M VAC
M VAC
M VAC
mVAC 250, mVAC 300, mVAC 330, mVAC 400, mVAC 500, mVAC 620,
mVAC 660, mVAC 800, mVAC 1000, mVAC 1200, mVAC 1280, mVAC
1500, mVAC 1860, mVAC 2560, mVAC 3000, mVAC 3300, mVAC 3840,
mVAC 3900, mVAC 4500, mVAC 4950, mVAC 5850, mVAC 6000, mVAC
6600, mVAC 7800, mVAC 8000, mVAC 9200
Instruction book
Atlas Copco
Medical vacuum plant
mVAC 250, mVAC 300, mVAC 330, mVAC 400, mVAC 500,
mVAC 620, mVAC 660, mVAC 800, mVAC 1000, mVAC 1200,
mVAC 1280, mVAC 1500, mVAC 1860, mVAC 2560, mVAC
3000, mVAC 3300, mVAC 3840, mVAC 3900, mVAC 4500,
mVAC 4950, mVAC 5850, mVAC 6000, mVAC 6600, mVAC
7800, mVAC 8000, mVAC 9200
From following serial No. onwards: API 041 000
Instruction book
Original instructions
Copyright notice
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.
This instruction book is valid for CE as well as non-CE labelled machines. It meets the
requirements for instructions specified by the applicable European directives as identified
in the Declaration of Conformity.
2010 - 10
No. 2920 7093 20
www.atlascopco.com
Instruction book
Table of contents
1 Safety precautions..........................................................................................................5
2 General description........................................................................................................8
2.2 INTRODUCTION...................................................................................................................................9
3 Installation.....................................................................................................................18
3.1 INTRODUCTION.................................................................................................................................18
4 Commisioning...............................................................................................................27
4.1 INTRODUCTION.................................................................................................................................27
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5.1 INTRODUCTION.................................................................................................................................30
6 Maintenance..................................................................................................................63
6.1 INTRODUCTION.................................................................................................................................63
7 Pictographs...................................................................................................................72
8 Problem solving............................................................................................................73
9 Technical data...............................................................................................................85
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10 Usability.........................................................................................................................91
11 Declaration of conformity............................................................................................93
12 Appendix.......................................................................................................................94
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1 Safety precautions
Explanation
Warning
Important note
General precautions
All responsibility for any damage or injury resulting from neglecting these precautions, or
non-observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.
1. The operator must employ safe working practices and observe all related work safety requirements and
regulations.
2. If any of the following statements does not comply with the applicable legislation, the stricter of the two
shall apply.
3. Installation, operation, maintenance and repair work must only be performed by authorized, trained,
specialized personnel.
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Also consult following safety precautions: Safety precautions during operation and Safety
precautions during maintenance or repair.
These precautions apply to the mVAC plant.
For precautions applying to the connected equipment consult the relevant instruction book.
Some precautions are general and cover several machine types and equipment; hence some
statements may not apply to your device.
Also consult following safety precautions: Safety precautions during installation and Safety
precautions during maintenance or repair.
These precautions apply to the mVAC plant.
For precautions applying to the connected equipment consult the relevant instruction book.
Some precautions are general and cover several machine types and equipment; hence some
statements may not apply to your device.
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7. Never use a light source with open flame for inspecting the interior of the device.
8. All regulating and safety devices shall be maintained with due care to ensure that they function properly.
They may not be put out of action.
9. Before clearing the device for use after maintenance or repair, check that operating pressures, temperatures
and time settings are correct. Check that all control and shutdown devices are fitted and that they function
correctly.
Also consult following safety precautions:Safety precautions during installation and Safety
precautions during operation.
These precautions apply to the mVAC plant.
For precautions applying to the connected equipment consult the relevant instruction book.
Some precautions are general and cover several machine types and equipment; hence some
statements may not apply to your device.
Units and/or used parts should be disposed of in an environmentally friendly and safe manner and
in line with the local recommendations and legislation.
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2 General description
1 Pressure
2 Absolute vacuum
3 Typical medical vacuum
4 Atmospheric pressure
5 Typical breathing air
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Atmospheric pressure at sea level is roughly 1 bar or 1000 mbar. For typical medical applications a vacuum
of 600 mbar below atmospheric pressure is required, which is denoted as -600 mbar(e). From the illustration
it can be seen clearly that this value is also equivalent to 400 mbar above absolute zero vacuum and can
therefore also be denoted as 400 mbar(a).
It is important to understand which type of reference is required before selecting a pressure instrument for
measuring the vacuum. The mVAC application uses the effective pressure system since it corresponds most
with performance characteristics.
It must be noted that the distinction doesn’t matter for a pressure difference (delta P; e.g. pressure loss), since
it is always the result of subtracting 2 pressures (whether stated as absolute or effective pressures).
2.2 Introduction
The Atlas Copco Medical VACuum plant (mVAC) is specifically designed and manufactured to fully satisfy
the requirements of the European Medical Device Directive and the additional requirements of the United
Kingdom National Health Service HTM (Health Technical Memorandum) versions 2022 and 02-01. To this
effect, the mVAC range consists of 2 up to 6 identical pumps which can work independently to satisfy the
required vacuum flow. They keep the vacuum level at the point of connection at least as deep as -600 mbar
(e) (-450 mmHg) at all times, provided the correct plant type is chosen for the hospital flow demand (see
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Performance data). In order to achieve this, the pumps operate between -770 and -970 mbar(e) (-578 and -728
mmHg) to account for any vacuum losses across the filters.
The mVAC is set up as a system with (multiple) backup supply and control <<safety layers>> in case of single
failure of functional components. It is installed, completely piped and wired, as modular stacked components
or a tank mounted unit.
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Each plant is subject to comprehensive QA controls during manufacturing, incorporates components with
proven reliability and each plant is fully tested prior to dispatch.
Description
AR Vacuum vessel
Bf Bacterial filter
CCu Central control unit
PCu Pump control unit
Vp Vacuum pump
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mVAC systems complying with HTM 02-01 and ISO 7396-1 are provided with at least 2 stand-
by pumps, e.g. the design flow of a system with 3 pumps is provided by a single pump. mVAC
systems complying with HTM 2022 are provided with at least 1 stand-by pump, e.g. the design
flow of a system with 2 pumps is provided by a single pump.
An mVAC consists of the following mechanical (full line) and electrical (striped line) components,
represented here on a typical setup diagram (here with 3 pumps and 2 vessels).
Flow diagram
Position Component
1 Ball valve
2 Pressure gauge
3 Vacuum vessel
4 Central controller
5 Pressure transducer (downstream of filters)
6 Pressure transmitter (upstream of filters)
7 Inlet piping
8 Test connection
9 Bacterial filter (duplex configuration)
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Position Component
10 Drain flask
11 Flexible hose
12 Pressure transducer (pump inlet)
13 Pressure switch FTGOL (failed to go on load)
14 Non-return valve
15 Vacuum pump
16 Exhaust
17 Pump controller
18 CAN (controller area network) connection
The vacuum reservoir ensures an instantaneous response to demand and prevents continuous operation of the
'Lead’ vacuum pump during periods of light demand. It also acts as a buffer to smooth out short peaks in
demand. The interior and exterior are protected against corrosion by galvanisation and access covers facilitate
future insurance internal inspection. A manual drain valve is fitted to the vessel at the lowest point to enable
the removal of any internal moisture which may form with condensation. There is also a tapping for a vacuum
gauge. The vessel connects to the vacuum pumps and to the pipeline distribution system by external piping.
The piping arrangement is valved to enable the reservoir to be bypassed if necessary with the plant remaining
operational. The tank mounted vacuum plant reservoir is mounted horizontally, the stacked plants reservoir(s)
are mounted vertically. Although essentially designed as a free standing unit, the vessel feet are rough-drilled
to enable the plant to be bolted down if required. With a tank mounted plant, the reservoir incorporates a
mounting saddle to secure the vacuum pumps and control modules. Test details are annotated on a plate
permanently fixed to the reservoir.
The reservoir capacity is expressed as the water capacity in litres and the installed capacity is at least equivalent
to the design flow rate (free air aspired per minute) of the plant.
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Identical vacuum pumps are fitted to the Atlas Copco Medical Vacuum Plant range. The vacuum pumps are
air cooled, oil flooded rotary vane pumps. Each pump has an integral separator filter which ensures a virtually
oil-free exhaust. Each vacuum pump is capable of reducing reservoir/pipeline pressure from atmospheric to
below -999 mbar(e) (-750 mmHg) in a no flow condition. The pump inlet incorporates a wire mesh filter to
protect particles from entering the pump and integral non-return valve which prevents any oil suck back and
pressure increase in the vacuum system. The vacuum system is therefore isolated under all operating
conditions, even in the event of inadvertent pump rotation reversal. Lubricating oil is continuously filtered
via a particular filter which extends the periodic routine maintenance. The pump outlet incorporates an oil
separator system to ensure an absolute minimum of oil mist throughout the entire working pressure range. In
addition to driving the impeller assembly, the electric motor also drives its own cooling air flow over the
cooling fins. The cooling air is ambient, drawn by the cooling fan from the plant room.
Anti-vibration pads are fitted under the vacuum pump supporting feet to minimize the transmission of
vibrations.
Each vacuum pump is exhausted separately. Atlas Copco recommends separate exhaust pipes be installed to
the outside of the building. If the exhausts are manifolded together during installation, suitably sized non-
return valves must be fitted to the discharge of each pump. The discharge pipe work should be of a size so as
not to cause back pressure. The overall back pressure, taking into account outlet pipe length, height and other
pressure losses may not exceed 60 mbar (45 mmHg) for a running pump. If it does, the exhausts shall not be
manifolded with non-return valves and shall be led outside separately.
A drainage trap is also fitted to collect any liquids formed by condensation. During use the on-line bacterial
filter prevents contamination within the exhaust discharge system but does not remove offensive odours.
Therefore the Vacuum Plant exhaust discharge should terminate outside the building at high level, preferably
above the plant room roof and above other buildings in the immediate area. The discharge should be provided
with a cowl or other means of protection against ingress of rain, snow, ice, and wind pressure. A weather
proof notice must be fixed at the discharge point, which states: <<Medical vacuum discharge – do not
obstruct>>.
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Duplex bacterial filters complete with drain flasks are arranged in parallel within the system piping
immediately prior to the vacuum reservoir and pumps. A manual isolating valve fitted to both inlet and outlet
lines to each filter enable one filter to be selected on-line and the other off-line during normal plant operation.
This arrangement enables maintenance of either filter without interrupting the vacuum plant operation. Each
clean filter is designed and sized to carry the full plant design flow rate with a pressure drop not exceeding
33 mbar (25 mmHg). Bacterial vacuum filter elements have penetration levels not exceeding 0.005% when
tested by a sodium flame in accordance with BS3928, utilising particles in the 0.02 to 2 micron size range.
A filter breakdown indicator is fitted across each bacterial filter element to indicate when a filter
has reached saturation. This gauge should be checked at weekly intervals and element
replacement is required when the gauge indicates 100 mbar (75 mmHg).
Drain flasks are transparent Pyrex with a plastic polymer coating inside and out to prevent damage by
accidental knocks and will contain any liquid even if the glass is broken. They are suitable for sterilisation
and incorporate manual isolating valves. Bacterial filters lose their effectiveness if allowed to become wet,
therefore any liquid within a drain flask necessitates filter element replacement.
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A pump controller is installed per pump and ensures the direct communication with its pump (start / stop
commands etcetera). The supply cables, per pump, are to be connected to these cubicles and the necessary
transformer and fuses are provided (see service diagram). An ampere meter is visible on the front side to
monitor the drawn motor current. A local/LAN (local area network) switch makes it possible for the user to
swap a pump to local mode (see chapter: Pump controller operation LAN/Local control).
The main switch isolates a pump and cubicle components from the main supply. The cubicle incorporates a
thermal protection overload device (F21), which is selected to the pump full load current rating. The thermal
protection overload device also monitors the electrical power supply and phase input. In the event of a fault,
the overload device breaks the circuit to the pump, which will not operate. Once the fault has been diagnosed
and rectified, the overload can be reset within the cubicle.
On the controller itself, information about the pump is shown (see chapter: Interface icons and menu
structure). LED's indicate power supply, automatic operation, service warning and fault condition. The
software is explained more in detail in chapter: Scrolling through all screens.
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A central controller is connected to the pump controllers through a CAN system. A 210-230 V supply needs
to be connected to this cubicle, wherein the necessary transformer and fuses are foreseen (see service diagram).
The central controller is based on a master control system referred to as ESVAC.
The central controller monitors the pressure at the pipeline connection point and sends start / stop commands
to the pump controllers based on an even-wear, dP/dT algorithm. It also tracks the pressure drop over the
filters and warns for service. It receives information about the pumps and groups it into a clear overview (see
chapter: Interface icons and menu structure), and transmits the appropriate alarms to the screen and to potential
free output contacts. LED's are provided to indicate power supply, automatic operation, service warning and
fault condition. The software is explained more in detail in chapter Central controller operation.
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3 Installation
3.1 Introduction
Installation of an Atlas Copco medical vacuum plant must be carried out by suitably qualified and
competent personnel who fully understand the standards required when working on a piped
medical gas distribution system and are conversant with the information contained in this
Instruction book. Installation must be carried out strictly in accordance with the specific
installation proposal (see chapter; Installation proposal) and service diagram issued with the
plant.
The mVAC must be installed within a plant room which provides adequate ventilation for the cooling of
electric motors, bearing in mind that approximately 75% of all energy consumed is dissipated into the plant
room as heat energy. At least 500 mm must be allowed between the plant and any walls or other obstructions
and additional headroom is required to enable installation. Specific plant dimensions must be taken in to
account especially where access is limited. Install the unit in an area where the noise levels do not cause an
inconvenience. When bolting the unit to the floor, take into account that the hole diameters in the frame are
between 10 mm and 13 mm.
Upon installation, take into account the warnings provided in chapter Installation warnings
1. Portable and mobile RF communications equipment can affect the mVAC. They should be used no closer
to any part of the mVAC, including cables, than the recommended separation distance calculated from
the equation applicable to the frequency of the transmitter (See EN 60601): The following minimum
distances are recommended:
Field strengths from fixed RF transmitters, as determined by an electromagnetic site survey, should be
less than the compliance level in each frequency range (performance criteria A, level 3 limit).
2. The mVAC is intended for use in the electromagnetic environment specified below. The customer or user
should assure that it is used in such an environment.
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3. The mVAC shall be installed in an environment where the conditions specified in chapter: Reference
conditions and limitations, are not exceeded. It shall be protected from rain, snow or other precipitation
and the distances to walls as specified shall be respected.
4. Make sure that the environment is not potentially explosive.
5. Make sure that the ambient condition limits specified in chapter: Reference conditions and limitations,
are not exceeded during the course of the plant lifetime, and that they comply with the protection class of
the drive motor.
6. Make sure that the vacuum pumps, pipes, filters, and cubicles can neither inadvertently or intentionally
be stepped on and cannot be used as support for heavy objects, and cannot be hit by falling objects.
7. Make sure that no temperature sensitive parts (plastic, wood, cardboard, paper, electronics) will touch the
surface of the vacuum pumps.
8. Make sure the installation location is vented such that a sufficient cooling of the vacuum pumps is
warranted (see chapter: Design data).
9. Make sure that the vacuum pumps will not be touched inadvertently during operation.
Caution: during operation the surface of the pump may reach temperatures of more than
70 °C, risk of burns.
10. Make sure that the oil sight glass will remain easily accessible.
11. Make sure that the oil drain port, oil filter and oil fill port will remain easily accessible.
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12. Make sure that the power supply is compatible with the data on the nameplate of the drive motor.
13. Electrical installation work must only be executed by qualified personnel that knows and observes the
following regulations:
• BS 7671
• IEC 364 or CENELEC HD 384
• IEC-report 664
• national accident prevention regulation
14. Before disconnecting any piping, pneumatically isolate the section and slowly in-bleed air to raise the
pressure to atmospheric pressure. Do not suddenly open any isolating valve that may cause rapid pressure
release (increase). Open valves slowly and allow sufficient time for pressure to stabilise.
15. A checklist / logbook will be made wherein the installer will mark the adherence of the installation to the
following paragraphs;
• mechanical positioning, see Installation proposal.
• piping connections, see Installation proposal.
• electrical connections, see Electrical connections.
• pre-start inspection, see Pre-start inspection.
• electrical functional check, see Electrical functional check.
• pneumatic settings, see Setting the pneumatic system.
• automatic operation and leak check. see Automatic operation & leak check.
16. Transportation should be carried out according to section:Transporting.
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I Inlet connection
E Exhaust connection
S Supply cable connection
H Height
V Vessel connection
W Width
L Length
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1. Move the frame mounted unit into position and drill the floor to receive anchor nuts.
2. Fit mounting bolt anchor nuts into the floor. Fit mounting bolts, washers and nuts and fully tighten down.
If the device must be installed with or connected to other medical devices or equipment in order to operate
as required for its intended purpose, sufficient details of its characteristics must be obtained to identify
the correct devices or equipment in order to obtain a safe combination.
3. Take the vessel connection parts (in loose box, if applicable) and mount them on the vessels.
4. Connecting piping. Remove the transport protection caps from the pipes. Check that no ingress has
occurred, if necessary clean the pipes. Clean the piping network before brazing. Connect the distribution
pipeline installation to the suction inlet. The connecting pipe work must be secured to give added stability.
Each vacuum pump incorporates its own exhaust pipe, preferably to be routed separately to discharge into
a safe area (see also the warning provision in chapter Installation warnings). The flexible outlet hose will
not support the weight of the connecting pipe work. The connecting pipe work must be secured to give
added stability. The diameter of the outlet pipe must be large enough to avoid pressure buildup. Back
pressure has a negative impact on the performance of the pumps and must be limited as much as possible
(max. 60 mbar).
5. Take the drain flasks (inside the cubicle, or in loose box) and mount them on the bacterial filters and
exhaust using the plastic washer provided. Check that biological warning labels are attached at each drain
flask.
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I Inlet connection
E Exhaust connection
S Supply cable connection
V Vessel connection
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Set up the alarm panel and carry out the alarm test according to Central controller operation.
When in normal status, the alarm signals to the alarm panel are forced closed, and when an alarm is triggered,
they open. This also means that all alarms will trigger at the central alarm panel when power supply to the
central controller is lost.
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4 Commisioning
4.1 Introduction
Commissioning of an Atlas Copco medical vacuum plant must be carried out strictly in accordance with the
following procedures, which are designed to ensure that the installation is correct and ensure that the mVAC
operates correctly. The full commissioning procedure must be carried out after the installation before the
system is brought into use. The relevant sections of the commissioning procedure must be repeated following
major component replacement or whenever the plant operation or performance is suspect. Commissioning
must only be undertaken by suitably qualified and competent personnel who are fully conversant with the
information contained in this manual. It is recommended that for a full commissioning procedure, the
following paragraphs are carried out in strict sequence. This ensures that at each step the plant is correctly set
for the next procedure.
Where applicable, a work permit must be obtained before commencing any work on the medical vacuum
system.
These procedures are designed in accordance with EN 7396-1 (e.g. integrity of the pipeline installation, check
system design performance and functionally test all components).
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7. After at least 1 hour, fully close the test connection and refit the plug. Observe the gauge(s) on the vessel(s)
until a vacuum is reached, at this point all pumps should stop.
8. Observe that the alarms are now extinguished.
9. With the complete system at nominal distribution pressure, with the source of supply isolated and with
all other valves open, the pressure increase in the pipeline shall not exceed 200 mbar (150 mmHg) after
1 hour. The pressure drop shall be corrected for variations due to temperature according to the ideal gas
laws (see EN 7396-1 annex E). In case the pressure increase in 1 hour is greater, close off sections of the
pipeline, track leaks (audibly or through other means), and fix them. Then redo the test.
10. Ensure that the system continues to operate within the design flow rate and that the pumps operate normally
with no signs of problems for at least one hour.
11. Per pumps’ cubicle, read out the value of the drawn nominal current on the amp meter and note down the
value.
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5.1 Introduction
As mentioned in chapter Plant description, both a pump controller per pump is foreseen and a central controller
which centrally receives info from the pump controllers and sends commands to those pump controllers. The
pump controller is a basic Elektronikon ®, the central controller is an Elektronikon ® Graphic+, both
developed by Atlas Copco.
Together they form the control system for the medical vacuum plant, and perform the following functions:
1. overall plant control and indication;
2. individual pump starting and stopping;
3. plant status monitoring and indication;
4. alarm status signalling;
First the individual pump controllers will be explained. In the default situation they are controlled by the
central controller, explained in Central controller - Interface icons and menu structure.
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2 rotating Running
2 steady Stopped
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4 Hours
7 Sensor error
8 Service required
10 Sensor error
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Controller panel
Controller panel
Scroll buttons can be used to scroll through all screens. The screens are divided into register screens, measured
data screens, digital input screens (numbered as <d. In>, <d. 1>, ...), parameter screens (numbered as <P. 01>,
<P. 02>, ...), and test screens (numbered as <t. 01>,...).
During scrolling, the numbers of the screens appear in a consecutive order. For most screens, the unit of
measurement and the related pictograph are shown together with the screen number.
The screen shows the screen number <d. 1>, the unit used <hrs> and the related icon (operation). Press Enter
key to call up the number of operating hours.
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Parameter Designation
screens
<P. 01> Selection between local, remote or LAN control (not applicable)
<P. 02> Setting a node ID for CAN control
<P. 03> Settings for IP, gateway and Subnet mask
<P. 04> Pressure band settings (not applicable)
<P. 05> Modifying the service timer
<P. 06> Setting of unit for temperature (not applicable)
<P. 07> Setting of unit for pressure
<P. 08> Setting for function: Automatic restart after voltage failure (active or not, Contact Atlas
Copco)
<P. 09> Selection between Y-D or DOL starting (not applicable)
<P. 10> Setting of minimum stop time
<P. 11> Setting a password
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Menu flow
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Pressure display
The default starting display shows the pressure that is read out from the pump’s pressure sensor, regardless
whether that pump is running or not.
By scrolling down, the user can read out the running hours, motor starts, module hours, service hours, … in
the corresponding sub-menus (see Scrolling through all screens). One by one, the other relevant sub-menus
will be explained hereunder.
The number of running hours since the last service is shown. Press enter (enter your password if it is set) and
press enter again to confirm. The service interval defined in P. 05 will be subtracted and the blue LED and
service warning will disappear.
CAN settings
When scrolling down further to sub-menu P. 02, this sub-menu can be used to change the CAN address node
and turn off/on CAN. The CAN address should correspond to the indication number on the cubicle and CAN
should be on. Normally these are set correctly during production so should not be changed. The CAN address
is unique per pump and defines the cut-in and delay value in LOCAL mode.
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IP settings
When scrolling down further to sub-menu P. 03 , the IP sub-menu is accessible. When the user wants to
connect to this controller directly through LAN/IP, the settings can be modified according to the following
diagram.
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Password
Sub-menu P. 11 makes it possible to set a password to protect important settings such as service timer and
control mode settings.
Attention: Lost passwords can not be recovered. Save the password carefully.
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(*) Blinking
(**) Repeat password
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Navigation downward through the flowchart is done by pressing enter. Navigation upward through the
flowchart is done by pressing escape on the controller. Specific sub-menus and commands will be explained
in the following chapter. The main screens are referred to as follows:
• Starting screen (ES_1): shows the inlet net pressure and the status of the plant
• Main menu (ES_2): gives access to the different sub-menus (see Central controller operation).
• Pump overview screen (ES_3): shows an overview of the plant pumps with their status
• Command screen (ES_4): Enables the user to start the central controller or force the pumps into local
mode.
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Lead pump The central controller has assigned this pump to be the next one to run.
The table below describes the faults. More details in section Plant fault.
No communication No reply from the connected pump controller within a pre-defined time.
Not Available Pump is stopped and is counting out the Minimum Stop Time to prevent
too many motor starts per hour. During this time the pump is not available
to the ES control algorithm. (maximum 20 motor starts / hour)
Pump Shutdown Pump is in Shutdown condition.
Failed to go on load The pressure switch at the inlet of the pump detects vacuum when it should
not, or doesn’t detect vacuum when it should.
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Sensor error or oil In case the pump controller shows the text Err on the display of the pump
level low controller together with this icon on the central controller, the pump has a
sensor error.
When the pump controller doesn't shows this text on the pump controller,
the oil level is too low.
Local mode The pump has either been manually set to local or was forced locally from
an ES command.
Service required The pump’s running hours have surpassed the predefined interval and
maintenance must be carried out.
Isolated User has isolated this pump controller: it will not transmit faults or alarms
In the example of the flowchart above, we can see that pump 1 is idle and needs servicing, while pump 2 is
running and is in local mode.
After giving in the access code, the user has full access. When no key is pressed during several minutes, full
access disappears and needs to be re-entered if required.
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When the test icon is greyed out, the plant needs to be stopped first. Refer to the following paragraphs to stop
the ES system.
Setting CAN
These settings are set ex-factory. To verify, the following steps can be followed after entering the Settings
sub-menu and then selecting Network (full access needs to be obtained, see above):
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Setting ES
After commissioning the plant (see: Starting the plant), the ES control system must be started. During
production, the system should have been set correctly in the software. To verify, the following procedure can
be followed (full access needs to be obtained, see above):
The number of pumps (compressors) should be set to the actual number of pumps present on your plant, and
ES should be set ON.
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Automatic restart
In the settings sub-menu, the sub-menu of ARAF (Automatic Restart After voltage Failure) is accessible (full
access needed, see above). Ex factory, it should be set to Infinite. Contact Atlas Copco if it is believed these
settings should be changed.
Other settings
The following settings can be found under the ES > Master sub-menu.
In normal circumstances they should not be changed, please contact Atlas Copco.
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The following settings can be found under the ES > Slave x sub-menu.
In normal circumstances they should not be changed, please contact Atlas Copco.
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Starting
To start the system, after having completed the CAN and ES setup described above, carry out the following
steps (full access needs to be obtained, see above ):
Navigate to the Start button and press enter. A spinning circle should appear to indicate that the ES is running.
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The turning symbol will disappear, indicating that the ES is not active (controlling the pumps) any more. The
pumps are now in “Forced Local Mode” even though their local/LAN switch may be in LAN selection. This
allows the operator to do maintenance or troubleshooting on the central controller while vacuum is guaranteed
by the local pumps.
To reset, after having pressed 'Local', turn off the ES (see above), then select 'On' again. Then proceed to
paragraph: 'Starting' to start the central controller, putting it in charge of the pumps again. Alternatively, switch
CAN off and on.
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Event history
When an alarm is triggered, the full situation (inputs, outputs, time-stamp) is logged into the event history.
To take a look, follow the following steps:
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The event history keeps track of the last 30 events. To store all events, as well as get a more in-depth and
graphical history of inputs and outputs (e.g. pressure), the Airconnect option needs to be installed additionally.
Please contact your Atlas Copco customer centre.
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Web browser
Carry out the following steps to set a custom IP address, gateway and subnet mask. After connecting an
ethernet cable between your network and the controller, the plant can be monitored on line when browsing
to the set IP address.
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(see: Bacterial filter replacement), press "Reset" in the following screen to clear the warning and turn off
the blue service LED:
2. Pump pressure warning: When the limit is exceeded or no read-out is obtained (indicated by stars ***),
a problem with the sensor, cable or connections occurred. As long as this fault is active, delta P can not
be calculated. Taking into account the maintenance warnings (see: Maintenance warnings), check the
sensor, the cable and the connections for proper connection and correct wiring according to the service
diagram. The fault should be physically remedied (spare parts can be ordered, see ASL), whereby the
yellow warning will automatically reset.
3. Net pressure warning: When the limit is exceeded or no read-out is obtained (indicated by stars ***), a
problem with the sensor, cable or connections occurred. As long as this fault is active, the even-wear
algorithm uses the Pump pressure-read-out to control the pumps, if available. Taking into account the
maintenance warnings (see: Maintenance warnings), check the sensor, the cable and the connections for
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proper connection and correct wiring according to the service diagram. The fault should be physically
remedied (spare parts can be ordered, see ASL), whereby the yellow warning will automatically reset.
4. No valid pressure control: When both the Pump pressure sensor and the Net pressure sensor are
unavailable, the central controller has no pressure feedback and can not control the pumps. Therefore it
sends the pump controllers in forced local mode until the problem is remedied.
Description
The net pressure that is measured upstream of the bacterial filters exceeds -600 mbar(e) (-450 mmHg).
Evidently, this situation must be attended to as soon as possible
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Description
The net pressure that is measured upstream of the bacterial filters exceeds -480 mbar(e) (-360 mmHg).
Evidently, this situation requires immediate attention
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Description
A fault has occurred which potentially leads to the system performing sub-optimal, and if left unattended
could result in the loss of vacuum.
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should be physically remedied (spare parts can be ordered, see ASL), whereby the alarm will
automatically reset.
• The non-return valve, installed upstream of the FTGOL switch and pump inlet, is locked in open
position. This could lead to oil being sucked out from the pump into the piping and must be attended
to as soon as possible. Order a non-return valve service kit (see ASL) and proceed to replacing the
non-return valve according to chapter Non-return valve and inlet screen replacement.
5. Motor tripped: The motor draws more current (for several seconds) than the value set in the overload
protection. This fault will always stop the pump and hence requires immediate attention.
Taking into account the precautions of chapter Maintenance warnings, open the corresponding cubicle
and verify if the overload setting is according to the recommendation of chapter Fuse values. If so, verify
that the supply matches the required voltage +/-10%.
A voltage dip or current surge may have occurred. If the supply is adequate, verify that all connections
between cubicle and motor are in order and attached correctly (see service diagram). If so, verify that the
pump is maintained as required by chapter Checks and intervals in terms of e.g. oil and filter replacements
and inspect the pump for any defaults or blockages.
If no cause can be established, please contact Atlas Copco.
After fixing the problem, press the reset button on the overload protection inside the cubicle (see picture),
close the cubicle and switch on the isolating switch. The escape button (see Interface icons and menu
structure needs to be pressed to clear the display. Verify that the pump runs without problems for 10
minutes at least (e.g. by testing with JOG function, see Pump controller operation)
6. Oil level low ( when an oil level switch option is installed ): In this case, the red warning LED (and no
other symbols) is lit on the pump controller, additional to the warning sign on the pump bar of the central
controller. The pump’s oil amount might be less than required. Verify the oil amount on the sight glass
and replenish if needed (see Oil, oil filter and oil separator change).
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6 Maintenance
6.1 Introduction
Atlas Copco medical vacuum plant installations require periodic routine maintenance to ensure trouble free
and reliable operation throughout the life of the plant.
Atlas Copco offers several types of service contracts, relieving you of all preventive maintenance work.
Consult your Atlas Copco Customer Centre
1. Proper protective clothing (face mask, eye protection, overall, disposable gloves and apron) must be worn
when installing, servicing or handling this equipment.
2. Danger to health during inspection, cleaning or replacement and danger to the environment: Contaminated
filters elements, inlet screens, non-return valve or other components must be disposed of using the hospital
procedure for contaminated waste, and drain flasks are sterilised using hospital equipment and procedures.
Any type of particular matter or liquid within a drain flask or inlet screen must be treated as potentially
biologically contaminated.
Any moisture drained from vessels or other drain points must be treated as biologically contaminated.
Prior to transportation, items will be decontaminated as well as possible and the contamination status shall
be stated in a <<Declaration of contamination>>form.
3. Prior to vacuum pumps maintenance, stop the pump and let it cool down for no more than 20 minutes (in
case of oil replacement). Make sure the pump is shut down and locked against inadvertent start up. Prior
to opening cubicles, isolate the cubicle from supply by either switching off the isolating switch (pump
controllers) or by shutting off the supply at the plant room (central controller).
4. During operation the surface of the pump may reach temperatures of more than 70° C, risk of burns.
5. Filling oil through the suction (inlet) connection will result in breakage of the vanes and destruction of
the vacuum pump. Oil must be filled through the oil fill port only. Risk of injury from hot oil mist with
open oil inlet plug, remove only when vacuum pump is stopped. The pump must only be operated with
the oil plugs firmly inserted.
6. Degraded oil can choke pipes and coolers. Risk of damage to the vacuum pump due to insufficient
lubrication. Risk of explosion due to overheating. If there is suspicion that deposits have gathered inside
the vacuum pump, oil shall be flushed (contact Atlas Copco).
7. Improper work on the vacuum pump puts the operating safety at risk, approval for operation and warranty
will be void. Any dismantling that is beyond of what is described in this manual must be done by specially
trained personnel (contact Atlas Copco).
8. All maintenance work must be carried out by a competent person who must be fully conversant with the
procedures and standards required when working on medical vacuum systems. Maintenance personnel
must follow the information contained in this manual and must fully appreciate the safety precautions
required. Electrical work must only be executed by qualified personnel that knows and observes the
following regulations:
• BS 7671
• IEC 364 or CENELEC HD 384
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• IEC-report 664
• national accident prevention regulation.
9. The vacuum pumps emit noise of high intensity. Risk of damage to the hearing. Persons staying in the
vicinity of a non noise insulated vacuum pump over extended periods shall wear ear protection.
10. Before disconnecting any piping, or opening bypass valves e.g. over filters, pneumatically isolate the
section and slowly in-bleed air to raise the pressure to atmospheric pressure. Do not suddenly open any
isolating valve that may cause rapid evacuation of any section that may be at atmospheric pressure. Open
valves slowly and allow sufficient time for pressure to stabilise.
11. Check with the hospital if a work permit is required, obtain if necessary.
12. It is essential that only genuine Atlas Copco spare parts are fitted during maintenance. Any damage or
malfunction caused by the use of unauthorised parts is not covered by warranty or product liability.
13. The electrical power supply to the central controller must be switched off and isolated prior to carrying
out any electrical maintenance work to the central controllers’ cubicle.
14. Foresee the correct tools before beginning any maintenance work. During use, it is possible that tools will
become contaminated with oil or grease, it is therefore important that tools are cleaned and degreased
following any maintenance operation, especially if the same tools are subsequently used with an Oxygen
System. When the tools come into contact with possible bacteria contaminated parts (e.g. if the bacterial
filters were ruptured), they must be sterilised after completion.
15. Should maintenance personnel come across a doubtful situation such as contamination by mucus or blood,
they must stop work and report the situation to the hospitals authorised person. If asked to proceed with
maintenance, personnel must follow the guidance of the hospital, and regardless, the following rules must
always be observed:
a. Biological contamination may appear crystalline or organic.
b. Do not be deceived by appearance and treat any <<foreign>> material as a possible hazard.
c. Do not commence any work on a vacuum system suspected of contamination without authorisation
and guidance of the authorised person.
d. Do not eat or smoke when working on vacuum systems or components suspected as being
contaminated.
e. Do not dispose potentially contaminated material and oil in ordinary waste bins, but according to
hospital procedures (e.g. sealed in marked bag and entrusted to hospital authorities for safe disposal).
Contact the authorised person if in doubt.
f. Do not place contaminated tools or equipment into your tool-box.
g. Inspect for cuts or abrasions before applying waterproof dressing as necessary to effectively cover all
lesions.
h. Wear all protective clothing throughout all work stages. Wear waterproof gloves provided and ensure
that they remain intact throughout all work stages. Wear an overall and ensure that it remain fully
buttoned.
i. Take care not to cut yourself. If a glove is punctured, remove glove and allow wound to bleed freely.
The contaminated area should be washed gently under running water and not scrubbed. Inform the
authorised person of the incident immediately, and seek medical advice on appropriate action. Report
the incident in accordance with company rules.
16. Immediately upon completion of work, remove any contaminated clothing and wash hands (and, if
necessary, contaminated tools) in a 2% glutaraldehyde solution (or similar) and rinse under running water.
17. Any leakage should be attended to immediately. Damaged flexibles or flexible joints must be replaced.
18. Always consult Atlas Copco if a timer setting has to be changed.
19. Do not overfill with oil as this may lead to oil loss at high intake pressures.
20. If the bacterial filter drain is often filled with fluid, it could indicate contamination of the pipeline and
must be investigated. The bacterial filter must be replaced after the source of contamination has been
identified and removed, and after the filter pipeline has been dried out.
21. A logbook will be kept with all maintenance activities and their date and running hours.
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Regular checks
When no alarm system is in place that warns personnel directly, check the controller displays regularly (daily
basis) for readings and messages.
When problems with the power supply have occurred it is advised to check the displays immediately.
Normally, the display shows the plant / pumps inlet pressure and the status of the plant / pumps.
Remedy the problem if alarm LED's are lit or alarms are present on the displays, see section Interface, icons
and menu structure.
The service (blue) LED's will be lit or the display will show a service message if a service level for a monitored
component has been exceeded. Carry out the service actions of the indicated plans or replace the component
and reset the relevant item, see following sections.
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ruptured and must be replaced with new ones. Oil in the exhaust drain flask can also be indicative of a saturated
or ruptured oil separator. See section Oil, oil filter and oil separator change to replace the oil separator.
6 - monthly or every 1000 running hours
Every 6 months or 1000 hours, oil change and oil filter change is required if standard mineral oil is being
used.
See paragraph Oil, oil filter and oil separator change. Order the small maintenance kit that corresponds to
your pump type. Order also the right amount of 5 litre oil cans to cover the total amount of oil needed for your
pumps, see Design data.
Clean the fan cowlings, fan wheels, ventilation protection screen and cooling fins.
Inspect the flexible hoses and pipes for damaged braiding, loose connections and corrosion. Rectify or replace
as necessary.
Drain the vessels. Vessel per vessel, close the air isolation valve and dismount the plug underneath the drain
valve, open the drain valve and allow any liquid to drain into a receptacle. Dispose according to section
Maintenance warnings, close the drain valve and open the vessel isolation valve.
Yearly or every 2000 running hours
Additional to the previously described maintenance procedures, each pump now requires an oil change, oil
filter change and oil separator change.
See paragraph Oil, oil filter and oil separator change. Order the maintenance kit that corresponds to your pump
type. Order also the right amount of 5 litre oil cans to cover the total amount of oil needed for your pumps,
see Design data.
At least once a year, the bacterial inlet filters need to be replaced. Proceed to chapter Maintenance
warnings. Order the kit that corresponds to your plant type.
2 - yearly or every 4000 running hours
Additional to the previously described maintenance procedures, the pump inlet system requires replacement,
see paragraph Non-return valve and inlet screen replacement.
5- yearly or every 10000 running hours
At this point, each pump requires a major check and all flexible hoses must be replaced. Please contact your
Atlas Copco Customer Centre.
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Description
1 Cover bolts (4x)
2 Discharge cover
Dp Drain plug
FC Oil fill plug
NRV Non return valve
OF Oil filter
OS Oil separator
Sg Oil sight glass
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9. Replace the O-ring in the fill plug and re-insert the fill plug firmly.
10. Switch the isolating switch back to on and integrate the pump in the software.
11. Observe the pump during a few cycles to make sure it is running normally.
The procedure for changing the oil separator (OS) is as follows:
1. Ensure that this procedure is carried out one pump at a time, as to ensure that the other pumps can still
maintain the vacuum required. Check that the other pumps are fully operational.
2. If you do not wish to transmit alarms to the hospital staff, go to Central controller operation.
3. Switch off the pumps’ isolating switch on the corresponding cubicle, ensure that the power LED on its’
controller is unlit and let the pump cool off for no more than 20 minutes. Make sure that the pump is vented
to atmospheric pressure.
4. Unscrew the 4 bolts (1) in the discharge cover (2). Bend the flexible hose of the discharge line slightly so
that the discharge cover is removed from the pump. If required, un-tighten the coupling ring at the copper
stub connection, effectively disconnecting the flexible hose from the exhaust pipe.
5. Release and remove the spring elements by unscrewing the attached screws.
6. Remove the oil separator element(s), O-ring and seal ring.
7. Insert the new oil separator, O-ring and seal ring. Be sure to fit the oil separator correctly as indicated by
the arrow.
8. Mount the spring elements and apply a tension to them by means of the tension screws.
9. Bring the exhaust flexible back into place and mount he discharge cover (2) with the screws (1). Remount
the coupling ring, re-attaching the flexible hose to the exhaust pipe, if applicable.
10. Switch the isolating switch back to on and integrate the pump in the software.
11. Observe the pump during a few cycles to make sure it is running normally.
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Description
Bf Filter head
Bfe Bacterial filter element
Df Drain flask
H Filter housing
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The procedure to replace the non-return valve (NRV) and inlet screen is as follows:
1. Ensure that this procedure is carried out one pump at a time, as to ensure that the other pumps can still
maintain the vacuum required. Check that the other pumps are fully operational.
2. If you do not wish to transmit alarms to the hospital staff, go to Central controller operation
3. Switch off the pumps’ isolating switch on the corresponding cubicle, ensure that the power LED on its’
controller is unlit and let the pump cool off for no more than 20 minutes. Make sure that the pump is vented
to atmospheric pressure.
4. Close the valve at the inlet side of the corresponding pump.
5. Dismount the 4 screws from the inlet chamber and bend the flexible hose slightly so that the inlet cover
is removed from the pump.
6. From the top section behind the inlet cover, remove the inlet screen and O-ring.
7. From the lower section, closest to the vane chamber, remove the O-rings, the non-return valve and the
spring.
8. In the same order, insert the new non-return valve components, inlet screen and O-rings. The cylindrical
housing is reused. By pressing gently up and down, test that the new non-return valve is fitted correctly
and see to it that all O-rings are positioned correctly.
9. Remount the 4 screws tightly to fix the inlet chamber to the pump.
10. Reopen the inlet valve and switch the pumps’ isolating switch to on.
11. Listen closely as the pump runs to ensure that no leaks have been created. Observe the controllers’ display
of the pump as it starts up and shuts down to ensure that the non-return valve is working correctly. See
section Plant fault, FTGOL switch.
12. Observe the pump during a few cycles to make sure it is running normally.
The procedure to replace a single vacuum pump while the plant installation remains operative is as follows:
1. Ensure that this procedure is carried out one pump at a time, as to ensure that the other pumps can still
maintain the vacuum required. Check that the other pumps are fully operational.
2. If you do not wish to transmit alarms to the hospital staff, go to Central controller operation.
3. Switch off the pumps’ isolating switch on the corresponding cubicle, ensure that the power LED on its’
controller is unlit and let the pump cool off for no more than 20 minutes. Make sure that the pump is vented
to atmospheric pressure.
4. Close the valve at the inlet side of the corresponding pump.
5. Dismount the flexible hoses from the inlet and outlet of the pump and unscrew the bolts at the underside
of the plate on which the pump is fixed.
6. Open the motor electrical box and disconnect the wires.
7. Lift the pump slightly upward and outward towards the exhaust side of the plant. It might be needed to
dismount cable guiders or support beams, do this carefully and re-attach them after removing the pump.
8. The new or refurbished pump can then be refit in the same manner: gently lift the pump into place, mount
connection bolts, inlets and outlets and connect the electric wires.
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9. Make sure to install and commission the pump according to sections Electrical functional check.
10. Reopen the inlet valve and switch the pumps’ isolating switch to on.
11. Observe the pump during a few cycles to make sure it is running normally.
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7 Pictographs
Reference Description
1 Pressurized (vacuum), open slowly.
2 Warning automatic operation.
Read the manual.
Service only allowed on components not under voltage or vacuum.
3 Ambient temperature limits.
4 Warning electricity (isolate before opening).
5 Read the manual, manual provided electronic.
6 Local control / LAN control (see chapter Pump controller operation).
7 Manual drain.
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8 Problem solving
All precautions of chapter Safety precautions during maintenance or repair and Maintenance warnings apply
when attempting to remedy faults.
Drive
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Pump
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Outlet system
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Auxiliaries
Frame
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Measurement system
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9 Technical data
Important warning
To preserve the protection degree of the electric cubicle and to protect its components
from dust from the environment, it is mandatory to use a proper cable gland when
connecting the supply cable to the cubicle.
• The voltage on the compressor terminals must not deviate more than 10% of the
nominal voltage.
It is however highly recommended to keep the voltage drop over the supply cables at
nominal current below 5% of the nominal voltage (IEC 60204-1).
If cables are grouped together with other power cables, it may be necessary to use
cables of a larger size than those calculated for the standard operating conditions.
• Use the original cable entry. See section Dimension drawings.
• Local regulations remain applicable if they are stricter than the values proposed below.
Table A.52-4 (52-C3) - Current-carrying capacities in amperes for methods of installation in table A.
52-1 (52-B1) -
PVC insulation / three loaded conductors / copper.
Conductor temperature: 70° C / Ambient temperature: 30° C in air, 20° C in ground.
Temp conversion for 45° C, 50° C and 55° C.
Method B2
Ambient temp. 30° C Ambient temp. 45° C Ambient temp. 50° C Ambient temp. 55° C
Amps Cable size Amps Cable size Amps Cable size Amps Cable size
mm² mm² mm² mm²
<15 1,5 <12 1,5 <11 1,5 <9 1,5
<20 2,5 <16 2,5 <14 2,5 <12 2,5
<27 4 <21 4 <19 4 <16 4
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Method C
Ambient temp. 30° C Ambient temp. 45° C Ambient temp. 50° C Ambient temp. 55° C
Amps Cable size Amps Cable size Amps Cable size Amps Cable size
mm² mm² mm² mm²
<17 1,5 <14 1,5 <12 1,5 <11 1,5
<24 2,5 <19 2,5 <17 2,5 <15 2,5
<32 4 <25 4 <23 4 <20 4
Remarks :
(1): current in the supply lines at maximum load
(3): see F0’ (and F10) on service diagram
(4): see F21 on service diagram
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Reference conditions
* To guarantee service intervals as stated in chapter Checks and intervals, it is recommended to use PAO oil
if the average ambient temperature exceeds 30 °C.
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HTM02-01 50 Hz
mVAC type unit 250 330 500 660 1000 1280 2560 3300 3840 4950 6000 6600
FAA l/min 250 330 500 660 1000 1280 2560 3300 3840 4950 6000 6600
Volume flow m³/h 40 52 79 105 159 203 406 524 609 786 952 1047
rate
Nominal kW 1.1 1.5 2.2 1.5 2.2 5.5 5.5 7.5 5.5 7.5 7.5 7.5
power
Sound db(A) 67 69 70 69 70 72 72 75 72 75 75 75
pressure
HTM02-01 60 Hz
mVAC type unit 300 400 620 800 1200 1500 3000 3900 4500 5850 7800
FAA l/min 300 400 620 800 1200 1500 3000 3900 4500 5850 7800
Volume flow rate m³/h 48 63 98 127 190 238 476 619 714 928 1238
Nominal power kW 1.5 2.2 3.0 2.2 3.0 7.5 7.5 9.2 7.5 9.2 9.2
Sound pressure db(A) 67 75 72 75 72 74 74 77 74 77 77
HTM2022 50 Hz
mVAC type unit 250 500 660 1000 1500 2560 3840 4950 6000 6600 8000
FAA l/min 250 500 660 1000 1500 2560 3840 4950 6000 6600 8000
Volume flow rate m³/h 40 79 105 159 238 406 609 786 952 1047 1270
Nominal power kW 1.1 1.1 1.5 2.2 2.2 5.5 5.5 7.5 7.5 7.5 7.5
Sound pressure db(A) 67 67 69 70 70 72 72 75 75 75 75
HTM2022 60 Hz
mVAC type unit 300 500 800 1200 1860 3000 4500 5850 7800 9200
FAA l/min 300 500 800 1200 1860 3000 4500 5850 7800 9200
Volume flow rate m³/h 48 79 127 190 395 476 714 928 1238 1460
Nominal power kW 1.5 1.5 2.2 3.0 3.0 7.5 7.5 9.2 9.2 9.2
Sound pressure db(A) 67 67 75 72 72 74 74 77 77 77
Altitude corrections
These performance data apply for the reference condition of 1013 mbar atmospheric pressure. When the
mVAC is installed at an altitude where the average atmospheric pressure is lower (e.g. more than 50 m above
sea level), the following derating table must be used. Multiply the required hospital flow rate by the altitude
derating factor to obtain the flow rate which will be used to size the plant.
Interpolate as required, or use the calculation tool. Contact Atlas Copco.
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Also the cut-in and cut-out settings need to be adjusted in the central controller software (see: Central controller
operation) according to the following table.
Type 50 Hz mVAC 250 330 500 660 1000 1280 2560 3300 3840 4950 6000 6600
Type 60 Hz mVAC 300 400 620 800 1200 1500 3000 3900 4500 5850 7800 -
Pump type RA 0040 0063 0100 0063 0100 0250 0250 0302 0250 0302 0302 0302
Number of 3 3 3 4 4 3 4 4 5 5 6 6
pumps
Oil capacity l 1.0 2.0 2.0 2.0 2.0 6.5 6.5 6.5 6.5 6.5 6.5 6.5
per pump
Cooling air m³/s 0.1 0.1 0.2 0.1 0.2 0.3 0.3 0.4 0.3 0.4 0.4 0.4
flow per pump
Weight per kg 38 52 70 52 70 190 190 190 190 190 190 190
pump
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mVAC HTM2022
Type 50 Hz mVAC 250 500 660 1000 1500 2560 3840 4950 6000 6600 8000
Type 60 Hz mVAC 300 500 800 1200 1860 3000 4500 5850 7800 - 9200
Pump type RA 0040 0040 0063 0100 0100 0250 0250 0302 0302 0302 0302
Number of pumps 2 3 3 3 4 3 4 4 5 5 6
Oil capacity per pump l 1.0 1.0 2.0 2.0 2.0 6.5 6.5 6.5 6.5 6.5 6.5
Cooling air flow per m³:s 0.1 0.1 0.1 0.2 0.2 0.3 0.3 0.4 0.4 0.4 0.4
pump
Weight per pump kg 38 38 52 70 70 190 190 190 190 190 190
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10 Usability
Intended use
1. Description
The mVAC plant provides a source for vacuum (suction) for a variety of applications in the hospital,
mainly in operating theatres, intensive care, emergency and respirology units. Specific applications
include:
• Wound drainage
• Assisted wound closure
• Chest and lung drainage
• Removal of excess blood during surgery
• Collection of other bodily fluids
• Gastric emptying
• Cleaning endotracheal tubes
• Liposuction (lipoplasty)
2. mVAC application specification
• Medical purpose
1. To provide vacuum (suction) for a variety of applications in the hospital, mainly in operating
theatres, intensive care, emergency and respirology units
2. Condition(s) or disease(s) to be screened, monitored, treated or diagnosed: none
• Patient population
1. Age: newborn to geriatric
2. Weight: not relevant
3. Health: not relevant
4. Nationality: multiple
5. Patient state:
• Patient is operator: patient is never intended to be the operator
• Patient is not operator: default case
• Part of the body or type of tissue applied or interacted with
Direct contact is not foreseen, the device connects to the patient via a transport piping system.
• Intended operator
1. Education:
• minimum: At least 21 years old, high school or equivalent.
• maximum: none
2. Knowledge:
• minimum: Can read and understand westernized Arabic numerals. Basic technical knowledge
and software understanding required.
• maximum: none
3. Language understanding: Language of the instruction book and preferably also English
4. Experience:
• minimum: no special experience necessary
• maximum: none
5. Permissible impairments: Mild reading vision impairment or vision corrected to log MAR 0,2 (6/10
or 20/32), at least one arm/hand capable of guiding device, average degree of ageing-related short
term memory impairment.
• Applications
1. Environment:
• general: plant room in a hospital
• conditions of visibility: well lit room
• physical: 1 to 40 °C
2. frequency of use: every day intermittently or continuously
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Risk analysis
1. Intended use :
see above
2. Operator Profile :
see above : Intended operator
3. Things that could go wrong :
Sources: literature, complaint file, sales force, nursing experts, risk analysis.
a. during normal use: See: Faults and remedies e.g. loss of vacuum
b. use errors: Misuse / no or wrong maintenance
c. environment:
• above 40 °C
• below 1 °C
d. patient: not applicable
e. reading: not applicable
f. hygiene: not applicable
g. application: outside of operating room
4. Task requirements :
Maintenance
5. The context of use :
See above: Applications
6. Information on Hazards known for existing similar device :
Included in Things that could go wrong.
7. Resulting Hazards :
See Installation warnings and Maintenance warnings.
8. Preliminary review of the Operator-Equipment interface concept :
According to Atlas Copco design process.
Conclusion: no issue.
Use scenarios
Worst case scenarios to provide a basis for validation with <<Patient = Operator>> is not applicable.
- Patient is never intended to be the operator.
1. Operator actions related to primary operating functions :
See operation user guide
2. Operator-equipment interface requirements for the primary operating functions :
According to Atlas Copco design process.
3. Operator-equipment interface requirements for those use scenarios that are frequent or related to
basic safety or essential performance :
According to Atlas Copco design process.
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11 Declaration of conformity
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12 Appendix
Reference Reference
Emergency tel.
Type of equipment
Manufacturer
Description of equipment
Other identifying marks
Model No.
Serial No.
Fault
* State type of contamination: blood, body fluids, respired gases, pathological samples, chemicals (including
cytotoxic drugs), radioactive material or any other hazard
Has the item been decontaminated ? Yes + No ++ Don't know
Contaminated items should not be returned without prior agreement of the recipient
This item has been prepared to ensure safe handling and transportation :
Name Position
Signature
Date Tel.
94 2920 7093 20
In order to be First in Mind—First in Choice® for all your quality
compressed air needs, Atlas Copco delivers the products and
services that help to increase your business’ efficiency and
profitability.
Atlas Copco's pursuit of innovation never ceases, driven by our
need for reliability and efficiency. Always working with you, we are
committed to providing you the customized quality air solution that
is the driving force behind your business.
www.atlascopco.com