PETRONAS LNG COMPLEX

JOB HAZARD ANALYSIS

Serial Number: 0003377 Owner: PDD/4

Revision Number 1 Date Created: 27/01/2017 10:58

Job Title MDR PROJECT – HYDRAULIC OIL FLUSHING AT MODULE 5 AREA

Status Approved

Area MLNG DUA

Author Michael Ling

Job Hazard Analysis Members

No Name Department Status Date Time

1 Lau Ho Kung Project Delivery Department Reviewed 30/01/2017 23:42

2 Sukiman Bin Hamdin Health, Safety & Environment Reviewed 06/02/2017 12:49

3 Donney Mon Meng Chik Operations Department Reviewed 02/02/2017 02:15

Contractors

HYPERWAVE - LP CONSORTIUM

Worksheet

JOB HAZARD ANALYSIS WORKSHEET

No. Description of Job Potential Hazard/Risk Who/What Might Control Measure/Mitigation Action Party
Step be Harmed

1.0 Mobilization and MLNG JHA No: 2490 REFER TO

demobilization of MOBILIZATION AND DEMOBILIZATION OF MATERIAL, EQUIPMENT & PARTS USING FORKSLIFT,
material and LORRY, TRAILER, MOBILE CRANE & LORRY CRANE INCLUDING MANUAL HANDLING AT TERMINAL
equipment to site AREA

2.0 To operate flushing Defective equipment People · To ensure all the equipment Work Leader
unit powered by are inspected and approved by
generator set and AIN/45
laser particle · To pre-inspect the machines
counter. and equipment prior to use
· All defective equipment shall
be remove from site

Obstructing People · To station machine at proper Work Leader

emergency walkway designated location approved by
OPS Area
· Do not obstruct any
firefighting facilities
· To install hard barricade and put
up safety signage at work site

Static electricity People · To confirm machines to be Work Leader

installed with two earthing (min 25mm
sq)

Electric shock People · To comply with TIEC & Work Leader

PETI requirement
· To wear rubber coated hand glove
· To remove defective cable from site
· To stop work when raining

High pressure People · To confirm all relief valve and Work Leader
hydraulic oil release pressure gauge have been pop-tested
from flushing unit and calibrated
· To slowly open the valve

Trapped pressure People To completely depressurize the Work Leader

remaining pressure back to flushing
unit and confirmed by competent
personnel operating the flushing unit
·
 Tripping People · To lay flexible hose and cable properly Work Leader
· To station equipment at
approved designated location
· To ensure emergency route
not blocked by equipment

3.0 Pressure test (220 High Pressure People · The area under the pressure Work Leader
barg) using flushing test vicinity area to be barricaded PMT
unit using red
/white barricade tape
· To post warning (Pressure test is
in progress) signboard
· Only authorized personnel can
enter pressure test area.
· To be fully supervised by
authorized person.
· Only authorized personnel to
carry out pressure test work
· Usage of high pressure certified
hoses and fittings
· Increase pressure gradually

High pressure Hose People · To use rated and high pressure Work Leader
Loose type of hose and connector (Swagelok)
· To install whip check on the hose

Over Pressure People · To ensure the flushing unit is Work Leader

installed with relief valve
· Use proper rating and
calibrated pressure gauge.
· Authorized personnel to monitor
the activity

4.0 Leak check during Leak Pressure People · No repair & modification work Work Leader
holding pressure Asset during holding pressure
· If leak detected, reduce pressure
gradually and repair can only
commence once the line is fully
depressurized
· Pressure test area to be monitored
and must not be left unattended.
· To use correct type high
pressure certified hose and fittings

Oil Leak Environme · To provide spill kit at site. · Work

nt · To carry out cleaning Leader
and housekeeping
· Oil contaminated cotton
rags or gloves to be disposed
as schedule waste

5.0 Mobilize Drums Oil spillage People · To ensure drums to be transported Work Leader
Environment in pallet
· To ensure spill kit at site.

Heavy drum People · To use pallet jack for transporting. Work Leader
· To practice proper lifting
posture. (Highlight during tool-box
talk on proper lifting technique).
· Barricade work area and
signage shall be posted.

Pinch point People · To use cotton/ semi-leather Work Leader

gloves when handling of waste oil
drum
· To be more vigilant and
establish good communication during
transfer

6.0 Draining / filling of Slippery floor from People · To ensure secondary drip pans Work Leader
hydraulic oil into drum spilled oil Environment and adequate absorbent are provided
/ tank at site.
· To ensure proper containment of
spent hydraulic oil and dispose it as
schedule waste as per MLNG
requirement.
· To ensure empty oil drums are free
from defect before handling and
transport to site.
· To standby spill kit at site

7.0 Housekeeping Slip, trip and fall People · To maintain good housekeeping at Work Leader
all times

Scheduled waste Environment · To ensure proper segregation Work Leader

of general waste and schedule
waste
· All schedule waste to be declared
and disposed as per MLNG regulation
and requirements
General Notes
1. Emergency contact number:
Duty Shift Superintendent Ext: - 6007/MLNG RADIO (Process 2 Channel)

Duty Shift Manager Ext.: - 6085

Industrial Clinic Ext.: - 3911 / 3933

PDD 4 / PMT: - 6393/ MLNG RADIO (MDR Channel)

MLNG OPS/12: - MLNG RADIO (MDR Channel)

Approval status

Prepared By Contractors

Name : Michael Ling HYPERWAVE - LP CONSORTIUM

Date : 27/01/2017 Time : 10:58