AEESolar Catalog 2017
AEESolar Catalog 2017
AEESolar Catalog 2017
Delivering Success
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aeesolar.com
A grid-connected PV system consists of PV modules, output cables, a module mounting structure, AC and DC disconnect switches,
inverter(s), grounding equipment, and a metering system, as shown in the diagram below. The Grid-Tie System Worksheet is designed
to help size a PV array to offset a site’s electrical usage with the largest system that would be cost-effective to install. A smaller system
can reduce part of the electric bill, and in locations with tiered or progressive rates, it may have a faster financial payback. Compare the
worksheet result with the amount of space available to mount the PV array in order to get a rough idea of the maximum PV array size.
Below is a diagram of a typical grid-tie system (utility intertie) without energy storage. Many grid-tie inverters have built-in DC
disconnect switches, while some have both a DC and an AC disconnect. Many models also contain a PV array string combiner so a
separate one may not be necessary. Separate overcurrent protection for each series string of modules in a PV array (typically provided
in the array combiner box) is required only if there are three or more series strings of modules connected to a single inverter input.
Inverters with multiple MPPT input channels can have one or two series strings per channel without individual string fusing.
Grid-Tie Systems
Array String
String 1
Combiner
(3 or more strings)
String 2
String 3
Solar PV Array
AC
Disconnect
Grid-Tie
DC Disconnect Inverter
(typically packaged Utility
with inverter) Service/Load Utility
Center Utility Grid
Meter
AEE Solar was born in 1979, long before grid-tie, when off-grid solar was the only
form of domestic solar PV. So when it comes to off-grid know-how and equipment knowledge,
AEE Solar’s experience, expertise, and product selection is unsurpassed.
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Worksheet: Grid-Tie PV System Design
System Design
Determine PV array size for a grid-tied system (no energy storage)
Step 1: Determine the daily average electricity usage from the electric bills.
This will be in kilowatt-hours (kWh). Due to air conditioning, heating, and other seasonal usage, it is
a good idea to add up all the kWh for the year and then divide by 365 to find the average daily usage.
Step 3: Calculate the system size (AC watts) needed to offset the average usage.
Divide the daily average electricity use by average sun-hours per day. For example, if the daily average
electricity use is 30 kWh and the site is in Central California, system size would be: 30 kWh / 5 h =
6 kW AC. Multiply kW by 1,000 to get AC watts.
Grid-Tie Systems
The overall system derating factor represents losses in the system due to the difference between the PV
module’s nameplate DC ratings, and actual expected output in real-world conditions, module mismatch,
losses in diodes, connections and wiring, module soiling, array shading, tracking error, system aging,
and the inverter efficiency at maximum power. The default derate typically used is 0.82, but specific
site conditions and equipment used may cause variations. The 0.82 derate is based on 14% systemic
losses and 96% inverter efficiency.
Step 6: Select the inverter/module combination available from AEE that will work with the desired
system size, and system AC voltage and phase.
Generally in most locations the nameplate solar array size can be up to 1.25 times larger than the maximum
inverter capacity. Solar radiation is rarely the
full 1000 WsqM that is the standard condition.
Also it has to be very cold for the PV cells to
be operating at 25°C where they are rated for
full power. At some locations, particularly at
high altitude these conditions may be possible
and oversizing the array may not be advised.
Most inverters now have two or more MPPT
channels, some of which are limited to one string
of modules, so it is best to use series strings
at the highest voltage possible so long as the
maximum voltage is never exceeded even in the
coldest conditions. Because PV modules have
the potential to have a voltage output +-10%
from the rating, and there is voltage drop in the wiring and connections, and there is about 0.1% drop
in power per year, it is best to size strings so that they are at least 10% higher than the minimum input
voltage for the inverter in the hottest conditions.
Most inverter manufacturers have online calculators for sizing arrays and strings with their inverters. For
assistance in sizing an inverter, you are also welcome to contact AEE technical support.
Other factors, such as high or low temperatures, shading, array orientation, roof pitch, and dirt on the
modules, will affect the system’s actual output.
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Grid-Tie with Battery Backup
System Design
Many solar customers are surprised and disappointed to learn that their typical grid-tie solar PV system will not power their home
during a utility outage. In areas where blackouts and extended weather-related outages are common, a battery backup system, like
the one shown in the diagram below, can add substantial value.
Sizing and designing a grid-tie system with battery backup is more complex than designing a typical system without energy storage.
They perform two separate functions: offsetting the power purchased from the electric utility, just like a standard grid-tie system,
and providing emergency backup power during utility outages. Both of these functions require separate design considerations and
calculations.
The “grid-tie” part of the system is designed to offset kilowatt-hour energy consumption using the average peak sun-hours available
where the PV array is located.
The “battery backup” part of the system is designed to meet the power draw of the critical loads that need to operate during a grid
outage for however long the outage is expected to occur. These systems are generally designed to run only specific circuits located
in a separate sub-panel. They are not designed to power the whole house; although this can be done, it adds considerable cost and
complexity.
Battery backup systems require specialized inverters and other components and must be carefully sized, so be sure to call AEE Solar’s
Technical Support Team for assistance if you’re unfamiliar with this type of system.
Non-Critical Loads
Grid-Tie Systems
AC
Disconnect
Utility
Combiner Grid
Box Utility
Meter
Utility
Solar PV Array Service/
Load
Center
Critical Loads
Input AC Breaker
DC Breaker DC Breaker
Output AC Breaker
Battery-
DC Inverter
Breaker Based
Charge Inverter
Controller
Input AC Breaker
Generator
DC Power Center
DC Bus
Battery
Meter
Battery Bank
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Inverters for Grid-Tie with Battery Backup
System Design
OutBack Power GFX and FXR inverters and switch gear, as well as OutBack Power Radian inverters, can power loads individually
from 2 to 8 kW and multiple inverters can be combined in a single system up to 80 kW in size.
The Schneider Electric Conext XW+ series of inverters offers grid-tie inverters with battery backup capability in 4 kW, 5.5 kW,
and 6.8 kW increments. Up to four units can be paralleled for battery backup systems up to 27.2 kW.
The SMA Sunny Island inverters, in conjunction with a SMA Sunny Boy inverter and PV array, can be used to provide backup power
in a grid-tied home or business using AC coupling. Backup systems can be configured with up to 24 kW single-phase output using
up to four Sunny Island inverters or up to 72 kW of three-phase output with up to 12 Sunny Island inverters and a Multi-Cluster Box.
See Battery-Based Inverters for more information on these inverters.
Follow steps 1-6 on the Grid-Tie PV System Design Worksheet (on page 2) to determine the size of the PV array required to provide
the desired percentage of total power, then calculate the inverter size and battery capacity needed using the worksheet below.
Worksheet: Inverter and Battery Sizing for Grid-Tie with Backup System
Determine energy storage requirement for backup system.
Step 1: Find the power requirements (watts) for the appliances that need power during an outage.
Make a list of the loads and appliances that need power during an outage, such as refrigerators, safety
lighting, etc. You can use the Load Analysis template on page 8 or create your own. Only list the essential
items, since the system size (and cost) will vary widely with power needed. The wattage of individual
appliances can usually be found on the back of the appliance or in the owner’s manual. If an appliance
is rated in amps, multiply amps by the operating voltage (usually 120 or 240 VAC) to find watts. Add up
Step 3: Determine the amount of energy (kWh or watt-hours) that would need to be consumed
during the length of the expected outage.
Multiply the power requirements (in step 1) by duration in hours (in step 2). The result will be watt-hours.
For example, powering a 350 W refrigerator, a 150 W computer, and a 500 W lighting system for 2 hours
would require 2,000 watt-hours (or 2 kWh) of energy storage.
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AC-Coupled Systems
System Design
An AC-coupled power system is another form of battery-based system. It can be used either in a grid-tie system with a battery backup
application, or in a completely off-grid system. Instead of using a battery charge controller with the PV array, these systems utilize
standard grid-tie inverters that produce AC power (usually 240 VAC), which can be “sold” to the utility grid when the grid is connected
or can be used by a separate battery-based inverter to charge a battery bank during a grid outage.
Along with the standard grid-tie inverter, a second, bidirectional, battery-based inverter is used with a battery bank to provide AC
power during a grid outage. Both the AC output of the grid-tie inverter and the AC output of the battery inverter are connected in the
protected loads sub-panel. During normal operation when the grid is “up”, the power from the PV array and grid-tie inverter simply
passes through the sub-panel and the battery inverter’s built-in AC transfer switch and on to the utility main panel. From there it is
either consumed by house loads connected there or exported to the grid. If a grid outage occurs, the grid-tie inverter will automatically
shut off. At the same time, the battery-based inverter will automatically switch off the grid connection and begin to power the loads
in the protected loads panel using energy drawn from the battery bank. Since the grid-tie inverter is connected in this sub-panel, it
detects the AC power from the battery inverter and, (after a 5-minute delay) will turn back on. The power output from the array and
grid-tie inverter will then be used directly by the protected loads connected to the sub-panel or be used to charge the batteries via the
battery-based inverter/charger.
The SMA Sunny Island battery inverters are designed to work with SMA Sunny Boy inverters and will communicate with each other
to control the battery charging process. Other brands of battery-based inverters, such as OutBack Power, Schneider Electric XW+, and
Magnum Energy MS models can be used with most grid-tie inverters in an AC-coupled system; most however have no built-in way
to control battery charging from the grid-tie inverter. A relay can be placed in the AC connection to the grid-tie inverter, controlled
by a battery voltage activated switch (such as the AUX relay built into many inverters) to disconnect the grid-tie inverter when the
battery voltage rises to the full-charge voltage, ending the charge cycle. Alternatively, a diversion controller connected to the battery,
can be used with an AC or DC diversion load to consume the excess power and keep the batteries from being overcharged.
Battery Backup Systems
AC
Disconnect
Protected Utility
Utility Grid
Array DC Loads Utility
Disconnect Service Meter
Sub-
Panel
Panel
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Off-Grid System Sizing Information
System Design
Off-grid solar PV systems, like the one shown in the diagram below, are one of the most economical ways to provide electricity in the
absence of an electrical power grid. Off-grid systems are useful for remote homes and cabins, RVs and boats, and even for industrial
applications like remote telemetry, cathodic protection, and telecommunications.
The size of an off-grid solar electric system depends on the amount of power that is required (watts), the amount of time it is used
(hours), and the amount of energy available from the sun in a particular area (sun-hours per day).
Off-grid power systems are designed differently than grid-tie systems. With a typical grid-tie system, sizing calculations are based on
the yearly average peak sun-hours available at the site, and are used to offset the annual power consumption drawn from the utility
grid. With an off-grid system design, the calculations are usually based on the peak sun-hour figures for the darkest month of the
year, rather than the yearly average, in order to provide sufficient on-site power year-round. In locations where it is not practical to
install a PV power system that will provide 100% autonomy during the darkest time of the year, a generator may be used to help run
loads and charge the battery bank, or if site conditions allow, other energy producing systems, such as wind or micro-hydroelectric
turbines can be used to supplement the PV array.
Off-grid power system design is complex, and these systems require specialized inverters, charge controllers, and battery banks.
Please contact the AEE Solar Technical Support Team for system design assistance.
AC-Coupled Systems
Optional Wind
Turbine or other
Renewable Energy
Generator
Combiner
Box
Solar PV Array
DC Power Center
DC Bus
Load AC
Battery
Center Loads
Monitor
Battery Bank
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Efficiency and Energy Conservation
System Design
Energy-efficient appliances and lighting, and non-electric alternatives, can help to reduce the cost of
producing and storing energy in off-grid systems. Every watt that doesn’t need to be used is a watt that
doesn’t have to be produced or stored. The information below pertains mostly to off-grid systems, but can
also help to reduce the size and cost of grid-tied PV systems, with or without battery backup capability.
Cooking, Heating and Cooling
Each burner on an electric range uses about 1,500 W, which is why bottled propane or natural gas is a
popular alternative for cooking. A microwave oven has about the same power draw, but since food cooks
more quickly in a microwave oven, the amount of kilowatt hours used is typically lower. Propane, wood
or solar-heated water are generally better alternatives for space heating than electric baseboards. Good
passive solar design and proper insulation can reduce the need for winter heating. Evaporative cooling
is a more reasonable load than air conditioning and in locations with low humidity, it’s a great alternative.
Lighting
Lighting requires careful study since type, size, voltage and placement can all significantly impact the
power required. In a small cabin, RV, or boat, low voltage DC lighting with LEDs is sometimes the best
choice. DC wiring runs can be kept short, allowing the use of fairly small gauge wire. Since an inverter
is not required, the system cost is lower. In a large installation with many lights, using an inverter to
supply AC power for conventional lighting is more cost-effective. AC LED lights are now common and
very efficient, but it is a good idea to have a DC-powered light in the same room as the inverter and
batteries in case of an inverter fault. Finally, AC light dimmers will only function properly with inverters
that have true sine-wave output.
Refrigeration
Off-Grid Systems
Gas powered absorption refrigerators can work well in small systems when bottled gas is available.
Modern absorption refrigerators consume approximately 5-10 gallons of LP gas per month. If an electric
refrigerator will be used in a standalone system, it should be a high-efficiency type. High-efficiency DC
refrigerators are also available and can offer significant energy savings.
Major Appliances
Standard AC electric motors in washing machines, larger shop machinery and tools, swamp coolers, and
pumps, are usually ¼ to ¾ horsepower and consume relatively large amounts of electricity, thus requiring
a large inverter. These electric motors can also be hard to start on inverter power, due to the large surge
of power they need for starting, which can be as much as three-times or more of the power as they draw
while running. Variable-frequency drives can be used with large motors to provide a “soft-start”, reducing
the surge load on the inverter system. A standard top-loading washing machine uses between 300 and
500 watt-hours per load, but new front-loading models can use less than half the energy per load. If the
appliance is used more than a few hours per week, it is often more economical to pay more for a high-
efficiency appliance rather than make the electrical system larger to support a low efficiency load.
Small Appliances
Many small appliances with heating elements such as irons, toasters and hair dryers consume a very
large amount of power when they are used but, by their nature, require only short or infrequent use. With
a sufficiently large inverter system and batteries, they will operate, but the user may need to schedule
those activities with respect to the battery charging cycle. For example, by ironing in the morning, the
PV system can then recharge the battery bank during the day. Or, if these loads can be run during a sunny
day, the energy from the PV array can supply the power to run the appliance without needing to draw
energy from the battery bank.
Electronic equipment, such as stereos, televisions, DVD players and computers, draw less power than
appliances with heating elements, but these loads can add up, so opt for more efficient models when
possible, such as an LED or LCD TV instead of a plasma or CRT design.
Phantom Loads
Many appliances, especially ones with wireless remote controls, draw power even when turned “off”.
While each load may be small, the energy consumption of multiple appliances over a 24 hr period can
add up and be quite large. Placing these loads on a switchable outlet or plug strip can save a considerable
amount of energy.
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Worksheet: Off-Grid Load Analysis
System Design
Determine the total kilowatt-hours (kWh) per day used by the AC and DC loads.
Step 1: List all AC loads, wattage and hours of use per week in the table below.
(If there are no AC loads, skip to Step 5)
Multiply watts by hours/week to get AC watt-hours per week. Add up all the watt hours per week to
determine total AC watt-hours per week.
NOTE: Wattage of appliances can usually be determined from tags on the back of the appliance or
from the owner’s manual. If an appliance is rated in amps, multiply amps by operating voltage (120 or
240 VAC) to find watts. Energystar.gov lists annual Wh consumption for Energy Star electrical appliances;
divide this number by 52 to get watt-hours per week.
Calculate AC loads (If there are no AC loads, skip to Step 3)
Description of AC loads run by inverter watts x hours/week = watt-hours/week
x =
x =
x =
x =
x =
x =
Off-Grid Systems
x =
x =
x =
Step 3: List all DC loads, wattage and hours of use per week in the table below.
Multiply watts by hours/week to get DC watt-hours per week (Wh/Wk). Add up all the watt hours per
week to determine total DC watt-hours per week.
Calculate DC loads (if applicable)
Description of DC loads run by inverter watts x hours/week = watt-hours/week
x =
x =
x =
x =
x =
You will need this number to begin sizing the PV array and battery bank. Note that the Solar Array Sizing
Worksheet in this section, as well as the Battery Sizing Worksheet in the Batteries Section, both begin
with this number in their Step 1.
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Worksheet: Off-Grid Solar Array Sizing
System Design
Determine how much energy (kWh) the solar array must produce to size the PV array
and determine the total number of solar modules required for the system.
Step 1: List the total average watt-hours per day needed to power the electrical loads.
Obtain this number from the Off-Grid Loads Worksheet on the previous page.
Step 3: List the average sun-hours per day at the system’s location.
Check local weather data, look at the map below, or find a city on the Solar Insolation Table in the Reference
Section that has similar latitude and weather to your location. If you want year-round autonomy, use the
lower winter insolation. If you want 100% autonomy only in summer, use the higher summer insolation.
If you have a utility grid-tie system with net metering, use the yearly average figure.
Step 6: Find the peak-power current (Imp) of the module you will be using from its specifications
or Data Sheet.
Step 8: Use the table below to determine the number of modules in each series string needed
to match the DC battery voltage of the power system.
System Design
Step 5: Note the minimum solar array nameplate capacity required from Step 4.
Step 6: Enter the nameplate power (in watts) of the PV module you plan to use.
Off-Grid Systems
MidNite Solar Classic 200 200 VDC 24 VDC 2 to 7 2 to 5 2 to 4 1 to 4
48 VDC 4 to 7 3 to 5 3 to 4 2 to 4
12 VDC 1 to 9 1 to 6 1 to 5 1 to 4
MidNite Solar Classic 250
250 VDC 24 VDC 2 to 9 2 to 6 2 to 5 1 to 4
OutBack Ultra FM100-300
48 VDC 4 to 9 3 to 6 3 to 5 2 to 4
Schneider XW-MPPT600-80 600 VDC 24-48 VDC 14 to 22 9 to 15 9 to 13 7 to 11
Morningstar TS-MPPT-60-
600 VDC 48 VDC 5 to 23 3 to 15 3 to 12 3 to 10
600V-48 (DB)
12 VDC 1 to 7 1 to 5 1 to 4 1 to 3
Magnum PT-100 200 VDC 24 VDC 2 to 7 2 to 5 2 to 4 1 to 3
48 VDC 4 to 7 3 to 5 3 to 4 2 to 4
1
Based on temp range of 14°F to 104°F. Adjustments may be needed in locations with temps outside this range.
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Photovoltaic (PV) Modules
Solar Modules
Solar photovoltaic modules, often referred to as solar panels, convert light energy into a direct electrical current (DC). As solid-state
devices, solar modules have no moving parts and are extremely reliable and durable compared to any other generator technology.
While solar modules have become somewhat commoditized in recent years, there are important differences in form, quality, and
performance that can impact both installation time and long-term system performance. This section of our catalog presents a selection
of high-quality crystalline modules with a variety of features and price points to suit virtually any project.
Output Characteristics
The output power, voltage, and current profile of the solar module will dictate the number of modules needed and what inverters or
charge controllers can be used. Small off-grid applications often require 12 VDC output modules to directly charge batteries and/
or operate DC loads. Larger modules with output voltages ranging from 24 to 50 VDC are more commonly used in grid-tie systems
where a high DC voltage is required to operate the inverter.
Mechanical Characteristics
Basic mechanical characteristics, such as dimensions, frame profile, and static load rating, as well as grounding and mounting locations
will need to be understood when designing your system. Frame and back sheet color may also come into play for residential customers,
particularly when they are part of a homeowner’s association. Also be sure you know what type of connector the module output has,
if any, since this can impact selection of optimizers, microinverters, and cabling.
Hanwha Q-Cells
285 W Poly Black -0/+5 W 32.0 VDC 8.98 A 16.8% 65.7 × 39.4 x 1.38 in 41 lbs 75 psf 011-06537
Q.PLUS BFR-G3.1 285
280 W REC280TP-BLK Poly Black -0/+5 W 31.9 VDC 8.78 A 17.0% 65.5 x 39.0 x 1.5 in 40 lbs 75.2 psf 011-02598
285 W REC285TP2-BLK Poly Black -0/+5 W 31.9 VDC 8.95 A 17.1% 65.9 x 39.3 x 1.5 in 40 lbs 75.2 psf 011-02604
335 W REC335TP72 (72 Cell) Poly Silver -0/+5 W 38.3 VDC 8.75 A 16.7% 78.9 x 39.4 x 1.8 in 62 lbs 75.2 psf 011-02602
340 W REC340TP72 (72 Cell) Poly Silver -0/+5 W 38.5 VDC 8.84 A 16.9% 78.9 x 39.4 x 1.8 in 62 lbs 75.2 psf 011-02603
285 W Solarworld SW285 MONO Mono Black -0/+5 W 31.3 VDC 9.20A 17.0% 65.9 × 39.4 x 1.22 in 40 lbs 113 psf 011-02273
300 W Solarworld SW300 MONO Mono Black -0/+5 W 31.6 VDC 9.57 A 17.9% 65.95 × 39.4 x 1.30 in 40 lbs 113 psf 011-02272
Solarworld SW340 XL
340 W Mono Silver -0/+5 W 38.0 VDC 9.01 A 17.0% 78.5 × 39.4 x 1.30 in 48 lbs 113 psf 011-02269
(72-cell)
Solarworld SW345 XL
345 W Mono Silver -0/+5 W 38.2 VDC 9.10 A 17.3% 78.5 × 39.4 x 1.30 in 48 lbs 113 psf 011-02270
(72-cell)
315 W LG 315N1C-G4 Mono Black -0/+3% 33.2 VDC 9.50 A 19.2% 64.6 x 39.4 x 1.57 in 37 lbs 125 psf 011-00212
1
Module availability may vary - Visit www.AEEexpress.com for latest pricing and availability.
2
See Dasol listing on page 18 for our selection of nominal 12 VDC modules.
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rec TwinPeak
More power is now
even more more power.
www.recgroup.com
These modules, made by REC in Singapore, offer exceptional quality and performance at a reasonable price.
Rigorous quality control is applied throughout the production process from silicon to cell to module. The
-0/+5 W power tolerance guarantees you the power you pay for and minimizes mismatch losses.
Warranty
REC modules come with a 10-year workmanship warranty and a 25-year linear power guarantee that
allows for no more than 0.7% degradation per year. All modules are listed to UL 1703 for the U.S.A.
and Canada.
Solar Modules
Sunmodule Mono Plus and Sunmodule XL Mono Series
SolarWorld manufactures the ingots, cells, and modules in the U.S.A., which ensures high quality,
performance and output. These modules use plus tolerance sorting, and every module is factory tested
to determine peak power, and sorted in 5 watt bin increments.
These modules can be utilized for grid-tie and off-grid applications (when paired with a MPPT charge
controller) and use 6.17 inch monocrystalline cells behind anti-reflective tempered glass placed in an
anodized aluminum frame. The SW 285 MONO Black panels have a black frame and black back sheet for
superior ascetics, while the SW 300 MONO panels have higher output, with a white back sheet. The SW
340 XL MONO and the SW 345 XL MONO 72-cell modules have silver frame with white back sheets.
These modules are designed to withstand heavy accumulations of snow and ice, are rated at 1,000 VDC for
commercial applications, and have a 25-year linear performance warranty and a 10-year product warranty.
Monocrystalline Modules
Cable length 39.37 in [1.1 m] 39.37 in [1.1 m]
Static load rating 113 psf [5400 Pa] 113 psf [5400 Pa]
Quantity per pallet / truckload 30 per pallet / 840 per truck 29 per pallet / 812 per truck
Max. system voltage 1,000 VDC 1,000 VDC
Series fuse rating 25 A 25 A
65.95 x 39.4 x 1.30 in 78.5 x 39.4 x 1.30 in
Dimensions (L x W x D)
[1675 x 1001 x 33 mm] [1995 x 1001 x 33 mm]
Weight 39.7 lbs [18.0 kg] 47.6 lbs [21.6 kg]
Module SW 285 MONO SW 300 MONO SW 340 XL SW 345 XL
Peak power 285 W 300 W 340 W 375 W
Voltage at peak power 31.3 VDC 31.6 VDC 38.0 VDC 38.2 VDC
Current at peak power 9.20 A 9.57 A 9.01 A 9.10 A
Open circuit voltage 39.7 VDC 40.1 VDC 47.6 VDC 47.8 VDC
Short circuit current 9.84 A 10.23 A 9.69 A 9.75 A
Module area efficiency 17.0% 17.9% 17.0% 17.3%
Item code 011-02273 011-02272 011-02269 011-02270
1
Data subject to change without notice.
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Hanwha Q-Cells
Solar Modules
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LG Solar
Solar Modules
NeON2 Series PV Modules
LG's NeON2 monocrystalline PV modules are among the most efficient PV modules available thanks to
a host of innovative technologies and enhancements at both the cell and module level. These modules
feature high-gloss black frames, white back sheets, and thinner cell busses for a sleek appearance.
As a world-leading diversified manufacturer, LG backs these modules with 25-year linear performance
guaranty and 12-year product warranty. These modules are listed to UL 1703, IEC 61215, IEC 61730-
1/-2, IEC 62716, and IEC 61701 and produced in an ISO 9001 certified factory.
LG NeON2 PV Modules1
Technical data
Cells (qty/size) 60 / 6 x 6 in [156.75 mm]
Power output tolerance -0/+3%
Nominal Operating Cell Temperature (NOCT) 114.8 +/-5.4 °F [46 °C +/-3 °C]
Voltage temperature coefficient -0.50%/°F [-0.28%/°C]
Fire rating/type Class C / Type 2
Connector type MC4 connectable
Cable length 39.4 in [1 m]
Static load rating 125 psf [6,000 Pa] front load / 113 psf [5,000 Pa] rear load
Monocrystalline Modules
Quantity per 53' trailer 850
Max. system voltage 1,000 VDC
Series fuse rating 20 A
64.57 x 39.37 x 1.57 in
Dimensions (L x W x D)
[1640 x 1000 x 40 mm]
Weight 37.5 lbs [17 kg]
Module LG315N1C-G4 LG320N1C-G4
Peak power 315 W 320 W
Voltage at peak power 33.2 VDC 33.6 VDC
Current at peak power 9.50 A 9.53 A
Open circuit voltage 40.6 VDC 40.9 VDC
Short circuit current 10.02 A 10.05 A
Module area efficiency 19.2% 19.5%
Item code 011-00212 011-00214
1
Data subject to change without notice
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Dasol Energy
Solar Modules
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Mounting Structures
Mounting Structures
Mounting structures are used to fix PV modules to the roof or to the ground so they aren’t moved by wind or snow. Be sure to consult
the PV module manufacturer’s installation manual when selecting and configuring a mounting system as not all modules are compatible
with all mounting methods. If the manufacturer doesn’t explicitly allow for the type of clamp and mounting locations or grounding
method used by the mounting system, it may not pass inspection.
Most modules can be fastened via holes in the bottom flange of the frame but this can be awkward and time-consuming. Some
ground-mounting systems fasten to the bottom flange using specialized clips, enabling installers to perform virtually all of their work
underneath the modules. Top clamps, which clamp the module frame to a mounting rail or roof attachment, are most popular today as
the clamps can double as spacers and clamp two modules simultaneously, reducing the total number of fasteners required. Regardless
of clamp type, it is also important to clamp the module in the right places.
Most PV modules are designed to be clamped at the quarter-points where the mounting holes typically are. This ensures optimal loading
on the module frame and provides maximum static and dynamic load capacity. Some manufacturers also allow for mounting on the
short ends of the module, which can allow two rows of modules to share a rail. However, mounting on the ends typically reduces the
load ratings of the module, which is why most manufacturers don’t allow it.
Early equipment grounding for module frames was accomplished with a bolt or screw with a star washer attached to the grounding
wire. AEE Solar later introduced grounding lugs which provided a faster and more secure method for attaching the ground wire and
these have since given way to WEEB clips (See Electrical Distribution Parts) which enabled module grounding through the rail. With
the advent of the UL 2703 mounting and grounding standard, many mounting systems, such as SnapNrack, accomplish grounding
through the mounting components so that the installer only needs to run a grounding wire to the end of each row.
Note that specialized PV products like frameless or flexible modules typically require their own proprietary mounting and grounding
components.
SnapNrack
SnapNrack
Solar Mounting Solutions
SnapNrack was developed by a team of veteran solar engineers working with installers in the field to
ensure a quick, efficient installation using modules from virtually any manufacturer. The SnapNrack roof
mounting system simplifies and reduces the cost of the solar installation process.
The rail is a lightweight aluminum extrusion that is easy to transport, handle, and install. Snap-in sliding
channel nuts ensure quick and easy installation and precise alignment of module clamps. Every bolt in
the system uses the same sized wrench, ensuring efficient installations and reducing labor hours on the
roof. Standoffs and L-feet connect to the rails using the same snap-in channel nuts as the module clamps
and no drilling is required.
SnapNrack is engineered for durability and structural integrity in all environments, providing excellent
seismic, wind, and snow loading protection on all products. Its compact and efficient rail design reduces
material requirements and ensures a low-profile installation on any roof. SnapNrack has been engineered
from the ground up with maximum standoff adjustability for a clean, level installation even on irregular
roof surfaces.
Online Configuration Tools for Series 100 and 200 are available on AEE Express or the SnapNrack
website (SnapNrack.com), as are installation manuals. The SnapNrack manuals are a complete how-to
guide full of color photos, illustrations, and step-by-step instructions.
UL 2703 Grounding and Bonding Compliance
SnapNrack 100 and 200 systems are fully listed to the UL 2703 Standard for Grounding and Bonding.
As of January 1, 2016, all SnapNrack system products offered through AEE Solar have been certified
by UL for electrical continuity, eliminating the need for additional grounding hardware. Bonding pins
are integrated into product assemblies including module clamps and rail splices, eliminating the need
for bonding washers on each PV module or rail splice jumpers. Only one SnapNrack Grounding Lug is
required per individual row of modules (not per rail).
UL 2703 Class A Fire Rating Compliance
In addition to grounding and bonding, SnapNrack’s UL 2703 Certification and Compliance ensures that the
Series 100 roof mount system is Class A Fire Rated when installed with Type 1 and Type 2 photovoltaic
modules. SnapNrack achieved the Class A fire rating through stringent testing that included the Spread
of Flames tests and the Burning Brand tests. The system also meets the requirements of the California
building codes set by local jurisdictions and the 2012 International Building Codes which went into
effect on January 1, 2015.
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Warranty
Mounting Structures
All SnapNrack products are covered by a 20-year limited warranty. For complete details please visit
www.SnapNrack.com/.
Silver 92 Deg L-Foot L Foot Base and Black Galv Flashing Kit (no L Foot) 242-92049
Composition L Foot Accessories
Description Item code
L Foot Flashing, 12” x 12”, Black Galv 232-01060
L Foot Flashing, 12” x 12”, Black Alum 232-01151
L Foot Flashing, 12” x 12”, Silver Alum 232-01150
L Foot Base (includes flange nut) 242-00016
Standard Base Seam Clamp Black Composition L Foot (92˚) 242-09015
with L Foot
Silver Composition L Foot (92˚) 242-09005
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The Universal Tile Hook is designed to work with Flat, S, and W shaped tile roofs which can typically
Mounting Structures
install with minimal cutting/grinding of tiles. Provides enhanced install flexibility regardless of the rafter
location due to the 1.25" vertical adjustability and 6" horizontal adjustability of the tile hook in relation
to the large 4" x 8" base. Its 1/4" steel arm is thicker and more rigid compared to competing products
on the market, requiring less roof attachments per installation. The Flat Tile Hook offers the most cost
effective and efficient solution for mounting on flat concrete tile rooftops. Utilizing many of the same
Flat Tile Hook & features as the Universal Tile Hook, the design focuses on maximizing speed and efficiency for installing
Universal Tile Hook specifically with concrete flat tiles.
SnapNrack
Standoffs can be used on flat roofs or pitched roofs, comp shingle or tile and include a one-hole base,
Standoff Kit, 5 ½"
anodized standoff shaft, rubber rain collar and a standoff clamp assembly. The HD Standoffs are typically
used on flat roofs with built up foam insulation where a taller standoff is required. They include a six-hole
HD base, anodized HD standoff shaft, rubber rain collar and standoff clamp assembly. Tilt Kits can be
used to tilt up arrays on low-slope roofs. The kits include two standoff mounts with base (one-hole for
standard and six-hole for HD), anodized standoff shafts, rubber rain collars and the Standoff Clamp and
L Foot Assembly.
Standoff Mounts for All Roof Types
Standoff Kits
Description Item code
Standoff Kit, 5 ½” 242-92057
Standoff Kit, 7” 242-92059
HD Standoff Kits
Description Item code
HD Standoff Kit, 7” 242-92073
HD Standoff Kit, 12” 242-92074
HD Standoff Kit, 18” 242-92075
HD Tilt Kits
HD Standoff Kit, 12" Description Item code
20° HD Tilt Kit w/ 7” and 18” HD Standoffs 242-92079
10° - 45° Variable Tilt Hardware Kit 242-92083
HD Standoff Accessories
Description Item code
Rubber Rain Collar HD Standoff Base, 6-Hole 232-02413
HD Standoff Shaft, 7” 232-01062
HD Standoff Shaft, 12” 232-01063
HD Standoff Shaft, 18” 232-01021
Rubber Rain Collar 232-01000
Standoff Clamp Assembly 242-04100
Standoff Flashing, 4” Offset
Standoff Clamp and L Foot Assembly 242-09002
Cone, 18 ¾” x 15”, Galv
Standoff Flashings
SnapNrack
ast, Accurate Shipping to Your Job Site. With just-in-time delivery and blind
F
drop shipping, we can ship directly to your customers, just as if it came straight from you.
21 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
snapnrack.com
Quality.Performance.Innovation.
SnapNrack solutions are focused on simplifying the
installation experience through intuitive products and the
best wire management in the industry.
Rail is offered in two lengths, three finishes, and shipped in 2-piece or 6-piece sets and 112-piece
bundles. 122” rail can accommodate a single portrait row of three 60-cell or 72-cell modules. 162” rail
accommodates four modules. Use the UEC Rail Cutting Tool to protect module frames when cutting
rails flush with the module edges when using Universal End Clamps.
Standard Rail, Black & Clear
Standard Rail Splices & Accessories
Rail Splice
Description Item code
Bonding Standard Rail Splice, Black 242-04015
Bonding Standard Rail Splice, Clear 242-04014
Standard Rail Accessories
23 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
SnapNrack Module Attachments
Mounting Structures
Module Clamps are available in different sizes to match PV module frame thickness/depth. Universal
End Clamps are a unique one-size-fits-all time saver that slips inside the module frame – completely
out of sight. The rails are cut flush with the modules and finished with SnapNrack end caps to create a
system with a flush, clean line homeowners love.
SnapNrack
Bonding Adjustable End Clamp, 1.20” - 1.48”, Clear 242-02065
Bonding Adjustable End Clamp, 1.49” - 2.00”, Black 242-02068
Universal End Clamp
Bonding Adjustable End Clamp, 1.49” - 2.00”, Clear 242-02066
Skirt Splice
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SnapNrack Grounding and Wire Management
Mounting Structures
SnapNrack’s Ground Lug R is a fully custom solution for grounding arrays. Only one lug is required
per individual row of modules, not one per rail. The lug is secured with a single 5/16” bolt and requires
no drilling of rails. SnapNrack Wire Management Solutions comprise a set of dedicated components
to reliably and cost effectively secure PV module and microinverter leads. All components are made of
materials which have been selected for their ability to handle high UV exposure and extreme rooftop
temperatures common under solar arrays. With an integrated rail connector the UL-listed Junction Box
Junction Box R
provides a quick and easy method for concealing and protecting electrical connections. The 6" x 5" x 3"
enclosure has a NEMA 4X rating with integrated DIN rail mounts inside. The Four-Wire Clamp and
Trunk Cable Clamp offer strong and reliable solutions for securing up to four PV conductor cables
or up to two microinverter AC trunk cables along SnapNrack rail channels, transitioning in and out of
channels, and even routing across rails. Snap-In Wire Retention Clips allow you to quickly secure PV
conductor and AC trunk lines in the rail channels. With materials selected to handle high UV exposure
and extreme rooftop temperatures these solutions provide wire management that will last the life of the
system after a quick and cost-effective installation.
Trunk Cable Clamp & SnapNRack Grounding and Wire Management
4-Wire Clamp for Rail
Grounding
Description Item code
Ground Lug R for 6-12 AWG 242-02101
Lay-in Lug w/ Bolt and Keps Lock Nut, 4-14 AWG (Pack of 10) 051-03418
Wire Management
SnapNrack
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SnapNrack Series 200 Ground Mount
Mounting Structures
The SnapNrack 200 Ground Mount system is a solar module installation system that is low profile
and visually appealing. This innovative suite of racking products simplifies installation to save time and
money. The SnapNrack ground rail and rail-to-pipe clamp creates a multi-pole, fixed-tilt ground mount.
The ground rail accepts all Series 100 module mounting clamps and the pipe clamp is designed for 1.5"
(1.9" outside diameter) schedule 40 or 80 steel pipe substructures. It can be installed with tilt angles up to
45° and in locations that may see wind speeds up to 170 mph and snow loads up to 120 psf. For module
Ground Rail Set, 122”, Clear attachment hardware refer to the SnapNrack Module Attachments section.
SnapNrack
Description Item code
Bonding Pipe Clamp for 1 ½” 242-09004
Single Socket Tee, Hollaender (5E-8), 1 ½”, AL-MG 172-05800
Single Adjustable Socket Tee, Hollaender (17-8), 1 ½”, AL-MG 172-05803
Double Adjustable Socket Tee, Hollaender (19E-8), 1 ½”, AL-MG 172-05804
Rectangular Base Flange, Hollaender (46-8), 1 ½”, AL-MG 172-05807
Plug End, Hollaender (62-8), 1 ½” Sched 40, AL 172-05808
Plug End, Hollaender (62P-8), 1 ½” Sched 40, Plastic 172-05811
Bonding Pipe Clamp for 1 ½” Single Socket Tee, Single Adjustable Socket Tee,
Hollaender (5E-8) Hollaender (17-8)
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Roof Attachments
Mounting Structures
These specialized roof attachments can be used with a variety of mounting systems to meet special requirements.
Quick Mount PV
All-In-One Waterproof Flashed Mounts
Quick Mount PV waterproof flashing and mounts are designed by roofing professionals to anchor
photovoltaic racking systems to most types of roofs, including composition, tile, shake, and low-slope
roofs. All Quick Mount PV flashed mounts are sold in boxes of 12, and are available with a mill, clear
QBase Composition anodized, or black anodized finish, unless otherwise noted. All exposed hardware is made from stainless
steel to ensure long-term protection against water intrusion.
Flashed Composition Shingle Mounts
The QMNC QBase Composition Mount is a base-and-post mount designed for use when integrating
a solar array into new roof construction. The QBase foundation is protected by a 12" x 12" spun cone
aluminum flashing. 12" x 12" QMNC Classic Composition and Classic Shake Mounts are ICC-ES
certified (ICC-ESR-2835) and incorporate flashing seamlessly integrated with a standoff block. Stainless
Classic Composition
steel hardware attaches the block by L-foot to most racking systems, including DPW and SnapNrack,
and enables an attractive low-profile array. The QMNC Classic Conduit Mount is similar to the Classic
PV mounts but has a narrower flashing and accepts a standard conduit clamp. The QMNC E-Mount is a
smaller, lighter more economical version of the Classic Mount. The QMNC Conduit Penetration Flashing
provides an easy method to install conduit through the roof while protecting against water intrusion.
Roof Attachments
27 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Quick Mount PV Accessories for Composition and Shake Mounts
Mounting Structures
QMEXT Height Extensions work with any of the Classic Composition and Classic Shake Mounts
to adjust the angle or clearance between the array and roof. Longer QMHS Hanger Bolt Sets are also
available to accommodate extra thick roofing or insulation material.
Quick Mount PV's unique QMRB Shingle Ripper is ideal for cleanly removing nails, shingles, or shakes
without damaging the roof shingles or other shakes.
Height Extensions
Quick Mount PV Accessories
Model Description Item code
QMEXT-2.5 A 12 Height Extension - 2 ½", mill finish, 12-pack 014-06338
QMEXT-3.25 A 12 Height Extension - 3 ¼", mill finish, 12-pack 014-06339
QMEXT-4.0 A 12 Height Extension - 4", mill finish, 12-pack 014-06340
QMHS-6 12 Hanger Bolt Set - 6", stainless steel, 12-pack 014-06344
QMHS-8 12 Hanger Bolt Set - 8", stainless steel, 12-pack 014-06345
Hanger Bolts
QMHS-10 12 Hanger Bolt Set - 10", stainless steel, 12-pack 014-06346
QMHS-12 12 Hanger Bolt Set - 12", stainless steel, 12-pack 014-06347
QMRB-12 24" Shingle Ripper – nail removal tool 094-00143
Shingle Ripper
Quick Mount PV Low Slope Roof Mounts
Quick Mount PV's new QMLSH Low Slope Roof Mount, which also incorporates the new QBase
foundation, is one of the strongest base-and-post PV mounts available for mechanically attaching
Roof Attachments
commercial PV systems to TPO, PVC, EPDM, built-up asphalt, and virtually all other non-metal low
slope roofs. For built-up asphalt roofs (BUR) and other bituminous and modified bitumen roofs, conical
aluminum flashings are available in 4" and 8" heights (sold separately). When installing the Low Slope
Roof Mount on membrane roofs, Quick Mount PV strongly recommends utilizing the roofer of record
Installed QBase on to flash the mounts using their QMLSF flashing.
Membrane Roof
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Commercial Roof and Ground Mounting Structures
Mounting Structures
Commercial PV systems tend to be significantly larger than residential ones, but also more price sensitive,
requiring installers to achieve economies of scale to keep the price per watt or kilowatt-hour as low as
NEED NEW possible. In addition, commercial rooftops are seldom the sloped composition or tile roofs so common
IMAGE in residential settings, so specialized mounting systems can be make-or-break for a commercial PV
project. Most of the systems presented here are highly customizable and must be specifically engineered
for each building or site so you'll need to contact your AEE Solar representative with the particulars of
your project for a custom quote.
Aerocompact
Aerocompact 2.1 and Aerocompact+ Flat Roof Ballasted
Racking System
Aerocompact offers an affordable, highly aerodynamic, fast to assemble, and fully engineered ballasted
racking system for flat commercial roof mounts. Improvements have been made, including new wire
management, clamps, and roof protection to the 2.1 Version. Each racking system is designed with site-
specific information, and a detailed layout, ballast plan, and engineering report are provided for every
project. The reports generated are very detailed, and can be used in sales presentations, and in obtaining
permits for your projects.
Aerocompact 2.1 South System
NEW! Aerocompact 2.1 is a South-oriented aerodynamic racking solution for framed modules on flat
roofs. It is ETL listed to UL 2703, TUV Certified; wind tunnel tested up to 150 mph, and is provided
with a 25-year limited warranty. It is fast and easy to install, and can be designed with 5°, 10°, and 15°
Roof Attachments
tilt angles. Module clamps come with integrated grounding, and an Alpine Version is available in areas
with high snow loads. Adding ballast trays can accommodate more ballast to allow the system to be
installed in high wind areas.
Aerocompact 2.1 with Ballast Trays
Aerocompact+ is a 10°, East/West mounting system. This racking solution allows more modules to be
placed on a roof surface by eliminating the inter-row shading that occurs with a south facing system.
The East/West solution allows the placement of up to 30% more modules on a given roof surface with
a minimal loss in production per module, resulting in more generated kWh to the end customer. It also
benefits from having fewer components, thus less racking cost per module. Since the modules are placed
edge to edge, there is less wind loading, thus lower the ballast requirements for this system. Therefore, it
Aerocompact+
with ballast and trays
can be deployed on more roofs with less roof loading. An Alpine Version is available for the Aerocompact+
where high snow loads are expected.
Both versions of Aerocompact racking can be fully ballasted with no penetrations, or with limited
penetrations for reduced ballast requirements, or where required due to seismic concerns.
Contact your AEE Solar representative with your array layout and site information to receive a custom quote and engineering
report with ballast recommendations. Be prepared to supply site information such as building height, roof material, module
quantity and type, wind and snow load requirements, and exposure category.
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NEW Ballasted-Groundmount
www.aerocompact.com
ast, Accurate Shipping to Your Job Site. With just-in-time delivery and blind
F
drop shipping, we can ship directly to your customers, just as if it came straight from you.
Need assistance? Call your AEE Solar rep, or Sales Support at 800-777-6609.
NEW! Schletter Ground Mount Racking
Mounting Structures
PARK@SOL CARPORTS
Schletter offers several carport options for both commercial and residential applications. These structures
are designed for site specific conditions, and can be constructed with either cast in place concrete, concrete
pillars, or micro-pile foundations. Single and double row vehicle arrangements can be designed, either
with a south tilt or an East/West orientation, with up to a 20° tilt. These are compatible with most module
types, and are constructed of corrosion resistant aluminum. Purlins can accommodate spans of up to 30 ft.
Contact AEE Solar with the details of your project to get a custom quote for the Park@Sol Carport solutions.
31 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
DPW Solar Racking
Mounting Structures
DPW Solar products are made in the U.S.A. and can be ordered to fit virtually any module. DPW offers a
variety of made-to-order DPW Roof/Ground Mounts, Top-of-Pole Mounts, Side-of-Pole Mounts, Multi-
Pole Mounts, and Ballasted Roof Mounts. Compare the dimensions of the module you plan to use with
the sizing chart below to determine the module series.
When ordering, be sure to include a copy of the data sheet for the module you plan to use. For modules
DPW Ballasted Flat Roof Mount
having dimensions that fall outside of the chart, use the next larger size. Some DPW mounting systems
fasten to the modules using the mounting holes on the module frame rather than top clamps. If you are
working with modules that lack a bottom flange, be sure to check for compatibility when ordering.
The High Wind Version upgrade (not available for MPM's) is made for winds up to 130 mph, class C
Wind Zones.
Stainless steel module mounting hardware is provided with all mounts. Stainless steel hardware for the
racking assembly is available as an option.
Use the Module Sizing Chart below to determine the frame size of the DPW racking needed. While only
DPW Ground Mount options for frame size G and H modules are listed, other sizes are available upon request. Call your AEE
Solar representative for more details.
Note: DPW products are built to order and cannot be returned nor exchanged.
*
GL or HL – Includes longer module rails for module widths greater than 39.45" (i.e. SunPower 327, 335, 345)
DPW RAD Mid and End Clamp are shown in the table below. These are specific to module frame heights, so be sure to check
current module data sheets for frame dimensions prior to ordering. These units are made from Type 304 stainless steel, and
the mid clamps are 3/8" wide. Please be sure to provide a module data sheet with any orders.
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 32
Pole Mounts
Mounting Structures
Pole mounts represent a simple, cost-effective approach to mounting small PV arrays without the need for complex foundations or
leveling. A Schedule 40 or 80 rigid steel pole with a deep concrete anchor is typically sufficient. However, specific requirements may
vary due to soil type and expected wind loads. Most pole-mount systems are made-to-order so be sure to include a module data sheet
and double-check your requirements as they typically cannot be returned.
DPW Solar
POWER-FAB® Side-Pole Mounts (SPM)
Power-FAB SPM mounts are made from mill-finish aluminum. Upgrades to anodized or powder-coated
aluminum are available for an additional charge. Stainless-steel module mounting hardware is provided
with all mounts, and tamper-resistant hardware kits are also available for installations that may be left
unattended for long periods. Stainless-steel fastener kits and high-wind upgrades are also available for
the mounting structure itself.
All single-module mounts, and the two-module mounts for size A-C modules come with stainless-steel
band clamps for 2-3.5” diameter pole sizes. All other SPM mounts come with stainless-steel clamps
for 3-4.5” diameter poles. Upgrade clamps sized for larger diameter poles are listed below. Most SPM
mounts can also be attached to flat vertical surfaces using installer-supplied lag bolts or through-bolts.
Use the Module Series Sizing Chart on page 37 to determine module series.
Module size
One Two Three Four
DPW part # DP-SPM1-A DP-SPM2-A -- --
A
Item code 013-11101 013-11102 -- --
DPW part # DP-SPM1-B DP-SPM2-B DP-SPM3-B DP-SPM4-B
B
Item code 013-11201 013-11202 013-11203 013-11204
DPW part # DP-SPM1-C DP-SPM2-C DP-SPM3-C DP-SPM4-C
C
Item code 013-11301 013-11302 013-11303 013-11304
DPW part # DP-SPM1-D DP-SPM2-D DP-SPM3-D DP-SPM4-D
D
Item code 013-11401 013-11402 013-11403 013-11404
DPW part # DP-SPM1-E DP-SPM2-E DP-SPM3-E --
E
Item code 013-11501 013-11502 013-11503 --
DPW part # DP-SPM1-F DP-SPM2-F DP-SPM3-F --
F
Item code 013-11601 013-11602 013-11603 --
DPW part # DP-SPM1-G DP-SPM2-G DP-SPM3-G --
G
Item code 013-11701 013-11702 013-11703 --
DPW part # DP-SPM1-H DP-SPM2-H DP-SPM3-H --
H
Item code 013-11801 013-11802 013-11803 --
33 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
POWER-FAB Top-of-Pole POWER-FAB Top-Pole Mounts (TPM)
Mounting Structures
Mounts (TPM) Module DPW # of
Pole size Configuration Item code
DPW POWER-FAB TPM standard
® size part # modules
mounts have heavy steel mounting TPM1-C 1 2"SCH40 1H x 1W-P 013-10301
sleeves, elevation pivots, and strong- TPM2-C 2 2.5"SCH40 1H x 2W-P 013-10302
backs that are coated with durable TPM3-C 3 3"SCH40 1H x 3W-P 013-10303
outdoor paint. The module rails TPM4-C 4 4"SCH40 1H x 4W-P 013-10304
are 6061-T6 mill-finish structural
TPM6-C 6 4"SCH80 2H x 3W-P 013-10306
aluminum angles. Stainless steel
TPM8-C 8 4H x 2W-L 013-10308
module mounting hardware is C
provided. Standard top-of-pole TPM9-C 9 6"SCH40 3H x 3W-P 013-10309
mounts are adjustable from 15° to TPM10-C 10 5H x 2W-L 013-10310
65°, in 10° increments, and fit on TPM12-C 12 6"SCH80 6H x 2W-L 013-10312
Schedule 40 or 80 steel pipe. TPM14-C 14 8"SCH40 7H x 2W-L 013-10314
For harsh environments, upgrades to TPM16-C 16 8H x 2W-L 013-10316
hot-dip-galvanized steel or anodized 8"SCH80
TPM18-C 18 3H x 6W-P 013-10318
aluminum rails are available. Use the
TPM1-D 1 2"SCH40 1H x 1W-P 013-10401
tables below to determine the layout
TPM2-D 2 3"SCH40 1H x 2W-P 013-10402
and minimum pipe size.
TPM3-D 3 4"SCH40 1H x 3W-P 013-10403
The DPW Online Configurator at dpwsolar.com can be used to
TPM4-D 4 4"SCH80 2H x 2 W-P 013-10404
generate the specific configuration and bill of materials needed based
on module number and type, array location, and environmental TPM6-D 6 2H x 3W-P 013-10406
6"SCH40
conditions (wind, snow, desired tilt, etc.). A DPW Request for TPM8-D 8 4H x 2W-L 013-10408
Pole Mounts
Information Form provides the TPM’s foundation specifications D TPM9-D 9 6"SCH80 3H x 3W-P 013-10409
including the correct pipe length, schedule, and foundation size TPM10-D 10 5H x 2W-L 013-10410
requirements, and is available online at www.dpwsolar.com. An 8"SCH40
TPM12-D 12 3H x 4W-P 013-10412
Engineering Stamp can be included from DPW through a third
TPM14-D 14 7H x 2W-L 013-10414
-party engineer for additional cost.
TPM15-D 15 3H x 5W-P 013-10415
8"SCH80
POWER-FAB Top-Pole Mounts (TPM) TPM16-D 16 4H x 4W-P 013-10416
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 34
POWER-FAB Top-Pole Mounts (TPM) POWER-FAB Top-Pole Mounts (TPM)
Mounting Structures
35 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
All standard TPM mounts are available for locations with higher wind speeds of up 130 mph or snow loads up to 60 psf by adding
Mounting Structures
the High-Wind Option (adds 25% to the price). This upgrades the mount with sturdier rails, and may require changes to the pole and
foundation specifications. See the table below for some configurations which require a change in the module layout.
Pole Mounts
013- 013- 013- 013- 013- 013- 013- 013- 013- 013- 013- 013- 013-
Item code
10941 10942 10943 10944 10946 10948 10949 10950 10952 10954 10955 10956 10958
DPW part # Description Item code
HWV High-Wind Version (add 25%) 013-04000
HGS Hot-dip Galvanized Steel Components (add 60%) 013-10905
PCS Powder-Coated Steel Components (add 25%) 013-10907
PCA Powder-Coated Aluminum Components (add 20%) 013-10910
AA Anodized Aluminum Components (add 20%) 013-10915
Mounting sleeve upgrade
Upgrade to: 2.5" 3" 4" 6" 8"
2" 013-03069 013-03070 013-03071 013-03072 013-03073
2.5" -- 013-03074 013-03075 013-03076 013-03077
Standard
3" -- -- 013-03078 013-03079 013-03080
Mounting Pole
4" -- -- -- 013-03081 013-03082
6" -- -- -- -- 013-03083
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 36
Multi-Pole Mounts
Mounting Structures
The DPW Multi-Pole Mounts (MPM) are designed to mount on 3, 4, or 6" Schedule 40 galvanized steel
pipe (installer supplied), Multi-Pole Mounts (MPM) support two to four modules high in landscape
orientation. These mounts can be horizontally expanded as far as necessary by installing additional
vertical pipe supports. This type of mount requires fewer ground penetrations than traditional ground
mounts and offers a full range of seasonal elevation adjustability.
MPMs use a 4" x 4" square or 4" x 5" rectangular steel horizontal tube (also installer supplied) as well as
DPW’s Power Rail for module mounting. Multi-Pole mounts are ideal for shade and carport structures
because the design is capable of significant ground clearance. Please complete a DPW MPM Request
for Quote Form in order to properly obtain the foundation design and to generate a bill-of-materials. The
form can be found at www.dpwsolar.com . Use the Module Series Sizing Chart on page 33 to determine
module series. Order the appropriate number of End and Mid Clamps from the RAD Mid and End Clamp
table on page 33.
Multi-Pole Mounts
For 4" x 4" square steel horizontal tube For 5" x 4" square steel horizontal tube
Module size
# of modules DPW part # Item code # of modules DPW part # Item code
two MPM2-D-4x4 013-13442 two MPM2-D-5x4 013-13452
D three MPM3-D-4x4 013-13443 three MPM3-D-5x4 013-13453
four MPM4-D-4x4 013-13444 four MPM4-D-5x4 013-13454
two MPM2-E-4x4 013-13542 two MPM2-E-5x4 013-13552
E three MPM3-E-4x4 013-13543 three MPM3-E-5x4 013-13553
four MPM4-E-4x4 013-13544 four MPM4-E-5x4 013-13554
Pole Mounts
37 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
NEW! Tamarack Solar
Mounting Structures
Tamarack Side-Pole Mounts (SPM)
Tamarack Solar Side of Pole Mounts support pole diameters of 2” to 4” and modules with center-center
distribution of 19” to 39”. Side of Pole Mounts are manufactured using heavy-duty corrosion-resistant 5000
series aluminum. To configure based on your specific pole mounting needs, please use the Tamarack Solar
Pole Mount Modeling Spreadsheet available at www.tamaracksolar.com. Schedule 40 pipe not included.
The Tamarack Single Arm Mounts are simple mounting solutions for poles, walls and other flat surfaces.
This an incredibly versatile mount that has been used on the sides of shipping containers, buildings, as an
awning, and mounted to just about any flat surface. This system mounts also to poles of 2” to 4” diameter,
and module widths between 5.26" and 25.5". Single Arm Mounts are manufactured using heavy-duty
corrosion-resistant 5000 series aluminum. Schedule 40 pipe not included.
Tamarack Top of Pole mounts are also available, and mount on 4” or 6” diameter poles. These mounts
are manufactured using powder coated steel and heavy-duty corrosion-resistant 5000 series aluminum.
Contact your AEE Solar representative for details.
Pole Mounts
UNI-SP/02 Side Pole Mount 45” 013-01008
UNI-SP/02A Side Pole Mount 55” 013-01009
UNI-SP/02X Side Pole Mount 55” 013-01010
UNI-SP/03 Side Pole Mount 70” 013-01011
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 38
MT Solar
Mounting Structures
Mounting Structures
HD Frame
MT Part # Single Pole Mounts for 72-Cell Modules Upgrade Item code
Option?
2-TOP-1-72 TPM Mount for one 72-cell modules, on 2” dia. Schd. 40 pipe N 013-00038
4-TOP-2-72 TPM Mount for two 72-cell modules, on 4” dia. Schd. 40 pipe N 013-00039
4-TOP-3-72 TPM Mount for three 72-cell modules, on 4” dia. Schd. 40 pipe N 013-00040
6-TOP-4-72 TPM Mount for four 72-cell modules, on 6” dia. Schd. 40 pipe N 013-00041
8-TOP-6-72 TPM Mount for six 72-cell modules, on 8” dia. Schd. 40 pipe Y 013-00026
8-TOP-8-72 TPM Mount for eight 72-cell modules, on 8” dia. Schd. 40 pipe Y 013-00024
8-TOP-9-72 TPM Mount for nine 72-cell modules, on 8” dia. Schd. 40 pipe N 013-00025
8-TOP-10-TALL-72 TPM Mount for ten 72-cell modules, on 8” dia. Schd. 40 pipe Y 013-00042
8-TOP-12-72 TPM Mount for twelve 72-cell modules, on 8” dia. Schd. 40 pipe N 013-00025
8-TOP-15-TALL-72 TPM Mount for fifteen 72-cell modules, on 8” dia. Schd. 40 pipe N 013-00043
MT Part # Two Pole Mounts for 60-Cell Modules Item code
8-TOP-16-72 TPM Mount for twenty 60-cell modules, on two 8” dia. Schd. 40 pipes Y CALL
8-TOP-20-72 TPM Mount for twenty-four 60-cell modules, on two 8” dia. Schd. 40 pipes Y CALL
8-TOP-24-72 TPM Mount for twenty-eight 60-cell modules, on two 8” dia. Schd. 40 pipes N CALL
Pole Mounts
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 40
Trackers
Mounting Structures
Tracking can increase a PV array's power production up to 40% depending on the season and location. Trackers are particularly useful
when energy demand peaks during the summer months, such as for solar-powered irrigation systems. Trackers can also maximize
net-metered electricity production in the summer, building up a credit toward high winter power bills.
Array Technologies
Active Trackers
Array Technologies DuraTrack® trackers use electronic sensors to track the sun from East to West. Dual
Axis adds elevation tracking as well. The tracker fixes on the brightest area of the sky, capturing the
maximum amount of sunlight available. Each night it returns to the morning sunrise position, ready to
start tracking when the sun rises again.
These trackers are durable, and come with standard corrosion-resistant coatings on major components
for harsh environments. All frames are made of galvanized steel tubing and anodized aluminum rails.
Manual controls are now standard on all trackers. These exterior switches on the controller cover plate
allow the owner to turn off automatic tracking. They can then rotate the tracker East or West and/or up
and down. This is useful for shedding snow, or to lay the tracker flat in extremely high wind conditions.
The DuraTrack®-AZ single-axis tracker automatically tracks the sun's path by rotating the PV array around
the post, providing greater stability for larger arrays. The bottom edge of the array remains parallel to
the ground and, therefore, requires less ground clearance than tilt-and-roll trackers. Array Technologies'
azimuth trackers provide nearly 270° of rotational movement and can adjust from 5° to 60° of elevation tilt.
Trackers
The DuraTrack®-DA gear drive, dual-axis tracker can hold up to twelve 60-cell solar modules. It is
powered by a 24 VDC motor running a heavy-duty ball bearing/ worm-gear drive. Dual-axis operation
ensures the maximum energy harvest. The DuraTrack®-DA mounts on a 8" Schedule 40 or 80 steel pole.
If your system's voltage is other than 24 VDC, an additional voltage converter is required to supply
24 VDC at 5 A maximum output to power the tracker and controller. See power supply option below to
power the array from a 120 or 240 VAC source. This power supply can also be used with DC input for
PV-direct water pumping applications in some situations.
Dual Axis (DA) trackers are available with galvanized corrosion-resistant components for harsh climates.
All AZ trackers come with the galvanized finish.
Trackers include a 10-year standard warranty on all structural materials, with two years on electronic
controller and all moving parts
41 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Array Technologies Tracker Power Supply Option
Mounting Structures
Model Description Item code
Accepts 120 or 240 VAC input or 100-350 VDC input and outputs 24 VDC at 5 A
IDEC PS5R-SF24 maximum. One power supply unit required for each motorized tracker. Power supply 014-07115
unit needs to be mounted in a rain-tight box if located outside.
Zomeworks
Trackers
Universal Track Rack™ - Passive Solar Tracker for PV Modules
UTRK040 The Zomeworks passive Track Rack™ uses no motors, no gears, and no controls, eliminating common
failure modes. The sun's heat moves liquid from side to side so that gravity naturally turns the Track
Rack™ to follow the sun. The Zomeworks Universal Track Rack™ system allows for adjustment in
both the East-West and North-South directions. Available in six standard sizes, Universal Track Racks
are designed to fit all common photovoltaic modules for holding multiple modules. (NOTE: this based
on module surface area) The F-Series Track Racks ship partially assembled for easy installation. The
UTRF168HD comes with heavy-duty rails. Both UTRF168 trackers come with a high-wind kit. All of
these mounts come with stainless steel and zinc-plated hardware and a 10-year standard warranty.
UTRF72 Please specify number of modules to be mounted on the tracker and include the module data sheet with
your order. The tracker will be customized with the correct hardware, and in some cases the rail length
will be adjusted for a better fit. Some module quantities require an additional rail set at an extra charge.
These racks are made-to-order and cannot be returned or exchanged.
1 Additional rail required for this number of modules (add Item code: 014-09155 - ZOMEWORKS, ADDITIONAL RAIL SET)
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 42
Wind Power
Wind Power
Wind-power systems can be cost-effective if the average wind speed is 9 mph or more at the location of the wind generator. Adding
a secondary charging source, like wind power, to PV can make an off-grid power system more stable by increasing the amount of
time that energy is being produced, reducing dependence on energy stored in the batteries. Using off-grid wind to supplement solar
photovoltaic power can be cost effective even if good wind is only partially available throughout the year, especially if the solar
potential is low at that time.
Siting Considerations
The amount of power generated by a wind turbine is dependent on wind turbulence, wind speed, and tower height. Like water, air is
a fluid, and is subject to the same fluid dynamics principles, such as turbulence created by obstructions in the flow. A stream flowing
over boulders becomes turbulent, creating wakes and eddies, and is robbed of much of its energy by friction.
Similarly, wind blowing over a landscape with trees and buildings obstructing its flow also becomes turbulent and loses energy to
friction. Turbulence degrades the wind resource, both upwind and downwind of obstructions. Wind turbines placed in turbulent air
wear out prematurely and produce little usable power.
To avoid air turbulence, wind turbines should be placed on a tower high enough that the bottom of the turbine rotor’s swept area is
at least 20’ to 30’ higher than any buildings, trees, or other obstructions within a 300’ to 500’ radius. If the wind at the site primarily
comes from a particular direction, and the obstructions are not in the wind path, then less clearance may be allowable as long as the
flowing air is laminar. In the illustration below, a kite with long streamers tied to the line at 10’ intervals can be used to find the height
above ground level where the air flow smooths out. Look for the first streamer to be fully furled out.
The power available in the wind increases with the cube of the wind speed.
This means that there is nearly twice as much power available in a 10 mph 150
wind as there is at an 8 mph wind. Wind speed increases as you get higher
above the ground due to the loss of friction between the air and the ground.
System Design
You can expect that the wind speed at 30’ above the ground will be about 120
25% greater than at eye level (at 60’, it’s about 37% greater; at 90’ about 45%
greater; and at 120’, about 50% greater). And since power output increases
exponentially with increases in wind speed, a turbine mounted on a 60’ tower Tower Height (ft)
90
can produce about 40% more power than the same turbine would on a 30’
tower (75% more power at 90’ and 100% more power at 120’ compared to
30’). Therefore, increasing tower height can be a cost effective way to get 60
Before installing a wind-power generator, measure the wind-power resource Percentage Increase in Available Wind Energy Compared to 30ft Tower
at the site. Local weather data will be helpful, but wind is very site-specific
based on local terrain, site elevation, wind direction, and any obstructions such as trees or buildings. Average wind speeds should
be calculated along with peak wind speeds during storm events. Installing a wind data logger and monitoring site conditions for a
year, or for the target season, will yield enough information to predict the amount of power that can be produced by a wind turbine.
2H
2H 20H
43 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
APRS
Wind Power
Wind Data Loggers
The Wind Data Logger is an affordable and easy-to-use tool for wind site evaluation and wind generator
performance analysis. It records wind speed, time, and date directly to a Secure Digital (SD) card for
convenient data downloads. The logging interval is adjustable from 10 to 60,000 seconds (16.6 hours).
The two gigabyte SD card (included) will store a year of data at 30-second intervals or more at longer
logging intervals. Common spreadsheet software (i.e. MS Excel™) can be used to view, graph, and analyze
your wind data. Easy to use web-based software is provided. Simply upload the data, and the software
will automatically plot the data as well as provide basic statistics. A 16-character two-line backlit LCD
screen displays current information and is used for configuring the data logger. A simple menu-driven
interface using the LCD and three front panel buttons makes setup easy. A bright backlight makes the
data logger easy to use at night. The data logger is housed in a waterproof enclosure.
The solar powered models work well for wind data logging in remote areas without access to AC power.
The included 10 W solar panel and sealed battery will run the data logger almost indefinitely. They come
with a 10 W PV module, a side-of-pole mount for the module, a charge controller, and a 7 Ah battery.
The AC model comes with a Universal AC power supply that accepts 90–264 VAC, 125-370 VDC, 47-63 Hz instead of a solar module
and battery; however, it does have a space for eight D-cell alkaline batteries for 30-day power backup (batteries not included).
The optional #40 R anemometer is a more rugged, extra heavy duty version of the standard three-cup anemometer. Both AC and DC models
are housed in a weatherproof Pelican™ case with self-resetting fusing, and have lightning protection for all sensor channels and solar input.
Wind Measurement
APRS 6063 #40 R wind data logger - solar powered 016-00271
APRS 6061 wind data logger - AC powered 016-00273
APRS 6062 #40 R wind data logger - AC powered 016-00274
Kestrel
Wind and Weather Meters
The Kestrel 1000 measures instantaneous maximum and average wind speeds in knots, meters per second,
kilometers per hour, miles per hour, feet per minute, and Beaufort. Hold it up to measure wind speed. It offers
a large, easy-to-read liquid crystal display with ±3% accuracy, and measures down to 0.3 m/s (0.67 mph). Its
impeller and protective housing pop out for easy and inexpensive replacement, and it includes a slip-on hard
case that protects the impeller, buttons, and display from damage in your pocket or toolbox. It is waterproof
and it floats. The replaceable battery provides up to 400 hours of use. The standard warranty is five years.
The Kestrel 2000 has all the features of the Kestrel 1000, and is also capable of measuring temperature.
The Kestrel 2000’s external temperature sensor and waterproof casing allow you to gauge the temperature
of water and snow, as well as open air. Includes hard slip-on case and standard 5-year warranty.
The Kestrel 4000 has all the features of the Kestrel 2000, plus the capability to store up to 2,000 points of weather data in order to
track changes over time with data storage, and analyze with graphing functions, and computer interface technology. You can view
data as graphs on the Kestrel 4000 display, or with Kestrel’s Communicator Software and a Kestrel interface. Data can be downloaded
to a PC or Mac for long-term storage, in-depth analysis, and detailed charting. Kestrel Interface kits are available with either a serial
or USB port connection, and include an interface cradle unit, serial or USB cable, and CD with easy-to-use software. The Kestrel
4000 is also available with integrated Bluetooth® wireless data transfer, allowing both real-time and logged data to be transferred
wirelessly and automatically to a laptop or PDA, eliminating the need for a separate interface and cabling. The 4000 comes with a
soft carry pouch. Carry case optional. The standard warranty is five years.
rugged, high-wind applications, such as SCADA, telecom, security, cathodic protection, etc.
Both the AIR Breeze and AIR 40 are designed to be very quiet and are recommended for residential
use. The AIR 30 and AIR X Marine, due to the different blade design, produce more noise, and are not
recommended for use in residential areas.
Select the corresponding AIR wind turbines for use in 12, 24, and 48 VDC battery systems.
All units weigh 13 lbs, have a 46” rotor diameter (11.5 ft2 swept area) and mount on a 1.5” Schedule
40 steel pipe (1 7/8” [48 mm] outer diameter). Made in U.S.A. All AIR models have a five-year limited
warranty.
45 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
NEW! AIR Silent X Wind Turbine
Wind Power
The Primus AIR Silent X wind turbine utilizes the proven, AIR X turbine with a quiet carbon fiber
“blue blade” set. Intended primarily for the marine market, the AIR Silent X is designed to be quiet and
lightweight while providing up to 400 W from a 1.2 m rotor diameter. As with all the other AIR models,
the AIR X Silent has a built-in charge controller, so no additional battery charging controller is needed.
Available for 12 VDC systems only. Made in U.S.A. with a standard 5-year warranty. CSA listing is pending.
Wind Turbines
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 46
NEW! Wind Control Panel
Wind Power
The Primus Wind Control Panel (WCP) is a low cost analog control panel for use with AIR Breeze and
AIR 40 12, 24, and 48 VDC and AIR X Marine/AIR 30/Silent X 12 VDC wind turbines. The WCP
controls and monitors the AIR wind turbine and is equipped with a power On/Off circuit breaker, analog
ammeter (indicating wind turbine current production) and a Stop/Run switch (for direct control of the
turbine). A clearly marked rear terminal block is provided for easy interconnect of the two turbine wires
and two battery power wires. It is available in a 25 A version for 12 VDC systems, a 10 A version for
24 VDC systems, and a 5 A version for 48 VDC systems which are fully calibrated and ready for
installation. The panel measures 3.5” x 5” and the Surface-mount black plastic enclosure allows for
mounting of the WCP on a flat surface.
AIR Accessories
The Primus AIR Stop Switch is a simple panel-mount inline brake switch used for stopping the movement
of the blades.
Wind Turbines
The 30 A ammeter is an analog meter for measuring the output current of the AIR turbines. Analog meters
are recommended for wind turbines as digital meters tend to scroll too fast in uneven wind to read properly.
The Primus Circuit Breakers are self-resetting DC breakers that can be used as simple over-current
protection for mobile and marine applications. If using an AIR turbine in a power system that has a DC
power center or load center in it, it’s recommended to use a DC circuit breaker of the proper rating that
will fit in the DC power center (OutBack Power GSLC or FLEXware-DC, MidNite E-Panel, Magnum
Energy MP, etc.).
MidNite Solar
Stop Switch
MidNite Solar’s Stop Switch allows you to stop an AIR wind generator and disconnect it from the battery,
all in one motion. The MN-Stop Switch comes with a neutral bus bar and ground box terminal. Rated for
wind turbines up to 63 A at up to 150 VDC. The switch is listed for the U.S.A. and Canada, and measures
9”H x 5”W x 4”D and weighs 3 lbs.
47 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
AIR Turbine Tower Kits and Accessories
Wind Power
AIR tilt-up tower kits are available as hardware kits (not including the tower pole) in 27’ (8.1 m) and 45’
(13.5 m) heights, and in a 29’ (8.8 m) EZ Tower™ kit that includes the pole for the tower. All towers use
a four-guy-wire set-up, and are assembled on the ground with the wind generator and tilted up into place.
The 27’ and 45’ tower kits come with all the hardware necessary to install a tower, except guy-wire
anchors, pipe, and concrete. All parts bolt or clamp together, and no welding is required. Purchase 1 7/8”
steel tubing from a local chain link fence supplier (for up to 90 mph at 27’, or 70 mph at 45’), or use
1.5” Sch 40 Galvanized water pipe (1 7/8” OD and up to 120 mph at 27’ and 90 mph at 45’), to build the
tower. These tower kits include a simple elbow/tee for its base that, when combined with a short length
of pipe, eliminates the need for a concrete pad, swivel, and base plate. Two people can erect one of these
towers without using winches or vehicles. AIR towers are PE stamped. Contact us for engineering “wet
stamps” (additional cost).
The 29’ EZ Tower™ kit comes with all the parts you’ll need, including Galvanized tubing, cable and
hardware. This tower uses lightweight tubing while providing plenty of strength to withstand winds up
to 110 mph. Two people can easily erect the EZ Tower™ without winches or vehicles. The EZ Tower™
includes a simple, yet effective, tower base and anchoring system which eliminates the need for a
concrete pad. The kit comes with guy-wire anchors that are driven into the ground (depending on the
soil conditions, concrete may be necessary for proper guy anchoring). Can ship via UPS in one 74” (1.9
m) box weighing 80 lbs.
The AIR Marine Tower is the easiest way to mount your AIR Breeze Marine turbine on a boat and
is designed to withstand even hurricane-force winds. It’s simple to install on wood or fiberglass decks.
The 9’ (2.7 m) white powder-coated aluminum mast has an outside diameter of 1.9” (48 mm) and two
9’ (2.7 m) long fully-adjustable stays with a 1” (25.4 mm) outer diameter. The Hardware Kit contains
Wind Turbines
stainless-steel hardware with self-locking nuts, and vibration mounts to minimize sound transmission.
Order the mast and hardware kit separately.
The AIR Roof Mount Kit allows a short pole to be mounted to a vertical surface. The included vibration
mounts help to reduce noise and vibration.
Earth Auger Sets
Screw-in “auger” type guy anchors can be used in loamy and gravelly soils. Other soil types may require
concrete footings or expansion bolts. Consult an engineer or geologist if you have questions about guy
supports.
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 48
Grid-Tie Inverters
GRID-TIE Inverters
Often referred to as the “brains” of a renewable energy system, an inverter is an electronic device that
converts direct current (DC) from batteries or solar modules into alternating current (AC) at the voltage
and frequency required to run electrical loads or feed into the grid.
Grid-tie, or utility intertie, inverters convert DC power from photovoltaic (PV) modules directly into
AC power to be fed into the utility grid. Batteries are not needed, as any power that is not consumed
by the owner’s electrical loads is fed into the utility grid to be used elsewhere. Due to the high voltages
involved, grid-tie inverters should be installed and serviced only by qualified personnel.
Grid-tie PV systems typically use the utility grid for energy storage. Whenever the PV array is generating
more power than the loads are using, excess energy is fed into the grid, turning the meter backward. When
the loads require more power than the PV array can supply, the utility makes up the difference. Known as
“net metering,” this arrangement is the most efficient and cost-effective for grid-tied applications since
there are no batteries to maintain. However, most grid-tie inverters are required by law to shut down
during a utility outage per IEEE 1547, which is incorporated into UL 1741. Battery-based grid interactive
inverters (See Battery-Based Inverters) are required for back-up power applications.
Most batteryless grid-tie inverters are called “string” inverters because the PV modules must be wired
together in series to obtain a higher input voltage. String Inverters are designed to run at voltages up
to 600 VDC in residential systems and up to 1,000 VDC for commercial and industrial systems. String
wiring is quick and easy to install, and the higher voltage helps to minimize line losses and required wire
size. However, in string wiring, maximum power point tracking (MPPT), along with any monitoring
output, is performed at the string or array level.
An important trend to note is that most string inverter manufacturers have introduced Transformerless
(aka non-isolated) inverters due to the higher efficiency and lower manufacturing costs of that topology.
Module-Level Power Electronics
While transformerless inverters have dominated the European market and are arguably even safer than
their isolated counterparts, they do impose special “ungrounded system” requirements according to NEC
690.35. This includes the use of PV-Wire for DC connections, including the module outputs, as well as
fusing and switching on both output legs. The term ungrounded should not be confused with the equipment
ground, which is still required; it means that neither the positive nor negative outputs are connected to
ground. Some jurisdictions will also require special circuit labels noting that both conductors are “hot”.
See Electrical Distribution Parts for compliant combiners, switches, and Tools for labels.
Module Optimizers can be deployed behind each module to provide individual module-level MPPT
tracking and monitoring, optimizing the DC output that is connected to a string inverter for very high
efficiency. Systems that combine optimizers with low-cost high-efficiency string inverters can simplify
system design and maximize safety and energy harvest with minimal impact on cost.
Microinverters are typically mounted behind each solar module. They convert the DC output of each
module to AC, replacing the high DC voltages (up to 1,000 VDC) with comparatively lower AC potentials
(240 VAC or less) and simplifying system design. The microinverter output connects directly to the
breakers in the AC load center using conventional wiring. Since microinverters provide MPPT tracking
and monitoring for individual modules, the impact of differences in orientation or shading between
modules is eliminated. Microinverters are a popular solution for electrical contractors that are new to
solar as DC wiring is essentially eliminated.
Three-Phase String Inverters are used in larger commercial grid-tie systems, and output at 208 VAC or
480 VAC, which is more common in larger buildings. Most of these 10 to 50 kW inverters are available
with input voltage ratings of 1,000 VDC. This higher input voltage enables longer module strings, which
can improve design flexibility and eliminate external combiners. These inverters can be mounted on
building walls, or they can be placed on ballast racked skids alongside the array to comply with NEC
2014 690.12 rapid shutdown requirements. Traditional, pad mounted Central Inverters are rarely used
anymore for systems under several megawatts in scale.
49 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Enphase
GRID-TIE Inverters
Grid-Tie Single-Phase Microinverter System
The Enphase Microinverter System consists of microinverters, Engage trunk cables, the Envoy
Communications Gateway, and the web-based Enlighten monitoring and analysis service.
Through individualized MPPT, Enphase microinverters help mitigate the effects of shading, dust, debris,
module mismatch, and thermal differences. With module-level monitoring, performance issues can be
traced to individual modules to expedite troubleshooting. Each PV module is connected directly to its
own microinverter, typically mounted on the racking underneath. The microinverters’ AC wire harnesses
are connected to form an AC branch circuit that leads to the AC utility distribution center. System safety
is enhanced since all of the output wiring from the PV array is AC and no high-voltage DC is present
once the AC power is shut down, reducing risk for maintenance personnel or firefighters. Microinverters
are inherently compliant with the NEC 690.12 rapid shutdown requirement.
Enphase M250 Microinverter
The Engage Trunk Cable allows Enphase Microinverters to be used for both 240 VAC single-phase and
208 VAC three-phase output. Each Enphase branch circuit is protected by a 20 A circuit breaker, and
multiple circuits can be used for larger installs.
Features:
• Module-level monitoring - requires Envoy Communications Gateway
• Integrated grounding feature eliminates need for separate equipment ground wire
• Operates at full power in ambient temperatures from -40 °C (-40 °F) to 65 °C (149 °F)
• NEMA6 sealed enclosures
• 25-year warranty
Model Max AC Output DC module voltage MPPT range CEC efficiency Max AC current Weight Connector Item code
1.15 A @ 208 V
M250-72-2LL-S22-IG 250 W <60 VDC 27 to 48 VDC 96.5% 3.4 lbs MC4 030-07756
1.0 A @ 240 V
1.15 A @ 208 V
M250-72-2LL-S25-IG 250 W <60 VDC 27 to 48 VDC 96.5% 3.4 lbs H4 030-07757
1.0 A @ 240 V
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Enphase Engage Cable System
GRID-TIE Inverters
The Enphase Engage Cable is a continuous 12 AWG (2.5 mm²) outdoor-rated cable with integrated
connectors for Enphase microinverters. The connectors are preinstalled at intervals to accommodate PV
module widths or lengths. The microinverters plug directly into the connectors, and the Engage cable can
Engage Cable
Inverter Attachment be terminated into a junction box that feeds electricity back to the system’s AC disconnect. Engage cables
are specific to portrait (ET10) or landscape (ET17) module orientation as well as 208 VAC or 240 VAC
output. The gap between connectors on a portrait cable of either voltage is 40” while the landscape cable
has a 67” connector spacing to accommodate the width and length of a standard 60-cell module.
The Engage cable is attached directly to the solar racking using Enphase Cable Clips. One cable end is
wired directly into a junction box connected to the branch circuit array wiring. The other end is sealed using
an Engage Cable Branch Terminator. The AC output cable from the Enphase microinverters are plugged
directly into the regularly-spaced Engage Cable connectors. Any unused connectors must be protected
with an Enphase waterproof sealing cap. (The plastic covers that ship with the cable are not weather tight
Branch Terminator
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 52
Enphase Installation Cable Kits and Accessories
GRID-TIE Inverters
and are smart grid ready. With increased efficiency and a 25-year standard warranty, the lightweight
microinverters utilize a simple two-wire cable system that will reduce installation time. And as with all
Enphase microinverters, the IQ 6 and IQ 6+ are NEC2014 rapid shutdown compliant.
Compatible with both 60-cell and 72-cell modules, the IQ micros have a 97% efficiency rating. The IQ
6 microinverter can be used with modules from 195 W to 300 W, and will output 240 W. The IQ 6+
microinverter can be used with 235 W to 400 W modules. Both can be used in both 240 VAC single
phase applications, and in 208 VAC three-phase applications.
Unique to these microinverters is an exchangeable cabling system, where you can change the input
connectors from MC4 to H4 if needed. AEE Solar will be stocking the MC4 variant as standard, but will
offer the H4 connector adapters, and ship them upon request.
The new Q-Cable is 50% lighter than the previous Engage Cable, and has only two conductors, thus
lowering system material costs. It is available in Portrait Cable (Q-12-10-240) for both 60-cell and 72-cell
panels, in Landscape for 60-cell panels (Q-12-17-240) and in Landscape for 72-cell panels (Q-12-20-200).
The Q-Cable connects directly to the microinverters, simplifying and speeding installation.
The new Q Aggregator (Q-BA-3-1P-60) further speeds and simplifies the process, by allowing direct
connection of up to three Enphase branch circuits, and including a spring wire connector for the output
conductors. This combines the function of junction box and subpanel directly on the roof, and supports
up to 13.7 kW array with a single component.
Various DC Adapters will allow the IQ microinverters to accept different input connectors, such as
Amphenol UTX/H4 (Q-DCC-5) to be substituted for the standard MC4 connector. Sealing Caps are
used for unused Aggregator (Q-BA-CAP-10) and Q Cable connections (Q-SEAL-10) and Terminator
Caps (Q-TERM-10) are used to seal the unused cable ends. New Cable Clips (Q-CLIP-100) are made
to support the smaller diameter cable.
Fast, Accurate Shipping to Your Job Site. With just-in-time delivery and blind
drop shipping, we can ship directly to your customers, just as if it came straight from you.
53 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Enphase Module-Level Monitoring
GRID-TIE Inverters
The Envoy-S Energy Management Unit is required to interface with the Enphase microinverters, and
works through powerline communications. It allows access to the Enphase Enlighten online monitoring
service and for Enphase to remotely update the firmware of the microinverters. The Envoy plugs into
any standard AC outlet and collects microinverter performance information over the existing power line
circuits. The Envoy-S can be connected to the internet through WiFi, powerline adapters, or hardwired
Enlighten Portal view to the existing network. Once online, the Envoy will automatically access the Enphase Enlighten web
showing PV Production and service. One Envoy is required for monitoring on each installation of up to 600 microinverters. The
Home Consumption
Envoy-S is listed to UL 916.
Envoy-S Communications Gateway
The Envoy-S Gateway collects and delivers solar and energy consumption data to the Enphase Enlighten
monitoring platform, for monitoring and remote maintenance and management of an Enphase system,
and can monitor up to 600 connected M-series or S-series microinverters. The Envoy-S (ENV-S-AB-
120-A), Standard is a +/-5% accurate reporting device used in many situations. Where revenue grade,
Enphase Envoy-S
Gateway Device
+/-2.5% accurate reporting is required, grid export limitations are in place, or where optional consumption
monitoring is needed, the Envoy-S, Metered (ENV-S-AM1-120) version is used. The Envoy-S, Metered
should also be installed if the customer is planning to install the Enphase Battery Storage System.
Networking to the Enlighten Monitoring Portal can be through Ethernet, WiFi, or optional cellular
connections by installing the plug and play Enphase Mobile Connect (CELLMODEM-01) cellular
modem, which has an included 5-year data plan.
CT-200-SPLIT Consumption
Monitoring CT AC Combiner Box with Envoy-S Metered
The Enphase AC Combiner Box with Envoy-S Metered Gateway (XAM1-120) simplifies and
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 54
SolarEdge
GRID-TIE Inverters
320 W DC. SolarEdge optimizers can be attached to most PV mounting systems using a single fastener;
grounding can be accomplished via the included star washer, a WEEB, or through a lug, depending on
racking. AEE Solar maintains stock of optimizers with MC4 input and MC4 output connectors. Optimizers
with H4 connectors are available upon request.
Features:
• Module-level shutdown (1 VDC per module) inherently compliant with NEC 2014 690.12
requirements
• NEMA 6P, IP68 environmental protection rating
• Operating temperatures of -40 °F to +185 °F (-40 °C to +85 °C)
• Available for 60-cell PV modules up to 320 W and 72-cell modules up to 400 W
• 99.5% efficiency
• 25-year warranty
• Listed to UL 1741 for U.S.A. and Canada
• Compliant with: IEC61000-6-2, IEC61000-6-3, FCC Part 15 B, IEC62109-1 Class II
55 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
SolarEdge Single-Phase Inverters
GRID-TIE Inverters
SolarEdge inverters are designed to work exclusively with SolarEdge power optimizers. MPPT
tracking and voltage management is handled by the power optimizers allowing for a very high-
efficiency, low cost inverter. These inverters operate at a fixed voltage supplied by the SolarEdge
Power Optimizers, are lightweight, and have built-in Module-Level Monitoring. This connection
can be hardwired, or connected with the Zigbee Gateway Device and Antenna or through cellular
communication utilizing a GSM Cellular Card. They include an integrated code-compliant DC
disconnect, Ethernet interface, and RS-485 serial port. All SolarEdge inverters are listed to UL 1741
and UL 1699B for the U.S. and Canada and are NEMA 3R rated. The inverters are rated for use from
-13 °F to +140 °F temperatures.
The optimizers automatically limit the DC voltage to 1 VDC per module when detecting excessive heat,
or when the inverter is not connected to the grid, improving installer and firefighter safety.
Features:
• 3,000 W to 11,400 W AC output
• Internal Arc Fault Circuit Interrupter (AFCI) for added safety per NEC 2011: 690.11
• Inherently compliant with NEC 2014 690.12 rapid shutdown requirement
• RS485 and Ethernet Communications interface included
• Optional ZigBee Wireless Communication Kit
• Optional GSM Cellular Card Kit
• Operating temperatures of -13 °F to +140 °F (-25 °C to +60 °C)
• NEMA 3R Enclosure
• Available from 3 kW to 11.4 kW sizes
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 56
NEW! SolarEdge HD-Wave Single-Phase Inverters
GRID-TIE Inverters
SolarEdge has released their next generation HD-Wave technology inverters which are half the size and
weight of the previous generation, and raise the CEC efficiency up to record breaking 99%. Weighing
only 25 lbs, these inverters have taken advantage of recent gains in electronics, magnetics, and cooling
components to minimize the size, footprint, and reduce cost of these inverters. Increased reliability is
achieved through the use of thin film capacitors instead of using more traditional electrolytic capacitors.
Like the previous SolarEdge inverters, they are designed to work exclusively with SolarEdge power
optimizers.
As with all SolarEdge inverters, the DC optimizers operate at a fixed voltage of 380 VDC (400 VDC
for the SE7600H-US), and automatically limit the DC voltage to 1 VDC per module when detecting
excessive heat, or when the inverter is not connected to the grid, improving installer and firefighter safety.
Features:
• 3,000 W to 7,600 W AC output
• Internal Arc Fault Circuit Interrupter (AFCI) for added safety per NEC 2011: 690.11
• Inherently compliant with NEC 2014 690.12 rapid shutdown requirement
• Built-in module-level monitoring
• RS485 and Ethernet Communications interface included
• Optional ZigBee Wireless Communication Kit
• Operating temperatures of -13 °F to +140 °F (-25 °C to +60 °C)
Model Max AC output CEC efficiency outputcurrent per phase Weight Item Code
208 V 240 V
SE3000H-US 3,000 W 99.0% -- 12.5 A 25 lbs 030-09528
SE3800H-US 3,800 W 99.0% -- 16.0 A 25 lbs 030-09529
SE5000H-US 5,000 W 99.0% 24.0 A 21.0 A 25 lbs 030-09530
SE6000H-US 6,000 W 99.0% -- 25.0 A 25 lbs 030-09531
SE7600H-US 7,600 W 99.0% -- 32.0 A 25 lbs 030-09532
57 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
NEW! SolarEdge StorEdge™ Hybrid Inverters
GRID-TIE Inverters
The StorEdge SE7600A-USS hybrid grid tie inverter has the capability to use energy storage to enhance
self-consumption of solar energy. This is useful when net-metering, or grid feed is not available, or not
advantageous financially. This system uses DC coupling for both the solar and the connection to the
battery system for greater overall efficiency. The system features export control, time-of-use shifting,
maximized self-consumption, and peak shaving capabilities. These features can use any of the loads in
the house, including those on the main service panel. Backup power is also available with the addition
of the Auto-transformer. Backup power is only available to the loads connected to the backup critical
loads panel. Backup power capacity is 5 kW. Switchover upon a power outage can take up to 2 seconds.
The StorEdge inverter is compatible with certified high voltage battery systems.
Like SolarEdge inverters, they are designed to work exclusively with SolarEdge power optimizers for
use with solar modules. Both the optimizer strings and battery system operate at a nominal 400 VDC.
The inverter and optimizers have ground fault and arc fault protection, and automatically limit the DC
voltage to 1 VDC per module, and the battery is disabled when the inverter is not connected to the grid,
improving installer and firefighter safety.
When used for export control, time-of-use shifting, self-consumption, or peak shaving capabilities, the
SE Electricity Meter is needed and comes with CT’s to be installed on the house AC lines. For backup
power capability the SEAUTO-TX-5000 auto-transformer must be installed as well as a backup loads
panel for the critical loads.
Features:
• 5,000 W backup, 7,600 W grid-tie output
• Internal Arc Fault Circuit Interrupter (AFCI) for added safety per NEC 2011: 690.11
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 58
Truth is, you’ve already
WON THE LOTTERY
The Original
POWERBALL
www.solaredge.us
≤ 7.6 kW | ≤ 25 lbs | 99% CEC Weighted Efficiency
Industry's highest kW/lb ratio
SolarEdge Three-Phase Inverters
GRID-TIE Inverters
SolarEdge offers three models of three-phase commercial inverters. The SE9kUS and SE14.4kUS model
can be used at 208 VAC 3-P WYE or Delta configurations, and the SE10kUS, SE20kUS, and SE33.3kUS
inverters can connect to 480 VAC 3-P WYE configuration grids. The SolarEdge inverters are designed
to work exclusively with SolarEdge power optimizers, and can use either single-module optimizers, or
P600/P700 dual-module optimizers. MPPT and voltage management is handled by the power optimizers,
allowing for a very high-efficiency, low-cost inverter.
The SE9kUS and SE14.4kUS inverters have a fixed input voltage of 400 VDC, while the SE10kUS,
SE20kUS, and SE33.3kUS inverters operate with fixed input voltage of 850 VDC. The fixed input voltage
from the optimizers allows for longer module string lengths, resulting in less wire line losses and fewer
system components. These wall-mountable inverters are lightweight, and have built in module-level
monitoring. They include an integrated code-compliant DC disconnect, Ethernet interface, and RS-485
serial port. All SolarEdge inverters are listed to UL 1741 and UL 1699B for the U.S.A. and Canada and
are NEMA 3R rated. The inverters are rated for use from -4 °F to 140 °F temperatures. The SE14.4kUS
and the SE33.3kUS inverters also come with three fused DC+ and DC- inputs, eliminating the need for
a third-party fused combiner box, and factory installed rapid shutdown upgrade kits.
The optimizers automatically shut down the DC current and voltage when detecting excessive heat, or
when the SolarEdge inverter is turned off or disconnected from the grid, to ensure installer and firefighter
safety. The high fixed voltage of a SolarEdge commercial system enables longer DC strings to be wired,
lowering installation, connection, and wiring costs over typical commercial string inverter systems.
Monitoring through the SolarEdge monitoring portal can be enabled by connecting the inverter directly
to an Internet router or switch, or using the wireless SolarEdge Zigbee Gateway Kit and Slave Modules.
Commercial systems also can be equipped with the SolarEdge Environmental Sensors (irradiance,
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 60
SolarEdge Module-Level Monitoring
GRID-TIE Inverters
SolarEdge provides free web-based monitoring for the first 25 years. The system provides PV performance
monitoring, fault detection, and troubleshooting at module, string, and system levels. Web-based software
provides real-time monitoring, facilitating increased system uptime, and lowering maintenance costs.
Remote fault detection pinpoints the location of underperforming modules on a virtual PV site map.
The monitoring sensors and transmitters are built-in and data is transmitted over the DC power lines.
Connection between the inverter(s) and the Internet can either be by Ethernet or a wireless connection
Web-based Monitoring using a ZigBee gateway with connections between multiple inverters using their RS-485 connection ports.
The ZigBee Gateway Kit includes the ZigBee home gateway and a single ZigBee card with extended- range
antenna for connecting a single inverter wirelessly to an existing network router. Additional inverters can
be added using a Zigbee wireless slave module, and wired to the master unit. A ZigBee Slave module can
be used to connect each additional inverter to the master inverter. The ZigBee Repeater can be installed
and used to extend the range of the Gateway Kit network by up to 800’.
For residential systems that lack internet connection, SolarEdge has GSM Cellular Network Cards that
SolarEdge ZigBee Gateway Kit will connect a single inverter to the SolarEdge monitoring portal through a cellular network. Systems
with multiple inverters will need one card installed in each inverter.
A free monitoring iPhone app is available as a download from the Apple iTunes Store. Registered users
can monitor multiple sites from their iPhone. The application provides an at-a-glance view of past and
present energy production. Current weather conditions and forecasts are also presented to aid in assessing
the system’s performance. For commercial systems, the monitoring portal is easily configured for display
in a public display through a public web address. The display is refreshed every five minutes and shows
the site production, and environmental benefits, along with the installer logo and the site image.
SE1000-CCG-G
The Site Mapping Tool software is also available free on the SolarEdge website, which allows barcode
String InvertersPower Electronics
Module-Level
61 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
ProHarvest by Outback TrueString Inverters
GRID-TIE Inverters
Powered by HiQ!
NEW! ProHarvest 5k75-208V and 8k-480V TrueString™ Inverters
OutBack Power’s ProHarvest TrueString Inverter System is a small, flexible, reliable, roof-mounted,
Proharvest TrueString Inverter three-phase commercial inverter solution for both three-phase 208 VAC and 480 VAC installations. The
modular ProHarvest inverters have NEMA 6 enclosures, and can be mounted on the solar racking under
the PV array. Each inverter has two MPPT inputs and can be strung at either 600 VDC or 1,000 VDC,
due to the wide MPPT tracking window. Strings may be different lengths, increasing layout flexibility.
Each unit weighs just 24 lbs.
Each inverter allows for two strings of modules on separate DC inputs to the dual MPPT circuits. These
inverters are ideal for new or retrofit installs, for installation in desert and coastal environments, and do
not require any wall space or prepared concrete pads. They have arc-fault protection and are NEC 690.12
rapid shutdown compliant when mounted under the solar array.
Installers will utilize the ProHarvest AC Trunk Cables, offered in 5, 15, and 30’ lengths, to connect the
Solar Gateway inverters to the ProHarvest AC Splice Box. The ProHarvest Solar AC Splice Box enables combining up
to three ProHarvest Solar Inverters into one common AC home run, which then terminates in a subpanel
on a 40 A three-phase breaker. Multiple combiners can be used for larger solar arrays, each landing on
a dedicated breaker in a PV Subpanel.
The ProHarvest Gateway Device connects to a 120 or 277 VAC power source and auto-discovers any
connected inverters then communicates via data over power line technology. The entire ProHarvest
Inverter System is fast and easy to install and commission, and can easily track performance and detect
String Inverters
issues on each module string.
Features:
• Three-phase 208 VAC or 480 VAC output transformerless inverter with dual-MPPT DC inputs
AC Splice Box
• NEC 690.11 compliant arc-fault protection
• NEC 2014 690.12 rapid shutdown compliant
• 10-year standard warranty, extendable to 25 years
• Monitoring Gateway over powerline communications with plant, inverter, and MPPT level visibility
• High reliability with NEMA 6 enclosure, and no electrolytic capacitors, operating temperature range
of -40 °F to 145 °F (-40 °C to +65 °C)
• No high-voltage DC-wiring runs outside of array, and utilizes common AC branch-circuit wiring
from inverters to interconnection.
• Listed to UL 1741, and designed and manufactured in the U.S.A.
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 62
ProHarvest TS480-8k TrueString Three-Phase 480 VAC Inverter and Accessories
GRID-TIE Inverters
Full Power
Max AC DC array CEC Max AC
Model Description MPPT voltage Weight Item code
output voltage efficiency current
range
Full Power
Max AC DC array CEC Max AC
Model Description MPPT voltage Weight Item code
output voltage efficiency current
range
63 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
GRID-TIE Inverters
SMA America
NEW! SMA Sunny Boy SB3.0-US-40 to SB7.7-US-40 Grid-Tie Inverters
SMA has updated their residential inverter line with their all new Sunny Boy transformerless single-phase
residential inverters. These new inverters now have up to three separate MPPT channels, allowing even
more stringing choices. These inverters also now have an integrated DC disconnect, that simplifies and
speeds installation.
SMA’s unique Secure Power Supply feature has been improved, and now can supply up to 2,000 W
SMA US-40 Inverter
(15 A / 120 VAC) of power to a protected outlet during a grid outage, for recharging portable devices or
a small UPS directly from the PV array.
Connection to the SMA’s Sunny Portal for solar array monitoring has also have been simplified. These
inverters now ship with an included datalogger, allowing both WiFi and Ethernet wired connection
options for monitoring the solar array.
These SMA inverters are listed to UL 1741, UL 1998, UL 1699B, and are compliant with IEEE-1547,
and FCC Part 15 (Class A & B), as well as both ground and arc fault detection per NEC 2011. They are
covered by a standard 10-year warranty, with 5 and 10-year extensions available.
Features:
• CEC Rated Efficiencies of 96.5%
SMA Secure Power Supply
• 2,000 W Secure Power Supply (requires dedicated outlet)
• Operating temperatures of -40 °F to +140 °F
• Up to three MPPT input circuits –10 A max usable current (18 A max Isc) per MPPT input
String Inverters
• Integrated AFCI for arc-fault protection
• Available in sizes from 3 kW to 7.7 kW
• Field selectable 240 VAC Single-Phase or 208 VAC three-phase output
• 10-year warranty, extendable up to 20 years
• Listed to UL 1741 and UL1699B for U.S.A. and Canada
• Compliant with: IEEE 1547, IEEE 929, FCC Part 15 A& B , CSA C22.2 107.1-1
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 64
BOTTOM LINE SAVINGS.
FROM THE FACTORY TO THE FIELD.
The new Sunny Boy 3.0-US / 3.8-US / 5.0-US / 6.0-US / 7.0-US / 7.7-US from SMA
Same name, new game.
SMA Tripower Three-Phase Inverters
GRID-TIE Inverters
SMA offers five three-phase commercial inverter options, ranging from 12 kW to 30 kW. All inverters
connect to 480 VAC three-phase utility service. The detachable CU1000-US-10 DC connection unit
has fusing for both MPPT inputs, and allows for easy swap out of the inverter for servicing. Tripower
inverters all feature integrated DC AFCI.
MPPT Circuits and a wide MPPT operating voltage range, combined with a low startup voltage, allows
for very high efficiencies. They can be configured for either 600 DC or 1,000 VDC installations.
SMA Tripower Three-Phase
Commercial Inverter
The Tripower inverters can be mounted on the roof, next to the array. This allows compliance with
NEC 2014 rapid shutdown requirements without additional components. The optional SMA ReadyRack™
allows for simplified installation of the inverter, combiner, disconnects and cabling on flat commercial
rooftops. The ReadyRack must be ordered at the same time as the Tripower inverter and CU1000 combiner/
disconnect, and these ship fully assembled directly to the job site.
Monitoring through the free SMA Sunny Portal can be easily configured, as these inverters come pre-
installed with the SMA Speedwire Card. Up to four inverters can be daisy chained together and viewed
as a plant. For larger installations, the optional SMA Cluster Controller can be added for plant-level
monitoring of up to 75 SMA inverters, and communication to third-party devices through Modbus
CU1000-US-10 Combiner/ protocol. The cluster controller enables multiple inverters to be viewed and reported on at the plant level,
Disconnect
and enables remote operation of reactive power adjustments as well as remote shutdown of the PV Plant,
if required. NOTE: The Cluster controller requires a 24 VDC power supply, which is not included.
Features:
• Three-phase 480 VAC output
• Five models: 12 kW, 15 kW, 20 kW, 24 kW , and 30 kW
String Inverters
• 600 VDC or 1,000 VDC input configuration
SMA Cluster Controller • Dual MPPT DC inputs
• DC reverse polarity indicator
• Internal Arc-Fault Detection (AFCI) and Ground Fault Detection (GFCI) per NEC 2011
• Integrated SMA Speedwire Card for access to Sunny Portal monitor platform
• Optional SMA Cluster Controller for plant-level monitoring of multiple Tripower inverters
• Operating temperatures of -13 °F to +140 °F (-25 °C to +60 °C)
• Listed to UL 1741, UL1998, UL 1699B
SMA ReadyRack for
Tripower Inverters • Compliant with: IEEE 1547-2003, IEEE 1547.1, FCC Part 15 A&B, CAN/CSA C22. 2 No. 107.1-01
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 66
NEW! SMA Rapid Shutdown Box
GRID-TIE Inverters
The SMA Rapid Shutdown System consists of the Rapid Shutdown Controller and one or more Rapid
Shutdown Boxes, and allows SMA residential inverters to achieve compliance with NEC 2014 690.12
Rapid Shutdown requirements. The system is DC powered, and will allow the use of the SMA Secure
Power Supply in the event of a power outage. The Rapid Shutdown Box is installed on the roof and
can accommodate up to 4 DC strings, with two combined DC outputs. The Rapid Shutdown Controller
provides a visible indication of when safe conditions exist, and emergency shut off button with LED
indicators. One Rapid Shutdown Controller can be used with multiple Rapid Shutdown Boxes for larger
arrays. Both the Rapid Shutdown Controller and the Rapid Shutdown Box are rated NEMA 4X, maximum
system voltage 600 VDC, and come with a 10-year warranty. MC4 Sealing Caps should be used on any
connectors that are not wired to the array.
to access key data at any time. Users can configure the portal to analyze data in many ways. Multiple
inverters at a site can be monitored and tracked, and reporting functions can provide updates via e-mail
to help ensure yields. Connection to the portal via a customer-supplied Internet access point varies by
the SMA inverter used.
The new SB3.0-US to SB7.7-US inverters ship with factory installed WiFi capable data loggers that
enable fast and easy connection to the Sunny Portal platform. SMA Tripower commercial inverters have
factory installed SpeedWire SWDM-US-10 modules that allow for up to four inverters to be connected
and viewed as a single PV system. Systems with more than four inverters can utilize the SMA Cluster
Controller for plant level monitoring.
67 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Fronius
GRID-TIE Inverters
Primo Single Phase Inverters
The Fronius Primo is a lightweight, transformerless, single-phase inverter that allows for fast installation
and easy setup. The Primo utilizes the Fonius SnapINverter™ hinge mounting system, which allows for
tool-free attachment and removal of the inverter from the wall mounting plate and integrated disconnect,
making it practical for one person to install. The NEMA 4X enclosure allows installation in harsh
environments. Dual MPPT circuits and wide voltage windows allow for flexible design on two exposures
with different module-string lengths.
Larger Primo inverters have been introduced this year, in 10.0 kW, 11.4 kW, 12.5 kW, and 15.0 kW
configurations. These inverters feature four DC inputs with integrated fuse holders for MPPT 1 and two
DC inputs for MPPT 2, eliminating the need for third-party combiner boxes.
The built-in WiFi Fronius Datamanager 2.0 card enables Internet monitoring via the Fronius Solar.web
portal on computer or smartphone. The RS485 port can also be used when a WiFi network is not available
All Primo Inverters are designed to work with the Fronius Rapid Shutdown box for NEC 2014 690.12
compliance. Rapid shutdown is triggered whenever AC is not present, and the DC voltage and current
between the array and the inverter is quickly discharged. One box is required per DC string. Fronius
Primo inverters are covered by a ten-year warranty, which can be extended to 15 or 20 years.
These transformerless inverters work with an ungrounded PV array topology so the requirements of NEC
apply; including use of PV Wire for exposed array string wiring.
Features:
• Internal Arc Fault Circuit Interrupter (AFCI) for added safety per NEC 2011
String Inverters
• Inverter sizes available from 3.8 kW to 15.0 kW
• Easy-to-mount SnapINverter concept and NEMA 4X enclosure
• Dual MPPT inputs
• WiFi, wired Ethernet, or Serial monitoring through preinstalled Datamanager 2.0 Card
• Monitoring included via Fronius Solar.Web Portal
• Operating temperatures of -40 °F to +140 °F
• 10-year warranty, extendable up to 20 years
• Listed to UL 1741-2010 and UL1699B-2013 for U.S.A. and Canada
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 68
Fronius Symo Three-Phase Commercial Inverters
GRID-TIE Inverters
The Fronius Symo three-phase commercial inverter utilizes the Fonius SnapINverter™ hinge mounting
system, which enables tool-free attachment and removal of the inverter from the wall mounting plate
and integrated disconnect, making it easier than ever to install large solar arrays. Power ranges from
10 kW to 24 kW. A wide MPPT voltage range, two MPPT input circuits (note: only one MPPT circuit
on Symo 15.0-208-3), and the NEMA 4X enclosure provides greater flexibility in system design even
in extreme environments. Fuse holders ship with slugs, so appropriate fuses must be ordered separately
(See Electrical Distribution Parts).
Fronius Symo inverters can be equipped with the WiFi Fronius Datamanager 2.0 card that enables Internet
monitoring via the Fronius Solar.web portal on computer or smartphone. Only one card is required for
multiple Symo inverters installed in the same location. The inverters also support a Modbus interface
for third-party monitoring and datalogging. The Fronius.Web monitoring portal can also utilize the free
Fronius Solar.TV service, to transmit monitoring data to a public display, which includes system yield,
energy production, and environmental benefits.
Fronius Symo inverters are covered by a 10-year warranty, which can be extended to 15 or 20 years.
These transformerless inverters work with an ungrounded PV array topology so the requirements of NEC
apply, including use of PV Wire for exposed array string wiring.
Features:
• Dual-MPPT DC inputs
• Internal Arc Fault Circuit Interrupter (AFCI) for added safety per NEC 2011
• Inverter sizes available from 10.0 kW to 24.0 kW
• Easy-to-mount SnapINverter concept and NEMA 4X enclosure
String Inverters
69 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
/ Perfect Welding / Solar Energy / Perfect Charging
The Fronius Datamanager 2.0 Card is a plug-in card that sends data directly to the free
Fronius Solar.web online portal. The connection from the Datamanager card to the site router can be
made with either WiFi or Ethernet cable. Open interfaces allow connection to third-party monitoring
solutions. Only one Datamanager card is needed for up to 100 Fronius inverters.
Datamanager Card
Additional Fronius inverters can be connected by adding a Fronius Com Card, and daisy chaining them
together with Ethernet Cable to the inverter with the Datamanager Card. Alternatively, each inverter can
have a Datamanager card for all wireless communications.
(Note: the Fronius Primo inverters have factory-installed DM 2.0 Cards, and therefore have built in WiFi
and Ethernet connectivity. Symo inverters instead ship with a Com Card instead of the DM 2.0 card, as
only one DM 2.0 card is required for a bank of Symo commercial inverters.)
Com Card The Fronius Modbus Card is required for some third-party monitoring systems utilizing Modbus RTU
protocol. One Modbus Card is required for each inverter to be monitored.
71 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Ginlong Solis
GRID-TIE Inverters
NEW! Solis Series Grid-Tie Inverters
Solis Inverters by Ginlong Technologies offer exceptional value with sizes up to 5 kW AC output with
integrated AFCI and Ground Fault protection. All Solis inverters feature low start-up voltages, with wide
MPPT operating ranges. The power output for these inverters range from 3.0 kW to 10 kW. The smaller
3.0 kW to 5 kW inverters have two MPPT operating channels, with a 600 VDC max input limit, while
the larger inverters have three or four MPPT circuits. These inverters can also be configured for 208 VAC
three-phase output, when used in groups of three inverters to balance phases.
Solis 4kW Inverter The Solis inverters come with an integrated DC Disconnect switch, and a standard 10-year warranty.
The inverters feature a RS485 output jack that can connect to an Internet router or switch to connect to
the Solis monitoring portal. The optional WiFi Datalogging Stick can connect a single inverter to the
monitoring portal through an existing WiFi network. Alternatively, the Data Logging Box WiFi Internet
Gateway can connect up to ten daisy-chained inverters to the monitoring portal through a WiFi or wired
connection to the Internet.
The new Solis Rapid Shutdown Boxes enables these inverters to meet NEC 2014 rapid shutdown
requirements. There are two versions, for one or two DC input strings. Multiple boxes can be used for
larger arrays. These boxes are NEMA4X rated for installation on the roof with a maximum voltage rating
WiFi Datalogging Stick of 600 VDC.
Features:
• Multiple MPPT input circuits
• CEC efficiencies on inverters range from 96.0% to 97.5%
• NEMA 4X enclosure
String Inverters
Datalogging Box WiFi • Operating temperatures of -13 °F to +140°F (-25 °C to +60 °C)
Internet Gateway
• Configurable for 240 VAC single-phase or 208 VAC three-phase output
• Integral Arc Fault Detection (AFCI) and Ground Fault Detection (GFCI)
• Integrated Wi-Fi communications or RS485 port monitoring connection
• Listed to UL 1741, UL 1998, and UL 1699B for U.S.A. and Canada
• Compliant with:
Ginlong Rapid --FCC Part 15 Class A and B
Shutdown Box
--CAN/CSAC22.2 No. 107.1
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NEW! Solis Series Three-Phase Commercial Inverters
GRID-TIE Inverters
Solis is now offering larger commercial inverters compatible with three-phase-480 VAC utility connections.
These inverters are an exceptional value, and feature multiple MPPT circuits, wide MPPT tracking
ranges, and high CEC efficiency ratings. AFCI and Ground Fault detection is integrated into the unit.
The compact and light designs speed installation and lower labor costs.
The enclosures are NEMA 4X rated for outdoor ground level or rooftop installation. If installed on the
roof within 10’ of the solar array, then they meet NEC 2014 rapid shutdown requirements.
Monitoring can be accomplished with either RS485 connection or WiFi interface, and can be viewed on
the Solis monitoring portal over computer or smart phone. These inverters have a 5-year warranty that
can be upgraded to 10 years.
Features:
Solis Commercial Inverter
• Three-phase 480 VAC output
• Eight models: 6.0 kW, 10.0 kW, 15.0 kW, 20.0 kW , 25.0 kW, 30.0 kW, 36.0 kW and 40.0 kW
• Optimal for 1,000 VDC input, with MPPT tracking circuits
• Wide MPPT voltage tracking range
• Internal Arc-Fault Detection (AFCI) and Ground Fault Detection (GFCI) per NEC 2011
• Optional monitoring through WiFi Datalogging stick or WiFi Datalogging Box.
• Operating temperatures of -13 °F to +140 °F (-25 °C to +60 °C)
• NEMA 4X Enclosure
• 5-year standard warranty, optional 10-year warranty
• Listed to UL 1741, UL1998, UL 1699B
String Inverters
• Compliant with: IEEE 1547-2003, IEEE 1547.1, FCC Part 15 A&B, CAN/CSA C22. 2 No. 107.1-01v
73 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
ABB
GRID-TIE Inverters
ABB Inverters
ABB inverters offer wide voltage ranges, and two MPPT circuit inputs, increasing flexibility in module
installation and string sizing. Most inverters are configurable for 240 VAC single-phase, 208 VAC three-
phase, or 277 VAC single-phase output.
ABB PVI Series grid-tie inverters feature high energy yield and performance efficiencies of up to 97%.
These inverters have a field-adjustable “start-up voltage” point that allows low-end PV operating voltage
down to 90 VDC. While there is some loss of efficiency at lower voltage settings, inverters can operate
with as few as five standard 60-cell modules in series. Please see the inverter sizing chart in the System
Design section for configurations that work in most areas. All ABB inverters come with a 5-year warranty
that can be extended to 10 years.
ABB PVI and UNO Transformerless Inverters
The ABB PVI and UNO series of inverters are some of the most flexible string inverters available.
These ABB inverters have two separate MPPT inputs, allowing for two sub-arrays to be configured with
differing string lengths, orientations, or even different PV modules. Conditions on one MPPT will not
ABB PVI Series Inverter affect the other. Additionally, the 5 kW and larger inverters have two input terminals for each separate
MPPT section allowing as many as four strings of modules (two on each MPPT) to be connected without
separate string fusing. Both MPPT inputs can also be paralleled for use with a single array. A wide input
voltage range allows for smaller installations with reduced string sizes where needed.
An integrated LCD displays real-time operating parameters, and RS-485 and USB interfaces can connect
remote monitoring systems. An integrated DC disconnect is standard on all models shown here. ABB
inverters can produce full-rated power at ambient temperatures up to 122 °F (50 °C). The fan-less design
String Inverters
and NEMA 4X enclosure enable deployment in extreme environments. Output voltage can be set for
240 VAC split-phase, or 208 VAC or 277 VAC (480 VAC WYE) for three-phase systems (three inverters
required for phase balancing).
Where NEC 2014 690.12 rapid shutdown code requirements have been adopted, ABB has introduced
two new versions of the ABB Rapid Shutdown Box which cuts off DC voltage and current between the
array and the inverter when activated.
ABB UNO Series Inverter ABB transformerless single-phase inverters are available in sizes covering most common residential
requirements, and can be used in groups of three for commercial three-phase applications. The
transformerless design reduces internal power losses for high efficiencies. Output voltage can be set to
240 VAC split-phase, or 208 VAC or 277 VAC (480 VAC WYE) for three-phase systems.
Features:
• Available in sizes from 3 kW to 8.6 kW with dual-MPPT DC intputs
• Internal Arc Fault Circuit Interrupter (AFCI) for added safety per NEC 2011
• Field selectable 208, 240 or 277 VAC output
• RS485 Communications interface included
• Operating temperatures of -13 °F to +131 °F (-25 °C to +55 °C)
• Active and reactive power control, low voltage ride-through
• 5-year warranty, extendable up to 10 years
• Listed to UL 1741-2010 for U.S.A. and Canada
• Compliant with: IEEE 1547-2003, IEEE 1547.1, UL1699B-2013, ANSI/IEEE C62.41, FCC Part
15 A & B, C22. 2 No. 107.1-01 (Sept. 2011)
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ABB PVI Aurora and UNO Transformerless Inverters
GRID-TIE Inverters
Max AC current
Max AC DC array CEC
Model MPPT range Weight Item code
output voltage efficiency
240 V 240 V 277 V
PVI-3.0-OUTD-US-A 3,000 W 160 to 530 VDC 14.5 A 12.0 A 47 lbs 030-09705
PVI-3.6-OUTD-US-A 3,600 W 120 to 530 VDC 17.2 A 16.0 A 47 lbs 030-09706
96.0%
PVI-3.8-OUTD-US-A 3,800 W 120 to 600 140 to 530 VDC 16.0 A 47 lbs 030-09707
PVI-4.2-OUTD-US-A 4,200 W VDC 140 to 530 VDC 20.0 A 47 lbs 030-09708
PVI-5000-OUTD-US-A 5,000 W 200 to 530 VDC 27.0 A 23.0 A 20.0 A 60 lbs 030-09709
96.5%
PVI-6000-OUTD-US-A 6,000 W 200 to 530 VDC 30.0 A 28.0 A 24.0 A 60 lbs 030-09710
UNO-7.6-TL-OUTD-S-US-A 7,600 W 200 to 600 200 to 480 VDC 36.5 A 32.0 A 27.5 A 81.5 lbs 030-09719
96.5%
UNO-8.6-TL-OUTD-S-US-A 8,600 W VDC 200 to 480 VDC -- 36.0 A 31.0 A 81.5 lbs 030-09720
75 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Battery-Based Inverters
BATTERY-BASED INVERTERS
A battery-based inverter converts direct current (DC) from batteries into alternating current (AC) at the
appropriate voltage and frequency to operate lights, appliances or anything else that normally operates
on electricity supplied by the utility grid. All battery-based inverters can be used in off-grid systems
and some can also feed power back into the utility grid using net metering, similar to the more common
grid-tie inverters. All of these battery-based inverters require a battery bank to function.
Grid-Interactive Inverters for Backup Power Applications
Grid-interactive inverters, also called dual-function or hybrid inverters, can export power to the utility
grid, but can also supply backup power to protected loads during a grid outage. These inverters use a
battery bank for energy storage, will not operate without batteries, and include an automatic transfer
switch that enables them to safely operate off-grid during a blackout.
The grid-interactive inverter is connected to the battery bank (usually 24 or 48 VDC), an AC sub-panel
for protected loads, and the building’s utility entrance load center. The battery bank is charged by the PV
array connected through a charge controller (see Charge Controllers) or through the battery inverter via
AC coupling. Under normal conditions, it will export surplus power produced by the PV array. During a
grid outage, the inverter will automatically disconnect from the grid and supply AC power to the protected
load subpanel by drawing energy from the battery bank and solar array. When the outage is over, the
inverter will automatically switch back to grid-tie operation and recharge the batteries.
It is important to note that a significant amount of energy is used to maintain the battery bank. For this
reason, systems with battery backup typically provide 5 to 10% less energy (kWh) per kW of PV array
than equivalent grid-tie systems that don’t include batteries.
Grid-Interactive Inverters for Self-Consumption Applications
System Design
Just recently coming into the market, are grid-tie hybrid inverters that can operate with or without a high
voltage battery bank connected to the DC side of the inverter. These inverters are made for applications
where there is grid power, but net metering is not available or it is better to self-consume the solar
power instead of feeding it back to the utility at a reduced rate. Another use for these is for peak load
shaving applications, where supplying the peak load from the battery instead of the utility prevents the
high peak load rates charged by the utility. These systems run the battery system at between 350 VDC
and 450 VDC into the inverter, either with a battery of that voltage or with a DC-DC converter. This
increases the efficiency and reduces the size of the inverter, and makes installation easier. Another option
is the use of micro-inverters packaged each with its own battery bank. These can be used for the same
applications as the high voltage battery grid-tied inverters, but are more modular so that the system can
be built up as needed.
These inverters are listed in the grid-tie inverter section in their respective manufacturers section.
Off-Grid Inverters
Off-grid battery-based inverters convert DC electricity from a battery bank to AC. In this case, the PV
array and/or wind generator is used to charge the batteries via a charge controller (see Charge Controllers
for more information) and only the power demanded by the loads is inverted to AC. Because these systems
do not have access to the electrical grid, it is important to properly size the inverter and battery bank (see
System Design and Batteries for more information on sizing inverters and battery banks).
The nameplate capacity of an inverter is measured by its maximum continuous output in watts. The
inverter capacity limits the sum of all AC loads you can operate simultaneously. Most AC appliances list
their consumption on a tag located near the power cord and/or in the owner’s manual. You will need to
add up the consumption of all the appliances you may need to operate at once – that will represent your
minimum inverter size. If your appliances include induction motors, like washers, dryers, dishwashers,
furnace electronic controls, and large power tools, be sure to select an inverter with sufficient surge
capability to accommodate the higher start-up loads.
Off-grid inverters will output either sine-wave or modified-sine-wave (modified-square-wave) AC wave-
forms. Sine-wave inverters can closely mimic utility-grid power and will run virtually any AC appliance.
Modified-sine-wave inverters are an economical choice when waveform is not critical. They often have
a high surge capacity for motor starting and generally retain good efficiency when partially loaded.
Unfortunately, this type of inverter may damage or fail to operate some sensitive appliances, such as
rechargeable tools and flashlights, laser printers, copiers, variable speed drives, and any equipment with
silicon controlled rectifiers (SCRs). Some audio equipment will have a background buzz when operated
with a modified-sine-wave inverter.
76
Output Voltage
BATTERY-BASED INVERTERS
In the past, most battery-based inverters supplied only 120 VAC 60 Hz single-phase outputs. Now, many
of the more popular residential-sized inverters, like the OutBack Radian, Schneider XW, and Magnum
MS-PAE inverters, deliver 120/240 VAC power from one inverter. These inverters can also be wired in
parallel for greater power output. Pairs of some 120 VAC output inverters like the OutBack FXR series
and Sunny Island inverters can also be wired in series for 120/240 VAC split-phase, or 120/208 VAC
three-phase output.
Inverters that supply 50 Hz power are also available for most product lines for export to other countries.
Please contact us with any special requirements you may have.
Interference
Battery-based inverters may interfere with radio and television reception, causing noise on telephones
or buzz in audio equipment. Interference can be minimized by using sine wave inverters and by locating
the inverter as close to the batteries as practical, twisting together the cables that connect the inverter
to the battery, running AC lines separate from other wiring (such as telephone wires), and locating the
inverter away from appliances that are susceptible to interference. All inverters can cause interference
with AM radio reception.
Wiring Considerations
Battery-based inverters require high current from a battery bank to operate large loads. A 2 kW inverter
will draw nearly 200 A from a 12 VDC battery bank. Large cables and good connections are required
for safe operation. Use caution when plugging a small inverter into a lighter outlet in a vehicle, as these
outlets are usually not robust enough to handle high current for long periods of time. All battery-based
inverters require proper overcurrent protection between the battery and the inverter.
System Design
Pre-wired power systems are available with most battery-based inverters to minimize design and wiring
issues. Custom configurations are available for most OutBack FLEXware-based power systems. Pre-
wired power systems with Schneider Electric, Magnum Energy and SMA Sunny Island inverters are also
available. Please contact us for additional information.
77
OutBack Power
BATTERY-BASED INVERTERS
Radian Grid-Hybrid™ Inverters
OutBack Power Radian inverters work equally well as a grid-tie or off-grid inverter. There are two separate
AC inputs, one for the bi-directional grid connection and one for a backup generator. There is a built-in
50 A transfer switch at 120/240 VAC. The output is 120/240 VAC split phase in each unit for easy tie-in
to US standard wiring and grid connections.
The Radian features 4 kW (GS4048A) or 8 kW (GS8048A) of continuous output power and can support
large dynamic load variations and surge loads, making it well suited for demanding commercial applications
as well as residential use. With two power stages (one on the GS4048A), it is able to provide high efficiency
and redundancy for critical applications, and the modular design is field serviceable. Radian inverters
can be parallel stacked with up to ten inverters for 80 kW total output.
The Radian inverters also have auxiliary controls that include a contact closure, a 12 VDC output signal,
and terminals for a remote on/off switch as well as a remote temperature sensor (RTS) for the battery
bank. Each GS8048A inverter requires dual 2/0 AWG battery cables (two positive and two negative) for
connection to the battery bank. In fully off-grid applications, the minimum recommended battery size
is 175 Ah for the GS4048A and 350 Ah for the GS8048A for each inverter installed in a power system
(See Batteries).
The GS4048A and GS8048A inverters are made to work in off-grid, grid-tied, or grid-supported systems
using OutBack Power’s “GridZero” mode, optimizing solar production where net metering is not available.
The “A” inverters also have an adjustable input-voltage range so they can be made to work with most
lithium-ion, aqueous sodium-ion and other advanced battery technologies.
EXPORT Radian Grid-Hybrid Inverters
Grid-Interactive
OutBack
The GS3548E and GS7048E include a built-in 50 A transfer switch at 230 VAC. The output is 230 VAC
50 Hz (or 60 Hz) single-phase in each unit for easy tie-in to most international standard wiring and grid
connections. These inverters feature 3.5 kW or 7 kW of continuous output power and can support large
dynamic load variations and surge loads up to 11.5 kW. The Radian can be parallel stacked with up
Inverters
to ten inverters for 70 kW total output. The Radian also has auxiliary controls which include a contact
closure, a 12 VDC output signal and terminals for a remote on/off switch.
Inverters
Each inverter comes with a standard 5-year warranty. The Radian is not rated for outdoor use. Dimensions
are 28"H x 16"W x 8.7"D. Weight is 84 lbs for the GS4048A/GS3548E and 125 lbs for the GS8048/
& Accessories
GS8048A/GS7048E. Listed to UL 1741 for U.S.A. and Canada.
A MATE3, HUB10, and an appropriate GSLC are needed to complete a Radian system.
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Radian GSLC Load Centers
BATTERY-BASED INVERTERS
The GS Load Center (GSLC) is a wiring and circuit-protection enclosure that mounts under the Radian
inverter. It is available in multiple versions:
The base GSLC includes positive and negative main inverter busbars, a 500 A 50 mV shunt with negative
terminal bar, the main DC positive breaker plate, ground and neutral terminal bars, and two PV-positive
terminal bars. It can also accommodate up to 18 AC or DC panel-mount breakers (ten top, eight bottom),
two main 175 A DC breakers and a FLEXnetDC, which can be purchased separately. Up to two charge
controllers can mount on the right side (mounting brackets sold seperately), and either the HUB4 or
HUB10 can mount on the left side.
The GSLC175-120/240 includes the base unit plus two 175 A DC main breakers, an AC output and
bypass breakers with interlock plate, AC grid and generator-input breakers (50 A two-pole), and six AC
terminal bars (three black, three red). It can also accommodate ten additional panel-mount breakers,
(purchased separately).
The GSLC175-120/240 includes the base unit plus two 175 A DC main breakers, an AC output and
bypass breakers with interlock plate, AC-grid and generator-input breakers (50 A two-pole), and six AC
terminal bars (three black, three red). It can also accommodate ten additional panel-mount breakers,
(purchased separately).
The GSLC175-PV-120/240 works with the GS8048A inverters, or the GS4048A inverter with an extra
175 A breaker, and includes items in the 175-120/240 unit plus two 80 A PV array breakers, a two-pole
GFDI 80 A breaker, three 500 A 50 mV shunts with shunt bus, and a FLEXnetDC. The GFDI acts as the
breaker between the control and positive bus; there are no other breakers added for this purpose. It can
also accommodate five additional panel-mount breakers, (purchased separately).
The GSLC175-PV1-120/240 works with the GS4048A inverter and one charge control, and includes
Grid-Interactive
OutBack
one 175 ADC main breaker plus one 80 A PV breaker, one two-pole GFDI 80 A breaker, two 500 A
50 mV shunts with shunt bus, and a FLEXnetDC.
The AC bypass assembly is only for use with a single Radian inverter. For multiple inverters, use the
Inverters
base GSLC with added DC and AC breakers as needed (no bypass) and use external transfer switches
for bypass and external AC load centers for output combining and input distribution. One GSLC is
required for each Radian inverter. Each 8 kW inverter requires two 175 A main DC breakers and each
Inverters
Outback Power's GSLC175-AC-120/240 load center simplifies installation of Radian inverters into an
AC-coupled system. It has all of the connections, breakers and relays needed for adding a battery-based
backup system to an existing or new grid-tie system utilizing a Radian inverter and battery bank. There
are controls and relays to manage battery charging from the grid-tie system with battery-temperature
compensation. A second AC input is available for a backup generator to assist in powering the loads
during an extended outage if there is not enough sun or there are more loads than expected. There is an
auto generator start relay with grid-tie inverter lockout when under generator power. No diversion loads
or other external relays are required. There are connection points for the utility grid, the protected loads
panel, the grid-tie inverter, an optional backup generator, and the battery bank. The required MATE3
now has a new AC-coupling function which should be used with this GSLC. The rating of the grid-tie
inverter should not exceed 6 kW when used with a GS8048A, and not more than 3 kW when used with
the GS4048A. You will also need a GS inverter, MATE3, battery bank, protected load center, and the
existing GT inverter system to complete an AC-coupled Radian system.
The GSLC is not rated for outdoor use. Dimensions are 17"H x 16"W x 8.5"D. Weight is 26, 37, or
38 lbs. Listed to UL 1741 for U.S.A. and Canada. More accessories for OutBack Power can be found
on the following pages.
79 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
GS Load Centers
BATTERY-BASED INVERTERS
Model Description Item code
GSLC GS Load Center with inverter bars, breaker bus, shunt, neg, ground, neutral, and PV-pos busbars 053-02250
GSLC175-120/240 GS Load Center with all items above plus two main 175 A breakers, AC IO/Bypass, and 6 AC busbars 053-02251
GSLC175-PV-120/240 GS Load Center with all items above with three shunts, FNDC, two-pole GFDI, and dual PV-input breakers 053-02252
GSLC175-PV1-120/240 GS Load Center with one 175 A main breaker with two shunts, FNDC, single-pole GFDI, and single PV-input breakers 053-02256
GSLC175-AC-120/240 GS Load Center for AC Coupling, with generator & GT inverter inputs & lockouts 053-02255
GS Load Center Accessories
GS-IOB-120/240 VAC GS AC input/output/bypass kit split phase 120/240 VAC for single inverter only 053-07818
GS-IOB-AC-120/240 GS AC Coupling parts kit , one ROCB, one 12 VDC relay, one 48 VDC relay 053-07816
GS-SBUS DC shunt bus for GS Load Center 053-00130
STBB-BLACK Short busbar kit with black insulators for GS Load Center 053-00132
STBB-RED Short busbar kit with red insulators for GS Load Center 053-00133
STBB-WHITE Short busbar kit with white insulators for GS Load Center 053-00134
PNL-50D-AC-120/240 Circuit breaker, 50 A, 120/240 VAC, two-pole, panel mount for GSLC (takes two ¾" spaces) 053-17004
PNL-175-DC Circuit breaker, 175 A, 125 VDC, single-pole, main DC breaker for GS inverter (two required per inverter) 053-01053
EXPORT GS Load Centers
GSLC GS Load Center with inverter bars, breaker bus, shunt, neg, ground, neutral, and PV pos busbars 053-02250
GSLC175-230 GS Load Center with all base items plus two main 175 A breakers, single-leg 230 VAC IO/Bypass, and three AC busbars 053-02253
Grid-Interactive
OutBack
GSLC175-PV-230 GS Load Center with all items above plus three shunts, FNDC, two-pole GFDI, and dual PV-input breakers 053-02254
GSLC175-PV1-230 GS Load Center with one 175 A main breaker plus two shunts, FNDC, single-pole GFDI, and single PV-input breakers 053-02257
EXPORT GS Load Center Accessories
GS-IOB-230VAC GS AC input/output/bypass kit, one-leg 230 VAC for single inverter only 053-07817
Inverters
GS-SBUS DC-shunt bus for GS Load Center 053-00130
STBB-BLUE Short busbar kit with blue Insulators for GS Load Center for EXPORT GSLC 053-00135
Inverters
STBB-BROWN Short busbar kit with brown Insulators for GS Load Center for EXPORT GSLC 053-00136
& Accessories
PNL-30-AC Circuit breaker, 30 A, 250 VAC, single-pole, panel mount for 230 VAC GSLC (takes one ¾" space) 053-16998
PNL-50-AC-240 Circuit breaker, 50 A, 250 VAC, single-pole, panel mount for 230 VAC GSLC (takes one ¾" space) 053-16999
PNL-175-DC Circuit breaker, 175 A, 125 VDC, single-pole, main DC breaker for GS inverter (two required per inverter) 053-01053
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 80
OutBack Power VFXR and FXR Hybrid Inverters
BATTERY-BASED INVERTERS
The OutBack Power FXR series inverters are a more advanced version of the venerable FX series. These
new inverters are a good choice for off-grid or, with the 24 VDC and 48 VDC inverters, can be used in
a grid-tied system. They have expanded voltage ranges for use with advanced-technology batteries, and
have the advanced OutBack features including Grid Zero and Offset modes.
The ventilated OutBack Power VFXR inverters offer more power in high ambient-temperature applications,
and more throughput for generator-powered battery charging. The sealed, externally fan-cooled FXR is
designed to be used in coastal or dusty environments.
Each inverter/charger is a multi-mode power conversion unit that includes an inverter, battery charger,
and an AC transfer switch. Up to ten inverters can be stacked in parallel (120 VAC), up to eight inverters
can be stacked in a series configuration (120/240 VAC), and up to nine inverters can be stacked for
three-phase (120/208 VAC WYE) configurations. The 50 Hz export inverters can be stacked up to ten in
parallel (230 VAC), and up to nine inverters in a three-phase configuration (230/400 VAC WYE). When
stacking, all of the inverters must be the same model. The X-240 and similar transformers are not used
with the FXR inverters. Due to the added control features, FXR series inverters should be deployed with
the MATE3 controller (or AXS Port) and the Hub10.3. These inverters, with the MATE3 or AXS port,
are compatible with OpticsRE.
VFXR inverters have a programmable, auxiliary relay output connection (AUX) that provides 12 VDC
output to run cooling or ventilation fans or to operate an external relay for other functions, such as remote
generator starting (two-wire). Sealed FXR inverters use this relay to power the external cooling fan, so
it is not available for other uses.
The internal transfer switch is rated for 60 A. When an external source of AC power (either a generator
or the utility grid) is detected at the “AC in” terminal on the inverter, the switch operates to transfer the
Grid-Interactive
OutBack
loads to the external power source, and then activates the battery charger to recharge the battery bank
depending on what mode is programmed. An RTS remote temperature sensor and other accessories are
listed on the following pages.
Use the FlexWare 250, 500, or 1000 components with these inverters or refer to the pre-wired FLEXpower
Inverters
81 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Any Simpler and It Would Install Itself
INTRODUCING SYSTEM EDGE FROM OUTBACK POWER.
SystemEdge-420NC
20kWh Indoor Solution
F O R M O R E I N F O R M AT I O N
OutBack Power | Masters of the Off-Grid. First Choice for the New Grid. | 17825 59th Ave NE, Suite B | Arlington, WA 98223 | Tel: (360) 435-6030 | www.outbackpower.com
BATTERY-BASED INVERTERS
display, a user-set favorite key, and scroll-wheel operation allow easy adjustment of system set points.
Expandable SD card memory allows you to increase data-logging capacity as well as upgrade units in
the field. Built-in clock and calendar enable timer-based programming, permitting the user to set the
system up to work with time-of-use utility rates, or set up a generator to only run at certain times of the
Inverters
day or week. The MATE3 has permanent memory and includes OutBack Power’s best-in-class OPTICS
Internet monitoring platform.
The MATE3-USB card can be installed in the MATE3 so it can be connected to a local PC via a USB
Inverters
port. This enables PC command and control of the MATE3 system. The USB cable is included. The USB
& Accessories
83 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
OutBack Power FLEXnet DC System Monitor
BATTERY-BASED INVERTERS
The FLEXnet DC System Monitor integrates the OutBack MATE communications device, providing
data concerning system health, performance and efficiency. Easily see your system’s current condition
with this at-a-glance display. The FLEXnet DC shows battery state-of-charge and monitors the amount
of power your system is currently producing and consuming as well as the amount of power going in
or out of your battery bank. It allows the MATE3 to display real-time production monitoring of DC
sources, such as a solar array or small wind turbine, as well as consumption by loads. It also displays
the cumulative energy your system has produced and consumed as well as the total amount of energy
that has gone to charging your batteries each day. You can also view each day’s lowest state-of-charge,
see how your overall system production compares to system consumption, review historical energy
production and consumption data for the most recent 128 days, including the minimum battery state-
of-charge reached for each day, and watch power system production and consumption trends. A HUB is
required to use the FLEXnet DC.
A HUB is required to connect inverters, MATEs, FLEXnet DCs and FLEXmax charge controllers to
allow programming and monitoring of the entire system by the MATE3 as well as deploying multiple
inverters in the same system.
The remote temperature sensor (RTS) is important for accurate battery charging, especially if the batteries
get very warm or cold. If used with a HUB, one temperature sensor can be shared by all connected
OutBack Power inverters and FM charge controllers.
Grid-Interactive
OutBack
Communications HUB for up to ten devices (inverters, charge controllers, FNDC)
HUB10.3 030-04188
in addition to a MATE
RTS Remote temperature sensor for inverter or charge control with 20' cable 030-04190
Inverters
Inverters
& Accessories
Prepare for the New Grid...
B Y T R A I N I N G W I T H T H E M A S T E R S O F T H E O F F - G R I D.
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 84
OutBack Power FLEXware
BATTERY-BASED INVERTERS
FLEXware 250
The FW250 offers a low-cost solution for single-inverter installations where space and budget are of
primary concern. Use one FLEXware250 on each end of the inverter, one for DC and one for AC. There
is space for an array breaker and single-pole GFDI for one charge controller. Use panel-mount breakers
(see Electrical Distribution Parts) for both DC and AC circuits, and one 175 A or 250 A breaker for the
main inverter breaker.
FLEXware 500 and 1000
The FW500 supports up to two inverter/chargers and two charge controllers in an attractive, versatile, and
code-compliant package for installations where more power is needed. The FW1000 accommodates up
to four inverter/chargers and four charge controllers. Multiple power panels can be used for systems up
to 36 kW. Both the FLEXware 500 and 1000 systems provide ample locations for AC and DC breakers,
DC current shunts, an autotransformer, and other items required in higher kW systems. The FW-MP
mounting plate is used with both FW500 and FW1000 enclosures. Use two mounting plates for the
FW1000. Use ¾" panel-mount breakers for DC circuits up to 100 A and 1" or 1 ½" panel-mount breakers
(see Electrical Distribution Parts) for 125, 175, or 250 A inverter breakers. For AC, use DIN mount breakers.
85 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
FLEXware Options
BATTERY-BASED INVERTERS
When adding charge controllers, additional inverters or circuit breakers, these components may be
necessary.
FLEXware Options
Model Description Item code
4 kVA 120/240 VAC autotransformer with 20 A two-pole breaker. Use w/ one
FW-X2401 030-04270
inverter only, not used for balancing FXR or VFXR inverters.
OBR-16-30 VDC250
Relay 16 A maximum 30 VDC/250 VAC rated DIN-rail mount 030-04193
VAC-DIN
PNL-GFDI-80 PV ground-fault detector interrupter, 150 VDC, 80 A, one-pole, panel mount 053-03144
PNL-GFDI-80D PV ground-fault detector interrupter, 150 VDC, 80 A, two-pole, panel mount 053-03145
PNL-GFDI-80Q PV ground-fault detector interrupter, 150 VDC, 80 A, four-pole, panel mount 053-03146
500 A 50 mv current shunt for top of vented inverter under top cover, with
FW-SHUNT250 030-04275
busbar to connect to negative post
500 A 50 mv current shunt for FW500 and FW1000 includes terminal
FW-SHUNT500 030-04277
busbar with white insulator
TBB-GROUND Ground/neutral terminal busbar with mounting screws (no insulators) 030-04356
Busbar with white insulators for grounded conductors (usually negative or
TBB-WHITE 030-04354
neutral)
TBB-BLACK Busbar with black insulators 030-04353
TBB-RED Busbar with red insulators 030-04355
Grid-Interactive
OutBack
TBB-BLUE Busbar with blue insulators (for three-phase and EXPORT versions) 030-04359
TBB-BROWN Busbar with brown insulators (for EXPORT versions) 030-04352
FLEXware Breaker Bus connector two 175-250 A, three 100-125 A, four
FW-BBUS 030-04280
Inverters
1-80 A DC breakers or three 500 A DC shunts
FLEXware shunt bus connector allows up to four high-current cable
FW-SBUS 030-04284
connections on same side of DC shunt
Inverters
FLEXmax charge-controller mounting bracket for one side-mounted on
FW-CCB 030-04263
& Accessories
FW500 or FW1000 DC enclosures – with hardware
FLEXmax charge-controller mounting bracket for two side-mounted on
FW-CCB2 030-04265
FW500 or FW1000 DC enclosures – with hardware
FLEXmax charge controller mounting bracket for two top-mounted on
FW-CCB2-T 030-04267
FW500 or FW1000 DC enclosures – with hardware
FW-MB1 MATE mounting bracket for the side of a FLEXware enclosure 030-04182
FW-MB2 MATE2 mounting bracket for the side of a FLEXware enclosure 030-04183
FW-MB3 MATE3 mounting bracket for the side of a FLEXware enclosure 030-04175
FW-MB3-F MATE3 flat mounting plate for flush mounting 030-04176
FW-MB3-S MATE3 surface-mounting bracket 030-04177
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FLEXpower ONE Pre-Wired Power System
BATTERY-BASED INVERTERS
The FLEXpower One (FP1) pre-wired power panel integrates one inverter/charger, one charge control,
and all the essential protective devices in a small space at a low installed cost. They are ideal for applications
with modest power requirements, such as cabins, chalets, homes, remote communication sites, and
backup-power systems. Utilizing a compact design all on one back panel, they are fully pre-wired and
factory tested as well as NRTL marked for streamlined inspections.
The FP1 with VFXR and FXR inverters can be used for either grid-tied or off-grid systems and have the
capacity to use and charge a variety of battery types, and have the advanced OutBack features including
Grid Zero™ and Offset modes.
Each FP1 power panel includes a single inverter/charger, AC and DC wiring boxes, and a single FM80
charge controller, MATE3, HUB, FLEXnet DC, and AC-DC surge protector. The system is also equipped
with an inverter breaker, PV array breaker, PV GFDI breaker, and AC input-output-bypass assembly.
There are mounting locations for both AC GFCI Type B and EU Type F style outlets and additional AC
breakers. FP1 components are listed to applicable UL standards for a code-compliant installation.
Dimensions are 33.44"H x 19.69"W x 12.88"D. Weight is 98 lbs.
FP1 FXR2524A Pre-wired inverter system, 2.5 kW 120 VAC, 24 VDC, 80 A PV control FXR2524A 033-04088
FP1 FXR3048A Pre-wired inverter system, 3.0 kW 120 VAC, 48 VDC, 80 A PV control FXR3048A 033-04089
EXPORT FLEXpower ONE Pre-Wired
Inverters
FP1 VFXR3024E Pre-wired inverter system, 3.0 kW 230 VAC 50 Hz, 24 VDC, 80 A PV control VFXR3024E 033-04082
FP1 VFXR3048E Pre-wired inverter system, 3.0 kW 230 VAC 50 Hz, 48 VDC, 80 A PV control VFXR3048E 033-04083
Inverters
& Accessories
87 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
FLEXpower Multi-inverter Pre-Wired Power Systems
BATTERY-BASED INVERTERS
The FLEXpower pre-wired power panels integrate inverter/chargers, FM80 charge controls, and all
of the essential protective devices in an easy-to-install, fully pre-wired and factory-tested system. The
FLEXpower is applicable for either grid-tied or off-grid applications with modest power requirements,
such as homes, light commercial or larger backup-power systems. Utilizing a compact all-on-one
mounting plate design, they are fully pre-wired and factory tested. A FLEXpower can be mounted in
either a horizontal or vertical orientation to allow installation in space-limited locations. There are also
mounting locations for an AC GFCI Type B outlet and additional DC and AC breakers.
FP systems with VFXR or FXR inverters can be used for either grid-tied or off-grid applications and
have the capacity to work with a variety of batteries, as well as advanced OutBack features including
Grid Zero and Offset modes.
Each FP2 is designed for 120/240 VAC single-phase output. Each power panel
includes two inverter/chargers, two FM80 charge controllers, FlexNetDC, AC
and DC wiring boxes, a MATE3, HUB10, and an AC/DC Surge Protector, X-240
transformer (not on FXR systems), inverter and controller breakers with GFDI,
and an AC Input-Output-Bypass Assembly. Dimensions are 59"W x 21"H x 13"D.
Weight is 260 lbs.
Each FP3 is designed for 120/208 VAC three-phase output. Each power panel includes three inverter/
chargers, three FM80 charge controllers, FlexNetDC, AC and DC wiring boxes, a MATE3, HUB10, and
an AC/DC Surge Protector, inverter and controller breakers with GFDI, and an AC Input-Output-Bypass
Assembly. Dimensions are 59"W x 46"H x 13"D. Weight is 430 lbs.
Each FP4 is designed for 120/240 VAC single-phase output. Each power panel includes four inverter/
chargers, four FM80 charge controllers, FlexNetDC, AC and DC wiring boxes, a MATE3, HUB10, and
Grid-Interactive
OutBack
an AC/DC Surge Protector, X-240 transformer (not on FXR systems), inverter and controller breakers
with GFDI, and an AC Input-Output-Bypass Assembly. Dimensions are 59"W x 46"H x 13"D. Weight
is 520 lbs.
FLEXpower components are listed to applicable UL standards for code-compliant installation.
Inverters
FXR FLEXpower Pre-Wired
Inverters
Model Description Inverter Item code
& Accessories
FLEXpower TWO Pre-Wired
FP2 VFXR3524A Pre-wired dual-inverter system, 7.0 kW 120/240 VAC, 24 VDC VFXR3524A 033-04094
FP2 VFXR3648A Pre-wired dual-inverter system, 7.2 kW 120/240 VAC, 48 VDC VFXR3648A 033-04095
FP2 FXR2524A Pre-wired dual-inverter system, 5.0 kW 120/240 VAC, 24 VDC FXR2524A 033-04092
FP2 VFXR3648A
Pre-wired single inverter sytsems, 3.6 kW 120/240 VAC, 48 VDC VFXR3648A 033-04229
SINGLE
EXPORT FLEXpower TWO - System Description
FP2 VFXR3024E EXPORT pre-wired dual-inverter system, 6 kW 230 VAC 50 Hz, 24 VDC VFXR3024E 033-04284
FP2 VFXR3048E EXPORT pre-wired dual-inverter system, 6 kW 230 VAC 50 Hz, 48 VDC VFXR3048E 033-04285
FLEXpower THREE - System Description
FP3 VFXR3648A Pre-wired triple-inverter system, 10.8 kW 120/208 3Ø VAC, 48 VDC VFXR3648A 033-04097
FP3 FXR3048A Pre-wired triple-inverter system, 9.0 kW 120/208 3Ø VAC, 48 VDC FXR3048A 033-04096
FLEXpower FOUR - System Description
FP4 VFXR3648A Pre-wired quad-inverter system, 14.4 kW 120/240 VAC, 48 VDC VFXR3648A 033-04099
FP4 FXR3048A Pre-wired quad-inverter system, 12.0 kW 120/240 VAC, 48 VDC FXR3048A 033-04098
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 88
New! OutBack Power FLEXpower Radian Pre-Wired Power Systems
BATTERY-BASED INVERTERS
The FLEXpower FPR pre-wired power panels integrate Radian inverter/chargers, FM80 charge controls,
and all of the essential protective devices in an easy-to-install, fully pre-wired and factory-tested system.
FLEXpower FPR systems are available with either 4.0 kW or 8.0 kW inverter sizes. The Radian inverters
can be used for either grid-tied or off-grid systems and have the capacity to use and charge any technology
batteries, as well as advanced OutBack features including Grid Zero and Offset modes. Dual AC inputs
allow connection to both the utility and a backup generator set. Compatible with system monitoring and
control via OpticsRE. Utilizing a compact all-on-one mounting plate design, they are fully pre-wired
and factory-tested.
Each FPR is designed for 120/240 VAC single-phase output. Each power panel includes one inverter/
chargers, one or two FM80 charge controllers, FlexNetDC, AC and DC wiring box, a MATE3, HUB10,
inverter and controller breakers with GFDI, and an AC Input-Output-Bypass Assembly. FLEXpower
components are listed to applicable UL standards and the assemblies are marked for streamlined inspections.
Dimensions are 47"H x 33.5"W x 9.84"D. Weight is 195 lbs for the FPR-4048A and 250 lbs for the
FPR-8048A
89 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Take the Guesswork Out of Your Best Work
W I T H C U S TO M S Y S T E M S F R O M O U T B A C K P O W E R .
FLEXpower Radian
F O R M O R E I N F O R M AT I O N
OutBack Power | Masters of the Off-Grid. First Choice for the New Grid. | 17825 59th Ave NE, Suite B | Arlington, WA 98223 | Tel: (360) 435-6030 | www.outbackpower.com
SMA
BATTERY-BASED INVERTERS
See the Electrical Distribution Parts section for additional Sunny Island integration equipment from
MidNite Solar.
Data Monitoring
The Sunny Island utilizes removable SD cards to store performance data from the integrated data logger
and to perform firmware upgrades. The Sunny Island works with the SMA Sunny WebBox monitoring.
The Sunny Island inverters are 24"H x 18"W x 9"D, listed to UL 1741 for the U.S.A. and Canada and
carry a 5-year warranty.
91 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Schneider Electric
BATTERY-BASED INVERTERS
Conext XW+ Grid-Tie or Off-Grid Inverters and Systems
The Conext XW+ Series hybrid inverter/charger has an innovative, integrated design that minimizes
external balance-of-system components allowing for quick and easy installation as either a grid-tie
battery backup system or a fully off-grid power system. The XW+ offers split-phase 120/240 VAC
output from a single inverter. Up to four inverters can be paralleled for up to 27 kW of total output in
a 120/240 VAC split-phase system. The XW+ inverters can be converted to 120 VAC only and three
inverters can be configured into a 120/208 VAC three-phase system. Charge controllers, such as the
Schneider Electric XW-MPPT60-150 or the XW-MPPT80-600, are required for use with any PV array
(see Charge Controllers).
Dual AC inputs enable AC generator input as well as grid interaction. An optional automatic generator
start (AGS) unit is also available. A configurable auxiliary relay with an output of 250 mA at 12 VDC
is included in each inverter. A battery-temperature sensor is included with each inverter, but only one is
needed per system. The inverter is field-serviceable on the wall.
The XW+ Mini Power Distribution Panel mounts under an XW+ inverter and has all AC/DC disconnects
and AC bypass with wiring to support a single inverter. This distribution panel has enough space to install
two DC breakers for charge controllers.
The XW+ Power Distribution Panel includes a conduit box and all AC/DC disconnects with wiring
to support a single inverter. The distribution panel has enough space and knockouts to add up to three
inverters and/or four charge controllers. A field-reversible door with a magnetic catch simplifies access
to wiring. Each charge controller requires the input breaker, or DC disconnect, and output breaker listed
in the table below.
Grid-Interactive Inverters
The XW+ Connection Kit and XW+ split phase 120/240 VAC breaker kit contain everything needed
to add a second inverter. For a third inverter, use one more Connection Kit and one of the AC breaker
kits depending on split or three-phase configuration, plus a pair of 5 ft 4/0 AWG inverter cables (see
Wire and Cable). An external transfer switch will be required to enable the inverter bypass function. For
four inverters, use two Power Distribution Panels and two Connection Kits. Use the XW+ conduit box
to retrofit XW+ inverters into existing systems that already have AC/DC disconnects .
The XW+ comes with a 5-year warranty and is listed to UL 1741 for the U.S.A. and Canada. Dimensions
of the inverter are 23"H x 16"W x 9"D.
A Conext System Control Panel, is needed to complete a Schneider Electric system. This and other
accessories are on the next page.
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Predictable power. Proven technologies.
solar.schneider-electric.com
©2016 Schneider Electric. All Rights Reserved. Schneider Electric | Life Is On is a trademark and the property
of Schneider Electric SE, its subsidiaries, and affiliated companies. • 998-19768954_GMA-US
Conext SW Off-Grid Inverters and Systems
BATTERY-BASED INVERTERS
The Conext SW is an economical sine wave, off-grid or backup-power inverter/charger. The SW series
offers generator support for loads larger than the generator can power on its own. The US version has
split-phase 120/240 VAC output from each inverter, while the EXPORT version has 230 VAC 50 Hz
output. Use the stacking kits for two inverters to double the power output per system. The XW System
Control Panel (SCP), Automatic Generator Start (AGS), and Conext CM Communication devices work
with these inverters. Compatible with XW and other charge controls. Comes with a battery temperature
sensor. 16.5"H x 13.4"W x 7.6"D. Listed to UL 1741, CE for EXPORT versions and covered by a 2-year
Conext SW with DC and standard warranty.
AC breaker panels, and SCP
Off-Grid Inverters
RNW8651017 Conext SW AC Breaker Panel, 120/240 VAC output/bypass and input breakers, pre-wired 053-00051
RNW865101761 Conext SW Export AC Breaker Panel, 230 VAC output/bypass and input breakers, pre-wired 053-00052
RNW8651019 Conext SW AC Breaker kit stacked 120/240 VAC 053-00053
RNW865101961 Conext SW Export AC Breaker kit stacked 230 VAC 053-00054
RNW8651052 Conext SW Remote On/Off switch 053-00055
94
Schneider SW and XW Accessories
BATTERY-BASED INVERTERS
Conext™ XW+
Hybrid inverter
The scalable hybrid solution for off-grid solar, self-consumption, and long-term
backup for homes, small businesses, and remote communities.
solar.schneider-electric.com
95
Magnum Energy
BATTERY-BASED INVERTERS
True Sine-Wave Off-Grid Inverter/Chargers
MMS-Series Sine-Wave Inverter/Charger
The MMS Series sine-wave inverters provide a cost-effective solution for smaller power needs in mobile
applications. The MMS is smaller, lighter, and less expensive, while retaining all the built-in protection
and reliability of the larger ME and MS models. The MMS charger has an 85% efficient PFC (power
factor corrected) charger. The MMS1012G model comes with a flexible cord on the AC input and a GFCI
outlet for easy connection to AC appliances. Optional MMS-RC-25 remote control available. The MMS
Series is listed to UL 458 for the U.S.A. and Canada. MMS units have a 2-year warranty. Made in U.S.A.
MS-Series Sine-Wave Inverter/Chargers
The MS Series inverter/charger is a sine-wave inverter designed for the most demanding mobile and
off-grid applications. The powerful easy-to-use MS Series inverters are available in 12, 24, and 48 VDC
versions. The MS4024 can be series stacked, using the ME-SSI, for 120/240 VAC operations, and 8 kW
total output. The MS2012-20B has two 20 A AC breakers built-in. The M4024-PAE and MS4448-PAE
have 120/240 VAC split-phase output and can power 240 VAC loads without stacking. As many as four
MS-PAE inverters can be paralleled for larger systems up to 17.6 kW with 120/240 VAC split-phase output
(ME-RTR router required). The PAE inverters have the ability to transfer to AC input on low battery
voltage, or state of charge if the BMS is installed. The ME-RC50, ME-ARC50, or ME-RTR controller
is required for inverter programming. The MS Series is listed to UL 458 for mobile use and UL 1741
for off-grid installations. The MS-PAE series is listed to UL1741. Dimensions: 13.75"H x 12.65"W x
8"D. MS units have a 3-year warranty, which is extended to five years when installed with the Magnum
panels. Made in U.S.A.
Off-Grid Inverters
MSH-Series Sine Wave Inverter/Chargers
The Magnum MSH Series inverters are similar to the MS Series, but add the generator-support feature.
When the generator is supplying power through the inverter, and the load is too large for the generator
alone, the inverter will add battery power to help power the loads. There are two AC inputs, one for
generator and for grid. The inverter can offset grid power when PV power is available and the battery is
fully charged. The RE version is listed to UL 1741 and the M versions are listed to UL 458 for mobile
applications. The MSH inverters use the same options and accessories as the MS inverters.
96
Magnum Energy Modified-Square-Wave Inverter/Chargers
BATTERY-BASED INVERTERS
RD-Series Inverters
The RD Series 12 VDC inverter/charger is designed specifically for off-grid use with the same chassis
as the MS sine-wave inverters. Includes power-factor-corrected charger, modified-square-wave inverter
and battery-temperature sensor. The RD inverters are listed to UL 1741 and include a 2-year warranty.
Dimensions: 13.8"H x 12.7"W x 8"D.
97
Magnum Energy Accessories and Options
BATTERY-BASED INVERTERS
The optional ME-RC50 remote control is simple to use yet enables use of all the set-up features of the
ME, MS, MS-ME, and RD Series inverters. The ME-RC50 controls the ME-AGS automatic generator
start using a network connection to the inverter. This remote has convenient fingertip operation, including
one-knob programming. The ME-ARC50 advanced remote offers even more control of the setup
including custom battery-charge set-points. The ME-RTR has all of the functions of the ME-ARC50
and is required for paralleling PAE inverters. An ME-RC50 can be used with the ME-RTR as a remote
display. The MM-RC25 provides on/off control and a quick indication of inverter and charger operation
for the MM and MMS inverters.
The ME-BMK monitors battery percentage state-of-charge (SOC), along with amps, voltage, amp-hours
and min/max DC volts, and then provides this information in an easy-to-understand display via the ME-
ARC50, or ME-RTR remotes. Kit includes a sense module, shunt, and wiring.
The ME-MW-E Magweb with Ethernet connects the Magnum Energy system to the Internet for remote
monitoring via the data.magnumenergy.com site. This unit connects to your broadband router via Ethernet
cable. It monitors the inverter, battery monitor and generator-start module. The ME-MW-W is similar
to the Ethernet version except that it will communicate to your broadband router via a wireless bridge.
Maximum range for the wireless is up to 300' if unobstructed. There is both a transmitter and receiver
gateway that wires to your network. The receiver gateway requires 120 VAC power. Both units are
supplied with all the needed cables. They are compatible with the ME-RC50, ME-ARC50, and ME-RTR.
With the ME-RTR it can only monitor one inverter in the system.
The optional Auto Generator Start (ME-AGS) module automatically starts and stops most major-
brand generators. The generator can automatically start based on low battery voltage or on the inside
temperature, starting a generator to run an air conditioner when the temperature of an RV or cabin rises
Off-Grid Inverters
to a user-defined level.
The ME-AGS-S is the stand-alone version of Magnum Energy's Automatic Generator Start controllers
and can be used in power systems that don't have a Magnum inverter.
The ME-AGS-N is the network version of Magnum Energy's Automatic Generator Start controllers
and is set up and operated via a Magnum Energy Inverter and ME-RC50 or ME-ARC50 remote panel.
When using the ME-RC50 remote control, the ME-AGS-N has basic adjustments starting on battery
voltage or temperature. When using the ME-ARC50 remote control, the ME-AGS-N has advanced start
and stop settings based on: time of day, battery State-of-Charge, battery voltage, high temperature, or
inverter load amps. The ME-AGS-N also includes the ability to manually turn the generator on and off,
generator exercise, warm-up and cool-down.
The optional ME-SSI allows a series connection of two MS4024 inverters for 120/240 VAC split-phase
output at 8 kW total output power.
Magnum Accessories and Options
Model Descriptions Weight Item code
MM-RC25 Remote control for MM, MM-AE, and MMS inverters 2 lbs 030-02355
ME-RC50 Remote control for Magnum inverters with 50' cable for all inverters 2 lbs 030-02351
ME-ARC50 Advanced Remote for Magnum inverters with 50'cable for ME, MS, MS- PAE, RD 2 lbs 030-02352
ME-RTR Magnum Router for parallel stacking of MS-PAE inverter, Stacking cables included 2 lbs 030-02350
ME-BMK Battery monitor kit - ME-ARC50 or ME-RTR required with this item 4 lbs 020-06379
ME-BMK- NS Battery monitor kit without Shunt- ME-ARC50 or ME-RTR required with this item 2 lbs 020-06380
ME-MW-W Magweb Web-based monitoring kit - Wireless 3 lbs 029-08000
ME-MW-E Magweb Web-based monitoring kit - Ethernet 3 lbs 029-08001
ME-AGS-N Automatic generator start – network version for use with Magnum inverters and ME-RC50 4 lbs 020-06377
ME-AGS-S Automatic generator start – standalone version 4 lbs 020-06375
ME-SSI Series stacking cable kit for MS-4024 ONLY 10 lbs 030-02362
ME-CB Conduit Box for ME, MS, ME-AE, and RD inverters 4 lbs 030-02360
ME-RC-BZ Bezel for RC50 (standard on the ARC50) 1 lb 310-00115
PT-100 Magnum 100 A MPPT charge control 13.6 lbs 020-06371
ACLD-40 Magnum 4 kW AC Load Diversion Control 20 lbs 020-06372
BTS-15 Magnum battery temperature sensor w/ 15' cable 1 lb 020-06373
98
Magnum Energy MMP Mini Magnum Panel
BATTERY-BASED INVERTERS
The MMP - Mini Magnum Panel is an inclusive, easy-to-install panel designed to work with one Magnum
Energy MS-AE, MS, RD or other inverter/charger. The MMP features a small footprint and comes prewired
for fast installation. Circuit breakers and the optional remote control mount on the front of the cabinet.
Dimensions are 12.5"W x 18"H x 8"D. They are listed to UL 1741 and CSA C22.2 107-01.
Each MMP includes one DC breaker – 175 A or 250 A, one AC bypass breaker – 30 A two-pole or 60
A single-pole, one AC input breaker – 30 A two-pole or 60 A single-pole, a 500 A/50 mV shunt, DIN
rail provided for up to eight DC ½" DIN-mount breakers, or if the DIN rail is removed, four 1" wide
surface-mount breakers (see Electrical Distribution Parts). Panels are available for inverters with 120
VAC output and 120/240 VAC output.
The MP-ODE is an outdoor enclosure that holds one MS or RD inverter, the MMP, and one PT-100
charge control. It lockable, has screened vents, and is UL listed as a NEMA 3R rated enclosure. 39.25"
H x 31.52" W x 13" D, 56 lbs.
99
Magnum Energy MP Magnum Panels
BATTERY-BASED INVERTERS
The MP Magnum Panels are available in three sizes, each with either a 30 A two-pole 120/240 VAC
output breaker or a 60 A 120 VAC output breaker. They are designed for use with two series-stacked
MS4024 inverters, or up to four parallel-connected MS-PAE inverters.
The MPSL (Magnum panel, single enclosure, low capacity) accommodates one or two inverters with
the use of an MPX Extension Box. It includes a 175 or 250 A DC breaker, a 125 A AC bypass breaker, a
500 A/50 mV shunt and inverter AC input protection, and all AC/DC wiring for dual inverters (source/
load wiring not included). There is space for five 1" back-mount breakers or ten ½" DIN-mount breakers
on the DC side.
The MPSH (Magnum panel, single enclosure, high capacity) accommodates a maximum of three inverters.
One inverter can be connected directly to the MPSH. Each additional inverter requires an MPX. The
MPSH includes one 175 or 250 A DC breaker, a 125 A AC bypass breaker, a 1,000 A/100 mV shunt and
inverter AC input protection, and AC/DC wiring for dual inverters (source/load wiring not included).
NOTE: There are no spaces for extra DC breakers in the MPSH, so it may be limited to backup systems.
Use the MPDH for three or four-inverter systems with solar or other DC input.
The MPDH (Magnum panel, dual enclosure, high capacity) accommodates as many as four inverters
with two enclosures – one for AC and one for DC connections. Two inverters can be connected to the
MPDH. The third and fourth inverters require one MPX for each. The MPDH includes two 175 or 250
A DC breakers, a 125 A AC bypass breaker, a 1,000 A/100 mV shunt and inverter AC input protection,
and all AC/ DC wiring for dual inverters (source/load wiring not included). There is room for seven 1"
back-mount breakers or fourteen ½" DIN-mount breakers on the DC side.
Mount and connect additional inverters to MP Series Systems Panels using MPX Series Extension Boxes.
They mate to the bottom of Magnum MS4024 or the MS-PAE inverters. The boxes include a 175 or 250
Off-Grid Inverters
A DC breaker and wiring for an additional inverter. Left and right-hand versions mount on either side of
an MP Panel. An MP-HOOD inverter hood (not shown) allows vertical mounting. Choose the extension
box model that corresponds to the MP enclosure and which side it will be installed on.
MP Magnum Panels
DC main Main breaker AC bypass
Model Use with Item code
breaker quantity spaces breaker assembly
MPSL175-30D 1 - 175 A two 60 A MS4448-PAE 030-02406
MPSL250-30D 1 - 250 A two 60 A MS4024-PAE 030-02384
MPSL250-60S 1 - 250 A two 60 A MS4024 030-02385
MPSH175-30D 1 - 175 A three 125 A MS4448-PAE 030-02407
MPSH250-30D 1 - 250 A three 125 A MS4024-PAE 030-02388
MPDH175-30D 2 - 175 A four 125 A MS4448-PAE 030-02408
MPDH250-30D 2 - 250 A four 125 A MS4024-PAE 030-02389
MPXS175-30D-L 1 - 175 A LEFT-side mounting MPSL175-30D, 030-02409
MPXS175-30D-R 1 - 175 A RIGHT-side mounting MPSH175-30D 030-02410
MPXS250-30D-L 1 - 250 A LEFT-side mounting MPSL250-30D, 030-02399
MPXS250-30D-R 1 - 250 A RIGHT-side mounting MPSH250-30D 030-02400
MPXS250-60S-L 1 - 250 A LEFT-side mounting 030-02401
MPSL-60S
MPXS250-60S-R 1 - 250 A RIGHT-side mounting 030-02402
MPXD175-30D-L 1 - 175 A LEFT-side mounting 030-02411
MPHD175-30D
MPXD175-30D-R 1 - 175 A RIGHT-side mounting 030-02412
MPXD250-30D-L 1 - 250 A LEFT-side mounting 030-02403
MPHD250-30D
MPXD250-30D-R 1 - 250 A RIGHT-side mounting 030-02404
BP-S Back plate single (fits 1 MPSL, 1 MPSH, 1 MPX) 030-02394
BP-D Back plate double (fits 1 MPDH, or 1 MPSL + 1 MPX, or 1 MPSH + 1 MPX) 030-02395
MP-CCB Charge-controller bracket for mounting controller on MP or MMP 030-02405
MPX-CB Panel-extension conduit box (conduit box only – no AC or DC breakers, no wiring) 030-02397
MP-RFC Router front-cover for MP enclosures 310-00117
100
Morningstar
BATTERY-BASED INVERTERS
Samlex
NEW! EVO Off-Grid Inverter/Chargers
Off-Grid Inverters
The EVO is a new line of robust true sine-wave output inverter/chargers. There are two AC inputs for
grid and generator with priority given to the grid input. Online mode gives priority to the battery and
solar input over the grid, connecting to the grid only when the battery is low. Battery charging is based
on the battery condition rather than just charging time. There is external DC charging input terminals for
solar charging from a separate solar charge control. This is limited to 50 A, and when used, the inverter
will limit its charging from an AC source to the total battery charging limit programmed.
Nine points of internal fault protection ensures reliable operation. Programmable power save mode allows
the inverter to sleep when there are no loads, drawing <8 W from the battery. Operating temperature
range is -4°F (-20°C) to 140°F (60°C). These inverters are covered by a 2-year warranty. See page 218
for MidNite Solar balance of systems for these inverters.
Dimensions are 16.8"L x 12.8"W x 8.15"H. The 120 VAC inverters are listed to UL1741 and 458, CSA
C22.2 No. 107.1-01, and the export inverters are CE marked.
101
Samlex PST Sine Wave Off-Grid Inverters
BATTERY-BASED INVERTERS
Samlex PST sine-wave inverters offer a small, affordable, sine-wave inverter for remote homes, RVs
and boats. The 120 VAC output is overload protected. All of these inverters have AC receptacles and
low-battery alarms. If you plan to use these inverters with reactive loads, such as motors and compact
fluorescent lights or other ballasted light, size the inverter for four times the continuous watts required.
Listed to UL 458 (except PST-15S-12A). Each inverter includes a 2-year warranty.
The Samlex RC-15A is a remote control panel for the PST-600 and PST-1000 inverters. It has three
LED indicators for overload, over-temperature, and power and includes an on/off switch. The Samlex
RC-200 is a remote control panel for the PST-1500 and PST-2000 inverters. It has three LED indicators
for overload, over-temperature, and power. It has an LCD display showing AC Voltage (V), AC current
(A), frequency (Hz), active power (Watts), apparent power (VA) and power factor (PF) in addition to
the LED indicators. Both remotes are flush-mount and come with a 15' cable to connect to the inverter.
Each unit is covered by a 2-year warranty.
Off-Grid Inverters
PST-600-24 600 W 24 VDC 120 V/60 Hz 11 W 1,000 W 11 x 9.5 x 3.5 6.8 lbs 030-07132
PST-1000-24 1,000 W 24 VDC 120 V/60 Hz 14 W 1,500 W 15.5 x 9.5 x 3.5 8.2 lbs 030-07134
PST-1500-24 1,500 W 24 VDC 120 V/60 Hz 19 W 3,000 W 16 x 11.3 x 4 12.6 lbs 030-07127
PST-2000-24 2,000 W 24 VDC 120 V/60 Hz 19 W 3,500 W 18.5 x 10.4 x 4.2 15.6 lbs 030-07125
RC-15A Remote for PST-600 / PST-1000 3.54 x 2.54 x 1.1 0.1 lbs 310-00111
RC-200 Remote for PST-1500 and PST-2000 4.33 x 2.56 x 0.97 0.12 lbs 310-00112
102
MidNite Solar
BATTERY-BASED INVERTERS
MidNite Solar offers pre-assembled and tested power panels using Magnum, SMA, and Schneider
inverters. These power panels offer a space-saving fully-integrated power-panel system. All assemblies
are thoroughly tested and crating is included.
Pre-Wired Magnum Power Panels
Magnum inverters are installed on the MidNite MNE250(175)STM-L gray steel E-Panel with an
ME-RC50 remote display, a WhizBang Jr, a MidNite Classic 150 charge controller with built in
DC-GFP and arc-fault detector, an MNDC array breaker, an MNDC charge- control breaker, two or three
MNSPD surge arrestors, and battery-temperature sensors. (See Electrical Distribution Parts for details
on these components) Also available with CL200 and CL250 charge controls. (See Charge Controllers)
The MidNite MND3R4024PAE-UPS is a battery-based backup system in a battery and equipment
enclosure. It is made specifically for AC backup power. It has 120/240 VAC output, and is fully assembled
and tested. Includes a Magnum MS4024 PAE inverter, Magnum ARC50, and MidNite Enclosure. It can
hold four Group 31 or GC2 or GC2 tall batteries (batteries not included). 49”H x 39”W x 21”D.
The MidNite MNEMS4024PAEACCPL is a Magnum battery-based inverter system, made for AC
coupling to a grid-tie inverter. It is available with 120/240 VAC output, and is fully assembled and
tested. Includes a Magnum MS4024 PAE inverter, Magnum RTR router, MidNite E-Panel, two SPD
surge arrestors, and GT-inverter-circuit relay. The maximum size grid-tie inverter that can be installed
with this system is 3.6 kW. 30”H x 16”W x 12”D.
The MidNite MND3RACCPLME is a Magnum battery-based inverter system, made for AC coupling
to a grid-tie inverter, in an outdoor enclosure with room for batteries. It has 120/240 VAC output, and is
fully assembled and tested. Includes a Magnum MS4024 PAE inverter, Magnum RTR router, MidNite
Pre-Wired Power Panels
E-Panel, two SPD surge arrestors, and GT-inverter-circuit relay. This is all installed inside a MidNite
MNBE-D3R battery enclosure which, in this configuration, can hold four Group 31 or GC2 or GC2 tall
batteries (batteries not included). The maximum size grid-tie inverter that can be installed with this system
is 3.6 kW. 49”H x 39”W x 21”D. The dimensions and weights are approximate and do not include crating.
Please note that not all grid-tie inverters are suitable for AC coupling; check with the inverter manufacturer.
MidNite Pre-Wired Magnum Power Systems
Model Description Inverter Weight Item code
MNEMS4024CL150 Magnum 120 VAC Off-Grid 4,000 Watt 24 VDC Inverter with Classic 150 MS4024 140 lbs 033-04301
MNEMS4024PAECL150 Magnum 120/240 VAC Off-Grid 4,000 Watt 24 VDC Inverter with Classic 150 MS4024PAE 140 lbs 033-04303
MNEMS4448PAECL150 Magnum 120/240 VAC Off-Grid 4,400 Watt 48 VDC Inverter with Classic 150 MS4448PAE 140 lbs 033-04305
Magnum 120/240 VAC Off-Grid 4,000 Watt 24 VDC Inverter backup system,
MND3R4024PAE-UPS MS4024PAE 200 lbs 033-04330
outdoor equipment and battery enclosure
MidNite Pre-Wired Magnum AC Coupled Power Systems
Magnum 120/240 VAC AC-Coupled 4 kW/24 VDC Inverter system, GT
MNEMS4024PAEACCPL MS4024PAE 140 lbs 033-04322
inverter not included
Magnum 120/240 VAC AC-Coupled 4 kW/24 VDC Inverter system, outdoor
MND3RACCPLME MS4024PAE 200 lbs 033-04323
equipment and battery enclosure, GT inverter not included
104
MidNite Pre-Wired SMA Power Panels
BATTERY-BASED INVERTERS
The MidNite MNSMA SMA Sunny Island systems are available with 120 VAC, 120/240 VAC, or 120/208
VAC three-phase output, fully assembled and tested.
The MNSI6048-CL150 single-inverter system includes one SMA SI6000-US inverter, MidNite E-Panel,
one Classic 150 charge controller, SPD surge arrestors, all on a mounting plate. The Classic 150 charge
controller and Sunny Island communicate over the SMA network to coordinate charging and display
system performance. 50”W x 27”H x 12”D.
The MNSI6048-240V-CL150 single inverter system includes one SMA SI6000-US inverter, one MN-X240
autoformer for 120/240 VAC output, MidNite E-Panel, one Classic 150 charge controller, SPD surge
arrestors, all on a mounting plate. The Classic 150 charge controller and Sunny Island communicate
over the SMA network to coordinate charging and display system performance. 66”W x 27”H x 12”D.
The MNSI6048D-2CL150 dual inverter system includes two SMA SI6000-US inverters, MidNite E-Panels,
two Classic 150 charge controllers, SPD surge arrestors, all on two mounting plates. The Classic 150
charge controllers and Sunny Island communicate over the SMA network to coordinate charging and
display system performance. Two panels at 50”W x 27”H x 12”D each.
Also available with CL200 and CL250 charge controls. (See Charge Controllers)
The MNSI6048-ACCPL is based on the SMA Sunny Island battery-based inverter setup for AC coupling
to a grid-tie inverter. This system can be retrofitted to an existing Sunny Boy grid-tied system, or many
other grid-tie inverter systems, for battery-backup power during an outage. It comes with 120/240 VAC
output and connection to the grid-tie inverter, but only 120 VAC for the grid connection. Includes a
Sunny Island SI6000-US, MidNite E-Panel, MidNite Autoformer, all on a mounting plate, and is fully
assembled and tested. 66”W x 24”H x 12”D. The MNSI6048-ACCPL-SMARB also includes a relay
board for up to 12 kW of grid-tie inverter input.
105
MidNite Pre-Wired Schneider-Electric Power Panels
BATTERY-BASED INVERTERS
The MidNite Schneider Electric XW+ power panels are available as either single or dual-inverter systems.
The MNXWP6848-CL150 includes one XW+6848 inverter, MidNite E-panel, SCP, four MNSPD,
and one MidNite Classic 150 charge control. The MNXWP6848D-2CL150 includes two XW+6848
inverters, two MidNite E-panels, SCP, five MNSPD, and two MidNite Classic 150 charge controls. This
system is partially pre-wired and will require 6 AWG wire between the E-panels. Also available with
the XW+5548 inverter.
The MidNite MNXWPAC6846 and MNXWPAC6848D power panels are set up for AC-coupled systems
with an existing grid-tie inverter; similar to the off-grid power panels above, but without a charge control.
Each XW+6848 inverter can have up to 5,400 W of grid-tie inverter capacity connected. These are also
available with XW+5548 inverters and/or CL200 and CL250 charge controls. The MNXWP6848-CL150
is 50”H x 27”W x 12”D. The MNXWP6848D-2CL150 is two panels, each 50”H x 27”W x 12”D.
MidNite Pre-Wired Schneider-Electric Off-Grid Power Systems
Model Description Inverter Weight Item code
Schneider XW+ single 120/240 VAC Grid-Tie or
MNXWP6848-CL150 XW+6848 200 lbs 033-04343
Off-Grid 6,800 W 48 VDC Inverter
Schneider XW+ dual 120/240 VAC Grid-Tie or
MNXWP6848D-2CL150 2 x XW+6848 400 lbs 033-04344
Off-Grid 13,600 W 48 VDC Inverters
Schneider XW+ single 120/240 VAC Grid-Tie or
MNXWP5548-Cl150 XW+5548 200 lbs 033-04360
Off-Grid 5,500 W 48 VDC Inverter
Schneider XW+ dual 120/240 VAC Grid-Tie or
MNXWP5548D-2CL150 2 x XW+5548 400 lbs 033-04361
Off-Grid 11,000 W 48 VDC Inverters
Pre-Wired Power Panels
The MidNite MNSW off-grid power panels are available with any of the SW inverters and either a KID
or Classic charge controller. They come with one Schneider Electric SW inverter, Conext SCP, MidNite
SW E-panel with DC breakers and AC bypass, either KID or Classic 150 charge control, WhizBangJr,
and MNSPD. Also available with CL200 and CL250 charge controls.
MidNite Pre-Wired Power Systems for Schneider SW
Model Description Inverter Weight Item code
Schneider SW single 120/240 VAC Off-Grid
MNSW2524-KID-B SW2524 120 lbs 033-04378
2,400 W 24 VDC Inverter, KID control
Schneider SW single 120/240 VAC Off-Grid
MNSW4024-KID-B SW4024 120 lbs 033-04379
3,400 W 24 VDC Inverter, KID control
Schneider SW single 120/240 VAC Off-Grid
MNSW4048-KID-B SW4048 120 lbs 033-04381
3,400 W 48 VDC Inverter, KID control
Schneider SW single 120/240 VAC Off-Grid
MNSW2524-CL150 SW2524 130 lbs 033-04366
2,400 W 24 VDC Inverter,CL150 control
Schneider SW single 120/240 VAC Off-Grid
MNSW4024-CL150 SW4024 130 lbs 033-04367
3,400 W 24 VDC Inverter, CL150 control
Schneider SW single 120/240 VAC Off-Grid
MNSW4048-CL150 SW4048 130 lbs 033-04382
3,400 W 48 VDC Inverter, CL150 control
106
AC Transformers
OutBack Power
PSX-240 Autotransformer
The PSX-240 Autotransformer can be used for step-up, step-down, generator, and split-phase output
balancing.
The PSX-Relay version has a relay assembly, which is required when split-phase stacking with
120/208 VAC power sources.
Both units have a built-in two-pole 20 A AC breaker and cooling fan.
DC-DC Converters
Transformers
DC-DC converters are used to power appliances requiring a different voltage than the battery bank supplies. For example, powering a
12 VDC appliance that needs to be run from a 24 VDC or 48 VDC battery bank. Using a DC-DC converter is preferred for powering
loads that require a different voltage than the battery bank’s system voltage as center-tapping causes cell imbalances that shorten the
useful life of the battery bank.
Samlex
DC-Step-Down Power Converters
These switching DC-DC step-down power converters are designed to decrease DC voltage. They operate
at high efficiency and provide regulated 13.8 VDC output from an input of 20-30 VDC. Use them to
power 12 VDC lights and appliances from a 24 VDC system. Covered by a 2-year warranty.
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 107
Isolated DC-DC Converters
Converters & Controls
These isolated, enclosed DC-DC converters are designed to increase or decrease DC voltage. 100 W,
200 W, and 360 W versions are available.
108 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Generator Start Controls
Magnum Energy
AGS - Auto Generator Start
The Magnum Automatic Generator Start (AGS) is designed to automatically start a generator based
on low battery condition or the inside temperature of RV and is compatible with most major generators,
including Onan, Powertech, Generac, and Weterbeke.
Battery start voltage can be set from 10-12.2 VDC or 20-24.4 VDC or 40-48.8 VDC, the start temperature
from 65-95 °F, the run time from 0.5 to 25.5 hours, and the quiet time with an easy-to-set clock. Automatic
Generator Start settings do not interfere with the manual start/stop operation of the generator.
Two models are available. The standalone AGS-S works well for installation and operation without an
inverter. The networked AGS-N allows operation of the AGS via the ME Series remote panels.
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 109
Relays and Controls
Converters & Controls
The simple controls presented here enable you to automate certain functions for your renewable energy system, such as turning on/
off a load or starting/stopping a generator, or inverter, based on logical conditions, such as, battery voltage, time of day, or sensor
reading. Relays enable a small control voltage signal to open or close a switch for a much larger voltage and current. Select relays
and design your system so that it will "fail safe" if the control signal is lost.
Morningstar
Relay Driver
The Morningstar Relay Driver is a logic module that provides control functions such as high/low-voltage
alarms, load control, and generator start functions for 12, 24 or 48 VDC battery systems. It controls four
independent relay driver outputs by reading battery voltage or by digital data inputs from any Morningstar
controller or inverter, which includes an RJ-11 meter port (TriStar, TriStar MPPT, SunSaver Duo, SunSaver
MPPT or SureSine). Multiple Relay Drivers can connect to a single controller or to multiple devices in a
MeterHUB/MeterBus network. Outputs can be used to operate any mechanical or solid-state relay with
a coil voltage that is the same as the battery voltage used to power the Relay Driver. Maximum current
for each output channel is 750 mA.
The Relay Driver is pre-programmed with four commonly-used settings and may be mounted to a DIN
rail or a flat surface. An RS-232 port and PC software (MS View or MODBUS commands) is included
for custom programming, detailed monitoring and driver control. The driver terminals can accept 16 or
24 AWG wire. Self-consumption is less than 20 mA and the unit operates from 8 to 68 VDC. The Relay
Driver is highly reliable: each channel has complete electronic protections for short circuit, overcurrent,
reverse polarity, as well as lightning and transient surges. LED indicators display power and status for
Relays and Controls
each channel as well as faults and data sampling intervals. Operating temperature range is -40 °C to +45
°C. Dimensions are 6.4"H x 3.2"W x 1.3"D and it weighs 0.4 lb. These are covered by a 5-year warranty.
Voltage-Controlled Switches
Model Mode of operation Enclosure Item code
VCS-1AH Active high No 020-06218
VCS-2AH Active high Yes 020-06215
VCS-1AL Active low No 020-06221
VCS-2AL Active low Yes 020-06224
110 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
SPDT 12 VDC 40 A Relay
DPDT 30 A Relay
This double-pole, double-throw (DPDT) relay can be used for up to 30 A at 12, 24, or 48 VDC or 120
or 240 VAC. All contact surfaces are silver alloy with gold flashing. Contact terminals are #8-32 screws,
and coil terminals are #6-32 screws. Relays with 120 VAC or 240 VAC coils can be used to build
simple transfer switches. Relays with DC coils can be used for remote operation of pumps and fans. By
connecting a relay with a DC coil to a voltage-controlled switch, AC or DC loads may be turned on or
off based on battery voltage levels.
Relays
Description Coil current Item code
40 A SPDT 12 VDC relay 140 mA 053-08290
Relay socket for 40 A relay -- 053-08291
75 A SPST relay 300 mA 053-08293
DPDT 30 A relay - 12 VDC coil 170 mA 053-08281
DPDT 30 A relay - 24 VDC coil 53 mA 053-08287
DPDT 30 A relay - 48 VDC coil 42 mA 053-08288
DPDT 30 A relay - 120 VAC coil 83 mA 053-08278
DPDT 30 A relay - 240 VAC coil 42 mA 053-08284
Omron relay SPST 10 A 12 VDC coil 44 mA 053-08298
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 111
Battery Chargers
Converters & Controls
AC input battery chargers can be used with AC generators to provide battery charging on an emergency basis or in the absence of
a renewable energy source. Since proper charging is vital to battery health, a high-quality charger is recommended if you plan to
charge batteries from an engine generator.
IOTA
DLS Converter/Chargers
The IOTA DLS series converter/chargers quickly and efficiently charge batteries with full rated output
and then maintain the batteries using only the output required by the load or battery self-discharge, cutting
back to milliamps as the battery requires. They are protected against low line-voltage spikes from the
AC power source, and are reverse-polarity and short-circuit protected on the DC side. They also have
current limit, thermal and overload protection.
When used as a DC power supply, the DLS converter/chargers will only supply the amount of power
required by the load, with very clean output power. When not in use, it is essentially off, minimizing
electricity usage.
The DLS battery chargers operate very well on generator power with typical operating efficiency greater
than 80%. The proportional fan control enables quiet, efficient operation. External fuses can be quickly
and easily replaced and there is a socket and jumper that can be used to change the charge voltage limit
to either 13.6 or 14.2 VDC (multiply by two for 24 VDC and four for 48 VDC batteries).
These converter/chargers can also be wired in series to increase voltage or in parallel to increase the
Battery Chargers
charging amperage, or a combination of both. For example, four 12 V/55 A chargers connected in series
would have a total output of 55 A at 48 VDC. Or the same four 12 V/55 A chargers can be wired in
parallel for 12 VDC and 220 A output.
For 120 VAC / 60 Hz input the DLS-75 and DLS-27-40 models have 120 VAC 20 A plugs (NEMA 5-20).
All other 120 VAC models have standard 15 A AC plugs (NEMA 5-15). 240 VAC models come with NEMA
6-15P three-prong 240 VAC plugs. The 240 VAC models can also operate on 230 VAC/50 Hz power.
DLS chargers are UL-listed for the U.S.A. and Canada (except for models DLS-90 and DLS-54-13, and
DLS-240-27-40) and are covered by a 2-year warranty.
112 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Converters & Controls
IOTA IQ-4 Smart Controller
The IQ-4 module upgrades any DLS battery charger to an automatic four-stage charger, using bulk,
absorption, float charging, and equalization stages.
The Bulk Stage of the IQ4 allows the batteries to be charged from the full rated output of the charger.
It will bulk charge to 14.8 VDC (multiply by two for 24 VDC and four for 48 VDC batteries). It will
then absorb charge at 14.2 VDC for up to eight hours, and then drop to float charge at 13.6 VDC. If the
battery remains in float stage for seven days, the IQ4 will switch the DLS charger into a pre-programmed
Equalization Stage, which will cycle the battery through the Bulk and Absorption Stages before returning
the battery to the Float Stage.
IQ4 for Parallel Charging
IOTA offers a specialized IQ4 module for use with parallel battery-charging applications. The specialized
IQ4 Parallel attaches to two DLS chargers operating in parallel and monitors both units for delivering
the appropriate charge level. Contact AEE Solar for IQ4 options for parallel charging with more than
two DLS chargers.
IOTA also makes DLS converter/chargers with the IQ4 Smart Controller built-in. Contact AEE Solar
for information.
NOTE: The IQ-4 Smart Controllers are not recommended for generator-powered battery charging if the
generator is only run for short periods of time. In this case, it's better to not taper the charging current,
but instead control the charging time by limiting generator run times.
Battery Chargers
IOTA Accessories
Model DC Voltage Description Item code
IQ4 12-24 VDC Smart controller for 12 to 24 VDC chargers 045-02103
IQ4-54V 48 VDC Smart controller for 48 VDC charger 045-02104
IQ4 Parallel 12-24 VDC Smart Controller for parallel operation of two 12 or 24 VDC DLS chargers 045-02105
Schneider Electric
Truecharge2 12 and 24 VDC Battery Charger
The Truecharge2 microprocessor-controlled chargers are designed for charging deep cycle batteries in
12 or 24 VDC systems. They feature low electrical interference and efficient, power factor corrected
multistage charging. Switch settings give correct charge for flooded, gel, or absorbed glass mat (AGM)
batteries. These chargers include: selectable two or three-stage charging (three-stage includes float
charge), manual equalize charge button, and manual or automatic temperature compensation. The optional
temperature sensing probe corrects charge voltage for actual battery temperature.
These chargers have full output even with low-cost 1,000 to 3,000 W generators, and can be powered with
120 VAC or 230-240 VAC, 50 or 60 Hz. Two of the 12 V, 20 A, 40 A, and 60 A models can be paralleled
for double the charging current (Remote Control Panel required).
2-year warranty. UL Listed to UL 1564 and UL 1236 including Marine Supplement. 12 V/10 A model
is also ETL Listed to UL458.
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Diversion Loads
Converters & Controls
Wind and hydroelectric generators can be damaged if they are allowed to run without a steady load. Battery banks can also be
compromised if they are overcharged. Diversion loads, usually resistive heating elements, are used to provide a safety load for when
the battery bank is fully charged and cannot accept more energy. The diversion load is generally switched on by a controller, or relay,
driven by battery voltage.
APRS8426
APRS8426
114 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
MidNite Solar Clipper
Diversion Loads
phase. The 1,500 W DC Clipper is for DC turbines up to 1,500 W. The standard value available is 2.4 Ω.
NOTE: If your turbine has larger than a 6' rotor diameter and or is rated for 1 KW or more you may need
the 4 KW clipper. Please consult tech support.
The 4,000 W AC Clipper is for AC turbines up to 4,000 W. Standard values available are 0.4, 1.0, 1.6
and 4.0 Ω per phase. The 4,000 W DC Clipper is for turbines with direct DC output. The standard values
available are 3.0, 4.8 and 12 Ω.
NOTE: If your turbine has larger than a 10' rotor diameter and or is rated for 2.5 KW or more you may
need more than one clipper. Please consult tech support.
MidNite Solar can custom-build other resistance values upon request and have designed an easy-to-change
resistor insert for the Clipper allowing changes in the field. Please contact AEE Solar Technical Support
for help selecting the correct resistance or if you need a value not listed.
Dimensions for all Clipper models are 25.5"H x 15.5"W x 5.25"D and weight is 50 lbs.
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 115
Charge Controllers
Charge Controllers
A charge controller is used to keep the voltage across the battery within acceptable limits. The charge controller automatically tapers,
stops, or diverts power when batteries become fully charged. Charge controller capacities range from 4 A to 100 A and multiple charge
controllers can be used in parallel for larger systems. Some charge controllers offer additional features including charge status display,
data logging, automatic battery equalization charging, generator starting, and even lighting controls.
The simplest charge controllers disconnect the power source when the battery reaches a set voltage, and turn it on when a low voltage
set point is reached. Pulse Width Modulated (PWM) charge controllers turn on and off very rapidly, maintaining the batteries at
full charge voltage, which results in quicker and more complete battery charging. Maximum Power Point Tracking (MPPT) charge
controllers optimize the voltage of the PV array to maximize total power output then convert that to the correct voltage to charge the
battery. This process significantly increases the power from a solar array, particularly in low temperatures when battery voltage is
significantly below the PV array voltage. Most MPPT charge controllers work with higher array voltages, which can greatly reduce
the required wire size between the array and the charge controller. While more expensive than PWM controllers, MPPT charge
controllers can boost system performance by up to 30% making them very cost effective.
MPPT Charge Controllers
The table below shows recommended maximum nameplate PV array sizes. The wattages shown can be exceeded by up to 20%
without damaging the controller, but some “clipping” of potential peak current may occur under cool, clear conditions at the peak
of the day. While exceeding these wattages may reduce power harvest at peak times of the day, the total daily amp-hours delivered
to the battery bank will be greater because the larger array will produce more power in less-than-peak conditions such as mornings,
afternoons, and in hazy or cloudy weather.
OutBack FLEXmax Ultra 100 100 A -- 2,875 W 5,750 W 250 VDC2 020-02031
96 A at 12 VDC 1
MidNite Classic 150 020-02405
94 A at 24 VDC1 1,379 W 2,701 W 4,770 W 150 VDC2
or Classic SL 020-02404
86 A at 48 VDC1
79 A at 12 VDC1
MidNite Classic 200 020-02407
78 A at 24 VDC1 1,106 W 2,126 W 4,023 W 200 VDC2
or Classic SL 020-02406
76 A at 48 VDC1
61 A at 12 VDC1
MidNite Classic 250 020-02409
62 A at 24 VDC1 876 W 1,782 W 3,161 W 250 VDC2
or Classic SL 020-02408
55 A at 48 VDC1
MidNite KID 30 A 431 W 862 W 1,724 W 150 VDC2 020-02400
Magnum PT-100 100 A 1,437 W 2,874 W 5,747 W 200 VDC2 020-06371
Schneider XWMPPT60-150 60 A 862 W 1,724 W 3,448 W 150 VDC 020-08040
Schneider XWMPPT80-600 80 A -- 2,299 W 4,598 W 600 VDC 020-08048
Morningstar SS-15MPPT 15 A 216 W 431 W -- 75 VDC 020-01261
Morningstar TS-MPPT-30 30 A 431 W 862 W 1,724 W 150 VDC 020-01116
Morningstar TS-MPPT-45 45 A 647 W 1,293 W 2,586 W 150 VDC 020-01109
Morningstar TS-MPPT-60 60 A 862 W 1,724 W 3,448 W 150 VDC 020-01110
Morningstar TS-MPPT-60-600 60 A -- -- 3,448 W 600 VDC 020-01103
Morningstar PS-MPPT-25 020-01280
25 A 350 W 700 W -- 120 VDC
Morningstar PS-MPPT-25M 020-01282
Morningstar PS-MPPT-40 020-01285
40 A 550 W 1,100 W -- 120 VDC
Morningstar PS-MPPT-40M 020-01287
30 A w / 36-cell input 400 W
Blue Sky SB3000i -- -- 50 VDC 020-03121
22 A w / 60-cell input 290 W
Blue Sky SB2512i-HV 20 A w / 60-cell input 264 W -- -- 50 VDC 020-03164
20 A at 12 VDC
Blue Sky SB1524iX 250 W 375 W -- 57 VDC 020-03118
15 A at 24 VDC
40 A at 12 VDC
Blue Sky SB3024iL 500 W 750 W -- 57 VDC 020-03158
30 A at 24 VDC
1
Amps shown are reduced at the higher end of the controller’s array voltage range. Consult product manual for details.
2Absolute max open circuit voltage is the value listed, plus the nominal battery voltage.
116 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
PWM Charge Controllers
Charge Controllers
It is important to note that PWM charge controllers have limited voltage correction capabilities and
should only be used with 36 or 72-cell modules (See Solar Modules) in series or parallel to match the
battery voltage.
System Design
Morningstar PS-15 Gen3 020-01150
15 A 180 W 360 W --
Morningstar PS-15M Gen3 020-01151
Morningstar PS-15M-48 020-01126
15 A -- -- 720 W
Morningstar PS-15M-48-PG 020-01129
Morningstar PS-30 020-01132
Morningstar PS-30M 30 A 360 W 720 W -- 020-01135
Morningstar PS-30M-PG 020-01138
Morningstar PS-30 Gen3 020-01152
30 A 360 W 720 W --
Morningstar PS-30M Gen3 020-01153
Morningstar SS-6-12V 020-01245
6A 72 W -- --
Morningstar SS-6L-12V 020-01248
Morningstar SS-10-12V 020-01230
10 A 120 W -- --
Morningstar SS-10L-12V 020-01233
Morningstar SS-10L-24V 10 A -- 240 W -- 020-01236
Morningstar SS-20L-12V 20 A 240 W -- -- 020-01239
Morningstar SS-20L-24V 20 A -- 480 W -- 020-01242
Morningstar SL-10-12V 10 A 120 W -- -- 020-01218
Morningstar SL-10-24V 10 A -- 240 W -- 020-01221
Morningstar SL-20-12V 20 A 240 W -- -- 020-01224
Morningstar SL-20-24V 20 A -- 480 W -- 020-01227
Morningstar SG-4 4.5 A 75 W -- -- 020-01215
Morningstar SK-6 6A 72 W -- -- 020-01252
Morningstar SK-12 12 A 144 W -- -- 020-01253
Morningstar SSD-25RM 25 A 300 W -- -- 020-01250
Blue Sky SB2000E 25 A 300 W -- -- 020-03122
Blue Sky SC30 020-03180
30 A 360 W -- --
Blue Sky SC30-LVD 020-03181
Atkinson PVLC-15 020-05425
15 A 180 W 360 W --
Atkinson PVLC-15MD 020-05432
Atkinson PVLC-40 020-05427
40 A 480 W 960 W --
Atkinson PVLC-40MD 020-05435
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OutBack Power
Charge Controllers
FLEXmax controllers come standard with a four-line, 80-character backlit LCD screen that displays PV
system performance with a 128-day history and can also be used for programming and monitoring system
operation. Both controllers have a programmable AUX relay that can be used for control functions such
as battery-enclosure fans, generator starting, or load control. The AUX output is 200 mA at 12 VDC.
Use it to power a separate relay with a 12 VDC coil if you need to control more current or to control
voltages (AC or DC) other than 12 VDC.
FLEXmax charge controllers are covered by a 5-year standard warranty and are listed to UL 1741 and
C22.2 No. 107.1 for the U.S.A. and Canada.
NEW! FLEXmax Ultra FM100-300VDC MPPT Charge Controller
OutBack Power
OutBack Power’s new FLEXmax Ultra FM100-300VDC medium-voltage charge controller accepts
higher voltages from PV arrays to allow for longer wire runs with reduced wire sizes. It can be used to
charge 24 or 48 VDC battery systems from PV arrays with voltage up to 250 VDC, but can withstand
voltages up to 300 VDC without damage (250 VDC plus battery voltage). Output is rated at 100 A, with
four-stage charging and an operating temperature range of -20 °C to +60 °C. NEMA 3R design allows
for outdoor installation.
The FLEXmax Ultra 100 can be used in negative, positive, or floating ground systems. It has ample wire-
bending space and oversized terminals for easier installation with larger gauge wire, and a mechanical
design that permits servicing and replacing all power components while the unit is mounted on a wall and
attached to conduit. It has integrated PV ground fault detection, interruption and Indication, eliminating
the need to have an external GFP device. Built-in AUX relay has a 12 VDC output of up to 250 mA.
An OutBack Power MATE3 or AXS Card MODBUS/TCP interface is required to program this controller.
Integrated OutBack Power network communications and OPTICS RE compatibility allows the FLEXmax
Ultra 100 to be remotely programmed, monitored and controlled via any internet connected device.
On-board datalogging records the last 128 days of operation recording for: amp hours, watt hours, time
in float, peak watts, amps, solar array voltage, maximum battery voltage, minimum battery voltage and
absorb time, accumulated amp hours, and kilowatt hours of production.
Dimensions: 18.6”H x 8.8”W x 6.0”D. Weight: 21 lbs. Listed to UL1741, IEC 62109. 5-year warranty
with available upgrade to 10 years.
The RTS remote temperature sensor (standard with the FM100; optional with the FM60 and FM80)
has a 20’ cable and is used to read the battery temperature in order to allow the controller to automatically
adjust the charging voltage set-points if the battery is above or below 77°F (25°C). FLEXmax charge
controls connected to an OutBack inverter system with a HUB, can use the system RTS connected to
the master inverter.
118 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
SmartHarvest Charge Controller
Charge Controllers
SmartHarvest, by OutBack Power, is a value-priced charge controllers for small PV systems. These charge
controllers are ideal for worldwide markets for residential, rural power, backup lighting, communications
and monitoring systems.
MPPT Charge Controller
The SCCM20-100 and SCCM10-100 charge controls utilize Maximum Power Point Tracking to get the
maximum yield from modern PV modules. They work with a wide variety of modules including those
with 36, 60, or 72 cells in series with a maximum array voltage under 100 VDC. They can be used to
charge either 12 or 24 VDC nominal battery systems, and have a three or four-stage charging algorithm.
three LED lights indicate control status, and there is internal protection for mis-connections and overloads.
These are for use only indoors, protected from the elements, with an operating temperature range from
-40 °C to 60 °C. A remote probe is included for temperature-compensated charging. A load connection is
included with low-voltage disconnect. These controllers are CE, IEC/EN 62109-1 certified and covered
by a 2-year standard warranty.
NOTE: The RJ-45 port on the SmartHarvest controllers is not compatible with most Ethernet devices,
including HUBs, and connecting such devices may damage them.
OutBack Power
PWM Charge Controller
The SCCP10-050 and SCCM05-050 charge controls utilize pulse-width modulation (PWM) to control
the charge from modules for either 12 V or 24 V batteries. They can be used with 36-cell modules for
charging a 12 VDC battery, or with 72-cell modules (or a pair of 36-cell modules) for charging a 24VDC
battery. There is a three or four-stage charging algorithm, and three LED lights to indicate the control
status. Internal protection is included for mis-connections and overloads. These are for use only indoors,
protected from the elements, with an operating temperature range from -40 °C to 60 °C. A remote probe
is included for temperature-compensated charging. A load connection is included with low-voltage
disconnect. These controllers are CE, IEC/EN 62109-1 certified and covered by a 2-year standard warranty.
NOTE: The RJ-45 port on the SmartHarvest controllers is not compatible with most Ethernet devices,
including HUBs, and connecting such devices may damage them.
Maximum PV Array
Dimensions
Model Description Weight Item code
(H" x W" x D")
SCCM20-100 Smart Harvest 20 A MPPT charge control 4.3 x 7.8 x 2.2 2.16 lbs 020-02037
SCCM10-100 Smart Harvest 10 A MPPT charge control 4.3 x 7.8 x 1.8 1.10 lbs 020-02036
SCCP10-050 Smart Harvest 10 A PWM charge control 2.6 x 6.3 x 1.0 0.39 lbs 020-02039
SCCP05-050 Smart Harvest 5 A PWM charge control 2.6 x 6.3 x 1.0 0.39 lbs 020-02038
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MidNite Solar
Charge Controllers
MidNite Solar’s Classic controllers have MPPT modes for solar, wind, or hydro with user-adjustable
power curves, and a learning mode for self-optimization. Classics can be stacked to act as one large
controller without a separate hub. The Classic has built-in Ethernet and USB and RS-232 ports for two-way
communication. Each unit has 32 MB of internal memory for data storage. Firmware is user upgradeable
using downloaded files. Each unit includes a sealing kit for dusty or salt-air environments, but sealing
MidNite Solar
can reduce output by up to 20%. Use MidNite 300 VDC breakers (see Electrical Distribution Parts) for
power-source voltages over 150 VDC. Make sure that the breaker will fit into your DC power center, or
use a separate MidNite Big Baby Box (see Electrical Distribution Parts) to accommodate the breaker.
On the battery side of the controller, breakers need only be rated for the highest battery-charging voltage.
The Classic controllers have two auxiliary relay outputs. AUX1 can be programmed to either be a
12 VDC output (200 mA max) or as a dry-contact relay (1 A max). AUX2 can either be a 12 VDC output,
a logic input (for instance it could allow control of the Classis by a signal from a battery BMS) or a PWM
signal output for diversion load control or for connection to a MidNite Clipper.
The Classic 150, 200 and 250 are listed to UL 1741 and CAN/CSA C22.2 No. 107.1:2001/09/01 Ed:
3 (R2006) and are covered by a 5-year warranty. Dimensions are 15"H x 6"W x 4"D, and weight is
11.5 lbs for all units. Made in U.S.A.
The Classic SLis a lower cost solar-only version similar to the standard Classic. They do not have wind
or hydro modes. SL versions have a streamlined menu, and built in Ground Fault Protection, but no Arc
Fault Detection, or auxiliary outputs. BTS sold separately for these models.
The MidNite Graphics Display Panel (MNGP) is a remote LCD display that mimics the interface on
the Classic charge controllers. It can also be used with the Lite versions of the Classic series.
The MidNite MNSICOMM is an adapter that allows the SMA Sunny Island to control the set points on
a Classic control and will read the Classic data on SMA’s monitoring platform.
MidNite Solar Classic MPPT Charge Controllers
MNGP Maximum output current at battery voltage 1 Item code
Model Max operating
12 VDC 24 VDC 48 VDC SL version Full version
array voltage
Classic 150 96 A 94 A 86 A 150 VDC 020-02404 020-02405
Classic 200 79 A 78 A 76 A 200 VDC 020-02406 020-02407
Classic 250 61 A 62 A 55 A 250 VDC 020-02408 020-02409
MNGP MidNite Classic remote graphics display 020-02422
MNSICOMM MidNite communication modules for use with Sunny Island 020-02434
MNBTS MidNite Battery Temperature Sensor 020-02425
MNNW10 MidNite 10" long communications cable 020-02420
MNNW3 MidNite 3' long communications cable 020-02423
1
Maximum output current is reduced at higher array voltages. See manual for more detail.
120 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
KID 30 A MPPT Charge Controllers
Charge Controllers
The MidNite KID 30 A MPPT charge controllers are suitable for small to medium-sized renewable energy
systems. The KID works with 12, 24, 36, and 48 VDC battery systems and has a 150 VDC operating
limit; but is not damaged with DC voltages as high as 162 VDC, due to MidNite’s HyperVOC circuitry.
The KID has a three-LED bar graph, showing battery-charge status, and a keypad to access extensive
menu items and set-points.
MNKID The KID controllers include a load control with load low-voltage disconnect (LVD). This can also be
programmed as a lighting controller with dusk-to-dawn or various other on and off times. There is also
a programmable AUX relay.
Sealed electronics and passive cooling (no fans) make it ideal for use in harsh environments. There
are front-panel breakers for input, battery, and load. The controller’s operating temperature range is
-40 ºC to +50 ºC but the controller will automatically de-rate at temperatures above 25 ºC. Add the
battery-temperature sensor (BTS) to these models.
ETL Listed to UL1741 and UL458 for the U.S.A. and Canada. CE Certified. FCC Class B compliant.
Dimensions are 9.25”L x 5”H (6.6”H with wall-mount adaptor) x 3.4”D. NEMA 1 (IP64) indoor rating.
Available in either white or black casing. Made in U.S.A. and has a 2-year warranty.
Assembly Kit The MNKID-M Marine version comes standard with the MNKID-M-BKT Boat Mounting Bracket,
flexible conduit, battery-temperature sensor and extra conformal coating.
MNKID-ASSY KIT comes with Boat Mounting Bracket, knobs, screws, 3' flex conduit, battery temperature
sensor, and four 1/2" connectors. Available in white or black.
MNKID-CDT KIT contains two 1/2" straight connectors, two 1/2" elbow connectors and 3' flex conduit.
The MidNite Whiz Bang Jr is a current-sense module that attaches to a standard Deltec 500 A / 50 mV
MidNite Solar
shunt and wires into the MidNite Classic or KID charge controllers to give amperage readings from the
shunt, enabling absorb charge to stop according to a current set point. In this mode, if the battery current
falls below a programmable threshold for one minute, the Classic or KID will recognize that the batteries
are fully charged and switch to float mode.
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BRAT 30 A PWM Charge Controllers
Charge Controllers
The MidNite BRAT is a PWM charge controller with either a 20 A charger and 10 A load control, or a 30
A charger without load control. Usable with 36-cell modules to charge 12 or 24 VDC battery banks, with
three or four-stage charging. It has no relays, fans or external heat sink, and is in a clear polycarbonate
NEMA 3R outdoor enclosure with 4 LED’s to display system status. The 10 A load control can be used
as a low voltage disconnect or a 16-position lighting control. The controller’s operating temperature
range is -40 ºC to +60 ºC but the controller will automatically de-rate at temperatures above 25 ºC.
Ambient temperature sensing for charge voltage compensation is internal to these models. Dimensions
are 7” H x 6” W x 2.4” D. 2-year warranty. Made in U.S.A.
MidNite Solar KID Charge Controllers and Accessories
Model Description Item code
MNKID-B MidNite KID charge controller with Wall-Mount Bracket - black 020-02400
MNKID-W MidNite KID charge controller with Wall-Mount Bracket - white 020-02401
MNKID-M-B MidNite KID Marine charge controller with Boat-Mount Bracket - black 020-02403
MNKID-M-W MidNite KID Marine charge controller with Boat-Mount Bracket - white 020-02402
Whiz Bang Jr Current-sense module 020-02426
MNBTS Battery -temperature sensor 020-02425
MNKID-M-BKT-B Boat mount bracket - black 020-02428
MNKID-M-BKT-W Boat mount bracket - white 020-02427
MNKID-ASSY KIT-B KID Assembly Kit - black 020-02430
MNKID-ASSY KIT-W KID Assembly Kit - white 020-02429
Magnum Energy
Magnum Energy
PT-100 Charge Controller
The PT-100 is an MPPT (Maximum Power Point Tracker) charge control with a maximum 100 A output.
It can charge 12, 24, and 48 VDC battery banks with typical 99% efficiency. It comes standard with both
arc-fault detection (not currently listed to UL 1699B) and ground-fault protection (GFP) which eliminates
the need for a separate GFP breaker assembly. The array open-circuit voltage can be as high as 200 VDC
+ battery voltage or 240 VDC, whichever is lower. The array operating voltage is up to 187 VDC, and
battery-charging voltage range is 10 to 66 VDC.
An auxiliary dry-contact relay is available for control of generator start or load shedding or similar functions.
The wiring box can be separated from the control for convenient installation and ease of service. There
is extensive electronic protection for PV short circuit, high voltage, over-current, and power derating
with over-temper'ature.
A digital screen and LED indicators provide system information. There is internal data logging with harvest
information data up to 255 days. Use the Magnum Energy system remote display to read this information.
Firmware is user upgradeable using downloaded files. Use 300 VDC breakers (see Electrical Distribution
Parts) for power source voltages over 150 VDC. On the battery side of the controller, breakers need only
be rated for the highest battery-charging voltage, and has a 5-year warranty. Made in U.S.A.
ETL Listed to UL 1741 for the U.S.A. and Canada and CSA C22.2 No. 107.1, CE.
ACLD-40 AC Diversion Charge Controller
The ACLD-40 diversion charge control is made specifically for battery charge control in an AC-coupled
grid-tied system. It provides PWM (Pulse-Width Modulation) three-stage battery charging utilizing common
AC heater loads when an AC-coupled system is functioning in off-grid mode. This is more effective than
the on/off mode used in most AC-coupled systems for getting the battery to a full state of charge during
extended utility outages. Up to 4,000 W of AC loads can be utilized with the option of having primary
and secondary loads. It works with 12, 24, and 48 VDC battery systems, and must be connected to an
MS-PAE inverter system. Listed to UL 1741 and CSA C22.2 No. 107.1. Covered by a 3-year warranty
extended to 5 years when used with a Magnum Energy MP or MMP panel and made in U.S.A.
Maximum PV Array
Model Description Dimensions (H" x W" x D") Weight Item code
PT-100 Magnum 100 A MPPT charge control 15.5 x 8.5 x 4.0 13.6 lbs 020-06371
ACLD-40 Magnum 4 kW AC Load Diversion Control 13.75 x 11.5 x 7 20 lbs 020-06372
122 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
RELIABILITY FOR EVERY SOLAR SYSTEM TYPE
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Magnum Energy products from Sensata Technologies have you covered. Our full line of inverters, inverter/chargers,
charge controllers, and balance of system equipment are ready for your custom solutions to your customers’ power needs.
MicroGT 500 Inverter PT-100 Charge Controller MP-ODE Outdoor Enclosure CC Solar Charge Controller
Supports two modules per inverter MPPT for increased efficiency NEMA-rated enclosure protects 30 & 40 amps for smaller power needs
Individual MPPT for each module 100 amp controller supports a large against rain, sleet, snow, and ice Easy-to-read LCD display and integrated
Storage-ready: Optimized to array up to 6600W Enclosure can house an MMP panel, USB charger
regulate AC coupled Magnum Automatic 12, 24, 48V battery Magnum inverter/charger, PT-100 Part of a family of low power charge
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The charge controller has a configurable single-function auxiliary output to drive a load control relay or
to activate devices such as vent fans or indicator alarms. Full output current of 80 A is available without
de-rating in ambient temperatures up to 113 °F (45 ºC). Over-temperature protection de-rates the power
throughput when ambient temperatures are higher. The XW-MPPT80-600 also features protections for
input over/under voltage, output over current, and back-feed (reverse current). Built-in ground-fault
protection (GFP) eliminates the need for a separate GFP breaker. This unit is configurable for positive,
negative, and ungrounded PV systems.
The XW-MPPT80-600 can be used with the XW power distribution panel, or stand-alone in other PV
systems, with a Square-D HU361RB 600 VDC array disconnect. Use a 100 A breaker on the battery
side of the controller.
A battery temperature sensor is included with the controller. The XW-MPPT80-600 is compatible
with Xanbus-enabled devices, such as the XW Series inverter/charger, the System Control Panel, XW
Automatic Generator Start Module, and other XW solar charge controllers through the Xanbus network.
It can also be installed in a stand-alone mode with an XW System Control Panel.
XW-MPPT80-600 dimensions are 30"H x 8.63"W x 8.63"D, weight is 29.8 lbs. and it is covered by a
5-year warranty with an optional extension to 10 years. Listed to UL 1741 and CSA 107.1 for the U.S.A.
and Canada.
124 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Schneider Electric C-35, C-40 and C-60 PWM Controllers
Charge Controllers
The Schneider Electric C-35, C-40, and C-60 PWM (pulse-width modulation) controllers can be used as
either PV charge controllers, DC load controllers or DC diversion regulators in 12 and 24 VDC systems
(the C-40 can also be used in 48 VDC systems). Two controllers can be used together to provide multiple
functions.
As DC load controllers, they disconnect the load at a user-defined low voltage and reconnect at a higher
voltage reconnect point. As diversion controllers, they send excess power to a diversion load (see Controls
and Relays) to regulate hydroelectric or wind generators. The maximum current throughput is reduced
by 25% when used in diversion mode.
All Schneider Electric C-Series charge controllers have field-adjustable bulk and float set points and
perform automatic equalization every 30 days or whenever low-voltage disconnect (LVD) is reached.
Equalization can be manually initiated with automatic shut-off. The optional BTS-15 Battery Temperature
Sensor can be used to increase accuracy of the control algorithms. The optional CM/R50 display shows
battery voltage, array current and power, cumulative amp-hours, and a separately resettable “trip”
amp-hour measurement. The digital display can be mounted on the front of the charge controller, or with
a cable for remote mounting in a double-gang electrical box up to 100' away.
These controllers are listed to UL 1741 and CSA 22.2 No 107.1-95 and covered by a 2-year warranty.
Schneider Electric
C-60 Charge/Load/Diversion controller 12 or 24 VDC 60 A 020-08009
BTS-15 Battery temperature sensor with 15' cable (C-series only) 020-08025
CM/R50 Remote display with 50' cable 020-08019
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Morningstar
Charge Controllers
126 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
TriStar MPPT 150 VDC Charge Controllers
Charge Controllers
Morningstar's TriStar TS-MPPT-30, TS-MPPT-45, and TS-MPPT-60 solar charge controllers with
TrakStar™ Technology are advanced maximum power point tracking (MPPT) controllers for photovoltaic
(PV) systems up to 3 kW. These controllers work well in a variety of applications including: residential
and commercial systems, remote telecommunications, 12 VDC RV & marine applications, traffic and
highway telemetry, industrial automation & control, and solar outdoor lighting. The TS-MPPT controllers
can be used with arrays having a maximum open-circuit voltage of 150 VDC and have a charging range
of 8 to 72 VDC.
Optional local and remote meters (see Morningstar Accessories section) provide detailed operating data,
alarms and faults with three LED indicators to display system status. The TS-MPPT has a simple DIP
Switch setup for plug-and-play operation or is fully programmable with a PC connection. The chassis
on the TriStar controllers is isolated from the power circuits, allowing use in both negative and positive
grounded systems.
Extensive Networking and Communications Capabilities enable system monitoring, data logging, and
remote adjustments. All models offer open standard MODBUS protocol and Morningstar's MS View
software and allow a Serial RS-232 connection to a PC or laptop. In addition, the TS-MPPT-60 includes
a built-in Ethernet port for a fully web-enabled interface to view data from a web browser to display
up to 200 days of data logging and send email/text and messages. The TS-MPPT-60 also has a built-in
RS-485 port for connecting to an EIA-485 network.
A remote temperature sensor (RTS) is included. See the Morningstar Accessories page for metering and
other accessories for these controllers.
Dimensions: 11.4"H x 5.1"W x 5.6"D. Weight: 9.2 lbs. Listed to UL 1741. 5-year warranty.
Morningstar
Morningstar TriStar MPPT Charge Controllers
Web Nominal maximum array power
Model Description Item code
enabled 12 VDC 24 VDC 48 VDC
TS-MPPT-30 TriStar MPPT 30 A charge controller Yes* 431 W 862 W 1,724 W 020-01116
TS-MPPT-45 TriStar MPPT 45 A charge controller Yes* 647 W 1,294 W 2,588 W 020-01109
TS-MPPT-60 TriStar MPPT 60 A charge controller Yes 862 W 1,724 W 3,448 W 020-01110
* Requires HUB-1
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SunSaver MPPT 15 A Charge Controller
Charge Controllers
The SunSaver MPPT (Maximum Power Point Tracking) charge controller is designed for 12 and
24 VDC battery charging from a PV array with a maximum open circuit voltage of 75 VDC. Use up to three
36-cell PV modules in series or a single 60-cell or 72-cell module to provide up to 200 W when charging
a 12 VDC battery or up to 400 W when charging a 24 VDC battery. The SunSaver MPPT maximizes the
output of the PV array by rapidly finding the array’s peak power point with extremely fast sweeping of
the entire I-V curve, providing an estimated 5-25% power boost over PWM or simple on-off controllers,
especially during periods of colder temperatures and low battery voltages when it is most needed.
The controller features electronic protection from short circuit, overcurrent, reverse polarity, high
temperature, high voltage, lightning, and transient surges. An adjustable low-battery load disconnect
protects the battery from over-discharge. LED indicators indicate charging, low-battery and faults. The
optional meter provides detailed system information, 30 days of logged data, alarms, and faults.
The SS-15MPPT has a simple DIP-switch setup for plug-and-play operation or is fully programmable
for custom and advanced programming with a PC connection using the PC MeterBus Adapter (MSC)
and Morningstar’s MSView software (available for free on Morningstar’s website). Also compatible with
Morningstar’s MeterHub. The UMC-1 communications adapter converts the Morningstar MeterBus RJ-11
electrical interface to a standard USB 2.0 interface which allows communication between a Morningstar
charge controller or inverter and a PC computer. See the Morningstar Accessories page for information
on the metering and other accessories for this controller.
The SunSaver MPPT now features programmable lighting control for up to four time periods and is
adjustable with respect to hours/minutes after/before – Dusk/Dawn/Solar Midnight/Solar Noon. Mounts
on DIN rail with DIN-1 rail clip.
SS-15MPPT dimensions are 6.6"H x 2.75"W x 2.2"D, weight is 1.65 lbs, and it is covered by a 5-year
Morningstar
128 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
TriStar PWM Charge Controllers
Charge Controllers
The TriStar pulse-width modulation (PWM) controllers can operate as solar charge controllers, load
controllers, or diversion regulators in 12, 24 or 48 VDC systems. They can also be custom programed
for 36 VDC. Two or more controllers can be used to provide multiple functions. PWM may be changed
to on/off operation to prevent telecom noise.
Two models are available with current ratings of 45 A and 60 A. Seven different set points are selectable
via DIP switches for plug-and-play operation. An RS-232 communications port enables PC or laptop
connection to adjust controller set points, to download internally-logged data, or to configure detailed
PC data logging. A PC can communicate with the TriStar via open-standard MODBUS protocol and
Morningstar's MS View software. The RSC-1 communications adapter can be used to convert the RS-232
serial connector to TIA-485 to be included in an TIA-485 network.
The TriStar also has a lighting control feature with 7 DIP-switch presets or custom programmed settings
with up to two ON-OFF time periods after/before dusk and dawn.
An optional TS-M-2 Digital Display can be mounted on the front of the controller or up to 100' away
using four-conductor phone cable with RJ-11 jacks. The meters can provide in-depth system information,
including 60 days of internally-logged data. They can also be connected to a MeterHub network with the
MeterHub (HUB-1) to be displayed on a TriStar Meter or networked with a Relay Driver for relay switch
operation. Battery temperature compensation may be added with the optional Remote Temperature
Sensor (RTS). See the Morningstar Accessories page for more information on the metering and other
accessories for these controllers
Dimensions: 10.25"H x 5"W x 2.8"D. Weight: 3.5 lbs. 5-year warranty. Listed to UL 1741 for U.S.A.
and Canada.
Morningstar
Morningstar TriStar PWM Charge Controllers
Model Description DC system voltage Charge current Item code
TS-45 TriStar 45 charge controller 12, 24, or 48 VDC 45 A 020-01105
TS-60 TriStar 60 charge controller 12, 24, or 48 VDC 60 A 020-01108
RTS Battery-temperature sensor 020-01141
TS-M-2 TriStar Meter-2 mounts on front of charge controller 020-01111
TS-RM-2 TriStar Remote Meter-2 display with 100' cable 020-01112
The new ProStar Gen3 PWM charge controllers are Morningstar's third generation of their highly
reliable mid-range PWM solar charge controllers for residential, mobile, or stand-alone power and lighting
systems. They feature conformally a coated circuit board, corrosion-resistant terminals, and automatic
battery select for 12 and 24 VDC systems. 4-stage charging for Bulk, Absorption, Float, and Equalizing,
with 7 standard battery settings, or custom settings can be programmed in. Full nameplate current rating,
both PV and load, up to 60 C continuous.
The ProStar Gen3 controllers provide continuous self-diagnostics, monitoring, and reporting of any
errors through its status LED’s, optional display or communication port. Electronic error protections
prevent damage when installation mistakes or system faults occur. Protected from overload, short-circuit,
high voltage warning, reverse polarity, high temperature, and nighttime reverse current on the PV input
side, and overload, short-circuit, high temperature, and reverse polarity on the load side. They are also
protected from battery reverse polarity.
MODBUS communications protocol allows for easy programming, control, remote data access and
charge synchronization. On-board data logging stores up to 256 days of detailed solar charge and load
consumption data.
Load terminal connections provide Low-Voltage Disconnect and Reconnect, and can be programmed
for lighting control (dusk to dawn or custom settings). Automatic PV Based Lighting Control is field
adjustable with multi-event load control allowing many options for PV lighting systems. Models with
the optional meter allow adjustments to charging, lighting, and load control settings without an external
computer.
Wire terminals accept wire up to #6 AWG. The Remote Temperature Sensor allows for automatic
adjustment of charge settings based on the battery temperature. The optional Meter display is a high
Morningstar
130 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
SunSaver Gen3 Charge Controllers
Charge Controllers
SunSaver Gen3 controllers are advanced PWM solar battery charging and load controllers for smaller
stand-alone 12 and 24 VDC PV systems. A rugged anodized-aluminum case, marine-rated terminals,
and epoxy-encapsulated electronics enhance durability. A temperature-compensation sensor in the charge
controller varies full-charge voltage with temperature.
SunSavers are field-selectable for sealed or flooded batteries and have a four-stage battery charging
process (including auto-equalization for flooded batteries) optimized for long battery life and improved
system performance. Self-diagnostics and electronic error protection prevent damage when installation
mistakes or system faults occur and reset automatically when resolved. The Gen3 controllers include
a multi-color status LED as well as three battery LED indicators, which together communicate system
status, battery state of charge and 13 possible error conditions. The terminal cover prevents contact with
the wiring terminals. The load output connections can provide power to DC loads up to the unit’s current
rating, and “L” models provide low-voltage disconnect (LVD) for connected loads. Telecom mode and
15 VDC charge limit for sensitive loads.
Negative ground only. Operating temperature range of –40 °C to +60 °C.
SunSaver dimensions are 6"H x 2.2"W x 1.3"D. These Gen3 SunSaver Controllers are approved for
Class 1 Div 2 for hazardous locations and are Listed to UL1741 for the U.S.A. and Canada, CSA C22.2
No. 107.1-01 certification and are covered by a 5-year warranty.
Morningstar
SS-6L-12V SunSaver with LVD 12 VDC 6A 6A 020-01248
SS-10-12V SunSaver 12 VDC 10 A NA 020-01230
SS-10L-12V SunSaver with LVD 12 VDC 10 A 10 A 020-01233
SS-20L-12V SunSaver with LVD 12 VDC 20 A 20 A 020-01239
SS-10L-24V SunSaver with LVD 24 VDC 10 A 10 A 020-01236
SS-20L-24V SunSaver with LVD 24 VDC 20 A 20 A 020-01242
DIN-rail clip for mounting SunSaver and SunLight controllers on a DIN rail - each
DIN 1 020-01259
(two needed per controller)
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SunGuard Charge Controller
Charge Controllers
The SunGuard SG-4 uses the same charging circuit as the SunSaver and works well as a 12 VDC,
low-power controller for up to 75 W of PV module(s). Since it is epoxy encapsulated, it can be used
outdoors in harsh environments. The SunGuard’s dimensions are 2.5"H x 2"W x 1.6"D with wire leads
for connecting module and battery, and it is covered by a 5-year warranty.
hazardous locations, making it well suited for solar powered oil/gas applications. It's covered by a 5-year
warranty and listed to UL 1604 and CSA 22.2.
132 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Morningstar Charge Controller Accessories
Charge Controllers
Optional TriStar Meters have a 2 x 16 character LCD display that shows extensive system and controller
information, logged data, bar graph metering as well as alarms and fault codes for easy troubleshooting.
The information may be shown in English, French, German, Portuguese or Spanish. The TS-M-2-600V
can be mounted on the front of the TS-MPPT-60-600V-48 controllers, the TS-M-2 can be mounted on
the front of the TS-MPPT 150 VDC controllers. The TS-RM-2 is a remote display with a 100' cable.
In addition to computer networking, Morningstar has developed the ability to set up a separate MeterBus
network. The meter ports allow for communications between compatible products and Morningstar's
MeterHub (HUB-1) allowing multiple Morningstar products to communicate over an expanded MeterBus
network to provide improved data monitoring, additional capabilities, and lower system cost. It enables
multiple controllers to share a single TriStar meter and display individual controller data as well as
aggregated data for the entire system. The HUB-1 also enables multiple controllers to share a single
Relay Driver (RD-1). See Converters and Controls for more info on the RD-1.
The RSC-1 communications adapter converts an RS-232 serial connector to a standard RS-485 port and
may be used to include the TS-MPPT-30, TS-MPPT-45 and TriStar (PWM) controllers and Morningstar’s
Relay Driver in an TIA-485 Network.
The Morningstar GFPD-150V and GFPD-600V are advanced ground fault detection and protection
devices. See Electrical Distribution Parts for more information.
NEW! Morningstar EMC-1 Ethernet Meterbus Converter™
The Ethernet MeterBus Converter EMC-1 enables IP based network and internet connectivity to any
Morningstar product that features an existing MeterBus port (RJ-11) including TriStar, ProStar Gen3 and
SunSaver Duo PWM controllers; TriStar, ProStar, and SunSaver MPPT controllers; and the SureSine
Morningstar
inverters.
The EMC-1 is powered by connecting it to the Morningstar product’s MeterBus port and the DC input
for 12, 24, or 48 V systems. The MeterBus port connection enables transmission of serial data to the
EMC-1. The EMC-1 converts this connection to a fully enabled Ethernet port to allow data transfer to
the internet. This facilitates remote monitoring, configuration, and control using any type of IP based
network connection, allowing many integration options for Morningstar products in remote power systems.
The EMC-1 has 35mm standard size DIN rail mounts on bottom of unit.
Morningstar Accessories
Model Description Item code
TS-M-2-600V Optional digital display for front of all TS-MPPT-60-600V-48 controls 020-01114
TS-M-2 Optional digital display for front of all TS-MPPT 150 V controls 020-01111
TS-RM-2 TriStar Remote Meter Display with 100' cable 020-01112
HUB-1 MeterHub controller communications HUB for up to 15 devices 020-01260
EMC-1 Ethernet MeterBus Converter 020-01249
RD-1 Relay driver with 4 independent outputs for system control functions 020-01255
RSC-1 Communications adapter RS-232 to EIA-485 (For TS-MPPT-30 and TS-MPPT-45 only) 020-01256
RTS Remote temperature sensor (replacement – one RTS is included with the controller) 020-01141
GFPD-600V DC Ground Fault Protection Device, 2-pole, 50 A, 600 VDC 053-03165
GFPD-150V DC Ground Fault Protection Device, 2-pole, 60 A, 150 VDC 053-03164
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Blue Sky Energy
Charge Controllers
Charge Controllers
Blue Sky Energy’s SB3000i panel-mount solar charge controller charges 12 VDC batteries at up to 30 A
from conventional 36-cell 12 VDC PV modules (up to about 400 W), or with a single 60-cell PV module
at up to 22 A of output current (up to about 290 W). The maximum input voltage limit is 50 VDC, so it
cannot be used with72-cell modules.
Solar Boost 3000i’s sophisticated three-stage charge control plus auto/manual equalization optimally
charges flooded, gel and AGM lead-acid batteries. A user-configurable auxiliary output is also provided
which can serve as a 20 A LVD load controller, 20 A lighting controller with LVD, or 2 A auxiliary battery
charger for a second battery such as the engine-starting battery in an RV. All set-points for charge control
and load control are user adjustable.
The LED display combines excellent readability with very low power consumption and includes an
automatic night-time diming feature, or it may be turned off completely.
Solar Boost 3000i may also operate as an IPN Network Master controlling up to seven remote Blue Sky
Energy IPN-compatible charge controllers such as the SB3024iL. All networked controllers display
through the SB3000i’s digital display and may share a battery-temperature sensor. Dimensions are 6.4”W
x 4.6”H x 2.2”D. Operating temperature range of -40 ºC to +45 ºC. Can be panel or wall mounted using
the optional surface-mount box (see Accessories).
Sun Charger 30 PWM Charge Controller
Blue Sky Energy’s Sun Charger 30 (SC30) panel-mount solar charge controller will charge a 12 VDC
battery bank at up to 30 A from a 12 VDC (nominal) PV array, but cannot be used with 60-cell or 72-cell
modules. It uses PWM charge voltage control (not MPPT) with a three-stage charge algorithm to charge
flooded, gel, or AGM lead-acid batteries. All charge settings are user adjustable.
The built-in low-power LED digital display combines readability with very low power consumption,
includes an automatic night-time diming feature and may be turned off completely.
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IPN Remotes and Optional Controller Accessories
Charge Controllers
Blue Sky Energy’s Integrated Power Net™, or IPN Network provides an integrated charge-controller
communication strategy. The advanced high-speed digital network allows up to eight IPN-capable
charge controllers to communicate with each other and operate in a master/slave configuration. Charge
parameters are set in the master, and the slaves automatically take on these settings and work with the
master to behave as a single charge-control machine. The IPN Network also allows networked controllers
to share an optional battery-temperature sensor and remote display. The IPN Network does not require
an additional controller, display, or other special communication hardware or software to operate.
The Solar Boost 3024iL, 2512iX-HV, and 1524iX charge controllers include load-control outputs so they
can also serve as lighting controllers. An IPN Pro-remote is required to enable and configure dusk-to-
dawn lighting control but does not need to remain connected to the system.
The IPNPRO Remote combines charge-controller monitoring and battery system monitoring in a
single remote display, eliminating the need for a separate battery monitor. A high-accuracy calculation
of remaining battery capacity compensates for a variety of factors, including charge/discharge current,
battery size, type, and temperature. Information learned from past battery behavior is used to continuously
improve metering accuracy. The IPN-ProRemote also monitors and controls Blue Sky's IPN-based charge
controllers. It can monitor both the combined total and individual status of up to 8 IPN charge controllers
on a single IPN network. Dimensions are 4½”H x 4½”W x 1½”D (11.4 cm x 11.4 cm x 3.8 cm) and it
fits in a standard duplex wall-mount box.
The IPNREM remote display provides basic monitoring for IPN compatible charge controllers. The unit
displays battery voltage, output current and charge controller system status for up to eight controllers on
a single IPN network. An LED display is used to provide readability in any lighting. The charge-status
indicator displays system status and battery state-of-charge. When the battery is being charged, the
Blue Sky Energy
display toggles between battery voltage and charge-controller-output current. The current display can be
configured to show the total output current from all controllers on the IPN network, or the output current
from a particular controller. Multiple IPN remote displays can be placed on a single IPN network even if
an IPN Pro-Remote is already present. Dimensions are 2 ½”H x 3”W x 1 1/8”D (6.3 cm x 7.6 cm x 2.8 cm).
The Universal Communications Module (UCM) acts as a bridge between Blue Sky’s IPN Network and
external systems. A standard MODBUS RTU interface is provided both as isolated RS-485 and TCP\IP
Ethernet based MODBUS/IP and includes a built-in HTTP web server allowing data view and parameter
setup with a standard web browser either locally or globally over the Internet.
The Battery Temperature Sensor has 20' of cable can be used with any Solar Boost controller. Optional
shunts allow the IPN remotes to monitor other charging sources and loads.
The IPN Remotes are designed to be panel mounted (through a hole in a wall or panel). Use the MTG
BOX 2512 Wall-Mount Box for surface mounting.
136 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Atkinson
Charge Controllers
Atkinson Electronics Lighting Controllers
The fully-waterproof PVLC series charge and lighting controllers can be used with 12 or 24 VDC systems
and are well suited for operating area lighting or signage. MD-designated controllers have a motion sensor
to activate the light or load when motion is sensed. Controllers with and without motion detectors are
available in 15 A and 40 A versions.
All Atkinson controllers have low-voltage load disconnect (LVD) and temperature compensation and
can be used with sealed or flooded batteries.
Atkinson
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Battery Meters
Meters & Monitoring
Battery-capacity meters serve as a fuel gauge for a battery bank and are an important part of any battery system, both to ensure usability
and to properly maintain the battery bank. Simple battery-capacity meters read the voltage across the battery bank and determine a
state of charge accordingly. More sophisticated monitoring systems also use a DC shunt to monitor charge and discharge amp-hours.
In both cases, it is important that they be installed and calibrated according to manufacturer's instructions to ensure accuracy. See
Battery-Based Inverters for battery meters that are deployed as part of a larger power system, such as OutBack Power's FLEXnet™ DC.
MidNite Solar
Battery-Capacity Meter
Designed to simplify battery management, this Battery-Capacity Meter can be used on 12, 24, 36, and
48 VDC battery systems using flooded, AGM, and gel batteries. LEDs on the upper dial show present
battery capacity. Three lower LEDs show the time frame of the last full charge as “less than one week,”
“longer than one week,” or “longer than two weeks.” Handy for at-a-glance readings on golf carts,
forklifts, or any battery-powered devices. The meter face is 5"W x 4"H.
Bogart Engineering
DC Meters
138 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Bogart Engineering PentaMetric Battery Monitor
DC Meters
• Battery % full (two channels) 0 to 100%
• Days since batteries charged (two channels) .01 to 250 days
• Days since batteries equalized (two channels) .01 to 250 days
Data-logging functions
The Pentametric Battery Monitor has three data-logging modes that can run simultaneously. With the
computer interface, all three types can be output to a spreadsheet file. Periodically Logged data mode
records three amp-hour channels, two watt-hour channels, temperature max/min, voltage, and current at
regular intervals (once per day to once per minute). Battery Discharge Voltage Profile mode logs voltage
and current every time the charge level changes by 5% (or 10%) for up to two battery systems. Battery
Cycle Efficiency mode documents system efficiency for up to two battery systems.
Shunts
100 A/100 mV shunt Use these shunts with Bogart Engineering TriMetric and Pentametric Battery Monitoring systems. These
shunts can also be used in other types of DC amp meters that use a remote shunt.
Shunts
Description Item code
500 A/50 mV shunt 028-09253
100 A/100 mV shunt 028-09245
1,000 A/100 mV shunt 028-09254
1,000 A/100 mV shunt
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AC Kilowatt-Hour Meters
Meters & Monitoring
These meters are like those found near a typical residential or commercial utility-service entrance and can be used to meet financing
or incentive-program requirements for PV-system output metering. Be sure to verify which meters are approved by the financing
provider or incentive program you are using.
AC Kilowatt-Hour Meters
The ITRON LCD meter is the standard utility-grade meter seen on most homes. These reconditioned,
certified, utility-grade meters are an economical means for keeping track of how much net energy is
exported to the utility grid. The 028-03012 meter (Form 2S) works for 120 VAC or 120/240 VAC systems
with a maximum current of less than 200 A.
AC Kilowatt-Hour Meters
Description Item code
Kilowatt hour meter Form 2S ITRON LCD Digital 240 VAC CL200 028-03012
Vision Meter
These utility-grade digital smart kilowatt-hour meters employ current transformers for extremely accurate
measurement and long-term stability, even at low power levels. Non-volatile memory protects data in
the event of a power failure. The Vision Meter can display kWh delivered, kWh received, kWh net,
instantaneous demand, voltage, current, phase angle, and segment check.
AC Kilowatt-Hour Meters
140 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Kilowatt-Hour Meter Sockets
AC Kilowatt-Hour Meters
141
Grid-Tie System Monitoring
Meters & Monitoring
As grid-tied solar PV systems become more popular, online monitoring is playing an increasingly important role in both residential
and commercial systems. Most commercial PPA and residential leasing financiers require revenue-grade monitoring to be coupled with
online reporting tools. Many incentive programs, particularly performance-based and renewable energy credit-based ones, also require
accurate real-time monitoring and some form of automated reporting. Many commercial and residential customers want something
they can point to when bragging about their solar PV system and an online monitoring system with a smart-phone app fits the bill
nicely. Savvy installers are also finding that online monitoring enables them to be proactive in managing their brand and often pair a
monitoring system with a service agreement that includes periodic cleaning and maintenance of the system. Whatever the motive, a
good online monitoring system can help reinforce the value of a solar PV system for years after installation.
In addition to the proprietary monitoring offered by most inverter manufacturers, we offer a variety of solutions that work with most
inverters to meet different application needs. Our monitoring partners can also set up branded solutions for your company that enable
you to centrally monitor all of your installed systems while putting your brand in front of the end-users every time they view their
system performance. Contact AEE Solar for details.
Wireless Communications
EnGenius Outdoor-Rated Long-Range Wireless Bridge
The EnGenius ENH202 is a long-range, commercial grade, 802.11b/g/n outdoor 2.4 GHz wireless access
point/client bridge for transmitting monitoring data from a ground mount or remote building directly
to a wireless router. Capable of ranges as far as 2.5 miles (limited to the range of the router). For long
range transmission, two units may be needed with one unit located near the router. 64/128-bit WEP data
encryption and WPA/ WPA2 data security protocols are supported. A MAC address filter can be used to
Grid-Tie System Monitoring
Ethernet Bridges
Description Item code
EnGenius outdoor-rated long-range wireless bridge 029-01607
EnPhase Power Line Carrier
Ethernet Bridge Pair Enphase Power Line Carrier - Ethernet bridge pair, EPLC-01 030-03752
Need assistance? Call your AEE Solar rep, or Sales Support at 800-777-6609.
142 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
NEW! Neur.io
AlsoEnergy
Monitoring from AlsoEnergy, pairs advanced software with customer service to provide a flexible and
scalable monitoring solution that is suitable for most residential and commercial applications. The
customizable dashboard has many features to promote the end user's organization and generate green
PR, as well as alarms and analytics provide clear, actionable data and responsive support services are
available to assist in every aspect of system management. Monitoring can be viewed on a PC, on mobile
devices, and on public free standing kiosk displays.
DECK Monitoring
The monitoring solution from DECK is web-based software that lets you see your system data on
computers and mobile devices. Each monitoring package includes a revenue-grade meter along with a
gateway device to prepare data for the web. Data is pushed out through the local web network (or by a
cellular modem for remote locations). Data goes first to DECK web servers, then it populates to your two
web interfaces: the Dashboard and the Admin Panel. Here you will find a suite of software tools to help
manage your system, along with customizable “green PR” tools to promote your project and organization.
Additional features for expanded monitoring capabilities:
• Inverter communications (available with most brands)
• On-site weather station
• Satellite irradiance data
• DC-side granular monitoring
• Wireless communication aids
• Touchscreen monitors
• Software contract extensions
• Optional Weather Station data can be added
AlsoEnergy monitoring solutions are highly customizable. Contact AEE Solar with the particulars of
your project to get a custom quote. Please have a line drawing of the system available.
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Solar-Log®
Meters & Monitoring
Solar-Log 10 Home
of systems. Precautionary monitoring identifies faults quickly and easily to improve system uptime,
Consumption Meter increasing customer loyalty and revenue from service contracts. For commercial systems, damage scope
analysis helps document insurance claims against loss of revenue due to system failure.
Solar-Log® Smart Phone Apps
The Solar-Log® Apps allow the convenient monitoring of solar PV plants from smart phones and tablets.
Customized daily, monthly, and annually, and overall performance information is presented graphically
and numerically in an easy-to-understand way. Both iOS (iPod / iPhone / iPad) and Android devices are
supported.
Monitoring Portal and
Phone App Portal
Solar-Log® Commercial PV Monitoring and Metering
Solar-Log® is also providing commercial revenue grade metering and monitoring of larger PV plants.
Solar-Log® Revenue Grade Metering with direct inverter monitoring provides the ultimate solution
for measuring PV plant performance. The Solar-Log® communicates with an RS485 or pulsing meter
to deliver high accuracy metering required many plant owners, PPAs, and financing agreements for
reporting, accounting, or billing purposes. The Solar-Log® Commercial Revenue Grade Meter offers
many customizable solutions to achieve the needs of fleet managers, solar PV installers, reporting agencies,
Solar-Log Revenue Grade utilities and end users. Contact AEE Solar for a custom quote for a Solar-Log® commercial monitoring
Commercial Meter solution. Please be prepared to supply an electrical line drawing of the system.
144 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Locus Energy
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Locus Energy L Gate PV Monitoring Systems
Meters & Monitoring
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eGauge Consumption Level and Renewable Energy Monitoring
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Batteries
Batteries
Virtually all power generation systems require some form of energy storage. For grid-tied systems, the utility accepts surplus power
and gives it back when needed. A battery bank is required for systems that need to function without the grid, either all of the time or
during an outage. In these systems, the solar array or wind turbine charges the batteries whenever they are producing power, and the
batteries supply power whenever it is needed.
Battery Technologies
The most common battery technology used is Lead-acid, in which lead plates are used with a sulfuric acid electrolyte. The electrolyte
can be fluid or absorbed in fiberglass mats (AGM), or gelled. AGM and gel batteries are together known as VRLA (Valve Regulated
Lead Acid) and are sealed, do not require water addition, and do not emit gases when operated within specifications. Lead-acid
batteries are relatively inexpensive and readily available compared to other battery types. New advanced lead-acid batteries have
carbon additives in the negative plate to prevent sulfation at partial states of charge (PSoC), while remaining less expensive than
high-technology batteries.
Lithium-ion batteries can handle large charging and load currents. They are also lighter weight and compact for their power and
energy capacity. One advantage of Li-Ion batteries is their long life even when cycled heavily, and without needing to be brought to
a full state of charge each cycle. This makes them particularly suitable for short to long-duration use in self-consumption systems
where net-metering is unavailable or utility rate structures otherwise discourage energy exports during peak solar production hours.
Aqueous Hybrid Ion batteries, e.g. Aquion, have significant safety and environmental advantages over traditional batteries. They
are made from non-toxic materials and have an aqueous electrolyte that is non-flammable. They have the ability to cycle for many
years at any state of charge, making them suitable for systems that need to take advantage of charging when available, and do not
need to be fully charged like lead batteries. They are ideal for long duration applications such as off-grid systems, or larger capacity
self-consumption systems. Backup power applications can also be met with these so long as sizing for power needs is taken into
account. These batteries are very robust, but are somewhat larger in size and weight to lead-acid batteries and must be sized carefully
System Design
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An "equalization" charge should be performed on flooded batteries whenever cells show a variation of 0.05 or more in specific gravity
Batteries
from each other. This is a long steady overcharge, bringing the battery to a gassing or bubbling state. Do not equalize VRLA batteries!
With proper care, lead-acid batteries will have a long service life and work very well, in almost any power system
Always use extreme caution when handling batteries and electrolyte (sulfuric acid). Wear appropriate personal protective equipment,
including electrical- and chemical-resistant gloves with sleeves, goggles, and acid-resistant clothing. “Battery acid” will instantly
burn skin and eyes and destroy cotton and wool clothing. Similar precautions apply to other battery types - always read and adhere
to manufacturer safety recommendations when handling batteries. For any type of battery, be sure to remove any metal jewelry and
avoid shorting the battery terminals.
Battery Wiring Diagrams
The diagrams below show typical 12 VDC, 24 VDC and 48 VDC battery wiring configurations. Batteries can deliver extremely high
current. Always install overcurrent protection on any positive wiring connected to batteries.
System Design
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Battery State-of-Charge
Batteries
Battery state-of-charge (SOC) can be measured by an amp-hour meter, voltage, or by specific gravity. Some care and knowledge is
required to interpret state-of-charge from voltage or specific gravity readings. We recommend amp-hour meters for all systems with
batteries. An amp-hour meter is like a fuel gauge for batteries and provides all the information needed to keep batteries charged. At
a glance, the user can see system voltage, current, and battery condition (see Meters and Monitoring).
Battery voltage will vary for the same state-of-charge depending on whether the battery is being charged or discharged, and what
the current is in relation to the size of the battery. The table below shows typical battery voltages at each state-of-charge for various
battery conditions in flooded lead-acid batteries. Voltage varies with temperature. While charging, a lower temperature will increase
battery voltage. Full-charge voltage on a 12 VDC battery is 0.9 VDC higher at 32 °F than at 70 °F. While discharging, a higher
temperature will increase battery voltage. There is little temperature effect while a battery is idle, though higher temperatures will
increase the self-discharge rate.
Source: Ralph Heisey of Bogart Engineering.
No charge or discharge for six hours - 80% charged 12.5 VDC 25 VDC 50 VDC
No charge or discharge for six hours - 60% charged 12.2 VDC 24.4 VDC 48.8 VDC
No charge or discharge for six hours - 40% charged 11.9 VDC 23.8 VDC 47.6 VDC
No charge or discharge for six hours - 20% charged 11.6 VDC 23.2 VDC 46.4 VDC
No charge or discharge for six hours - fully discharged 11.4 VDC 22.8 VDC 45.6 VDC
Battery near full discharge while discharging 10.2 – 11.2 VDC 20.4 – 22.4 VDC 40.8 – 44.8 VDC
A hydrometer is very accurate at measuring battery state-of-charge in flooded lead-acid batteries if you measure the electrolyte near
the plates. Unfortunately, you can only measure the electrolyte at the top of the battery, which is not always near the plates. When
a battery is being charged or discharged, a chemical reaction takes place at the border between the lead plates and the electrolyte.
The electrolyte changes from water to sulfuric acid while charging. The acid becomes stronger, increasing the specific gravity, as the
battery charges. Near the end of the charging cycle, gas bubbles rising through the acid stir the fluid. It takes several hours for the
electrolyte to mix so that you get an accurate reading at the top of the battery. Always try to take readings after the battery has been
idle or slowly discharging for some time.
This table shows the battery state-of-charge corresponding to various specific gravities for a battery bank in an ambient temperature
of 75 °F. Some batteries will have a different specific gravity density by design, check with the manufacturer.
150 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Worksheet: Battery Size
Batteries
To properly design a battery bank, you need to account for the storage capacity required, the maximum discharge rate (the sum of
all the loads which might be run simultaneously), the maximum charge rate (the current output from the solar array or wind turbine
though the charge controller), and the minimum ambient temperature at which the batteries will be used. Whichever of these factors
requires the largest capacity will dictate the size of the battery bank. The storage capacity of a battery, the amount of electrical energy
it can hold, is usually expressed in amp-hours (Ah). Using one amp for 100 hours means 100 Ah have been used. The Ah capacity
of a battery will change depending on the rate of discharge. The faster the power is drawn out, the less overall capacity the battery
will have. A battery bank in a PV power system should have sufficient capacity to supply needed power during the longest expected
period of cloudy weather when the solar array cannot keep up. This can be anywhere from two days to two weeks or more. If there is
a source of on-demand backup power, such as a standby generator with a battery charger, the battery bank does not have to be sized
for worst-case weather conditions. In an off-grid system the battery is usually three or more days at 80% depth of discharge, sizing
for two days or less will degrade the system performance and require more frequent use of a backup generator.
Use this worksheet to determine what size battery bank is required for your system. Battery voltage is determined by the number of
“cells” in series. All lead-acid battery cells have a nominal output of 2 VDC. Actual cell voltage varies from about 1.7 VDC at full
discharge to 3.0 VDC at full charge. 12 VDC lead-acid batteries are made of six separate cells in one case. 6 VDC batteries are made
of three cells in one case. Putting battery cells in parallel increases amp-hour capacity, but does not change voltage.
Contact AEE Solar technical support for systems with Aquion Energy batteries, particularly large loads, charging currents, or other
unusual parameters.
Step 1: Total watt-hours per day required (see Off-Grid Load Worksheet on page 9).
Step 2: Maximum number of continuous cloudy days of desired backup (usually three or more days).
System Design
Step 3: Multiply Step 1 result by Step 2 result.
Step 4: Divide the Step 3 result by 0.5 for 50% depth of discharge or
by 0.8 for 80% depth of discharge (Using 0.5 will maintain Battery Bank Average Low
a 50% reserve and maximize battery life, 0.8 will maintain a Temperature Sizing Multiplier
20% reserve and minimize battery bank size). Battery temperature Multiplier
80 ºF [26.7 ºC] 1
Step 5: If you are using a lead-acid battery, select the multiplier from
the table that corresponds to the battery’s wintertime average 70 ºF [21.2 ºC] 1.04
ambient temperature and multiply by the result from Step 4 60 ºF [15.6 ºC] 1.11
to get total energy storage required in kilowatt-hours (Battery 50 ºF [10.0 ºC] 1.19
temperature varies over a period of many days, not day to 40 ºF [4.4 ºC] 1.3
night). 30 ºF [-1.1 ºC] 1.4
Step 6: Divide the energy storage requirement from step 5 by the DC 20 ºF [-6.7 ºC] 1.59
voltage of the system (48 VDC is preferred, but sometimes
24 VDC) to get battery amp-hour (Ah) capacity needed.
Step 8: Divide the Step 6 result by the Step 7 result and round up to a whole number to determine total
parallel strings required. (Best to have two or fewer parallel strings, not more than three strings.
Check battery specs to make sure the charging current will not be too high for the chosen battery).
Step 9: Divide the system voltage (12 VDC, 24 VDC, or 48 VDC) by the voltage of the chosen battery
(2 VDC, 6 VDC or 12 VDC) to determine the number of batteries in each string.
Step 10: Multiply the Step 8 result by the Step 9 result to determine the total number of batteries needed.
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Solar Professionals are Talking...
A B O U T E N E R G Y S TO R A G E S O LU T I O N S F R O M O U T B A C K .
“
This was our first time using OutBack Power equipment in
an installation. Talk about a great first impression! We were
particularly impressed with OutBack’s 2V battery system
and how easy it went in. With its reputation and service,
OutBack is now our ‘go-to’ source for off-grid power and
storage solutions. For an installation which must perform,
there is simply no better choice.”
Large-Capacity Energy Storage Residential Installation—Laramie, Wyoming
Kent Marshall, project designer and integrator, with the OutBack Energy Cell RE High
Capacity 2V battery bank and FLEXpower TWO fully pre-wired dual inverter system.
Jim McGrath
SYSTEM DESIGNER AND PRINCIPAL, SUSTAINABLE LARAMIE LLC.
“
With OutBack, we now have the ability to install a system,
from storage to distribution, from the same manufacturer.
Their new EnergyCell Nano-Carbon batteries allow our utility-
interactive systems to sit ready to supply power under a wider
range of conditions, and with fewer chances of problems.”
Silicon Valley Smart Home Residential Installation—Menlo Park, California
Jason Andrade, system installer, incorporated an OutBack Radian Series inverter/charger,
EnergyCell RE batteries housed in an IBR-3.
Jason Andrade
WEST COAST SUSTAINABLES
Superior economics combined with industry-leading performance are why installers are
switching to OutBack energy storage solutions—with a wide range of models along with a full line
of rack and enclosure options, OutBack has the perfect systems to meet their needs—and yours.
OutBack Power
Batteries
EnergyCell™ RE Batteries
The EnergyCell 106RE top-terminal and 200RE front-terminal (FT) batteries and enclosures install more
easily and in less space than other rack-mounted solutions. As sealed AGM batteries, they require no
electrolyte maintenance and are made for both cycle and float service. These 12 VDC batteries feature
low profile terminals with threaded copper alloy inserts that take 1/4"-20 UNF bolts. These are rated for
1,800 cycles at 50% depth of discharge. The 106RE is the same size as standard group 31 case. Maximum
continuous charge rate is 20 A for the 106RE and 35 A for the 200RE. On the 200RE the protected front-
terminal cable attachment allows safe, easy, space-efficient installations, and one busbar is included with
each battery to make series connections between side-by-side batteries. Made in U.S.A.
EnergyCell™ GH Batteries
The OutBack Energycell 200GH and 220GH front-terminal rack-mount batteries are made for backup
power applications. These have very low self-discharge and very high charge and discharge efficiency,
making them ideal for grid-tied solar systems with backup. GH batteries are rated for up to 15 years of
service in float charge but are not intended for repeated deep cycle applications. Maximum charge rate
is 102 A. The protected front-terminal cable attachment allows safe, easy, space-efficient installations.
One busbar is included with each battery and is used to make series connections between side-by-side
batteries. Imported.
Sealed Batteries
OutBack EnergyCell Batteries and Racks
Capacity Dimensions
Model Volts Weight Item code
3-hr rate 8-hr rate 20-hr rate 100-hr rate (L" x W" x H")
106RE 12 VDC 70 Ah 89 Ah 100 Ah 106 Ah 13.5 x 6.8 x 8.5 69 lbs 040-01179
200RE 12 VDC 132 Ah 158 Ah 178 Ah 200 Ah 22 x 4.95 x 12.6 131 lbs 040-01171
200GH 12 VDC 148 Ah 169 Ah 191 Ah 200 Ah 22.1 x 4.9 x 11.1 116 lbs 040-01173
220GH 12 VDC 166 Ah 189 Ah 214 Ah 220 Ah 22.1 x 4.9 x 12.4 132 lbs 040-01174
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 153
OutBack Power Integrated Battery Racks and Enclosures
Batteries
The IBR-2 and IBR-3 racks are designed to work with the OutBack Power EnergyCell™ front-terminal
batteries and provides best racks are designed to work with the EnergyCell front-terminal batteries and
provides best-in-class safety and ease of install. They are set up for a 48 VDC nominal battery system with
one, two, or three parallel strings of EnergyCell front-terminal RE, NC, or GH batteries. Each string is
wired with 1/0 AWG cable and a 175 A circuit breaker. The enclosure is heavy powder-coated aluminum
with clear polycarbonate covers for the front and electrical connections.
The OBE-3-48-FT and OBE-3-48 are outdoor enclosures made to fit up to 12 of the front-terminal or
top-terminal batteries respectively. These racks feature welded aluminum construction with a 175 A
breaker and pre-installed cables for each 48 VDC string. It has screened vents, and lockable doors. The
OBE-3 PAD is available for ground mounting the OBE-3-48.
The IBE-1 and IBE-2 are indoor enclosures made to hold up to one or two strings of 106RE or smaller
batteries in strings of four in series for 48 VDC systems. They are welded aluminum assemblies with
screened vents and locking doors. Each enclosure includes cables and a 175 A fuse for each string.
All enclosures and racks come pre-assembled. Made in U.S.A.
OBE-3-48 Outdoor integrated battery enclosure, three shelves, up to twelve 106RE batteries 41.5 x 17 x 46.8 64 lbs 048-03006
OBE-3 PAD Polymer concrete mounting pad for OBE-3-48 27 x 44 x 3 190 lbs 048-03007
IBE-1-48 Indoor battery enclosure for up to four 106RE batteries 26 x 15 x 33.5 61 lbs 048-03005
IBE-2-48 Indoor battery enclosure for up to eight 106RE batteries 26 x 15 x 48 75 lbs 048-03004
Fast, Accurate Shipping to your Job Site. With just-in-time delivery and blind
drop shipping, we can ship directly to your customers, just as if it came straight from you.
154 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
OutBack Power Nano-Carbon Batteries
Batteries
OutBack Power's new EnergyCell Nano-Carbon AGM maintenance-free batteries have carbon on the
negative plate to prevent battery sulfation. This allows for prolonged use at partial state of charge (PSoC)
and opportunistic charging applications such as off-grid, generator-supported, Grid-Zero, energy arbitrage,
and load shifting due to net-metering limitations. Cycle life is comparable to the traditional battery in float
applications, but is increased up to 44% in partial state-of-charge use. They have a particularly long life
when cycled between 30% and 80% state of charge. With PSoC cycling, round-trip energy efficiency is
as high as 95%. A full charge is only needed once per month to once per quarter. The standard cycle life
of the 12 VDC batteries is 1,800 cycles at 50% depth of discharge. For the high-capacity batteries, the
rating is 2,000 cycles at 50% depth of discharge. The 12 VDC NC batteries will fit all the same enclosures
and racks as their RE equivalents. The high-capacity NC batteries come with a rack, interconnect bars,
terminals, and covers. 2-year warranty in PSoC applications.
Made in U.S.A. Free freight in the Continental U.S.A.
Sealed Batteries
2200NC 48 VDC 1,349 Ah 1,589 Ah 1,834 Ah 2,130 Ah 28.3 x 26.4 x 81.8 5740 lbs 040-01166
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OutBack Power EnergyCell™ RE High-Capacity Batteries
Batteries
OutBack Power's new EnergyCell RE high-capacity battery employs a modular design concept with an
integral racking system that can be installed more quickly and easily than most Valve Regulated Lead
Acid (VRLA) batteries of this size.
The Absorbed Glass Mat (AGM) cell design incorporates thick positive plates to extend battery life.
These are rated for 1,800 cycles at 50% depth of discharge. The maximum continuous charge rate for
these is 22% of the capacity at the 20-hour rate. Each module (one or two cells depending on cell size) is
encased in its own steel can and features a welded/epoxy dual-post sealed design and large copper posts to
enhance performance and safety in high current applications. Unlike flooded batteries, these high capacity
AGM cells provide full rated capacity from the first cycle and do not require watering or active venting.
The included racking system is deployed with four cells per shelf so a 48 VDC system typically uses
six shelves. The 1600RE is three modules per shelf and eight high. The 24 VDC batteries are half as
high. Terminals and connecting plates as well as clear safety covers are also included. Standard string
terminations are for the top of the rack, but optional side terminations can be specified with longer lead
time. Made in China.
1100RE 702 Ah 864 Ah 960 Ah 1,150 Ah 37.2 x 23.5 x 60.7 3,797 lbs 040-01181
1300RE 822 Ah 1,008 Ah 1,148 Ah 1,340 Ah 37.2 x 26.3 x 60.7 4,330 lbs 040-01182
1600RE 48 VDC 987 Ah 1,208 Ah 1,378 Ah 1,600 Ah 33.3 x 26.3 x 78.0 5,082 lbs 040-01183
2000RE 1,260 Ah 1,512 Ah 1,716 Ah 2,070 Ah 44.4 x 27.5 x 74.9 6,464 lbs 040-01184
2200RE 1,317 Ah 1,616 Ah 1,836 Ah 2,140 Ah 55.2 x 26.3 x 60.7 6,707 lbs 040-01185
2700RE 1,680 Ah 2,016 Ah 2,288 Ah 2,770 Ah 56.4 x 27.5 x 74.9 8,266 lbs 040-01186
800RE-24 492 Ah 600 Ah 672 Ah 810 Ah 27.4 x 23.5 x 34.8 1,351 lbs 040-01187
1100RE-24 702 Ah 864 Ah 960 Ah 1,150 Ah 37.2 x 23.5 x 34.8 1,935 lbs 040-01188
1300RE-24 822 Ah 1,008 Ah 1,148 Ah 1,340 Ah 37.2 x 26.3 x 34.8 2,202 lbs 040-01189
1600RE-24 24 VDC 987 Ah 1,208 Ah 1,378 Ah 1,600 Ah 33.3 x 26.3 x 43.5 2,577 lbs 040-01190
2000RE-24 1,260 Ah 1,512 Ah 1,716 Ah 2,070 Ah 44.4 x 27.5 x 41.9 3,273 lbs 040-01191
2200RE-24 1,317 Ah 1,616 Ah 1,836 Ah 2,140 Ah 55.2 x 26.3 x 34.8 3,396 lbs 040-01192
2700RE-24 1,680 Ah 2,016 Ah 2,288 Ah 2,770 Ah 56.4 x 27.5 x 41.9 4,177 lbs 040-01193
156 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
East Penn
Batteries
MK Sealed PV/Solar Batteries
MK sealed batteries are designed for maintenance-free operation for the life of the battery. Sealed
construction eliminates periodic watering, corrosive acid fumes, and spills. Tank-formed plates ensure
voltage matching between cells. Most models are rated non-spillable by ICAO, IATA, and DOT, allowing
them to be transported by air and requiring no special containers for ground shipping. Exceptions are
noted in the table, which must be shipped by truck freight on pallets. MK sealed gel and AGM batteries
are covered by a 1-year warranty. Delivered from one of 20 East Penn warehouses across the U.S.A.
Made in U.S.A.
MK Sealed Gel Batteries
The gelled electrolyte won't stratify, so no equalization charging is required. Less than 2% per month
standby loss means low discharge during transport and storage. These batteries are rated for 1,000 cycles
at 50% depth of discharge. Gel batteries are often the best choice for cycling operations where very cold
temperatures are expected. They can operate at temperatures from -76 to 140 °F. The maximum continuous
charge rate for these is 30% of the capacity at the 20-hour rate.
MK HD Sealed Gel Batteries
The 8GGC2 battery has long been known for its superior industrial deep-cycle capability. With its special
active material, this battery is rated for 2,000 cycles at 50% depth of discharge. The 8G4DLTP and
8G8DLTP batteries are made using the same construction for similar deep-cycle capability and ruggedness.
Sealed Batteries
FITS 1/4" BOLT
3/8" DIA.
2-9/16"
1-1/16" 1-7/8"
T874 T876 DT T975
1
Must be shipped by truck freight as hazardous goods
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MK Sealed AGM Batteries
Batteries
These are completely sealed, absorbed glass mat, valve-regulated batteries with efficient recombination.
AGM batteries are recommended for battery backup standby power systems where batteries are in float
service with occasional deep discharges. These batteries are rated for 500 cycles at 50% depth of dis-
charge. They can operate at temperatures from -40 to 140 °F.
Delivered from one of 20 East Penn warehouses across the U.S.A.
1
Must be shipped by truck freight as hazardous goods
Sealed & Flooded Batteries
1
Must be shipped by truck freight as hazardous goods
158 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Deka Unigy I AGM Battery
Batteries
These Deka Unigy I sealed AGM batteries are well suited for use in backup power systems with occasional
cycling during power outages. They have very high efficiency in float charge, and low self-discharge.
Front terminal design for easy installation in battery racks. Rated for a 10-year life in backup use. Made
in U.S.A.
Sealed Batteries
bolts for mounting, providing quick and safe installation. Their standard one-piece base can be used as
an anchoring template or anchors can be drilled and installed with the base in place. They are certified
to UBC 97 Zone 4 Top of Building up to eight modules high.
The non-interlock modules require front and rear access bolts for mounting. The standard two-piece base
enables anchors to be drilled and installed with base in place. The non-interlock version is certified to
UBC 97 Zone 2B Top of Building up to eight modules high. Made in U.S.A.
1
Height, depth and weight are slightly greater for interlock modules
2
Overall battery height = (module height - 1.44") x # modules + 4"
3
For interlock use -IL instead of -NL suffix (040-06038 is IL only)
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Aquion Energy
Batteries
Made in U.S.A.
160 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
LG Chem
Batteries
NEW! RESU10H
The LG Chem RESU10H is a lithium-ion battery system used for solar systems requiring energy storage
with daily cycling. It has the ability to cycle daily for up to 10 years as needed for self-consumption,
peak load shaving, backup power and other similar systems. It couples to selected grid-tie inverters, with
compatible controls, at 400 VDC nominal. It has 9.3 kWh of usable storage capacity, and maximum
power input and output of 5 kW, with 7 kW peak output for 10 seconds, and recommended maximum
continuous output of 3.3 kW. It includes a battery management system with over-voltage, over-current,
short circuit, and reverse polarity protection to ensure complete safety. It comes with a DC disconnect
circuit breaker. The enclosure is outdoor rated to NEMA 3R (IP55). The maximum operating temperature
range is 14°F (-10°C) to 113°F (45°C), with a recommended operating temperature range is 59°F (15°C)
to 86°F (30°C). Maximum altitude is 6,562' (2000 m). 29.3”W x 35.7”H x 8.1”D (744 mm x 907 mm x
206 mm), weighs 214 lbs (97 kg). Listed to UL1642, UL1973, UL1741, UL1998, NEC 110.26, UN3480,
IEC 62133. Made in Korea. See page 64 for inverters that work with the LG Chem battery. Ask AEE
Solar for more information.
Lithium-ion Batteries
Fast, Accurate Shipping to your Job Site. With just-in-time delivery and blind
drop shipping, we can ship directly to your customers, just as if it came straight from you.
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Trojan Premium Deep Cycle Lead-Acid Batteries with Smart Carbon™
Batteries
Trojan's Premium line of deep cycle lead-acid batteries with Smart Carbon are optimized for renewable
energy applications, such as solar PV, small wind, and micro-grid. They have heavy-duty separators
and plates designed for longer life. Rated at 1,700 cycles at 50% depth of discharge. They feature a full
warranty up to two years and are prorated up to five years.
Trojan Industrial Deep Cycle Lead-Acid Batteries with Smart Carbon™
Trojan's Industrial line of batteries is made specifically for off-grid renewable energy systems and other
deep cycle applications where a long lifetime with daily cycling is desired. Designed for reliable power,
they feature dual container housings for extra protection against acid spills and case damage. Rated for
2,800 cycles at 50% depth of discharge. They feature a full warranty for three years and are prorated up
to eight years.
Smart Carbon™
For enhanced life and improved performance in applications operating in partial state of charge (PSOC),
Trojan's Industrial and Premium Line batteries now feature Smart Carbon technology to improve partial
state-of-charge performance and longevity. Trojan's propriety carbon formula, Smart Carbon, increases
the electrochemically active surface area which enhances charge acceptance and efficiency in applications
where the batteries are not fully recharged on a regular basis.
Capacity Dimensions
Model Volts Weight Item code
6-hr rate 20-hr rate 100-hr rate (L" x W" x H")
Flooded Batteries
J200-RE 12 VDC 155 Ah 200 Ah 220 Ah 14.97 x 6.91 x 14.71 132 lbs 040-01936
T-105 RE 6 VDC 185 Ah 225 Ah 250 Ah 10.30 x 7.11 x 11.67 67 lbs 040-01937
L16RE-A 6 VDC 267 Ah 325 Ah 360 Ah 11.67 x 6.95 x 17.56 115 lbs 040-01965
L16RE-B 6 VDC 303 Ah 370 Ah 410 Ah 11.67 x 6.95 x 17.56 118 lbs 040-01967
L16RE-2V 2 VDC 909 Ah 1,110 Ah 1,235 Ah 11.67 x 6.95 x 17.56 119 lbs 040-01920
IND9-6V 6 VDC 365 Ah 464 Ah 601 Ah 15.32 x 10.24 x 23.54 220 lbs 040-02026
IND13-6V 6 VDC 545 Ah 695 Ah 902 Ah 22.36 x 10.34 x 23.92 315 lbs 040-02027
IND17-6V 6 VDC 727 Ah 925 Ah 1,202 Ah 27.21 x 10.38 x 23.73 415 lbs 040-02028
IND23-4V 4 VDC 1,000 Ah 1,270 Ah 1,654 Ah 22.38 x 10.34 x 23.56 370 lbs 040-02029
IND29-4V 4 VDC 1,274 Ah 1,618 Ah 2,105 Ah 27.10 x 10.35 x 23.81 465 lbs 040-02030
IND27-2V 2 VDC 1,215 Ah 1,520 Ah 1,954 Ah 15.28 x 10.38 x 24.00 228 lbs 040-02031
IND33-2V 2 VDC 1,455 Ah 1,849 Ah 2,405 Ah 17.33 x 10.22 x 24.01 278 lbs 040-02032
162 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Rolls
Batteries
S-Series Batteries
These S-4000 series L16-sized batteries are rated at 1,400 cycles to 50% depth of discharge. The S-4500
EX series batteries, S-500EX and S-1400EX, are made with extra thick industrial-grade plates for longer
cycle life. These are rated at 2,700 cycles to 50% depth of discharge. Shipping requirements and free
shipping threshold quantities vary by region, so be sure to indicate your commercial ship-to address
when ordering.
Flooded Batteries
These dual-container Rolls Deep Cycle Industrial Flooded batteries are high-capacity batteries with a
heavy-duty plate grid to resist positive plate breakdown. The plates are double insulated with a glass
mat and a polyethylene envelope to prevent separator misalignment, cracked separators, treeing, or
shorting at the bottoms or sides. Rolls batteries are rated at 3,200 cycles at 50% depth of discharge. Each
2 VDC cell is built into its own lightweight container made of durable polypropylene with the cover
thermally bonded to the container to prevent acid leakage. The cells are then assembled into a tough,
lightweight polyethylene outer container with a removable lid. Even if the outer case is broken, the
battery remains operable and spill-free. The individual cells of the CS and KS series are bolted together,
allowing the battery to be disassembled. The cells can be independently removed, which facilitates easy
on-site installation, disassembly, assembly, or replacements of individual cells without special tools. All
5000 Series Rolls Batteries, including the CS & KS models, come with a 10-year limited warranty, 3-year
full warranty, and 7-year prorated warranty.
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 163
Solar-One®
Batteries
Allow up to eight weeks for delivery. Free shipping to commercial locations in the Continental U.S.A.
164 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
MidNite Solar
Batteries
Battery Enclosures
Choose the proper enclosure for the size and number of batteries needed. Use multiple enclosures,
side-by-side, for larger battery banks. These are all designed for use with sealed batteries only.
The MNBE-A, MNBE-C and MNBE-D are grey powder-coated steel battery enclosures with locking
MNBE-A doors and are listed for indoor use in the U.S.A. and Canada. The MNBE-D3R and MNBE-8D2x2 are
white aluminum outdoor enclosures.
The MNBE-C comes in versions with two, three or four shelves depending on which battery it is made
for. Extra shelves can be added to the MNBE-C and MNBE-D.
The MNBE-8D2x2 enclosures hold two 4D or 8D batteries on each shelf for a total of four batteries. The
MNBE-8D2x2 BASIC has spaces for a single 175 A or 250 A and up to four MNDC breakers, which
are not included. The MNBE-8D2x2 DELUXE comes with a 250 A breaker, two 12” 4/0 AWG cables,
and one 36” 4/0 AWG cable for interconnecting batteries. It also has spaces for up to 4 MNDC breakers.
The MNBE- 8D2x2 enclosures can be stacked two high or side-by-side.
The MNBE-A may ship via UPS, but all other sizes ship by truck freight.
Enclosures
27 or 31 048-05505
MNBE-C twelve three
or GC2 add crate fee1
MNBE-D
Ships by truck on a 048-05509
MNBE-C8D 4D or 8D four four 16 x 36.5 x 55 190 lbs
42 x 42 x 60 pallet add crate fee1
048-05510
MNBE-CL16 L-16 eight two
add crate fee1
43 x 19 x 8 &
MNBE-D 43 x 19 x 9 117 lbs 048-05506
27, 31, GC2 eight two 15.5 x 34 x 42 knockdown
MNBE-D3R 16 x 36.5 x 55 82 lbs 048-05507
MNBE-8D2x2
90 lbs 048-05502
BASIC 38 x 28 x 11
MNBE-8D2X2 4D or 8D four one 26.3 x 28.5 x 36
MNBE-8D2x2 knockdown
91 lbs 048-05522
DELUXE
Fan Bracket Fan bracket for adding 120 mm square fan in MNBE-C or D enclosures 048-05521
MN-SHELF Extra shelf for MNBE-C, MNBE-D, MNBE-D3R or MNBE-E 048-05520
1
Crate fee of $100 applies, up to two enclosures on one fee
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Heavy Duty Plastic Battery Enclosures
Batteries
These battery enclosures are made from high-density polyethylene (HDPE), the same material used to
manufacture the outside cases of batteries. A removable lid with handles allows easy access to the batteries
for service. Enclosures for L-16s are made with a removable middle section that minimizes lifting when
installing the batteries. The HDPE is acid resistant and very strong but easy to drill with a hole saw for
adding conduit fittings or battery filling tubes. The hydrogen vent fitting on the lid should be extended
to the exterior of the building. Not intended for outdoor use.
Solar Rackworks
Enclosures
166 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Solar Rackworks Chest Style Battery Enclosures
Batteries
These pad-mount, chest-style enclosures from Solar Rackworks are manufactured from 0.125" 5052- H32
aluminum. All die marks and welds are sanded smooth, and the boxes are finished with a reflective bright
white polyester powder coat to minimize internal heat gain. All enclosures are provided with integrated
louvers located to promote convective air flow through the enclosure to reduce internal temperatures and
remove gasses. Filters are located over the louvers to keep out dust and insects. The filters are removable
for cleaning or replacement. All standard enclosures are built to meet NEMA 3R specifications. Other
sizes are available. Contact your AEE Solar Sales Representative for sizes not listed here.
Enclosures
SR-BB2-SS530 two 1x2 16 x 19 x 24 35 lbs 048-00017 048-00018
SR-BB4-SS530 four 1x4 19 x 29 x 24 50 lbs 048-00019 048-00020
SR-BB6-SS530 six 2x3 28 x 29 x 24 60 lbs 048-00021 048-00022
SR-BB8-SS530 eight 2x4 29 x 36 x 24 75 lbs 048-00023 048-00024
L-16, SR-BB10-SS530 ten 2x5 29 x 45 x 24 85 lbs 048-00025 048-00026
S480, S550 SR-BB12-SS530-2X6 twelve 2x6 29 x 53 x 24 95 lbs 048-00027 048-00028
SR-BB12-SS530-3X4 twelve 3x4 36 x 43 x 24 95 lbs 048-00029 048-00030
SR-BB14-SS530 fourteen 2x7 29 x 62 x 24 105 lbs 048-00031 048-00032
SR-BB16-SS530-2X8 sixteen 2x8 29 x 68 x 24 114 lbs 048-00033 048-00034
SR-BB16-SS530-4X4 sixteen 4x4 36 x 56 x 24 114 lbs 048-00035 048-00036
SR-BB2-8G8D two 1x2 21 x 24 x 16 39 lbs 048-00037 048-00038
SR-BB4-8G8D four 1x4 21 x 46 x 16 60 lbs 048-00039 048-00040
4D
SR-BB6-8G8D six 2x3 31 x 46 x 16 78 lbs 048-00041 048-00042
SR-BB8-8G8D eight 2x4 40 x 46 x 16 92 lbs 048-00043 048-00044
SR-BB2-8G8D two 2x1 24 x 26 x 16 44 lbs 048-00045 048-00046
SR-BB4-8G8D four 2x2 26 x 46 x 16 68 lbs 048-00047 048-00048
SR-BB6-8G8D six 2x3 38 x 46 x 16 88 lbs 048-00049 048-00050
8D SR-BB8-8G8D eight 2x4 46 x 50 x 16 111 lbs 048-00051 048-00052
SR-BB10-8G8D ten 2x5 46 x 63 x 16 125 lbs 048-00053 048-00054
SR-BB12-8G8D-2X6 twelve 2x6 46 x 74 x 16 145 lbs 048-00055 048-00056
SR-BB12-8G8D-3X4 twelve 3x4 50 x 68 x 16 145 lbs 048-00057 048-00058
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Zephyr
Batteries
QuickCote
Anti-Corrosion Protectant
QuickCote offers a complete acid neutralizing coating formulated especially for battery terminals and
exposed electrical connections. The 8 oz can has a brush-on applicator that will give years of use and
will not clog like aerosol coatings.
MidNite Hydro-volt
Description Item code
Hydro-volt battery hydrometer 040-09918
168 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Power Panels
MidNite Solar
E-Panel
The MidNite Solar E-Panel can help streamline the installation of battery-based inverters. They come
standard with the basic overcurrent protection and disconnects required to install your renewable energy
system in compliance with the NEC. They are internally pre-wired and labeled to save time and hassle
in the field. E-Panels are listed to applicable UL and CSA standards for the U.S.A. and Canada. Made in
U.S.A. See Battery-Based Inverters for pre-wired MidNite Solar E-Panels.
MidNite Solar E-Panels for Magnum Inverters
Magnum inverters are mounted on a unique hinged door to minimize system footprint. Mounting brackets
MNE STM Series E-Panel are included to aid in one-person installations. They come with a main breaker, inverter connection, a
(Inverter Not Included)
500 A/50 mV shunt for battery monitoring systems, an AC input and bypass, PV input busbars, DIN
rails, three panel-mount breaker knockouts, ground bus, remote display mounting brackets, a charge
controller bracket, a wall-mount bracket and other hardware. 120/240 VAC models are for Magnum
MS-PAE inverters.
Power Panels
MidNite Solar E-Panels for Magnum Inverters
Model Description Item code
MNE175STM-L Gray steel chassis with 175 A inverter breaker 034-05160
MNE250STM-L Gray steel chassis with 250 A inverter breaker 034-05164
MNE175ALM-L White aluminum chassis with 175 A inverter breaker 034-05168
MNE250ALM-L White aluminum chassis with 250 A inverter breaker 034-05166
MNE175STM-L-240 White steel chassis with 175 A inverter breaker 120/240 VAC 034-05167
MNE250STM-L-240 White steel chassis with 250 A inverter breaker 120/240 VAC 034-05169
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 169
MidNite Solar E-Panel for Schneider Electric Conext XW+
Electrical Distribution PARTS
MNE175XWP-MASTER E-Panel for dual XW+ inverter system, 175 A main DC, add one slave E-Panel 034-05176
MNE250XWP-SLAVE E-Panel slave for dual XW+ inverter system, 250 A main DC 034-05177
MNE175XWP-SLAVE E-Panel slave for dual XW+ inverter system, 175 A main DC 034-05178
170 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
MidNite Solar E-Panels for SMA Sunny Island Inverters
Power Panels
One MNSMA Back Short back plate is used for each Sunny Island and E-Panel combination.
The MNSMA Back Long back plate is used for a single Sunny Island, E-Panel and MNX-240.
The MNSMA E-Panels are 20.5” x 18.6” x 9.6”, weight 42 lbs. The MNSMA-Autoformer is
18.1” x 16.4” x 9.2”, weight 74 lbs.
The MNSICOMM translator box will allow the SMA system to read and control up to four Classic
charge controllers to make an integrated system.
The MNTRB-80 is a relay board that can be used to transfer the AC input from grid to generator.
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MidNite Solar E-Panel for Samlex EVO Inverters
Electrical Distribution PARTS
The MNE250SM and MNE175SM E-panels are made for the new Samlex EVO line of inverters. The
inverters are mounted onto the front door of the E-panel. It includes a 250 A or 175 A inverter/battery
breaker. There are knockouts for up to five extra DIN-mount breaker spaces, or 3 panel-mount breaker
spaces. Included is a 500A 50mv shunt, and busbars for two AC inputs, AC output, neutral, AC bypass,
ground, PV positive and negative input, Battery positive and negative connection. There are knockouts
on top for two charge controllers. Use the MNE175SM for the EVO-2224, and the MNE250SM for the
EVO-2212, EVO-3012, and EVO-4024.
The enclosure is 16"W x 25"H x 4"D, and weighs 39 lbs.
Fast, Accurate Shipping to your Job Site. With just-in-time delivery and blind
drop shipping, we can ship directily to your customers, just as if it came directly from you.
172 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
MidNite Solar Mini-DC Disconnect Power Center (MNDC)
Power Panels
The MNDC175-X2 and the MNDC250-X2 measure 25"H x 16"W x 4"D and weigh 29 lbs.
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MidNite Solar Breaker Boxes and Wiring Accessories
Electrical Distribution PARTS
The Baby Box and Big Baby Box are small general purpose breaker boxes that will hold up to four
DIN-mount breakers from 1 to 63 A. The Big Baby Box also includes a ground box lug and mounting
provisions for a short insulated busbar. The Big Baby Box's dimensions are 9"H x 5"W x 4"D, and it
weighs 3 lbs. The MNEDC Quad is the same size as the Big Baby but holds up to 4 MNEDC-type
panel-mount AC/DC breakers or panel-mount GFP breakers. The MNDC15 is a general-use enclosure
that will hold up to 15 MNEDC type panel-mount breakers, and one larger 175 or 250 A breaker on the
Baby Box
end. Breakers are sold separately. The MNDC15 dimensions are 23"H x 12"W x 3.5"D, and it weighs
25 lbs. These breaker boxes are listed to applicable UL standards.
The MNBCB-1000/100 Battery Combiner can be used to combine circuits from multiple inverters or
battery strings or both. There are spaces for six large 175 A or 250 A breakers on both ends. 35.5” W x
22”H x 9.75”D, and weighs 50 lbs. The MNBCB-1000/50 is similar, but has a shunt with the correct
ratio for the SMA Sunny Island system.
Add the MNBCB-Busbar for more connections, useful for the inverter side of the shunt. It has five 3/8”
studs and hole for the shunt connection and comes with red and white insulators.
Big Baby Box Busbars
These UL-listed busbars can be used in the Mini-DC Disconnect above. Each MNT bar has colored
insulation, four 0 AWG and eleven 6 AWG usable wire slots with 10-32 UNF screws, and is 4.63" long.
The MNS is a shorter version, useful for PV + input on the narrow OB E-Panel, Big Baby Box, Quad
box and for a separate PV busbar for charge controllers. The MNS has four 6 AWG and two 0 AWG wire
slots. The MNG ground busbar is 3.45" long with green screws and has two 0 AWG and seven 6 AWG
wire slots with mounting screws. The MNIBIGBUSBAR is a pair for positive and negative with five
battery connections and six small wires. The MNSHUNT has four studs besides the shunt connection.
Fuses and Breakers
The MNBREAKER-BB-PLUS has eight studs besides the large breaker connection.
Quad Box
The MNBREAKERADAPTER allows the mounting of a 3/4"-wide panel-mount breaker in a 1” breaker
space.
Long Terminal Busbar Short Terminal Busbar Big Busbar Shunt Busbar Big Breaker Plus
174 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Fuses and Breakers
Morningstar
DC Ground-Fault Protection Devices
These two GFPD devices from Morningstar Corp. have more advanced safety features than the traditional
method of breaking the grounded conductor bond. It detects a current imbalance between the conductors
and breaks both conductors in the faulted circuit, isolating the circuit. It does not break the grounded
conductor bond to ground and allows unaffected controller circuits to continue to function normally.
The battery and DC loads in the system will continue to function in a safe grounded manner. The trip
threshold is 300 mA for extra safety and is more accurate than a breaker-type GFP. There is visual
and audible trip notification, LED status, and a test button. It does require a small amount of power
from the system battery bank at 12 VDC to 48 VDC. Both units are listed to UL 1741, additionally the
GFPD-150V is listed to UL-489 and the GFPD-600V is listed to UL-1077.
Circuit Breakers
DC Ground-Fault-Protection Circuit Breakers
These breakers use a trip mechanism to connect battery negative and earth ground to open the larger
breaker in case of a ground fault. The NEC requires DC ground-fault protection on all solar installations.
The DIN rail mount GFPs will mount in the Magnum MMP and MidNite E-Panels. The panel-mount
GFPs will mount in the OutBack FLEXware enclosures and one or two poles in MidNite E-Panels. The
100 A unit can be used normally as a two-pole GFP, or with ungrounded arrays breaking positive and
negative, or shunt tripped by a signal from a MidNite Classic charge controller or MNBDM.
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 175
DIN-mount AC Circuit Breakers
Electrical Distribution PARTS
These are DIN-mount AC breakers with set-screw compression terminals for 14 to 2 AWG wire. Use
these for AC in OutBack Power FLEXware and MidNite Solar E-Panels.
176 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
DIN-mount DC Circuit Breakers
DIN rail
Description Item code
DIN Rail 3" long 099-02450
DIN Rail 10.75" long 099-05306
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Panel-mount AC/DC Circuit Breakers
Electrical Distribution PARTS
These are single-pole ¾"-wide breakers with ¼" stud connections and require ring terminals on wires
connected to them. These breakers can be used for DC protection in OutBack Power FLEXware and
Radian GSLC enclosures, and MidNite E-Panels (three spaces), or as AC breakers in the OutBack Power
FLEXware 250. The 300 VDC and two-pole AC breakers are double width and take two spaces. The
AC breakers are for use with the Radian inverter GSLC panels. OutBack Power breaker models ending
in “RT” are remote trip breakers that can be used with the ICS+ system for rapid shutdown, see page
187 for ICS+ items.
178 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
CD and GJ Panel-mount DC Circuit Breakers
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CF and GJ Surface (Back) Mount DC Circuit Breakers
Electrical Distribution PARTS
These are surface-mount breakers with screw lug terminals and a 10,000 A interrupting current for direct
connection to a battery. Mounting feet on 10-100 A allow them to be bolted to the back panel in an
enclosure. The breakers up through 100 A can be used in the Magnum Energy MP panels and the Conext
XW+ Power Distribution Panel and for custom DC control panels. All are rated for 125 VDC. The 175
A and 250 A require one rear-mount kit each. These breakers can also be panel-mounted from the front;
however the panel may prevent access to the wire terminal screws on the breaker.
CF and GJ Surface (Back) Mount DC Circuit Breakers
Amps Max lug wire size DC voltage rating Width Generic model Item code
10 A 1 AWG 125 VDC 1" CF-10 053-01011
15 A 1 AWG 125 VDC 1" CF-15 053-01016
20 A 1 AWG 125 VDC 1" CF-20 053-01021
30 A 1 AWG 125 VDC 1" CF-30 053-01026
50 A 1 AWG 125 VDC 1" CF-50 053-01031
60 A 1 AWG 125 VDC 1" CF-60 053-01036
75 A 1 AWG 125 VDC 1" CF-75 053-01041
100 A 1 AWG 125 VDC 1" CF-100 053-01051
175 A 4/0 AWG 125 VDC 1.5" GJ1-175-H3 053-01056
250 A 4/0 AWG 125 VDC 1.5" GJ1-250-H3 053-01061
Rear-mount kit for GJ1 breakers above 053-01066
Fuses and Breakers
Fuses
600 and 1,000 VDC Midget Fuses and DIN Rail Mount Fuse Holders
The fuse holder and fuses below fit MidNite Solar MNPV and OutBack Power FLEXPV and other 600
and 1,000 VDC array combiners, but these fuse holders do NOT fit SolaDeck combiners. These fuses
are also used in the integrated combiners in many commercial grid-tie inverters.
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 181
Class-R Fuses Class-R Fuses
Electrical Distribution PARTS
The 61-100 A block accepts up to Class-R Fuse Holders 250 VAC/125 VDC
0 AWG wire. These do NOT fit the
Description Item code
600 V fuses.
Class-R fuse block 0.1-30 A single-pole 053-02423
Class-T Fuse Blocks Class-R fuse block 0.1-30 A two-pole 053-02426
with Fuses Class-R fuse block 31-60 A single-pole 053-02429
Use these single-pole fuse blocks to Class-R fuse block 31-60 A two-pole 053-02432
fuse inverters or other large loads. A
Class-R fuse block 61-100 A single-pole 053-02435
5/16" stud-mount at each end of the
fuse allows connection of a cable
with a ring-lug terminal end. To
connect an inverter, order two cables Class-T Fuse Holders and Fuses
with lugs on both ends: one to go
Model Description Item code
from the battery to the fuse and one
to go from the fuse to the inverter. FB1-200 200 A fuse and holder with studs 053-02526
Class T fuses exceed the 10,000 A FB2-300 300 A fuse and holder with studs 053-02544
interrupting capacity (AIC) required FB2-400 400 A fuse and holder with studs 053-02559
to protect Square-D brand circuit
breakers in DC load centers. They
are UL-listed for up to 160 VDC and
NEC compliant for inverter use. A Class-T Fuses
fuse comes installed in the block. Model Description Item code
Order spare fuses separately. JJN110 110 A replacement fuse 053-02509
Class-T JJN Fuses JJN200 200 A replacement fuse 053-02520
These Class T fuses are rated for 160 JJN300 300 A replacement fuse 053-02538
VDC and 300 VAC as protection for JJN400 400 A replacement fuse 053-02556
circuit breakers, load centers, and
inverters where high available short-
circuit currents are possible. These
fuses fit the fuse blocks described
above.
182 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Surge Protection
MidNite Solar
MidNite Surge-Protector Device (MNSPD)
The MidNite Solar Surge-Protector Device (MNSPD) is a Type 2 device designed for both AC and DC
systems and provides protection to service panels, load centers, or where the SPD is directly connected
to the electronic device requiring protection. Maximum protection will only be achieved if the SPD is
properly installed.
The MidNite Solar SPD is offered in four versions to maximize the required protection level. Protection
is achieved by reducing the clamping voltage to a safe voltage that your system can sustain without
damaging the electronics. The MidNite Solar SPD voltage rating should be chosen according to the
nominal voltage of the system. Response time is 8/20 μs to clamp 128,000 A. There are two LEDs in
each unit that will indicate when the unit is functioning correctly and there is voltage to it.
Install the MNSPD-115 for surge protection on wires coming from a 12, 24, or 48 VDC PV array, DC
Surge Protection
wind generator or DC hydroelectric turbine. The MNSPD-300-DC unit works well for systems rated at
150 VDC and larger systems with sources up to 300 VDC. The MNSPD-300-AC can be used on120/240
VAC split-phase or two legs each on 208 VAC circuits. The MNSPD-600 is designed for high-voltage
grid-tie PV arrays, or two legs each on 480 VAC circuits. Lightning protection can be installed in a
combiner box, DC or AC load center or grid-tie inverter. These devices can be used on your AC load
center to protect your equipment from surges from the utility lines and on AC wiring running outside of
the building, to generators, to pumps, or to outbuildings. These surge arrestors mount in a ½" knockout
and are covered by a five-year material and workmanship warranty.
MNSPD FMB
MNSPD-600 Surge-Protector Device 0-600 VDC 480 VAC 053-04146
MNSPD FMB Flush-mount box for SPD 053-04140
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Citel
Electrical Distribution PARTS
used with 120/240 VAC split-phase. The DS254VG-120 is a four-pole design to be used with 120/208
VAC WYE connections. The DS445S-400 is a four-pole design to be used with 277/480 VAC WYE
connections. Additional Citel surge arrestors for specialized applications are available by special order.
184 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Grounding
Lay-in Lugs
Description Item code
Bag of ten lay-in lugs with screws 051-03414
Bag of ten lay-in lugs with long screws and nuts 051-03418
Array Grounding
Tyco Grounding Connector
This all-stainless steel grounding lug is like a split bolt with a mounting stud and can be used on most
modules and mounting rails. The mounting stud is 8 AWG and comes with a star washer captive on
the nut. It takes 6 or 8 AWG solid copper ground wire. Use this grounding lug where corrosion is a
consideration. Listed to UL 467.
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Array Combiners
Electrical Distribution PARTS
Array combiners are used to electrically combine the output of multiple series strings of PV modules into a single wire to simplify
the connection to an inverter or charge controller. They typically include string-level overcurrent protection and sometimes host other
functions such as monitoring, a disconnect, or even AFCI and remote shutdown. It is important that the combiner used be rated for
the worst-case voltage and current the array can output.
OutBack Power
FLEXware PV Combiners
The FLEXware PV8 and PV12 accommodate overcurrent protection requirements for off-grid and
grid-connected applications. The DIN rail can be fitted with 150 VDC circuit breakers for low-voltage
PV arrays or 600 VDC fuse holders for grid-tie arrays. Rated NEMA 3R, the powder-coated aluminum
chassis can be mounted on a wall, a sloped roof, or a pole. Dual output lugs allow connection for up to
2/0 AWG wire. An easily-removable flame-retardant polycarbonate deadfront panel prevents accidental
contact with live terminals. FWPV8 has one output circuit and FWPV12 can be configured to have one
or two output circuits. Negative and ground terminal busbars are included. The two output circuits can be
used for fuses in both the negative and positive legs for up to four strings into transformerless inverters.
Limited to 15 A breakers or fuses. Listed to UL 1741.
FLEXware ICS PV Combiners
The FLEXware ICS PV combiners come with or without fuse holders pre-installed in the combiner,
and include distribution blocks and cable gland. The FWPV6 can be used with up to six strings at
600 VDC. Fuse holders need to be added in the quantity needed. The FWPV6-FH600 comes with six
Array Grounding
touch-safe midget fuse holders, and FWPV4-FH600 comes with four touch-safe midget fuse holders.
Listed to UL 1741.
186 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
The BKR-CTRL-DC is the power supply and control for the relay-trip breakers PNL-75-DC-RT,
Array Grounding
RSI Rapid Shutdown Initiator 14.1 x 7.3 x 3.75 4 lbs 053-03320
BKR-CTRL-DC DC Breaker Control & Power Supply 0.75 to 2.0 Wide -- 053-03321
PNL-75-DC-RT Relay-Trip Breaker Single circuit 1.5 Wide -- 053-01062
PNL-75D-DC-RT Relay-Trip Breaker Dual circuits 2.2 Wide -- 053-01063
PNL-75Q-DC-RT Relay-Trip Breaker Four circuits 3.8 Wide -- 053-01064
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 187
MidNite Solar
Electrical Distribution PARTS
MNPV Combiners
These powder-coated aluminum rainproof array combiners will accept DIN-mount 150 V circuit breakers,
MidNite 300 VDC breakers, Midnite 600 VDC breakers, or 600 VDC fuse holders for grid-tie arrays. A
plastic cover provides a dead front for safety and can be knocked out for either breakers or fuse holders.
Both a negative and ground busbar are included. The aluminum NEMA 3R enclosures are approved to be
mounted at angles from 90° to 14° (vertical to 3/12 slope). Listed to UL 1741 for the U.S.A. and Canada.
Breakers and fuse holders are not included.
The MNPV3 will accept three single-pole 150 VDC (MNEPV) breakers or two 600/1,000 VDC fuse
MNPV3 holders. Includes a 60 A positive busbar, six-position PV-negative busbar and a six-position ground
busbar. A single 300 VDC breaker from 7 to 50 A may be installed as a disconnect (no combining busbar).
The MNPV6 will accept six single-pole 150 VDC breakers or four 600/1,000 VDC fuse holders. Includes
15-position PV-negative bus bar, 14-position ground busbar, 120 A positive bus bar for breakers and
80 A busbar for fuses. The positive busbar may be split to support two grid-tie inverters or two charge
controllers. Most charge controllers and grid-tie inverters can have a common negative PV bus (except
Schneider XW and BlueSky).
The MNPV6-250 will hold up to three single-pole 300 VDC circuit breakers for charge controllers
accepting input voltages up to 300 VDC.
MNPV6 with 150VDC breakers The MNPV12 will accept 12 single-pole 150 VDC breakers or ten 600/1,000 positive VDC fuse holders.
and with 600VDC fuses
It includes a 15-position PV-negative busbar, 15-position ground bus bar, and two 200 A Plus busbars
for breakers or fuses. Positive busbars can be combined or separated to support two grid-tie inverters or
two charge controllers. Most charge controllers and grid-tie inverters can have a common negative PV
Array Combiners
Array Combiners
DIN mount breakers from page 176. Add one two-pole breaker for each micro-inverter circuit, up to
three circuits.
1
Combiner includes Surge Protection (SPD) model SPD600.
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MidNite Solar Rapid Shutdown Components
Electrical Distribution PARTS
The firefighter-approved MNBirdhouse1 remote actuator should be installed in a visible, easily accessible
location so that the array combiners can safely be disconnected from the ground when necessary. The
hard-wired connection to the disconnect combiners provides positive feedback that the disconnect on
the roof has actually been thrown. One MNBirdhouse1 can be used to disconnect multiple combiners.
The MNBirdhouse1 has a speaker and will announce when it is safe to climb onto the roof, and during
the day it will inform that there is still voltage present up to the combiner. At night, it will announce
that there is no PV voltage present. The MNBirdhouse1 is powered by multiple redundant sources. It is
available in either red or gray. Each combiner can be powered using the array with the MNDiscoPSB
power supply that will also power the MNBirdhouse1. The MNBirdhouse1 also comes with an indoor
120 VAC power supply that can be used as a DC supply, and has an internal backup battery. The power
draw of the MNBirdhouse1 is only 1 W. Use the special MNCAT5-600 600 V CAT5 USE-2 compliant
wire to connect the Birdhouse and combiners.
The MNBDM battery disconnect module can be used to power a remote actuating breaker to disconnect
circuits including battery, charge controller, or generator circuits. Can be used in 24, 36, and 48 VDC
systems.
The MNFX-CABLE should be used in the MNBirdhouse1 when there are no combiners connected to it.
190 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
SolaDeck
Array Combiners
For combining two AC micro-inverter circuits, use 0784 AC 2K and two appropriately rated S202U
breakers. For combining three AC micro-inverter circuits, use 0784 AC 3K and three S202U breakers.
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SolaDeck Combiner Kits
Electrical Distribution PARTS
These kits simplify selection of combiner-box components. Select a kit that has the configuration you
need for the parts that will allow you to put it together. The combiner kits come with fuse holders and
15 A fuses. All kits come with strain-relief fittings. The kits with breakers must use the bump-lid enclosure.
01634 SolaDeck DC combiner kit for four strings, both positive and negative fused 053-00275
AC Pass-Through Kits
01611 SolaDeck AC pass-through kit for one string 053-00255
01612 SolaDeck AC pass-through kit for two strings 053-00256
01613 SolaDeck AC pass-through kit for three strings 053-00257
01614 SolaDeck AC pass-through kit for four strings 053-00258
AC Fused Kits
01641 SolaDeck AC fused pass-through kit for one circuit 053-00263
01642 SolaDeck AC fused combiner kit for two circuits 053-00264
01643 SolaDeck AC fused combiner kit for three circuits 053-00265
AC Breaker Kits
0760K2AC-PB15 SolaDeck 15A AC breaker combiner kit for two circuits, use bump lid box 053-00276
0760K3AC-PB15 SolaDeck 15A AC breaker combiner kit for three circuits, use bump lid box 053-00277
0760K2AC-PB20 SolaDeck 20A AC breaker combiner kit for two circuits, use bump lid box 053-00278
0760K3AC-PB20 SolaDeck 20A AC breaker combiner kit for three circuits, use bump lid box 053-00279
192 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Innovative Solar
Array Combiners
Innovative Solar Rapid Shutdown Devices
# of Dimensions
Model Description Weight Item code
channels (L" x W" x H")
RS6-D1-S1CAC one Rapid shutdown box in Soladeck enclosure 10.4 x 8.7 x 2.6 10 lbs 053-00201
RS6-D1-P1CAC one Rapid shutdown box in poly NEMA 4X enclosure 9.5 x 8.5 x 3.5 3.5 lbs 053-00202
RS6-D2-S1CAC two Rapid shutdown box in Soladeck enclosure 10.4 x 8.7 x 2.6 10 lbs 053-00215
RS6-D2-P1CAC two Rapid shutdown box in poly NEMA 4X enclosure 9.5 x 8.5 x 3.5 3.5 lbs 053-00216
RS6-D4-S2CAC four Rapid shutdown box in steel NEMA 3R enclosure 23.6 x 7.9 x 3.1 13.1 lbs 053-00217
RS10-D4-S2AC four Rapid shutdown box in steel NEMA 3R enclosure 23.6 x 7.9 x 3.1 13.1 lbs 053-00214
1232-00/A E-stop switch 053-00220
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more!
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Disconnects
Electrical Distribution PARTS
Disconnect switches provide a means for safely opening a circuit between the power supply and any loads that may be present. Some
disconnects also offer fusing, remotely-actuated contactors or other specialized functions. The NEC requires listed disconnects in a
variety of situations. Be sure to choose a disconnect that is rated for the AC or DC voltage and current that may be present on the circuit.
Square-D
240 V and 600 V NEMA 3R Safety Switch Disconnects
For inverters that do not include a DC disconnect, or when an additional DC disconnect is required, one
of these 600 VDC disconnects can be used. Many utilities require an AC disconnect between a grid-tie
inverter and the AC load center, close to the AC service entrance, and with a visible and lockable handle.
The Square-D 600 VDC-rated 30 A, 60 A, and 100 A three-pole safety switches are rated by Square-D to
handle one 600 VDC circuit per pole for PV (although they are not UL-listed for this purpose). The 30 A
switch is rated for 16 A short-circuit current (Isc at PV module STC) for non-fused versions, and 12.8 A (Isc)
for fused versions. The 60 A switch is rated for 48 A (Isc) for non-fused versions and 38 A (Isc) for fused
versions. The 100 A switch is rated for 80 A (Isc) for non-fused versions and 64 A (Isc) for fused versions.
All of the Square-D 600 VDC non-fused disconnects are rated for disconnecting one circuit at full rated
current using two poles in series. Fused disconnects are rated for 80% of switch current rating at up to
600 VDC.
Use Class-R fuses of the proper voltage and amperage for fused disconnects. 600 V fuses will not fit into
240 VDC disconnects, and 250 VAC/125 VDC fuses will not fit into 600 V disconnects, and vice-versa.
Disconnects
Heavy-Duty (HD) switches are rated for “Service duty”. Use the fused versions for AC line-side taps.
Square-D Disconnects
Dimensions
Amps AC/DC Fused Poles Neutral kit Ground kit Weight Model Item code
(H" x W" x D")
600 VAC or DC 3-Pole NEMA 3R Heavy-Duty Switches
30 A Yes No three SN03 GTK03 14.88 x 6.63 x 4.88 9.3 lbs HU361RB 053-02312
30 A Yes Yes three SN03 GTK03 14.88 x 6.63 x 4.88 9.8 lbs H361RB 053-02313
60 A Yes No three SN0610 GTK0610 17.50 x 9 x 6.38 16 lbs HU362RB 053-02339
60 A Yes Yes three SN0610 GTK0610 17.50 x 9 x 6.38 16 lbs H362RB 053-02341
100 A Yes No three SN0610 GTK0610 21.25 x 8.50 x 6.38 24 lbs HU363RB 053-02357
100 A Yes Yes three SN0610 GTK0610 21.25 x 8.50 x 6.38 24 lbs H363RB 053-02355
200 A Yes No three 1
SN20A PKOGTA2 29.25 x 17.25 x 8.50 44 lbs HU364RB 053-02364
200 A Yes Yes three1 SN20A PKOGTA2 29.25 x 17.25 x 8.50 -- H364NRB 053-02366
400 A Yes Yes three 1
included PKOGTA2 50.31 x 27.88 x 10.13 -- H365NR 053-02407
800 A Yes Yes three 1
included PKOGTA7 69.13 x 36.62 x 17.75 -- H367NR 053-02373
1,200 A Yes Yes three1 included PKOGTA8 69.13 x 36.62 x 17.75 -- H368NR 053-02409
240 VAC/125 VDC2 NEMA 3R Heavy-Duty Switches
30 A Yes Yes three included GTK03 14.88 x 6.63 x 4.88 9.8 lbs H321NRB 053-02315
60 A Yes Yes three included GTK03 14.88 x 6.63 x 4.88 10 lbs H322NRB 053-02336
100 A Yes Yes three included GTK0610 21.25 x 8.50 x 6.38 19 lbs H323NRB 053-02351
200 A Yes Yes three included PKOGTA2 29.25 x 17.25 x 8.50 43 lbs H324NRB 053-02363
1
Uses two poles (and two fuses) in series for 600 VDC, no PV rating per pole.
2
Switches are rated for 250 VDC, but available fuses are only rated for 125 VDC.
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AC-Only NEMA 3R Safety Switch Disconnects
Disconnects
200 A AC only Yes three included PKOGTA2 29.25 x 17.25 x 8.25 30 lbs D324NRB 053-02372
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Load Centers
Electrical Distribution PARTS
Load centers provide a central location for mounting busses and breakers to feed multiple load circuits from a single power supply,
such as a utility service or inverter output. The NEC requires NRTL-listed load centers for most applications. Be sure to choose a load
center that is rated for the AC or DC voltage and current supplied as well as any application-specific requirements.
two 70 A yes incl. 4 AWG PK4GTA 9.38 x 4.88 x 4 5 lbs QO24L70RB 053-02141
two 70 A no incl. 4 AWG PK4GTA 9.30 x 4.81 x 3.19 3.8 lbs QO24L70S 053-02144
QO612L100RB six 100 A yes incl. 1 AWG PK7GTA 12.62 x 8.88 x 4.27 9.7 lbs QO612L100RB 053-02147
six 100 A no incl. 1 AWG PK7GTA 12.57 x 8.88 x 3.8 8.3 lbs QO612L100DS 053-02153
12 125 A yes incl. 2/0 AWG incl. 19 x 14.25 x 4.5 23 lbs QO112L125GRB 053-02163
12 125 A no add 2/0 AWG incl. 18 x 14.25 x 3.75 15 lbs QO112L125G 053-02162
12 200 A yes incl. 250 kcmil incl. 26.25 x 14.25 x 4.5 27 lbs QO112L200GRB 053-02165
12 200 A no add 250 kcmil PK15GTA 29.86 x 14.25 x 3.75 18 lbs QO112L200G 053-02164
120/208 V AC Three-Phase Main Lug Load Centers
12 125 A yes incl. 2/0 AWG incl. 19 x 14.25 x 4.52 22 lbs QO312L125GRB 053-02181
QO312L125GRB
12 125 A no add 2/0 AWG incl. 19 x 14.25 x 3.75 11 lbs QO312L125G 053-02183
18 200 A yes incl. 250 kcmil incl. 30 x 14.25 x 4.52 31 lbs QO318L200GRB 053-02185
18 200 A no add 250 kcmil incl. 30 x 14.25 x 3.75 17 lbs QO318L200G 053-02187
1
Uses QO plug-in breakers
Square D Load Center Covers and Ground Busbars for QO Load Centers
Description Weight Model Item code
Surface cover for twelve-space 125 A Load Centers 053-02162 & 053-02183 6 lbs GOC16US 053-02159
Flush cover for twelve-space 125 A Load Centers 053-02162 & 053-02183 7 lbs GOC16UF 053-02156
GOC30US Surface cover for all 200 A Load Centers 053-02164 & 053-02187 9.2 lbs GOC30US 053-02169
Flush cover for all 200 A Load Centers 053-02164 & 053-02187 11 lbs GOC30UF 053-02170
Ground Busbar for two-space Load Centers PK4GTA 053-02390
Ground Busbar for six-space Load Centers PK7GTA 053-02391
Ground Busbar for twelve-space Load Centers PK9GTA 053-02392
PK15GTA Ground Busbar for twelve-space 200 A Load Centers PK15GTA 053-02393
Ground Busbar for 30-space Load Centers PK18GTA 053-02394
196 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Insulated Cable Connector Blocks
IPC-4/0-2/0 AWG
Waterproof Strain Reliefs
Use the 1/2" NPT threaded connectors to provide a waterproof entrance or exit for wiring on PV module
junction boxes and outdoor combiner boxes. Use the 3/4" NPT connector for cables up to 5/8" diameter
Made of Nylon with Buna-N seals. Resistant to salt water, and most mild chemicals and oils, these strain
reliefs are noncorrosive and suitable for direct-burial installations. The oval-hole 1/2" strain relief works
for two-conductor TC cable used for module interconnects, PV outputs, or UF cable. The 1/2" thread,
two-hole strain relief, 054-03242, is rated for up to 1,000 VDC and can be used with PV Wire up to 0.27"
outside diameter. UL-listed for use in NEMA 4, 6 and 12 applications.
Waterproof Strain Reliefs
Description Fits cable size Item code
½" thread with one round hole USE 12 to 10 AWG 054-03243
½" thread with two round holes USE 12 to 10 AWG 054-03252
½" thread with two round holes PV WIRE 0.20" to 0.27" diameter 054-03242
½" thread with one round hole 0.25" to 0.5" diameter wire 054-03241
½" thread with one oval hole 14/2, 12/2, 10/2 TC 054-03257
¾" thread with one round hole 0.4" to 0.7" diameter cable 054-03261
¾ " thread with two round holes PV WIRE 0.20" to 0.35" diameter 054-03247
1" thread with five round holes PV WIRE 0.10" to 0.33" diameter 054-03255
Steel lock nut ½" 054-03238
Steel lock nut ¾" 054-03244
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Barrel Connectors
Electrical Distribution PARTS
These UL-listed connectors are tin-plated high strength aluminum alloy and can be used with copper or
aluminum wire. Single- and double-barrel connectors utilize set screws to secure wires in place. These
are not approved for use with fine stranded wire.
Barrel Connectors
Type Wire size Hole size Item code
Single 14 to 2 AWG 1/4" 051-03319
Single 14 to 2/0 AWG 1/4" 051-03327
Double 14 to 2/0 AWG 1/4" 051-03324
Single 6 to 4/0 AWG 3/8" 051-03334
Double 6 to 4/0 AWG 3/8" 051-03330
Splicer Blocks
Use these blocks to splice wires of up to 2/0 AWG. The terminal blocks are made of zinc-plated aluminum,
for use with aluminum or copper conductors. Two-pole and three-pole blocks have one connection on
each side. UL recognized for up to 600 VDC.
Splicer Blocks
Wire size Poles Rating Item code
8 to 2/0 AWG two 175 A 054-01030
8 to 2/0 AWG three 175 A 054-01033
198 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Battery Cables
Battery Cables
Heat Shrink Tubing
Use this tubing to insulate copper lugs and compression terminals. Tubing shrinks and glue inside melts
when heated with a heat gun or torch, sealing wires against corrosion and moisture. Maximum shrinkage
is listed below. Sold in 6" lengths.
Heat Shrink Tubing
Description Shrinks to Item code
Heat shrink tubing 1/2" x 6" black 3/16" 051-01132-B
Heat shrink tubing 1/2" x 6" red 3/16" 051-01132-R
Heat shrink tubing 1/2" x 6" white 3/16" 051-01132-W
Heat shrink tubing 3/4" x 6" black 1/4" 051-01135-B
Heat shrink tubing 3/4" x 6" red 1/4" 051-01135-R
Heat shrink tubing 3/4" x 6" white 1/4" 051-01135-W
Heat shrink tubing 1" x 6" black 3/8" 051-01137-B
Heat shrink tubing 1" x 6" red 3/8" 051-01137-R
Heat shrink tubing 1" x 6" white 3/8" 051-01137-W
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Battery Cables with Lugs
Wire & Cable
Use these cables between a battery bank and inverter, fuse or power center. They have flexible stranded
UL-listed copper wire and 3/8" diameter lugs. Lug barrels are covered with glue-filled heat-shrink tub-
ing. Cables are marked in red heat-shrink tubing for positive and white heat-shrink tubing on black wire
for negative. Append –R to the item number for a red cable with red ends (positive), -B for a black
cable with black ends, or –W for a black cable with white ends (negative). For example, a red 4/0 AWG
cable with a 2' length would be 052-04002-R.
Battery Cables with Two Lugs
Cable Length Item code
2' 052-04002
3' 052-04003
4' 052-04004
5' 052-04005
6' 052-04006
4/0 AWG
7' 052-04007
8' 052-04008
10' 052-04010
12' 052-04012
15' 052-04015
2' 052-02002
3' 052-02003
4' 052-02004
Battery Cables
5' 052-02005
6' 052-02006
2/0 AWG
7' 052-02007
8' 052-02008
10' 052-02010
12' 052-02012
15' 052-02015
2' 052-01002
3' 052-01003
2 AWG 5' 052-01005
8' 052-01008
10' 052-01010
Battery Interconnects
Use these cables between individual battery cells or between battery strings. Cables with red ends are
for positive battery parallel jumpers. Cables with white ends are for negative battery parallel jumpers.
Cables with black on both ends, or red and black ends, are used for series battery interconnects. When
ordering, append “-R” to the item number for red (positive), “-W” for white (negative), “-B” for black
or “-BR” for one end red and one end black (series connections). For example, a red 9" cable used
to connect positive cells in parallel would be 052-05122-R.
Battery Interconnects
Wire size Length of cable Item code
2/0 AWG 9" 052-05122
2/0 AWG 12" 052-05121
2/0 AWG 20" 052-05124
4/0 AWG 12" 052-05142
4/0 AWG 20" 052-05145
Bulk Wire
16 AWG two-conductor TC cable, 100' 050-01178
18 AWG two-conductor TC cable, 100' 050-01181
Pump Cable
This 10 AWG 2-conductor cable works well with the Aquatec SWP pumps, and also the SHURflo 9300
submersible pump, providing a good seal in the 9300's cable gland. Grundfos SQFlex pumps require
cables with a ground.
Shielded Control and Communication Cable
This 16 AWG, two-conductor cable is useful for pump controls that are far from a remote tank. It is a
shielded, twisted-pair cable rated for 600 V, direct burial, and is sunlight resistant. Shielded cable can
help prevent transient surges caused by lightning. Shielding should be grounded on one end of cable run
only. Sold in 50’ increments. For control wire only, and not for submerged use.
It’s your best source for timely, comprehensive information on federal, state, local and
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Array Cables and Connectors
Wire & Cable
Grid-tie modules generally ship with attached cables that are listed to UL 1703 with the module. The cable connectors on these are
fully waterproof when connected, touch-protected and designed for up to 1,000 VDC and 30 A, but cannot be safely disconnected
under load.
Our output cables are made with 10 AWG PV Wire and can be used in solar arrays up to 1,000 VDC. All of our array output cables
are made with PV wire that is listed to UL 854, which is required by the NEC for use with transformerless inverters (See bulk PV
Wire description on previous page for more information).
Additionally, we stock the MultiContact Solarline 2 MC4 and Amphenol H4 crimp-on connectors for use with 10 AWG PV stranded
wire. Proper crimping to the wire and insulator assembly requires special tools (see Tools).
202 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Wire-Management Hardware
HellermannTyton
Solar E-clips
HellermannTyton’s 304-Stainless-Steel Cable Clip can hold one or two cables at a time, accommodat-
ing cable diameters from 0.20" (5 mm) to 0.30" (7.6 mm). These clips use a dedicated spring to hold the
cables in place without causing abrasion. The flat pushing surface also makes it much easier to install on
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HellermannTyton’s C Clips are available with an integrated cable tie that can accommodate up to 1.8"
Wire & Cable
diameter or with a “fir tree” base that can be pushed into a 0.25" diameter threaded or unthreaded hole.
The cable-tie version comes in packs of 500 and works well for attaching cables from 0.16" to 0.4"
diameter to conduit, rails or posts. The UV-stabilized polyamide fir-tree version comes in packs of 100
and works well for quickly securing 0.24" to 0.30" diameter cables using available mounting holes, such
C Clip with Fir-Tree Mount as a SnapNrack channel nut or module-mounting hole.
A Cable Tie with Fir-Tree Mount is also available for securing bundles up to 1.4" (35 mm) to a quarter-
inch diameter hole. These are made from the same material as the C-Clip with Fir-Tree Mount and come
in packs of 1,000.
Cable Clips
C Clip with Cable-Tie Mount Mounting type Cable diameter Quantity Item code
C clip with Cable Tie 0.16" – 0.40" [4 – 10 mm] 500 052-09149
C clip with Fir Tree – 0.24" - 0.28" [6.3 – 7 mm] 0.24" to .0.30" [6 – 7.6 mm] 100 052-09150
Cable Ties with Fir Tree – 0.24" - 0.28" [6.3 – 7 mm] 0.06" - 1.40" [1.5 - 35 mm] 1,000 052-09151
Cable Tie with Fir-Tree Mount Specially designed for prolonged use in extreme outdoor environments, these Cable Ties are made from
UV-stabilized polyamide material to ensure long-term performance. The tensile strength of these ties
varies according to the width.
The corresponding Mounting Base will accommodate cable ties up to 0.18" wide. The base is UV sta-
bilized and employs a VHB acrylic adhesive to achieve a strong bond to most smooth surfaces. As with
any adhesive product, be sure to clean the mounting surface thoroughly for best results.
Note: Mounting anything to a module’s back sheet may void the module warranty.
Cable Ties
Wire-Management Hardware
Cable Ties
Strength Max bundle Length Width Quantity Item code
30 lbs 1.38" (35 mm) 5.9" (150 mm) 0.14" (3.5 mm) 100 052-09152
50 lbs 1.97" (50 mm) 7.9" (200 mm) 0.18" (4.6 mm) 100 052-09153
50 lbs 4.33" (110 mm) 15.4" (390 mm) 0.18" (4.6 mm) 100 052-09154
120 lbs 4.13" (105 mm) 15.2" (387 mm) 0.30" (7.6 mm) 100 052-09155
Mounting Base 0.18" (4.6 mm) 100 052-09156
204 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
PV Cable Assembly Tools
Tools
Crimp-on PV cable connectors (See Wire and Cable section) require special tools to properly attach the connectors. Single-purpose
tools from Multi-Contact or Amphenol work with only that type of connector and are often the best option for installers who work
only with modules that have that same connector type. For those who encounter several different types of connectors, one of the
Rennsteig tool sets that have a set of dies and positioners can be more convenient and economical than carrying a different tool for
each connector type.
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Rennsteig
Tools
206 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
System Survey and Commissioning Tools
Tools
Commissioning a PV system is an important final step in the installation process, and it’s worth doing properly and consistently.
Commissioning standards, such as IEC 62446 and related NABCEP guidelines, provide visual and physical inspections as well as
electrical tests that should be performed prior to activating a new PV system. Common electrical tests made during commissioning
include: continuity, phasing, and voltage for AC circuits; continuity of grounding conductors; DC circuit polarity verification; string
I-V curves; string open-circuit voltage; string short circuit current; insulation resistance testing of PV source and output circuits; and,
finally, a full-up system functionality test. With proper documentation, these same tests can be repeated periodically as systems age
to ensure that they are operating efficiently.
Seaward Solar
Solar Installation Testers
PV210 Solar PV Tester and I-V Tracer
The PV210 provides a highly efficient and effective test and diagnostic solution for PV systems, carrying
out all commissioning tests required by IEC 62446:2016 and performing fast and accurate measurement
of I-V curves in accordance with IEC 61829:2015.
With direct connection to individual PV modules or strings using the supplied lead sets, tests can be
conducted easily and within a matter of seconds at the press of a single button.
A high contrast display is clearly visible in direct sunlight and shows open circuit voltage (up to 1,000
VDC), short circuit current, maximum power point voltage, current and power, as well as the fill factor
of the PV module or system under test, and insulation resistance (as part of an auto sequence or a discrete
probe to probe measurement). If the measured curve deviates from the expected profile, the PV210 alerts
the user to this, identifying the need for further analysis.
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Solar Installation Test Kits
Tools
The photovoltaic reference cell provides a more representative measurement of solar energy and greater
accuracy and repeatability than irradiance meters that use simple photo diode detectors. The Solar Survey
200R irradiance meter incorporates a display hold feature, which enables the user to more easily capture
readings in difficult locations.
The 200R can wirelessly give the PV150 or PV210 Solar Installation Testers real-time irradiance, ambient
temperature, and PV module temperature measurement results simultaneous to electrical tests, as required
by MCS and IEC 62446 standards. The Testers can then download the data into the SolarCert Elements
software program. The 200R also includes data logging with a USB interface for data download to a
PC. This allows for irradiance and temperature to be recorded at user-defined intervals over a number of
hours or days. The collected data can then be downloaded to a PC for analysis or for inclusion in solar
installation reports.
Solar Power Clamp
Seaward’s Solar Power Clamp is a specialized power meter that clamps over the cable to measure the
AC or DC current. If a PV system isn’t generating the expected level of power under known irradiance
and temperature conditions, this may indicate a fault with one or more components in the system. In
addition to power and efficiency measurements, the harmonic analysis function of the Solar Power Clamp
can be used as a means of detecting faults within the inverter. This unit includes two MC4 test leads.
Solar Power Clamp functions include: DC power measurement, AC and AC+DC true continuous power
(RMS) reading, power factor, total harmonic distortion and harmonics 1 – 25, phase rotation indication,
current and voltage measurement, smart data hold and peak hold, and non-contact voltage indicator.
SolarCert Elements Solar PV Software
The Seaward SolarCert Elements Solar PV Software enables solar PV system installers to produce
customized client-facing test reports and certificates using user input or data downloaded from the PV150
tester.
The software allows PV installers to create customized test certification and inspection reports and
installation layout diagrams that can be stored alongside photographs and other information relevant to
PV installations, such as datasheets or operating manuals. A checklist feature helps ensure that all of the
necessary information is included. Company logos and signatures can be added to the templates for a
branded professional image. Once compiled, the complete data package can quickly be searched within
the solar PV software and emailed or printed for delivery to the client.
208 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Seaward Solar Commissioning Tools
Tools
Seaward Part
Description Item code
Number
PV210 Solar Link Kit (Includes PV210, Solar Survey 200R, AC/DC current clamp, 2x MC4 Test Leads, 2x test leads/
389A918 094-00293
probes and alligator clips, quick start guide and CD-ROM, Carry Bag, Calibration Cert, and accessories)
PV150 Solar Link Kit (Includes PV150, Solar Survey 200R, AC/DC current clamp, 2x MC4 Test Leads, 2x test leads/
388A917 094-00279
probes and alligator clips, quick start guide and CD-ROM, Carry Bag, Calibration Cert, and accessories)
PV210 Installation Testor and I-V Tracer (Tester only) 389A912 094-00294
PV150 Installation Tester (Tester only) 388A916 094-00282
Solar Survey 100 irradiance meter 396A910 094-00290
Solar Survey 200R irradiance meter (allows SolarLink wireless data transfer to PV210 or PV150 tester) 396A926 094-00291
Solar Power Clamp (includes MC4 test leads for DC power measurements) 396A961 094-00292
SolarCert Elements Version 2 software 383A910 094-00289
Combiner Box Test Leads 396A999 094-00296
MC3 Test Lead Adapters 396A958 094-00297
Fused Test Leads (Red & Black probes) 44B075 094-00277
Nikon
Forestry Pro Laser Rangefinder
The Nikon Forestry Pro Laser Rangefinder can be used during field survey work to determine distance,
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 209
Solar Safety Labels
Tools
The NEC and International Fire Code (IFC) require specific components of a PV system to be labeled for the safety of operators,
maintenance, and emergency responder personnel. The Code also requires these labels to be appropriately weather resistant (IFC
605.11.1.1.3) and durable (NEC 110.21). These labels are UV and weather resistant and should meet Code requirements in most
jurisdictions. Note that some jurisdictions may still require engraved placards. The labels are designed to permanently adhere to
metallic, baked enamel, and powder-coated surfaces in most outdoor environments.
Local jurisdictions and company policies often call for unique language or types of labels that are not available in preprinted form. If
this is a frequent requirement, a label printing system can be an economical way to get exactly what you need when you need it. The
ability to produce custom labels also presents opportunities for branding as well as organization, theft prevention, and identification.
NEW! PV Labels
Preprinted Solar and Safety Labels
Our new partnership with PV Labels has allowed AEE Solar to stock and list in our catalog the most
common and demanded solar labels below. Other labels and also phenolic placards are available upon
request to meet specific JHA requirements. The language and letter height on these Standard Labels is
designed to meet NEC 110, NEC 690 and IFC 605 requirements, and have been updated for NEC 2014
compliance. Reflective Labels are available for disconnect and conduit markers as required by the Code.
The Fill-In-The-Blank Labels have white blanks that can be filled in with system parameters either ahead
of time or in the field using a permanent marker so long as transparent laminate is then placed over them.
The labels will remain adhered in temperatures down to -40 °C and as high as 175 °F [79 °C] but must
be applied when temperatures are above 50 °F [10 °C]. UL 969 Recognized.
Safety Labels
210 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Conduit, Disconnect, and Combiner Box Labels
Tools
Pkg
Placement1 Label text Dimensions Item code
qty
Enclosures, WARNING-ELECTRIC SHOCK HAZARD-DO NOT TOUCH
Disconnects, and TERMINALS-LINE AND LOAD MAY BE ENERGIZED 4" X 3" 10 188-09228
Electrical Panels (orange and white)
Combiners,
WARNING-ELECTRIC SHOCK HAZARD-DC
Enclosures,
CONDUTORS ARE UNGROUNDED AND MAY BE 4" X 3" 10 188-09240
Disconnects, and
ENERGIZED (orange and white)
Electrical Panels
Combiners,
Enclosures, PHOTOVOLTAIC MODULES PRODUCE DC VOLTAGE
4" x 2" 10 188-09227
Disconnects, and WHEN EXPOSED TO SUNLIGHT (red w/ white letters)
Electrical Panels
AC Electical Panel and Point of Connection Labels
Pkg
Placement1 Label text Dimensions Item code
qty
Solar PV Point of CAUTION-SOLAR POINT OF CONNECTION
4" X 1" 10 188-09231
Connection to Utility (yellow and white)
Solar PV Point of
DUAL POWER SUPPLY-SOURCES UTILITY GRID AND
Connection to Utility, 4" x 2" 10 188-09226
PV SOLAR ELECTRIC SYSTEM (orange and white)
Main Electrical Panel
Solar PV Point of
DUAL POWER SUPPLY-SOURCES UTILITY GRID AND 2-3/4" x
Connection to Utility, 10 188-09239
Safety Labels
PV SOLAR ELECTRIC SYSTEM (orange and white) 1-5/8""
Main Electrical Panel
Main Electrical Panel
Breaker, if it has been DO NOT UPSIZE MAIN BREAKER-BREAKER HAS BEEN
4" x 1" 10 188-09232
downsized for PV DOWNSIZED (red w/ white letters)
Installation
PV Inverter, PV Point
of Connection to Utility,
PHOTOVOLTAIC SYSTEM EQUIPPED WITH RAPID 5-3/4" x
Main Electrical Panel, 10 188-09242
SHUTDOWN (red w/ white letters, reflective) 2-1/4""
and/or Rapid Shutdown
Initiator Device
1
Placement suggestions are the most common applications for the given label; it is, by no means, an exhaustive list of where
the label may be required.
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Solar Label Convenience Kits
Tools
For convenience, pre-cut Safety Label Kits are available that can be kitted per job. Several kits are
available for labeling different types and sizes of PV installations. The Single PV DC String Label Inverter
Kit can be used for an installation utilizing a single string inverter, and has DC, AC, and conduit labels.
If installing a system with multiple string inverters, order one Multiple PV DC String Inverter Label
Kit for each inverter and one PV AC Label Kit. The DC label kit has specific labeling for string inverter,
while the AC label kit will contain interconnection labels, and labels for the main electric panel and the
PV combining subpanel.
However, if utilizing microinverters, where there is no high voltage DC Strings, a single PV AC Label
Kit should contain the labels needed for these installations.
Additional labels may be required to meet your specific instllaton and inspection requirements.
212 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
HellermannTyton
Tools
Thermal-Transfer Printers
The HellermannTyton TT230MC desktop thermal-transfer printer is designed for printing safety and
identification signs and labels up to 4" wide. Use black or white printer ink ribbons to print on blank
continuous vinyl material. This printer also incorporates a cutter that automatically cuts the labels as
they are printed, saving time in the field. An optional hard-shell case and battery pack are also available
to enable operation on a jobsite.
The TT230MC Starter Kit includes the printer, plus a sturdy hard-shell case, white and black ribbons,
the label caddy, and TagPrint Pro 3.0 label design software.
The portable HellermannTyton TT130MC enables shop or jobsite printing of all current solar and safety
warning labels. Prints on 250’ continuous vinyl rolls of material up to 2” wide using continuous black
or white printer ink ribbon. Values can also be printed on rolls of preprinted labels where site-specific
information such as voltage and current values need to be added. The printer has an Ethernet port,
allowing connection to a network or wireless router, and includes a label caddy and integrated label cutter.
The TT130MC Starter Kit includes the printer, a hard case that can accommodate two TT130MC units,
white and black print ink ribbons, the label caddy, and the TagPrint 3.0 label design software.
The TagPrint Pro 3.0 software is required for using the printer with a Windows PC. The software is
preloaded with standard NEC safety-label templates and enables customization of those as well as design
capability. TagPrint Pro can also be set up to print sets of consecutively-numbered labels and similar
batch processes.
Blank self-adhesive 250’ continuous rolls of vinyl are available in white, black, red, and yellow with
widths of 1" or 2" (4" vinyl available by special order). The vinyl material is UV stable and rated for a
Safety Labels
minimum of five years of outdoor use without significant fading or adhesive degradation.
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Electric Vehicle Charging Stations
ELECTRIC VEHICLE CHARGING STATIONS
A charging station is a great companion to a grid-tied PV system because it extends the financial and
environmental savings of solar power to transportation, directly offsetting oil consumption and vehicle
exhaust.
There are three categories of EV charging stations:
Level 1: This is a simple device that plugs into a 120 VAC 20 A outlet. It looks like a conventional
AC outlet but with one blade turned 90°. Typically delivered with the vehicle from the dealer or
manufacturer, Level 1 charging stations are limited to a maximum of 2 kW and take 10 to 20 hours to
fully charge an all-electric car.
Level 2: These charging stations are typically hardwired into a 240 VAC 40 A circuit and range in output
from 6 to 12 kW. Level 2 charging stations can fully charge an electric vehicle in 3 to 8 hours. Installed
on a dedicated circuit, they feed power to the vehicle’s built-in charger through an SAE J1772 plug
that resembles the nozzle of a gas pump. Most residential and commercial charging stations currently
available are Level 2.
Level 3: This is a high-powered charger that delivers 20 kW or more of 300+ VDC power directly to
the EV battery. These chargers require three-phase power and a large commercial service panel. Level 3
CHAdeMO connectors are an option on the Nissan Leaf and other electric vehicles, but Level 3 charging
stations are best suited for commercial vehicle and fleet applications due to their size and cost.
Federal and state tax credits may be available to lower the cost of equipment and installation of charging
stations.
Schneider Electric
Schneider Electric offers a suite of electric vehicle charging stations for both residential and commercial
applications. These Level 2 charging stations can charge most EV batteries in 3 to 8 hours via the standard
SAE J1772 compliant output plug, which fits the receptacles of the most popular EVs and Plug-in Hybrid-
Electric Vehicles such as the Nissan Leaf, Chevy Volt, and Toyota’s new plug-in Prius.
The Schneider EVlink charging stations also feature a user-friendly interface, integrated ground fault
protection, and automatic restart following a corrected ground fault or temporary loss of power.
RFID-accessible versions are available for all outdoor rated EVlink charging stations. This enables the
EV230WS user to set up and manage up to 480 users for each charging station by issuing authentication cards.
Authentication cards and associated pin numbers can be activated or inactivated for each charging station
using the handheld programmer
For maximum output, installation will require a 240 VAC source with a 40 A two-pole circuit breaker
capable of a 30 A continuous load per charging unit. Dual chargers require twice the current or two
separate circuits.
EVlink Wall-Mounted Level 2 Charging Stations
These charging stations mount on the wall of a garage or outdoors on the side of a building. Installation
with a standard 240 VAC socket and plug can be used to keep the unit portable, but be sure to check
with your local code inspector as some jurisdictions have additional requirements for these outlets. RFID
access is only available on the outdoor version, which also features a NEMA 3R weatherproof enclosure.
Listed to UL 2594, 2231, 991, 1998, and 2251.
EV230WSRR
Schneider Electric EVlink Wall Mounted EV Charging Stations
Model Description Item code
EV230WS Indoor-only 208 or 240 VAC 089-01500
EV230WSR Outdoor 208 or 240 VAC 089-01501
EV230WSRR Outdoor 208 or 240 VAC with RFID access 089-01504
214 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
EVlink Pedestal-Mounted Level 2 Charging Stations
Need assistance? Call your AEE Solar rep, or Sales Support at 800-777-6609.
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 215
Solar Water Pumping
WATER PUMPS
Solar pumps operate anywhere the sun shines, making them ideal for an independent water supply. While energy production from
solar pumps is impacted by cloudy weather, having adequate water storage and decreasing water needs during cool or rainy weather
mitigates these impacts.
Most solar water pumping systems operate on direct current (DC). The output of the solar power system varies throughout the day
and with changes in sunlight intensity and weather conditions, requiring specialized pumps and controls that operate within a wider
range of voltage and current compared to most AC pumps.
Conventional AC pumps are usually centrifugal pumps that spin at high speed to pump as many gallons per minute as possible. They
also consume a large amount of power and their efficiency suffers at low speeds and when pumping against high pressure. If you run
a centrifugal pump at half speed, it pumps one quarter of the volume.
To minimize the size of the solar PV system required, solar pumps generally use more efficient motors and pumping mechanisms.
The most efficient pumps are “positive displacement” pumps, which pump a fixed amount of water with each rotation. If it is cloudy
or early morning, the pump will receive less energy and run more slowly, but with no loss of efficiency—so at half speed, it simply
pumps half the amount of water at the same pressure.
To use solar energy economically, solar pumping systems typically pump more slowly than conventional well pumps (many solar
pumps are designed to produce less than 6 gallons per minute) and they don’t run at all between sunset and sunrise, so an adequately-
sized storage tank is usually required. Instead of pumping a large volume of water in a short time and then turning off, the solar water
pump works slowly and efficiently all day to provide the same volume of water. Often, a solar pump can be used in a well with a
recovery rate too slow for a conventional AC pump.
If your water sources are remote from power lines, compare the cost of a low-maintenance solar pumping system to what you would
spend on a generator, with continual fuel and maintenance costs, or on a utility power-line extension. In most cases, a good solar
pumping system is far more economical, which is why many non-profits and NGOs use solar pumping to provide clean water to
System Design
216 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Water Storage and Pressurization
WATER PUMPS
Many conventional AC-powered water systems pump from a well or other water source into a pressure tank that stores water and
stabilizes the pressure for household use. When you turn on a tap in the house, an air-filled bladder in the tank forces the water into
the pipes. When the pressure drops, a pressure switch turns on the pump, refilling and re-pressurizing the tank. This works because
an AC pump delivers high volume and pressure on demand; however, this will not work with pumps operating directly from PV
modules because the sun may not be shining when you want to take a long hot shower.
For pumps operating directly from PV modules, a non-pressurized water tank or cistern is used to store water for use during times
when the sun is not shining. If the tank can be located above the house on a hill or on a tower, gravity can supply the water pressure.
Gravity water pressure can be calculated in two ways:
For reasonable pressure, the tank needs to be at least 40’ above the house, although to obtain a pressure of 30 psi will require about
70’ of elevation.
Alternatively, a DC or AC pressure booster pump, powered from a battery or battery/inverter system, can be used to maintain a
pressure tank as needed from a storage tank that is filled by a solar pump during the day. You must use a pressure pump that can
deliver the maximum flow rate required by the house, or have a pressure tank that is large enough to make up the difference between
what the pressure pump can deliver and what is required for as long as it may be required. This is called the “draw-down volume”
of the pressure tank.
System Design
Calculation of Solar Power Needs
If you are using a pump driven directly by PV modules, the array’s nameplate output should be at least 20% higher than the power
required by the pump to achieve the desired head and flow rate. A larger array or a tracking system can maximize the amount of time
each day that full rated power is available to the pump, providing more gallons per day.
Since the pump will only draw the power it needs, it will not be damaged by oversizing the array. A larger array will produce the
needed power in less light, extending the pumping time and volume delivered in the morning, afternoon, and on cloudy days. For
instance, a 1 kW array will produce 200 W in 1/5 the amount of sunlight that you would get on a sunny day at noon.
Designing a Solar Pumping System
AEE Solar carries many types of pumps that can be used in a variety of applications. Which pump and related equipment are needed
for a solar pumping system depends on many factors, including what the water source is, how much water is needed, when the water
is needed, how far the water source is from another power source, etc.
If the well or other water source is close to an existing source of power, such as the utility grid or the power system of an off-grid
house, it’s usually better to power the pump from that existing source rather than set up a dedicated PV array. If grid power is available,
it can be used to power a water pump, and if desired, a grid-tied PV system can be installed to offset the cost of the grid power.
In off-grid situations, if the well or other water source is close to the house’s off-grid power system, it’s usually easier to power the
pump using the house’s power system, either directly from the battery bank with DC, or with AC from the inverter. Additional PV
modules may be needed to accommodate the pump’s energy requirement, but they can be added to the house’s PV system and used
to help charge the batteries when the pump isn’t running.
AEE Solar is happy to help you design a pumping system, but please have the following information ready when you call:
• Total amount of water, on average, needed in gallons per day (gpd). Because solar pumps deliver water in variable amounts due
to the variable nature of sunlight, you will need to know the total daily water need. Any seasonal changes in water requirements
also need to be considered.
• Total head that the pump has to lift. This is the actual elevation difference between the water level in the well (or other water
source) and the top of the storage tank. This is not just the length of the water line, although internal pipe friction needs to be
considered if the distance is great or the pipe is small.
• Solar insolation at the site. Local insolation data can be obtained using PV Watts (online) or using the charts and maps at the
end of this catalog. Any shading of the potential array needs to be taken into account, along with seasonal variations.
Additional information, such as well-casing diameter, water quality, well-regeneration capacity, etc., may also be needed, depending
on the specific application.
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 217
Grundfos
WATER PUMPS
applications, and will fit into a 4-1/4" ID or larger well casing (5” or larger recommended).
The SQFlex pumps have built-in protection from dry-running, overloading, and overheating. A dry-
running sensor is integrated in the pump’s wire lead, about 18” above the pump. However, this sensor
only has a differential of about 1” in water level, and should not be used as the primary dry-run system
in wells that consistently run low on water. A separate water level pump control should be used, which
will allow longer on/off cycling periods if he well runs dry often.
While these pumps were designed to pump water from wells, they can also be installed in tanks or
Helical Rotor Versions
cisterns to pump water further uphill, provided that they are installed inside of a 4” or 6” pipe sleeve to
providedproper cooling water flow.
Grundfos makes several accessories for these pumps (see next page for details).
SQFlex pumps have a 2-year warranty from the date of purchase. A 5-year extended warranty is available.
These pumps cannot be used in GFDI protected AC circuits.
Centrifugal Versions
218 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Grundfos SQFlex Optional Controls
WATER PUMPS
SQFlex controls can be combined if you need more features than one control can provide.
The CU 200 Interface Box communicates with the pump and monitors operating conditions. Built-in
diagnostics indicate faults and dry-running, as well as display operating status, power consumption,
and water level switch input. The water Level Switch interfaces with the CU 200 control to turn off the
pump when the tank is full.
CU 200 Interface Box
Since the CU 200 control circuit uses only 15 mA, the water level switch can be located in a tank as
far away as 2,000’ from the pump, using a minimum 18 AWG two-conductor wire. Shielded cable is
recommended to minimize the potential for voltage surges due to lightning (see the Wire and Cable
section for shielded wire). The CU 200 is covered by a standard 2-year warranty.
The IO 50 Switch Box includes cable terminations and a simple manual on/off switch that interfaces
between a solar array and the pump to allow you to turn off the high-voltage array when servicing the
pump or plumbing. This switch can also be used at the PV array, as an array disconnect switch, if the
array is a long distance from the wellhead.
The IO 101 AC interface box is for using AC backup on a solar pump. It must be manually switched to
the AC power source, such as a generator, utility connection, or inverter. However, when the AC power
stops or is disconnected, it automatically reconnects to the PV array to let the sun continue pumping.
IO 50 Switch Box
Available for either 120 VAC or 240 VAC input. The SQFlex pumps will not function with an AC GFCI
in the supply circuit and should not be used where a GFCI is required.
NOTE: The IO-101 is only rated for 225 VDC, so make sure that the PV array will not exceed this
voltage, even in cold weather.
Submersible Pumps
IO 101 AC Interface Box
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Grundfos SQFlex Pump and Array Sizing
WATER PUMPS
To choose a pump and array size appropriate for your project, consult the table on the opposite page. The left column shows total
head in feet and meters, the top row shows array wattage/number and suggested type of modules, and the boxes show seasonal pump
performance and maximum flow. Select the row with the head (total lift) that most closely matches your application then move across
the row to the column that contains the desired daily volume or peak flow rate. Note the pump model in that block and wattage of
the PV array in that column.
Table Key
60 SQF-3 ← Pump model
24,885 gpd ← Estimated daily summer volume (gpd)
19,944 gpd ← Estimated daily winter volume (gpd)
42 gpm ← Peak flow rate (gpm)
NOTE: Daily volume and flow calculations in the table are based on Fresno, CA data at a 36° fixed tilt. Daily summer volume assumes
7.8 kWh/m2/day of insolation and winter volume assumes 4.7 kWh/m2/day. These figures, and therefore the volume of water delivered,
will need to be adjusted to the local insolation conditions at the actual installation site.
Larger PV array wattages than shown in the chart can also be used to increase water delivery quantities. Since the pump will only
draw the power it needs, it will not be damaged by oversizing the array. A larger array will produce the needed power in less light,
extending the pumping time and volume delivered in the morning, afternoon, and on cloudy days. The only requirement is that the
PV array’s open-circuit voltage (corrected for low temperature) does not exceed the 300 VDC limit for the SQFlex pump (typically
six to seven 60-cell modules in series (depending on maximum low temperature of the site). If more power is desired, parallel strings
of PV modules can be used.
Most solar pumping systems will provide significantly more output in Summer than in Winter. The typical flow rate is calculated at
Submersible Pumps
800 W/m2 and can be up to 25% greater under bright conditions. Also, up to 40% more water can be pumped in the summer if the
array is on a tracking mount. The output can vary by location and weather patterns, and is not guaranteed. Contact AEE Solar if you
need help sizing your specific system.
220 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Grundfos SQFlex Submersible Pump Selection Chart
WATER PUMPS
Module watts 250 W 60-cell modules
Head X # of modules → 2 3 4 5 6 7
= Array watts → 500 W 750 W 1,000 W 1,250 W 1,500 W 1,750 W
Model 60 SQF-3 60 SQF-3 60 SQF-3 60 SQF-3 60 SQF-3 60 SQF-3
6' 7.8 kWh/m2 24,885 gpd 31,609 gpd 37,627 gpd 42,809 gpd 46,335 gpd 49,272 gpd
(2 m) 4.7 kWh/m2 19,944 gpd 26,177 gpd 31,410 gpd 35,264 gpd 38,204 gpd 40,675 gpd
Max flow 42 gpm 52 gpm 61 gpm 68 gpm 73 gpm 77 gpm
Model 40 SQF-3 40 SQF-3 60 SQF-3 60 SQF-3 60 SQF-3 60 SQF-3
25' 7.8 kWh/m2 13,027 gpd 20,089 gpd 26,345 gpd 31,950 gpd 35,680 gpd 38,605 gpd
(8 m) 4.7 kWh/m2 9,539 gpd 15,049 gpd 19,889 gpd 24,146 gpd 27,295 gpd 30,149 gpd
Max flow 24 gpm 35 gpm 47 gpm 56 gpm 62 gpm 66 gpm
Model 11 SQF-2 40-SQF-5 40 SQF-5 40 SQF-5 40 SQF-5 40 SQF-5
50' 7.8 kWh/m2 5,582 gpd 10,139 gpd 14,817 gpd 19,166 gpd 22,462 gpd 25,183 gpd
(15 m) 4.7 kWh/m2 4,287 gpd 7,001 gpd 10,684 gpd 13,909 gpd 16,552 gpd 18,838 gpd
Max flow 9.6 gpm 19 gpm 27 gpm 35 gpm 40 gpm 44 gpm
Model 11 SQF-2 11 SQF-2 25 SQF-7 25 SQF-7 40 SQF-5 40 SQF-5
75' 7.8 kWh/m2 4,580 gpd 6,300 gpd 9,221 gpd 11,832 gpd 14,602 gpd 17,381 gpd
(23 m) 4.7 kWh/m2 3,410 gpd 5,067 gpd 6,691 gpd 8,624 gpd 10,184 gpd 12,345 gpd
Max flow 8.0 gpm 11 gpm 17 gpm 21 gpm 27 gpm 31 gpm
Model 11 SQF-2 11 SQF-2 11 SQF-2 11 SQF-2 25 SQF-7 25 SQF-7
100' 7.8 kWh/m2 3,606 gpd 5,617 gpd 6,695 gpd 7,303 gpd 10,833 gpd 12,536 gpd
(30 m) 4.7 kWh/m2 2,639 gpd 4,182 gpd 5,439 gpd 6,021 gpd 7,662 gpd 9,065 gpd
Max flow 6.4 gpm 10 gpm 12 gpm 14 gpm 19 gpm 22 gpm
Model 11 SQF-2 11 SQF-2 11 SQF-2 16 SQF-10 16 SQF-10 25 SQF-7
Submersible Pumps
125' 7.8 kWh/m2 2,897 gpd 4,769 gpd 6,145 gpd 7,864 gpd 7,693 gpd 10,006 gpd
(38 m) 4.7 kWh/m2 2,085 gpd 3,435 gpd 4,807 gpd 5,833 gpd 5,664 gpd 7,055 gpd
Max flow 5.3 gpm 8.3 gpm 11 gpm 12 gpm 14 gpm 18 gpm
Model 6 SQF-2 11 SQF-2 11 SQF-2 11 SQF-2 11 SQF-2 16 SQF-10
150' 7.8 kWh/m2 2,454 gpd 4,041 gpd 5,675 gpd 6,565 gpd 6,952 gpd 7,535 gpd
(46 m) 4.7 kWh/m2 1,851 gpd 2,903 gpd 4,198 gpd 5,114 gpd 5,543 gpd 5,531 gpd
Max flow 4.5 gpm 7.2 gpm 10 gpm 12 gpm 12 gpm 13 gpm
Model 6 SQF-2 11 SQF-2 11 SQF-2 11 SQF-2 11 SQF-2 11 SQF-2
175' 7.8 kWh/m2 2,282 gpd 3,450 gpd 5,024 gpd 6,114 gpd 6,633 gpd 6,926 gpd
(53 m) 4.7 kWh/m2 1,672 gpd 2,442 gpd 3,594 gpd 4,682 gpd 5,233 gpd 5,531 gpd
Max flow 4.1 gpm 6.3 gpm 8.8 gpm 11 gpm 12 gpm 12 gpm
Model 6 SQF-2 6 SQF-2 11 SQF-2 11 SQF-2 11 SQF-2 11 SQF-2
200' 7.8 kWh/m2 2,050 gpd 2,885 gpd 4,237 gpd 5,593 gpd 6,199 gpd 6,586 gpd
(61 m) 4.7 kWh/m2 1,480 gpd 2,288 gpd 3,015 gpd 4,036 gpd 4,777 gpd 5,207 gpd
Max flow 3.8 gpm 5.4 gpm 7.6 gpm 10 gpm 12 gpm 12 gpm
Model 6 SQF-2 6 SQF-2 6 SQF-2 11 SQF-2 11 SQF-2 11 SQF-2
250' 7.8 kWh/m2 1,584 gpd 2,585 gpd 3,056 gpd 4,202 gpd 5,268 gpd 5,816 gpd
(76 m) 4.7 kWh/m2 1,097 gpd 1,970 gpd 2,466 gpd 2,872 gpd 3,720 gpd 4,425 gpd
Max flow 3.0 gpm 4.9 gpm 5.5 gpm 7.5 gpm 9.6 gpm 11 gpm
Model 6 SQF-3 6 SQF-3 6 SQF-3 6 SQF-3 6 SQF-3 6 SQF-3
300' 7.8 kWh/m2 1,524 gpd 2,516 gpd 3,058 gpd 3,379 gpd 3,556 gpd 3,628 gpd
(91 m) 4.7 kWh/m2 1,091 gpd 1,835 gpd 2,439 gpd 2,752 gpd 2,957 gpd 3,058 gpd
Max flow 2.8 gpm 4.5 gpm 5.7 gpm 5.9 gpm 5.9 gpm 5.9 gpm
Model 3 SQF-3 6 SQF-3 6 SQF-3 6 SQF-3 6 SQF-3 6 SQF-3
400' 7.8 kWh/m2 974 gpd 1,859 gpd 2,613 gpd 3,025 gpd 3,216 gpd 3,365 gpd
(122 m) 4.7 kWh/m2 719 gpd 1,315 gpd 1,942 gpd 2,360 gpd 2,564 gpd 2,737 gpd
Max flow 1.8 gpm 3.4 gpm 4.8 gpm 5.7 gpm 5.7 gpm 5.7 gpm
Model 3 SQF-3 3 SQF-3 6 SQF-3 6 SQF-3 6 SQF-3 6 SQF-3
500' 7.8 kWh/m2 814 gpd 1,287 gpd 2,000 gpd 2,593 gpd 2,857 gpd 3,025 gpd
(152 m) 4.7 kWh/m2 585 gpd 987 gpd 1,402 gpd 1,902 gpd 2,212 gpd 2,398 gpd
Max flow 1.5 gpm 2.4 gpm 3.7 gpm 4.9 gpm 5.5 gpm 5.5 gpm
Model 3 SQF-3 3 SQF-3 3 SQF-3 3 SQF-3 6 SQF-3 6 SQF-3
650' 7.8 kWh/m2 498 gpd 990 gpd 1,298 gpd 1,470 gpd 2,149 gpd 2,415 gpd
(198 m) 4.7 kWh/m2 316 gpd 692 gpd 1,015 gpd 1,170 gpd 1,473 gpd 1,819 gpd
Max flow 0.9 gpm 1.9 gpm 2.5 gpm 2.6 gpm 4.1 gpm 4.9 gpm
Model -- -- -- 6 SQF-3 6 SQF-3 6 SQF-3
800' 7.8 kWh/m2 -- -- -- 871 gpd 1,325 gpd 1,741 gpd
(244 m) 4.7 kWh/m2 -- -- -- 470 gpd 796 gpd 1,111 gpd
Max flow -- -- -- 1.6 gpm 2.5 gpm 3.4 gpm
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 221
Aquatec
WATER PUMPS
The SWP-4000 is field serviceable and should be serviced after two to four years of operation (replace
diaphragm, valves and motor brushes). Made in U.S.A. Warranty is 12 months from date of purchase or
18 months from date of manufacture.
NOTE: The amperages in the table below represent the current drawn by the pump when running. PV
array nameplate current needs to exceed these figures by at least 25%.
222 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Aquatec SWP-6000
WATER PUMPS
The Aquatec SWP-6000 is a larger version of the SWP-4000 model, providing all the same features
while allowing for greater pumping volume from depths to 120’.
This pump requires a well casing diameter of 6” or greater.
The SWP-6000 is field serviceable and should be serviced after two to four years of operation (replace
diaphragm, valves and motor brushes). Made in U.S.A. Warranty is 12 months from date of purchase or
18 months from date of manufacture.
NOTE: The amperages in the table below represent the current drawn by the pump when running. PV
array nameplate current needs to exceed these figures by at least 25%.
Aquatec SWP-6000 Pump Performance
12 VDC Performance 24 VDC Performance 30 VDC Performance
Pressure
Flow Current draw Flow Current draw Flow Current draw
0 ft [0 psi] 2.10 gpm [7.95 lpm] 0.80 A 4.00 gpm [15.14 lpm] 2.00 A 5.00 gpm [18.92 lpm] 2.00 A
20 ft [9 psi] 1.75 gpm [6.62 lpm] 1.70 A 3.80 gpm [14.38 lpm] 2.50 A 4.70 gpm [17.80 lpm] 2.50 A
40 ft [17 psi] 1.60 gpm [6.05 lpm] 2.30 A 3.40 gpm [12.87 lpm] 3.30 A 4.50 gpm [17.03 lpm] 3.10 A
60 ft [26 psi] 1.40 gpm [5.30 lpm] 3.00 A 3.20 gpm [12.11 lpm] 3.50 A 3.90 gpm [14.76 lpm] 3.70 A
80 ft [35 psi] 1.30 gpm [4.92 lpm] 3.50 A 3.10 gpm [11.73 lpm] 4.30 A 3.70 gpm [14.00 lpm] 4.30 A
100 ft [43 psi] 1.20 gpm [4.54 lpm] 3.90 A 2.90 gpm [11.00 lpm] 4.80 A 3.50 gpm [13.25 lpm] 4.60 A
120 ft [52 psi] 1.10 gpm [4.16 lpm] 4.40 A 2.80 gpm [10.60 lpm] 5.10 A 3.30 gpm [12.50 lpm] 5.00 A
Submersible Pumps
Aquatec SWP-6000 Submersible Pump and Replacement Parts
Aquatec model Description Item code
SWP-6000 SWP-6000 DC Submersible Pump 075-04870
SWP-6000 Replacement Parts
SWP6000LHA Diaphragm kit – replacement lower-housing diaphragm assembly for SWP-6000 075-04875
SWP6000VHA Valve kit – replacement valve assembly for SWP-6000 075-04876
SWP6000EBK Motor brush kit (motor end cap) – replacement motor brushes for SWP-6000 075-04877
SWP6000MTR Motor kit - complete replacement motor for SWP-6000 075-04878
SWP6000SKA Screen kit – replacement water-inlet strainer 075-04879
The MGFlex motors will cut out if the voltage falls outside the permissible voltage range, and they will restart automatically when
the voltage returns to its normal operating range. No extra protection relay is required. The motor is supplied with built-in thermal
protection according to IEC60034-11, for both a steady overload and a stalled condition. These pumps are not outdoor rated, so they
must be protected from direct sunlight and rain.
Nine models are available for heads (lift) up to 490’and max flows to 140 gallons per minute (gpm).
The Grundfos IO-50 switchbox enables manual starting and stopping of the pump in a solar-powered system, or can act as a DC
disconnect switch for the PV array, while providing a connection box to join all necessary cables, and is outdoor rated.
The Grundfos IO-101 control enables the connection of a backup generator, or other AC power source, if there is insufficient solar
energy to pump enough water. The switching between the PV array and the generator must be made manually, but if the generator
is stopped manually or runs out of fuel, the IO 101 will automatically switch back to the PV array. Max DC voltage is 225 VDC, so
make sure that the PV-array voltage does not exceed this limit in the coldest expected weather. The IO-101 comes in an outdoor-rated
enclosure.
The Dry-Run Sensor prevents damage to the pump if the suction prime is lost, or the water source runs dry.
224 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Grundfos CRFlex Pump Performance Charts
WATER PUMPS
Surface Pumps
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 225
Grundfos CRFlex Pump Performance Charts
WATER PUMPS
Surface Pumps
226 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Grundfos CRFlex Pump Performance Charts
WATER PUMPS
Surface Pumps
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Aquatec Diaphragm Pumps
WATER PUMPS
228 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Dankoff Solar Pumps
WATER PUMPS
Dankoff Water Pump Matrix
Dankoff makes water pumps for a wide range of uses. Use this handy guide, and the information on the following pages for the
individual models, to choose the correct pump for your needs.
Surface Pumps
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Dankoff SIP Kits™
WATER PUMPS
Dankoff Pump’s Simple Independent Pumping Kits (SIP Kits™) are pre-engineered and pre-assembled
stand-alone off-grid water pumping systems designed for moving and pressurizing surface water with
solar panels and batteries. They are turn-key easy-to-install kits which can produce flow rates between
200 and 375 gallons per hour (gph).
They are available as PV-direct units, with or without batteries, to provide a backup water supply at night
or during inclement weather. They use Dankoff’s high-efficiency SlowPumps to provide water flow of
up to 6 gallons per minute (gpm) with total lifts (head) of up to 280’ (84 m or about 87 psi).
Save time and the potential for error in sizing, selecting, and sourcing the various plumbing and electrical
parts and save installation time by having pre-wired and pre-plumbed major system components, securely
mounted inside an outdoor-rated enclosure that has pre-installed water-tight input/output connections.
No time wasted fabricating an enclosure on-site. They solve the finer points of the installation process
- proper system ventilation, system grounding, over-current protection, portability, battery and charge
controller sizing and selection and priming of the pump.
Each kit contains a SlowPump™, a Dry-Run Switch , a SlowPump EZ Install Kit, a 10” filter kit (including
mounting bracket and spanner wrench), one set of 10” replacement filters (two total), a disconnecting
combiner box with external throw switch, PV-module connectors, a switch connection for automatic
control (for a float switch, timer or pressure switch), a 0.6 gallon expansion tank, a pressure-relief valve,
a pressure gauge, 1/2” electrical fittings, 1” electrical fittings, 1” plumbing fittings, wire, and hardware.
The SIP PV-direct kits also include a pump controller (LCB), PV module(s), a choice of either a ballasted
ground mount or a pole mount for the PV. Available with 1, 2, or 3 PV modules.
The SIP SP1-B battery kits also include gel-cell sealed deep-cycle batteries, a charge controller, battery-
interconnect cables, a dedicated load controller, battery-system DC circuit breakers, and a junction box to
Surface Pumps
protect the electronics from water. The Small Trusted (ST) and Large Trusted (LT) models are designed
for non-essential needs and have 2.5 days of back-up power. The Small Ideal (SI) and Large Ideal (LI)
systems are designed for essential needs and have 4.5 days of back-up power.
SIP Kits™ are available with either a ballasted ground mount (BGM) or a top-of-pole mount (TPM),
for the PV modules.
NOTE: Listed specifications and product appearance are subject to change.
230 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Dankoff Flowlight® Booster Pumps
WATER PUMPS
The Flowlight® Booster Pumps provide “town pressure” for off-grid home water supplies. They have
longer life, greater flow rates, and quieter operation than diaphragm pumps, and use about half the energy
consumed by an AC jet-pump running on an inverter.
The Flowlight® needs to have clean water to prevent damage to the pump head, and can also be damaged
by running dry. The optional filter and Dry-Run Switch are highly recommended. To make installation
easier, flexible hose connectors with 3/4” threaded adaptors are included.
A pressure tank with a minimum size of 40 gallons, available at most local plumbing supply stores, is
required for all Flowlight® installations. The larger the tank size, the more water is stored under pressure,
allowing the pump to come on less often and run for a longer period each time. This reduces wear on the
pump. Wearing parts are replaceable and typically last five to ten years. Overall life expectancy is 15-20
years. Pumps can be mounted horizontally or vertically.
The Standard model has the highest water flow and should be used where suction lift is less than 10’.
The Standard is available with 12, 24 or 48 VDC motors for battery operation, or with a 120 VAC PM
motor (300 W or larger inverter required).
The Low-Flow model has a higher pressure capacity and should be used where suction lift is over 10’
or where the suction pipe is smaller than 1” inside diameter. Maximum suction lift at sea level is 20’.
Deduct 1’ for each 1,000’ above sea level. The Low-Flow models are available with 12, 24, or 48 VDC
motors for battery operation.
Both models are NSF approved for potable water. Flowlight® Booster pumps can also be used to pump
saltwater. These pumps are 5.7”W x 16.5”L, weigh 15 lbs and are covered by a 1-year warranty.
The E-Z Installation Kit includes an accessory tee, adjustable pressure switch, pressure gauge, check
Surface Pumps
valve, drain valve, shutoff valve, and flexible pipe nipples. All components are copper or brass. Order
filter housing and filter cartridges (30” or 10”) separately (see listings under “SlowPump™ Accessories”).
The Dry-Run Switch provides automatic shut-off in case the pump runs dry, preventing costly damage
to the pump head.
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Dankoff SlowPump™ Surface Pumps
WATER PUMPS
The SlowPump™ can push water uphill as high as 450 vertical feet. It runs on very low power, with
or without batteries, to supply between 200 and 2,600 gallons per day (gpd). The rotary-vane pump
mechanism is housed in forged brass for durability. Because of tight tolerances, the water must be very
clean, so fine filtration is required to protect the pump (10 micron filtration is recommended).
The chart below shows the gallons per minute (gpm) output from the pump and power (Watts) consumed by the pump for various
vertical lifts (this is the “total head” or the lift from the water level at the source to the top of the storage tank, in actual elevation
change, not simply pipe distance). The pump performance in the chart is measured at array-direct voltages. The peak power voltage
of a nominal 12 VDC PV module is about 18 VDC. A battery-powered pump will have about 20% lower output and power draw
because the battery is operating at a lower voltage. Flow rates are in gpm. To estimate the gallons per day delivered, multiply the
gpm by 60 (minutes) to get the gallons per hour (gph) amount. Then multiply by the peak-sun-hours per day at the site location (this
data is available from NREL’s PVWATTS Solar Calculator) to get the gallons per day (gpd).
For PV-direct operation (without batteries), the PV-array nameplate output must exceed the required pump power by at least 20%.
Oversizing the array will increase the amount of water delivered per day because a higher wattage array will enable the pump to run
at full speed for more hours each day, or in cloudy weather. For example, a 100 W module will produce 50 W in half the amount of
sunlight present at noon on a sunny day. The extra available power will not damage the pump as long as the array voltage is within
the voltage range of the pump motor.
For array-direct operation, a linear current booster (LCB) with the required output current must be used. Determine the correct
amperage rating for the LCB by dividing pump power shown below by pump voltage. (See page 228 for a selection of LCB units).
For 48 VDC models, use the Solar Converters PPT 48-10 LCB listed on page 228. AC models use a low-surge permanent-magnet
motor that greatly reduces starting surge, relieving stress on inverters and generators.
SlowPumps are NSF approved for pumping potable water and can also be used to pump saltwater. These pumps are 5.7” W x 15.5”
L, weigh 16 lbs. and are covered by a 1-year warranty.
Surface Pumps
1/4 HP SlowPumps (model series 1300 and 2500) are available with 12, 24 or 48 VDC motors, for array-direct operation or with
battery systems. Performance will be slightly lower on battery systems due to the lower operating voltage compared to PV-direct.
These are also available in 120 VAC versions for inverter, generator, or grid connection. These models have 1/2” female pipe fittings.
1/2 HP SlowPumps (model series 1400 and 2600) are available with 24 or 48 VDC motors, for use with battery systems, or PV direct.
Also available in 120 VAC versions for inverter, generator, or grid connection. These models have 3/4” male pipe fittings.
232 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Dankoff SlowPump™ Surface Pumps
WATER PUMPS
Item code
Model Power 12 V PV 24 V PV 48 V PV
120 VAC
direct or battery direct or battery direct or battery
1303 075-04172 075-04174 075-04178 075-04139
1308 075-04160 075-04162 075-04161 075-04137
1/4 hp
1322 075-04168 075-04170 075-04176 075-04135
2507 075-04180 075-04182 075-04184 075-04141
1403 -- 075-04193 075-04195 075-04144
1408 1/2 hp -- 075-04185 075-04187 075-04142
2607 -- 075-04201 075-04203 075-04146
Surface Pumps
Dankoff SlowPump™ Accessories
Description Weight Item code
Dry-run switch - for 1300 and 1400 series SlowPumps 1 lbs 075-04213
Dry-run switch - for 2500 and 2600 series SlowPumps 1 lbs 075-04215
Inline filter housing - 10" with 3/4" female NPT pipe ports 3 lbs 078-01125
Filter for above housing - 10", 10-micron, Pack of 2 4 lbs 078-01131
30" filter and foot-valve assembly 3 lbs 075-04207
Filter cartridge for 30" filter assembly above , Pack of 3 6 lbs 075-04209
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 233
Dankoff SunCentric® Centrifugal Pumps
WATER PUMPS
The SunCentric® Centrifugal Pumps use solar-electric power to pump as much as 50,000 gallons (200
m³) per day from shallow water sources. Applications include irrigation, livestock, domestic water, pond
management, water treatment, solar water heating, hydronic space heating, hot-water circulation, and
fire protection. They can tolerate silty water and deliver up to 70 gpm.
These centrifugal pumps have been in worldwide use since 1989. They can be used PV array-direct without
batteries and do not require a pump controller or linear current booster (LCB). Maximum suction lift is
10 vertical feet (3 m). Use a foot valve on the intake pipe if the pump is mounted higher than the water
source. For pumps mounted below the source’s water level, use a check valve on the outlet pipe to keep
water from back-draining from the outlet pipe. The pump must be kept from freezing.
No routine maintenance is required. These pumps can be repaired in the field using ordinary tools and
skills, without removing the pipes. They feature a cast-iron pump body with polycarbonate impeller. The
included instruction manual shows illustrated repair details. For best reliability, minimize or eliminate
suction lift by placing the pump low and close to the water source, minimizing the possibility of cavitation,
which causes excessive wear and loss of performance.
The chart on the next page for the SunCentric® pumps is for PV-array-direct applications. Models for
12, 24, and 48 VDC batteries are available; call for information. PV-array size should exceed the pump
wattage shown in the chart by at least 25%. Larger array sizing will improve pumping in low-light
conditions, in the morning, afternoon, and on cloudy days. A PV array twice the size as listed (plus
25%), will produce the pump’s rated power in one-half the amount of sunlight and can greatly enhance
the quantity of water pumped per day.
The temperature limit for the standard pumps listed here is 140 °F (60 °C). The SunCentric® pumps
are also available in High-Temperature models, which raise the temperature limit to 240 °F (115 °C).
Surface Pumps
The High-Temperature versions have a brass impeller which reduces flow by about 15% using the same
wattage. Call AEE Solar for more information on High-Temperature models.
Array voltages shown are “nominal” voltages, and are based on using 36-cell modules with one (12
VDC), two (24 VDC), three (36 VDC), or four (48 VDC) per series string. 72-cell modules can be used
in parallel for 24 VDC pumps, and in series strings of two for 48 VDC pumps. 12 VDC and 36 VDC
pumps must use 36-cell modules.
If using 60-cell PV modules, use them in parallel for 24 VDC pumps and in series strings of two for 48
VDC pumps. Pumping speed, and water delivery, will be lower when using 60-cell modules compared
to using 36-cell or 72-cell modules, due to lower operating voltage. However, daily pumping volumes
can be raised by using a higher wattage 60-cell PV array.
These pumps are covered by a 2-year warranty.
See the next page for a SunCentric® pump-curve chart to pick the correct model pump for your needs.
234 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Dankoff SunCentric® Pump Application Chart
WATER PUMPS
To use the chart below:
• Use the bottom of the chart for Total Dynamic Head (TDH) in feet, and use the top of the chart
for Total Dynamic Head (TDH) in meters.
• Use the left side of chart for flow in gallons per minute (gpm) and use the right side for flow in
liters per minute (l/m).
• Locate the intersection of the lines for the required head and flow then find the pump curve that
is nearest to that point.
• If there is more than one curve to choose from, compare the power requirements.
• The curve that goes higher will work better in low-light conditions.
• For PV-Direct systems, array size (watts) is critical. Do not undersize the array. Oversizing the
array will improve performance in low sunlight conditions.
• Multiple pumps can be used to provide greater flow.
Surface Pumps
Dankoff SunCentric® PV-Direct Application Chart Key
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 235
Dankoff Solar Force™ Piston Pumps
WATER PUMPS
The Solar Force™ piston pumps operate directly from a PV array or battery bank. They can draw water
from a shallow well, pond, stream, river, or storage tank and push water up-hill (230’ maximum head),
through miles of pipeline, or pressurize a water system (100 psi max; minimum 60 gallon pressure tank
required). They can be used for domestic, agricultural, commercial, or industrial applications. Suction
capacity is 25’ at sea level (subtract 1’ for each 1,000’ above sea level) with 5 to 9 gpm pumping capacity.
Solar Force™ pumps use less energy per gallon of water delivered than any other pump that we sell. The
pump head is cast iron with a brass cylinder. These pumps have a proven design with a 20-year life, and
are simple to maintain with common hand tools. Leather piston seals are easy to replace (5 to 10-year
maintenance interval). The illustrated installation and repair manuals make it easy to install and service.
The DC models are the most efficient, but the AC models use low-surge motors with low starting torque,
reducing inverter and wire-size requirements. Available with 12, 24, or 48 VDC motors, or with 120
VAC or 230 VAC, 50-60 Hz motors.
For PV-array-direct systems, a linear current booster (LCB) with the required output current is required.
Use the Solar Converters LCB controllers on the LCB page of this catalog section (determine the correct
amperage rating for the LCB by dividing pump power shown below by pump voltage).
For pressurized systems, whether battery-powered or AC-powered, use a pressure switch and a captive-
air pressure tank at least 60 gallons in size.
Solar Force™ pumps have 1.5” NPT female intake ports and 1” NPT female outlet ports. A surge tank
is included and will reduce the amount of water pulsation that the pump produces. They measure about
22” x 13” x 16”, have a maximum weight of 115 lbs, ship in two boxes and are covered by a 2-year warranty.
The watt values listed in the following chart represent power used by the pump. For PV-array-direct
Surface Pumps
operation, the array must be at least 20% larger. Oversizing the array further will increase the amount of
water delivered per day as a larger array will enable the pump to run at full speed for more hours each
day, or in cloudy weather. A tracking PV mount will also increase the amount of daily water delivery.
For example, a 560 W array will produce 280 W in half the amount of sunlight present at noon. The extra
available power will not damage the pump motor or LCB as long as the array voltage doesn’t exceed
the voltage range of the LCB.
236 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Dankoff Solar Force™ Piston Pumps
WATER PUMPS
Model Operating voltage Power source Item code
3010-12B 12 VDC Battery 075-04265
3010-24B 24 VDC Battery 075-04267
3010-48B 48 VDC Battery 075-04268
3020-12B 12 VDC Battery 075-04271
3020-12PV 12 VDC PV array-direct 075-04273
3020-24B 24 VDC Battery 075-04275
3020-24PV 24 VDC PV array-direct 075-04277
3020-48B 48 VDC Battery 075-04279
3020-48PV 48 VDC PV array-direct 075-04281
3020-120VAC 120 VAC Inverter, generator or grid 075-04269
3020-230VAC 230 VAC Inverter, generator or grid 075-04282
3040-12B 12 VDC Battery 075-04285
3040-12PV 12 VDC PV array-direct 075-04287
3040-24B 24 VDC Battery 075-04289
3040-24PV 24 VDC PV array-direct 075-04291
3040-48B 48 VDC Battery 075-04293
3040-48PV 48 VDC PV array-direct 075-04295
3040-120VAC 120 VAC Inverter, generator or grid 075-04283
Surface Pumps
3040-230VAC 230 VAC Inverter, generator or grid 075-04284
For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com 237
Dankoff Solaram™ Diaphragm Pumps
WATER PUMPS
Solaram™ diaphragm pumps use industrial-grade, high-pressure, multiple-diaphragm pump heads, and
permanent-magnet motors for either 24 VDC array-direct or battery operation, or 120 VDC (nominal)
array-direct operation. Solaram™ pumps can be used for most pumping applications.
The Solaram™ is Dankoff’s most powerful surface pump. They can draw water from a shallow well,
pond, stream, river or storage tank. They can push water very high uphill (960’ maximum head), through
miles of pipeline, or pressurize water systems (415 psi max; minimum 60 gallon pressure tank required).
Suction capacity is 20’ at sea level (subtract 1’ for each 1,000’ above sea level). With 2.5-9 gpm of pumping capacity, Solaram pumps
can supply up to 5,400 gallons per day (gpd), while using less power than any other pump in its range. They start pumping even in
low light conditions.
These pumps are rugged and reliable, as well as dirt and dry-run tolerant. They feature multiple-diaphragm industrial construction,
a cast-aluminum body, ball bearings, and permanent-magnet motors. An oil change (non-toxic oil) and diaphragm replacement are
required for every two years of continuous use, but these pumps otherwise have a 20-year life expectancy. A pressure-relief valve is
included.
For array-direct operation at 24 VDC, use 36-cell PV modules in strings of two to get the total power needed, or use 60-cell or
72-cell modules in parallel. For array-direct operation at 120 VDC, use ten 36-cell modules in series, five 72-cell modules in series,
or six 60-cell modules in series. Add module strings in parallel if more power is needed. As with other array-direct pumps, the PV
array needs to be sized at least 20% larger than the pump watts, and even larger arrays can be used to extend pumping in lower light
conditions. An 11053 or 11054 linear current booster (LCB) is required to prevent stalling in low light conditions. LCB’s for 120
VDC Solaram™ pumps are custom built by special order. Contact AEE Solar for more information.
Solaram pumps can develop pulsating water pressure up to 400 psi, so the piping system must be designed for high-pressure use;
a rating of at least 600 psi is recommended for the first 200’ or more of head (this generally requires steel pipe). The pulsation and
pressure diminishes as the pipe climbs the hill, so pipe with a lower pressure rating can often be used closer to the output.
Surface Pumps
Suction capacity is 25’ at sea level (subtract 1’ for each 1,000’ above sea level). Fittings are 1”-1.25” on the intake, and 1” on the outlet.
Dimensions are 28”W x 16.5”H x 16”D, weight is 150 lbs (max, depending on model) and they are covered by a 1-year warranty.
238 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Dankoff Solaram™ Diaphragm Pumps
WATER PUMPS
Model DC voltage Item code Model DC voltage Item code
8121-24 075-08121 8342-120 075-08342
8122-24 075-08122 8343-120 120 VDC 075-08343
8123-24 075-08123 8543-120 075-08543
8141-24 075-08140
8142-24 075-08142
8143-24 075-08143
24 VDC
8221-24 075-08221
8222-24 075-08222
8223-24 075-08223
8241-24 075-08241
8242-24 075-08242
8243-24 075-08243
Surface Pumps
Dankoff Solaram Accessories
Dankoff model # Description Item code
11053 30 Amp Solaram™ LCB controller for 24 VDC models 075-08560
11054 10 Amp Solaram™ LCB controller for 120 VDC models 075-08561
11056 Heat sink and diode kit for combining like PPT controllers in parallel 075-08562
11002 Float-switch kit for LCB - empty-tank shutoff 075-04217
11003 Float-switch kit for LCB - full-tank shutoff 075-04218
11044 Foot valve, 1 ¼" lead-free bronze w/ stainless-steel screen 075-08570
11045 Foot valve, 2" lead-free bronze w/ stainless-steel screen 075-08571
11017 Check valve, lead-free bronze, 3/4" 075-08572
11025 Check valve, lead-free bronze , 1" 075-08573
11100 Check valve, lead-free bronze, 2" 075-08574
3513 Quart of food-grade 30wt non-toxic oil 075-10380
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Water Pumping Accessories
WATER PUMPS
Float Switch
SPDT Float Switch
This SPDT float switch can be used to turn a pump on and off in tank-filling or tank-emptying operation,
depending on which two of the three wires are connected.
Contacts located in the float will switch at 12° above and below horizontal. Use a pipe clamp or cable
tie to secure the cable to a pipe or weight in tank. The length of cable from clamp to float determines the
difference between turn-on level and turn-off level.
Maximum amp rating is 5 A. For larger pumps, use the float switch to turn a relay on and off and let
relay contacts control the pump. This switch can also be used with LCBs and other pump controllers
that have float switch contacts.
These mercury-free switches are safe for domestic water systems and are covered by a 2-year warranty.
240 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
High Lifter Water-Powered Pumps
WATER PUMPS
The High Lifter Water-Powered Pump is designed to move water uphill without
using gasoline or electricity. Positioned below the water source (see figure, below),
the High Lifter uses gravity-induced pressure to lift water up to nine times the head
(See performance chart, below). With adequate water and pressure, it can pump up
to 1,500 gallons of water per day as high as 300’, or it can pump 200 gallons per
day as high as 1,000’. It can also pump smaller amounts on as little as one quart per
minute of source water, and can pump to lower elevations with as little as a 30’ drop
from the water source.
It is self-starting and requires no lubrication, priming, or tuning, and is quiet compared to gas engine
pumps. Due to its light weight, ease of installation, and lack of fuel requirements, it is ideally suited for
hilly or remote terrain. Simply run a pipe downhill to your High Lifter from a pond, stream, or spring,
lay out a pipe to your high tank, and start pumping. Designed to be installed and maintained by the user
with basic hand tools, the High Lifter requires little attention, other than filter cleaning, for years of service.
Depending on how clean the water source is, a High Lifter can operate continuously for up to three years
between piston replacements; longer if the inlet water is processed through a settling tank to remove grit.
The High Lifter can be used for domestic water pumping,
irrigation, range cattle and similar applications. All High Lifter
parts are made from stainless steel, Teflon and polyethylene.
As illustrated in the chart, the High Lifter responds to both
inlet and output pressure. Increasing the elevation between
the pump and the water source will increase pressure and/or
flow rate. Conversely, if the outlet is too high relative to the
Water-Powered Pump
water source, the pump may stall. Stalling will not damage
the pump, but no water will be delivered. To determine how
much water will be pumped, find the net lift for either the 4.5:1
or 9:1 pump on the left side of the performance chart. Move
across the graph horizontally to the right until you cross the
curve for the fall (inlet pressure). From the point where lift and fall cross,
move vertically down to the bottom of the graph and read the “Delivery (gal/
day)” for the type of pump being used. To get this delivery amount, the input
flow to the pump must be equal to or greater than the “Flow (gal/min)” at the
top of the graph in line with the point where the lift and fall lines cross. If the
input flow is less than this number, the output will be correspondingly lower.
Both models of the High Lifter pump are 26” long. 1-year warranty on materials
and workmanship.
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Reference
Maximum Ampacities for Wire
Reference
The table below shows allowable ampacities of conductors (wires) in conduit, raceway, and cable or
directly buried, in an ambient temperature of 30 °C (86 °F). National Electrical Code (NEC) allows
rounding up cable ampacity to the next size standard fuse or breaker.
For ambient temperatures above 30 °C (86 °F), multiply the allowable ampacities shown at right by the
correction factor listed under the insulation temperature rating below.
1
NEC specifies that the overcurrent-protection device not exceed 30 A for 10 AWG wire, 20 A for 12 AWG wire, and 15 A for
14 AWG wire.
242 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Recommended Inverter Cable and Overcurrent Protection
Reference
Use this table to determine cable size and fuse or breaker size for common battery-based inverter models.
Smaller cable sizes can be used if fuse or breaker size is reduced, but this can cause nuisance-tripping
if the inverter is running near its maximum output. Larger cables may be necessary if the distance from
the inverter to the battery is greater than 10'.
Use this table to choose the correct inverter breaker or fuse size required when choosing a pre-assembled
power center that contains an over-current protection device (fuse or circuit breaker). Examples are
MidNite Solar’s E-Panels, Magnum Energy’s MP and MMP panels, and OutBack Power’s FLEXware
power centers.
AEE Solar stocks battery-to-inverter cables in 2, 2/0 and 4/0 AWG.
These amperages exceed the capacity of a 250 A breaker and 4/0 AWG cable. Use two 2/0 AWG cables with two 175 A
*
breakers if possible, or reduce loads to prevent tripping the breaker or blowing the fuse.
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Wire Loss Tables for 12 VDC and 24 VDC Systems
Use this table to determine the maximum distance from power source to load for 2% voltage drop. If
Reference
a 4% loss is acceptable, the distance can be doubled, but do not exceed 2% drop for wire between PV
modules and batteries. A 4% to 5% loss is acceptable between batteries and lighting circuits in most cases.
Note that a 24 VDC array can be placed much further from the battery bank than a 12 VDC array of the
same wattage size because the voltage is doubled and the current is cut in half. This increases distance
by a factor of four with the same wire gauge.
244 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Wire Loss Tables - 48 V and 120 V
Reference
Use these tables to determine the maximum distance one-way in feet of two-conductor copper wire from
power source to load for 2% voltage drop in 48 VDC and 120 VDC system wiring. You can go twice
the distance where a 4% loss is acceptable but do not exceed 2% drop for wire between PV modules and
batteries. A 4 to 5% loss is acceptable between batteries and lighting circuits in most cases.
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Solar Insolation
This table shows solar insolation in kilowatt-hours per square meter per day in many U.S. locations, known as “sun-hours" per day.
Reference
To find average sun-hours per day in your area, check local weather data, look at the maps on the following pages, or find a city in
the table below that has similar latitude and weather to your location.
For year-round autonomy, use the low figure. For autonomy in summer only, use the high number. For a utility grid-tie system with
net metering, use the average figures.
State City High Low Avg State City High Low Avg State City High Low Avg
Fairbanks 5.87 2.12 3.99 Manhattan 5.08 3.62 4.57 Schenectady 3.92 2.53 3.55
AK KS
Matanuska 5.24 1.74 3.55 Dodge City 6.50 4.20 5.60 NY Rochester 4.22 1.58 3.31
AL Montgomery 4.69 3.37 4.23 KY Lexington 5.97 3.60 4.94 New York City 4.97 3.03 4.08
Bethel 6.29 2.37 3.81 Lake Charles 5.73 4.29 4.93 Columbus 5.26 2.66 4.15
AR OH
Little Rock 5.29 3.88 4.69 LA New Orleans 5.71 3.63 4.92 Cleveland 4.79 1.99 3.94
Tucson 7.42 6.01 6.57 Shreveport 4.99 3.87 4.63 Stillwater 5.52 4.22 4.99
OK
AZ Page 7.30 5.65 6.36 E. Wareham 4.48 3.06 3.99 Oklahoma City 6.26 4.98 5.59
Phoenix 7.13 5.78 6.58 Boston 4.27 2.99 3.84 Astoria 4.67 1.99 3.72
Santa Maria 6.52 5.42 5.94 MA Blue Hill 4.38 3.33 4.05 OR Corvallis 5.71 1.90 4.03
Riverside 6.35 5.35 5.87 Natick 4.62 3.09 4.10 Medford 5.84 2.02 4.51
Davis 6.09 3.31 5.10 Lynn 4.60 2.33 3.79 Pittsburgh 4.19 1.45 3.28
PA
Fresno 6.19 3.42 5.38 MD Silver Hill 4.71 3.84 4.47 State College 4.44 2.79 3.91
CA
Los Angeles 6.14 5.03 5.62 Caribou 5.62 2.57 4.19 RI Newport 4.69 3.58 4.23
Solar Insolation
ME
Soda Springs 6.47 4.40 5.60 Portland 5.23 3.56 4.51 SC Charleston 5.72 4.23 5.06
La Jolla 5.24 4.29 4.77 Sault Ste. Marie 4.83 2.33 4.20 SD Rapid City 5.91 3.84 5.23
MI
Inyokern 8.70 6.87 7.66 E. Lansing 4.71 2.70 4 Nashville 5.20 3.14 4.45
TN
Granby 7.47 5.15 5.69 MN St. Cloud 5.43 3.53 4.53 Oak Ridge 5.06 3.22 4.37
Grand Lake 5.86 3.56 5.08 Columbia 5.50 3.97 4.73 San Antonio 5.88 4.65 5.30
CO MO
Grand Junction 6.34 5.23 5.85 St. Louis 4.87 3.24 4.38 Brownsville 5.49 4.42 4.92
Boulder 5.72 4.44 4.87 MS Meridian 4.86 3.64 4.43 TX El Paso 7.42 5.87 6.72
DC Washington 4.69 3.37 4.23 Glasgow 5.97 4.09 5.15 Midland 6.33 5.23 5.83
Apalachicola 5.98 4.92 5.49 MT Great Falls 5.70 3.66 4.93 Fort Worth 6.00 4.80 5.43
Belie Is. 5.31 4.58 4.99 Summit 5.17 2.36 3.99 Salt Lake City 6.09 3.78 5.26
UT
FL Miami 6.26 5.05 5.62 NM Albuquerque 7.16 6.21 6.77 Flaming Gorge 6.63 5.48 5.83
Gainesville 5.81 4.71 5.27 Lincoln 5.40 4.38 4.79 VA Richmond 4.50 3.37 4.13
NB
Tampa 6.16 5.26 5.67 N. Omaha 5.28 4.26 4.90 Seattle 4.83 1.60 3.57
Atlanta 5.16 4.09 4.74 Cape Hatteras 5.81 4.69 5.31 Richland 6.13 2.01 4.44
GA NC
Griffin 5.41 4.26 4.99 Greensboro 5.05 4 4.71 WA Pullman 6.07 2.90 4.73
HI Honolulu 6.71 5.59 6.02 ND Bismarck 5.48 3.97 5.01 Spokane 5.53 1.16 4.48
IA Ames 4.80 3.73 4.40 NJ Sea Brook 4.76 3.20 4.21 Prosser 6.21 3.06 5.03
Boise 5.83 3.33 4.92 Las Vegas 7.13 5.84 6.41 WI Madison 4.85 3.28 4.29
ID NV
Twin Falls 5.42 3.42 4.70 Ely 6.48 5.49 5.98 WV Charleston 4.12 2.47 3.65
IL Chicago 4.08 1.47 3.14 Binghamton 3.93 1.62 3.16 WY Lander 6.81 5.50 6.06
NY
IN Indianapolis 5.02 2.55 4.21 Ithaca 4.57 2.29 3.79
246 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
These maps show the average value of total solar energy received in peak-sun-hours per day on an optimally-tilted surface during
Reference
the month with the lowest solar radiation (not the yearly average). This is the best number to use in off-grid system design where
the electrical demand is continuous or is not expected to vary seasonally and the system must be designed to operate year-round (Use
this number for line 3 in the Off-Grid Solar-Array Sizing Worksheet in the System Design section).
North America
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South America
Reference
Peak Sun-Hours per Day - Lowest Monthly Average
248 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Europe
Reference
Africa
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India
Reference
Peak Sun-Hours per Day - Lowest Monthly Average
250 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Asia
Reference
Peak Sun-Hours per Day - Lowest Monthly Average
Australia New Zealand
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Glossary
Absorbed Glass Mat (AGM): A valve-regulated lead-acid battery with the electrolyte suspended in a fiberglass
Reference
252 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
California Energy Commission (CEC): The CEC is California’s primary energy policy and planning agency. It
Reference
is responsible for energy forecasting, setting energy efficiency standards, supporting, promoting and developing
renewable energy technologies and resources, certifying thermal power plants and responding to energy emergencies.
Canadian Standards Association (CSA): Now CSA Group, CSA is a standards organization similar to Underwriters’
Laboratories (See UL) in the U.S.A. Like UL, CSA also performs certification testing as an NRTL to its own and
many other US and Canadian standards.
Combiner: A bus assembly used to connect module strings in parallel. Usually includes overcurrent protection for
each string. May be integrated with inverter or in separate enclosure.
Composition (Comp) shingle: Also known as asphalt shingles, this thin, flexible roofing material is common on
sloped residential roofs and is relatively easy to work with.
CSA 22: Also known as the Canadian Electrical Code, CSA 22.1 contains prescriptive standards for electrical and
related work while CSA 22.2 contains safety and testing standards for related equipment. Analogous to the NEC
and associated UL standards used in the U.S.A.
Class I Division 2 (CI-D2): Usually encountered in oil & gas extraction applications, special equipment certification
(typically by Factory Mutual) is required to operate in a Class I environment – where flammable gasses or vapors
are likely to be present in sufficient concentrations to ignite. Division refers to whether the flammables are normally
present (Division 1) or only in abnormal conditions (Division 2). Certification testing is designed to verify that the
product does not present an ignition source, such as a spark or hot surface.
Cradle to Cradle™ (C2C): A product standard that evaluates products with respect to material health and reutilization,
energy and carbon management, water stewardship and social fairness.
Current transducer (CT): A current sensor that generates a voltage signal proportional to the current passing
through a conductor it is placed around. Most revenue-grade metering systems use CTs.
Glossary
Demand Charge: Part of a utility rate structure that assesses a fixed charge based on the peak kW demand, usually
sustained for 15 minutes or more.
Derate Factor (Derate): Can apply to any reduction of a device’s safety or output ratings when normal
operating conditions (usually temperature) are exceeded. Often also applied to a value used in the PVWatts calculator
where it represents losses in the system due to the difference between the PV module’s nameplate DC ratings, and
actual expected output in real-world conditions, module mismatch, losses in diodes, connections and wiring, module
soiling, array shading, tracking error, system aging, and the inverter efficiency at maximum power. The default 0.82
derate is based on 14% systemic losses and 96% inverter efficiency.
Direct Current (DC): An electric current with constant voltage; PV modules and batteries supply DC electricity.
Dual in-line package (DIP) switch: A manual switch packaged in a group on a circuit board; typically used to
customize an electrical device, such as a charge controller, by changing settings or logic.
Delta: A three-phase power configuration where transformers or loads are connected between each of the current-
carrying lines. (See also: Three-phase power)
Deutsches Institut für Normung (DIN) rail: A standard rail used to mount circuit breakers or other control equipment
in enclosures or racks. Several DIN standards are used globally, but the top hat EN 50022 profile is most common
in the U.S.A.
Disconnect (Disco): A switch that electrically isolates a given component or portion of a system from the load or
generator. i.e. Most inverters feature a DC Disco that isolates the PV array from the inverter.
Dynamic load: A load who’s direction and amplitude changes with time, i.e. a PV module in gusty winds will tend
to flex toward and away from the roof.
Electric Current: The flow of an electric charge, typically carried by electrons through a conductor; analogous to
the flow of liquid through a pipe.
Electrolyte: Any substance that forms an electrically conductive solution with water. While electrolytes such as
sulfuric acid are vital to battery chemistry, others, such as salt water or even rain, are the primary cause of corrosion
in metal components.
Energy: The ability of a system to perform work; the standard unit of energy is the Joule, but electrical energy is
most often measured in kilowatt-hours.
Equalization charge (Equalize): A sustained charge cycle intended to “boil” the electrolyte in a flooded battery in
order to prevent or correct stratification of varying electrolyte concentration.
Flash test: A test performed on PV modules to determine their nameplate capacity. The flash test is performed under
standard test conditions (1,000 W/m2 of light at 25 °C) typically at the factory or by an NRTL.
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Flashing: Thin pieces of material, usually aluminum or steel, used to prevent water intrusion through a roofing
system at joints and transitions.
Reference
Federal Communications Commission (FCC) Part 15: Properly known as the Code of Federal Regulations,
Title 47, part 15, “FCC Part 15” regulates unlicensed radio emissions, such as those from power electronics like
inverters. Any product sold in the U.S.A. that emits radio energy, but doesn’t require a license to operate, must
comply with 47 CFR 15.
Float Charge: A low-current charge applied to a battery bank at roughly the rate of self-discharge. Float charge
voltage is regulated to prevent overcharging the battery.
Flooded battery: Refers to battery types where the electrolyte is in liquid form and can be added to or spilled.
Typically applied to traditional lead-acid batteries, but also describes some nickel-iron batteriesl.
Galvanized: Refers to iron or steel that has been coated with zinc to prevent corrosion. The zinc provides both a
protective layer as well as a sacrificial anode to both prevent and mitigate rust formation.
Galvanic corrosion: Dissimilar metals, such as copper and steel, brought into contact by a conductive electrolyte,
such as rain or salt-spray, will react much like a battery and dissolve the anode into the electrolyte. This is why
equipment grounding methods must prevent dissimilar metals from coming into contact with one another.
Grid: The electric grid is an electric distribution system that provides power to connected loads from geographically-
dispersed generators.
Grid-interactive: Able to export power to the electrical grid. Usually refers to a battery-based “Hybrid” or “dual-
function” inverter that can operate with or without a grid connection.
Grid-tied: Connected to the electrical grid; usually referring to a PV system.
Hanger bolt: A specialized fastener used for mounting structures that has wood-screw thread on the bottom and
Glossary
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International Electrotechnical Commission (IEC): The leading global standards developer and publisher. IEC
Reference
standards are commonly referred to in the European Union and other parts of the world, much like UL standards in
the U.S.A. While IEC standards are not binding in the U.S.A., they are often incorporated, in part or in whole, into
UL, ANSI and other standards that are referenced by building and electrical codes.
International Fire Code (IFC): A comprehensive fire safety code, similar to the NFPA, parts of which are i
ncorporated into the building codes of some jurisdictions in the U.S.A.
Inspector: A Code inspector is a representative of the AHJ who physically inspects construction or electrical
installations to determine whether they are compliant with the standards of the jurisdiction.
Inverter: A device that converts DC electric power into AC power for use by AC loads and/or for export to the
electric grid.
Ingress Protection (IP ##): The IP rating specifies the level of environmental protection provided by an enclosure.
The first number rates protection from particulates (e.g. dust) from zero to six, with zero being unprotected and six
being completely protected. The second number rates protection against liquid ingress from zero (no protection)
to eight, which denotes fully submersible. IP 67 is typical for module junction boxes.
Insolation: The amount of solar energy received over a unit of time per a unit of surface area. Often expressed as
sun-hours, which is equivalent to kWh/m2. Most solar resource maps provide sun-hours per day. (See also: Irradiance)
Irradiance: The amount of electromagnetic or solar power received by a unit surface area. Standard solar irradiance
is considered to be 1,000 W/m2, also referred to as one sun. (See also: insolation)
Junction Box (J-box): A container for electrical connections that protects them from weather and/or tampering.
Many types of electrical j-box are used for PV installation and modules typically feature a sealed j-box on the back
which connects the output leads to the positive and negative bus.
Jurisdiction Having Authority (JHA): See: Authority Having Jurisdiction.
Glossary
Kilowatt (kW): A commonly used unit of power equal to 1,000 W. A PV system is typically referred to by the kilowatt
rating of either the modules or inverter
Kilowatt-hour (kWh): A common unit of energy used to express the consumption or production of electrical power over
time, especially for billing purposes. A PV system which produces 1 kW consistently for 1 hour will have produced 1 kWh.
Laminate: A subassembly of a PV module consisting of the cells, busses, encapsulant, glass and back sheet.
Lead-acid battery: A rechargeable battery which makes use of the conversion between lead-oxide and lead-sulfate
in sulfuric acid to charge and discharge. Common variants include flooded, sealed and valve-regulated.
Listed: Certified by an NRTL as meeting the requirements of a given standard. PV modules must be listed to UL
1703 and inverters must be listed to UL 1741 per NEC article 690.
Lithium-ion (Li-ion) battery: A rechargeable battery which relies on the transfer of lithium ions to charge and
discharge. Lithium-ion batteries offer higher energy and power density than most other battery chemistries but
require sophisticated battery management systems to operate.
Lithium-cobalt-oxide (LiCoO2): Most notably used by Tesla for both EVs and stationary power, LiCoO2 batteries
provide greater energy density than other common lithium chemistries, but are susceptible to thermal runaway when
overcharged or over-heated.
Lithium-iron-phosphate (LiFePO4) battery: Common in power tools and most stationary energy storage with
lithium-ion batteries, LiFePO4 batteries provide less energy density than their cobalt counterparts, but offer improved
safety and cycle life due to greater thermal stability.
Marked: Products listed by an NRTL are allowed to bare the mark of that laboratory. Inspectors look for these marks
whenever a listing is required by the Code.
Maximum-Power Point (MPP): The corresponding voltage and current that yields maximum power from a PV
cell, module, or array in the given conditions. The MPP will vary according to available light and cell temperature.
Maximum-Power-Point-Tracking (MPPT): A feature of most grid-tie inverters, optimizers and MPPT charge controllers
that continually seeks the maximum-power point of the module or array to ensure maximum energy harvest.
Meter: An electric meter is used to measure the amount of energy produced or consumed. (see also: Meter form,
Revenue-grade metering)
Meter form number: The meter form designation, i.e. Form 2S, Form 16S, etc, describes the number and arrangement
of meter terminals as well as the number and internal connection of meter elements.
Microinverter: A small inverter used with a single module.
Mill-finish: Typically refers to stamped or extruded metals that have been formed but not polished, anodized,
painted nor otherwise finished.
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Modbus: Originally developed by Modicon (now part of Schneider Electric) and maintained by the non-profit Modbus
Organization, Modbus is an open serial-communications protocol commonly used for communication between industrial
devices and controllers. Most PV inverters use Modbus to communicate with third-party monitoring or control platforms.
Reference
Module-Level Power Electronics (MLPE): Refers to optimizers or microinverters used with each module. (See
also: Microinverters, Optimizers)
Module: An assembly of PV cells (usually 36, 60 or 72 in series) that outputs a DC voltage when exposed to light.
“AC modules” incorporate a microinverter to output AC power.
Monocrystalline (mono): Refers to wafers or cells made from a single crystal of silicon, which tend to have higher
efficiencies than multi-crystalline cells.
Multicrystalline: Commonly referred to as “poly-crystalline,” this refers to wafers or cells that are made from a
silicon casting, which tends to have lower production costs than the monocrystalline process.
National Electrical Code (NEC): Also known as NFPA 70, the NEC is a standard published by the National Fire
Protection Association (NFPA) for the safe installation of electrical wiring and related equipment. It is generally adopted
with or without modification by states or city/county AHJs. Article 690 addresses solar PV installation specifically but
many other sections, such as article 250, apply as well.
Nationally Recognized Testing Laboratory (NRTL): Laboratories designated by the federal Occupational Safety
& Health Administration (OSHA) to test products for adherence to applicable standards. Solar products sold in the
U.S.A. are most often Listed by Underwriters’ Laboratories (UL) or Intertek (ETL).
Nameplate Capacity: The nominal output or throughput of a device or machine. PV modules typically have a
nameplate capacity based on the output of the module at standard test conditions as determined by a “flash test”
National Electrical Manufacturers Association (NEMA): An association of electrical equipment and medical
imaging manufacturers, NEMA provides standards for electrical connectors and Enclosures. (See also: NEMA
Glossary
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Panel:
Reference
• Several PV modules mounted together on a single rail set.
• An electrical load center or breaker access point.
• A solar-radiation collector used for a solar hot-water system.
• See: Module
Parallel: Electrical wiring scheme where the positive leads/terminals from multiple modules, batteries or strings are
connected together to increase current.
Partial State of Charge (PSoC): PSoC refers to the status of batteries that are less than fully charged. Lead-acid
batteries can experience irreversible sulfation if in a PSoC condition for more than a week or two. (See also: Sulfation)
Photovoltaic (PV): Famously characterized by Einstein, the photovoltaic effect is the physical phenomenon at the
heart of all technology for generating electricity from light. See also: Cell and Module
Powder coated: A type of surface coating that is applied as a powder then cured at elevated temperatures. Powder
coating can provide thicker layers in a single coat than is achievable from liquid paints and is often used for metal
components, such as steel racking or metal enclosures.
Power: The rate at which work is performed or energy converted from one type to another.
Power factor: The ratio, from -1 to 1, of real power (ability to do work) going to the load vs. apparent power (V x I)
in the circuit. A power factor less than 1 indicates that voltage and current waveforms are out of phase, leading to
losses in the power system.
Polyamide 6,6 (PA66): More commonly known as Nylon 66, PA66 is a common industrial polymer often used in
molded parts for its high strength and dimensional stability. The addition of carbon to improve UV resistance typically
renders it black.
Glossary
Polycrystalline (poly): See Multi-crystalline.
Polysilicon (poly-Si): Typically refers to the purified silicon feedstock used to produce multicrystalline and
monocrystalline silicon wafers, the precursors to PV cells.
PV-direct (or Array-direct): A type of off-grid system where the load is run directly from a PV module or array rather
than from a battery bank.
PV System: Usually refers to complete system and includes all components necessary for energy production:
modules, inverter, racking, etc.
Photovoltaics for Utility Scale Applications (PVU.S.A.): A joint government/industry project in the 1980’s that included a
650 kW PV array in Davis, CA and another in Kerman, CA. The project led to a number valuable insights and established
some of the earliest benchmarks and best practices for utility-scale solar, most notably the PTC module rating.
PVU.S.A. Test Conditions (PTC): Developed by the PVU.S.A. project to better characterize field performance of
PV modules, PTC tests are performed at 1,000 W/m2 with 20 °C ambient temperature and a 1 m/s average wind
speed. The California Energy Commission lists PTC values in the equipment listings for the CSI incentive program.
Quarter points: The ideal mounting points for a beam (or PV module frame) are 25% of the total length from each
end. i.e. if a module frame is 1 m long, the quarter points are located 25 cm from each end. This is typically where
the mounting holes in the bottom flange of the module are located.
Racking: Typically refers to the module mounting system, which fixes the PV modules to a roof, carport or other
ground-mount structure.
Rapid Shutdown (RSD): NEC 2014 article 690.12 requires a means of shutdown, accessible to emergency
responders, that can limit the DC voltage in any conductor on a building that is more 10 feet from the PV array to 40
VDC or less within 10 seconds. Most module-level power electronics are inherently compliant, but string inverters
typically require a separate device.
Rate Structure: The calculation method used by the electric utility to determine how a rate payer’s electricity use is
billed. Common rate structures include “flat” $/kWh rates, “tiered” rates that increase as more energy is consumed
and “time-of-use (TOU)” rates which vary throughout the day. Commercial rate structures often include demand
charges based on peak kW use.
Relay: An electrically-operated switch where a low-voltage/low power control signal is used to switch a much larger
load or power source. A wide variety of relay types are used for different applications.
Remote Temperature Sensor (RTS): Also referred to as a battery temperature sensor (BTS) this is a temperature
probe, usually a thermocouple, used to measure the operating temperature of a battery so that the associated
charge controller can adjust charging voltage appropriately. A missing or improperly installed RTS is the leading
cause of premature battery failure.
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Revenue-Grade Metering (RGM): RGM as a requirement or capability typically refers to an electric meter that meets
ANSI C12.20 standards. RGM can be Class .5 (± 0.5%) or Class .2 (± 0.2%). Which class is required depends on
whose revenue you’re interested in.
Reference
Recommended Standard (RS)-485: Officially known as TIA-485-A, the RS-485 standard is maintained by the
Telecommunications Industry Association (TIA) and defines the electrical characteristics of the signal generator
and receiver in a local communications network. Most solar inverter communication gear is compliant to RS-485
regardless of protocol.
Rectifier: An electrical device that converts AC into DC power.
Registered Jack (RJ): A standardized telecommunications network interface for voice and data signals.
RJ-11: This four-pin connector is most commonly used for single-line telephone jacks but is often adapted for use
with proprietary Datacom systems, such as connecting temperature sensors to battery-based inverters.
RJ-45: Also specified by IEEE 802, this eight-pin connector is used world-wide for Ethernet devices and often for
many RS485/Modbus devices used in PV installations.
S-Tile: A type of roof tile, usually terra cotta or ceramic, with an “S” shaped cross-sectional profile. This type of
roofing material requires special care and often special attachment hardware to prevent breaking the tiles and/or
leaving the under layer exposed.
Self-Consumption: In solar industry parlance, self-consumption refers to an application were all PV electricity
generated on site is consumed rather than exported to the grid – as distinct from net-metered applications. Most
self-consumption applications require batteries.
Self-Discharge: Batteries slowly lose charge over time, even when no loads are applied. The rate of self-discharge
increases with temperature and varies according to battery type and chemistry.
Glossary
Series: Electrical wiring scheme where the positive lead/terminal from a module or battery is connected to the
negative lead lead/terminal of the next one to increase the voltage of the resulting string.
Shake: Typically refers to a wooden roofing material. Primarily used for aesthetic reasons, shake roofs can become
fire hazards and are not recommended for use with PV systems.
Short Circuit Current (ISC): In solar PV applications, ISC usually refers to the prospective short-circuit current or
available fault current. In this case, it represents the maximum electrical current that a device, such as a battery
or PV module, can output. ISC is typically measured and reported at standard test conditions and may need to be
adjusted for expected temperature, irradiance, etc. ISC is important to know for sizing current-carrying components
such as breakers, wires, charge controllers and inverters.
Sodium-ion battery: A type of rechargeable battery that uses sodium ions as charge carriers. While comparable
to lead-acid batteries in terms of size and weight, sodium-ion batteries have much longer cycle life, can remain at
low states of charge for extended periods without damage and can be manufactured without hazardous or toxic
materials. Aquion Energy is the first commercial manufacturer of sodium-ion batteries.
Standard Test Conditions (STC): Typically refers to the conditions, (1,000 W/m2 of light at 25 °C) under which,
a PV module’s nameplate capacity is measured. More broadly, the term can refer to any set of conditions deemed
standard for rating a particular device.
Static Load: A load that is steady or fixed for a long period of time, i.e. snow or constant wind on a PV module.
String: A group of modules or batteries wired in series is a string.
Sulfation: The crystallization of lead sulfate on the plates of lead-acid batteries. Sulfation typically results from
leaving the battery at a partial state of charge for an extended period of time.
Sun-hour: A unit of solar insolation equivalent to 1 kWh/m2. (See also: Insolation)
SunSpec Alliance: A solar/storage distributed energy trade alliance dedicated to establishing standards, protocols
and related documents that improve the interoperability of solar and energy storage equipment.
Three-phase power (3-P or 3Φ): Commonly used for larger, non-residential loads, a three-phase power system
applies an AC current using three separate conductors with the voltage waveform offset by one-third of the period.
This arrangement enables much greater power delivery using fewer conductors since each of the conductors can
serve as a return path for the others. (See also: Wye and Delta)
Transformerless (TL): Most inverter manufacturers have transitioned to topologies that use high-speed switching
to avoid the need for a transformer. These inverters are typically non-isolated.
Telcordia Technologies: Formerly known as Bellcore and now a subsidiary of Ericsson, Telcordia provides technology
and other standards for the telecommunications industry.
258 For the latest on AEE Solar products, trainings and dealer services, visit www.aeesolar.com
Telcordia SR4228: Now GR-4228, this standard covers the design, testing, installation and maintenance of VRLA
Reference
batteries used in telecommunications backup applications.
Thin-film PV: Refers to a class of photovoltaic cells that are produced by depositing nm or µm-thick layers of PV
material on a metal, glass or polymer substrate. Popular thin-film PV chemistries include Amorphous silicon (a-Si),
Cadmium telluride (CdTe or Cad-tel), Copper indium gallium selenide (CIGS) and Gallium Arsenide (GaAs).
Tilt Angle (Array tilt): Typically refers to the angle between a line normal to the face of the PV modules and flat
ground. Tilt is an important variable when determining expected kWh production of a PV array.
Ungrounded System: See Non-isolated.
Uniform Building Code (UBC): Now the International Building Code, the UBC is published by the International
Council of Building Officials and contains construction and materials standards for buildings.
Underwriter’s Laboratory (UL): Both an NRTL and a creator of safety-related testing standards, UL standards are
some of the most referenced in the NEC and related safety codes. (See also: Marked, Listed)
UL 1004: The NEC-referenced test standard for motors and generators, including wind turbines.
UL 1703: The NEC-referenced test standard for PV modules includes tests for fire resistance, electrical insulation,
etc. The tests are designed to demonstrate safety of the module in operation or failure conditions. (See also: Listed)
UL 1741: The NEC-referenced test standard for inverters and related equipment incorporates IEEE 1547 interconnection
requirements as well as additional safety requirements. (See also: Listed)
UL 2703: The NEC-referenced test standard for PV module racking and grounding systems.
UL 1699B: The NEC-referenced standard for Arc-Fault Circuit Interrupt (AFCI) devices.
UL 1998: A safety standard for software used in programmable embedded microprocessors that is primarily concerned
with preventing fires.
Glossary
UL 467: The NEC-referenced standard for grounding and bonding equipment.
UL 508A: The NFPA-referenced standard for industrial control panels.
UL 60950: The NEC-referenced standard for IT equipment.
UL 1564: Standard for Industrial Battery Chargers.
UL 1236: Standard for Battery Chargers for Charging Engine-Starter Batteries.
UL 458: Standard for Power Converters/Inverters and Power Converter/Inverter Systems for Land Vehicles and
Marine Crafts.
Valve-Regulated Lead Acid (VRLA): A type of “sealed” lead-acid battery where the electrolyte is suspended in
some form and outgassing is regulated by check valves on the lid; includes Gel and AGM battery types.
Volt (V): The standard unit of electric potential; One V of potential with an electric current of 1 A will dissipate 1 W
of power between the points, across which, it is measured.
Watt (W): The standard unit of power; equal to 1 Joule/second.
Washer, Electrical Equipment Bonding (WEEB): Used to bond solar modules to aluminum solar mounting rails,
eliminating the need for a bare copper wire to each module.
Wild AC: Wind turbines with brushless AC generators often output voltage and frequency that varies with wind
speed. Wild AC typically must be rectified before it can be used by loads.
Wye: A three-phase power configuration where three current-carrying lines use a common reference point and/or
neutral line. (See also: Three-phase power)
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