Cable Fittings: Available in Bulk or Factory Applied
Cable Fittings: Available in Bulk or Factory Applied
Cable Fittings: Available in Bulk or Factory Applied
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P.O. Box 30 • 4 North Corporate Drive, Riverdale, New Jersey 07457- 0030
973.835.0882 • Fax: 973.835.0877 • www.savacable.com
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ISO 9001 CERTIFIED
CABLE FITTINGS
AVAILABLE IN BULK OR FACTORY APPLIED
SAVA’s miniature to small cable fittings are designed to be SAVA’s precision-designed dies and modern equipment are
RELIABLE, PRECISE, EFFICIENT, and ECONOMICAL. These used to manufacture cable assemblies. However, we offer most
fittings were planned for use with SAVA’s miniature and small of these fittings loose and some can be crimped with pliers,
cable. However, they can be applied to other cables which fall vise, etc., for prototype applications. Although it can be an
into the same size range. The combination of our miniature unreliable method of attaching, it is frequently convenient
cable and fittings gives engineers a precise, economical, and and necessary. We offer our prototype package on page 19
reliable operating mechanism which can be the ideal solution primarily for this purpose.
to space problems.
J EYE (EYELET)
H FOR H + .010 W ± .020 C As J + .010 Ls
PART NO. CABLE DIA. -.005 REF. REF. -.005 REF. MATERIAL
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MEASURING
302S1001 .010 - .034 .100 .190 .130 .100 .030 .300 Stainless Steel
POINT FOR 303S377 .010 - .034 .377 .530 .340 .100 .030 .550 Stainless Steel
ASSEMBLY
305S142 .142 .5805 Stainless Steel
.014 - .044 .260 .150 .120 .040
305S171 .171 (or 460) Stainless Steel
307S190 .190
BEFORE CRIMPING 307S220 .014 - .044 .220 .375 .230 .120 .040 11/16 Stainless Steel
307S250 .251
310P156 .157 Plated Steel
W 310P190 .190 Plated Steel
1/32 - 1/167 .330 .260 .140 .047 3/4
310S156 .157 Stainless Steel
310S190 .190 Stainless Steel
EYE CAN 315P190 .190 Plated Steel
BE BENT6
315P218 .219 Plated Steel
315P2602 .260 Plated Steel
Ls
315S142 3/64 - 1/16 .142 .420 .340 .210 .060 1 Stainless Steel
315S190 .190 Stainless Steel
315S218 .219 Stainless Steel
315S2602 .260 Stainless Steel
As
315PSL218 Plated Steel
3/64 - 1/16 .219 .410 .330 .210 .060 15/16
315SSL218 Stainless Steel
AFTER CRIMPING 318P315 .315 Plated Steel
318P375 .376 Plated Steel
W J 318P438 .438 Plated Steel
3/64 - 1/16 .625 .370 .210 .060 1
H 318S315 .315 Stainless Steel
318S375 .376 Stainless Steel
318S438 .438 Stainless Steel
.375
320P203 .204 Plated Steel
C 320P250 .251 Plated Steel
MEASURING 3/32 .500 .470 .280 .090 1-5/16
POINT FOR
320S203 .204 Stainless Steel
ASSEMBLY 320S250 .251 Stainless Steel
321P375 .376 Plated Steel
321P500 .501 Plated Steel
3/32 .750 .470 .280 .090 1-3/16
PART NO. 315PSL218 321S375 .376 Stainless Steel
321S500 .501 Stainless Steel
PART NO. 315SSL218
330P2503 .251 Plated Steel
BEFORE CRIMPING 330P3163
1/8
.316
.580 .530 .350 .125 1-15/16
Plated Steel
330S250 .251 Stainless Steel
330S316 .316 Stainless Steel
This type can be
developed for other cable 331P375 .376 Plated Steel
331P500 .501 Plated Steel
sizes also. 331S375
1/8
.376
.850 .600 .350 .125 1-13/16
Stainless Steel
331S500 .501 Stainless Steel
NOTES:
1. 302 eye holds 85 lbs. max. 340P313 .313 Plated Steel
2. 315x260 holds 350 lbs. max. 340P380 .380 Plated Steel
3. 330P eye holds 1600 lbs. max. 340P5004 .501 Plated Steel
5/32 - 3/16 1.000 .630 .500 .190 2-3/8
4. 340P500 holds 3500 lbs. max. 340S313 .313 Stainless Steel
5. .580 dimensions will be furnished 340S380 .380 Stainless Steel
unless otherwise specified. 340S500 .501 Stainless Steel
6. For bent eye, the angle must be 350P510 .512 Plated Steel
specified, with a standard tolerance 350P635 .635 Plated Steel
of ±5° 350S510
1/4
.512
1.250 .750 .700 .250 2-7/8
Stainless Steel
7. 310 eyelets hold 300 lbs. max. 350S635 .635 Stainless Steel
for 1/16˝ cable.
NOTES:
Dimensions shown are after swaging. Before swaging, the legs on the shank of the fittings are in a straight-up position. These eye fittings require special tooling and
considerable tonnage to crimp. (Hand tools are not available. We recommend that you have SAVA assemble them for you to obtain proper breaking strength.)
Above eyes generate full breaking strength on 7x7 and 7x19 cables unless otherwise noted. Stainless steel material for eyes is AISI Type 302/304.
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P.O. Box 30 • 4 North Corporate Drive, Riverdale, New Jersey 07457- 0030
973.835.0882 • Fax: 973.835.0877 • www.savacable.com
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ISO 9001 CERTIFIED
THREADED PLUG
PART NO. & MATERIAL DIMENSIONS (AFTER SWAGING) THREADED
PLUG
STAINLESS CARBON STEEL FOR THREAD THREAD T
BRASS F7±.010 Ls REF.
STEEL PLATED CABLE DIA. SIZE T LENGTH B
455B0500 455S0500 – .010 - .048 #5 - 40 1/2 7/64 1
MEASURING B
455B1000* 455S1000* – .010 - .048 #5 - 40 1 7/64 1-1/2
POINT FOR
458B0750 458S0750 – .010 - .048 #6 - 32 3/4 1/8 1-1/4 ASSEMBLY Ls
Ls Ls
PART NO. FOR CABLE DIA. Ls REF. F7 ±.010 MATERIAL PART NO. FOR CABLE DIA. Ls REF. F7 ±.010 MATERIAL
401B1* .010 - .027 420P Plated Steel
1/8 5/8 5/16
401B2* .028 - .037 420S Stainless Steel
5/32 7/64 Brass
401B3* .038 - .046 422P Plated Steel
401B4* 3/64 5/32 11/16 7/16
422S Stainless Steel
403B1 .010 - .027 425P Plated Steel
403B2 .028 - .037 3/16 3/4 7/16
1/4 7/64 Brass 425S Stainless Steel
403B3 .038 - .046
430P Plated Steel
403B4* 3/64 1/4 1 9/16
430S Stainless Steel
405B1 .010 - .027
435P Plated Steel
405B2 .028 - .037 5/16 1-1/4 11/16
3/8 1/8 Brass 435S Stainless Steel
405B3 .038 - .048
405B4 .049 - .065 440P Plated Steel
3/8 1-9/16 7/8
440S Stainless Steel
410B1 3/64
1/2 5/32 Brass
410B2 1/16 NOTE: All straight plugs should be factory applied to obtain proper breaking strength.
415B 3/32 9/16 7/32 Brass
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P.O. Box 30 • 4 North Corporate Drive, Riverdale, New Jersey 07457- 0030
973.835.0882 • Fax: 973.835.0877 • www.savacable.com
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ISO 9001 CERTIFIED
BALL
MEASURING POINT
FOR ASSEMBLY FOR
PART NO. CABLE DIA. B ±.005 MATERIAL
505B Brass
.012-.036 .075 .125 .085
505S Stainless Steel
510S1 3/64 Stainless Steel
.112 .190 .156
Ls 510S2* 1/16 Stainless Steel
MEASURING POINT
FOR ASSEMBLY 515P Plated Steel
3/32 .143 .253 .234
515S* Stainless Steel
BALL AND SHANK 520P Plated Steel
1/8 .190 .315 .313
520S* Stainless Steel
GENERAL NOTES: 522S* 5/32 .222 .379 .391 Stainless Steel
Dimensions shown are after swaging. 525P Plated Steel
3/16 .255 .442 .470
Strength–generate full rated breaking strength of 525S* Stainless Steel
cable except for 505 which holds 80% of rated 530S* 1/4 .348 .567 .625 Stainless Steel
breaking strength. *Per MS-20664
535S* 5/16 .413 .694 .810 Stainless Steel
Hand tools are not available. It is recommended
that Sava assemble them for you.
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P.O. Box 30 • 4 North Corporate Drive, Riverdale, New Jersey 07457- 0030
973.835.0882 • Fax: 973.835.0877 • www.savacable.com
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ISO 9001 CERTIFIED
LOOP SLEEVES
Ls REF.
FOR CABLE USE TOOL &
PART NO. DIAMETERS MATERIAL AFTER CAVITY NO.
SWAGE
7000B Brass .19 Pliers
.006 - .014
7000S (S1) Stainless Steel .25 (.06) Factory Applied When ordering assemblies, specify “P” pin dia. and “D” distance
7020B (B1)
.016 - .022
Brass .28 (.11) T185-A from bearing point to fitting. “P” should be at least five (5) times
7020S Stainless Steel .25 Factory Applied the cable diameter for guaranteed breaking strength and “D”
7025B
.023 - .026
Brass .28 T185-A should be at least 2.5 times “P”.
7025S Stainless Steel .28 Factory Applied
NOTES:
7030C (C1) Zinc-Plated Copper .28 (.16) T185-D 1. Although the stainless steel loop sleeves are available loose, they are usually
.027 - .038
7030S Stainless Steel .28 Factory Applied
factory applied.
7047C (C1) Zinc-Plated Copper .44 (.18) T185-B or T188-1 2. Wherever possible, thimbles should be used with loop sleeves to protect
.039 - .054
7047S (S1) Stainless Steel .38 (.18) Factory Applied
the cable.
7062A Aluminum .46 T185-C or T188-2 3. Specify pin “P” diameter.
7062C (C1) 1/16 Zinc-Plated Copper .42 (.32) T185-C or T188-2
7062S Stainless Steel .45 T188-1 Strength–when crimped over bare cable, standard length loop sleeves generate
full breaking strength of cable. For shorter loop sleeves with suffix 1 or sleeves
7092A Aluminum .63 T188-3
7092C 3/32 Zinc-Plated Copper .50 T188-3 swaged over plastic, consult factory. Stainless steel sleeves generate a minimum
7092S Stainless Steel .44 51-C-887 or T188-2 of 85% of cable rated breaking strength.
7125A Aluminum .81 T188-4 Depending on size and material, loop sleeves may have round, oval or figure eight
7125C 1/8 Zinc-Plated Copper .75 T188-4 shape. Call factory for details, if required.
7125S Stainless Steel .42 51-G-887 or T188-3 Copper may be substituted for brass, depending on availability.
7156A Aluminum 1.03 T188-5
7156C
7156S
5/32 Zinc-Plated Copper
Stainless Steel
.88
.78
T188-5
51-M-850 or T188-4
LOOP CRIMPS
Loop crimps are factory applied splices, which are very
7187A (A1) Aluminum 1.19 (.55) T188-6
7187C 3/16 Zinc-Plated Copper 1.25 T188-6 economical and hold approximately 50% of cable breaking
7187S Stainless Steel 1.10 51-P-850 or T188-5 strength dependent on cable size and type used. Not sold
7218A Aluminum 1.50 Factory Applied in bulk.
7/32
7218C Zinc-Plated Copper 1.06 51-F2-850
Ls REF.
7250A Aluminum 1.63 3-F6-950 FOR CABLE
PART NO. MATERIAL AFTER
DIAMETERS
7250C 1/4 Zinc-Plated Copper 1.50 3-F6-950 SWAGE
7250S Stainless Steel 1.50 Factory Applied
7010B Brass
.009 - .027 .09
7312A (A1) Aluminum 1.70 (.86) Factory 7010S Stainless Steel
5/16
7312C Zinc-Plated Copper 1.38 Applied Only 7015B* Brass
.024 - .038 .17
7375A (A1) Aluminum 2.38 (.95) Factory 7015S* Stainless Steel
3/8
7375C Zinc-Plated Copper 1.63 Applied Only 7050B Tin-Plated Brass
7050P 3/64 - 3/32 Tin-Plated Steel .26
NOTES: For large diameter cable sleeves, different lengths or finishes, consult factory.
7050S Stainless Steel
Loop sleeves per MS51844 also available, consult factory.
NOTE: *7015B was 7010B2 and 7015S was 7010S2
STOP SLEEVES
STAINLESS STEEL
AND GALVANIZED
MALLEABLE WIRE
STOP SLEEVE ROPE CLIPS
TYPICAL Standard wire rope clips–designed for
REF. OLD FOR Ls REF. TOOL &
SAVA HOLDING
ITEM
PART CABLE AFTER
STRENGTH
GROOVE maximum holding stength. Heavy-duty
NO. DIAMETERS CRIMPED CAVITY construction throughout. For in-between
LBS.
sizes, use next larger size clip.
8030C 803C 1/32 .22 110 T185-D
8047C 804C 3/64 .28 240 T188-1
FOR RECOM- EST. WT.
8062C 805C 1/16 .30 325 T188-2 PART
MATERIAL CABLE MENDED NO. 100 PCS.
NO.
8092C1 806C 3/32 .38 400 T188-3 DIA. OF CLIPS IN LBS.
8125C 807C 1/8 .38 900 T188-3 WRC02G Malleable Steel
1/16-3/32 2 1.5
WRC02S Stainless Steel
8156C 808C 5/32 .41 1200 T188-4
8187C 809C 3/16 .41 1600 T188-4 WRC04G Malleable Steel
1/8 - 5/32 2 4.5
WRC04S Stainless Steel
8218C 810C 7/32 .75 2500 51-MJ
WRC06G Malleable Steel
8250C 811C 1/4 .82 3500 3-F6-950 3/16 - 7/32 3 6.5
WRC05S Stainless Steel
NOTES: Std. material is copper. WRC08G Malleable Steel 13.2
12093 cable holds 250 lbs. min. when using 8092C 1/4 - 9/32 3
WRC06S Stainless Steel 6.5
To obtain proper breaking strength with T188 tool, crimp once, rotate stop sleeve WRC10G Malleable Steel 12.1
30° and crimp again or allow factory to swage onto cable. Unless specified, cable 5/16 3
WRC08S Stainless Steel 13.2
will protrude beyond crimped stop sleeve or cable can be ground flush.
WRC12G Malleable Steel 3/8 - 7/16 3 25.5
Also available in aluminum and other alloys, consult factory.
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P.O. Box 30 • 4 North Corporate Drive, Riverdale, New Jersey 07457- 0030
973.835.0882 • Fax: 973.835.0877 • www.savacable.com
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ISO 9001 CERTIFIED
TURNBUCKLES
THREAD “T”
L LENGTH LENGTH FLATS MATING PARTS
PART CABLE THREAD “L” “E” “F”
F NO. DIA. “T” ±.015 REF ±.010 END “A END “B”
EYE & EYE THREADED PLUG & THREADED PLUG EYE & THREADED PLUG
PART NO. EYE & EYE SAFE
CABLE THREAD TAKE BARREL LENGTH WOKING LOAD
EYE & THREADED PLUG DIA. SIZE UP LENGTH
EYE & EYE THREADED PLUG & THREADED PLUG CLOSED LBS.
0810TB00 0810TB01 0810TB02 3/32 - 1/8 1/4 - 20 2-1/8 2-7/8 5-1/4 310
0811TB00 0811TB01 0811TB02 5/32 5/16 - 18 2-5/8 3-1/2 6-1/2 540
0812TB00 0812TB01 0812TB02 3/16 3/8 -16 3 4 8 820
NOTES: Threaded plug for 0810 is 475P1500, threaded plug for 0811 is 477P2000, threaded plug for 0812 is 480P2250; see page 13 for reference.
Ultimate load is 5 times safe working load.
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P.O. Box 30 • 4 North Corporate Drive, Riverdale, New Jersey 07457- 0030
973.835.0882 • Fax: 973.835.0877 • www.savacable.com
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ISO 9001 CERTIFIED
W
W
L S
SS4 SSB4 150 100 1-1/8 1-13/16 1/4 .084 .140 .140
SS5 SSB5 200 150 1-3/8 2-1/8 5/16 .097 .170 .168
SS6 SSB6 250 225 1-3/4 2-3/4 7/16 .134 .190 .190
NOTES: Designed for smaller cables, these hooks are made of stainless steel wire. The swivel is nickel-plated brass.
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P.O. Box 30 • 4 North Corporate Drive, Riverdale, New Jersey 07457- 0030
973.835.0882 • Fax: 973.835.0877 • www.savacable.com
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ISO 9001 CERTIFIED
A cable, when crushed or deformed in cutting, is difficult to use C09 CABLE CUTTER
with fittings. These Swiss made, precision cable cutters, with Capacity 1/4˝ diameter, length 13˝, weight 2 lbs.
unique triangular jaws, are designed to prevent frayed ends.
THIMBLES
C COLD
ROLLED STAINLESS
TO FIT STEEL ZINC STEEL DIMENSIONS WT.
CABLE DIA. PLATED
B IN INCHES
Military Military A B C D E F Per
Spec. Spec. Ref. Ref. Ref. Ref. Ref. Ref. 1000
.015 - 3/64 AN100-C1* .190 1/4 1/8 3/32 .015 3/64 2
3/64 - 1/16 - 5/64 AN100-3 AN100-C3 .350 45/64 3/16 3/32 .032 5/64 1.5
F
3/32 - 7/64 - 1/8 AN100-4 AN100-C4 .350 45/64 7/32 9/64 .032 5/64 4.3
A E
5/32 AN100-5 AN100-C5 .400 51/64 7/32 11/64 .032 7/64 6
D
3/16 AN100-6 AN100-C6 .500 1 5/16 13/64 .032 9/64 9.8
Thimbles, used with loop sleeves or 7/32 - 1/4 AN100-8 AN100-C8 .700 1-13/32 13/32 17/64 .032 11/64 15
malleable wire clips, protect cable from The following thimbles are hot galvanized, heavy-duty type. “D” dimension on these thimbles
wear and tear. They help to distribute is the overall thickness.
the load on the cable over a larger area, FF-T-276b
5/16 – 1 1-7/8 – 1/2 – – 140
Type III
thereby increasing the life of the cable.
FF-T-276b
3/8 – 1-1/8 2-1/8 – 3/4 – – 250
Thimbles come in either cold-rolled Type III
steel (zinc plated) or stainless steel NOTE: Some thimbles may have open and/or uneven ends.
(natural finish). *AN100-C1 is a miniature stainless steel thimble which has no applicable military specification.
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P.O. Box 30 • 4 North Corporate Drive, Riverdale, New Jersey 07457- 0030
973.835.0882 • Fax: 973.835.0877 • www.savacable.com
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ISO 9001 CERTIFIED
PROTOTYPE ASSEMBLIES
Make your own prototype cable assemblies, lanyards, control
cabling, etc. Use the finest, most flexible, most durable
material–SAVA’S Miniature Cable–a multiplicity of fine
STAINLESS STEEL wires, internally lubricated and coated
with a tough abrasion-resistant nylon. When your design is
completed, inquire with SAVA about production quantities.
KIT PACKAGE – MK 48
SIZE OUTSIDE
BALL
CABLE OF DIAMETER BREAKING LOOP/ THREADED2
CONSTRUCTION END
PART NO. SPOOL (INCL. STRENGTH SLEEVE PLUG
PLUG
OR COIL COATING)
2009SN 25´ .014 3x7 10 7000B 401B1 or 403B1 455B0500
2012SN 25´ .019 3x7 18 7020B 401B1 or 403B1 455B0500
2014SN 25´ .019 7x7 26 7020B 401B1 or 403B1 455B0500
2018SN 25´ .024 7x7 40 7025B 401B1 or 403B1 455B0500
2024SN 10´ .030 7x19 70 7030C 403B2 or 405B2 455B0500 or 460B0500
2027SN 25´ .034 7x7 90 7030C 403B2 or 405B2 455B0500 or 460B0500
2031SN 25´ .037 7x7 120 7030C 403B2 or 405B2 455B0500 or 460B0500
2032SN 10´ .037 7x19 120 7030C 403B2 or 405B2 455B0500 or 460B0500
2036N 25´ .044 7x7 160 7047C 403B3 o 405B3 455B0500 or 460B0500
2037SN 10´ .046 7x19 160 7047C 403B3 or 405B3 455B0500 or 460B0500
2038SN 10´ .046 49+(8x19) 160 7047C 403B3 or 405B3 455B0500 or 460B0500
2047SN 10´ .052 7x49 170 7047C 405B4 or 410B2 465B0500
2048 15´ .046 7x7 270 7047C 405B3 or 410B1 465B0500
2048SN2 15´ .062 7x7 270 7062A 405B31 or 410B11 465B05001
2050SN2 15´ .062 7x19 270 7062A 405B31 or 410B11 465B05001
2054SN2 10´ .062 7x49 250 7062A 405B41 or 410B21 465B05001
2064 15´ .062 7x7 480 7062A 405B4 or 410B2 465B0500
2064SN3 15´ .093 7x7 480 7062A1 405B41 or 410B21 465B05001
2065 15´ .062 7x19 480 7062A 405B4 or 410B2 465B0500
2065SN3 15´ .093 7x19 480 7062A1 405B41 or 410B21 465B05001
1The nylon must be stripped off to use fitting. 2All threaded plugs will be brass.
NOTE: Tool No. T185 is designed to give full cable strength for the loop SAVA recommends the use of a thimble when using loop sleeves. Miniature
sleeves. The ball end plugs and the threaded plugs, crimped over the thimble part no. AN100C1 should be used for cables 2009SN – 2048; Part
nylon, will give approximately 50% of the rated breaking strength of the AN100C3 for cables 2048SN2 – 2064 and 2065, 2064SN3 and 2065SN3.
cable when properly applied. All above fittings, when factory applied, will
give full rated strength of the cable. To get maximum crimping bond,
strip nylon from cable. The T185 is designed for prototype or short-run
applications by attaching fittings to cables and is to be used only on
brass and copper fittings. We recommend that all assemblies made with
the T185 be tested for strength before use.
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