Spectrum Brochure HVAC PDF
Spectrum Brochure HVAC PDF
Spectrum Brochure HVAC PDF
Delhi Pantnagar
Noida
Ahmedabad
Kolkata
Vadodara
Daman
Pune
Hyderabad
We are committed to provide speciality filtration Bangalore
products and services, that meet or exceed our
customer’s expectation of quality and performance Chennai Sales & Service Office
Production Unit
- on time, every time.
Application Areas
v Fertilizer Plants v Petrochemicals
v Gas Turbine and Compressor Intake v Optical and Electronic Plants
v Pharmaceutical and Food Processing Units v Commercial Establishment and Hotels
v Manmade Fiber Manufacturing Units v Clean Room, Medical Facilities and Hospitals
v Spray Painting Booths v Utility and Co-generation Plants
Comparative overview of Filter test methods
and filter classification used in the USA and Europe
Newest USA In Approximation with older European version of European Version of New European
Particle Size Test test standard based on ASHRAE 52-76 Regular Dust Spot Test Particle Size Test BS 3928
High efficiency
ASHRAE 52.2- ASHRAE 52.1 - 1992 Eurovent 4/5 DIN EN 779 2012 CEN EN 779 2012 Particulate Air
1999 Std 52.2; Filters Initial
Minimum Efficiency
Reporting Value Average Dust Average Average Dust Average Average Dust Average Average Efficiency of only Average Efficiency A
(MERV) Spot Efficiency Arrestance Spot Efficiency Arrestance Spot Efficiency Arrestance 0,4 µm particles at 450 Pa Arrestance (Test Aerosol NaCl)
(Test Aerosol: KCL ) at 450 Pa at 250 Pa final at 450 Pa at 250 Pa final at 450 Pa at 250 Pa final (Test Aerosol DEHS) at 250 Pa
Micron size EA > 20 % EA < 20 % EA > 20 % EA < 20 % EA > 20 % EA < 20 % Micron size Micron size
0.3 - 10.0 µm 0.4 µm 0.3 (0.6) µm
MERV 20 n/a n/a EU14 (A > 99.995%)
MERV 19 n/a n/a EU13 (A > 99.95%)
MERV 18 n/a n/a EU12 (A > 99.5%)
MERV 17 n/a n/a EU11 (A > 95%)
MERV 16 n/a n/a EU10 (A > 85%)
MERV 15 > 95 % n/a EU 9 (> 95 %) F9 (> 95 %) F9 (> 95 %)
MERV 14 90 - 95 % > 98 % EU 8 (90 - 95 %) F8 (90 - 95 %) F8 (90 - 95 %)
MERV 13 80 - 90 % > 98 % EU 7 (80 - 90 %) F7 (80 - 90 %) F7 (80 - 90 %)
MERV 12 70 - 75 % > 95 % EU 6 (60 - 80 %) M6 (60 - 80 %) M6 (60 - 80 %)
MERV 11 60 - 65 % > 95 %
MERV 10 50 - 55 % > 95 % EU 5 (40 - 60 %) M5 (40 - 60 %) M5 (40 - 60 %)
MERV 9 40 - 45 % > 90 %
MERV 8 30 - 35 % > 90 % EU 4 (> 90 %) G4 (> 90 %) G4 (> 90 %)
MERV 7 25 - 30 % > 90 %
MERV 6 < 20 % 85 - 90 % EU 3 (80 - 90 %) G3 (80 - 90 %) G3 (80 - 90 %)
MERV 5 < 20 % 80 - 85 %
MERV 4 < 20 % 75 - 80 % EU 2 (65 - 80 %) G2 (65 - 80 %) G2 (65 - 80 %)
MERV 3 < 20 % 70 - 75 %
MERV 2 < 20 % 65 - 70 %
MERV 1 < 20 % < 65 % EU 1 (< 65 %) G1 (< 65 %) G1 (< 65 %)
10
Oxygen 21%
5.0
4.0 0.25% 11%
3.0
2.0 1.07% 6%
All Filtration is only based on 1% of what is in the air - 1.0
0.0 0.5 98.5% 3%
Source : NAFA guide to air filtration
To understand the air we breath, we must first break it down -
Part 1
1. Rock: Atmosphereric impurities, volcanic ash, sea salt, sand or hard products broken down to become air borne.
2. Growth: Pollen, mold and bacteria spores or soft products broken down to become air borne.
1% Part 2
broken down as 1. Liquid: Water vapour.
2. Variable gases, carbon dioxide, methane, carbon mono oxide, ozone, ammonia, nitrogen oxides and hydrogen sulphides.
Part 3
1. Trace amount of Argon, Neon, Helium, Krypton, Hydrogen and Xenon - 1%.
1
Difference between ASHRAE 52.1 And 52.2
MERV
Standard 52.2 Composite Average Particle Size Efficiency
Minimum % in Size Range, um
Efficiency
Reporting Value Range 1 Range 2 Range 3
(MERV) 0.30 - 1.0 1.0 - 3.0 3.0 - 10.0
2
SPECTRA PAD PRODUCT
Spectra Pad
For Spectra Pad Product
Component / Materials
Media : Non woven synthetic
Frame : GI / Aluminum / Aluminum Anodized / SS 304
Type : Cut Pad / Roll / Supported with Reinforcement
Gasket : Polyethylene / Foam / Rubber
Usage Specifications
ASHRAE 52.2 MERV 3-8
Temperature
EN 779 2012 G2 - G4
Max. Peak Temp 100OC
Eurovent 4/5 EU 2 - EU 4 Max. Cont Op Temp 70OC
Description Humidity
This heavy duty synthetic industrial grade media can be delivered in cut pads Max. Peak Humidity 100 % RH at 0 Condensation
or rolls. Very useful as blow set or as pre filter pads. Very commonly used in
Cleaning Properties Good
window ventilation units, fan coils, air conditioning installations, kitchen
By Air Jet / By Detergent Water
hoods, industrial ventilation systems and as prefilter in paintspray cabins.
Advantages Pressure Drop
v World class filter media imported from 'Filtrair bv' Netherlands. Final Pressure Drop (PA) 250
Recommended Economic
v Economical reusable filter frame.
Change Point (PA) 200
v Progressive density synthetic filter media.
v High dust holding capacity ensures long service life. Average Arrestance G2 /EU 2 65 - 80%
G3 / EU 3 80 - 90%
v Inexpensive, easy to deliver, store, install and dispose.
G4 / EU 4 >90%
v Filters conform to EN 779 & ASHRAE 52.2 test standards.
v Available Ex-stock. Flammability (DIN 53438) F1
3
SPECTRA POCKET PRODUCTS
FPS
Description Advantages
The Spectrum-Filtrair FPS stitched pocket filter is v Made from high performance, 100%
a low cost pocket filter for less challenging unbreakable synthetic fibers. Which means no
applications. The filter incorporates Filtrair's high fibers breaking into the air stream.
performance synthetic filter media featuring v Comprehensive range of standard and
progressive density and high dust holding customized sizes available
capacity. Apart from lower cost the FPS stitched v High dust holding capacity and low-pressure
pockets can be delivered in customized sizes drop performance means that optimum saving
and meets the cleanability requirement of many in both filter life and energy costs is achieved.
HVAC customers.
v Double lock stitched pocket formation
v The controlled stitched pocket design enables
high dust holding and long life.
v The Filtrair pocket filter media confirms to all
European Union and US fire classifications
like DIN 53438-F1 and UL-2.
ASHRAE 52.2 MERV 5-12
EN 779 2012 G3 - M6
Eurovent 4/5 EU 3 - EU 6
FP / TP
Description Advantages
The Spectrum-Filtrair welded stiff pocket filters v Spectrum-Filtrair Rigid Pocket Filters are
are aerodynamically designed for full media designed to optimize power cost for running
utilization. The filter incorporates Filtrair's high the system.
performance synthetic filter media featuring v Pockets are welded and not stitched at the
progressive density and high dust holding seams, therefore no chance of leakage.
capacity. Stiff pockets ensure preservation of v Rigid pocket construction of the Filtrair pocket
dust cake formed and enhance filter efficiency ensures that the pockets do not flutter during
gradually while in use. The special pocket operation and do not sag when the ventilator
construction prevents sudden increase in is switched on and off. This ensures that the
pressure drop, dust break through, dust dust cake on the filter is not disturbed and the
unloading and pocket degradation. filter works at higher efficiency levels.
v Synthetic media is 100% resistant to humidity
and effects of chemical agents.
v Welded Dot / Diamond spacers ensure that
ASHRAE 52.2 MERV 5-13 proper distance is maintained between the
EN 779 2012 G3 - F7 pockets while in operation and steady air flow
is achieved across the entire surface.
Eurovent 4/5 EU 3 - EU 7
PU
Description Advantages
Filtrair's PU Series Rigid Pockets are a premium v Molded header does not corrode and can be
high efficiency air filter designed for critical or incinerated.
harsh air handling units. Pockets are extremely v Rigid design and synthetic construction
durable and will perform flawlessly over a long allows pockets to withstand 100% humidity
period of time. environments.
v Designated fro leak free operation even in the
most rigorous air pressure and high dust-
laden environments.
v High dust holding capacity and low resistance
make the PU Series pocket filters an
excellent prefilter.
v UL 900 Class 2 conforms to US fire
classifications.
v Low resistance design greatly reduces
ASHRAE 52.2 MERV 7-12
operating costs.
EN 779 2012 G4 - M6 v Full adhesive saturation proprietary process
Eurovent 4/5 EU 4 - EU 6 prevents unloading.
4
SPECTRA POCKET PRODUCTS
SMF
Description Advantages
The Spectra SMF Pocket Filter offers high v Medium to High Efficiency per ASHRAE
efficiency filtration while maintaining low 52.1.
resistance to airflow. The non-shed media v Ultrasonic Welding at edges.
eliminates fiber migration downstream and the v Open throat design for optimum air flow.
ultrasonic welding provides zero leakage from
v Galvanized steel header and J-channels for
pocket edges. The open throat design and the
precise pocket spacing produces a product that filter strength UL Class 2.
is aerodynamically balanced and provides v Available in a wide range of sizes.
excellent all-round performance. v Gasket options available.
v Pocket support loops are available on
request.
AP
Description Advantages
The Spectrum AP synthetic welded pocket filter v Spectrum-AP Pocket Filters are low cost
range has been developed keeping in mind the solution to pre and fine filtration.
need of customers who prefer a low initial cost for v Made from 100% synthetic fibers.
their air filter requirement. The filter media is v Pockets are welded and not stitched at the
made in EU and meets international quality seams.
standards. The pockets are welded at the edge to
v Synthetic media is 100% resistant to
ensure zero leakage. The AP pocket filter is very
well suited to replace panel type filters in HVAC humidity.
industry. v Available ex-stock in all standard sizes.
5
SPECTRA ASHRAE GRADE PRODUCTS
Spectra Cell V
Description Advantages
The Spectra Cell V bank filter features a fire v Provides full protection for the turbines key
retardant, water resistant glass fiber media components from fouling, corrosion and
housed in a sturdy polystyrene frame. The pleats erosion.
are separated with thermoplastic (hotmelt) v Specially designed for gas turbines, diesel
separators. A very high ratio of media to filter face engines, compressors and air conditioning
area ensures that the filter is capable to handle units for power plants.
very high air flow volume at relatively low v Low replacement and maintenance
pressure drop. overheads due to Longer filter life.
v Unaffected by variable air flow in system.
3
v May be operated up to 5000 m /h and in either
air flow direction.
v Mini-pleat 'separator-less' filter.
v Economic operational cost due to long life and
Spectra Cell
Description Advantages
The Spectra Cell is a ruggedly constructed, v Suitable for high humidity and high dust
heavy duty, high efficiency filter. A special dual application.
layer, graded density media ensures extremely v Robust construction makes it suitable for
high dust holding capacity & therefore lower turbine intake.
operating pressure loss. The high efficiency and v Time tested filter design.
moisture resistance of the filter keeps the inside
clean & protects against moisture and salt.
Optipleat
Description Advantages
Filtrair's Optipleat serve as highly efficient final v The unique construction of the Optipleat
filters in air intake systems of combustion makes it the ideal choice even under High air
engines. velocity, Variable air flow and Moisture laden
Filtrair's 'Optipleat' filters represent the latest air.
advancement in pleated filter technology. Due to v Offer optimised efficiency / life time
its optimized, wide-open and patented fixed relationship at lowest pressure drop.
pleating structure, the Optipleat pack sports a v High burst strength (> 6250 Pa), in dry and in
unique V-supported deep pleat with an wet condition (100% humidity).
unmatched 10 mm wide air entry pleat throat. v Resistant to media puncture and handling
This results in an excellent combination of damage.
pressure drop and dust holding capacity. The
v Patented V-shaped, thermo-formed deep-
Optipleat Filter uses a Unique blended glass-
synthetic fibre filter media. pleat design - features lowest pressure drop
for given efficiency.
v Vertical deep-pleats - increased moisture
ASHRAE 52.2 MERV 12-15
coalescence and water drainage - low
EN779 2012 M6 - F9 turbulent flow.
Eurovent 4/5 EU 6 - EU 9
6
SPECTRA ASHRAE GRADE PRODUCTS
Geopleat
Description Advantages
Geopleat provides a high level of filtration in a v Advanced pleat geometry for even dust
broad variety of applications. A thermal loading and maximum service life.
embossing pleating and glue bead media v Very low resistance to air-flow results in
separation technique creates a three- lower energy costs.
dimensional pleat in the media. This unique pleat v Low Air Flow Resistance Provides
design and spacing allows the air stream to considerable energy savings in most
smoothly transition into the media and evenly systems.
throughout the depth of the media.
v Complete media utilization gives Longer
Filter Life.
v Glue bead pleat separation technique is
completely adhere to the media and has no
sharp edge which eliminates the risk of
damage to the filter media during transport,
handling and installation.
ASHRAE 52.2 MERV 10-13 v The rigid pleat pack requires no upstream
EN 779 2012 M5 - F7 or downstream grids to protect the media
Eurovent 4/5 EU 5 - EU 7 from damage.
v UL Class 2.
8
SPECTRA GUARD HEPA PRODUCTS
Spectra HT HEPA
Description Advantages
Spectrum high-temperature filters are used for v All filters in ranges E 10 onwards are offered
air filtration applications involving temperatures in all the classifications stipulated by IES-RP-
>100°C up to 260°C for air supply and upto CC001.3, regarding criticality of application,
540°C for exhaust air. The filter pack is and stringency of testing.
constructed by pleating a continuous sheet of v Available in standard and custom sizes.
special grade water-resistant fiberglass media
around hemmed-edge corrugated aluminum
separators.
The filter frame is made from grade 304 stainless
steel with a high temperature silicone sealant
rated for 260°C or a glass pack sealant rated for
540°C in exhaust applications.
A woven glass gasket is provided to seal the filter
ASHRAE 52.2 MERV 16 - 20 to the mounting device.
EN 1822 E10 - H14
Eurovent 4/5 EU 10 - EU 14
IEST RP CC 001.3 A, B, C, D
1 High 20 to 50 % 35
2 Good 10 to 20 % 16
9
SPECTRA ROLL PRODUCTS
Spectra Roll
Component / Materials
Media : Glass Fibre
Frame : GI / Aluminum / Aluminum Anodized / SS 304
Type : Autoroll / Roll
ASHRAE 52.2 MERV 3-8 Gasket : Polyethylene / Foam / Rubber
EN779 2012 G2 - G4
Eurovent 4/5 EU 2 - EU 4 Usage Specifications
Temperature
Description Max. Peak Temp 100OC
Auto Roll filter units are available in a wide range of size and feature options. Max. Cont. Op. Temp 70OC
The filter uses an Industrial grade fiberglass media which automatically
Humidity
renews when prompted by a pressure drop based sensor. Along with
Max. Peak Humidity 100 % RH at 0 Condensation
pressure drop sensing the filter also has media run out alarm. The intelligent
control panel can be placed besides the filter unit or can be integrated with the Pressure Drop
centralized building control. The unit is equipped with a totally enclosed Final Pressure Drop (PA) 250
thermally protected motor. Recommended 150
Advantages Change Point (PA)
The Spectra Auto Roll filter is suitable for area where it is desirable to have Average Arrestance G2 / EU2 65 - 80%
filters that do not need to be attended for prolonged periods of time. It is ideal at 250 Pa Final as per G3 / EU3 80 - 90%
for textile lint and dusts, monomer and polymer dusts, general ventilation air ASHRAE 52.1/EN 779 G4 / EU4 >90%
etc. This filter is successfully used in tunnel ventilation of under ground mass
transit systems. Flammability (DIN 53438) F1
Component / Materials
Media : Woven Metal Screen
Frame : GI / MS / SS 304
ASHRAE 52.2 MERV 3-5
Type : Self Cleaning Viscous Fitted
EN779 2012 G2 - G3
Gasket : NA
Eurovent 4/5 EU 2 - EU 3
Description Usage Specifications
Spectra Auto Viscous filter is a self-cleaning viscous air filter using a rotating Temperature
curtain of metal screen as the filtering media. Behind the filter media roll is an Max. Peak Temp 150OC
endless roll of oil drop eliminator. When the filter media is loaded and the Max. Cont. Op. Temp 70OC
pressure drop increases, a totally enclosed thermally protected geared motor
Humidity
moves the filter media and oil drop eliminator which pass through a viscous
Max. Peak Humidity 100 % RH at 0 Condensation
oil bath located at the bottom of the filter. The viscous oil cleans the filter
media and the oil drop eliminator ensures that the oil is not carried into the air Pressure Drop
stream. The sludge collected in the oil bath needs to be cleaned periodically. Final Pressure Drop (PA) 250
Advantages Recommended Timer Controlled
v The Spectra Auto Viscous filter is especially suitable for areas with high Change Point (PA)
dust concentration like steel, chemical and cement plants. Average Arrestance G2 / EU2 65 - 80%
v Requires little or no maintenance for a prolonged period of time. at 250 Pa Final as per G3 / EU3 80 - 90%
v Available in a variety of standard and custom built sizes. ASHRAE 52.1/EN 779
v Negligible operations cost. Flammability (DIN 53438) NA
10
SPECTRA SPECIALITY FILTER HARDWARE
Universal Holding Frames
Description Advantages
Spectrum Universal Filter Holding Frames are v Variations available to fit Spectra Pocket filter
designed for simple and cost-effective (25mm), Spectra Pre Filter (50mm), combination
construction / remodeling of filter banks. Its Pre Filter + Pocket (50mm + 25mm) and for
unique modular design is ideal for quick and 150mm and 300mm deep HEPA filters.
hassle free installation at site. The frames come v Self adhesive polyurethane gaskets provides a
in a variety of standard sizes and can also be positive seal between the filter and holding
delivered in custom made sizes. The frames frame.
come with 4 quick clamp spring clips to ensure v A choice of holding clips is available to
positive seal. The holding frames are available in accommodate different types of filters. These
Extruded Aluminum, Galvanised and Stainless clips are designed to hold almost all types of Pre
Steel construction. A silicone free gasket is / Fine filters within the Universal holding frames.
provided with the holding frame. Filter installation with these clips is easy and
eliminates the use of time consuming nuts &
bolts. Filter change time is reduced by more than
75% in most cases.
11
SURFACE FINISHING APPLICATION AREAS SUGGESTED FILTERS
A Coarse Filter
i) Spectra Pre (Pad, Pleated)
TECHNOLOGY
ii) Spectra Pocket AP, FP, FPS
1 Car Plants
B Fine Filter
2 2 Wheelers iii) Spectra Pocket AP, FP, FPS, PU
3 Trucks & LCV C Filter Housing
4 Tractors & Construction Equipment iv) Universal Holding Frame
A Coarse Filter
i) Spectra Pre (Pad, Pleated)
ii) Spectra Pocket AP, FP, FPS
B Fine Filter
iii) Spectra Fine (Pleated)
iv) Spectra Pocket AP, FPS, SMF
6 Pharmaceutical Plants v) Optipleat
vi) Spectra Cell
CLEAN ROOMS
E Specialty Filter
xvii) High Temperature ASHRAE Filter
xviii) High Temperature HEPA Filter
xix) Activated Carbon Filter
A Coarse Filter
i) Spectra Net
14 Commercial Building ii) Spectra Pre (Pad, Pleated)
15 Facilities Management iii) Nova Pleat
COMFORT AIR
12
APPLICATION AREAS SUGGESTED FILTERS
A Coarse Filter
i) Spectra Pre (Pad, Pleated)
ii) Spectra Pocket PU Header
TURBO MACHINERY
B Fine Filter
iv) Spectra Pocket AP, FP, PU, SMF
v) Spectra Cell
25 Gas Turbine vi) Spectra Cell V
vii) Optipleat
26 Compressors viii) Geopleat
D Specialty Filter
x) Auto Roll Filter
xi) Auto Viscous Filter
xii) Inertial Separator (V type / Spin Tube type)
xiii) Spectra GT Pulse
xiv) Coalescing Pad (Glass / Synthetic)
xv) Drop Safe Pocket
A Coarse Filter
NUCLEAR APPLICATION
A Coarse Filter
i) Spectra Net
ii) Spectra Pre (Pleated)
iii) Spectra Pocket AP, FP, FPS
PRECISION MANUFACTURING
B Fine Filter
iv) Spectra Fine (Pleated)
v) Spectra Pocket AP, FP, FPS, SMF
32 CD ROM vi) Optipleat
33 Picture Tube vii) Geopleat
viii) Spectra Cell V
34 Manmade Fibre ix) Spectra Cell
x) Sub HEPA
35 Hazardous Chemical xi) Spectra Cell Compact
36 Computer Hardware Assembly
C HEPA Filter
37 Air Separation xii) Spectra Guard HEPA
38 Polyester Film (Lite, Standard, Hi-Flow, Super Flow)
xiii) Spectra Minipleat HEPA (Standard, Hi-Flow)
39 Aerospace Assembly
D Filter Housing
xiv) Universal Holding Frame
xv) Bag in Bag Out
xvi) Spectra Seal V Bank
F Specialty Filter
xvii) High Temperature ASHRAE Filter
xviii) High Temperature HEPA Filter
xix) Autoroll Filter
OUR ASHRAE 52.2 TEST FACILITY
The ASHRAE 52.2 - 1999 test method which uses a particle counter and a defined solid aerosol
to determine efficiency of a filter is the latest air filter test standard to be published by the
"American Society for Heating, Refrigerating and Air-conditioning Engineers" (ASHRAE).
We have set up an ASHRAE 52.2 Test Rig at our new manufacturing and test facility with the
objective of answering a very commonly asked question "What is the efficiency of the filter in
terms of particle size".
The old ASHRAE 52.1 test standard measures the efficiency of a filter using a cumbersome
dust spot sampler and opacity meter. The efficiency results were based on the air filter's ability
to reduce the staining potential of atmospheric dust. The test procedure did not measure
"Particle Size efficiency".
To answer this often asked question about "Particle Size Efficiency" we have set up an
ASHRAE 52.2 test rig. We acknowledge the immense support received from Mr Erik Kuiper -
Director Technical at Filtrair b.v., Netherlands in building this test rig. Mr Kuiper is a member of
the ASHRAE committee that wrote this standard.
10 9
8
11
7
1 Blower
5 2 Pre Cleaner HEPA
3 Aerosol Injector
4
4 Dust Feeder
1
3 5 Diffusion Plate
6 Particle Sampling Probe
2 7 Differential Pressure Tap
8 Test Filter
9 Final Filter
10 Flow Measuring Nozzle
11 Post Cleaner HEPA
[email protected], www.spectrumfiltration.com