301.6C - 301.8C - 302.5C
301.6C - 301.8C - 302.5C
301.6C - 301.8C - 302.5C
November 2008
Symbols
39 T
30
23 28 24 4 15 Pressure Temperature Level Flow Circuit Breaker
19 6 33 11 Symbol Symbol Symbol Symbol Symbol
21
Mini-Hydraulic Excavator
T
Ground - Front Frame C-2 8 Solenoid - Boom Swing (302.5 ONLY) A-4 27 the gauge of the temperature or pressure.
5 Ground - Rear Frame C-9,D-9 9 Solenoid - Fuel Shutoff B-9,D-9 A
23
Electrical System
31 16
15 Group - Air Conditioning (302.5 ONLY) A-7 10 Solenoid - Pilot B-7 28 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
3 21 30
17
Horn - Forward C-1 1 Solenoid - Proportional Auxiliary (302.5 ONLY) A-4 27
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Joystick LH E-3 11 Solenoid - Standard Auxiliary (302.5 ONLY) A-4 27
Joystick RH C-3 12 Solenoid - Track Extend (301.8 ONLY) F-1 29
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
14
Keypad
Lamp - Boom Floodlamp
D-5
D-1
13
14
Speaker - LH
Speaker - RH
A-9
A-9
30
31
301.6C: 301.8C: 302.5C: coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Lamp - Cab Floodlamp F-1 15 Strap - Engine Ground A-8,C-8 A JBB1-UP JSB1-UP GBB1-UP
Lamp - Dome A-6 16 Stud - Power E-8 6 MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
11 Motor - Cab Fan F-4 17 Switch - A/C Switch (302.5 ONLY) E-1 32 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
34 12 Motor - Condenser Fan (302.5 ONLY) E-2 18 Switch - Console Interlock E-3 33
that make electromagnet when current flows through them. It also has an internal switch that places
32 the latch coil circuit open at the time the coil latches.
7 20
37 Motor - Fuel Lift Pump A-9,C-9 A Switch - Fan Speed A-5 32
13 26
36 33 Motor - Heater Cab A-7 10 Switch - Hi Press (A/C) (302.5 ONLY) E-2 A
A
39
Motor - Starter B-9,D-9 A Switch - Key Start A-2 26
Harness and Wire Symbols
41 22
Motor - Washer A-7 19 Switch - Oil Pressure B-9,C-9 A
6
Motor - Wiper C-1 20 Switch - Speed Select A-2 34
1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
10 24 of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
18
Radio A-8 21 Switch - Track Extend (301.8 ONLY) F-2 26
2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
35 38
Relay - Condenser (302.5 ONLY) E-1 22 Switch - Travel Alarm Sw 1 D-1 35 Harness Identification Letter(s):
19 28 27 8 1 40 Relay - ETS D-7 6 Switch - Travel Alarm Sw 2 D-1 35 Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
9 4 Relay - Fuel Pump E-7 6 Switch - Wiper/ Washer B-5 32 Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
Relay - Horn E-9 6 Switch - Worklight C-2 26 connector in the harness. (C1, C2, C3, .....)
Part Number for
Machine locations are repeated for components located close together. C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
A = Located inside engine compartment. 130-6795 130-6795 111-7898 3E-5179 Connector Recepticle
325-AG135 PK-14 1 5A
Pin Socket Fuse
Receptacle
Pin or Socket (5 Amps)
Single Wire
Number
9X-1123
Connector
Component
Part Number
Plug
Harness identification code: 2 200-L32 BK-14
302.5C
This example indicates wire
135 in harness "AG".
Ground Circuit Identification Wire Gauge
Connection Number Wire Color
Machine Harness Connector And Component Locations © 2008 Caterpillar Printed in U.S.A.
All Rights Reserved
39
30
23 28 15
6 35
33 11
21 2
9
41
24 5 4
Connector Location Wire Description Resistor, Sender and Solenoid Specifications
19 Schematic Machine
A
Connector Number Wire Wire Part No. Component Description Resistance (Ohms)¹
RENR9158-01
CONN 5 B-8,C-8 6 105 RD Key Switch 500 BR Wiper - Front (Park) Boom Swing (Right)
CONN 6 A-7,E-2 22 109 RD Alt Output (+) Term. 501 GN Wiper - Front (Low) Full: 165
CONN 7 A-7 22 249-0558 Sender: Fuel Level (301.6 & 301.8)
110 RD Start Relay 506 PU Washer - Front Empty: 15
CONN 8 B-7,C-5,C-3 22 111 YL Main Relay "A" Output 508 PU Radio Speaker - Left Full: 165
CONN 9 C-6 41 249-8574 Sender: Fuel Level (302.5)
112 PU Main Relay "B" Output 509 WH Radio Speaker - Left (Common) Empty: 15
CONN 10 A-6,E-4,F-4 37 114 RD Warning Horn (Forward) 511 BR Radio Speaker - Right Speed Select (302.5)
CONN 11 A-5,E-2 38 270-4179 Solenoid: 8.0 ± 0.5
117 YL Accessory Socket 512 GN Radio Speaker - Right (Common) Hydraulic Disable (302.5)
CONN 12 A-5,E-2 38 118 GY Wiper/Washer Switch 513 OR A/C Compressor/Refrigerant Pressure SW ¹ At room temperature unless otherwise noted.
CONN 13 B-5,F-5 39 119 PK Fuel Pump Fuse 514 PU Condenser Fan Motor To Condenser Relay
CONN 14 D-5,E-3,D-3 33 122 RD Dome Lamp 515 GY Blower Motor To Fan Speed Switch
5 CONN 15 E-4 11 124 GN A/C Fuse 517 BU Blower Motor To Fan Speed Switch
23 31 16 CONN 16 B-2,F-3 26
3 15 130 GN Fan Speed Switch 519 PK High Pressure Switch To Thermostat
17 21 30
CONN 17 D-2 40 135 RD Radio/Keypad 520 WH A/C Switch To Thermostat
CONN 18 D-2 1 144 GN Beacon Power 521 YL A/C SW To Refrigerant SW
The connectors shown in this chart are for harness to harness connectors. Ground Circuits Lighting Circuits
Connectors that join a harness to a component are generally located at or near
14 200 BK Main Chassis 607 PK Boom Floodlamp/Dash Lamp Basic
the component. See the Component Location Chart.
201 BK Joystick (LH) 684 OR Cab Floodlamp
202 BK Joystick (RH) Control Circuits Off Machine Switch Specification
Basic Machine Circuits 782 GY Track Extend Switch To Track Extend Sol. Part No. Function Actuate Deactuate Contact Position
11 304 WH Starter Relay No. 1 Output M732 OR Immobilizer Relay To Immobilizer Assembly Low: 275 kPa (40 psi) Low: 170 kPa¹ (25 psi)
34 12 306 GN Starter Relay Coil M734 BR Gauge Group Cluster To Speed Select SW 236-6923 High Pressure (HVAC) Normally Open²
32 High: 2800 kPa¹ (406 psi) High: 1750 kPa (254 psi)
7 20
37 307 OR Key Switch To Gauge Group Cluster 877 YL Glow Plugs ¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
13 26
36 33 308 YL Main Power Relay Coil F846 PU Key Reader Sensor To Immobilizer Assem. down to 170 kpa (25psi).
39
2 320 OR Horn Relay To Joystick (RH) E953 GY Speed Select Sol. To Speed Select Relay
16 Page,
² Contact position at the contacts of the harness connector.
41 6
321 BR Travel Alarm J931 GY Joystick (LH) To Boom Swing Solenoid
A
10 322 GY Warning Horn (Forward) J932 PU Joystick (LH) To Boom Swing Solenoid
24
323 WH Fuel Pump Relay To Fuel Pump Motor L987 WH Gauge Group Cluster To Start Aid Relay
38 327 PK ETS Relay To Fuel Shutoff Solenoid P977 PK Console Interlock Switch
4
40
332 BU ETS Relay To Gauge Group Cluster P989 GN Immobilizer Relay To Console Interlock SW
29 8 35 1
28
A309 GY Fuel Pump Relay To Gauge Group Cluster T901 YL Key Reader Sensor To Immobilizer Assem.
9 19
A346 BU Immobilizer Relay T902 PK Key Reader Sensor To Immobilizer Assem.
Monitoring Circuits T969 YL Joystick (RH) To Auxiliary Solenoid (A)
405 GY Engine Oil Pressure T970 GY Joystick (RH) To Auxiliary Solenoid (B)
441 OR Engine Coolant Temperature X994 BR Immobilizer Relay To Console Interlock SW Related Electrical Service Manuals
Title Form Number
Testing and Adjusting: RENR9155
Machine System D & A: RENR9157
REAR FRAME GND MTR BAT 249-8574 (302.5) 200-F4 BK-12 200-F8 BK-18 684-F54 OR-18 684-F54 OR-18 A TO CANOPY HARN 252-6014 684-A43 OR-18 684-A43 OR-18 C-C10 (LOC A-6) AND G-C2 (LOC F-4) TO K-C1 (LOC A-6).
EC-C1 B CONN CA-C1
118-F71 GY-18 200-F21 BK-18 200-F74 BK-16 607-A47 PK-18 607-A47 PK-18 E-3 NOTE J: SWITCH SHOWN WITH CONSOLE IN THE RAISED POSITION.
STARTER. 3E3382 C (LOC F-5) 1 BU HORN SW IN
MOTOR 122-F68 RD-18 P977-F33 PK-18 144-F53 GN-18 144-F53 GN-18 103-A39 YL-16 103-A49 YL-18 103-A49 YL-18
SHUTOFF SOLENOID 199-2334 308-EC7 YL-18 1 124-F62 GN-14 CONN 13 103-A46 YL-18 103-A46 YL-18 2 BU HORN SW OUT
F-1 NOTE K: 2-PIN PLUG CONNECTOR IS ASSEMBLED IN GROUP BOM, PIN 1: 607-PK, PIN 2: 200-BK.
195-8411 2 A-7 NOTE N: ATTACHMENT FOR 302.5 CAB ONLY.
323-EC4 WH-18 130-F81 GN-14 200-A7 BK-18 200-A19 BK-18
A-C13 J-6 NOTE P: FIT 80A FUSE FOR 302.5 WITH AIR CON ONLY. FIT 60A FUSE FOR ALL OTHER CONFIGURATIONS.
327-EC5 PK-14 405-EC14 GY-18
3
4
135-F40 RD-18
308-F73 YL-18
H8
501-C1 GN-18 501-C1 GN-18 200-A10 BK-18
200-A19 BK-18
200-A26 BK-18
200-A26
607-A21
BK-18
PK-18 RH JOYSTICK (ATCH) 1552269 TO TRACK EXTEND HARN A-9 NOTE R: CONNECTOR IS ASSEMBLED IN GROUP BOM, PIN A: 105-RD, PIN B: 135-BU, PIN C: 200-BK.
441-EC13 OR-18 5 F-C3 607-F57 PK-18 200-A41 BK-14 200-A36 BK-16 607-A47 PK-18 P977-A4 PK-18 1 CONN TE-C1
1552269 C-C6 (LOC F-3) D-3 NOTE T: CONNECTOR IS ASSEMBLED IN GROUP BOM, PIN 1: 200-H8, PIN 2: T902-H16, PIN 3: 308-H1,
200-EC8 BK-14 STARTER GND. C444-EC18 YL-18 6 332-A8 BU-18 332-A8 BU-18 684-A43 OR-18 200-A19 BK-18 2
RENR9158-01
PIN 4: 135-H5, PIN 5: A346-H13, PIN 6: M732-H15, PIN 7: F846-H14, PIN 8: T901-H19.
CONN 2 1 E953-F19 GY-18 200-F29 BK-18 1117898 405-A11 GY-18 405-A11 GY-18 P977-A4 PK-18 CONN 16
2 200-F21 BK-18 447-F27 PK-18 441-A9 OR-18 441-A9 OR-18
COOLANT TEMP SENSOR
E953-F19 GY-18 2
1
500-C2 BR-18 447-A42 PK-18 447-A42 PK-18 105-A35 RD-18 THIS SCHEMATIC 236-7356 CHG 00 IS FOR THE 301.6/301.8/302.5
195-8477 EC-C3 A-C19 GAUGE GROUP CLUSTER
200-EC8 BK-14
1779641
VALVE GP PILOT SPEED SELECT
F-C2
501-C1 GN-18
3
607-A20 PK-18 607-A47 PK-18 200-A7 BK-18
2611232 245-3616 MHE C SERIES.
441-EC13 OR-18 200-EC15 BK-18 244-6732 (301.x) 200-F29 BK-18 118-C30 GY-18 607-A21 PK-18 307-A25 OR-18 COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE
200-EC10 BK-14 304-EC1 WH-14 1 270-4179 (302.5) 1552269 447-F27 PK-18 4 684-A43 OR-18 684-A43 OR-18 308-A23 YL-18 332-A8 BU-18 1 ETS RELAY
T° 5 MACHINE WITH THE KEY AND ENGINE OFF.
327-EC5 PK-14 327-EC5 PK-14 2 1 P977-F33 PK-18 E953-F19 GY-18 506-C5 PU-18 A309-A12 GY-18 A309-A12 GY-18 332-A8 BU-18 2
323-EC4 WH-18 2 200-F8 BK-18 6 118-C32 GY-18 C444-A14 YL-18 C444-A14 YL-18 405-A11 GY-18 A309-A12 GY-18 3 FUEL RELAY ALL DASHED LINES ARE ATTACHMENTS.
CONN 3
B OIL PRESS SWITCH
441-EC13 OR-18
405-EC14 GY-18 HYD DISABLE
200-F8 BK-18
200-F21 BK-18 200-C21 BK-18
7
WIPER/WASHER SW H2
P977-A4 PK-18
L987-A13 WH-18
P977-A4 PK-18
L987-A13 WH-18
441-A9 OR-18
447-A42 PK-18 200-A7 BK-18
4
5
BUZZER
GROUND
B
253-5497 EC-C2 158-7802 6 GLOW PLUG RELAY WIRE GROUP COLOR DESCRIPTIONS
877-EC6 YL-10 P977-F33 PK-18 H3 C444-A14 YL-18 L987-A13 WH-18
1275486 8 NOTE E
405-EC14 GY-18 H8 607-C16 PK-18 L987-A13 WH-18 105-A35 RD-18 7 +12V BATT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
877-EC6 YL-10 1 105-A35 RD-18 M734-A48 BR-18 447-A42 PK-18 8 FUEL LEVEL
308-EC7 YL-18 H8 118-C32 GY-18 200-A36 BK-16 A309-A12 GY-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
C444-EC18 YL-18
CONN 4 F-C4 C-C4 118-C30 GY-18 307-A25 OR-18 A-C20
1552273 3E3382 2611237 STARTING CIRCUIT.
EC-C6 118-C31 GY-18 118-C31 GY-18 118-C3 GY-18 308-A23 YL-18 200-A36 BK-16
877-EC6 YL-10 1073134 118-F71 GY-18 1 118-C31 GY-18 124-C27 GN-14 124-C27 GN-14 118-C31 GY-18 M734-A48 BR-18 1 GROUND CIRCUIT.
3 2 1 EC-C4 607-F57 PK-18 2 607-C15 PK-18 130-C8 GN-14 200-C4 BK-18 200-C4 BK-18 308-A23 YL-18 2 +12V KEY SW
1275484
STARTING AID CIRCUIT.
P IG L 135-F40 RD-18 3 135-C24 RD-18 130-C7 GN-14 130-C9 GN-14 105-A35 RD-18 105-A40 RD-18 105-A33 RD-18 C444-A14 YL-18 3 ALTERNATOR
GLOW PLUGS. 109-EC3 RD-4 1 308-F73 YL-18 4 308-C25 YL-18 135-C24 RD-18 135-C24 RD-18 200-A36 BK-16 105-A35 RD-18 405-A11 GY-18 4 ENG OIL PRESS MONITOR CIRCUIT.
199-2356 B+ 109-EC3 RD-4 122-F68 RD-18 5 122-C28 RD-18 200-C33 BK-16 200-C21 BK-18 C-C1 307-A25 OR-18 117-A16 YL-16 117-A16 YL-16 M734-A48 BR-18 5 TRAVEL SPEED
CONN 5 200-F82 BK-16 6 200-C33 BK-16 200-C6 BK-18 200-C22 BK-18 1117898 308-A23 YL-18 200-A36 BK-16 200-A36 BK-16 6
HEATER AND AIR CONDITIONER CIRCUIT.
200-C26 BK-18 M734-A48 BR-18 307-A17 OR-18 7 WIPER/WASHER CIRCUIT.
CONN 8 200-C23 BK-18
1
307-A25 OR-18 8 OVERLOAD
ENGINE GND STRAP 2
ALTERNATOR 90A 081-5930 F-C5 C-C7 200-C4 BK-18 130-C8 GN-14 105-A40 RD-18 307-A15 OR-18 307-A25 OR-18 9 CRANK
144-9963 1779654 1779649 3 10 COOLANT TEMP SYMBOL DESCRIPTION
200-C14 BK-14 517-C10 BU-14 117-A16 YL-16 308-A18 YL-18 308-A2 YL-18 441-A9 OR-18
EC-C10 130-F81 GN-14 1 130-C7 GN-14 200-C19 BK-12 200-C29 BK-18 4 307-A17 OR-18 308-A32 YL-18 308-A22 YL-18
7Y3952 5 BLADE, SPADE, RING,
200-F4 BK-12 2 200-C19 BK-12 200-C18 BK-14 130-C9 GN-14 308-A18 YL-18 308-A23 YL-18 OR SCREW TERMINAL
FUEL LIFT PUMP 1 3 6
MOTOR 323-EC4 WH-18 TO ENGINE 124-F62 GN-14 124-C27 GN-14 308-C25 YL-18 308-C25 YL-18 515-C13 GY-14 308-A32 YL-18 M734-A45 BR-18 M734-A50 BR-18
240-8381 2 200-EC15 BK-18 4 506-C5 PU-18 506-C5 PU-18 M734-A45 BR-18 M734-A48 BR-18 A-C3 SPLICE IDENT PART No CHG LOC NOTE DESCRIPTION
ENGINE GND 7 1552272 R
515-C13 GY-14 515-C13 GY-14 200-C22 BK-18 HARNESS AS.
CONN 7 FAN SPEED SW
C-C2 517-C11 BU-14 517-C12 BU-18 114-4519 RH CONSOLE 308-A22 YL-18 1 YL-16 CIRCUIT NOT CONNECTED
A 243-1460 08 D-5 VEHICLE
ENGINE - 302.5 WITH AIR CON WASHER 1
1237615 517-C10 BU-14 607-C17 PK-18
8
NOTE E
M-C4
2
3
PU-16
C OFF
S ON ELECTRICAL CONNECTION AC 243-1467 06 E-2 ATCH AIR CONDITIONING
506-C5 PU-18 506-C5 PU-18 607-C16 PK-18 307-A15 OR-18 OR-16 C 243-1465 07 B-5 RIGHT
212-9336 MOTOR
2 1552269 4 BR-16 B ST TO MACHINE STRUCTURE
200-C6 BK-18 200-C6 BK-18 607-C15 PK-18 607-C17 PK-18 515-C13 GY-14 515-C13 GY-14 105-A33 RD-18 CA 243-1466 09 F-5 COVERS
NOTE E 1
ANTENNA 607-C20 PK-18 517-C10 BU-14 517-C10 BU-14 T969-M31 YL-18 KEY SWITCH INTERNAL ELECTRICAL E 243-1461 12 D-8 ENGINE (301.X)
RADIO A
8E-1118 202-M11 BK-18 2 110-7887 CONNECTION TO SURFACE
262-2781 EAME
CABLE CO-AXIAL
154-6739 264-2971 NACD 122-C28 RD-18 122-C28 RD-18 RH CAB TRIM VALVE GP AUX OF COMPONENT
E
EC
243-1462
249-5061
06
08
D-8
B-8
ENGINE (302.5)
ENGINE (302.5 WITH A/C)
244-6733 (STD AUX) F 243-1463 09 D-6 CENTER (FRAME)
ANTENNA M-C5
SPEAKER LH 200-C29 BK-18 244-6735 (PROP AUX) CONNECTOR FF 231-5340 01 D-3 BOOM
262-9567 R-C1 1 N/C C-C8 C-C5 1552269 A-C11
1779654 1779646 1552269 ATCH WIRE, CABLE, G 247-5742 03 F-4 ATCH FACE FAN
1728037 2 RADIO MUTE T970-M32 GY-18 1
16 Page,
9 8 7 6 5 4 3 2 1