................................................... 5
Product benefits ............................................................................................................................................................. 6
Acceptance tests and warranty ..................................................................................................................................... 6
Selection information .................................................................................................................................................... 6
Overview of product features / selection tables ........................................................................................................ 10
Overview of product features ............................................................................................................................... 10
Combination of pump and motor: Amaline 200, 300, 400; motor housing made of grey cast iron ................ 12
Combination of pump and motor: Amaline 200, 300, 400; motor housing made of stainless steel ................ 12
Combination of pump and motor: Amaline 500, 600, 800; motor housing made of grey cast iron ................ 13
Standard and special designs ................................................................................................................................ 13
Specifications required for enquiries/orders .............................................................................................................. 14
Selection chart.............................................................................................................................................................. 15
Amaline 200/300/400, n = 1450/960/725 rpm, Amaline 500/600/800, n = 729 - 206 rpm ................................... 15
Characteristic curves..................................................................................................................................................... 16
Amaline 202_, motors: 1 4, 2 4 .............................................................................................................................. 16
Amaline 203_, motors: 1 4, 2 4 .............................................................................................................................. 17
Amaline 302_, motors: 0 6, 2 6 .............................................................................................................................. 18
Amaline 303_, motors: 0 6, 2 6 .............................................................................................................................. 19
Amaline 303_, motors: 8 6 ..................................................................................................................................... 20
Amaline 402_, motors: 3 8, 4 8 .............................................................................................................................. 21
Amaline 403_, motors: 3 8, 4 8 .............................................................................................................................. 22
Amaline 5033- _ _ _, motors: 4 4, 6 4, 11 4 ........................................................................................................... 23
Amaline 5035- _ _ _, motors: 17 2, 4 4, 6 4 ........................................................................................................... 24
Amaline 6032- _ _ _, motors: 4 4, 6 4, 11 4 ........................................................................................................... 25
Amaline 6033- _ _ _, motors: 4 4, 6 4, 11 4 ........................................................................................................... 26
Amaline 6035- _ _ _, motors: 17 2, 25 2, 11 4, 16 4 .............................................................................................. 27
Amaline 8032- _ _ _, motors: 4 4, 6 4, 11 4, 16 4, 23 4, 30 4 ................................................................................ 28
Dimensions ................................................................................................................................................................... 29
Amaline 200, 300, 400; motor housing made of grey cast iron .......................................................................... 29
Amaline 200, 300, 400; motor housing made of stainless steel .......................................................................... 31
Amaline 500, 600, 800; motor housing made of grey cast iron .......................................................................... 32
Scope of supply ............................................................................................................................................................ 33
Accessories .................................................................................................................................................................... 34
Forcing screws ........................................................................................................................................................ 34
Installation accessories........................................................................................................................................... 35
Overview of installation accessories ............................................................................................................... 35
Fastening elements for the guide rail............................................................................................................. 35
Guide rails......................................................................................................................................................... 36
Connecting pipe ............................................................................................................................................... 37
Cable support/carabine hook ................................................................................................................................ 38
General assembly drawings with list of components ................................................................................................ 39
Amaline 200 (motors: 1 4, 2 4; motor housing made of grey cast iron) ............................................................. 39
Amaline 200 (motors: 1 4, 2 4; motor housing made of stainless steel) ............................................................. 41
Amaline 300 (motors: 0 6, 2 6; motor housing made of grey cast iron) ............................................................. 43
Amaline 300 (motors: 8 6; motor housing made of grey cast iron) .................................................................... 44
Amaline 300 (motors: 0 6, 2 6; motor housing made of stainless steel) ............................................................. 45
Amaline 400 (motors: 3 8, 4 8; motor housing made of grey cast iron) ............................................................. 46
Amaline 400 (motors: 3 8, 4 8; motor housing made of stainless steel) ............................................................. 47
Amaline 500/600/800 (motors: 17 2, 25 2, 4 4, 6 4, 11 4, 16 4, 23 4, 30 4; motor housing made of grey cast
iron)......................................................................................................................................................................... 48
3
Waste Water
Submersible Motor Pump
Propeller
▪ Self-cleaning ECB propeller
Shaft seal
▪ Two bi-directional mechanical seals in tandem
arrangement, with liquid reservoir
Amaline 500/600/800:
▪ Additional leakage chamber between the seat ring holder
and the gear unit
Bearings
Amaline 200/300/400:
▪ Grease-packed rolling element bearings sealed for life
Amaline 500/600/800:
▪ Grease-packed rolling element bearings sealed for life in
motor
▪ Oil-lubricated rolling element bearings in gear unit
Main applications
▪ Recirculating activated sludge from the nitrification to the Drive
denitrification stage of activated sludge tanks ▪ Three-phase asynchronous squirrel-cage motor
▪ Economic handling of stormwater, river water, surface ▪ Type of protection Ex db IIB (motor integrated in
water and polder water at low heads explosion-proof pump set)
▪ Generating flow in water bodies Amaline 200/300/400:
▪ Direct drive
Fluids handled Amaline 500/600/800:
▪ Activated sludge ▪ Spur gear drive
▪ Stormwater
▪ River water Designation
▪ Polder water
▪ Surface water Example: Amaline C 2035 - 1450 / 24 UDG
Designation key
Operating data Code Description
Operating properties of Amaline 200/300/400 pumps Amaline Type series
C Pump casing material
Characteristic Amaline Amaline Amaline
200 300 400 C Stainless steel
Power P [kW] 1,25 - 2,5 1,8 - 7,5 2,5 - 4 S Galvanised steel
Head H [m] < 2.5 < 3.4 < 1.2 20 Size, nominal diameter (DN)
Flow rate Q [m3/h] < 425 < 1200 < 1800 20 200
Fluid temperature T [°C] < 40 < 40 < 40 30 300
40 400
Operating properties of Amaline 500/600/800 pumps 50 500
Characteristic Amaline Amaline Amaline 60 600
500 600 800 80 800
Power P [kW] 4,5 - 17 4,5 - 25 4,5 - 27 3 Number of blades
Head H [m] < 3.5 < 3.4 < 2.15 2, 3
Flow rate Q [m3/h] < 2700 < 4700 < 6600 5 Code of blade incidence angle
Fluid temperature T [°C] < 40 < 40 < 40 1, 2, 3, 4, 5, 6
1450 Nominal speed of the propeller [rpm]
2 Motor size
0, 1, 2, 3, 4, 6, 8, 11, 16, 17, 23, 25, 30
4 Amaline
Waste Water
Submersible Motor Pump
Amaline 5
Waste Water
Submersible Motor Pump
Selection information
HGeo
H Ümin
Fig. 1: Drawing showing the design criteria - HS, HGeo, HLP, HLV, HVA
HS Submergence HLP Head losses in the pipe
HGeo Geodetic head HLV Head losses in the valve
HLTotal Head losses in the system HVA Head losses at the outlet
① Direction of flow
6 Amaline
Waste Water
Submersible Motor Pump
Example:
Given:
Flow rate: Q = 1350 m3/h
Geodetic head: HGeo = 0.3 m
1. Pre-selection
400 500 US.gpm 1000 2000 3000 4000 5000 10000 20000 30000
300 400 500 IM.gpm 1000 2000 3000 4000 5000 10000 20000
4
3 10
2 5035-.... 6035-....
303_-..../86
5
1
3
202_-.... 203_-....
H
[m] 302_-.... 303_-.... 5033-....
2
8032-....
0.5
403_-....
ft
6033-....
0.4
402_-.... 6032-....
0.3 1
0.2
70 100 Q[m³/h] 200 300 400 500 1000 2000 3000 4000 5000 7000
20 30 40 50 l/s 100 200 300 400 500 1000
0,7
0
0,5
20
DN
0,4
25
0
DN
30
0,3
DN
35
0
40
DN
DN
0
50
0,2
0
60
DN
0
DN
70
HVA [m]
0
80
DN
0
00
90
DN
10
DN
00
DN
12
0,1
DN
0,05
50 Q [l/s] 100 200 300 500 1000 2000
Fig. 3: Head losses at the outlet HVA = v2/2g
Amaline 7
Waste Water
Submersible Motor Pump
40
1.5
40 50
40 55 4
50
10 kW
1.0 50 55 60
40 η [%]
55
1) H [ft]
50 60 62.6
H [m] 40
55 60
62.1
40 50 61.8 60 2
60
55 60
0.5 50 61.3 60
40 55 6,50 kW
55 60 60 55
50 60.7 50
55
40 55 60 60 50
60.4 55 50
60 40
50 60.0 55 50 40 4,50 kW
55 40
55 50
59.5 55 50 40 n=526
n=453 n=483
50 40 40
5550 40
40 n=405
n=227 n=275 n=318 n=349
0.0 0
0 500 Q [m³/h] 1000 1500 2000 2500
15
10
P [kW] 10
P [hp]
5
n=526 5
n=483
n=453
n=405
n=349
n=318
0 n=227 n=275 0
0 500 Q [m³/h] 1000 1500 2000 2500
K43294/0
Technical data
Designation Speed neff. Motor rating P2 Drive with gear unit Transmission ratio
[rpm] [kW]
5033-405/4 4 405 4,5 SP189 3,618
5033-405/6 4 405 6,5 SP189 3,618
5033-453/4 4 453 4,5 SP189 3,232
5033-453/6 4 453 6,5 SP189 3,232
8 Amaline
Waste Water
Submersible Motor Pump
5. Information on operation
H1
Amaline 9
Waste Water
Submersible Motor Pump
Overview of product features: Amaline 200/300/400; motor housing made of stainless steel
10 Amaline
Waste Water
Submersible Motor Pump
Overview of product features: Amaline 500/600/800; motor housing made of grey cast iron
4 poles 44 44 44
64 64 64
11 4 11 4 11 4
16 4 16 4
23 4
30 4
Propeller speed 227 to 719 rpm 227 to 719 rpm 206 to 466 rpm
Propeller diameter 484 mm 585 mm 787 mm
Power range 4.5 kW to 17 kW 4.5 kW to 25 kW 4.5 kW to 27 kW
Bearing assembly
Motor Grease-packed rolling element bearings sealed for life
Gear unit Oil-lubricated rolling element bearings
Explosion protection
Version UR Non-explosion-proof
Version YR II 2G Ex db h IIB T4 Gb
Motor
Starting method DOL or star-delta
Voltage 400 V6) 50 Hz, suitable for operation on a frequency inverter
Cooling By surrounding fluid handled
Immersion depth Up to 12 m7)
Power cable
Length 10 m8)
Cable entry Totally watertight
Type See table "Overview of power cables"
Monitoring equipment
Winding temperature PTC resistor
Leakage Leakage sensor in the motor space10)
Coating Two-component epoxy resin coating
Permissible ambient temperature 40 °C
9) Optional for U version only: additional leakage sensor in the oil reservoir
10) Optional for U version only: additional leakage sensor in the leakage chamber
11) EPR = ethylene propylene rubber
12) ETFE = ethylene tetrafluoroethylene
Amaline 11
Waste Water
Submersible Motor Pump
Combination of pump and motor: Amaline 200, 300, Combination of pump and motor: Amaline 200, 300,
400; motor housing made of grey cast iron 400; motor housing made of stainless steel
13) 14)
Fig. 6: Amaline 200/300/400 (direct drive) Fig. 7: Amaline 200/300/400 (direct drive)
Overview of pump sizes and motors Overview of pump sizes and motors
Amaline Motors Amaline Motors
14 24 06 26 86 38 48 14 24 06 26 38 48
Amaline 200 Amaline 200
2021-1450 ✘ - - - - - - 2021-1450 ✘ - - - - -
2022-1450 ✘ ✘ - - - - - 2022-1450 ✘ ✘ - - - -
2034-1450 ✘ ✘ - - - - - 2034-1450 ✘ ✘ - - - -
2035-1450 - ✘ - - - - - 2035-1450 - ✘ - - - -
Amaline 300 (lower motor ratings) Amaline 300 (lower motor ratings)
3021-960 - - ✘ - - - - 3021-960 - - ✘ - - -
3022-960 - - ✘ ✘ - - - 3022-960 - - ✘ ✘ - -
3031-960 - - ✘ ✘ - - - 3031-960 - - ✘ ✘ - -
3032-960 - - ✘ ✘ - - - 3032-960 - - ✘ ✘ - -
3033-960 - - ✘ ✘ - - - 3033-960 - - ✘ ✘ - -
Amaline 300 (higher motor ratings) Amaline 400
3034-960 - - - - ✘ - - 4021-700 - - - - ✘ -
3035-960 - - - - ✘ - - 4022-700 - - - - ✘ ✘
3036-960 - - - - ✘ - - 4031-700 - - - - ✘ ✘
Amaline 400 4032-700 - - - - ✘ ✘
4021-700 - - - - - ✘ - 4033-700 - - - - ✘ ✘
4022-700 - - - - - ✘ ✘
4031-700 - - - - - ✘ ✘
4032-700 - - - - - ✘ ✘
4033-700 - - - - - ✘ ✘
12 Amaline
Waste Water
Submersible Motor Pump
Amaline 13
Waste Water
Submersible Motor Pump
Connection pipe
▪ Nominal diameter
▪ Material variant
▪ Dimensions l3 and l4
E.g. connection pipe DN 500 made of galvanised steel, l3 = 2 m
and l4 = 0.3 m
= 122.5 kg + 78.5 kg = 201 kg
14 Amaline
Selection chart
400 500 US.gpm 1000 2000 3000 4000 5000 10000 20000 30000
300 400 500 IM.gpm 1000 2000 3000 4000 5000 10000 20000
4
3 10
2 5035-.... 6035-....
303_-..../86
5
1
3
202_-.... 203_-....
H
[m] 302_-.... 303_-.... 5033-....
2
8032-....
0.5
403_-....
ft
6033-....
0.4
402_-.... 6032-....
0.3 1
Waste Water
20 30 40 50 l/s 100 200 300 400 500 1000
15
Waste Water
Submersible Motor Pump
Characteristic curves
2.0
2,50 kW
1.5
4
20
1.0 20
30 H [ft]
35
H [m] 30 40
η [%]
1,25 kW 2
45.0
35
0.5 35.3
35
40
30 35
ø2022/13°
ø2021/5°
0.0 0
0 100 Q [m³/h] 200 300 400
2.0
1.5 2
P [kW]
P [hp]
1.0
1
ø2022/13°
ø2021/5°
0.5
16 Amaline
Waste Water
Submersible Motor Pump
2.5
8
2.0
20
1.5
20 2,50 kW
30
35 4
30
40
1.0 η [%]
35 45
H [ft]
48
H [m] 49.9
40
40.3 48
40
2
45
0.5 1,25 kW
35 40
30
ø2035/13°
ø2034/5°
0.0 0
0 100 Q [m³/h] 200 300 400
2.5
2.0
P [hp]
1.5 2
P [kW]
1.0
ø2035/13°
1
ø2034/5°
0.5
0 100 Q [m³/h] 200 300 400
K43242/0
Amaline 17
Waste Water
Submersible Motor Pump
1.6
1.4
1.2 4
3,20 kW
30
1.0 40
30 H [ft]
50
40
0.8
55
50
60 η [%]
0.6 55 2
63.1
59.1
0.4
60 1,80 kW
H [m] 55
50 55
0.2 50
40
30 40
30
ø3021/5° ø3022/11°
0.0 0
0 200 Q [m³/h] 400 600 800 1000
2.0
P [hp]
1.5 2
P [kW]
1.0
ø3021/5° ø3022/11°
0.5
18 Amaline
Waste Water
Submersible Motor Pump
2.0
6
20
20
1.5
40
40
20
50
50 4
40
60
1.0 50 60
η [%]
H [ft]
65
60 65
H [m]
65.2
68.1 65
2
64.2
0.5 3,20 kW
65 60
60
60
50 50
50
40 40
40
20 20 20
1,80 kW
0.0 0
0 200 Q [m³/h] 400 600 800 1000 1200 1400
4
P [hp]
3 4
P [kW]
1 ø3033/17°
ø3031/5° ø3032/11°
Amaline 19
Waste Water
Submersible Motor Pump
10
3.0
30
2.5
30 8
40
11,20 kW
2.0 40
30
6
50
40 50
1.5
56
η [%]
4
58.6 7,50 kW
1.0 55.4
48.5 H [ft]
56
H [m]
50 2
0.5 50
40 40
40
ø3036/21°
ø3035/15°
ø3034/9°
0.0 0
0 200 Q [m³/h] 400 600 800 1000 1200
8
10
6
P [hp]
P [kW]
4
5
ø3036/21°
2
ø3035/15°
ø3034/9°
20 Amaline
Waste Water
Submersible Motor Pump
1.4
1.2 4
1.0 4,0 kW
3
0.8
40
40 50
0.6 55
2
50
60
55 η [%] H [ft]
0.4 63.4
59.2
H [m] 2,50 kW 1
60
55
0.2 50 55
40 50
40
ø4022/11°
0.0 0
0 200Q [m³/h] 400 600 800 1000 1200 1400 1600
3 4
P [kW]
P [hp]
ø4021/5°
ø4022/11°
Amaline 21
Waste Water
Submersible Motor Pump
1.5
40 4
40
50
50
1.0 40
50 60 η [%] H [ft]
60
65
H [m]
60 65
65.1
68.2 65 2
64.3
0.5
65 60 4,0 kW
60
60
50 50
40 50
40
40
6 8
P [kW]
4
P [hp]
2
ø4033/17°
ø4031/5° ø4032/11°
22 Amaline
Waste Water
Submersible Motor Pump
40
1.5
40 50
40 55 4
50
10 kW
1.0 50 55 60
40 η [%]
H [ft]
55
50 60 62.6
H [m] 40
55 60
62.1
40 50 61.8 60 2
60
55 60
0.5 50 61.3 60
40 55 6,50 kW
55 60 60 55
50 60.7 50
55
40 55 60 60 50
60.4 55 50
60 40
50 60.0 55 50 40 4,50 kW
55 40
55 50
59.5 55 50 40 n=526
50 40 40 n=483
5550 40 n=453
40 n=405
n=349
0.0 n=275 n=318 0
0 500 Q [m³/h] 1000 1500 2000 2500
15
10
P [kW] 10
P [hp]
5
n=526 5
n=483
n=453
n=405
n=349
n=318
0 n=227 n=275 0
0 500 Q [m³/h] 1000 1500 2000 2500
K43294/0
Speed neff. and motor power P2 Size neff. P2 Gear unit i15)
15) [rpm] [kW]
Size neff. P2 Gear unit i
[rpm] [kW] 5033-453/114URG/YRG 453 10,0 SP189 3,232
5033-227/44URG/YRG 227 4,5 SP189 6,356 5033-483/64URG/YRG 483 6,5 SP189 3,036
5033-275/44URG/YRG 275 4,5 SP189 5,250 5033-483/114URG/YRG 483 10,0 SP189 3,036
5033-318/44URG/YRG 318 4,5 SP189 4,545 5033-526/114URG/YRG 526 10,0 SP189 2,784
5033-349/44URG/YRG 349 4,5 SP189 4,143
5033-405/44URG/YRG 405 4,5 SP189 3,618
5033-405/64URG/YRG 405 6,5 SP189 3,618
5033-453/44URG/YRG 453 4,5 SP189 3,232
5033-453/64URG/YRG 453 6,5 SP189 3,232
Amaline 23
Waste Water
Submersible Motor Pump
30
3.0 10
40
30 17 kW
30
2.5 40
50 8
30
40
50
40
2.0 30 50 60
6
30 50 15 kW
40
60
40 η [%]
1.5 30 50
60
64.5
60
30 40 50
64.0 4
40 60 63.6
50
1.0 50 60 63.3
60 H [ft]
62.8 60
60
H [m] 60
62.4 60 10 kW
60
62.0 60
61.7 60 50 2
50
0.5 60
60
50
50
50 50 n=719
50 50 n=640
n=558n=608 n=672 6,5 kW
n=483n=526
0.0 n=453 0
0 500 Q [m³/h] 1000 1500 2000 2500 3000
15 20
P [hp]
10
P [kW] 10
n=719
n=672
5 n=640
n=608
n=558
n=526
n=483
n=453
0 0
0 500 Q [m³/h] 1000 1500 2000 2500 3000
K43304/0
Speed neff. and motor power P2 Size neff. P2 Gear unit i16)
16) [rpm] [kW]
Size neff. P2 Gear unit i
[rpm] [kW] 5035-640/172URG/YRG 640 17,0 SP190 4,616
5035-453/44URG/YRG 453 4,5 SP189 3,232 5035-672/172URG/YRG 672 17,0 SP190 4,392
5035-483/44URG/YRG 483 4,5 SP189 3,036 5035-719/172URG/YRG 719 17,0 SP190 4,104
5035-483/64URG/YRG 483 6,5 SP189 3,036
5035-526/44URG/YRG 526 4,5 SP189 2,780
5035-526/64URG/YRG 526 6,5 SP189 2,780
5035-558/172URG/YRG 558 17,0 SP190 5,294
5035-608/172URG/YRG 608 17,0 SP190 4,856
24 Amaline
Waste Water
Submersible Motor Pump
1.6
40
1.4
50
40
1.2 4
40 50 60
η [%]
1.0 50 65
60 H [ft]
40
0.8 60 65
50
68.1 10 kW
40 65
60 67.6
0.6 50 2
40 65 67.3
50 60 65
66.8 65
0.4
40
60 65 65 6,50 kW
50 66.3 60
65 65 60
H [m] 40 60 65.9 60
50 65 50
65 65 60 50
60 65.5 50
0.2 65 60
50 40
65.0 60 40 40
60 50 40
60 50 40
50 40
50
n=227 n=275 n=318 n=354 n=405 n=453n=483 n=526 4,50 kW
0.0 0
0 1000 Q [m³/h] 2000 3000 4000
P [hp]
10
P [kW] 10
n=526
n=483
n=453
n=405
n=354
n=318
0 n=227 n=275 0
0 1000 Q [m³/h] 2000 3000 4000
K43296/0
Speed neff. and motor power P2 Size neff. P2 Gear unit i17)
17) [rpm] [kW]
Size neff. P2 Gear unit i
[rpm] [kW] 6032-453/114URG/YRG 453 10,0 SP189 3,232
6032-227/44URG/YRG 227 4,5 SP189 6,356 6032-483/64URG/YRG 483 6,5 SP189 3,036
6032-275/44URG/YRG 275 4,5 SP189 5,250 6032-483/114URG/YRG 483 10,0 SP189 3,036
6032-318/44URG/YRG 318 4,5 SP189 4,545 6032-526/64URG/YRG 526 6,5 SP189 2,784
6032-354/44URG/YRG 354 4,5 SP189 4,143 6032-526/114URG/YRG 526 10,0 SP189 2,784
6032-405/44URG/YRG 405 4,5 SP189 3,618
6032-405/64URG/YRG 405 6,5 SP189 3,618
6032-453/44URG/YRG 453 4,5 SP189 3,232
6032-453/64URG/YRG 453 6,5 SP189 3,232
Amaline 25
Waste Water
Submersible Motor Pump
40
1.5
50
40 15 kW
4
40 50
60
50
1.0
60
40 H [ft]
η [%]
50 60
65.2
H [m]
40
60 64.7
50
40 64.4 10 kW 2
0.5 50 60 60
63.9
40 60
50 60 60
63.4
40 60 63.0 60 50
50 60 50
62.5 50
60 60 50 40
60 40 40
62.0 50
60 50 40
40 6,50 kW
n=227 n=275 n=318 n=354 n=405 n=453 n=483 n=526
0.0 0
0 1000 Q [m³/h] 2000 3000 4000 5000
20
15 20
P [hp]
10
P [kW] 10
5
n=526
n=483
n=453
n=405
n=354
n=227 n=275 n=318
0 0
0 1000 Q [m³/h] 2000 3000 4000 5000
K43298/0
Speed neff. and motor power P2 Size neff. P2 Gear unit i18)
18) [rpm] [kW]
Size neff. P2 Gear unit i
[rpm] [kW] 6033-453/44URG/YRG 453 4,5 SP189 3,232
6033-227/44URG/YRG 227 4,5 SP189 6,356 6033-453/64URG/YRG 453 6,5 SP189 3,232
6033-275/44URG/YRG 275 4,5 SP189 5,250 6033-453/114URG/YRG 453 10,0 SP189 3,232
6033-318/44URG/YRG 318 4,5 SP189 4,545 6033-483/64URG/YRG 483 6,5 SP189 3,036
6033-354/44URG/YRG 354 4,5 SP189 4,143 6033-483/114URG/YRG 483 10,0 SP189 3,036
6033-354/64URG/YRG 354 6,5 SP189 4,143 6033-526/64URG/YRG 526 6,5 SP189 2,784
6033-405/44URG/YRG 405 4,5 SP189 3,618 6033-526/114URG/YRG 526 10,0 SP189 2,784
6033-405/64URG/YRG 405 6,5 SP189 3,618
6033-405/114URG/YRG 405 10,0 SP189 3,618
26 Amaline
Waste Water
Submersible Motor Pump
12
30
40
3 30 10
50
30 40
25 kW
30 40 50
60 8
40 50
30 60
50
2 η [%]
40
30 60
6
40 50 60 66.0
30
H [m] 40 50 65.5
30 60
50 65.1
40
60 64.8 4
30 50 60
40 60 64.3
1 60
50 60 63.9 60 H [ft]
63.5 60 17 kW
60 63.2 60 50
60 50
62.7 60 50
50 2
60 50
60 50 n=672 n=719
50
50 n=608
50 n=640 10 kW
n=522 n=558
n=453 n=488
n=405 6,5 kW
0 0
0 500Q [m³/h]1000 1500 2000 2500 3000 3500 4000
30 40
P [hp]
20
P [kW] 20
n=719
10 n=672
n=640
n=608
n=558
n=522
n=488
n=453
n=405
0 0
0 500Q [m³/h]1000 1500 2000 2500 3000 3500 4000
K43302/0
Speed neff. and motor power P2 Size neff. P2 Gear unit i19)
19) [rpm] [kW]
Size neff. P2 Gear unit i
[rpm] [kW] 6035-640/172URG/YRG 640 17,0 SP190 4,616
6035-357/164URG/YRG 357 15,0 SP190 4,104 6035-640/252URG/YRG 640 25,0 SP190 4,616
6035-405/164URG/YRG 405 15,0 SP190 3,618 6035-672/172URG/YRG 672 17,0 SP190 4,392
6035-453/114URG/YRG 453 10,0 SP189 3,232 6035-672/252URG/YRG 672 25,0 SP190 4,392
6035-488/172URG/YRG 488 17,0 SP190 6,051 6035-719/252URG/YRG 719 25,0 SP190 4,104
6035-522/172URG/YRG 522 17,0 SP190 5,654
6035-558/172URG/YRG 558 17,0 SP190 5,294
6035-608/172URG/YRG 608 17,0 SP190 4,856
6035-608/252URG/YRG 608 25,0 SP190 4,856
Amaline 27
Waste Water
Submersible Motor Pump
40
2.0
50
40
6
40 50
60
1.5 40 27 kW
50
60 η [%]
50
40
60 66.2 4
40 50
60
40 65.9
1.0 50
60 H [ft]
50 65.6
60 65.4
40 60
H [m] 60
50 65.1 60
64.8 60 2
60 64.7 60 50
40
0.5 50 60 50 20 kW
64.3 60 50
60 60 50 40
50 40
60
63.7 50
50 40 40
60 50 40
40 40
50 40
40 10 kW
n=230 n=279 n=317n=334n=357n=386 n=405n=433n=466 15 kW
0.0 0
0 1000Q [m³/h] 2000 3000 4000 5000 6000 7000
40
30 40
P [hp]
20
P [kW] 20
n=466
10 n=433
n=405
n=357 n=386
n=334
n=279 n=317
n=230
0 0
0 1000Q [m³/h] 2000 3000 4000 5000 6000 7000
K43300/0
28 Amaline
Waste Water
Submersible Motor Pump
Dimensions
Amaline 200, 300, 400; motor housing made of grey cast iron
≤ 110
X min
80
60
HÜmin
A
WT
Y
~10
C2
C1
DN
C3
Dmin
Dmin
Cmin
165 a) B
E
200
150
85
Fig. 9: Dimensions of an Amaline 200, 300, 400; motor housing made of grey cast iron
a) Minimum
Dimensions [mm]
Amaline 29
Waste Water
Submersible Motor Pump
30 Amaline
Waste Water
Submersible Motor Pump
≤ 110
X min
80
60
HÜmin
A
WT
Y
~10
C2
C1
DN
C3
Dmin
Dmin
Cmin
165 a) B
E
200
150
85
Fig. 10: Dimensions of an Amaline 200, 300, 400; motor housing made of stainless steel
a) Minimum
Dimensions [mm]
Amaline 31
Waste Water
Submersible Motor Pump
Amaline 500, 600, 800; motor housing made of grey cast iron
X
≤110
80
60
Hümin
A
~10
C2
WT
DN
Dmin
Dmin
C3
Cmin
165 a) B
E
200
150
85
Fig. 11: Dimensions of an Amaline 500, 600, 800; motor housing made of grey cast iron
a) Minimum
Dimensions [mm]
32 Amaline
Waste Water
Submersible Motor Pump
Scope of supply
Depending on the model, the following items are included in
the scope of supply:
▪ Pump set, complete with power cable
▪ Shackle
▪ Bail
Using a bail is recommended when the lifting rope of the
crane will not remain attached to the attachment point of the
pump set during operation; instead, the pump set will be
20)
pulled up or lowered by means of a hook.
Accessories
▪ Depending on the model the installation parts consist of:
– Guide rail
– Mounting brackets
– Middle support (optional)
▪ Connecting pipe
▪ Cable support for properly routing the power cable
▪ Other accessories on request
Amaline 33
Waste Water
Submersible Motor Pump
Accessories
Forcing screws
Forcing screws
Ø8
32
≥ 20
25
5 M16
Ø8
50,5
≥ 30
M20
45
34 Amaline
Waste Water
Submersible Motor Pump
Installation accessories
Overview of installation accessories
1
Amaline 35
Waste Water
Submersible Motor Pump
Guide rails
The guide rail length required depends on the water level. They are supplied in standard lengths of 3 m and 6 m. If the top of the
guide rail is fastened to the tank edge, select the guide rail length accordingly. If necessary, shorten the guide rails at the site. For
larger installation depths, extend the guide rails by adding guide rail extensions of 3 m or 6 m length at the site. Welding and
subsequent treatment must be performed at the site in accordance with the relevant regulations. To allow smooth lifting and
lowering of the submersible motor pumps, grind the weld seam at the outside of the guide rail down to a max. projection of
0.5 mm. For guide rail lengths > 6 m using a middle support is recommended.
UG 1145303
36 Amaline
Waste Water
Submersible Motor Pump
Connecting pipe
B-B
B
a6
h
w
s1 a3
ØD2
ØD1
3
a4 a4
B s
l4
l3
Fig. 15: Dimensions of the connection pipe (l3, l4 = order specifications provided to the manufacturer by the customer)
Prior to installation all dimensions including the indicated tolerances (especially the flange diameter and thickness) must be
verified and, if required, adjusted by reworking.
DN Ø D1 Ø D2 s -0.5 w +1 s1 h
200 320 219 20 6 10 50
300 440 324 22 6 15 60
400 540 406 22 6 15 65
500 645 508 24 6 15 70
600 755 610 30 6 15 75
800 975 813 30 6 15 80
Amaline 37
Waste Water
Submersible Motor Pump
Cable support
The cable support is used for supporting the power cable at the lifting rope or tank edge (one included in standard scope of
supply; additional or spare cable supports available).
1
1
2 6
3
2
5 3
4
4
For power cable diameters ≤ 10 or 17 mm respectively a rubber pad is inserted to make sure the cable is clamped properly.
Carabine hook
9
5
60
0W 384695-00
21) Refer to the power cable data given in the motor catalogue.
22) Diameter of power cable Ø = 10 - 16 mm
23) Diameter of power cable: Ø = 17 - 25 mm
38 Amaline
Waste Water
Submersible Motor Pump
812
101
L
243
914.01
550.01
80-1 818 L
441 B 69-14
321.01 5900
412.01 970.02
932.01
161 412.03
721 720 932.05 412.05
904 903.02 932.02
411.02
571* B-B
914.15 C-C
914.03 920.15
901.01
930.02
596
914.06
930.06
L
2701
914.02
Symbols key
Symbol Description
L Always secure screwed connections marked with this
243 symbol with Loctite 243.
List of components
Amaline 39
Waste Water
Submersible Motor Pump
40 Amaline
Waste Water
Submersible Motor Pump
834
914.07
920.01
550.04 81-51
B 412.04
L
914.04 2701
550.03
23-9 81-92
812
101 321.02
L
243
914.01 80-1 818
550.01 B L
321.01 69-14
441 970.02
5900
571* B-B
914.15
920.15 C-C
914.03
901.01
930.02
596
914.06
930.06
L
2701
914.02
Symbols key
Symbol Description
L Always secure screwed connections marked with this
243 symbol with Loctite 243.
List of components
Amaline 41
Waste Water
Submersible Motor Pump
42 Amaline
Waste Water
Submersible Motor Pump
932.04
914.07
920.01 834
550.04
81-51
B 412.04
L
914.04 2701
550.03
23-9
81-92
101
812
321.02
L
243
914.01
550.01
80-1 818 69-14
L
5900
441 321.01 412.03 B 970.02
903.02 932.01
411.02 412.05
412.01 932.02
721 412.06 161
932.05 B-B
571* C-C
914.03
914.15 C
920.15 901.01
930.02
596
C 914.06
L
2701 914.02 930.06
List of components
Amaline 43
Waste Water
Submersible Motor Pump
59-17 81-29
914.07 901.03
897 920.02 903.01
550.05 433.02 411.01 920.03
932.03
932.04
433.01
914.07
920.01 834
550.04
81-51
B
412.04
L
914.04 2701
550.03
23-9 81-92
421
101
529
L 322
243
914.01
550.01
812
321.01 80-1 818 L
932.01 69-14 5900
412.03 B
721 412.05
903.02 970.02
411.02 932.02
441
412.01 B-B
C-C
571*
914.03 914.15 C 901.01
920.15 930.02
596
C 914.06
930.06
902
L 550.02
2701
914.02 920.01
List of components
44 Amaline
Waste Water
Submersible Motor Pump
561 932.03
914.07 903.01 433.01 59-17 81-29
897
920.02 411.01 412.02
550.05 932.06
433.02
901.03
932.04 920.03
834
914.07
920.01
550.04
81-51
421.01 412.04
B
L
914.04 2701
550.03
23-9
L
243 914.01 81-92
550.01
812
101
321.02
721 80-1 818
321.01 L
B 69-14 5900
932.01 970.02
515
412.07 412.05
161
412.03
412.01 932.02
932.05 441
412.06 B-B
914.03 571* C-C
914.15 C
920.15 901.01
930.02
596
C 914.06
930.06
L
2701
914.02
List of components
Amaline 45
Waste Water
Submersible Motor Pump
914.06
920.01 834
550.04
81-51
B 412.04
L
914.04 2701
550.03
81-92
23-9
932.07
529
101
322
L
243
914.01 421.02
550.01 812
441 818
421.01 433.01 412.05 80-1 69-14
L
932.03 412.03 B 970.02 5900
412.07 903.02
411.02
721 571*
412.01 914.04
L
161 914.15 550.03
2701
412.06 920.15
B-B C-C
914.05
550.02
C 901.01
930.02
596
C 914.03
914.06
930.06 L
914.02
2701
List of components
46 Amaline
Waste Water
Submersible Motor Pump
List of components
Amaline 47
Waste Water
Submersible Motor Pump
411.01 476
903.01
L 81-73
471 914.05 2701
914.07
433.01
412.05
870
433.02 412.02
①
932.05 68-3
L
914.04 529
243
550.01
322
932.04 421.02
932.07
411.05
L
E 69-14 5900
721
812
904 ② 80-1
818 970
411.03 412.04
903.03 412.01
F
411.04
411.02 903.04 932.02 421.03
932.03 412.06 903.02 412.03
421.04
E-E
932.01
901.01
930
596
914.06
930.06
321.01
932.08 500
550.03 443
Fig. 24: General assembly drawing
① Oil filler plug
② Oil drain plug
48 Amaline
Waste Water
Submersible Motor Pump
901.07 901.06
550.07 550.06
920.06 920.05
901.06
550.06
920.05 571
901.06
914.07 550.06
550.08 920.05
920.07
914.06
L 901.04
2701 550.04
920.03
901.05
506 ③ 550.05
575
920.04
901.05
550.05
59-17 920.04
901.03
914.02 897 550.03
81-51 920.02
834
101
L
914.03 2701
732
L
L 914.01 2701
2701
902
23-9 550.02
920.01
Fig. 25: Views
③ Oil check plug
Symbols key
Symbol Description
L Always secure screwed connections marked with this
243 symbol with Loctite 243.
List of components
Amaline 49
Waste Water
Submersible Motor Pump
50 Amaline
09/04/2019
1594.51/05-EN