Blueprint ORDC PI FAIR 2019 PDF
Blueprint ORDC PI FAIR 2019 PDF
Blueprint ORDC PI FAIR 2019 PDF
CONTENT
INTRODUCTION 1
BACKGROUND 2
RIG LAYOUT 4
RIG STRUCTURE, MATERIAL, STABILITY 6
HOISTING SYSTEM 11
CIRCULATING SYSTEM 12
ROTARY SYSTEM 15
POWER SYSTEM 19
DRILLING FEATURES 24
HEALTH, SAFETY & ENVIRONMENT 28
WASTE MANAGEMENT 32
ECONOMIC ANALYSIS 33
REFERENCES 34
Flare
Boom
Freefall
Lifeboats
Control
Room
Tuned Heave Mooring
Plate Energy
RIG LAYOUT
Main Deck Pontoon Column
Dimension : 80x60 m Dimension : 120x25 m Diameter : 18 m
Height : 7m Height : 15m Height : 20m
RIG
STRUCTURE
PARVIZ MAIN STRUCTURE
} Deck
It’s purposes are to serve a drilling
equipment, production, and life
support systems on offshore
platforms.
Column
These columns were made for a variety of purposes,
not only to transfer global load from the deck
structure to the pontoons. It also has the purpose for
the buoyancy of the semi-submersible oil rig.
RIG
STRUCTURE
STRUCTURE FEATURES
Symmetrical Deck
PARVIZ has symmetrical deck to reduce tilt due
to vertical load, balance the structure and gain
higher stability. It can strengthen the structure,
reduce rotation and translation because the
centre of gravity is in the middle. This condition
will reduce the torque that can make the
structure brittle or damaged. Also to distribute
the load evenly on its columns
Cathodic Protection
Especially for the column and pontoon structure that
submerged underwater where the rust mainly occur
cathodic protection is used. Cathodic protection is a
process that is used to protect materials from
galvanic corrosion using either sacrificial anodes or
an impressed current
Advantages :
• 20-30% reduction in weight compared
to conventional rig
• Lowered center of gravity (COG)
• Increased vertical deck load (VDL)
capacity
• Reduced rig footprint compared to
conventional rig
• Improved employee safety
• Reduced noise (acoustic noise was
actually introduced in the drillers cabin
on Oseberg East platform rig to remind
the driller when hoisting is ongoing)
• Reduced manning when drilling crews
become familiar with the operations
• Integrated active/passive drill string
compensation.
CIRCULATING
SYSTEM
Continuous Circullating System with the 𝒆 − 𝒄𝒅𝑻𝑴 and 𝒆 − 𝒄𝒅𝑻𝑴
Plus System
Continuous Circullating is the ability to maintain uninterrupted flow of drilling fluid into the well
throughout the process of adding drillpipe joints to (removing these joint from) the drill string. The
𝑒 − 𝑐𝑑𝑇𝑀 and 𝑒 − 𝑐𝑑𝑇𝑀 plus continuous circulation system are used in drilling and tripping
operations,enabling the pumps to continue running while making connections.This keeps the bottomhole
pressure constant during these activities,maintains the same fluid rheology and temperature ,and
ensure that the cuttings are kept moving at all times.
The e-cd tm plus system
The e-cd plus tm system enhances the e-cd process by replacing the manual connection procedure with
an automated system that uses a delivery arm or an overhead lift to attach a tool that clamps onto the e-
cd sub.Once the tool attached , a remote station automatically controls all steps of the side-port
connection and flow diversion.
The e-cd tm System
Used as a standalone system or in conjunction with managed-pressure-drilling (MPD) operations to
enable continuous circulation-which is the ability to maintain uninterrupted flow of drilling fluid to the
well via the drillstring during connections while drilling and tripping out of the hole.
Advantages :
➢ Reduced kick/loss conditions, with constant
equivalent circulating density (ECD) and bottomhole
pressure (BHP)
➢ Reduced loading of solids during pumps off
➢ Reduced stuck-pipe and packoff incidents
➢ Reduced ballooning effects
➢ Extended life of bottomhole assemblies (BHAs) and
avoidance of mud rheology modifications in high-
temperature environments
CIRCULATING
SYSTEM
Mud Cube
The mud cube is a compact,lightweight solids control system that eliminate a range
of equipment such as HVAC,desander,desilter,centrifuge pump, and piping.The
Mudcube uses a combination of high airflow and rotating screen filtration system to
improve separation efficiency,allowing more drilling fluid to be recycled back to the
mud tanks and resulting in dryer cuttings and less waste.
Advantages :
• Reduced mud loss by up to 80%
• Reduced drilling waste volume by up to 40%
• Reduced operational costs
• Eliminates exposure to fumes ,vibration,excessive noise.
• Improved HSE and working conditions.
• Improved drilling efficiency with stable drilling fluid properties and decrease in non-
productive time (NPT)
• Optimal wellsite performance,fast installation and maintenance
CIRCULATING
SYSTEM
Mud Pump TPK 2200
A mud pump or drilling mud pump is
used to circulate drilling mud on a
drilling rig at high pressure.The 2200
hp mud pumps are design for Advantages :
circullating drilling fluid under high
pressure (up to 10000 psi) down • 10-20 % less weight than
through the drill string,and back pumps from other OEMs
through the annulus to support simplifying the required
especially deep and offshore drilling infrastructure on the rig and
operations. reducing the cost of rig
configuration.
• > 50% lower sound level
than motors from other
OEMs
• Lowest total costs
ROTARY
SYSTEM
Top Drive TDX-1250 Varco
The TDX-1250 represents the industry’s first 1250 ton top drive. This tool
was designed and delivered to handle the world’s most immense drilling conditions and
operate in a near 100% uptime environment needed for today’s high specification
offshore platforms.
NOV has taken decades of combined experience from Varco, Hydralift, and
National Oilwell to create a top drive centered around an engineering philosophy
designed around durability, redundancy, and modularity.
The TDX-1250 incorporates these principals through its compact and
powerful package. Its size, power, performance and features cannot be found by any
other oilfield service provider and is backed by NOV’s dedication to creating newer and
enhanced technology for the drilling industry.
Specification :
• 1250 ton hoisting capacity
(API 8C)
• 7,500 PSI Mud circuit
rating (API 8C)
• 2 x 1,340 hp AC water-
cooled motors (2,680 hp
combined)
• Max Continuous Torque
105,000 ft-lbs
• Max RPM: 250
• Weight: 89,700lbs (less
umbilicals, elevators, etc.)
ROTARY
SYSTEM
Autotrak Curve Rotary Steerable System
The AutoTrak™ Curve rotary steerable system provides better drilling economics, exact
wellbore placement, and faster drilling in unconventional plays. It reduces the time on
the well with reliable performance, less risk, and an improved bottom line. The system
eliminates slides and delivers consistent steering and high ROP, even in high stick-slip
environments. Continuous string rotation maximizes overall efficiency by reducing
torque and drag to provide a high-quality wellbore, better hole cleaning, and less
cleanup time.
In one run, it gets smooth curves, straight tangents, and better hole quality for more
effective fracturing operations and higher production rates.
For precise steering in the reservoir, real-time azimuthal gamma ray service delivers
accurate, near-bit measurements. Expandable pads on a slow-rotating sleeve maintain
precise trajectory and allow fluid circulation to carry cuttings out of the hole. Directional
control from the surface maintains your drilling plan
Advantages :
• Reduce well construction costs with unsurpassed hole quality
• Enhance production with exact well placement
• Faster, more reliable performance with optimized drilling
• Smooth wellbore
• Reduce NPT
ROTARY
SplitBlade by Ulterra
SYSTEM
Parviz Rig is equipped with SplitBlade drilling bit. The
innovative design looks different than traditional straight
blade drill bits because it performs differently. The primary
blades are separated after the cone and the outer shoulders
are rotated, creating double barrel hydraulics and freeing up
more area for the junk slot directly. SplitBlade bits are
engineered to keep cutters clean by increasing the maximum
hydraulic dispersal rate. Cuttings are cleared out up to 7
times faster compared to conventional PDC designs.
Advantages :
• Effectively increasing ROP
• Cost Savings by providing increased average footage
• Reduce tripping
• Dependable control for advanced accuracy
Benefits :
• IMO Tier III Compliant
• Lowest gas fuel consumption
• Lowest fuel oil consumption
• Most powerful 4-stroke gas engine on
the market
• Fuel flexibility
• Proven and reliable dual-fuel
technology
• Long overhaul intervals
• Low exhaust gas emissions
• Low gas feed pressure
• Embedded automation system
POWER
Electric Power Transmission
SYSTEM
Electric power commonly used is generated
by diesel power (diesel Electrik). In the
transmission system with electric diesel,
diesel engine used electric power from the
power generator in front of the block. The
Generator generates an electric current,
which is then streamed via the cable to a
"control unit". From the controller unit the
power is forwarded through an additional
cable to the electric motor that is directly
connected to the system of equipment
requiring power.
Advantages :
• More flexibility, especially on placements
• Does not require a connecting chain (belt),
• The shape is more compact and portable.
• Figure (a) shows the conceptual design of a semi-submersible with the tuned heave plate
system. The THPEH system is composed of four truss-plate structures located under the
columns.The plate below the pontoon is installed deep enough to avoid the wave exciting
force.
• Figure (b) shows an illustration of a truss-plate structure.The permanent magnet linear
generator is used and is placed on the top of the truss tube in the platform pontoon.
• Figure (c) illustrates the connection structure of the heave plate and the truss structure.
The connection only allows the heave plate move along the vertical truss tube. The stator
coil and iron are rigidly connected to the outer tube on the heave plate, and the tube
wrapped by the permanent-magnets extended from the truss structure can move through
the stator and the outer tube on the plate. This PMLG can harvest the related motion
energy into electrical power. The spring support is placed between the truss tube and the
heave plate, which determines the natural period of the THPEH system.
POWER
SYSTEM
Wind Power
Wind power is a clean energy
source that we can rely on for the
long-term future. A wind turbine
creates reliable, cost-effective,
pollution free energy. It is
affordable, clean and sustainable.
Because wind is a source of energy
which is non-polluting and
renewable, the turbines create
power without using fossil fuels.
That is, without producing greenhouse gases or radioactive or toxic waste. On average wind
towers in residential settings are about 20m high. A new study by Berkeley Lab suggests that wind
turbines have steadily grown over the years, from an average hub height of 18 meters in the
1980s to an average of 82 meters in 2015. Power generation has also grown, from an average of
0.1 MW in the 1980s to 2 MW today.
DRILLING
FEATURES
Managed Pressure Drilling by Weatherford
Manage pressure drilling (MPD) provides an active approach to well control.
Unlike passive control methods, MPD operations use a closed-loop system
that helps to determine the downhole pressure limit and manage the annular
pressure profile accordingly. As a result, you can enhance primary well
control, verify downhole barriers in real time, and even automatically react to
influxes and losses.
Features : Advantages :
•Minimization of kick and mud loss • Reduce NPT
•Reduce ECD •Reduce risk of stuck pipe
•Navigate narrow mud weight windows •Real-Time measurement and
•Reduce Formation Damage analysis of flow and pressure data
•Early kick and loss detection
•Improved hole stability
DRILLING
Emergency Disconnect Sequence
FEATURES
In a case where a DP rig has lost station keeping ability, the EDS is a one button system
that allows the wellbore to be secured by closing the shear rams. The hydraulic functions
to the lower BOP are then vented and the LMRP is separated from the lower BOP by
unlatching the connector. An over‐pull is preset on the riser tensioners and the LMRP
lifts from the lower BOP. A riser recoil system prevents a sling shot effect. After the EDS
button is activated, the sequence takes about 55 seconds maximum.
The Mark IV-HA control system simplified design increased reliability and functionality
in a smaller footprint. Designed with 50% fewer tubing connections, the potential for
leak paths is reduced, and the addition of redundant solenoid pilot regulators means
they are no longer a single point of failure within the POD.
DRILLING
FEATURES
Each POD has 33% more available functions to accommodate eight-cavity stacks.
The new POD is also designed with pressure-compensated pilot accumulators that
adjust automatically for water depth. This feature prevents the chance of human
failure and reduces maintenance costs.
The Mark IV-HA control system is 26% smaller than its predecessor, and weighs
one-third less than competitors’ control PODs.
Advantages :
•Three-POD option, each with 160
functions to accommodate eight-cavity
stacks
•Reduction of 50% in internal tubing to
reduce leak paths
•Sub-plate-mounted valves for improved
reliability
•Tungsten carbide seals on small valves
for improved reliability
•Pressure-compensated regulator pilot
accumulators that automatically adjust
•Dimensions: 46 in × 49 in × 14.5 in
•Weight: 23,000 lbm
•Compliance with API 16D/53, DNV
Drill, and ABS CDS requirements
DRILLING
FEATURES
Automated Drill Pipe Handling AR3200 –
Automated Iron Roughneck
The AR3200 adds value to any rig's operation by improving
crew safety, by ensuring protection to drill pipe threads,
and by providing reliable make-up torque to drilling
connections. The operation is controlled from Driller
Control Room (DCR).
Advantages :
•Gateless torque wrench
•Unparalleled make-up repeatability
•Spinning wrench automatically counter-rotates to seat
threads, then safely spins-in
•Economy of rig floor space- no hanging tools
•Enhances crew safety- hands off pipe
Advantages :
•Clear escape route for the operator
•Reduce manual handling
•Eliminating crane requirement
Health, SAFETY
& Environment
FREEFALL LIFEBOAT
A freefall lifeboat provide fast and safe way
of escaping from a vessel/platform. This
boat will release to the sea incase of
emergency condition complete with food
beverage flare and another surface. kit .
This boat can carry about 25 personnel
enough to fill by the entire crew also
equipped by the GPS to track the location
of the boast. By today this method is the
safest among another escaping method.
DEADMEN SYSTEM
The dead man alarm system is designed to monitor the ability
of the engineer on duty in the engine room. Just before entering
the engine room, the engineer on duty should start the
adjustable countdown (3 - 27min) of the dead man alarm
system for his own safety. In case no reset has been trigged by
pushing one of the installed reset units during the pre-defined
time the dead man alarm system will start an alarm escalation
sequence.
TOTAL 208.000
REFERENCES
AutoTrak Curve Rotary Steerable System. 2012. Baker Hughes.
Felemban, Emad, Adil A. Sheikh. 2013. RFID for Oil and Gas Industry: Applications and Challenges.
Imset Marius, Falk Kristin, Kjorstad Marianne, Nazir Salman. 2018. The Level of Automation in
Emergency Quick Disconnect Decision Making. Journal of Marine Science and Engineering.
International Journal of Engineering and Innovative Technology (IJEIT). Volume 3, Issue 5
Kun Liu , Haizhi Liang and Jinping Ou .2016. Numerical Investigation of a Tuned Heave Plate Energy-
Harvesting System of a Semi-Submersible Platform.China
Mark IV Subsea BOP Control System. 2016. Schlumberger.
SplitBlade PDC Bit. 2018. Ulterra Drilling Technologies L. P .
TDDirect Casing-While-Drilling Service and Direct XCD Casing Bit Save OMV Petrom 62 h. 2014.
Schlumberger.
TDDirect Technology. 2013. Schlumberger.
TDX-1250 Top Drive. 2015. National Oilwell Varco.
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