2019 ALFRA - Katalog - A - EN PDF
2019 ALFRA - Katalog - A - EN PDF
2019 ALFRA - Katalog - A - EN PDF
2
ENERGY AWARENESS BY ALFRA
Over the last 4 years we have reduced our CO2 emissions by almost 400 tonnes!
We have produced 600 megawatt-hours of power for our own use!
Only if you manufacture in-house, can you control and This means that you can feel good about our tools – not
shape the entire manufacturing process. just because they are so technically advanced and are so
durable.
We have consistenly implemented a resource-saving
approach to our environment into daily practice in But also because the entire production cycle has been
recent years and developed a heightened awareness of carefully designed to ensure that our tools won't leave
"what comes from where" and how to effectively make any traces which could pollute the environment or leave
use of these valuable resources. problems for the generations that will follow us.
With the use of alternative energy, i.e. photovoltaics,
we have achieved almost climate-neutral production
process in recent years.
3
CONTENTS
ALFRA Hole punchers ALFRA Split hole punchers ALFRA Split hole punchers ALFRA Split hole punchers
MonoCut® / sets TriCut® / sets TriCut+® / sets TwinCut® / sets
ALFRA Split hole punchers ALFRA Split hole punchers ALFRA Hole punchers ALFRA Hole punchers
FormCut® FormCut® Sanitary Sub-Min-D
4
CONTENTS
Page 69 Pages 70 - 93
5
ALFRA HOLE PUNCHERS® APPLICATION OVERVIEW
ALFRA HOLE PUNCHERS® ALFRA HOLE PUNCHERS® ALFRA HOLE PUNCHERS® ALFRA HOLE PUNCHERS®
MonoCut® TriCut® TriCut+® TwinCut®
Material thickness
when using
custom-made products ✔ ✔ ✔ ✔
Ø for predrilling
Machining
possibilities using
wrench or ratchet ✔ ✔ ✔ ✔
Up to Ø 89 mm
Hydraulic drive ✔ ✔ ✔ ✔
6
BALL BEARING SCREW
2
1
7
ALFRA HOLE PUNCHER® MONOCUT®
1
Hole puncher MonoCut®
for sheet steel (S235)
2
2
B E A RI N
LL
BA
>30%
Force G
saving
"The max. material thickness for which a hole puncher Usable up to a material thickness of:
can be used always depends on the screw and draw bolts • 3.0 mm sheet steel with 3/4" (19.0 mm) screw or draw bolt
• 2.0 mm sheet steel with 3/8" (9.5 mm) screw or draw bolt
used."
Ø mm 12.7 15.2 16.2 18.6 19.0 20.4 22.5 25.4 28.3 30.5 31.7 32.5 34.6 37.0 38.0 40.5 43.2 47.0 49.6 50.5 54.0 60.0 61.5 63.5
Ø metric M12 - M 16 - - M 20 - M 25 - - - M 32 - - - M 40 - - - M 50 - - - M 63
Ø PG 7 9 - 11 - 13 16 - 21 - - - - 29 - - - 36 - - 42 48 - -
1/2" - - - 3/4" - 7/8" 1" - 1-7/32" 1-1/4" - - - 1-1/2" - 1-11/16" - 1-15/16" - 2-1/8" - 2-3/8" 2-1/2"
Ø Inch
0.5 0,598 0,638 0,732 0,748 0,803 0,886 1.0 1,114 1,201 1,248 1,280 1,362 1,457 1,496 1,594 1,701 1,850 1,953 1,988 2,126 2,362 2,421 2.5
Ø Conduit - - - - - - 1/2" - 3/4" - - - 1" - - - 1 1/4" - 1 1/2" - - - 2" -
Prod.-No.
01290 ● ● ● ● ●
01291 ● ● ● ● ● ● ●
01298 ● ● ● ● ● ● ● ● ● ● ●
01459 ● ● ● ● ● ●
01463 ● ● ● ● ● ●
● ● ● ● ●
01451
+ 2 joint screws Ø 9.5 x 50.0 mm, 1 pre-drill HSS Ø 11.0 mm, 1 tube lubricating paste
8
ALFRA HOLE PUNCHER® MONOCUT®
9
ALFRA SPLIT HOLE PUNCHER TRICUT ®
3 3
B E A RI N
LL
BA
>30%
G
Force
saving
"The max. material thickness for which a hole puncher Usable up to a material thickness of:
can be used always depends on the screw and draw bolts • 3.0 mm sheet steel with 3/4" (19.0 mm) screw or draw bolt
• 2.0 mm sheet steel with 3/8" (9.5 mm) screw or draw bolt
used." • 1.5 mm steel sheet with M6 (6.0 mm) screw or draw bolt
Ø mm 12.5 15.2 16.2 18.6 19.0 20.4 22.5 25.4 28.3 30.5 31.7 32.5 34.6 37.0 38.0 40.5 43.2 47.0 49.6 50.5 54.0 60.0 61.5 63.5
Ø metric M12 - M 16 - - M 20 - M 25 - - - M 32 - - - M 40 - - - M 50 - - - M 63
Ø PG 7 9 - 11 - 13 16 - 21 - - - - 29 - - - 36 - - 42 48 - -
1/2" - - - 3/4" - 7/8" 1" - 1-7/32" 1-1/4" - - - 1-1/2" - 1-11/16" - 1-15/16" - 2-1/8" - 2-3/8" 2-1/2"
Ø Inch
0.5 0,598 0,638 0,732 0,748 0,803 0,886 1.0 1,114 1,201 1,248 1,280 1,362 1,457 1,496 1,594 1,701 1,850 1,953 1,988 2,126 2,362 2,421 2.5
Ø Conduit - - - - - - 1/2" - 3/4" - - - 1" - - - 1 1/4" - 1 1/2" - - - 2" -
Prod.-No.
01762 ● ● ● ● ●
01757 ● ● ● ● ● ● ●
01760 ● ● ● ● ● ●
01761 ● ● ● ● ● ●
● ● ● ● ● ●
01754
+ 1 ball bearing screw Ø 6.0 x 40.0 mm, 1 ball bearing screw Ø 9.5 x 50.0 mm, 1 ball bearing screw Ø 19.0 x 55.0 mm, 1 pre-drill HSS Ø 10.0 mm, 1 can lubricating paste
● ● ● ● ● ● ●
01755
+ 2 ball bearing screws Ø 9.5 x 50.0 mm, 1 ball bearing screw Ø 19.0 x 55.0 mm, 1 ball bearing screw Ø 19.0 x 75.0 mm, 1 pre-drill HSS Ø 10.0 mm, 1 can lubricating paste
● ● ● ● ● ●
01750
+2 ball bearing screws Ø 9.5 x 50.0 mm, 1 pre-drill HSS Ø 10.0 mm, 1 tube lubricating paste
● ● ● ● ● ● ● ● ● ●
01751
+ 2 ball bearing screws Ø 9.5 x 50.0 mm, 1 ball bearing screw Ø 19.0 x 55.0 mm, 1 ball bearing screw Ø 19.0 x 75.0 mm, 1 pre-drill HSS Ø 10.0 mm, 1 can lubricating paste
10
ALFRA SPLIT HOLE PUNCHER TRICUT ®
11
ALFRA SPLIT HOLE PUNCHER TRICUT+®
B E A RI N
LL
BA
>30% G
Force
saving
"The max. material thickness for which a hole puncher Usable up to a material thickness of:
can be used always depends on the screw and draw bolts • 2.5 mm stainless steel with 3/4" (19.0 mm) screw or draw bolt
• 2.0 mm stainless steel with 7/16" (11.1 mm) screw or draw bolt
used."
Ø mm 15.2 16.2 18.6 19.0 20.4 22.5 25.4 28.3 30.5 31.7 32.5 34.6 37.0 38.0 40.5 43.2 47.0 49.6 50.5 54.0 60.0 61.5 63.5
Ø metric - M 16 - - M 20 - M 25 - - - M 32 - - - M 40 - - - M 50 - - - M 63
Ø PG 9 - 11 - 13 16 - 21 - - - - 29 - - - 36 - - 42 48 - -
- - - 3/4" - 7/8" 1" - 1-7/32" 1-1/4" - - - 1-1/2" - 1-11/16" - 1-15/16" - 2-1/8" - 2-3/8" 2-1/2"
Ø Inch
0,598 0,638 0,732 0,748 0,803 0,886 1.0 1,114 1,201 1,248 1,280 1,362 1,457 1,496 1,594 1,701 1,850 1,953 1,988 2,126 2,362 2,421 2.5
Ø Conduit - - - - - 1/2" - 3/4" - - - 1" - - - 1 1/4" - 1 1/2" - - - 2" -
Prod.-No.
01652 ● ● ● ● ●
01653 ● ● ● ● ● ● ●
01645 ● ● ● ● ● ●
01646 ● ● ● ● ●
12
ALFRA SPLIT HOLE PUNCHER TRICUT+®
02007 01342
02002
13
ALFRA SPLIT HOLE PUNCHER TWINCUT ®
B E A RI N
LL
BA
>30% G
Force
saving
"The max. material thickness for which a hole puncher Usable up to a material thickness of:
can be used always depends on the screw and draw bolts • 3.0 mm stainless steel with 3/4" (19.0 mm) screw or draw bolt
• 2.5 mm stainless steel with 7/16" (11.1 mm) screw or draw bolt
used." • 2.0 mm stainless steel with 3/8" (9.5 mm) screw or draw bolt
Ø mm 12.7 15.2 16.2 18.6 19.0 20.4 22.5 25.4 28.3 30.5 31.7 32.5 34.6 37.0 38.0 40.5 43.2 47.0 49.6 50.5 54.0 60.0 61.5 63.5
Ø metric M12 - M 16 - - M 20 - M 25 - - - M 32 - - - M 40 - - - M 50 - - - M 63
Ø PG 7 9 - 11 - 13 16 - 21 - - - - 29 - - - 36 - - 42 48 - -
1/2" - - - 3/4" - 7/8" 1" - 1-7/32" 1-1/4" - - - 1-1/2" - 1-11/16" - 1-15/16" - 2-1/8" - 2-3/8" 2-1/2"
Ø Inch
0.5 0,598 0,638 0,732 0,748 0,803 0,886 1.0 1,114 1,201 1,248 1,280 1,362 1,457 1,496 1,594 1,701 1,850 1,953 1,988 2,126 2,362 2,421 2.5
Ø Conduit - - - - - - 1/2" - 3/4" - - - 1" - - - 1 1/4" - 1 1/2" - - - 2" -
Prod.-No.
01566 ● ● ● ● ● ●
01567 ● ● ● ● ● ●
14
ALFRA SPLIT HOLE PUNCHER TWINCUT ®
02003 01339
02002
15
ALFRA HOLE PUNCH E R ® FORMCUT ®
1
3 3
1 1
16
ALFRA HOLE PUNCH E R ® FORMCUT ®
17
ALFRA HOLE PUNCH ® FORMCUT+®
1
3 3
1 1
18
ALFRA HOLE PUNCH ® FORMCUT+®
19
ALFRA HOLE PUNCHER® – SANITARY
Prod.-No. 01450
Prod.-No.
Hole puncher set - sanitary 01450
In plastic case
Contents: 3 hole punchers 28.3 + 31.7 + 35.0 mm
3 draw bolts M 10.0 x 1
1 ring open-ended wrench 17
20
ALFRA HOLE PUNCHER® – SUB-MIN-D
■ For "Sub-Min-D" multiple plug connectors - for sheet steel (S235) and
stainless steel
■ All hole punchers are fitted with side ejection for the waste piece. No
jamming in the die.
■ The hole punchers are supplied in heavy duty, practical plastic cases.
Prod.-No. 01369
Pressure nut
Die
Adapter for
hydraulic actuation
Axle
Anti-rotation
Puncher
Counternut
21
ALFRA HOLE PUNCHER® – SPECIAL FORMS
■ All hole puncher are fitted with side ejection for the waste piece. No
jamming in the die.
■ The hole puncher are supplied in heavy duty, practical plastic cases.
Prod.-No. 01423
01351
22
ALFRA HOLE PUNCHER® CUSTOM-MADE PRODUCTS
■■ We can make any form of circular, square, rectangular hole puncher to
your drawings at short notice.
Circular
with lugs
Sheet steel (S235) ¨
mm mm mm
Stainless steel (VA) ¨
Square
with 4 flattened corners
Sheet steel (S235) ¨
mm mm mm
a
Stainless steel (VA) ¨
23
ALFRA HYDRAULIC
MANUAL PUNCHERS
24
ALFRA ALFRA ALFRA ALFRA ALFRA
COMPACT® COMPACTCOMBI® COMPACT FLEX® AKKU-COMPACT® AKKU-COMPACT FLEX®
Page 26 - 27 28 - 29 32 33 30 - 31
Punching force 75 kN 75 kN 75 kN 75 kN 75 kN
Hydraulic
680 bar 680 bar 680 bar 680 bar 680 bar
pressure max.
Piston stroke 18 mm 18 mm 18 mm 18 mm 18 mm
Tool mounting 19 mm 19 mm 19 mm 19 mm 19 mm
Hydraulic hose
- - 600 mm - 600 mm
length
Hydraulic medium HLP32 hydraulic oil HLP32 hydraulic oil HLP32 hydraulic oil HLP32 hydraulic oil HLP32 hydraulic oil
Weight 1.45 kg 1.75 kg 1.97 kg 3.7 kg with Battery 2.5 kg with Battery
25
COMPACT ® MANUAL PUNCHER STRAIGHT
5 7 6 3 1 4
26
COMPACT ® MANUAL PUNCHER STRAIGHT SETS
Ø mm 15,2 16,2 18,6 20,4 22,5 25,4 28,3 32,5 37 40,5 47 50,5 54 60 63,5
Ø metric - M 16 - M 20 - M 25 - M 32 - M 40 - M 50 - - M 63
Ø PG 9 - 11 13 16 - 21 - 29 - 36 - 42 48 -
7/8" 1" 2-1/8" 2-1/2"
Ø Inch
0.598 0.638 0.732 0.803 0.886 1.000 1.114 1.280 1.457 1.594 1.850 1.988 2.126 2.362 2.500
Item no
Set MonoCut - for sheet steel (S235):
®
1 Compact® manual puncher straight / MonoCut® punchers and dies / 1 draw bolt Ø 19 mm / 1 draw bolt Ø 19 x 9.5 mm / 1 HSS pre-drill Ø 11 mm / 1 spacer sleeve set (3-part)
02006 ● ● ● ● ● ● ● ●
01752 ● ● ● ● ● ● ● ● ●
01765 ● ● ● ● ●
01758 ● ● ● ● ● ● ●
Set TriCut+® - for sheet steel (S235) and stainless steel sheeting:
1 Compact® manual puncher straight / TriCut® punchers and dies / 1 draw bolt Ø 19 mm / 1 draw bolt Ø 19 x 11.1 mm / 1 HSS pre-drill Ø 11.5 mm / 1 spacer sleeve set (3-part)
01650 ● ● ● ● ● ● ● ●
01642 ● ● ● ● ●
01654 ● ● ● ● ● ● ●
Set TwinCut® - for sheet steel (S235) and stainless steel sheeting:
1 Compact® manual puncher straight / TwinCut® punchers and dies / 1 draw bolt Ø 19 mm / 1 draw bolt Ø 19 x 9.5 mm / 1 draw bolt Ø 19 x 11.1 mm 1 HSS pre-drill Ø 11.5 mm / 1 spacer sleeve set (3-part)
01570 ● ● ● ● ●
27
COMPACTCOMBI ® MANUAL PUNCHER 90°
7 5 3 1 4
28
COMPACTCOMBI ® MANUAL PUNCHER 90° SETS
Ø mm 15,2 16,2 18,6 20,4 22,5 25,4 28,3 32,5 37 40,5 47 50,5 54 60 63,5
Ø metric - M 16 - M 20 - M 25 - M 32 - M 40 - M 50 - - M 63
Ø PG 9 - 11 13 16 - 21 - 29 - 36 - 42 48 -
7/8" 1" 2-1/8" 2-1/2"
Ø Inch
0.598 0.638 0.732 0.803 0.886 1.000 1.114 1.280 1.457 1.594 1.850 1.988 2.126 2.362 2.500
Item no
Set MonoCut - for sheet steel (S235):
®
1 CompactComb® manual puncher 90° / MonoCut® punchers and dies / 1 draw bolt Ø 19 mm / 1 draw bolt Ø 19 x 9.5 mm / 1 HSS pre-drill Ø 11 mm / 1 spacer sleeve set (3-part)
02052 ● ● ● ● ● ● ● ● ●
01753 ● ● ● ● ● ● ● ● ●
01766 ● ● ● ● ●
01759 ● ● ● ● ● ● ●
Set TriCut+® - for sheet steel (S235) and stainless steel sheeting:
1 CompactComb® manual puncher 90° / TriCut+® punchers and dies / 1 draw bolt Ø 19 mm / 1 draw bolt Ø 19 x 11.1 mm / 1 HSS pre-drill Ø 11.5 mm / 1 spacer sleeve set (3-part)
01651 ● ● ● ● ● ● ● ●
01643 ● ● ● ● ●
01655 ● ● ● ● ● ● ●
Set TwinCut® - for sheet steel (S235) and stainless steel sheeting:
1 CompactCombi® manual puncher 90° / TwinCut® punchers and dies / 1 draw bolt Ø 19 mm / 1 draw bolt Ø 19 x 9.5 mm / 1 draw bolt Ø 19 x 11.1 mm 1 HSS pre-drill Ø 11.5 mm / 1 spacer sleeve set (3-part)
01575 ● ● ● ● ●
29
AKKU-COMPACT FLEX®
Akku-Compact Flex®
for use in construction of switch gear and control cabinets - suitable for all hole puncher
types
Loading only takes place in the tension direction and makes work considerably easier
1 Handle inset soft touch
2 High-pressure hose - flexible, elastic
3 USB interface for readable pressure values,
service intervals etc.…
30
AKKU-COMPACT FLEX®
Technical data:
Punching
Circular holes: up to 82 mm Ø
3.0 mm sheet steel (S235)
2.0 mm stainless steel (F = 600 N/mm2)
89 - 152 mm Ø only with special traction
bolt* and spacer*
2.0 mm sheet steel (S235)
1.5 mm stainless steel (F = 600 N/mm2)
Shaped holes: 68 x 68 mm
3.0 mm sheet steel (S235),
2.0 mm stainless steel (F = 600 N/mm2)
92 x 92 mm only with special traction
bolt* and spacer*
2.0 mm sheet steel (S235)
1.5 mm stainless steel (F = 600 N/mm2)
Drive
Max. punching force: 75 kN
Max. hydraulic pressure: 680 bar
Battery charger
Charges all batteries 18 - 28 V, compatible for NiCD, NiMH and Li-Ion batter-
ies.
Automatic temperature monitoring. Battery cell overcharging is prevented by
switchover from rapid charging to trickle charging.
The charging state is shown by the LED display.
The PCB is completely enclosed.
Weight
2.5 kg including battery
31
COMPACT FLEX ® HAND HYDRAULICS
2 7 5 8 3 6 1 4
Punching capacity
Punching force: 75 kN
Operating pressure max.: 680 bar
Hydraulic hose length: 600 mm
Weight: 2.0 kg
Scope of delivery:
1 Compact Flex® manual hydraulic punch
1 draw bolt Ø 19.0
1 draw bolt Ø 19.0 x 9.5 mm
1 HSS pre-drill Ø 11.0 mm
1 spacer sleeve set 3-part
Prod.-No.
Compact Flex® manual hydraulics 02065
in heavy duty, practical plastic case
32
ALFRA BATTERY COMPACT HYDRAULIC PUNCH
Technical data:
Punching
Circular holes: up to 82 mm Ø
3.0 mm sheet steel (S235)
2.0 mm stainless steel (F = 600 N/mm2)
89 - 152 mm Ø only with special traction
bolt* and spacer*
2.0 mm sheet steel (S235)
1.5 mm stainless steel (F = 600 N/mm2)
Shaped holes: 68 x 68 mm
3.0 mm sheet steel (S235),
2.0 mm stainless steel (F = 600 N/mm2)
92 x 92 mm only with special traction
bolt* and spacer*
2.0 mm sheet steel (S235)
1.5 mm stainless steel (F = 600 N/mm2)
Drive
Punching force: 75 kN with overpressure valve
Battery charger
Charges all batteries 18 - 28 V, compatible for NiCD, NiMH and Li-Ion batter-
ies.
Automatic temperature monitoring. Battery cell overcharging is prevented by
switchover from rapid charging to trickle charging.
The charging state is shown by the LED display.
The PCB is completely enclosed.
33
PUMP SUMMARY
Recommended
combination
■■
Possible
combination
■ AHP-M AHP-S DSP-120 LHP 700 FOOT PUMP ALH 600
Prod.-No. 03855 03854 02027 02140 02121 03190
■* ■■ ■ ■ ■■ ■
Prod.-No. 02012 / 02013
■■ ■
Prod.-No. 03200SET
■ ■* ■ ■ ■ ■ ■
Prod.-No. 03250
■ ■* ■ ■ ■ ■ ■
Prod.-No. 03256
■ ■* ■ ■ ■ ■ ■
Prod.-No. 03258
■ ■* ■ ■ ■ ■ ■
Prod.-No. 03260
■ ■* ■ ■ ■ ■ ■
Prod.-No. 03300
■ ■* ■ ■ ■■ ■■
Prod.-No. 03360/03380
■ ■■
AP 250
■ ■■
AP 400
34
ALFRA ELECTRO-HYDRAULIC PUMP AHP S
Technical data:
Max. pressure: 700 bar
Max. flow rate: 0.58 l/min
Oil type: HLP 32
Filling volume: 3.2 l
Working volume: 2.2 l
Weight: 27 kg
Voltage / frequency: 230 V / 50 Hz
Power: 0.75 kW
Current consumption: 3.26 A
Motor speed: 2,800 rpm
Prod.-No.
Electro-hydraulic pump AHP S 03854
incl. hand switch
Optional foot switch 2-pedal 03866
Technical data:
Max. pressure: 700 bar
Max. flow rate: 1.1 l/min
Oil type: HLP 32
Filling volume: 3.2 l
Working volume: 2.2 l
Weight: 29 kg
Operating voltage: 230 V / 50 Hz
Power: 1.3 kW
Current consumption: 5.65 A
Motor speed: 2,800 rpm
Prod.-No.
Electro-hydraulic pump AHP M 03855
Optional hand switch for AHP S and AHP M 03859
Optional foot switch 2-pedal 03866
35
ALFRA FOOT PUMP
■ Max. operating pressure 700 bar
■ Fitted pressure limiting valve.
■ For all circular, square, rectangular and special shape hole punchers.
■ The foot pump leaves both hands free for precise positioning and
punching on the control cabinet. The foot pump carrying frame is
splayed. This guarantees steady working with no risk of tipping.
Prod.-No.
Set foot pump with hydraulic cylinder and accessories 02120
36
ALFRA ELECTRO-HYDRAULIC PUMP DSP-120
Technical data
Operating voltage: 230 V/50 Hz
Motor power: 0.4 kW
max. operating pressure: 700 bar
Flow rate 0 - 20 bar: 2.0 l/min
Flow rate 20 - 700 bar: 0.2 l/min
Tank volume: 1.2 l
Usable oil volume: 0.8 l
Weight approx.: 7.5 kg
Prod.-No.
Electro-hydraulic pump with accessories 02025
■ Heavy-duty tank
■ Tank venting filter
■ Reduced noise levels
■ Oil level indicator on tank
■ Precise start-up under load possible
■ Precise activation - the drain valve activated by the foot pedal allows
precise lowering of the load.
■ Hydraulic hose 2.0 m with quick coupling
Technical data
max. operating pressure: 700 bar
(at a feed line pressure
of 7 bar)
Feed pressure/working range: 2.8 - 10 bar
Air connection: 1/4" thread
Flow rate depressurised: 1.0 l/min
Flow rate p max. Prod.-No. 02140
(with 7 bar air): 0.1 l/min
Tank volume: 2.4 l
Usable oil volume: 2.1 l
Weight: 6.3 kg
Prod.-No.
Air-hydraulic pump 02140
37
ACCESSORY PARTS – DRAW BOLTS, BALL BEARING SCREWS
Size Size
in inch in mm Prod.-No.
3/8" / 9.5 mm 02009 01353
Draw bolt - 6.0 02024 Prod.-No. 02003 – complete
Adapter - 19.0 / 6.0 02023
Draw bolt cpl. - 19.0 / 6.0 02022
7/16" / 11.1 mm 01424 01425
Draw bolt 3/8" 9.5 02009
Adapter 3/4" / 3/8" 19.0 / 9.5 01353 Prod.-No. 02007 – complete
Draw bolt compl. 3/4" / 3/8" 19.0 / 9.5 02003
Draw bolt 3/4" / 3/8" 19.0 / 9.5* 02010
3/4" / 19 mm
Draw bolt 7/16" 11.1 01424
Adapter 3/4" / 7/16" 19.0 / 11.1 01425 Prod.-No. 02002
Draw bolt compl. 3/4" / 7/16" 19.0 / 11.1 02007
Draw bolt 3/4" / 7/16" 19.0 / 11.1* 02011
3/8" / 9.5 mm
Prod.-No. 02011
øxl øxl
in inch in mm Prod.-No.
Draw bolt with ball bearing - 6.0 x 46 mm 01334
Draw bolt with ball bearing 3/8" x 2" 9.5 x 50 mm 01339
Draw bolt with ball bearing 3/4" x 2-3/16" 19.0 x 55 mm 01340
Draw bolt 7/16" x 2-3/8" 11.1 x 60 mm 01442
Draw bolt with ball bearing 3/4" x 2-15/16" 19.0 x 75 mm 01341
2
1
38
ACCESSORY PARTS - FOR HYDRAULIC PUMPS
Prod.-No.
Hydraulic hose for foot pump 2.80 m 02122
Hydraulic hose for LHP 700 2.00 m 02112
Hydraulic hose for DSP 120 2.50 m 02026
Hydraulic hose for AHP S and AHP M 2.00 m 02116
Prod.-No. 02112
Prod.-No. 08023
Prod.-No. 02012
39
QUICK-CONNECT COUPLINGS – FOR ALFRA HYDRAULIC EQUIPMENT
■ Easy-to-use operability
■ Dust protection cap
Prod.-No.
Connection coupling with internal thread R 1/4" 01452
(for fitting to hose end)
Connection coupling with internal thread R 3/8" 014523/8NPT
(for fitting to hose end)
Connection nipple with internal thread R 1/4" 01453 Prod.-No. 01453 Prod.-No. 01452
(for fitting to cylinder)
Adapter R 1/4" external thread 01454
Caution:
Ensure everything is completely clean when refilling hydraulic equip-
ment!
Prod.-No. 01455
Prod.-No.
ALFRA special metal lubricating paste 33005
Prod.-No. 33005
40
ALFRA – NOTCHING PLIERS
■ Punchers notched grooves in sheet steel up to 2.0 mm thick simply and
quickly (S235).
■ Plastic-coated handle.
The notched groove puncher is introduced to the pre-punched opening, Prod.-No. 03015
aligned to the crosshair markings and then the notched groove tongs are
actuated.
Your clean groove is finished!
Prod.-No.
ALFRA notching pliers 03015
41
ALFRA CUTTING DEVICES
42
FOR MOUNTING RAILS
● Handle: reinforced - soft touch
● Limit stop with mm/inch laser-engraved
● Burr-free, precise 90° cuts
● Lowest-possible cutting play
43
ALFRA PROFILE RAIL CUTTING DEVICE® – PSG DUO®
1
2
Prod.-No. 03199
44
ALFRA PROFILE RAIL CUTTING DEVICE® – PSG DUO®
■ Maintenance-free
Prod.-No.
ALFRA profile rail cutting device® – PSG Duo® 03199
Profile rails
Mounting rail
35 mm/7.5
as per EN 60715
Mounting rail
35 mm/15
as per EN 60715
red
o ur requi e
Y d
le ma
profi ings or
aw
to dr ples
sam
45
ALFRA PROFILE RAIL CUTTING DEVICE® – PSG 4®
1
2
Prod.-No. 03004
46
ALFRA PROFILE RAIL CUTTING DEVICE® – PSG 4®
Standard version
Mounting rail
35 mm/7.5
as per EN 60715
Mounting rail
35 mm/15
as per EN 60715
Prod.-No. 03004
Mounting rail
15 mm/5.5
as per EN 60715
47
ALFRA PROFILE RAIL CUTTING DEVICE ® – PSG 5+®
Prod.-No. 03001
48
ALFRA PROFILE RAIL CUTTING DEVICE ® – PSG 5+®
For mounting rails, for hand lever operation for cutting to length and hole
punching longitudinally and transversely on the depicted mounting rails.
Standard version
Mounting rail
35mm/7.5
as per EN 60715
Mounting rail
35 mm/15
as per EN 60715
Mounting rail
15 mm/5.5
as per EN 60715
C-profile 3415
(included in Prod.-No. 03001)
G-profile
as per EN 60715
(included in Prod.-No. 03001G)
Prod.-No. 03003
We recommend our pump type AHP S (Prod.-No. 03854) as a drive
49
ALFRA CABLE DUCTING CUTTING DEVICE – VKS 125
1 3
2 5
50
ALFRA CABLE DUCT CUTTING DEVICE – VKS 125
The VKS 125 is fitted with a sprung cutter protector which covers the cutter when it is not being used.
Prod.-No.
ALFRA VKS 125 031920
Cutter for VKS 125 03192
51
ALFRA ASSEMBLY TABLE
52
Simply put together your desired assembly table with its accessories on our
website and then request a quotation by clicking:
www.schaltschrank123.de/en
53
ALFRA ASSEMBLY TABLE AMT150
AMT 150
Prod.-No. 03100
Electric motor -
Battery-operated -
Adjustable angle of inclination 0 - 80°
Weight 83 kg
Assembly table AMT 150
2 x clamping unit with bolt
Scope of delivery
2 x clamping unit with quick lock
Screw adapter for operating with battery drill
54
ALFRA ELECTRIC ASSEMBLY TABLE AMTE 200 / AMTE 250
✔ ✔
✔ ✔
✔ ✔
1,100 x 1,900 mm 1,100 x 1,900 mm
200 kg 300 kg
93 kg 140 kg
Electric assembly table AMTE 200 Electric assembly table AMTE 250
2 x clamping unit with bolt 2 x clamping unit with bolt
2 x clamping unit with quick lock 2 x clamping unit with quick lock
external charging station for the battery external charging station for the battery
OPTIONS FOR ALL AMTs OPTIONS FOR AMTE 200 / 250 OPTION FOR AMTE 250
CABLE GUIDANCE
Prod.-No. 031001-003
ROLLER CONVEYOR
for sideways insertion of the mounting panel
CONTROL CABINET SET CABLE ROLL HOLDER into the control cabinet
Prod.-No. 03100-005 Prod.-No. 031001-002 Prod.-No. 031001-004
CHARGING PLUG
SPARE BATTERY
Prod.-No. 031001-001 for 110 V 60 Hz
Prod.-No. 031001-0011
55
ALFRA BUSBAR
MACHINING
Prod.-No. 03855
56
Prod.-No. 03200
Prod.-No. 03201
Prod.-No. 03202
57
ALFRA BUSBAR BENDING AND HOLE PUNCHING DEVICE
Bending busbars
Turn switch to "bend".
To bend busbars, the bending die is inserted in the hydraulic piston and
the electric angle measurer is placed in the round guidance crew on the
counter block. The contact cable is connected to the electric motor.
The required angle is fixed on the angle scale using an adjusting screw.
Since copper springs back, we recommend making a setting 1° - 3° above
the required angle depending on the material thickness.
You should check the first bending angle. This bending angle can be re-
produced as often as required since the bending process is automatically
interrupted on achieving the angle by the electrical contact switch.
Perforating busbars
Switch setting to "perforate".
The puncher with the neoprene scraper and the matching die are placed in
the locating hole.
The puncher is fixed sideways using a grub screw. Depending on the
busbar width and the required hole arrangement, the processing block can
be infinitely variably raised or lowered hydraulically using the handwheel.
A counter attached to the handwheel shows the height of the hole centre
in millimetres.
We recommend centre-punching the busbar and then aligning the puncher
centring point above the centre puncher to guarantee a precise hole loca-
tion.
Technical data:
Bending
Bending Cu max: 120 x 12 mm
Bending up to: more than 90°
smallest leg length: 50 mm
smallest U-bend: 100 mm
smallest Z-bend: 72 mm (depending on material thickness)
The values stated are based on copper rails 120 x 10 mm
Punching
Punching Cu: 6.6 - 21.5 mm
also longitudinal hole up to max. L = 21
mm
Material thickness Cu max: 12 mm
Material width up to: 110 mm central
External dimensions L x W x H: 700 x 410 x 410 mm
Weight: 60 kg
58
ALFRA BUSBAR BENDING AND HOLE PUNCHING DEVICE
Prod.-No.
ALFRA busbar bending and hole punching device 03200SET
with electrical angle measurer R10, bending die R10
and length limit stop
Prod.-No. 03200SET
Prod.-No.
Electro-hydraulic pump AHP M 03855
Optional hand switch for AHP S and AHP M 03859
Optional foot switch 2-pedal 03863
Prod.-No.
Electro-hydraulic pump AHP S 03854
incl. hand switch
Optional foot switch 2-pedal 03866
Prod.-No. 03854
59
ALFRA BUSBAR BENDING AND HOLE PUNCHING DEVICE
Prod.-No.
ALFRA busbar set 1: 03911
■ Prod.-No. 03200SET
ALFRA busbar bending and hole punching device with electrical angle
measurer R10, bending die R10
and length limit stop
■ Prod.-No. 03855
electro-hydraulic pump AHP M
Prod.-No. 03911
Prod.-No.
ALFRA busbar set 2: 03921
■ Prod.-No. 03200SET
ALFRA busbar bending and hole punching device with electrical angle
measurer R10, bending die R10
and length limit stop
■ Prod.-No. 03854
electro-hydraulic pump AHP S
Accessories
Available punchers and dies
Die ØMax.
in mm Material thickness in mm Prod.-No.
6.6 5.0 03230
9.0 6.0 03231
9.5 6.0 03232
11.0 12.0 03233
11.5 12.0 03234
13.5 12.0 03235
14.0 12.0 03236
17.5 12.0 03237
18.0 12.0 03238
21.0 12.0 03239
21.5 12.0 03240
60
ALFRA BUSBAR CUTTING DEVICE – S 125
■ Weight: 16 kg
Prod.-No.
ALFRA busbar cutting device – S 125 03250
As a drive we recommend
electro-hydraulic pump AHP M 03855
The fittings include a single and double power socket in addition to a self-
rolling 230 V connecting cable at 3 m length.
Prod.-No.
Workshop trolley, with 2-way valve, coupling, 03950
Drawer with tool compartments
61
ALFRA 4-STATION PROCESSING TROLLEY
■ The processing stations for busbar cutting and hole punching and
for cutting are recessed in the table. This enables quick, clean work-
ing.
■ You can use a hand wheel to infinitely variably raise and lower the
universal working cylinder by hydraulic power according to the hole
pattern to be punched.
■ Press heads (e.g. press head 10 - 300 mm2 Prod.-No. 03360) and hy-
draulic cylinder Prod.-No. 02012 can be connected to 2 hydraulic hoses
fitted to the side for hole-punching.
Technical data:
Motor voltage: 230 V / 50 Hz
Motor power: 2.2 kW
max. operating pressure: 700 bar
Flow rate: max. 1.7 l/min.
Tank volume: 3.2 l
Usable oil volume: 2.2 l
Weight approx.: 240 kg
Table size: 1,150 x 700 mm
Dimensions L x W x H: 1,250 x 760 x 1,210 mm
Prod.-No.
ALFRA 4-Station processing trolley 03980
62
ALFRA BUSBAR BENDING AND HOLE PUNCHING DEVICE – LPV
Technical data:
Bending:
Bending Cu max: 120 x 12 mm
Bending up to: more than 90°
smallest leg length: 50 mm
smallest U-bend: 100 mm
smallest Z-bend: 72 mm
The values stated are based on copper rails 120 x 10 mm
Punching:
Punching Cu: Ø 6.6 - 21.5 mm
also longitudinal hole up to max. L = 21
mm Prod.-No. 03256 scope of delivery
Material thickness Cu max: 12 mm without punchers and dies
Material width up to: 110 mm central
Dimensions L x W x H: 615 x 370 x 315 mm
Weight: 44 kg
Prod.-No.
ALFRA busbar bending and hole punching device – LPV 03256
We recommend our electro-hydraulic pump AHP S
Prod.-No. 03854 as a drive
Accessories
Available punchers and dies
Die ØMax.
in mm Material thickness in mm Prod.-No.
6.6 5.0 03230
9.0 6.0 03231
9.5 6.0 03232
11.0 12.0 03233
11.5 12.0 03234
13.5 12.0 03235
14.0 12.0 03236
17.5 12.0 03237
18.0 12.0 03238
21.0 12.0 03239
21.5 12.0 03240 longitudinal hole puncher
and dies
Punchers and dies for longitudinal holes up to max. L x W = 21 x 18 mm Prod.-No.
03241
63
ALFRA BUSBAR BENDING AND HOLE PUNCHING DEVICE – BS 160
■ The device consists of a base frame made of special aluminium and a Bending busbars up to 160 x 12 mm
hydraulic cylinder up to 600 bar.
■ Using bending dies R=11 mm and R=5 mm and height adjustment, all Perforating busbars Ø 6.6 - 21.5 mm
busbars of up to max. 160 mm width can be bent to various angles.
■ The angle measurement is engraved on the top section.
■ Changing over to bending and hole-punching is easy and simple.
Technical data:
Bending
Bending Cu max.: 160 x 12 mm
Bending angle up to: 92°
smallest leg length: 50 mm internal dimension
smallest U-bend: 160 mm internal dimension
smallest Z-bend: 55 mm (material-dependent) internal
dimension
Punching/perforating
Punching Cu max.: Ø 6.6 - 21.5 mm
also longitudinal hole up to max. L = 21
mm
Material thickness Cu max.: 12 mm
Material width up to: 160 mm central
Dimensions L x W x H: 390 x 150 x 330 mm
Weight: 20 kg
Accessories
Bending puncher R=5 mm for busbars 3-8 mm 03259
Die ØMax.
in mm Material thickness in mm Prod.-No.
6.6 5.0 03230
9.0 6.0 03231
9.5 6.0 03232
11.0 12.0 03233
11.5 12.0 03234
13.5 12.0 03235
14.0 12.0 03236
17.5 12.0 03237
18.0 12.0 03238
21.0 12.0 03239
21.5 12.0 03240
Punchers and dies for longitudinal holes up to max. L x W = 21 x 18 mm Prod.-No. Prod.-No. 03258
03241 Complete (without punchers and dies)
64
ALFRA – FLEXIBLE BUSBAR PROCESSING DEVICE
Application areas:
■ Cutting and perforation of ribbed copper rails
■ Cutting thickness: max. 10 mm
■ Hole range: Through holes for bolts M6 – M14
■ Dimensions L x W x D: 400 x 250 x 150 mm (without limit stop)
■ Weight: 32 kg
Basic device
■ Used for mounting of: cutting block and perforating tools
■ The concentric locating hole for the die and cutting block insert are
located in the bottom section. In addition, foldable limit stops are fitted
to the front and side for hole punching in the device.
Prod.-No.
ALFRA ribbed busbar processing device 03300
Cutting block 03301
Die:
Ø 6.0 mm 03309
Ø 9.0 mm 03310
Ø 11.0 mm 03311
Ø 14.0 mm 03312
Prod.-No. 02121
Prod.-No. 03854
65
ALFRA HYDRAULIC PUNCHER – AP-65
Technical data:
Piston stroke: 18 mm
Punching force: 270 kN
Overhang: 65 mm
Working pressure max.: 700 bar
Punching range: Puncher Ø 5.5 - 10 mm
Material thickness max. 8 mm, (S235)
Puncher Ø 10 - 21 mm
Material thickness max. 10 mm, (S235)
Weight: 16 kg
Dimensions: 220 x 110 x 335 mm
Prod.-No.
Hydraulic puncher AP-65 03260
Prod.-No. 03260
Prod.-No. 03854
66
ALFRA HYDRAULIC CRIMPING UNIT
Technical data:
Pressing force: 130 kN
Pressing power: 700 bar
Weight: 5.4 kg
Opening width: 26 mm
Length: 545 mm 26 mm
Prod.-No.
Hydraulic crimping unit 03361 Prod.-No. 03361 head can be rotated through 320°
10 14 25 – 03366
12 12 35 25 03367
14 12 50 35 03368
16 12 70 50 03369
18 12 95 70 03370
20 12 120 – 03371
67
ALFRA HYDRAULIC PRESS HEADS
Technical data:
Pressing force: 130 kN Prod.-No. 03360
Pressing power: 700 bar
Weight: 3.9 kg
Opening width: 26 mm
Length: 245 mm
Prod.-No.
Hydraulic press head 03360
38 mm
Technical data:
Pressing force: 130 kN
Pressing power: 700 bar
Weight: 4.6 kg
Opening width: 38 mm
Length: 275 mm
Prod.-No.
Hydraulic press head 03380
Prod.-No. 03380
10 14 25 – 03366
12 12 35 25 03367
14 12 50 35 03368
16 12 70 50 03369
18 12 95 70 03370
20 12 120 – 03371
30 5 – – 03375
Hexagonal press inserts
32 5 300 240 03376
34 5 – 300 03377
68
ALFRA HYDRAULIC CABLE CUTTER – AKS 85
Advantages
■ Guided cutter blade.
■ Independent, can be used in any location.
■ Clean cuts at minimal deformation.
Application areas:
Power supply companies, power distribution construction, telecommunica-
tions, municipal utilities and their providers, crane construction, mining,
shipbuilding, maintenance or repair etc.
Technical data:
Cutting force: 55 kN
Cutting pressure: 700 bar Prod.-No. 04002
Weight: 6.3 kg
Length: 450 mm
Cutting performance:
telephone cable: up to Ø 85 mm
electric cable with armouring: up to Ø 85 mm
insulated aluminium cable: 3 x 240 mm2
m
m
(earthing cable)
85
insulated aluminium cable: 630 mm2
(single-core)
aluminium wire: up to Ø 46 mm
copper wire: up to Ø 28 mm
Prod.-No.
hydraulic cable cutter AKS 85 04002
supplied in sailcloth bag
The most ergonomic working position can be selected thanks to the inte-
grated hydraulics in the rotating handle.
The cable cutter can be used on scaffolds, on high tension pylons or in
manholes etc. independently of hydraulic pumps.
Application areas:
Power supply companies, power distribution construction, telecommunica-
tions, municipal utilities and their providers, crane construction, mining,
shipbuilding, maintenance or repair etc.
Technical data:
m
Cutting force: 55 kN
m
85
69
ALFRA PRESS
70
71
ALFRA PRESS - OVERVIEW
Hydraulic system:
Punching stroke in mm 50 50
Operating voltage in V - -
Workpiece fold in mm 22 22
72
ALFRA PRESS - OVERVIEW
66 66 72
30 30 40
73
PUNCHING WITHOUT PRE-DRILLING
Overhang 250 mm
74
ALFRA PRESS AP 250
Description:
■ Flexible in use - on mobile base (optional) or stationary, fitted on the
workbench. Laser pointer for optical display of
■ Rapid tool change helps in problem areas with a wide range of break- tool centre
through types.
■ A range of die mountings is available, even for punching very close
to margins.
■ Rows of punch-outs are no problem thanks to attachable folding
stops.
■ Tip: Use a laser pointer as an option - no scribing, no centre punch-
ing, a simple crosshair with the pin is sufficient.
■ Operation using a manual pump is sufficient as a "starter solution" -
this makes "punching without pre-drilling" possible at low cost. Tool drawer, pivoting
Technical data:
Overhang with limit stop: 250 mm
Overhang without limit stop: 265 mm
Punching stroke: 50 mm
Punching force F: 46 kN at 600 bar
Hydraulic connection: R 1/4"
Weight without base: 50 kg Length and depth limit stop with
Weight with base: 120 kg foldable add-on stops
Space requirement with base approx.: 1,000 mm x 1,000 mm
Punching capacity:
Circular: Ø 3.2 - 40.5 mm
Square: 28.0 x 28.0 mm
Rectangle: 22.0 x 30.0 mm
Special forms up to a Pivoting support arms, height
max. diagonal of: 40.0 mm adjustable, each with 2 rubber sup-
ports (option)
Material thicknesses (max):
Sheet steel (S235): 2.5 mm
Stainless steel (F = 600 N/mm2): 2.0 mm
Aluminium (F = 22 N/mm2 ): 4.0 mm
Punchable plastics: 4.0 mm
Prod.-No. We recommend our electro-hydraulic
ALFRA PRESS AP 250 (without options) 03170 pump
ALH-600 Prod.-No. 03190 as a drive
unit.
Note:
■ All circular tools for ALFRA PRESS punchers AP 250 - AP 800 are
made of special tool steel and have a special cutting geometry devel- Prod.-No. 03190
oped by ALFRA.
75
PUNCHING WITHOUT PRE-DRILLING
Overhang 250 mm
Punching yoke ALFRA PRESS 250 with hydraulic cylinder and quick coupling, cylinder piston with
Machine non-twist device for insertion of all puncher sockets
03170
Laser pointer with power unit for electro-hydraulic pump ALH 600 03181
Laser pointer, cpl. with power unit and connector plug for separate mains cable 230V/50Hz 03182
Combined length and depth limit stops with 2 adjustable limit stops per axis. The limit stops in the X direction are
03177
Special fitting foldable and are suitable as an add-on limit stop for rows of punch-outs.
Pivoting support arms (pairs) height adjustable, each with 2 rubber supports 03179
Limit switch for stroke limitation (only in combination with hydraulic pump ALH-600) 03183
Type I Dies Ø 3.2 - 22.5 mm for punching right up to margins for AP 250 - 400 03174
76
ALFRA PRESS AP 250
4.5 03132 ● ● ● ● ●
5.4 03133 ● ● ● ● ●
6.5 03134 ● ● ● ● ●
8.5 M8 03135 ● ● ● ● ●
30.5 03145 ● ● ● ● ●
3.2 03500 ● ●
4.5 03501 ● ●
5.4 03502 ● ●
6.5 03503 ● ●
8.5 M8 03504 ● ●
TYPE I
3.2 03063 ● ● ● ● ●
4.5 03066 ● ● ● ● ●
5.4 03068 ● ● ● ● ●
6.5 03074 ● ● ● ● ●
8.5 M8 03076 ● ● ● ● ●
30.5 03111 ● ● ● ● ●
TYPE IV
77
PUNCHING WITHOUT PRE-DRILLING
Overhang 400 mm
Stable, mobile
base as standard
78
ALFRA PRESS AP 400
Description:
■ Flexible in use - on mobile base.
■ Rapid tool change helps in problem areas with a wide range of break- Laser pointer for optical display of
through types. tool centre
■ A range of die mountings is available, even for punching very close
to margins.
■ Rows of punch-outs are no problem thanks to attachable folding
stops.
■ Tip: Use a laser pointer as an option - no scribing, no centre punch-
ing, a simple crosshair with the pin is sufficient.
■ Operation using a manual pump is sufficient as a "starter solution" -
this makes "punching without pre-drilling" possible at low cost.
Technical data:
Overhang with limit stop: 400 mm Die holder Type ll
Overhang without limit stop: 430 mm
Punching stroke: 50 mm
Punching force F: 46 kN at 600 bar
Hydraulic connection: R 1/4“
Weight: 220 kg
Space requirement with base approx.: 1,200 x 800 mm
Punching capacity:
Circular from: Ø 3.2 - 40.5 mm Tool drawer, pivoting
Square up to: 28.0 x 28.0 mm
Rectangular up to: 22.0 x 30.0 mm
Special forms up to a
max. diagonal of: 40.0 mm
Note:
■ All circular tools for ALFRA PRESS punchers AP 250 - AP 800 are Pivoting support arms, height
made of special tool steel and have a special cutting geometry devel- adjustable, each with 3 rubber sup-
oped by ALFRA. ports (option)
79
PUNCHING WITHOUT PRE-DRILLING
Overhang 400 mm
Punching yoke ALFRA PRESS 400 with hydraulic cylinder and quick coupling, cylinder piston with
03195
Machine non-twist device for insertion of all puncher sockets
Pump
Electro-hydraulic pump ALH 600 03190
Laser pointer with power unit for electro-hydraulic pump ALH 600 03181
Laser pointer, with power unit and connector plug for separate mains cable 230V/50Hz 03182
Special fitting Combined length and depth limit stops with 2 adjustable limit stops per axis. The limit stops in the X direction are
03196
foldable and are suitable as an add-on limit stop for rows of punch-outs.
Pivoting support arms (pairs) height adjustable, each with 2 rubber supports 03197
Type I Dies Ø 3.2 - 22.5 mm for punching right up to margins for AP 250 - 400 03174
Square holes
25.4 x 25.4 mm for AP 250 - 400 03088 ● ●
Rectangular
22.0 x 30.0 mm for AP 250 - 400 03089 ● ●
holes
80
ALFRA PRESS AP 400
4.5 03132 ● ● ● ● ●
5.4 03133 ● ● ● ● ●
6.5 03134 ● ● ● ● ●
8.5 M8 03135 ● ● ● ● ●
30.5 03145 ● ● ● ● ●
3.2 03500 ● ●
4.5 03501 ● ●
5.4 03502 ● ●
6.5 03503 ● ●
8.5 M8 03504 ● ●
TYPE I
3.2 03063 ● ● ● ● ●
4.5 03066 ● ● ● ● ●
5.4 03068 ● ● ● ● ●
6.5 03074 ● ● ● ● ●
8.5 M8 03076 ● ● ● ● ●
30.5 03111 ● ● ● ● ●
● ●
Die 37.0 PG29 03166 ● ●
Ø 30.6 - 40.5mm
40.5 M40 03167 ● ●
81
PUNCHING WITHOUT PRE-DRILLING
Overhang 500 mm
82
ALFRA PRESS AP 500
The stationary hole puncher has been developed for control cabinet and
switch gear makers and is suitable for quick punching-out of circular,
square, rectangular or special forms in sheet metal and control cabinet
doors up to 2000 mm x 1000 mm and 30 mm margin fold height. Punch-
ing possible right up to margins. Simple, rapid tool change carried out
in seconds.
Control cabinets/housings up to 300 mm in depth can also be processed.
Description:
■ Stable press body with adjustable stand feet. Laser pointer for optical display of
■ Dual-action hydraulic cylinder, flanged force-locking and form-lock- tool centre
ing to machine body.
■ Anti-twist piston rod Ø 55 mm made of tempered stainless steel
with tool holder.
■ Die bed, fixed force-locking to press body.
■ Rapid tool change helps in problem areas with a wide range of break-
through types.
■ Hold-down device with safety function, fixed with electrical safety
lock for accident prevention.
■ Height-adjustable length and depth limit stops - available in 2 ver-
sions. Electrical safety lock for accident
■ Tape measure display for length and depth limit stops. prevention.
■ Dual-circuit hydraulic unit with electric pump, oil container and
solenoid valves (very low noise).
■ Safety footswitch with double pedal for infinitely variable operation
of punching and return stroke.
Technical data:
Overhang with limit stop: 500 mm
Overhang without limit stop: 540 mm
Punching stroke: 66 mm Limit stop system in Y direction
Punching force F: 48 kN at 130 bar Mobile, 2 guide shafts
Motor power: 0.37 kW in press body.
Operating voltage: 220 V
Weight approx.: 200 kg
Overall height: 1,500 mm
Working height: 1,000 mm
Width of puncher body: 130 mm
Depth of puncher body: 950 mm
Length of limit stock rails: 1,500 mm
Space requirement approx.: 1,500 x 1,500 mm
Punching capacity:
Circular from: Ø 3.2 - 63.5 mm
Square up to: 46.0 x 46.0 mm
Special forms up to a Die holder
max. diagonal of: 60.0 mm
Note:
■ All circular tools for ALFRA PRESS punchers AP 250 - AP 800 are
made of special tool steel and have a special cutting geometry devel-
oped by ALFRA.
83
PUNCHING WITHOUT PRE-DRILLING
Overhang 500 mm
Stationary hole puncher ALFRA PRESS 500 with hydraulic cylinder, dual-action
Machine Hydraulic unit, adjustable stand feet, safety footswitch
03093
Special holes Ø 22.5 mm with 2 lugs 3.2 mm for AP 500 - 600 03052 ● ●
84
ALFRA PRESS AP 500
4.5 03132 ● ● ● ● ●
5.4 03133 ● ● ● ● ●
6.5 03134 ● ● ● ● ●
8.5 M8 03135 ● ● ● ● ●
30.5 03145 ● ● ● ● ●
3.2 03063 ● ● ● ● ●
4.5 03066 ● ● ● ● ●
5.4 03068 ● ● ● ● ●
6.5 03074 ● ● ● ● ●
8.5 M8 03076 ● ● ● ● ●
TYPE A
30.5 03028 ● ● ●
Die 32.5 M32 03163 ● ● ●
Ø 28.3 - 40.5 mm
37.0 PG29 03029 ● ● ●
85
PUNCHING WITHOUT PRE-DRILLING
Overhang 600 mm
86
ALFRA PRESS AP 600-2
The stationary hole puncher has been developed for control cabinet and
switch gear makers and is suitable for quick punching-out of circular,
square, rectangular or special forms in sheet metal and control cabinet
doors up to 2200 mm x 1000 mm and 30 mm margin fold height. Punch-
ing possible right up to margins. Simple, rapid tool change carried out
in seconds -
even on fitted door. Limit stop system can be moved in X and Y direc-
tions. Laser pointer for optical display of
tool centre
Description:
■ Stable press body in heavy-duty, torsionally-stiff welded construc-
tion.
■ Dual-action hydraulic cylinder, flanged force-locking and form-lock-
ing to machine body.
■ Anti-twist piston rod Ø 55 mm made of tempered stainless steel
with tool holder.
■ Die bed, fixed force-locking to press body.
■ Rapid tool change helps in problem areas with a wide range of break-
through types. Stable piston rod (Ø 55 mm)
■ Hold-down device with safety function, fixed with electrical safety with tool anti-twist device
lock for accident prevention.
■ Length and depth limit stops movable in X and Y directions, bearings
in hardened double ball bearing slides for smooth mobility.
■ Tape measure display for length and depth adjustment.
■ Digital measuring indicator optionally available for X and Y axes.
■ Dual-circuit hydraulic unit with electric pump, oil container and
solenoid valves (very low noise).
■ Safety footswitch with double pedal for infinitely variable operation
of punching and return stroke.
Tool drawer with
compartments
Technical data:
Overhang with limit stop: 600 mm
Punching stroke: 66 mm
Punching force F: 60 kN at 165 bar
Motor power: 0.75 KW
Operating voltage: 400 V
Weight approx.: 360 kg
Overall height: 1,600 mm Dual-circuit hydraulic unit in cabinet
Working height: 1,000 mm base
Width of puncher body: 310 mm
Depth of puncher body: 1,150 mm
Length of limit stock rails: 1,500 mm
Space requirement approx.: 2,000 x 3,000 mm
Punching capacity:
Circular from: Ø 3.2 - 70.0 mm Reciprocal quick-clamping
Square up to: 68.0 x 68.0 mm system for edge folds either top or
Special forms up to a bottom
max. diagonal of: 90.0 mm
Note:
■ All circular tools for ALFRA PRESS punchers AP 250 - AP 800 are
made of special tool steel and have a special cutting geometry devel-
oped by ALFRA.
87
PUNCHING WITHOUT PRE-DRILLING
Overhang 600 mm
Stationary hole puncher ALFRA PRESS 600-2 with hydraulic cylinder, cabinet base, length and
Machine depth limit stops movable in X and Y directions, cylinder pistons with anti-twist device for use with 03090
all puncher sockets, dual-action hydraulic unit, safety footswitch.
Special holes Ø 22.5 mm with 2 lugs 3.2 mm for AP 500 - 600 03052 ● ●
88
ALFRA PRESS AP 600-2
4.5 03132 ● ● ● ● ●
5.4 03133 ● ● ● ● ●
6.5 03134 ● ● ● ● ●
8.5 M8 03135 ● ● ● ● ●
30.5 03145 ● ● ● ● ●
3.2 03063 ● ● ● ● ●
4.5 03066 ● ● ● ● ●
5.4 03068 ● ● ● ● ●
6.5 03074 ● ● ● ● ●
8.5 M8 03076 ● ● ● ● ●
TYPE A
30.5 03028 ● ● ●
Die 32.5 M32 03163 ● ● ●
Ø 28.3 - 40.5 mm
37.0 PG29 03029 ● ● ●
89
PUNCHING WITHOUT PRE-DRILLING
Overhang 800 mm
90
ALFRA PRESS AP 800
The stationary hole puncher has been developed for control cabinet and
switch gear makers and is suitable for quick punching-out of circular,
square, rectangular or special forms in sheet metal and control cabinet
doors up to 2200 mm x 1000 mm and 40 mm margin fold height. Punch-
ing possible right up to margins. Simple, rapid tool change carried out
in seconds -
even on fitted door. Limit stop system can be moved in X and Y direc-
tions. Pivoting control panel with
two-hand operation
Description:
■ Stable press body in heavy-duty, torsionally-stiff welded construc-
tion, fitted on stands with rubber-bonded metal feet.
■ Pivoting control panel with digital display, emergency stop button,
electrical operating buttons and two-hand operation.
■ Dual-action hydraulic cylinder, flanged force-locking and form-lock-
ing to machine body. Form and force-locking workpiece
■ Anti-twist piston rod Ø 63 mm made of tempered stainless steel with mounting with quick-action clamp-
tool holder. ing system
■ Die bed, fixed force-locking to press body.
■ Time relay for piston return saves working time.
■ Hold-down device/scraper combination with figure protection.
■ X – Y limit stop system, easily movable in heavy-duty, precise profile
roller guides.
■ Form and force-fitting workpiece mounting and clamping device.
■ Pivoting workpiece mounting left of press body for easy raising of
workpiece. Tool holder, anti-twist in piston
■ Locking of limit stop system using electrically-operated hydraulic rod, hold-down device / scraper
brakes. combination
■ Digital path measurement and display of X and Y travel with a dis-
play accuracy of 0.1 mm and a measuring accuracy of 1%.
■ Rapid tool change helps in problem areas with a wide range of break-
through types.
■ Dual-circuit hydraulic unit with electric pump, oil container and
solenoid valves (very low noise).
Die holder, tool change also possible
Technical data:
with fitted control cabinet door
Overhang with limit stop: 800 mm
Punching stroke: 72 mm
Punching force F: 135 kN at 190 bar
Motor power: 1.5 kW
Operating voltage: 400 V
Weight approx.: 850 kg
Overall height: 1,700 mm
Working height: 1,000 mm
Path measurement of
Width of puncher body: 280 mm
X and Y travel
Depth of puncher body: 1,700 mm
Space requirement approx.: 2,360 x 4,440 mm
Punching capacity:
Circular from: Ø 3.2 - 120.0 mm
Square up to: 110.0 x 110.0 mm
Special forms up to a
max. diagonal of: 140.0 mm
Prod.-No.
ALFRA PRESS AP 800 (without options) 03400
91
PUNCHING WITHOUT PRE-DRILLING
Overhang 800 mm
Stationary hole puncher ALFRA PRESS 800 in heavy duty welded construction, dual-action
hydraulic cylinder, limit stop system can be moved in X and Y directions, hold-down device/scraper combination
Machine with safety function, cylinder pistons with anti-twist device for use with all puncher sockets, 03400
dual-circuit hydraulic unit, movable control panel, time relay for piston return,
pivoting workpiece mounting, die holder, rubber-bonded metal feet.
Special fitting Laser pointer for optical display of tool centre 03021
with centring pin for round puncher with mounting shaft 03413
Puncher socket
with scraper and centring pin for round puncher with 19 mm female thread 03411
92
ALFRA PRESS AP 800
4.5 03132 ● ● ● ● ●
5.4 03133 ● ● ● ● ●
6.5 03134 ● ● ● ● ●
8.5 M8 03135 ● ● ● ● ●
30.5 03145 ● ● ● ● ●
3.2 03063 ● ● ● ● ●
4.5 03066 ● ● ● ● ●
5.4 03068 ● ● ● ● ●
6.5 03074 ● ● ● ● ●
8.5 M8 03076 ● ● ● ● ●
TYPE A
30.5 03028 ● ● ●
Die 32.5 M32 03163 ● ● ●
Ø 28.3 - 40.5 mm
37.0 PG29 03029 ● ● ●
93
94
Copyright by Alfra GmbH This catalogue was created with the greatest possible care. All technical
2018 data and information was verified before printing.
For reasons of continuous improvement and development of the ALFRA pro-
All technical specifications, descriptions and illustrations in this catalogue duction program, we reserve the right to modify or even remove products
are non-binding. We reserve the right to make changes due to the ongoing in this catalogue from our delivery program. For this reason technical data
development of our products. and products which are contained in this catalogue may vary without prior
notification.
We accept no liability for any printing errors.
Complete or partial utilisation and reproduction of this catalogue (draw-
Publication of this catalogue makes all previous catalogues invalid. ings, images, text, logos) is prohibited without written approval.
95
YOUR NOTES
96
YOUR NOTES
97
YOUR NOTES
98
YOUR NOTES
99
APPLICATION SOLUTIONS APPLICATION SOLUTIONS
STEEL AND METAL CONSTRUCTION MAGNETICS AND LIFTING TECHNOLOGY