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APPLICATION SOLUTIONS

CONTROL CABINET AND CONTROL ENGINEERING


THE HISTORY BEHIND THE COVER IMAGE
We started producing our own hole punchers for control The articles named above have been continuously
cabinet and switch gear construction in Germany more developed over many decades. You will be able to find
than 40 years ago. them in our new catalogue - in a completely up-to-date
By this stage we had already gathered a lot of experi- improved version.
ence in the sales of such tools. The articles are produced at our production facilities
Thanks to our closeness to our customers, we have been in Hockenheim and Stahnsdorf near Berlin. This is a
able to continuously integrate their requirements and practical expression of company philosophy, it protects
suggested improvements into further developments. jobs and protects you from defective goods. We don’t
want to supply you with anything less.
This resulted in the production of additional, new products:
hydraulic manual punchers for energy-saving actuation We use this process to set quality standards by which
of hole punchers, cutting devices for mounting rails, you as a welcome and much appreciated customer can
machines and tools for busbar production, stationery judge us at any time.
punching machines for efficient control cabinet and
housing production, and much more. ALFRA offers you decades of accumulated know-how
in the technology of hole punchers, screw holes, hole
The starting shot for top quality "Made in Germany" crackers etc. Our range of equipment for "hole making"
products was actually fired many years ago. Now, many is extremely varied and unique.
customers worldwide are profiting from the company's
history. MonoCut®, TwinCut®, TriCut® and TriCut+® in addition to
An ALFRA Type TriCut® hole puncher has three cutters FormCut® and FormCut+®, associated with more than
which means that the possibility of canting during 100 years of company history, speak for themselves.
puncher breakthrough can be completely ruled out.
The materials and finish have been carefully selected to
provide users with the quality and durability that they
have come to expect.

Our draw bolts with ball bearing are completely new!


The bearing is packed into an aluminium cage in an
elaborate production process. The unit is completely
protected against dust, dirt and external mechanical
influences. The benefits are a minimum of force
application and long-wearing tools for optimum cost/
usage affect.

2
ENERGY AWARENESS BY ALFRA

Over the last 4 years we have reduced our CO2 emissions by almost 400 tonnes!
We have produced 600 megawatt-hours of power for our own use!
Only if you manufacture in-house, can you control and This means that you can feel good about our tools – not
shape the entire manufacturing process. just because they are so technically advanced and are so
durable.
We have consistenly implemented a resource-saving
approach to our environment into daily practice in But also because the entire production cycle has been
recent years and developed a heightened awareness of carefully designed to ensure that our tools won't leave
"what comes from where" and how to effectively make any traces which could pollute the environment or leave
use of these valuable resources. problems for the generations that will follow us.
With the use of alternative energy, i.e. photovoltaics,
we have achieved almost climate-neutral production
process in recent years.

And lest we forget: we are, of course, certified according


to ISO Standards since 1997!

3
CONTENTS

TOOLS AND MACHINES FOR CONTROL ENGINEERING

ALFRA Hole punchers ALFRA Split hole punchers ALFRA Split hole punchers ALFRA Split hole punchers
MonoCut® / sets TriCut® / sets TriCut+® / sets TwinCut® / sets

Pages 8 - 9 Pages 10 - 11 Pages 12 - 13 Pages 14 - 15

ALFRA Split hole punchers ALFRA Split hole punchers ALFRA Hole punchers ALFRA Hole punchers
FormCut® FormCut® Sanitary Sub-Min-D

Pages 16 - 17 Pages 18 - 19 Page 20 Page 21

ALFRA Hole punchers Manual hydraulic Akku-Compact Flex® Hydraulic pumps


special forms/ punchers / sets Akku-Compact
custom-made products

Pages 22 - 23 Pages 24 - 33 Pages 30 / 33 Pages 34 - 37

4
CONTENTS

Accessories Notched groove tongs Cutting device for Profile rails

Pages 38 - 40 Page 41 Pages 42 - 49

Wiring duct cutting Assembly tables Busbar Crimping devices


device AMT 150, AMTE 200/250 Machining

Pages 50 - 51 Pages 52 - 55 Pages 56 - 66 Pages 67 - 68

Cable cutters ALFRA PRESS

Page 69 Pages 70 - 93

5
ALFRA HOLE PUNCHERS® APPLICATION OVERVIEW

FOR STAINLESS STEEL (VA)


FOR SHEET STEEL (S235)

ALFRA HOLE PUNCHERS® ALFRA HOLE PUNCHERS® ALFRA HOLE PUNCHERS® ALFRA HOLE PUNCHERS®
MonoCut® TriCut® TriCut+® TwinCut®
Material thickness
when using

Ø 6 mm draw bolt - 1,5 mm - -

Ø 9.5 mm draw bolt 2 mm 2 mm - 2 mm

Ø 11.1 mm draw bolt - - 2 mm 2,5 mm

Ø 19 mm draw bolt 3 mm 3 mm 2,5 mm 3 mm

12,7 mm 12,7 mm 63,5 mm 15,2 mm 63,5 mm 12,7 mm 63,5 mm


Diameter up to 152 mm up to up to up to
M12 | PG7 M12 | PG7 M63 PG9 M63 M12 | PG7 M63

custom-made products ✔ ✔ ✔ ✔

Ø for predrilling

Ø 6 mm draw bolt - 6,2 mm - -

Ø 9.5 mm draw bolt 11 mm 10 mm - 10 mm

Ø 11.1 mm draw bolt - - 11,5 mm 11,5 mm

Ø 19 mm draw bolt 20,5 mm 19,5 mm 19,5 mm 19,5 mm

Ø 28.3 mm draw bolt 30,5 mm - - -

Machining
possibilities using

wrench or ratchet ✔ ✔ ✔ ✔
Up to Ø 89 mm

Hydraulic drive ✔ ✔ ✔ ✔

6
BALL BEARING SCREW

1 High-tensile bolts for the toughest operating conditions


Protrusion of ball bearing outside protective ring ensures perfect force
2 transmission to wrench or punching tool

3 Ball bearings encapsulated in aluminium rings


Extremely long-life and perfectly protected against soiling
4 UNF fine thread

2
1

7
ALFRA HOLE PUNCHER® MONOCUT®

1
Hole puncher MonoCut®
for sheet steel (S235)

1 With UNF fine thread


2 With 4 crosshair markings for simple, central
alignment

2
2

B E A RI N
LL
BA

>30%
Force G
saving

"The max. material thickness for which a hole puncher Usable up to a material thickness of:
can be used always depends on the screw and draw bolts • 3.0 mm sheet steel with 3/4" (19.0 mm) screw or draw bolt
• 2.0 mm sheet steel with 3/8" (9.5 mm) screw or draw bolt
used."

Hole puncher MonoCut® – sets

All sets are supplied in heavy-duty


practical plastic cases.

Ø mm 12.7 15.2 16.2 18.6 19.0 20.4 22.5 25.4 28.3 30.5 31.7 32.5 34.6 37.0 38.0 40.5 43.2 47.0 49.6 50.5 54.0 60.0 61.5 63.5
Ø metric M12 - M 16 - - M 20 - M 25 - - - M 32 - - - M 40 - - - M 50 - - - M 63
Ø PG 7 9 - 11 - 13 16 - 21 - - - - 29 - - - 36 - - 42 48 - -
1/2" - - - 3/4" - 7/8" 1" - 1-7/32" 1-1/4" - - - 1-1/2" - 1-11/16" - 1-15/16" - 2-1/8" - 2-3/8" 2-1/2"
Ø Inch
0.5 0,598 0,638 0,732 0,748 0,803 0,886 1.0 1,114 1,201 1,248 1,280 1,362 1,457 1,496 1,594 1,701 1,850 1,953 1,988 2,126 2,362 2,421 2.5
Ø Conduit - - - - - - 1/2" - 3/4" - - - 1" - - - 1 1/4" - 1 1/2" - - - 2" -
Prod.-No.

01290 ● ● ● ● ●

01291 ● ● ● ● ● ● ●

01298 ● ● ● ● ● ● ● ● ● ● ●

01459 ● ● ● ● ● ●

01463 ● ● ● ● ● ●

● ● ● ● ●
01451
+ 2 joint screws Ø 9.5 x 50.0 mm, 1 pre-drill HSS Ø 11.0 mm, 1 tube lubricating paste

8
ALFRA HOLE PUNCHER® MONOCUT®

Ø in Max. Size Size Size Size


mm Material Metric PG Inch Conduit
thickness &
in mm Pipe Size
(S235)

Punchers and dies matching matching matching


draw bolt with draw bolt draw bolt draw bolt with
draw bolt ball bearing
ball bearing
Prod.-No.
12.7 2.0 M 12 7 1/2" 0,500 - 01002 01001
14.3 2.0 - - 9/16" 0,563 - 01014 01013
15.2 2.0 - 9 - 0,598 - 01006 01005
16.0 2.0 - - - 0,630 - 01016 01015
16.2 2.0 M 16 - - 0,638 - 01010 01009
17.5 2.0 - - 11/16" 0,689 - 01018 01017
18.6 2.0 - 11 0,732 - 01022 01021
01335
19.0 2.0 - - 3/4" 0,748 - 01026 01025
20.0 2.0 - - - 0,787 - 01030 01029
02003 01339
20.4 2.0 M 20 13 - 0,803 - 01034 01033
20.6 2.0 - - 13/16" 0,811 - 01038 01037
22.0 2.0 - - - 0,866 - 01042 01041
22.5 2.0 - 16 7/8" 0,886 1/2" 01046 01045
23.8 2.0 15/16" 0,937 - 01050 01049
25.0 2.0 - - - 0,984 - 01054 01053
25.4 2.0 M 25 - 1" 1,000 - 01058 01057
01336
27.0 2.0 1-1/16" 1,063 - 01078 01077
28.3 2.0 - 21 - 1,114 3/4" 01070 01069
28.3 3.0 - 21 - 1,114 3/4" 01074 01073 02002 01337 01340
28.6 2.0 - - 1-1/8" 1,126 - 01080 01079
30.1 2.0 - - 1,185 - 01086 01085
30.5 2.0 - - 1-7/32" 1,201 - 01094 01093
02003 01336 01339
31.7 2.0 - - 1-1/4" 1,248 - 01102 01101
32.5 2.0 M 32 - - 1,280 - 01106 01105
33.4 2.0 - - 1-5/16" 1,315 - 01110 01109
34.6 3.0 - - 1-11/32" 1,362 1" 01118 01117 02002 01337 01340
35.0 2.0 - - 1-3/8" 1,378 - 01122 01121 02003 01336 01339
35.0 3.0 - - 1-3/8 1,378 - 01126 01125
37.0 3.0 - 29 - 1,457 - 01130 01129
38.0 3.0 - - 1-1/2" 1,496 - 01134 01133
40.5 3.0 M 40 - - 1,594 - 01150 01149
01337 01340
41.3 3.0 - - 1-5/8" 1,626 - 01154 01153
42.8 3.0 - - - 1,685 - 01158 01157
43.2 3.0 - - 1-11/16" 1,701 1 1/4" 01162 01161
44.5 3.0 - - 1-3/4" 1,752 - 01164 01163
47.0 3.0 - 36 - 1,850 - 01166 01165
02002
47.6 3.0 - - 1-7/8" 1,874 - 01182 01181
49.6 3.0 - - 1-15/16" 1,953 1 1/2" 01170 01169
50.5 3.0 M 50 - - 1,988 - 01178 01177
54.0 3.0 - 42 2-1/8" 2,126 - 01190 01189
01338 01341
57.2 3.0 - - 2-1/4" 2,252 - 01194 01193
60.0 3.0 - 48 - 2,362 - 01202 01201
61.5 3.0 - - 2-3/8" 2,421 2" 01206 01205
63.5 3.0 M 63 - 2-1/2" 2,500 - 01210 01209
66.7 3.0 - - 2-5/8" 2,626 - 01214 01213
above ø 68.0 mm we recommend the use of hydraulic equipment.
68.0 3.0 - - - 2,677 - 01242 01241
70.0 3.0 - - 2-3/4" 2,756 - 01222 01221
70.6 3.0 - - - 2,780 - 01220 01219
74.0 3.0 - - 2-7/8" 2,913 2 1/2" 01234 01233
02002 01338 01341
75.5 3.0 M 75 - 2-7/8" 2,972 - 01226 01225
76.2 3.0 - - 3" 3,000 - 01230 01229
80.0 3.0 - - 3-1/8" 3,150 - 01238 01237
82.0 3.0 - - - 3,228 - 01246 01245
Required accessories:
Above 89.0 mm, the use of hydraulic equipment
is generally required. draw bolt special counternut
Punch Die draw bolt
89.0 3.0 - - 3-1/2" 3,504 3" 01251 01252
92.0 3.0 - - 3-5/8" 3,622 - 01253 01254
100.5 3.0 - - - 3,957 - 01257 01258 01398 01398L 01419
115.5 3.0 - - 4-1/2" 4,547 4" 01265 01266
120.0 3.0 - - - 4,724 - 01267 01268

9
ALFRA SPLIT HOLE PUNCHER TRICUT ®

2 Split hole puncher TriCut®


for sheet steel (S235)

1 With 3-fold split


2 With UNF fine thread
3 With 4 crosshair markings for simple, central
1 alignment

3 3

B E A RI N
LL
BA
>30%

G
Force
saving

"The max. material thickness for which a hole puncher Usable up to a material thickness of:
can be used always depends on the screw and draw bolts • 3.0 mm sheet steel with 3/4" (19.0 mm) screw or draw bolt
• 2.0 mm sheet steel with 3/8" (9.5 mm) screw or draw bolt
used." • 1.5 mm steel sheet with M6 (6.0 mm) screw or draw bolt

Split hole puncher TriCut® - sets

All sets are supplied in heavy-duty


practical plastic cases.

Ø mm 12.5 15.2 16.2 18.6 19.0 20.4 22.5 25.4 28.3 30.5 31.7 32.5 34.6 37.0 38.0 40.5 43.2 47.0 49.6 50.5 54.0 60.0 61.5 63.5
Ø metric M12 - M 16 - - M 20 - M 25 - - - M 32 - - - M 40 - - - M 50 - - - M 63
Ø PG 7 9 - 11 - 13 16 - 21 - - - - 29 - - - 36 - - 42 48 - -
1/2" - - - 3/4" - 7/8" 1" - 1-7/32" 1-1/4" - - - 1-1/2" - 1-11/16" - 1-15/16" - 2-1/8" - 2-3/8" 2-1/2"
Ø Inch
0.5 0,598 0,638 0,732 0,748 0,803 0,886 1.0 1,114 1,201 1,248 1,280 1,362 1,457 1,496 1,594 1,701 1,850 1,953 1,988 2,126 2,362 2,421 2.5
Ø Conduit - - - - - - 1/2" - 3/4" - - - 1" - - - 1 1/4" - 1 1/2" - - - 2" -
Prod.-No.
01762 ● ● ● ● ●

01757 ● ● ● ● ● ● ●

01760 ● ● ● ● ● ●

01761 ● ● ● ● ● ●

● ● ● ● ● ●
01754
+ 1 ball bearing screw Ø 6.0 x 40.0 mm, 1 ball bearing screw Ø 9.5 x 50.0 mm, 1 ball bearing screw Ø 19.0 x 55.0 mm, 1 pre-drill HSS Ø 10.0 mm, 1 can lubricating paste
● ● ● ● ● ● ●
01755
+ 2 ball bearing screws Ø 9.5 x 50.0 mm, 1 ball bearing screw Ø 19.0 x 55.0 mm, 1 ball bearing screw Ø 19.0 x 75.0 mm, 1 pre-drill HSS Ø 10.0 mm, 1 can lubricating paste
● ● ● ● ● ●
01750
+2 ball bearing screws Ø 9.5 x 50.0 mm, 1 pre-drill HSS Ø 10.0 mm, 1 tube lubricating paste
● ● ● ● ● ● ● ● ● ●
01751
+ 2 ball bearing screws Ø 9.5 x 50.0 mm, 1 ball bearing screw Ø 19.0 x 55.0 mm, 1 ball bearing screw Ø 19.0 x 75.0 mm, 1 pre-drill HSS Ø 10.0 mm, 1 can lubricating paste

10
ALFRA SPLIT HOLE PUNCHER TRICUT ®

Ø in Max. Size Size Size Size


mm Material Metric PG Inch Conduit
thickness &
in mm Pipe Size
(S235)

Punchers and dies, Punchers and dies matching matching


draw bolt with ball bearing draw bolt draw bolt
with ball bearing
Prod.-No.

12.5 1.5 M 12 7 1/2" 0,500 - 01674 01770 02022 01334

15.2 2.0 - 9 - 0,598 - 01680 01771

16.2 2.0 M 16 - - 0,638 - 01683 01772

18.6 2.0 - 11 - 0,732 - 01686 01773

20.4 2.0 M 20 13 - 0,803 - 01689 01774 02003 01339

22.5 2.0 - 16 7/8" 0,886 1/2" 01692 01775

25.4 2.0 M 25 - 1" 1,000 - 01695 01776

28.3 2.0 - 21 - 1,114 3/4" 01698 01777

28.3 3.0 - 21 - 1,114 3/4" 01701 01778 02002 01340

30.5 2.0 - - 1-7/32" 1,201 - 01703 01779 02003 01339

32.5 3.0 M 32 - - 1,280 - 01708 01780

34.6 3.0 - - 1-11/32" 1,362 1" 01711 01788 01340

37.0 3.0 - 29 - 1,457 - 01713 01781

40.5 3.0 M 40 - - 1,594 - 01715 01782

43.2 3.0 - - 1-11/16" 1,701 1 1/4" 01718 01789

47.0 3.0 - 36 - 1,850 - 01720 01783


02002

49.6 3.0 - - 1-15/16" 1,953 1 1/2" 01723 01790

50.5 3.0 M 50 - - 1,988 - 01736 01784 01341

54.0 3.0 - 42 2-1/8" 2,126 - 01727 01785

60.0 3.0 - 48 - 2,362 - 01729 01786

61.5 3.0 - - 2-3/8" 2,421 2" 01732 01791

63.5 3.0 M 63 - 2-1/2" 2,500 - 01739 01787

11
ALFRA SPLIT HOLE PUNCHER TRICUT+®

Split hole puncher TriCut+®


2 for sheet steel (S235) and stainless steel

1 With 3-fold split


2 With UNF fine thread
3 With 4 crosshair markings for simple, central
alignment
1
3 3

B E A RI N
LL
BA

>30% G
Force
saving

"The max. material thickness for which a hole puncher Usable up to a material thickness of:
can be used always depends on the screw and draw bolts • 2.5 mm stainless steel with 3/4" (19.0 mm) screw or draw bolt
• 2.0 mm stainless steel with 7/16" (11.1 mm) screw or draw bolt
used."

Split hole puncher TriCut+® - sets

All sets are supplied in heavy-duty


practical plastic cases.

Ø mm 15.2 16.2 18.6 19.0 20.4 22.5 25.4 28.3 30.5 31.7 32.5 34.6 37.0 38.0 40.5 43.2 47.0 49.6 50.5 54.0 60.0 61.5 63.5
Ø metric - M 16 - - M 20 - M 25 - - - M 32 - - - M 40 - - - M 50 - - - M 63
Ø PG 9 - 11 - 13 16 - 21 - - - - 29 - - - 36 - - 42 48 - -
- - - 3/4" - 7/8" 1" - 1-7/32" 1-1/4" - - - 1-1/2" - 1-11/16" - 1-15/16" - 2-1/8" - 2-3/8" 2-1/2"
Ø Inch
0,598 0,638 0,732 0,748 0,803 0,886 1.0 1,114 1,201 1,248 1,280 1,362 1,457 1,496 1,594 1,701 1,850 1,953 1,988 2,126 2,362 2,421 2.5
Ø Conduit - - - - - 1/2" - 3/4" - - - 1" - - - 1 1/4" - 1 1/2" - - - 2" -
Prod.-No.

01652 ● ● ● ● ●

01653 ● ● ● ● ● ● ●

01645 ● ● ● ● ● ●

01646 ● ● ● ● ●

12
ALFRA SPLIT HOLE PUNCHER TRICUT+®

Ø in Max. Size Size Size Size


mm Material Metric PG Inch Conduit
thickness &
in mm Pipe Size
(VA)

Punchers and dies, Punchers and dies matching matching


draw bolt with ball bearing draw bolt draw bolt
with ball bearing
Prod.-No.

15.2 2.0 - 9 - 0,598 - 01465 01600

16.2 2.0 M 16 - - 0,638 - 01466 01656

18.6 2.0 - 11 - 0,732 - 01467 01603

02007 01342

20.4 2.0 M 20 13 - 0,803 - 01468 01606

22.5 2.0 - 16 7/8" 0,886 1/2" 01469 01609

25.4 2.5 M 25 - 1" 1,000 - 01470 01659

28.3 2.5 - 21 - 1,114 3/4" 01471 01612

30.5 2.5 - - 1-7/32" 1,201 - 01472 01615

32.5 2.5 M 32 - - 1,280 - 01473 01662 01340

34.6 2.5 - - 1-11/32" 1,362 1" 01474 01618

37.0 2.5 - 29 - 1,457 - 01475 01621

40.5 2.5 M 40 - - 1,594 - 01476 01665

43.2 2.5 - - 1-11/16" 1,701 1 1/4" 01477 01624

02002

47.0 2.5 - 36 - 1,850 - 01478 01627

49.6 2.5 - - 1-15/16" 1,953 1 1/2" 01479 01630

50.5 2.5 M 50 - - 1,988 - 01480 01668 01341

54.0 2.5 - 42 2-1/8" 2,126 - 01481 01633

60.0 2.5 - 48 - 2,362 - 01482 01636

61.5 2.5 - - 2-3/8" 2,421 2" 01483 01640

63.5 2.5 M 63 - 2-1/2" 2,500 - 01484 01671

13
ALFRA SPLIT HOLE PUNCHER TWINCUT ®

Split hole puncher TwinCut®


2 for sheet steel (S235) and stainless steel

1 With 2-fold split


2 With UNF fine thread
3 With 4 crosshair markings for simple, central
alignment
1
3 3

B E A RI N
LL
BA

>30% G
Force
saving

"The max. material thickness for which a hole puncher Usable up to a material thickness of:
can be used always depends on the screw and draw bolts • 3.0 mm stainless steel with 3/4" (19.0 mm) screw or draw bolt
• 2.5 mm stainless steel with 7/16" (11.1 mm) screw or draw bolt
used." • 2.0 mm stainless steel with 3/8" (9.5 mm) screw or draw bolt

Split hole puncher TwinCut® - sets

All sets are supplied in heavy-duty


practical plastic cases.

Ø mm 12.7 15.2 16.2 18.6 19.0 20.4 22.5 25.4 28.3 30.5 31.7 32.5 34.6 37.0 38.0 40.5 43.2 47.0 49.6 50.5 54.0 60.0 61.5 63.5
Ø metric M12 - M 16 - - M 20 - M 25 - - - M 32 - - - M 40 - - - M 50 - - - M 63
Ø PG 7 9 - 11 - 13 16 - 21 - - - - 29 - - - 36 - - 42 48 - -
1/2" - - - 3/4" - 7/8" 1" - 1-7/32" 1-1/4" - - - 1-1/2" - 1-11/16" - 1-15/16" - 2-1/8" - 2-3/8" 2-1/2"
Ø Inch
0.5 0,598 0,638 0,732 0,748 0,803 0,886 1.0 1,114 1,201 1,248 1,280 1,362 1,457 1,496 1,594 1,701 1,850 1,953 1,988 2,126 2,362 2,421 2.5
Ø Conduit - - - - - - 1/2" - 3/4" - - - 1" - - - 1 1/4" - 1 1/2" - - - 2" -
Prod.-No.

01566 ● ● ● ● ● ●

01567 ● ● ● ● ● ●

14
ALFRA SPLIT HOLE PUNCHER TWINCUT ®

Ø in Max. Size Size Size Size


mm Material Metric PG Inch Conduit
thickness &
in mm Pipe Size
(VA)

Punchers and dies, Punchers and dies matching matching


draw bolt with ball bearing draw bolt draw bolt
with ball bearing
Prod.-No.

12.7 2.0 M 12 7 1/2" 0,500 01576 01510

15.2 2.0 - 9 - 0,598 - 01577 01513

02003 01339

16.2 2.0 M 16 - - 0,638 - 01578 01516

18.6 2.5 - 11 - 0,732 - 01579 01519

20.4 2.5 M 20 13 - 0,803 - 01580 01522

22.5 2.5 - 16 7/8" 0,886 1/2" 01581 01525 02007 01342

25.4 2.5 M 25 - 1" 1,000 - 01582 01528

28.3 3.0 - 21 - 1,114 3/4" 01583 01531

30.5 3.0 - - 1-7/32" 1,201 - 01584 01534

32.5 3.0 M 32 - - 1,280 - 01585 01537 01340

34.6 3.0 - - 1-11/32" 1,362 1" 01586 01561

37.0 3.0 - 29 - 1,457 - 01587 01540

40.5 3.0 M 40 - - 1,594 - 01588 01543

43.2 3.0 - - 1-11/16" 1,701 1 1/4" 01589 01562

02002

47.0 3.0 - 36 - 1,850 - 01590 01546

49.6 3.0 - - 1-15/16" 1,953 1 1/2" 01591 01563

50.5 3.0 M 50 - - 1,988 - 01592 01549 01341

54.0 3.0 - 42 2-1/8" 2,126 - 01593 01552

60.0 3.0 - 48 - 2,362 - 01594 01555

61.5 3.0 - - 2-3/8" 2,421 2" 01595 01564

63.5 3.0 M 63 - 2-1/2" 2,500 - 01596 01558

15
ALFRA HOLE PUNCH E R ® FORMCUT ®

Hole puncher FormCut®


for sheet steel (S235)
2
1 with sideways puncher part ejection
2 With UNF fine thread
3 With 4 crosshair markings for simple, central
alignment

1
3 3
1 1

"The max. material thickness at which a square or rec-


3 tangular hole puncher (or even special tool) can be used
always depends on the draw bolt and the cross-section
of the tool (length x width or special shape)."

16
ALFRA HOLE PUNCH E R ® FORMCUT ®

Size Max. For use in pre- 1 2 3 4


in mm Material thickness drilling
in mm in mm
(S235)

incl. 1 -4 draw bolt counternut Ball bearing


pressure nut
Adapter for
hydraulic

Hole puncher FormCut® - square - for sheet steel (S235)


Prod.-No.
12.7 x 12.7 1.75 ● ● 10 01300
01348 01355
15.8 x 15.8 1.75 ● ● 10 01301
19.0 x 19.0 2.0 ● ● 14 01302 01352 01353

22.2 x 22.2 2.0 ● ● 14 01303 01347 01351

24.0 x 24.0 2.0 ● ● 14 01331


25.4 x 25.4 2.0 ● ● 17 01304 01360 01354 01359 01361

45.5 x 45.5 3.0 ● 20 01313


01345
46.0 x 46.0 3.0 ● 20 01305 01350

50.8 x 50.8 3.0 ● 24 01306


01344
68.0 x 68.0 3.0 ● 24 01308
01349
92.0 x 92.0 3.0 ● 30 01309
125.0 x 125.0 3.0 ● 30 01431 01343
01356
138.0 x 138.0 3.0 ● 30 01311

Size Max. Number For use in pre- 1 2 3 4


in mm Material of poles drilling
thickness in mm
in mm
(S235)
incl. 1 -4 draw bolt counternut Ball bearing
pressure nut
Adapter for
hydraulic
or bridge

Hole puncher FormCut® - rectangular - for sheet steel (S235)


Prod.-No.
17.0 x 19.0 2.0 ● ● 14 01317 01347 01352 01353

21.8 x 25.8 2.0 ● ● 17 01318


01351
22.0 x 30.0 2.0 ● ● 17 01319
01360 01359 01361
22.0 x 42.0 2.0 ● ● 17 01320
25.0 x 50.0 2.0 ● ● 17 01332 01418

45.0 x 92.0 2.0 ● 24 01314


01344 01349
46.0 x 92.0 2.0 ● 24 01329
68.0 x 138.0 3.0 ● 30 01330 01343 01358

Hole puncher FormCut® - rectangular - for heavy plug connectors (S235)


- for sheet steel (S235)
36.0 x 52.0 2.0 6-pole ● 24 01325
36.0 x 65.0 2.0 10-pole ● 24 01326 01350

36.0 x 86.0 2.0 16-pole ● 24 01327


01344
36.0 x 91.0 2.0 ● 24 01323 01349

36.0 x 112.0 2.0 24-pole ● 24 01328 01357

46.0 x 86.0 2.0 ● 24 01322


01349
46.0 x 112.0 2.0 ● 30 01324 01343

17
ALFRA HOLE PUNCH ® FORMCUT+®

Hole puncher FormCut+®


for sheet steel (S235) and stainless steel
2
1 with sideways puncher part ejection
2 With UNF fine thread
3 With 4 crosshair markings for simple, central
alignment

1
3 3
1 1

"The max. material thickness at which a square or rec-


3 tangular hole puncher (or even special tool) can be used
always depends on the draw bolt and the cross-section
of the tool (length x width or special shape)."

18
ALFRA HOLE PUNCH ® FORMCUT+®

Size Max. For use in pre- 1 2 3 4


in mm Material thickness drilling
in mm in mm
(VA)

incl. 1 -4 draw bolt counternut Ball bearing


pressure nut
Adapter for
hydraulic

Hole puncher FormCut+® - square - for stainless steel (VA)


Prod.-No.
12.7 x 12.7 1.25 ● ● 10 013001
01348 01355
15.8 x 15.8 1.25 ● ● 10 013011
19.0 x 19.0 1.5 ● ● 14 013021 01352 01353

22.2 x 22.2 1.5 ● ● 14 013031 01347 01351

24.0 x 24.0 1.5 ● ● 14 013311


25.4 x 25.4 1.5 ● ● 17 013041 01360 01354 01359 01361

45.5 x 45.5 2.0 ● 20 013131


01345
46.0 x 46.0 2.0 ● 20 013051 01350

50.8 x 50.8 2.0 ● 24 013061


01344
68.0 x 68.0 2.0 ● 24 013081
01349
92.0 x 92.0 2.0 ● 30 013091
125.0 x 125.0 2.0 ● 30 014311 01343 01356

138.0 x 138.0 2.0 ● 30 013111 01356

Size Max. Number For use in pre- 1 2 3 4


in mm Material of poles drilling
thickness in mm
in mm
(VA)
incl. 1 -4 draw bolt counternut Ball bearing
pressure nut
Adapter for
hydraulic
or bridge

Hole puncher FormCut+® - rectangular - for stainless steel (VA)


Prod.-No.
17.0 x 19.0 1.5 ● ● 14 013171 01347 01352 01353

21.8 x 25.8 1.5 ● ● 17 013181


01351
22.0 x 30.0 1.5 ● ● 17 013191
01360 01359 01361
22.0 x 42.0 1.5 ● ● 17 013201
25.0 x 50.0 1.5 ● ● 17 013321 01418

45.0 x 92.0 2.0 ● 24 013141


01344 01349
46.0 x 92.0 2.0 ● 24 013291
68.0 x 138.0 2.0 ● 30 013301 01343 01358

Hole puncher FormCut+® - rectangular - for heavy plug connectors -


for stainless steel (VA)
36.0 x 52.0 2.0 6-pole ● 24 013251
36.0 x 65.0 2.0 10-pole ● 24 013261 01350
01344
36.0 x 86.0 2.0 16-pole ● 24 013271
36.0 x 91.0 2.0 ● 24 013231 01349

36.0 x 112.0 2.0 24-pole ● 24 013281 01343 01357

46.0 x 86.0 2.0 ● 24 013221 01344


01349
46.0 x 112.0 2.0 ● 30 013241 01343

19
ALFRA HOLE PUNCHER® – SANITARY

■ For punching out holes in washbasins

Size mm Designation Bolt size mm Prod.-No.

Ø 28.3 Hole puncher complete M 10 x 1 01293


Ø 31.7 Hole puncher complete M 10 x 1 01294
Ø 35.0 Hole puncher complete M 10 x 1 01295
Ø 37.0 Hole puncher complete M 10 x 1 01292
Draw bolt M 10 x 1 01299

Prod.-No. 01450

Prod.-No.
Hole puncher set - sanitary 01450

In plastic case
Contents: 3 hole punchers 28.3 + 31.7 + 35.0 mm
3 draw bolts M 10.0 x 1
1 ring open-ended wrench 17

ALFRA DUAL HOLE PUNCHERS – SANITARY

■ For punching out holes in washbasins


Reversing die
■ Spanner actuation size 19 mm

Size mm Designation Bolt size mm Prod.-No.

28 and 32 hole punchers cpl. 10 x 55 special 01456


32 and 35 hole punchers cpl. 10 x 55 special 01460
Draw bolt 10 x 55 special 01457 Counter holder

Prod.-No. 01456 – dual hole puncher Ø 28/32 mm


Prod.-No. 01460 – dual hole puncher Ø 32/35 mm

20
ALFRA HOLE PUNCHER® – SUB-MIN-D

■ For "Sub-Min-D" multiple plug connectors - for sheet steel (S235) and
stainless steel

■ For punching out the cutout for 9-50-pole plug connectors.


Anti-rotation axles for punchers and dies are used as draw bolts.

■ All hole punchers are fitted with side ejection for the waste piece. No
jamming in the die.

■ The hole punchers are supplied in heavy duty, practical plastic cases.

Prod.-No. 01369
Pressure nut

Die

Adapter for
hydraulic actuation

Axle
Anti-rotation

Puncher

Counternut

Size Max. Number For use in pre- 1 2 3 4


in mm Material of poles drilling
thickness in mm
in mm
(S235)/VA

incl. 1 -4 draw bolt counternut


or bridge
Ball bearing
pressure nut
Adapter for
hydraulic

Hole puncher Sub-Mini-D - rectangular


Prod.-No.
19.8 x 11.3 2.0/1.5 9-pole ● ● 10 01366 01442

28.2 x 11.3 2.0/1.5 15-pole ● ● 10 01367 01443

41.9 x 11.3 1.75/1.25 25-pole ● ● 10 01368 01438 01447 01352 01353

58.4 x 11.3 1.75/1.25 37-pole ● ● 10 01369 01444

55.7 x 13.9 1.65/1.0 50-pole ● ● 10 01370 01445

21
ALFRA HOLE PUNCHER® – SPECIAL FORMS

■ All hole puncher are fitted with side ejection for the waste piece. No
jamming in the die.

■ The hole puncher are supplied in heavy duty, practical plastic cases.

Prod.-No. 01423

Size Max. For use in pre- 1 2 3 4


in mm Material drilling
thickness in mm
in mm
(S235)
draw bolt counternut Ball bearing Adapter for
incl. 1 -4 or bridge pressure nut hydraulic

Hole punchers special forms


Prod.-No.

Ø 22.5 2,0 ● ● 14 01420 01333


with 3 mm lug

Ø 22.5 2,0 ● ● 14 01421


2-sided flattened to 18.5 mm

01351

Ø 22.5 2,0 ● ● 14 01422 01352 01353


4-sided flattened to 20.1 mm 01347

33.3 x 17.0 x 10.0 2,0 ● ● 14 01423


for profile cylinder

Ø 16.3 1,75 ● ● 11 01427 01348 01355


4-sided flattened to 14.1 mm

22
ALFRA HOLE PUNCHER® CUSTOM-MADE PRODUCTS
■■ We can make any form of circular, square, rectangular hole puncher to
your drawings at short notice.

■■ Please state whether your enquiry is for manual or hydraulic actuation


in addition to the sheet thickness and material number.

■■ Ask for our technical support.

Hole puncher custom-made products

Ø diameter d Material thickness Material type

Circular Sheet steel (S235) ¨


mm mm
Stainless steel (VA) ¨
Ø diameter d Number of lugs Lug width Material thickness Material type

Circular
with lugs
Sheet steel (S235) ¨
mm mm mm
Stainless steel (VA) ¨

Edge length a Material thickness Material type

a Square Sheet steel (S235) ¨


mm mm
Stainless steel (VA) ¨
Width b Height h Material thickness Material type
h
Rectangle
b mm mm mm
Sheet steel (S235) ¨
Stainless steel (VA) ¨
Ø diameter d Flattened to Material thickness Material type
Circular
flattened on one side
Sheet steel (S235) ¨
mm mm mm
Stainless steel (VA) ¨
Ø diameter d Flattened to Material thickness Material type
Circular
flattened on two sides Sheet steel (S235) ¨
mm mm mm
Stainless steel (VA) ¨
Edge length a Corners flattened to Material thickness Material type

Square
with 4 flattened corners
Sheet steel (S235) ¨
mm mm mm
a
Stainless steel (VA) ¨

23
ALFRA HYDRAULIC
MANUAL PUNCHERS

● Up to 680 bar pressure


● Up to 138 x 138 mm square
● Up to 152 mm round
● Only 1.45 kg

24
ALFRA ALFRA ALFRA ALFRA ALFRA
COMPACT®  COMPACTCOMBI®   COMPACT FLEX®  AKKU-COMPACT® AKKU-COMPACT FLEX®

Page 26 - 27 28 - 29 32 33 30 - 31

Prod.-No. 02001 02050 02065 02070 02082

Punching force 75 kN 75 kN 75 kN 75 kN 75 kN

Hydraulic
680 bar 680 bar 680 bar 680 bar 680 bar
pressure max.

Piston stroke 18 mm 18 mm 18 mm 18 mm 18 mm

Tool mounting 19 mm 19 mm 19 mm 19 mm 19 mm

Hydraulic hose
- - 600 mm - 600 mm
length

Hydraulic medium HLP32 hydraulic oil HLP32 hydraulic oil HLP32 hydraulic oil HLP32 hydraulic oil HLP32 hydraulic oil

Weight 1.45 kg 1.75 kg 1.97 kg 3.7 kg with Battery 2.5 kg with Battery

25
COMPACT ® MANUAL PUNCHER STRAIGHT

Compact® manual puncher straight


for use in construction of switch gear and control cabinets - suitable for all hole puncher types
Loading only takes place in the tension direction and makes work considerably easier

1 Precisely-matched overpressure valve


2 Reinforced handle - soft touch 2
3 Body hard-anodised, stable grip, elegant
4 Weighs only 1.45 kg
5 High-compression cylinder bore surface

6 Lasered production code on rear

7 High punching force of 75 kN

5 7 6 3 1 4

26
COMPACT ® MANUAL PUNCHER STRAIGHT SETS

Ø mm 15,2 16,2 18,6 20,4 22,5 25,4 28,3 32,5 37 40,5 47 50,5 54 60 63,5
Ø metric - M 16 - M 20 - M 25 - M 32 - M 40 - M 50 - - M 63
Ø PG 9 - 11 13 16 - 21 - 29 - 36 - 42 48 -
7/8" 1" 2-1/8" 2-1/2"
Ø Inch
0.598 0.638 0.732 0.803 0.886 1.000 1.114 1.280 1.457 1.594 1.850 1.988 2.126 2.362 2.500
Item no
Set MonoCut - for sheet steel (S235):
®

1 Compact® manual puncher straight / MonoCut® punchers and dies / 1 draw bolt Ø 19 mm / 1 draw bolt Ø 19 x 9.5 mm / 1 HSS pre-drill Ø 11 mm / 1 spacer sleeve set (3-part)

02006 ● ● ● ● ● ● ● ●

Set TriCut® - for sheet steel (S235):


1 Compact® manual puncher straight / TriCut® punchers and dies / 1 draw bolt Ø 19 mm / 1 draw bolt Ø 19 x 9.5 mm / 1 HSS pre-drill Ø 10 mm / 1 spacer sleeve set (3-part)

01752 ● ● ● ● ● ● ● ● ●

01765 ● ● ● ● ●

01758 ● ● ● ● ● ● ●

Set TriCut+® - for sheet steel (S235) and stainless steel sheeting:
1 Compact® manual puncher straight / TriCut® punchers and dies / 1 draw bolt Ø 19 mm / 1 draw bolt Ø 19 x 11.1 mm / 1 HSS pre-drill Ø 11.5 mm / 1 spacer sleeve set (3-part)

01650 ● ● ● ● ● ● ● ●

01642 ● ● ● ● ●

01654 ● ● ● ● ● ● ●

Set TwinCut® - for sheet steel (S235) and stainless steel sheeting:
1 Compact® manual puncher straight / TwinCut® punchers and dies / 1 draw bolt Ø 19 mm / 1 draw bolt Ø 19 x 9.5 mm / 1 draw bolt Ø 19 x 11.1 mm 1 HSS pre-drill Ø 11.5 mm / 1 spacer sleeve set (3-part)

01570 ● ● ● ● ●

Compact® manual puncher straight:


1 Compact® manual puncher straight / 1 draw bolt Ø 19 mm / 1 draw bolt Ø 19 x 9.5 mm / 1 HSS pre-drill Ø 11 mm / 1 spacer sleeve set (3-part))

02001 without punchers and dies

27
COMPACTCOMBI ® MANUAL PUNCHER 90°

CompactCombi® manual puncher 90°


for use in construction of switch gear and control cabinets - suitable for all hole puncher types
Loading only takes place in the tension direction and makes work considerably easier

1 Precisely-matched overpressure valve


2 Reinforced handle - soft touch
3 Body hard-anodised, stable grip, elegant
4 Weighs only 1.75 kg 2
5 High-compression cylinder bore surface
6 Lasered production code on rear
7 High punching force of 75 kN

7 5 3 1 4

28
COMPACTCOMBI ® MANUAL PUNCHER 90° SETS

Ø mm 15,2 16,2 18,6 20,4 22,5 25,4 28,3 32,5 37 40,5 47 50,5 54 60 63,5
Ø metric - M 16 - M 20 - M 25 - M 32 - M 40 - M 50 - - M 63
Ø PG 9 - 11 13 16 - 21 - 29 - 36 - 42 48 -
7/8" 1" 2-1/8" 2-1/2"
Ø Inch
0.598 0.638 0.732 0.803 0.886 1.000 1.114 1.280 1.457 1.594 1.850 1.988 2.126 2.362 2.500
Item no
Set MonoCut - for sheet steel (S235):
®

1 CompactComb® manual puncher 90° / MonoCut® punchers and dies / 1 draw bolt Ø 19 mm / 1 draw bolt Ø 19 x 9.5 mm / 1 HSS pre-drill Ø 11 mm / 1 spacer sleeve set (3-part)

02052 ● ● ● ● ● ● ● ● ●

Set TriCut® - for sheet steel (S235):


1 CompactComb® manual puncher 90° / TriCut® punchers and dies / 1 draw bolt Ø 19 mm / 1 draw bolt Ø 19 x 9.5 mm / 1 HSS pre-drill Ø 10 mm / 1 spacer sleeve set (3-part)

01753 ● ● ● ● ● ● ● ● ●

01766 ● ● ● ● ●

01759 ● ● ● ● ● ● ●

Set TriCut+® - for sheet steel (S235) and stainless steel sheeting:
1 CompactComb® manual puncher 90° / TriCut+® punchers and dies / 1 draw bolt Ø 19 mm / 1 draw bolt Ø 19 x 11.1 mm / 1 HSS pre-drill Ø 11.5 mm / 1 spacer sleeve set (3-part)

01651 ● ● ● ● ● ● ● ●

01643 ● ● ● ● ●

01655 ● ● ● ● ● ● ●

Set TwinCut® - for sheet steel (S235) and stainless steel sheeting:
1 CompactCombi® manual puncher 90° / TwinCut® punchers and dies / 1 draw bolt Ø 19 mm / 1 draw bolt Ø 19 x 9.5 mm / 1 draw bolt Ø 19 x 11.1 mm 1 HSS pre-drill Ø 11.5 mm / 1 spacer sleeve set (3-part)

01575 ● ● ● ● ●

CompactCombi® manual puncher 90°:


1 CompactCombi® manual puncher 90° / 1 draw bolt Ø 19 mm / 1 draw bolt Ø 19 x 9.5 mm / 1 HSS pre-drill Ø 11 mm / 1 spacer sleeve set (3-part)

02050 without punchers and dies

29
AKKU-COMPACT FLEX®

Akku-Compact Flex®
for use in construction of switch gear and control cabinets - suitable for all hole puncher
types
Loading only takes place in the tension direction and makes work considerably easier
1 Handle inset soft touch
2 High-pressure hose - flexible, elastic
3 USB interface for readable pressure values,
service intervals etc.…

4 Pressure sensor - automatic detection of


puncher breakthrough. Once the material has
been punched through, the puncher can not
damage the die.

30
AKKU-COMPACT FLEX®

Practical manual hydraulics with 18 V LiON battery for punching circular,


square and rectangular cutouts in control cabinet and switch gear construc-
tion.
Extremely easy to handle and light thanks to high-tensile aluminium head.

■ Light and easy to handle, only 2.5 kg including battery

Technical data:
Punching
Circular holes: up to 82 mm Ø
3.0 mm sheet steel (S235)
2.0 mm stainless steel (F = 600 N/mm2)
89 - 152 mm Ø only with special traction
bolt* and spacer*
2.0 mm sheet steel (S235)
1.5 mm stainless steel (F = 600 N/mm2)
Shaped holes: 68 x 68 mm
3.0 mm sheet steel (S235),
2.0 mm stainless steel (F = 600 N/mm2)
92 x 92 mm only with special traction
bolt* and spacer*
2.0 mm sheet steel (S235)
1.5 mm stainless steel (F = 600 N/mm2)
Drive
Max. punching force: 75 kN
Max. hydraulic pressure: 680 bar

Battery 18 V Li-Ion / 1.5 Ah Prod.-No. 02082


Charging time: 30 mins. after full discharge
Use: - 10° - + 40° C

Battery charger
Charges all batteries 18 - 28 V, compatible for NiCD, NiMH and Li-Ion batter-
ies.
Automatic temperature monitoring. Battery cell overcharging is prevented by
switchover from rapid charging to trickle charging.
The charging state is shown by the LED display.
The PCB is completely enclosed.

Punching capacity with 1.5 Ah battery


195 x Ø 22.5 mm MonoCut® to 2.5 mm S235
165 x Ø 22.5 mm TriCut® to 2.5 mm S235
Prod.-No. 02072 Prod.-No. 02071
105 x Ø 63.5 mm MonoCut® to 2.5 mm S235
65 x Ø 63.5 mm TriCut® to 2.5 mm S235

170 x Ø 22.5 mm TwinCut® to 1.5 mm V2A


95 x Ø 63.5 mm TwinCut® to 1.5 mm V2A

Weight
2.5 kg including battery

Scope of delivery: Prod.-No.


ALFRA Akku-Compact Flex® manual hydraulics 02082
with 1 battery 18 V, charger 18 - 28 V
Draw bolts – 9.5 x 19 mm – Prod.-No. 02003
Draw bolts – 19 x 120 mm – Prod.-No. 02002
Spacer sleeve set 3-part – Prod.-No. 02004
Pre-drill 11 mm Ø – Prod.-No. 08023
in heavy duty, practical plastic case

Spare parts: Prod.-No.


Replacement battery 02082-01
Battery charger 220 V - 240 V 02082-03
* Special draw bolt for square holes 92 x 92 mm 01395
* Special draw bolt for round holes 89 - 152 mm 01398L
* Special spacer sleeve 01396

31
COMPACT FLEX ® HAND HYDRAULICS

Compact Flex® manual hydraulics


for use in construction of switch gear and control cabinets - suitable for all hole puncher types
Loading only takes place in the tension direction and makes work considerably easier

1 Precisely-matched overpressure valve 5 High-compression cylinder bore surface


2 Reinforced handle - soft touch 6 Lasered production code on rear
3 Body hard-anodised, stable grip, elegant 7 High punching force of 75 kN
4 Weighs only 2 kg 8 High-pressure hose flexible - elastic

2 7 5 8 3 6 1 4
Punching capacity
Punching force: 75 kN
Operating pressure max.: 680 bar
Hydraulic hose length: 600 mm
Weight: 2.0 kg

Scope of delivery:
1 Compact Flex® manual hydraulic punch
1 draw bolt Ø 19.0
1 draw bolt Ø 19.0 x 9.5 mm
1 HSS pre-drill Ø 11.0 mm
1 spacer sleeve set 3-part
Prod.-No.
Compact Flex® manual hydraulics 02065
in heavy duty, practical plastic case

32
ALFRA BATTERY COMPACT HYDRAULIC PUNCH

Practical manual hydraulics with 18 V NiMH battery for punching circular,


square and rectangular cutouts in control cabinet and switch gear construc-
tion.
Extremely easy to handle and light thanks to high-tensile aluminium head.

■ Light and easy to handle, only 3.7 kg with battery package

■ With overpressure valve.

■ High-performance drive motor with ergonomically-designed "soft touch"


handle

■ Battery packages can be pushed in from both sides, therefore weight


compensation.

Technical data:
Punching
Circular holes: up to 82 mm Ø
3.0 mm sheet steel (S235)
2.0 mm stainless steel (F = 600 N/mm2)
89 - 152 mm Ø only with special traction
bolt* and spacer*
2.0 mm sheet steel (S235)
1.5 mm stainless steel (F = 600 N/mm2)
Shaped holes: 68 x 68 mm
3.0 mm sheet steel (S235),
2.0 mm stainless steel (F = 600 N/mm2)
92 x 92 mm only with special traction
bolt* and spacer*
2.0 mm sheet steel (S235)
1.5 mm stainless steel (F = 600 N/mm2)
Drive
Punching force: 75 kN with overpressure valve

Battery 18 V, 3.0 Ah NiMH


Charging time: 45 mins. after full discharge
Charging cycles: ~ 500 under normal conditions
Use: 0° - + 40° C, capacity loss below 0° C

Battery charger
Charges all batteries 18 - 28 V, compatible for NiCD, NiMH and Li-Ion batter-
ies.
Automatic temperature monitoring. Battery cell overcharging is prevented by
switchover from rapid charging to trickle charging.
The charging state is shown by the LED display.
The PCB is completely enclosed.

Punching time/Punching capacity


Ø 22.5 mm 2 mm sheet steel (S235) 5 sec. 190 holes/battery
Ø 63.5 mm 2 mm sheet steel (S235) 7 sec. 100 holes/battery
68 x 68 mm 2 mm sheet steel (S235) 7 sec. 70 holes/battery
Prod.-No. 02070
Weight
3.7 kg with battery
2.7 kg without battery
Weight cpl. 7.8 kg without punching tools

Scope of delivery: Prod.-No.


ALFRA Akku-Compact manual hydraulics 02070
with 2 batteries 18 V, charger 18 - 28 V
Draw bolts – 9.5 x 19 mm – Prod.-No. 02003
Draw bolts – 19 x 120 mm – Prod.-No. 02002
Spacer sleeve set 3-part – Prod.-No. 02004
Pre-drill 11 mm Ø – Prod.-No. 08023
in heavy duty, practical plastic case

Spare parts: Prod.-No.


Replacement battery 02071 Prod.-No. 02072 Prod.-No. 02071
Battery charger 220 V - 240 V 02072
* Special draw bolt for square holes 92 x 92 mm 01395
* Special draw bolt for round holes 89 - 152 mm 01398L
* Special spacer sleeve 01396

33
PUMP SUMMARY

Recommended
combination
■■
Possible
combination
■ AHP-M AHP-S DSP-120 LHP 700 FOOT PUMP ALH 600
Prod.-No. 03855 03854 02027 02140 02121 03190

■* ■■ ■ ■ ■■ ■
Prod.-No. 02012 / 02013

■■ ■
Prod.-No. 03200SET

■ ■* ■ ■ ■ ■ ■
Prod.-No. 03250

■ ■* ■ ■ ■ ■ ■
Prod.-No. 03256

■ ■* ■ ■ ■ ■ ■
Prod.-No. 03258

■ ■* ■ ■ ■ ■ ■
Prod.-No. 03260

■ ■* ■ ■ ■ ■ ■
Prod.-No. 03300

■ ■* ■ ■ ■■ ■■
Prod.-No. 03360/03380

■ ■■
AP 250

■ ■■
AP 400

* in combination with optional footswitch/hand switch

34
ALFRA ELECTRO-HYDRAULIC PUMP AHP S

Technical data:
Max. pressure: 700 bar
Max. flow rate: 0.58 l/min
Oil type: HLP 32
Filling volume: 3.2 l
Working volume: 2.2 l
Weight: 27 kg
Voltage / frequency: 230 V / 50 Hz
Power: 0.75 kW
Current consumption: 3.26 A
Motor speed: 2,800 rpm

Prod.-No.
Electro-hydraulic pump AHP S 03854
incl. hand switch
Optional foot switch 2-pedal 03866

ALFRA ELECTRO-HYDRAULIC PUMP AHP M

Technical data:
Max. pressure: 700 bar
Max. flow rate: 1.1 l/min
Oil type: HLP 32
Filling volume: 3.2 l
Working volume: 2.2 l
Weight: 29 kg
Operating voltage: 230 V / 50 Hz
Power: 1.3 kW
Current consumption: 5.65 A
Motor speed: 2,800 rpm

Prod.-No.
Electro-hydraulic pump AHP M 03855
Optional hand switch for AHP S and AHP M 03859
Optional foot switch 2-pedal 03866

Prod.-No. 03859 optional

35
ALFRA FOOT PUMP
■ Max. operating pressure 700 bar
■ Fitted pressure limiting valve.
■ For all circular, square, rectangular and special shape hole punchers.
■ The foot pump leaves both hands free for precise positioning and
punching on the control cabinet. The foot pump carrying frame is
splayed. This guarantees steady working with no risk of tipping.

Tank volume: 270 cm3


Usable oil volume: 210 cm3
Delivery volume: 1.7 cm3 per piston stroke

Contents: 1 hydraulic cylinder with quick coupling


1 hydraulic hose 2.8 m
1 draw bolt Ø 19.0 and 19.0 x 9.5 mm
1 spacer sleeve set 5-part
1 pre-drill Ø 11.0 mm

Prod.-No.
Set foot pump with hydraulic cylinder and accessories 02120

Foot pump only, with 2.8 m hydraulic hose 02121


Prod.-No. 02120

36
ALFRA ELECTRO-HYDRAULIC PUMP DSP-120

Compact electro-hydraulic pump, two-stage operation withholding function


for single-action hydraulic cylinder.

Technical data
Operating voltage: 230 V/50 Hz
Motor power: 0.4 kW
max. operating pressure: 700 bar
Flow rate 0 - 20 bar: 2.0 l/min
Flow rate 20 - 700 bar: 0.2 l/min
Tank volume: 1.2 l
Usable oil volume: 0.8 l
Weight approx.: 7.5 kg
Prod.-No.
Electro-hydraulic pump with accessories 02025

Contents: 1 hydraulic cylinder SKP-1


1 hydraulic hose 1.8 m
1 draw bolt Ø 19.0 and 19.0 x 9.5 mm
1 spacer sleeve set multi-part
1 pre-drill Ø 11.0 mm
1 hand switch

Electro-hydraulic pump only, 220 V, with 1.8 m 02027


hydraulic hose, quick coupling and hand switch
Foot switch 2-pedal 02029
Hand switch 02030

ALFRA AIR-HYDRAULIC PUMP – LHP 700

Air-hydraulic pump for the operation of single-action hydraulic cylinders for


whole punchers, cable cutters, presses or similar applications.

■ Heavy-duty tank
■ Tank venting filter
■ Reduced noise levels
■ Oil level indicator on tank
■ Precise start-up under load possible
■ Precise activation - the drain valve activated by the foot pedal allows
precise lowering of the load.
■ Hydraulic hose 2.0 m with quick coupling

Technical data
max. operating pressure: 700 bar
(at a feed line pressure
of 7 bar)
Feed pressure/working range: 2.8 - 10 bar
Air connection: 1/4" thread
Flow rate depressurised: 1.0 l/min
Flow rate p max. Prod.-No. 02140
(with 7 bar air): 0.1 l/min
Tank volume: 2.4 l
Usable oil volume: 2.1 l
Weight: 6.3 kg

Prod.-No.
Air-hydraulic pump 02140

37
ACCESSORY PARTS – DRAW BOLTS, BALL BEARING SCREWS

Size Size
in inch in mm Prod.-No.
3/8" / 9.5 mm 02009 01353
Draw bolt - 6.0 02024 Prod.-No. 02003 – complete
Adapter - 19.0 / 6.0 02023
Draw bolt cpl. - 19.0 / 6.0 02022
7/16" / 11.1 mm 01424 01425
Draw bolt 3/8" 9.5 02009
Adapter 3/4" / 3/8" 19.0 / 9.5 01353 Prod.-No. 02007 – complete
Draw bolt compl. 3/4" / 3/8" 19.0 / 9.5 02003
Draw bolt 3/4" / 3/8" 19.0 / 9.5* 02010
3/4" / 19 mm
Draw bolt 7/16" 11.1 01424
Adapter 3/4" / 7/16" 19.0 / 11.1 01425 Prod.-No. 02002
Draw bolt compl. 3/4" / 7/16" 19.0 / 11.1 02007
Draw bolt 3/4" / 7/16" 19.0 / 11.1* 02011
3/8" / 9.5 mm

Draw bolt 3/4" 19.0 02002


Prod.-No. 02010
* draw bolts made of high-alloy tool steel
for higher loading 7/16" / 11.1 mm

Prod.-No. 02011

øxl øxl
in inch in mm Prod.-No.
Draw bolt with ball bearing - 6.0 x 46 mm 01334
Draw bolt with ball bearing 3/8" x 2" 9.5 x 50 mm 01339
Draw bolt with ball bearing 3/4" x 2-3/16" 19.0 x 55 mm 01340
Draw bolt 7/16" x 2-3/8" 11.1 x 60 mm 01442
Draw bolt with ball bearing 3/4" x 2-15/16" 19.0 x 75 mm 01341

1 High-tensile bolts for the toughest operating conditions

2 Protrusion of ball bearing outside protective ring ensures perfect force


transmission to wrench or punching tool

3 Ballbearings encapsulated in aluminium rings


Extremely long-life and perfectly protected against soiling
4 UNF fine thread

2
1

38
ACCESSORY PARTS - FOR HYDRAULIC PUMPS

Prod.-No.
Hydraulic hose for foot pump 2.80 m 02122
Hydraulic hose for LHP 700 2.00 m 02112
Hydraulic hose for DSP 120 2.50 m 02026
Hydraulic hose for AHP S and AHP M 2.00 m 02116

Prod.-No. 02112

HYDRAULIC CYLINDERS AND ACCESSORIES


Prod.-No.
Hydraulic cylinder SKP-1 with quick coupling (up to 11 t) 02012
Weight 2.5 kg
Hydraulic cylinder SKP-1 Mini with quick coupling (up to 7 t) 02013
Weight 0.86 kg
Spacer sleeve set 3-part 02004
Spacer sleeve set 5-part 02014
Pre-drill Ø 10.0 mm 08036
Pre-drill Ø 11.0 mm 08023
Pre-drill Ø 11.5 mm 08035
Pre-drill SVB with 5 drill Ø 8.5/11.5/12.5/16.5/21.0 mm 08016
Prod.-No. 02013

Prod.-No. 08023

Prod.-No. 02014 Prod.-No. 08016

Prod.-No. 02012

39
QUICK-CONNECT COUPLINGS – FOR ALFRA HYDRAULIC EQUIPMENT

■ Non-drip coupling and decoupling

■ Easy-to-use operability
■ Dust protection cap

Prod.-No.
Connection coupling with internal thread R 1/4" 01452
(for fitting to hose end)
Connection coupling with internal thread R 3/8" 014523/8NPT
(for fitting to hose end)
Connection nipple with internal thread R 1/4" 01453 Prod.-No. 01453 Prod.-No. 01452
(for fitting to cylinder)
Adapter R 1/4" external thread 01454

HYDRAULIC OIL – FOR ALFRA HYDRAULIC PUMPS


Prod.-No.
1 litre hydraulic oil HLP 46 01455

Caution:
Ensure everything is completely clean when refilling hydraulic equip-
ment!

Prod.-No. 01455

ALFRA – SPECIAL METAL LUBRICATING PASTE


Application areas:
■ Prevents seizing up, wear, cold-welding, solidifying and fretting corro-
sion on threads of screws, nuts, bolts, tube threads and fittings.
■ ALFRA special metal lubricating paste is also particularly suitable for
the lubrication of cutting points on punching tools and high-loading
bearings and sliding surfaces.
■ Release-active and silicone-free.
■ Contents: 120 g

Prod.-No.
ALFRA special metal lubricating paste 33005

Completely recommended for the use of hole punchers using wrenches.

Prod.-No. 33005

40
ALFRA – NOTCHING PLIERS
■ Punchers notched grooves in sheet steel up to 2.0 mm thick simply and
quickly (S235).

■ Saves time-consuming filing of grooves for non-twist securing of


pushbuttons, switches and instruments.

■ Notched grooves possible in sizes of 3.2 mm and 4.8 mm.

■ Replaceable notched groove puncher.

■ Easy punching due to large lever arm.

■ Plastic-coated handle.

■ Weight 1.3 kg.

The notched groove puncher is introduced to the pre-punched opening, Prod.-No. 03015
aligned to the crosshair markings and then the notched groove tongs are
actuated.
Your clean groove is finished!
Prod.-No.
ALFRA notching pliers 03015

Spare part Prod.-No.


Notch puncher with rivet pin 030151

41
ALFRA CUTTING DEVICES

42
FOR MOUNTING RAILS
● Handle: reinforced - soft touch
● Limit stop with mm/inch laser-engraved
● Burr-free, precise 90° cuts
● Lowest-possible cutting play

43
ALFRA PROFILE RAIL CUTTING DEVICE® – PSG DUO®

1 Handle: reinforced - soft touch


2 Limit stop with mm/inch laser-engraved
3 2 separate profiles for burr-free precise
90° cuts - stable profile guiding
4 Profile throughput is optimised
for lowest-possible cutting play

1
2

Prod.-No. 03199

44
ALFRA PROFILE RAIL CUTTING DEVICE® – PSG DUO®

For common mounting rails with hand lever operation


Cuts both profile rails TS 35/7.5 + 35/15 mm precisely and without effort

■ With guide support for 90°-angle precise cutting

■ With reinforced cam located directly above the shear plate

■ Lower force application due to improved force transmission

■ Maintenance-free

■ Cutting to length without waste

■ Shear plate re-grindable

■ Anodised, laser-engraved longitudinal


limit stop 1000 mm with guidance
fixture for precise angled cutting to length
with millimetre and inch scaling.
Prod.-No. 03199
■ Easy to install on the workbench

■ Scale divisions metric and inches

Prod.-No.
ALFRA profile rail cutting device® – PSG Duo® 03199

Profile rails

Mounting rail
35 mm/7.5
as per EN 60715

Mounting rail
35 mm/15
as per EN 60715

Custom-made products for special profiles such as


cable ducting on request!

red
o ur requi e
Y d
le ma
profi ings or
aw
to dr ples
sam

45
ALFRA PROFILE RAIL CUTTING DEVICE® – PSG 4®

1 Handle: reinforced - soft touch


2 Limit stop with mm/inch laser-engraved
3 Profile throughput is optimised for
lowest-possible cutting play

1
2

Prod.-No. 03004

46
ALFRA PROFILE RAIL CUTTING DEVICE® – PSG 4®

For hand-operated mounting rails


Cuts profile and ground rails precisely and without effort.
Standard version for TS 35/7.5 - 35/15 - 15/5.5 - Cu 10.0 x 3.0 mm

■ With reinforced cam located directly above the shear plate


■ Lower force application due to improved force transmission
■ Burr-free cutting to length without waste
■ Maintenance-free
■ Anodised, laser-engraved length limit stop 1000 mm with guiding
device for precise angled cutting to length, with millimetre and inch
scaling.
■ Shear plate re-grindable
■ Guidance fixture for 90° angle-precise cutting
■ Easy to install on the workbench
■ Custom-made products are also possible (please send us a sample rail
of about 1000 mm length). Guidance fixture
Prod.-No. for 90° angle-precise cutting
ALFRA profile rail cutting device® – PSG 4® 03004

Standard version

Mounting rail
35 mm/7.5
as per EN 60715

Mounting rail
35 mm/15
as per EN 60715

Prod.-No. 03004
Mounting rail
15 mm/5.5
as per EN 60715

Copper ground rails


10 mm x 3 mm

47
ALFRA PROFILE RAIL CUTTING DEVICE ® – PSG 5+®

1 Handle: reinforced - soft touch

2 Limit stop with mm/inch laser-engraved


compatible with PSG series
3 Profile throughput is optimised
for lowest-possible cutting play

Prod.-No. 03001

48
ALFRA PROFILE RAIL CUTTING DEVICE ® – PSG 5+®

For mounting rails, for hand lever operation for cutting to length and hole
punching longitudinally and transversely on the depicted mounting rails.

■ With reinforced cam located directly above the shear plate


■ Lower force application due to improved force transmission
■ Burr-free cutting to length without waste
■ Maintenance-free
■ Anodised, laser-engraved length limit stop 1000 mm with guiding
device for precise angled cutting to length, with millimetre and inch
scaling.
■ Shear plate can be re-ground, puncher replaceable
■ Custom-made products are also possible (please send us a sample rail
of about 1000 mm length). Prod.-No. 03001

Scope of delivery standard version Prod.-No.


with transverse and longitudinal hole puncher 12 x 6.4 mm, 03001 Tool for fixing holes (longitudinal and transverse) integrated.
1000 mm length limit stop and guidance fixture Guidance fixture for 90° angle-precise cutting
incl. C-profile 3415
with transverse and longitudinal hole puncher 12 x 6.4 mm, 03001G
1000 mm length limit stop and guidance fixture
incl. G-profile as per EN 60715
as 03001, however with round hole puncher Ø 5.5 or 6.0 mm 03002
as 03001, however with hydraulic cylinder 03003

Standard version

Mounting rail
35mm/7.5
as per EN 60715

Mounting rail
35 mm/15
as per EN 60715

Mounting rail
15 mm/5.5
as per EN 60715

C-profile 3415
(included in Prod.-No. 03001)

G-profile
as per EN 60715
(included in Prod.-No. 03001G)

Copper ground rails


10 mm x 3 mm

Spare parts for universal cutting and punching device


Prod.-No.
Spare puncher + die 12 x 6.4 mm f. longitudinal hole 03005
Spare puncher + die 12 x 6.4 mm f. transverse hole 03006
Spare puncher + die 5.5 mm f. round hole 03007
Spare puncher + 6.0 mm f. round hole 03008
Special versions for mounting rails or flat rails, 03011
also in stainless steel or aluminium or plastic on request

Prod.-No. 03003
We recommend our pump type AHP S (Prod.-No. 03854) as a drive

49
ALFRA CABLE DUCTING CUTTING DEVICE – VKS 125

1 Enlarged opening height


(also suitable for ducting with special webs)
2 Full-surface supporting table
(no sagging ducts)
3 Length stop
laser-engraved in metric/inch
4 Ergonomic hand lever
for optimum force transmission
5 Foldable, sprung cutter protector

1 3

2 5

50
ALFRA CABLE DUCT CUTTING DEVICE – VKS 125

ALFRA cable duct cutting device – VKS 125


Cuts cable ducting and covers up to 125 mm wide in seconds precisely and without effort. Fixing tabs for
easy fitting to the Workbench are attached to the device and to the longitudinal limit stop.

The VKS 125 is fitted with a sprung cutter protector which covers the cutter when it is not being used.

■ Burr-free cutting to length without waste


■ 90° angle-precise cutting
■ Maintenance-free
■ Easy to install on the workbench

"… no more plastic swarf and no more deburring!"

Prod.-No.
ALFRA VKS 125 031920
Cutter for VKS 125 03192

51
ALFRA ASSEMBLY TABLE

52
Simply put together your desired assembly table with its accessories on our
website and then request a quotation by clicking:
www.schaltschrank123.de/en

53
ALFRA ASSEMBLY TABLE AMT150

AMT 150
Prod.-No. 03100

Simple, variable fixing of mounting panels


using quick-action clamp.

Intelligent release system enables unrestricted
processing of the entire mounting panel

Infinitely variable adjustment from vertical to hori-
using handcrank or battery drill
zontal

Infinitely variable height adjustment via angle of inclination

Electric motor -
Battery-operated -
Adjustable angle of inclination 0 - 80°

Working height fixed: 100 cm

4 guide rollers with total fixing ✔


Max. size mounting panels W x H 1,100 x 1,900 mm

Max. useful load 200 kg

Space requirement 1,400 x 1,200 mm

Weight 83 kg
Assembly table AMT 150
2 x clamping unit with bolt
Scope of delivery
2 x clamping unit with quick lock
Screw adapter for operating with battery drill

OPTIONS FOR ALL AMTs

CLAMPING UNIT WITH QUICK LOCK


Prod.-No. 03100-003

EXTENSION SET CLAMPING UNIT WITH BOLT


Table width extension for horizontal support of mounting panels Prod.-No. 03100-002
Prod.-No. 03100-001

OPTION FOR AMT 150

SCREW ADAPTER AMT 150


for operation with battery drill
Prod.-No. 03100-004

54
ALFRA ELECTRIC ASSEMBLY TABLE AMTE 200 / AMTE 250

AMTE 200 AMTE 250


031002 031001

✔ ✔

✔ ✔

using battery-operated electric motors using battery-operated electric motors

by angle of inclination using


using battery-operated electric motors
battery-operated electric motors
✔ ✔
✔ ✔
0 - 80° 0 - 80°

fixed: 90 cm variable: 80 - 110 cm

✔ ✔
1,100 x 1,900 mm 1,100 x 1,900 mm

200 kg 300 kg

1,400 x 1,200 mm 1,400 x 1,200 mm

93 kg 140 kg
Electric assembly table AMTE 200 Electric assembly table AMTE 250
2 x clamping unit with bolt 2 x clamping unit with bolt
2 x clamping unit with quick lock 2 x clamping unit with quick lock
external charging station for the battery external charging station for the battery

OPTIONS FOR ALL AMTs OPTIONS FOR AMTE 200 / 250 OPTION FOR AMTE 250

CABLE GUIDANCE
Prod.-No. 031001-003

ROLLER CONVEYOR
for sideways insertion of the mounting panel
CONTROL CABINET SET CABLE ROLL HOLDER into the control cabinet
Prod.-No. 03100-005 Prod.-No. 031001-002 Prod.-No. 031001-004

OPTIONS FOR AMTE 200 / 250

CHARGING PLUG
SPARE BATTERY
Prod.-No. 031001-001 for 110 V 60 Hz
Prod.-No. 031001-0011

55
ALFRA BUSBAR
MACHINING

Prod.-No. 03855

56
Prod.-No. 03200

Prod.-No. 03201

Prod.-No. 03202

57
ALFRA BUSBAR BENDING AND HOLE PUNCHING DEVICE

Busbars at 120 x 12 mm (160 x 10 mm on request) can easily be bent using


a universal working cylinder, and holes of Ø 6.6 up to 21.5 mm including
longitudinal holes can be punched through the simple insertion of hole
punchers

Bending busbars
Turn switch to "bend".
To bend busbars, the bending die is inserted in the hydraulic piston and
the electric angle measurer is placed in the round guidance crew on the
counter block. The contact cable is connected to the electric motor.
The required angle is fixed on the angle scale using an adjusting screw.
Since copper springs back, we recommend making a setting 1° - 3° above
the required angle depending on the material thickness.
You should check the first bending angle. This bending angle can be re-
produced as often as required since the bending process is automatically
interrupted on achieving the angle by the electrical contact switch.

Perforating busbars
Switch setting to "perforate".
The puncher with the neoprene scraper and the matching die are placed in
the locating hole.
The puncher is fixed sideways using a grub screw. Depending on the
busbar width and the required hole arrangement, the processing block can
be infinitely variably raised or lowered hydraulically using the handwheel.
A counter attached to the handwheel shows the height of the hole centre
in millimetres.
We recommend centre-punching the busbar and then aligning the puncher
centring point above the centre puncher to guarantee a precise hole loca-
tion.

The neoprene scraper and a fitted electronic sensor ensure automatic


puncher retraction.

Technical data:
Bending
Bending Cu max: 120 x 12 mm
Bending up to: more than 90°
smallest leg length: 50 mm
smallest U-bend: 100 mm
smallest Z-bend: 72 mm (depending on material thickness)
The values stated are based on copper rails 120 x 10 mm

Punching
Punching Cu: 6.6 - 21.5 mm
also longitudinal hole up to max. L = 21
mm
Material thickness Cu max: 12 mm
Material width up to: 110 mm central
External dimensions L x W x H: 700 x 410 x 410 mm
Weight: 60 kg

Special version for processing of busbars


up to 160 x 10 mm available on request.

58
ALFRA BUSBAR BENDING AND HOLE PUNCHING DEVICE

Prod.-No.
ALFRA busbar bending and hole punching device 03200SET
with electrical angle measurer R10, bending die R10
and length limit stop

Electrical angle measurer R10 03201


Bending die R10 03202

Length limit stop 03203

Bending die with movable jaws (120 x 10 mm Cu) 03228


Digital angle measurer 03229
Stage bending tool 03246
with 2 pairs of pressure plates for 5 and 10 mm stages
(max. range: 100 x 5 mm / 60 x 10 mm Cu)

Prod.-No. 03200SET

Electro-hydraulic pump AHP M


Technical data:
Max. pressure: 700 bar Freely-programmable digital
Max. flow rate: 1.1 l/min angle measurer
Oil type: HLP 32 Can be used for devices
Filling volume: 3.2 l Prod.-No. 03200 and 03980
Working volume: 2.2 l
Weight: 29 kg
Operating voltage 230 V / 50 Hz
Power: 1.3 kW R10
Current consumption: 5.65 A Prod.-No. 03229 Prod.-No. 03201
Motor speed: 2800 rpm

Prod.-No.
Electro-hydraulic pump AHP M 03855
Optional hand switch for AHP S and AHP M 03859
Optional foot switch 2-pedal 03863

Prod.-No. 03228 Prod.-No. 03202

Electro-hydraulic pump AHP S


Technical data:
Max. pressure: 700 bar
Max. flow rate: 0.58 l/min
Oil type: HLP 32
Filling volume: 3.2 l
Working volume: 2.2 l
Weight: 27 kg
Voltage / frequency: 230 V / 50 Hz
Power: 0.75 kW
Current consumption: 3.26 A
Motor speed: 2800 rpm Prod.-No. 03855

Prod.-No.
Electro-hydraulic pump AHP S 03854
incl. hand switch
Optional foot switch 2-pedal 03866

Prod.-No. 03854

59
ALFRA BUSBAR BENDING AND HOLE PUNCHING DEVICE

Prod.-No.
ALFRA busbar set 1: 03911

■ Prod.-No. 03200SET
ALFRA busbar bending and hole punching device with electrical angle
measurer R10, bending die R10
and length limit stop
■ Prod.-No. 03855
electro-hydraulic pump AHP M

Prod.-No. 03911

Prod.-No.
ALFRA busbar set 2: 03921

■ Prod.-No. 03200SET
ALFRA busbar bending and hole punching device with electrical angle
measurer R10, bending die R10
and length limit stop
■ Prod.-No. 03854
electro-hydraulic pump AHP S

Accessories
Available punchers and dies

Puncher Ø Metric Max.


in mm Screw connection Material thickness in mm Prod.-No.
6.6 6.0 5.0 03204
9.0 8.0 6.0 03205
9.5 8.0 6.0 03206
11.0 10.0 12.0 03207
11.5 10.0 12.0 03208
13.5 12.0 12.0 03209
14.0 12.0 12.0 03210
17.5 16.0 12.0 03211
18.0 16.0 12.0 03212 Prod.-No. 03921
21.0 20.0 12.0 03213
21.5 20.0 12.0 03214

Die ØMax.
in mm Material thickness in mm Prod.-No.
6.6 5.0 03230
9.0 6.0 03231
9.5 6.0 03232
11.0 12.0 03233
11.5 12.0 03234
13.5 12.0 03235
14.0 12.0 03236
17.5 12.0 03237
18.0 12.0 03238
21.0 12.0 03239
21.5 12.0 03240

Punchers and dies for longitudinal holes up to max. L x W = 21 x 18 mm Prod.-No.


03241
longitudinal hole puncher
and dies

Round puncher and dies

60
ALFRA BUSBAR CUTTING DEVICE – S 125

For clean, burr-free cutting of copper busbars


125 x 12 mm.

■ Ideal supplementary device for busbar bending and hole punching


device.

■ Cutting time with electro-hydraulic pump depending on rail width 5 - 15


sec.

■ Hold-down device and guidance fixture for central, precise cutting.

■ Top cutter replaceable and resharpenable.

■ Weight: 16 kg

Prod.-No.
ALFRA busbar cutting device – S 125 03250

Replacement top cutter 03251

With use of electro-hydraulic pump AHP M in direct connection


with the cutting device, we recommend the use of a footswitch with START
– STOP – OFF function.

Footswitch with START – STOP – OFF 03865


(direct connection to basic device 03200)

Footswitch with START – STOP – OFF 03863


(direct connection to hydraulic pump 03855) Prod.-No. 03250

As a drive we recommend
electro-hydraulic pump AHP M 03855

ALFRA – WORKSHOP TROLLEY


For the bus bar bending and hole punching device 03200SET and the
busbar cutting device 03250

Ideal for transportation - also in vans with standard fittings

Specially-developed workshop trolley for storing both processing devices


and saving space. The electro-hydraulic pump can be connected to a fitted
2-way valve in the trolley. The processing devices are connected to each
other with hydraulic hoses.
2 support rollers fitted to the side of the table make bending and cutting of
long rails easier.
The trolley has an additional drawer with tool compartments for storing all
punchers and dies. The trolley runs on 4 casters, 2 of which have a locking
device.

The fittings include a single and double power socket in addition to a self-
rolling 230 V connecting cable at 3 m length.

Table size: 1,050 x 700 mm


Dimensions: L=1150, W=700, H=900 mm
Weight: 100 kg without devices

Prod.-No.
Workshop trolley, with 2-way valve, coupling, 03950
Drawer with tool compartments

Prod.-No. 03950 illustration shows fitted workshop trolley

61
ALFRA 4-STATION PROCESSING TROLLEY

For - bending busbars at 120 x 12 mm,


- for perforating busbars Ø 6.6 - 21.5 mm,
- for cutting busbars 125 x 12 mm,
- two additional hydraulic outputs
for various applications

■ The processing stations for busbar cutting and hole punching and
for cutting are recessed in the table. This enables quick, clean work-
ing.

■ You can use a hand wheel to infinitely variably raise and lower the
universal working cylinder by hydraulic power according to the hole
pattern to be punched.

■ The processing devices are connected to a hydraulic central unit fitted


to the inside of the trolley.

■ A support extension, which can be pulled out of the side, is provided as


a support for longer rails.

■ Press heads (e.g. press head 10 - 300 mm2 Prod.-No. 03360) and hy-
draulic cylinder Prod.-No. 02012 can be connected to 2 hydraulic hoses
fitted to the side for hole-punching.

■ 1 footswitch including connecting cable is included in delivery. Up to 3


additional foot switches can be connected to the various stations.
Prod.-No. 03980 supplied without additional devices
■ 4 tool drawers with compartments for punchers and dies are fitted to
the trolley.
It runs on 4 casters, 2 of which have a locking device.

Technical data:
Motor voltage: 230 V / 50 Hz
Motor power: 2.2 kW
max. operating pressure: 700 bar
Flow rate: max. 1.7 l/min.
Tank volume: 3.2 l
Usable oil volume: 2.2 l
Weight approx.: 240 kg
Table size: 1,150 x 700 mm
Dimensions L x W x H: 1,250 x 760 x 1,210 mm

Prod.-No.
ALFRA 4-Station processing trolley 03980

Required extra accessories


Punchers and dies Ø 6.6 - 21.5 mm
Puncher: Prod.-No. 03204 - 03214
Die: Prod.-No. 03230 - 03240

Hydraulic press head 10 - 300 mm2 03360

Hydraulic cylinder 02012

Footswitch with connecting cable, 3-pole 03861

4 tool draws with compartments for


punchers and dies are fitted to the trolley.

62
ALFRA BUSBAR BENDING AND HOLE PUNCHING DEVICE – LPV

Bending busbars up to 120 x 12 mm


Perforating busbars Ø 6.6 up to 21.5 mm

The device consists of a base frame made of torsion-free aluminium profile


with a mounting for the base bodies for bending and perforating. A length
limit stop makes adjustment of the hole arrangement easier during punch-
ing. To make working with longer copper rails easier, the insert frame with
support frame can be extended to up to around 700 mm. All limit stops and
support frames are quick and easy to fix using clamping levers.

Technical data:
Bending:
Bending Cu max: 120 x 12 mm
Bending up to: more than 90°
smallest leg length: 50 mm
smallest U-bend: 100 mm
smallest Z-bend: 72 mm
The values stated are based on copper rails 120 x 10 mm

Punching:
Punching Cu: Ø 6.6 - 21.5 mm
also longitudinal hole up to max. L = 21
mm Prod.-No. 03256 scope of delivery
Material thickness Cu max: 12 mm without punchers and dies
Material width up to: 110 mm central
Dimensions L x W x H: 615 x 370 x 315 mm
Weight: 44 kg

Prod.-No.
ALFRA busbar bending and hole punching device – LPV 03256
We recommend our electro-hydraulic pump AHP S
Prod.-No. 03854 as a drive
Accessories
Available punchers and dies

Puncher Ø Metric Max.


in mm Screw connection Material thickness in mm Prod.-No.
6.6 6.0 5.0 03204
9.0 8.0 6.0 03205
9.5 8.0 6.0 03206
11.0 10.0 12.0 03207
11.5 10.0 12.0 03208
13.5 12.0 12.0 03209
14.0 12.0 12.0 03210
17.5 16.0 12.0 03211
18.0 16.0 12.0 03212
21.0 20.0 12.0 03213
21.5 20.0 12.0 03214

Die ØMax.
in mm Material thickness in mm Prod.-No.
6.6 5.0 03230
9.0 6.0 03231
9.5 6.0 03232
11.0 12.0 03233
11.5 12.0 03234
13.5 12.0 03235
14.0 12.0 03236
17.5 12.0 03237
18.0 12.0 03238
21.0 12.0 03239
21.5 12.0 03240 longitudinal hole puncher
and dies
Punchers and dies for longitudinal holes up to max. L x W = 21 x 18 mm Prod.-No.
03241

Round puncher and dies

63
ALFRA BUSBAR BENDING AND HOLE PUNCHING DEVICE – BS 160

■ The device consists of a base frame made of special aluminium and a Bending busbars up to 160 x 12 mm
hydraulic cylinder up to 600 bar.
■ Using bending dies R=11 mm and R=5 mm and height adjustment, all Perforating busbars Ø 6.6 - 21.5 mm
busbars of up to max. 160 mm width can be bent to various angles.
■ The angle measurement is engraved on the top section.
■ Changing over to bending and hole-punching is easy and simple.

Technical data:
Bending
Bending Cu max.: 160 x 12 mm
Bending angle up to: 92°
smallest leg length: 50 mm internal dimension
smallest U-bend: 160 mm internal dimension
smallest Z-bend: 55 mm (material-dependent) internal
dimension
Punching/perforating
Punching Cu max.: Ø 6.6 - 21.5 mm
also longitudinal hole up to max. L = 21
mm
Material thickness Cu max.: 12 mm
Material width up to: 160 mm central
Dimensions L x W x H: 390 x 150 x 330 mm
Weight: 20 kg

Recommended drive type


Electro-hydraulic pump AHP S Prod.-No. 03854
Air-hydraulic pump LHP 700 Prod.-No. 02140 Prod.-No. 03258
Foot pump Prod.-No. 02121 "Perforate" setting
Prod.-No.
ALFRA BS 160 with bending die 03258
and bending puncher R=11 mm for busbars 9-12 mm

Accessories
Bending puncher R=5 mm for busbars 3-8 mm 03259

Available punchers and dies

Puncher Ø Metric Max.


in mm Screw connection Material thickness in mm Prod.-No.
6.6 6.0 5.0 03204
9.0 8.0 6.0 03205
9.5 8.0 6.0 03206
11.0 10.0 12.0 03207
11.5 10.0 12.0 03208
13.5 12.0 12.0 03209 Prod.-No. 03258
14.0 12.0 12.0 03210 "Bend" setting
17.5 16.0 12.0 03211
18.0 16.0 12.0 03212
21.0 20.0 12.0 03213
21.5 20.0 12.0 03214

Die ØMax.
in mm Material thickness in mm Prod.-No.
6.6 5.0 03230
9.0 6.0 03231
9.5 6.0 03232
11.0 12.0 03233
11.5 12.0 03234
13.5 12.0 03235
14.0 12.0 03236
17.5 12.0 03237
18.0 12.0 03238
21.0 12.0 03239
21.5 12.0 03240

Punchers and dies for longitudinal holes up to max. L x W = 21 x 18 mm Prod.-No. Prod.-No. 03258
03241 Complete (without punchers and dies)

64
ALFRA – FLEXIBLE BUSBAR PROCESSING DEVICE

for punching (without insulation) and cutting of flexible supple bars


Thickness up to 10 mm (without insulation)
Width up to 100 mm (without insulation)

Application areas:
■ Cutting and perforation of ribbed copper rails
■ Cutting thickness: max. 10 mm
■ Hole range: Through holes for bolts M6 – M14
■ Dimensions L x W x D: 400 x 250 x 150 mm (without limit stop)
■ Weight: 32 kg

Basic device
■ Used for mounting of: cutting block and perforating tools

■ The pressure unit, consisting of hydraulic piston and cylinder including


puncher mounting in the top section, is permanently integrated in the
basic unit.

■ The concentric locating hole for the die and cutting block insert are
located in the bottom section. In addition, foldable limit stops are fitted
to the front and side for hole punching in the device.

Prod.-No.
ALFRA ribbed busbar processing device 03300
Cutting block 03301

Accessories Prod.-No. 03300


Puncher with neoprene and pressure plates:
Ø 6.0 mm 03304
Ø 9.0 mm 03305
Ø 11.0 mm 03306
Ø 14.0 mm 03307

Die:
Ø 6.0 mm 03309
Ø 9.0 mm 03310
Ø 11.0 mm 03311
Ø 14.0 mm 03312

Other diameters on request.

Prod.-No. 03301 cutting block


with length limit stop.

Prod.-No. 02121

Prod.-No. 03854

We recommend our electro-hydraulic pump AHP S as a drive


Prod.-No. 03854 or our foot pump Prod.-No. 02121.

65
ALFRA HYDRAULIC PUNCHER – AP-65

■ Specially developed for assembly work. Compact, strong construction.


Easily portable - flexible in use.

■ For punching steel and copper

■ Application areas: Punching busbars, general punching tasks in steel


and bridge construction, scaffolding etc.

Technical data:
Piston stroke: 18 mm
Punching force: 270 kN

Overhang: 65 mm
Working pressure max.: 700 bar
Punching range: Puncher Ø 5.5 - 10 mm
Material thickness max. 8 mm, (S235)
Puncher Ø 10 - 21 mm
Material thickness max. 10 mm, (S235)
Weight: 16 kg
Dimensions: 220 x 110 x 335 mm

Prod.-No.
Hydraulic puncher AP-65 03260

Prod.-No. 03260

Tools for copper, aluminium and steel


Prod.-No. Prod.-No.
Ø mm max. material thickness Puncher Die
5.5 5 mm 03265 03275
6.6 6 mm 03266 03276
8.0 6 mm 03285 03290
9.0 8 mm 03267 03277
11.0 10 mm 03268 03278
14.0 10 mm 03269 03279
18.0 10 mm 03270 03280
21.0 10 mm 03271 03281

other diameters on request where edge holes are possible

Prod.-No. 03854

We recommend our electro-hydraulic pump as a drive


AHP S Prod.-No. 03854.

Punchers and dies for AP-65

66
ALFRA HYDRAULIC CRIMPING UNIT

C-shape for simple handling

■ C-shape, press head rotatable through 320°, hydraulics inte-


grated in handle. Automatic switchover from rapid feed to press
feed.

■ Fitted pressure limiting valve.

■ Replaceable hexagonal press inserts, semicircular.

■ Supplied in plastic case.

Technical data:
Pressing force: 130 kN
Pressing power: 700 bar
Weight: 5.4 kg
Opening width: 26 mm
Length: 545 mm 26 mm

Prod.-No.
Hydraulic crimping unit 03361 Prod.-No. 03361 head can be rotated through 320°

Hexagonal press inserts


Semicircular pressing shape for cable shoes and connectors

suitable for pressing units 03360/03380/03361

Tool Press width Copper Aluminium


Ref.no. mm Cross-section in mm2 Prod.-No.
8 14 16 – 03365

10 14 25 – 03366

12 12 35 25 03367

14 12 50 35 03368

16 12 70 50 03369

18 12 95 70 03370

20 12 120 – 03371

22 14 150 95 + 120 03372 Hexagonal press inserts

25 14 185 150 03373

28 14 240 185 03374


Notes on hexagonal pressings
30 5 – – 03375 (Manufacturer information is definitive)

32 5 300 240 03376

34 5 – 300 03377 1. First pressing (inside)


1. First pressing

2. Further pressing from inside to outside

2. From inside to outside


completed pressing 3. First pressing
on the other side (inside

4. Completed pressing from inside to outside

67
ALFRA HYDRAULIC PRESS HEADS

C-shape for simple handling

■ pressing cable shoes and connectors made of copper and aluminium of


26 mm
between 10 – 300 mm2.

■ Hexagonal press inserts semicircular.

■ Supplied in sheet steel transport boxes.

■ Electro-hydraulic pump Prod.-No. 03854 or foot pump 02121 can be


used to operate both press heads.

Technical data:
Pressing force: 130 kN Prod.-No. 03360
Pressing power: 700 bar
Weight: 3.9 kg
Opening width: 26 mm
Length: 245 mm
Prod.-No.
Hydraulic press head 03360

38 mm

Technical data:
Pressing force: 130 kN
Pressing power: 700 bar
Weight: 4.6 kg
Opening width: 38 mm
Length: 275 mm
Prod.-No.
Hydraulic press head 03380

Prod.-No. 03380

Hexagonal press inserts


Semicircular pressing shape for cable shoes and connectors

suitable for pressing units 03360/03380/03361

Tool Press width Copper Aluminium


Ref.no. mm Cross-section in mm2 Prod.-No.
8 14 16 – 03365

10 14 25 – 03366

12 12 35 25 03367

14 12 50 35 03368

16 12 70 50 03369

18 12 95 70 03370

20 12 120 – 03371

22 14 150 95 + 120 03372

25 14 185 150 03373

28 14 240 185 03374

30 5 – – 03375
Hexagonal press inserts
32 5 300 240 03376

34 5 – 300 03377

68
ALFRA HYDRAULIC CABLE CUTTER – AKS 85

Ideal for cutting cables up to Ø 85 mm

Advantages
■ Guided cutter blade.
■ Independent, can be used in any location.
■ Clean cuts at minimal deformation.

Application areas:
Power supply companies, power distribution construction, telecommunica-
tions, municipal utilities and their providers, crane construction, mining,
shipbuilding, maintenance or repair etc.

Technical data:
Cutting force: 55 kN
Cutting pressure: 700 bar Prod.-No. 04002
Weight: 6.3 kg
Length: 450 mm

Cutting performance:
telephone cable: up to Ø 85 mm
electric cable with armouring: up to Ø 85 mm
insulated aluminium cable: 3 x 240 mm2

m
m
(earthing cable)
85
insulated aluminium cable: 630 mm2
(single-core)
aluminium wire: up to Ø 46 mm
copper wire: up to Ø 28 mm

Prod.-No.
hydraulic cable cutter AKS 85 04002
supplied in sailcloth bag

ALFRA HYDRAULIC MANUAL CABLE CUTTER - HKS 85

With built-in manual hydraulics for cutting cables up to Ø 85 mm

The most ergonomic working position can be selected thanks to the inte-
grated hydraulics in the rotating handle.
The cable cutter can be used on scaffolds, on high tension pylons or in
manholes etc. independently of hydraulic pumps.

Application areas:
Power supply companies, power distribution construction, telecommunica-
tions, municipal utilities and their providers, crane construction, mining,
shipbuilding, maintenance or repair etc.

Technical data:
m

Cutting force: 55 kN
m
85

Cutting pressure: 700 bar


Weight: 6.6 kg
Length: 740 mm

The cutting performance is equivalent to Type AKS 85.

Prod.-No. Prod.-No. 04015 head can be rotated through 320°


Hydraulic manual cable cutter HKS 85 04015
supplied in sailcloth bag

69
ALFRA PRESS

70
71
ALFRA PRESS - OVERVIEW

ALFRA PRESS AP 250 ALFRA PRESS AP 400


Page 74 78

Control cabinet housing, Control cabinet housing,


Application Control cabinet doors, Control cabinet doors,
Mounting panels Mounting panels

Prod.-No. 03170 03195

Overhang with limit stop in mm 250 400

Overall height in mm 820 1,700

Total weight in kg approx. 50 (without base) 220

Space requirement in mm 1,000 x 1,000 1,200 x 800

Tool dimension in mm:

Circular Ø 3.2 – 40.5 3.2 – 40.5

Square up to 28.0 x 28.0 28.0 x 28.0

Max. diagonals of 40.0 40.0

Max. material thickness in mm:

Sheet steel S235 / stainless steel 2.5 / 2.0 2.5 / 2.0

Aluminium / plastic 4.0 4.0

Hydraulic system:

Mode of action single-action single-action

Punching force F 46 kN at 600 bar 46 kN at 600 bar

Punching stroke in mm 50 50

Operating voltage in V - -

Workpiece fold in mm 22 22

72
ALFRA PRESS - OVERVIEW

ALFRA PRESS AP 500 ALFRA PRESS AP 600-2 ALFRA PRESS AP 800


82 86 90

Control cabinet doors,


Control cabinet doors, Control cabinet doors,
Mounting panels,
Mounting panels Mounting panels
various control cabinet housings

03093 03090 03400

500 600 800

1,500 1,600 1,700

200 360 850

1,500 x 1,500 mm 2,000 x 3,000 2,360 x 4,440

3.2 – 63.5 3.2 – 70.0 3.2 – 120.0

46.0 x 46.0 68.0 x 68.0 110.0 x 110.0

60.0 90.0 140.0

3.0 / 2.0 3.0 / 2.0 3.0 / 2.0

4.0 4.0 4.0

double-action double-action double-action

48 kN at 130 bar 60 kN at 165 bar 135 kN at 190 bar

66 66 72

220 400 400

30 30 40

73
PUNCHING WITHOUT PRE-DRILLING

Overhang 250 mm

74
ALFRA PRESS AP 250

For rapid punching-out of circular, square, rectangular or special forms


without pre-drilling in control cabinet doors, terminal boxes, cable
ducts, housings, cable management panels etc. right up to margins.
Simple tool change carried out in seconds.

Description:
■ Flexible in use - on mobile base (optional) or stationary, fitted on the
workbench. Laser pointer for optical display of
■ Rapid tool change helps in problem areas with a wide range of break- tool centre
through types.
■ A range of die mountings is available, even for punching very close
to margins.
■ Rows of punch-outs are no problem thanks to attachable folding
stops.
■ Tip: Use a laser pointer as an option - no scribing, no centre punch-
ing, a simple crosshair with the pin is sufficient.
■ Operation using a manual pump is sufficient as a "starter solution" -
this makes "punching without pre-drilling" possible at low cost. Tool drawer, pivoting

Technical data:
Overhang with limit stop: 250 mm
Overhang without limit stop: 265 mm
Punching stroke: 50 mm
Punching force F: 46 kN at 600 bar
Hydraulic connection: R 1/4"
Weight without base: 50 kg Length and depth limit stop with
Weight with base: 120 kg foldable add-on stops
Space requirement with base approx.: 1,000 mm x 1,000 mm

Punching capacity:
Circular: Ø 3.2 - 40.5 mm
Square: 28.0 x 28.0 mm
Rectangle: 22.0 x 30.0 mm
Special forms up to a Pivoting support arms, height
max. diagonal of: 40.0 mm adjustable, each with 2 rubber sup-
ports (option)
Material thicknesses (max):
Sheet steel (S235): 2.5 mm
Stainless steel (F = 600 N/mm2): 2.0 mm
Aluminium (F = 22 N/mm2 ): 4.0 mm
Punchable plastics: 4.0 mm
Prod.-No. We recommend our electro-hydraulic
ALFRA PRESS AP 250 (without options) 03170 pump
ALH-600 Prod.-No. 03190 as a drive
unit.
Note:
■ All circular tools for ALFRA PRESS punchers AP 250 - AP 800 are
made of special tool steel and have a special cutting geometry devel- Prod.-No. 03190
oped by ALFRA.

Special tools can be manufactured in our


own toolmaking works at short notice!

Technical features when punching close to margins with


die holder Type I

Smallest-possible axial dimension (border spacing) when using


die holder Type I Prod.-No. 03174

75
PUNCHING WITHOUT PRE-DRILLING

Overhang 250 mm

Stationary hole puncher - AP 250


Type Designation Prod.-No.

Punching yoke ALFRA PRESS 250 with hydraulic cylinder and quick coupling, cylinder piston with
Machine non-twist device for insertion of all puncher sockets
03170

Pump Electro-hydraulic pump ALH 600 03190

Laser pointer with power unit for electro-hydraulic pump ALH 600 03181

Laser pointer, cpl. with power unit and connector plug for separate mains cable 230V/50Hz 03182

Combined length and depth limit stops with 2 adjustable limit stops per axis. The limit stops in the X direction are
03177
Special fitting foldable and are suitable as an add-on limit stop for rows of punch-outs.

Pivoting support arms (pairs) height adjustable, each with 2 rubber supports 03179

Limit switch for stroke limitation (only in combination with hydraulic pump ALH-600) 03183

Mobile base 03189

with scraper and centring pin


03171
Ø 3.2 - 30.5 mm with mounting shaft for AP 250 - 400
Puncher socket
with scraper and centring pin for round puncher Ø 32.5 - 40.5 mm with 19 mm
03172
Female thread for AP 250 - 400

Type I Dies Ø 3.2 - 22.5 mm for punching right up to margins for AP 250 - 400 03174

Dies Ø 3.2 - 30.5 mm and


Die holder Type II
moulding tool up to 21 x 21 mm (30.5 mm max. diagonals) for AP 250 - 400
03175

Dies Ø 30.6 - 40.5 mm and


Type IV 03176
moulding tool up to 28 x 28 mm (40.0 mm max. diagonals) AP 250 - 400

Square and rectangular hole punchers - AP 250


suitable for steel, for stainless steel applications on request, with mounting shaft and centring point, including die

Type Designation Prod.-No. AP 250 AP 400 AP 500 AP 600 AP 800

21.0 x 21.0 mm for AP 250 - 400 03087 ● ●


Square holes
25.4 x 25.4 mm for AP 250 - 400 03088 ● ●

Rectangular holes 22.0 x 30.0 mm for AP 250 - 400 03089 ● ●

Special holes Ø 22.5 mm with 4 lugs for AP 250 - 400 03086 ● ●

for puncher socket (03171) Ø 3.2 - 30.5 mm 03185 ● ●


Spare neoprene
scraper
for puncher socket (03172) Ø 30.6 - 40.5 mm 03186 ● ●

76
ALFRA PRESS AP 250

Circular punchers and dies - AP 250


suitable for steel and stainless steel
Mounting Size Size
Type Ø in mm Prod.-No. AP 250 AP 400 AP 500 AP600-2 AP 800
holder Metric PG
3.2 03131 ● ● ● ● ●

4.5 03132 ● ● ● ● ●

5.4 03133 ● ● ● ● ●

6.5 03134 ● ● ● ● ●

8.5 M8 03135 ● ● ● ● ●

10.5 M10 03136 ● ● ● ● ●

12.7 M12 PG7 03137 ● ● ● ● ●


Puncher 15.2 PG9 03138 ● ● ● ● ●
Ø 3.2 - 30.5 mm
16.2 M16 03139 ● ● ● ● ●

18.6 PG11 03140 ● ● ● ● ●

20.4 M20 PG13 03141 ● ● ● ● ●

22.5 PG16 03142 ● ● ● ● ●

25.4 M25 03143 ● ● ● ● ●

28.3 PG21 03144 ● ● ● ● ●

30.5 03145 ● ● ● ● ●

32.5 M32 03146 ● ● ● ● ●


Punch 37.0 PG29 03158 ● ● ● ● ●
Ø 32.5 - 40.5 mm
40.5 M40 03147 ● ● ● ● ●

3.2 03500 ● ●

4.5 03501 ● ●

5.4 03502 ● ●

6.5 03503 ● ●

8.5 M8 03504 ● ●
TYPE I

Die 10.5 M10 03505 ● ●

Ø 3.2 - 22.5 mm 12.7 M12 PG7 03506 ● ●

15.2 PG9 03507 ● ●

16.2 M16 03508 ● ●

18.6 PG11 03509 ● ●

20.4 M20 PG13 03510 ● ●

22.5 PG16 03511 ● ●

3.2 03063 ● ● ● ● ●

4.5 03066 ● ● ● ● ●

5.4 03068 ● ● ● ● ●

6.5 03074 ● ● ● ● ●

8.5 M8 03076 ● ● ● ● ●

10.5 M10 03079 ● ● ● ● ●


TYPE II

12.7 M12 PG7 03022 ● ● ● ● ●


Die 15.2 PG9 03023 ● ● ● ● ●
Ø 3.2 - 30.5 mm
16.2 M16 03084 ● ● ● ● ●

18.6 PG11 03024 ● ● ● ● ●

20.4 M20 PG13 03025 ● ● ● ● ●

22.5 PG16 03026 ● ● ● ● ●

25.4 M25 03085 ● ● ● ● ●

28.3 PG21 03110 ● ● ● ● ●

30.5 03111 ● ● ● ● ●
TYPE IV

32.5 M32 03165 ● ●


Die 37.0 PG29 03166 ● ●
Ø 30.6 - 40.5mm
40.5 M40 03167 ● ●

77
PUNCHING WITHOUT PRE-DRILLING

Overhang 400 mm

Stable, mobile
base as standard

78
ALFRA PRESS AP 400

For rapid punching-out in circular, square, rectangular or special forms


without pre-drilling in control cabinet doors, terminal boxes, cable
ducts, housings, cable management panels etc. right up to margins.
Simple tool change carried out in seconds.

Description:
■ Flexible in use - on mobile base.
■ Rapid tool change helps in problem areas with a wide range of break- Laser pointer for optical display of
through types. tool centre
■ A range of die mountings is available, even for punching very close
to margins.
■ Rows of punch-outs are no problem thanks to attachable folding
stops.
■ Tip: Use a laser pointer as an option - no scribing, no centre punch-
ing, a simple crosshair with the pin is sufficient.
■ Operation using a manual pump is sufficient as a "starter solution" -
this makes "punching without pre-drilling" possible at low cost.

Technical data:
Overhang with limit stop: 400 mm Die holder Type ll
Overhang without limit stop: 430 mm
Punching stroke: 50 mm
Punching force F: 46 kN at 600 bar
Hydraulic connection: R 1/4“
Weight: 220 kg
Space requirement with base approx.: 1,200 x 800 mm

Punching capacity:
Circular from: Ø 3.2 - 40.5 mm Tool drawer, pivoting
Square up to: 28.0 x 28.0 mm
Rectangular up to: 22.0 x 30.0 mm
Special forms up to a
max. diagonal of: 40.0 mm

Material thicknesses (max):


Sheet steel (S235): 2.5 mm Length and depth limit stop with
Stainless steel (F = 600 N/mm2): 2.0 mm foldable add-on stops
Aluminium (F = 22 N/mm2 ): 4.0 mm (Option)
Punchable plastics: 4.0 mm
Prod.-No.
ALFRA PRESS AP 400 (without options) 03195

Note:
■ All circular tools for ALFRA PRESS punchers AP 250 - AP 800 are Pivoting support arms, height
made of special tool steel and have a special cutting geometry devel- adjustable, each with 3 rubber sup-
oped by ALFRA. ports (option)

Special tools can be manufactured in our


own toolmaking works at short notice!
We recommend our electro-hydraulic
pump
ALH-600 Prod.-No. 03190 as a drive
unit.
Technical features when punching close to margins with
die holder Type I
Prod.-No. 03190

Smallest-possible axial dimension (border spacing) when using


die holder Type I Prod.-No. 03174

79
PUNCHING WITHOUT PRE-DRILLING

Overhang 400 mm

Stationary hole puncher - AP 400


Type Designation Prod.-No.

Punching yoke ALFRA PRESS 400 with hydraulic cylinder and quick coupling, cylinder piston with
03195
Machine non-twist device for insertion of all puncher sockets
Pump
Electro-hydraulic pump ALH 600 03190

Laser pointer with power unit for electro-hydraulic pump ALH 600 03181

Laser pointer, with power unit and connector plug for separate mains cable 230V/50Hz 03182
Special fitting Combined length and depth limit stops with 2 adjustable limit stops per axis. The limit stops in the X direction are
03196
foldable and are suitable as an add-on limit stop for rows of punch-outs.

Pivoting support arms (pairs) height adjustable, each with 2 rubber supports 03197

with scraper and centring pin


03171
Ø 3.2 - 30.5 mm with mounting shaft for AP 250 - 400
Puncher socket
with scraper and centring pin for round puncher Ø 32.5 - 40.5 mm with 19 mm
03172
Female thread for AP 250 - 400

Type I Dies Ø 3.2 - 22.5 mm for punching right up to margins for AP 250 - 400 03174

Dies Ø 3.2 - 30.5 mm and


Die holder Type II
moulding tool up to 21 x 21 mm (30.5 mm max. diagonals) for AP 250 - 400
03175

Dies Ø 30.6 - 40.5 mm and


Type IV 03176
moulding tool up to 28 x 28 mm (40.0 mm max. diagonals) AP 250 - 400

Square and rectangular hole punchers - AP 400


suitable for steel, for stainless steel applications on request, with mounting shaft and centring point, including die

Type Designation Prod.-No. AP 250 AP 400 AP 500 AP 600 AP 800

21.0 x 21.0 mm for AP 250 - 400 03087 ● ●

Square holes
25.4 x 25.4 mm for AP 250 - 400 03088 ● ●

Rectangular
22.0 x 30.0 mm for AP 250 - 400 03089 ● ●
holes

Special holes Ø 22.5 mm with 4 lugs for AP 250 - 400 03086 ● ●

for puncher socket (03171) Ø 3.2 - 30.5 mm 03185 ● ●


Spare neoprene
scraper
for puncher socket (03172) Ø 30.6 - 40.5 mm 03186 ● ●

80
ALFRA PRESS AP 400

Circular punchers and dies - AP 400


suitable for steel and stainless steel
Mounting Size Size
Type Ø in mm Prod.-No. AP 250 AP 400 AP 500 AP600-2 AP 800
holder Metric PG
3.2 03131 ● ● ● ● ●

4.5 03132 ● ● ● ● ●

5.4 03133 ● ● ● ● ●

6.5 03134 ● ● ● ● ●

8.5 M8 03135 ● ● ● ● ●

10.5 M10 03136 ● ● ● ● ●

12.7 M12 PG7 03137 ● ● ● ● ●


Puncher 15.2 PG9 03138 ● ● ● ● ●
Ø 3.2 - 30.5 mm
16.2 M16 03139 ● ● ● ● ●

18.6 PG11 03140 ● ● ● ● ●

20.4 M20 PG13 03141 ● ● ● ● ●

22.5 PG16 03142 ● ● ● ● ●

25.4 M25 03143 ● ● ● ● ●

28.3 PG21 03144 ● ● ● ● ●

30.5 03145 ● ● ● ● ●

32.5 M32 03146 ● ● ● ● ●


Punch 37.0 PG29 03158 ● ● ● ● ●
Ø 32.5 - 40.5 mm
40.5 M40 03147 ● ● ● ● ●

3.2 03500 ● ●

4.5 03501 ● ●

5.4 03502 ● ●

6.5 03503 ● ●

8.5 M8 03504 ● ●
TYPE I

Die 10.5 M10 03505 ● ●

Ø 3.2 - 22.5 mm 12.7 M12 PG7 03506 ● ●

15.2 PG9 03507 ● ●

16.2 M16 03508 ● ●

18.6 PG11 03509 ● ●

20.4 M20 PG13 03510 ● ●

22.5 PG16 03511 ● ●

3.2 03063 ● ● ● ● ●

4.5 03066 ● ● ● ● ●

5.4 03068 ● ● ● ● ●

6.5 03074 ● ● ● ● ●

8.5 M8 03076 ● ● ● ● ●

10.5 M10 03079 ● ● ● ● ●


TYPE II

12.7 M12 PG7 03022 ● ● ● ● ●


Die 15.2 PG9 03023 ● ● ● ● ●
Ø 3.2 - 30.5 mm
16.2 M16 03084 ● ● ● ● ●

18.6 PG11 03024 ● ● ● ● ●

20.4 M20 PG13 03025 ● ● ● ● ●

22.5 PG16 03026 ● ● ● ● ●

25.4 M25 03085 ● ● ● ● ●

28.3 PG21 03110 ● ● ● ● ●

30.5 03111 ● ● ● ● ●

32.5 M32 03165


TYPE IV

● ●
Die 37.0 PG29 03166 ● ●
Ø 30.6 - 40.5mm
40.5 M40 03167 ● ●

81
PUNCHING WITHOUT PRE-DRILLING

Overhang 500 mm

82
ALFRA PRESS AP 500

The stationary hole puncher has been developed for control cabinet and
switch gear makers and is suitable for quick punching-out of circular,
square, rectangular or special forms in sheet metal and control cabinet
doors up to 2000 mm x 1000 mm and 30 mm margin fold height. Punch-
ing possible right up to margins. Simple, rapid tool change carried out
in seconds.
Control cabinets/housings up to 300 mm in depth can also be processed.

Description:
■ Stable press body with adjustable stand feet. Laser pointer for optical display of
■ Dual-action hydraulic cylinder, flanged force-locking and form-lock- tool centre
ing to machine body.
■ Anti-twist piston rod Ø 55 mm made of tempered stainless steel
with tool holder.
■ Die bed, fixed force-locking to press body.
■ Rapid tool change helps in problem areas with a wide range of break-
through types.
■ Hold-down device with safety function, fixed with electrical safety
lock for accident prevention.
■ Height-adjustable length and depth limit stops - available in 2 ver-
sions. Electrical safety lock for accident
■ Tape measure display for length and depth limit stops. prevention.
■ Dual-circuit hydraulic unit with electric pump, oil container and
solenoid valves (very low noise).
■ Safety footswitch with double pedal for infinitely variable operation
of punching and return stroke.

Technical data:
Overhang with limit stop: 500 mm
Overhang without limit stop: 540 mm
Punching stroke: 66 mm Limit stop system in Y direction
Punching force F: 48 kN at 130 bar Mobile, 2 guide shafts
Motor power: 0.37 kW in press body.
Operating voltage: 220 V
Weight approx.: 200 kg
Overall height: 1,500 mm
Working height: 1,000 mm
Width of puncher body: 130 mm
Depth of puncher body: 950 mm
Length of limit stock rails: 1,500 mm
Space requirement approx.: 1,500 x 1,500 mm

Punching capacity:
Circular from: Ø 3.2 - 63.5 mm
Square up to: 46.0 x 46.0 mm
Special forms up to a Die holder
max. diagonal of: 60.0 mm

Material thicknesses (max):


Sheet steel (S235): 3.0 mm
Stainless steel (F = 600 N/mm2): 2.0 mm
Aluminium (F = 22 N/mm2 ): 4.0 mm
Punchable plastics: 4.0 mm

Prod.-No. Tape measures display for Y-axis


ALFRA PRESS AP 500 (without options) 03093

Note:
■ All circular tools for ALFRA PRESS punchers AP 250 - AP 800 are
made of special tool steel and have a special cutting geometry devel-
oped by ALFRA.

Special tools can be manufactured in our


own toolmaking works at short notice!

Dual-circuit hydraulic unit

83
PUNCHING WITHOUT PRE-DRILLING

Overhang 500 mm

Stationary hole puncher - AP 500


Type Designation Prod.-No.

Stationary hole puncher ALFRA PRESS 500 with hydraulic cylinder, dual-action
Machine Hydraulic unit, adjustable stand feet, safety footswitch
03093

Laser pointer for optical display of tool centre 03021

Length and depth limit stops movable in Y direction 03094


Special fitting
Length and depth limit stops movable in X and Y direction 03095

Pivoting double joint arm for supporting workpiece (individual) 03078

with scraper and centring pin


03036
for round puncher with mounting shaft AP 500 - 600 Ø 3.2 - 30.5 mm
Puncher socket
with centring pin
03035
for round puncher with 19 mm mounting shaft for AP 500 - 600 Ø 32,5 - 63,5 mm

Type A Circular die Type A Ø 3.2 - 25.4 mm 03040

Die holder Type B Circular die Type A Ø 28.3 - 40.5 mm 03041

Type C Circular die Type A Ø 40.6 - 63.5 mm 03077

Square and rectangular hole punchers - AP 500


suitable for steel, for stainless steel applications on request, with mounting shaft and centring point, including die

Type Designation Prod.-No. AP 250 AP 400 AP 500 AP 600 AP 800

12.7 x 12.7 mm for AP 500 - 600 03042 ● ●

19.0 x 19.0 mm for AP 500 - 600 03044 ● ●

22.2 x 22.2 mm for AP 500 - 600 03045 ● ●


Square holes
25.4 x 25.4 mm for AP 500 - 600 03046 ● ●

46.0 x 46.0 mm for AP 500 - 600 03047 ● ●

68.0 x 68.0 mm for AP 600 03050 ●

22.0 x 30.0 mm for AP 500 - 600 03048 ● ●


Rectangular
holes 22.0 x 42.0 mm for AP 500 - 600 03049 ● ●

Ø 22.5 mm 1 lug 3.2 mm for AP 500 - 600 03051 ● ●

Special holes Ø 22.5 mm with 2 lugs 3.2 mm for AP 500 - 600 03052 ● ●

Ø 22.5 mm, flattened on 4 sides to 20.1 mm for AP 500 - 600 03055 ● ●

84
ALFRA PRESS AP 500

Circular punchers and dies - AP 500


suitable for steel and stainless steel
Mounting Size Size
Type Ø in mm Prod.-No. AP 250 AP 400 AP 500 AP600-2 AP 800
holder Metric PG
3.2 03131 ● ● ● ● ●

4.5 03132 ● ● ● ● ●

5.4 03133 ● ● ● ● ●

6.5 03134 ● ● ● ● ●

8.5 M8 03135 ● ● ● ● ●

10.5 M10 03136 ● ● ● ● ●

12.7 M12 PG7 03137 ● ● ● ● ●


Puncher 15.2 PG9 03138 ● ● ● ● ●
Ø 3.2 - 30.5 mm
16.2 M16 03139 ● ● ● ● ●

18.6 PG11 03140 ● ● ● ● ●

20.4 M20 PG13 03141 ● ● ● ● ●

22.5 PG16 03142 ● ● ● ● ●

25.4 M25 03143 ● ● ● ● ●

28.3 PG21 03144 ● ● ● ● ●

30.5 03145 ● ● ● ● ●

32.5 M32 03146 ● ● ● ● ●

37.0 PG29 03158 ● ● ● ● ●

40.5 M40 03147 ● ● ● ● ●

Puncher 47.0 PG36 03159 ● ● ●

Ø 32.5 - 63.5 mm 50.5 M50 03148 ● ● ●

54.0 PG42 03160 ● ● ●

60.0 PG48 03161 ● ● ●

63.5 M63 03149 ● ● ●

3.2 03063 ● ● ● ● ●

4.5 03066 ● ● ● ● ●

5.4 03068 ● ● ● ● ●

6.5 03074 ● ● ● ● ●

8.5 M8 03076 ● ● ● ● ●
TYPE A

10.5 M10 03079 ● ● ● ● ●


Die 12.7 M12 PG7 03022 ● ● ● ● ●
Ø 3.2 - 25.4 mm
15.2 PG9 03023 ● ● ● ● ●

16.2 M16 03084 ● ● ● ● ●

18.6 PG11 03024 ● ● ● ● ●

20.4 M20 PG13 03025 ● ● ● ● ●

22.5 PG16 03026 ● ● ● ● ●

25.4 M25 03085 ● ● ● ● ●

28.3 PG21 03027 ● ● ●


TYPE B

30.5 03028 ● ● ●
Die 32.5 M32 03163 ● ● ●
Ø 28.3 - 40.5 mm
37.0 PG29 03029 ● ● ●

40.5 M40 03164 ● ● ●

47.0 PG36 03030 ● ● ●


TYPE C

50.5 M50 03168 ● ● ●


Die 54.0 03031 ● ● ●
Ø 47.0 - 63.5 mm
60.0 PG48 03032 ● ● ●

63.5 M63 03169 ● ● ●

85
PUNCHING WITHOUT PRE-DRILLING

Overhang 600 mm

86
ALFRA PRESS AP 600-2

The stationary hole puncher has been developed for control cabinet and
switch gear makers and is suitable for quick punching-out of circular,
square, rectangular or special forms in sheet metal and control cabinet
doors up to 2200 mm x 1000 mm and 30 mm margin fold height. Punch-
ing possible right up to margins. Simple, rapid tool change carried out
in seconds -
even on fitted door. Limit stop system can be moved in X and Y direc-
tions. Laser pointer for optical display of
tool centre
Description:
■ Stable press body in heavy-duty, torsionally-stiff welded construc-
tion.
■ Dual-action hydraulic cylinder, flanged force-locking and form-lock-
ing to machine body.
■ Anti-twist piston rod Ø 55 mm made of tempered stainless steel
with tool holder.
■ Die bed, fixed force-locking to press body.
■ Rapid tool change helps in problem areas with a wide range of break-
through types. Stable piston rod (Ø 55 mm)
■ Hold-down device with safety function, fixed with electrical safety with tool anti-twist device
lock for accident prevention.
■ Length and depth limit stops movable in X and Y directions, bearings
in hardened double ball bearing slides for smooth mobility.
■ Tape measure display for length and depth adjustment.
■ Digital measuring indicator optionally available for X and Y axes.
■ Dual-circuit hydraulic unit with electric pump, oil container and
solenoid valves (very low noise).
■ Safety footswitch with double pedal for infinitely variable operation
of punching and return stroke.
Tool drawer with
compartments
Technical data:
Overhang with limit stop: 600 mm
Punching stroke: 66 mm
Punching force F: 60 kN at 165 bar
Motor power: 0.75 KW
Operating voltage: 400 V
Weight approx.: 360 kg
Overall height: 1,600 mm Dual-circuit hydraulic unit in cabinet
Working height: 1,000 mm base
Width of puncher body: 310 mm
Depth of puncher body: 1,150 mm
Length of limit stock rails: 1,500 mm
Space requirement approx.: 2,000 x 3,000 mm

Punching capacity:
Circular from: Ø 3.2 - 70.0 mm Reciprocal quick-clamping
Square up to: 68.0 x 68.0 mm system for edge folds either top or
Special forms up to a bottom
max. diagonal of: 90.0 mm

Material thicknesses (max):


Sheet steel (S235): 3.0 mm
Stainless steel (F = 600 N/mm2): 2.0 mm
Aluminium (F = 22 N/mm2 ): 4.0 mm
Punchable plastics up to: 4.0 mm
Die bed holder. Tool changes can
also be carried out when control
Prod.-No.
cabinet door is fitted.
ALFRA PRESS AP 600-2 (without options) 03090

Note:
■ All circular tools for ALFRA PRESS punchers AP 250 - AP 800 are
made of special tool steel and have a special cutting geometry devel-
oped by ALFRA.

Length and depth limit stops guided


Special tools can be manufactured in our in double ball bearing slides on
both sides.
own toolmaking works at short notice! 2 adjustable limit stops right and left
on the Y-axis.

87
PUNCHING WITHOUT PRE-DRILLING

Overhang 600 mm

Stationary hole puncher - AP 600-2


Type Designation Prod.-No.

Stationary hole puncher ALFRA PRESS 600-2 with hydraulic cylinder, cabinet base, length and
Machine depth limit stops movable in X and Y directions, cylinder pistons with anti-twist device for use with 03090
all puncher sockets, dual-action hydraulic unit, safety footswitch.

Laser pointer for optical display of tool centre 03021

Digital measuring indicator Y-axis 03091


Special fitting
Digital measuring indicator X-axis 03092

Pivoting double joint arm for supporting workpiece (individual) 03078

with scraper and centring pin


03036
for round puncher with mounting shaft for AP 500 - 600 Ø 3.2 - 30.5 mm
Puncher socket
with centring pin
03035
for round puncher with 19 mm female thread for AP 500 - 600 Ø 32.5 - 40.5 mm

Type A Circular die Type A Ø 3.2 - 25.4 mm 03040

Die holder Type B Circular die Type A Ø 28.3 - 40.5 mm 03041

Type C Circular die Type A Ø 40.5 - 63.5 mm 03077

Square and rectangular hole punchers - AP 600-2


suitable for steel, for stainless steel applications on request, with mounting shaft and centring point, including die

Type Designation Prod.-No. AP 250 AP 400 AP 500 AP 600 AP 800

12.7 x 12.7 mm for AP 500 - 600 03042 ● ●

19.0 x 19.0 mm for AP 500 - 600 03044 ● ●

22.2 x 22.2 mm for AP 500 - 600 03045 ● ●


Square holes
25.4 x 25.4 mm for AP 500 - 600 03046 ● ●

46.0 x 46.0 mm for AP 500 - 600 03047 ● ●

68.0 x 68.0 mm for AP 600 03050 ●

Rectangular 22.0 x 30.0 mm for AP 500 - 600 03048 ● ●


holes 22.0 x 42.0 mm for AP 500 - 600 03049 ● ●

Ø 22.5 mm 1 lug 3.2 mm for AP 500 - 600 03051 ● ●

Special holes Ø 22.5 mm with 2 lugs 3.2 mm for AP 500 - 600 03052 ● ●

Ø 22.5 mm, flattened on 4 sides to 20.1 mm for AP 500 - 600 03055 ● ●

88
ALFRA PRESS AP 600-2

Circular punchers and dies - AP 600-2


suitable for steel and stainless steel
Mounting Size Size
Type Ø in mm Prod.-No. AP 250 AP 400 AP 500 AP600-2 AP 800
holder Metric PG
3.2 03131 ● ● ● ● ●

4.5 03132 ● ● ● ● ●

5.4 03133 ● ● ● ● ●

6.5 03134 ● ● ● ● ●

8.5 M8 03135 ● ● ● ● ●

10.5 M10 03136 ● ● ● ● ●

12.7 M12 PG7 03137 ● ● ● ● ●


Puncher 15.2 PG9 03138 ● ● ● ● ●
Ø 3.2 - 30.5 mm
16.2 M16 03139 ● ● ● ● ●

18.6 PG11 03140 ● ● ● ● ●

20.4 M20 PG13 03141 ● ● ● ● ●

22.5 PG16 03142 ● ● ● ● ●

25.4 M25 03143 ● ● ● ● ●

28.3 PG21 03144 ● ● ● ● ●

30.5 03145 ● ● ● ● ●

32.5 M32 03146 ● ● ● ● ●

37.0 PG29 03158 ● ● ● ● ●

40.5 M40 03147 ● ● ● ● ●

Puncher 47.0 PG36 03159 ● ● ●

Ø 32.5-63.5 mm 50.5 M50 03148 ● ● ●

54.0 PG42 03160 ● ● ●

60.0 PG48 03161 ● ● ●

63.5 M63 03149 ● ● ●

3.2 03063 ● ● ● ● ●

4.5 03066 ● ● ● ● ●

5.4 03068 ● ● ● ● ●

6.5 03074 ● ● ● ● ●

8.5 M8 03076 ● ● ● ● ●
TYPE A

10.5 M10 03079 ● ● ● ● ●


Die 12.7 M12 PG7 03022 ● ● ● ● ●
Ø 3.2 - 25.4 mm
15.2 PG9 03023 ● ● ● ● ●

16.2 M16 03084 ● ● ● ● ●

18.6 PG11 03024 ● ● ● ● ●

20.4 M20 PG13 03025 ● ● ● ● ●

22.5 PG16 03026 ● ● ● ● ●

25.4 M25 03085 ● ● ● ● ●

28.3 PG21 03027 ● ● ●


TYPE B

30.5 03028 ● ● ●
Die 32.5 M32 03163 ● ● ●
Ø 28.3 - 40.5 mm
37.0 PG29 03029 ● ● ●

40.5 M40 03164 ● ● ●

47.0 PG36 03030 ● ● ●


TYPE C

50.5 M50 03168 ● ● ●


Die 54.0 03031 ● ● ●
Ø 47.0 - 63.5 mm
60.0 PG48 03032 ● ● ●

63.5 M63 03169 ● ● ●

89
PUNCHING WITHOUT PRE-DRILLING

Overhang 800 mm

90
ALFRA PRESS AP 800

The stationary hole puncher has been developed for control cabinet and
switch gear makers and is suitable for quick punching-out of circular,
square, rectangular or special forms in sheet metal and control cabinet
doors up to 2200 mm x 1000 mm and 40 mm margin fold height. Punch-
ing possible right up to margins. Simple, rapid tool change carried out
in seconds -
even on fitted door. Limit stop system can be moved in X and Y direc-
tions. Pivoting control panel with
two-hand operation
Description:
■ Stable press body in heavy-duty, torsionally-stiff welded construc-
tion, fitted on stands with rubber-bonded metal feet.
■ Pivoting control panel with digital display, emergency stop button,
electrical operating buttons and two-hand operation.
■ Dual-action hydraulic cylinder, flanged force-locking and form-lock-
ing to machine body. Form and force-locking workpiece
■ Anti-twist piston rod Ø 63 mm made of tempered stainless steel with mounting with quick-action clamp-
tool holder. ing system
■ Die bed, fixed force-locking to press body.
■ Time relay for piston return saves working time.
■ Hold-down device/scraper combination with figure protection.
■ X – Y limit stop system, easily movable in heavy-duty, precise profile
roller guides.
■ Form and force-fitting workpiece mounting and clamping device.
■ Pivoting workpiece mounting left of press body for easy raising of
workpiece. Tool holder, anti-twist in piston
■ Locking of limit stop system using electrically-operated hydraulic rod, hold-down device / scraper
brakes. combination
■ Digital path measurement and display of X and Y travel with a dis-
play accuracy of 0.1 mm and a measuring accuracy of 1%.
■ Rapid tool change helps in problem areas with a wide range of break-
through types.
■ Dual-circuit hydraulic unit with electric pump, oil container and
solenoid valves (very low noise).
Die holder, tool change also possible
Technical data:
with fitted control cabinet door
Overhang with limit stop: 800 mm
Punching stroke: 72 mm
Punching force F: 135 kN at 190 bar
Motor power: 1.5 kW
Operating voltage: 400 V
Weight approx.: 850 kg
Overall height: 1,700 mm
Working height: 1,000 mm
Path measurement of
Width of puncher body: 280 mm
X and Y travel
Depth of puncher body: 1,700 mm
Space requirement approx.: 2,360 x 4,440 mm

Punching capacity:
Circular from: Ø 3.2 - 120.0 mm
Square up to: 110.0 x 110.0 mm
Special forms up to a
max. diagonal of: 140.0 mm

Material thicknesses (max):


Sheet steel (S235): 3.0 mm
Stainless steel (F = 600 N/mm2): 2.0 mm
Aluminium (F = 22 N/mm2 ): 4.0 mm Dual-circuit hydraulic unit
Punchable plastics up to: 4.0 mm

Prod.-No.
ALFRA PRESS AP 800 (without options) 03400

Special tools can be manufactured in our


own toolmaking works at short notice!
Hold-down device/scraper
combination

91
PUNCHING WITHOUT PRE-DRILLING

Overhang 800 mm

Stationary hole puncher - AP 800


Type Designation Prod.-No.

Stationary hole puncher ALFRA PRESS 800 in heavy duty welded construction, dual-action
hydraulic cylinder, limit stop system can be moved in X and Y directions, hold-down device/scraper combination
Machine with safety function, cylinder pistons with anti-twist device for use with all puncher sockets, 03400
dual-circuit hydraulic unit, movable control panel, time relay for piston return,
pivoting workpiece mounting, die holder, rubber-bonded metal feet.

Special fitting Laser pointer for optical display of tool centre 03021

with centring pin for round puncher with mounting shaft 03413
Puncher socket
with scraper and centring pin for round puncher with 19 mm female thread 03411

Type A Ø 3.2 - 25.4 mm 03405

Type B Ø 28.3 - 40.5 mm 03406

Die holder Type C Ø 40.6 - 63.5 mm 03407

Ø 64.0 - 80.0 mm 03408

Ø 80.1 - 100.0 mm 03409

Square and rectangular hole punchers - AP 800


suitable for steel, for stainless steel applications on request, with mounting shaft and centring point, including die

Type Designation Prod.-No. AP 250 AP 400 AP 500 AP 600 AP 800

46.0 x 46.0 mm 03425 ●

Square holes 68.0 x 68.0 mm 03491 ●

92.0 x 92.0 mm 03435 ●

22.0 x 30.0 mm 03417 ●

24.0 x 36.0 mm 03419 ●


Rectangular
22.0 x 42.0 mm 03421 ●
holes
35.0 x 65.0 mm 03428 ●

46.0 x 92.0 mm 03433 ●

Ø 22.5 mm with 2 lugs 3.2 mm 03452 ●

Special holes Ø 30.5 mm with 2 lugs 3.2 mm 03454 ●

Double louvre tool 100.0 x 8.0 mm up to 2.0 mm material thickness 03456 ●

92
ALFRA PRESS AP 800

Circular punchers and dies - AP 800


suitable for steel and stainless steel
Mounting Size Size
Type Ø in mm Prod.-No. AP 250 AP 400 AP 500 AP600-2 AP 800
holder Metric PG
3.2 03131 ● ● ● ● ●

4.5 03132 ● ● ● ● ●

5.4 03133 ● ● ● ● ●

6.5 03134 ● ● ● ● ●

8.5 M8 03135 ● ● ● ● ●

10.5 M10 03136 ● ● ● ● ●

12.7 M12 PG7 03137 ● ● ● ● ●


Puncher 15.2 PG9 03138 ● ● ● ● ●
Ø 3.2 - 30.5 mm
16.2 M16 03139 ● ● ● ● ●

18.6 PG11 03140 ● ● ● ● ●

20.4 M20 PG13 03141 ● ● ● ● ●

22.5 PG16 03142 ● ● ● ● ●

25.4 M25 03143 ● ● ● ● ●

28.3 PG21 03144 ● ● ● ● ●

30.5 03145 ● ● ● ● ●

32.5 M32 03146 ● ● ● ● ●

37.0 PG29 03158 ● ● ● ● ●

40.5 M40 03147 ● ● ● ● ●

Puncher 47.0 PG36 03159 ● ● ●

Ø 32.5 - 63.5 mm 50.5 M50 03148 ● ● ●

54.0 PG42 03160 ● ● ●

60.0 PG48 03161 ● ● ●

63.5 M63 03149 ● ● ●

3.2 03063 ● ● ● ● ●

4.5 03066 ● ● ● ● ●

5.4 03068 ● ● ● ● ●

6.5 03074 ● ● ● ● ●

8.5 M8 03076 ● ● ● ● ●
TYPE A

10.5 M10 03079 ● ● ● ● ●


Die 12.7 M12 PG7 03022 ● ● ● ● ●
Ø 3.2 - 25.4 mm
15.2 PG9 03023 ● ● ● ● ●

16.2 M16 03084 ● ● ● ● ●

18.6 PG11 03024 ● ● ● ● ●

20.4 M20 PG13 03025 ● ● ● ● ●

22.5 PG16 03026 ● ● ● ● ●

25.4 M25 03085 ● ● ● ● ●

28.3 PG21 03027 ● ● ●


TYPE B

30.5 03028 ● ● ●
Die 32.5 M32 03163 ● ● ●
Ø 28.3 - 40.5 mm
37.0 PG29 03029 ● ● ●

40.5 M40 03164 ● ● ●

47.0 PG36 03030 ● ● ●


TYPE C

50.5 M50 03168 ● ● ●


Die 54.0 03031 ● ● ●
Ø 47.0 - 63.5 mm
60.0 PG48 03032 ● ● ●

63.5 M63 03169 ● ● ●

93
94
Copyright by Alfra GmbH This catalogue was created with the greatest possible care. All technical
2018 data and information was verified before printing.
For reasons of continuous improvement and development of the ALFRA pro-
All technical specifications, descriptions and illustrations in this catalogue duction program, we reserve the right to modify or even remove products
are non-binding. We reserve the right to make changes due to the ongoing in this catalogue from our delivery program. For this reason technical data
development of our products. and products which are contained in this catalogue may vary without prior
notification.
We accept no liability for any printing errors.
Complete or partial utilisation and reproduction of this catalogue (draw-
Publication of this catalogue makes all previous catalogues invalid. ings, images, text, logos) is prohibited without written approval.

As of July 2018 Photo credits:


Döring Holding GmbH & Co. KG, www.fotolia.com, www.123rf.com,
All rights reserved. www.gettyimages.com

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YOUR NOTES

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YOUR NOTES

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YOUR NOTES

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YOUR NOTES

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APPLICATION SOLUTIONS APPLICATION SOLUTIONS
STEEL AND METAL CONSTRUCTION MAGNETICS AND LIFTING TECHNOLOGY

APPLICATION SOLUTIONS APPLICATION SOLUTIONS


07/2018

CUTTING TECHNOLOGY DEBURRING TECHNOLOGY

Alfra GmbH | 2. Industriestraße 10 | 68766 Hockenheim | www.alfra.de | [email protected]


Phone: +49 (0) 62 05/30 51 - 0 | Fax: +49 (0) 62 05/30 51 - 135

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