Load Calculation - Bar Mill - 20 02 2020

Download as xlsx, pdf, or txt
Download as xlsx, pdf, or txt
You are on page 1of 15

k u σ

Spread Mean ∆H Bm Havg. Bite Angle Bite Angle L L L Resistance to static n m f Pressure/ F a T P Motor Spread Spread Spread Forward slip
Stand Shape H1 B1 H2 B2 Roll Dia Gear Box Ratio M/s Temp ⁰C Cv fv C % Mn % Cr % Roll RPM Motor RPM µ µ Mean rate of
Coeff. Radius absolute draught Avg. width. Avg. Ht. Cos ɵ ɵ contact length contact length contact length compression (yield point at Viscosity og metal
deformation factor of friction factor of Roll friction
Resist to Deform/ Roll Force Leaver arm Torque Roll Power 2 Roll Power GB Eff. Power T & S Koncewiz Bakhtinov mm/ Sec
Mm mm mm mm mm rolling temp.) Kg-Sec/mm2 Flow Stress KN Coeff. KN-m Kw
Kg/mm2 1/Sec N/mm2

(B1+(2*B2))/3 (H1+H2)/2 VR*60000/ Roll rpm/ GB Ratio


(R-∆H/2) (14-0.01t) * ((1.6fv*L)-(1.2*∆H)) 0.8*fv* (1.05-
D N VR t D/2 (H1-H2)
(3.14*D) /R ACOS(ɵ) Tan(ɵ) √ (∆H/R) √ (R∆H) R*Sinɵ 2∏R(ɵ/360) (1.4+C+Mn+0.3Cr) 0.01(14-0.01t)Cv VR*µ/ Havg. /(H1+H2) 0.0005t)
(k+nu)(1+m)*9.81 σ*L*Bm FaL 2∏NT/60 2*P

R2 42 42 27.0 65.0 410 6.1 2.30 1000 1.00 0.90 3.00 0.30 0.60 0.00 205 15.0 57.3 34.5 107.2 654 0.96 15.55 0.278 0.271 55.45 54.94 55.59 9.20 0.04 18.55 0.25 0.40 122 388.47 0.45 9.69 108.8 218 0.85 256 6.72 7.98 7.53 5.72

NR3 62 28 40.0 39.0 410 7 2.60 900 1.00 0.90 3.00 0.30 0.60 0.00 205 22.0 35.3 51 121.2 848 0.95 18.85 0.341 0.328 67.16 66.25 67.43 11.50 0.05 17.41 0.20 0.43 145 346.38 0.45 10.47 132.8 266 0.90 295 4.77 9.60 8.56 6.91
IC1 33 33 21 46 390 4.4 3.54 880 1.00 0.80 3.00 0.30 0.60 0.00 195 12.0 41.7 27 173.4 763 0.97 14.25 0.254 0.248 48.37 48.00 48.47 11.96 0.05 33.30 0.29 0.39 174 351.05 0.45 7.64 138.7 277 0.90 308 5.94 7.11 6.92 5.08
IC2 42 21 25 25 390 3.2 5.00 875 1.00 0.72 2.70 0.30 0.60 0.00 195 17.0 23.7 33.5 245.0 784 0.96 16.98 0.305 0.295 57.58 56.95 57.76 12.08 0.05 45.57 0.18 0.35 168 229.34 0.45 5.94 152.4 305 0.90 339 5.67 9.67 7.84 6.74
I1 24.5 24.5 16.4 34.0 330 1.98 6.30 860 0.80 0.66 2.70 0.30 0.60 0.00 165 8.1 30.8 20.45 364.8 722 0.98 12.72 0.226 0.222 36.56 36.33 36.61 12.42 0.04 69.54 0.23 0.33 186 210.33 0.45 3.46 132.1 264 0.90 294 4.66 4.79 4.61 3.49
I2 34 16.4 20 20 360 1.98 6.88 850 0.80 0.60 2.70 0.30 0.60 0.00 180 14.0 18.8 27 365.2 723 0.96 16.03 0.287 0.279 50.20 49.71 50.34 12.65 0.04 73.22 0.14 0.30 177 167.44 0.45 3.78 144.6 289 0.90 321 4.87 8.61 6.39 5.98
I3 18 18 13 26 330 1.97 7.92 840 0.80 0.57 2.40 0.30 0.60 0.00 165 5.0 23.3 15.5 458.6 903 0.98 9.99 0.176 0.174 28.72 28.61 28.74 12.88 0.04 89.97 0.23 0.29 204 137.15 0.45 1.77 85.1 170 0.90 189 3.66 3.06 3.20 2.30
I4 26 13 16 16 360 1.97 8.57 830 0.80 0.55 2.40 0.30 0.60 0.00 180 10.0 15.0 21 454.9 896 0.97 13.54 0.241 0.236 42.43 42.13 42.50 13.11 0.05 98.25 0.17 0.28 201 128.35 0.45 2.45 116.7 233 0.90 259 4.48 6.68 5.44 4.71
C1 16 16 10 19 300 1.3 9.69 820 0.80 0.52 2.28 0.30 0.60 0.00 150 6.0 18.0 13 617.2 802 0.98 11.48 0.203 0.200 30.00 29.85 30.03 13.34 0.05 151.36 0.22 0.27 243 131.23 0.45 1.77 114.4 229 0.95 241 4.96 4.57 4.05 3.24
C2 19 10 12 12 300 1.5 12.20 815 0.65 0.47 2.28 0.30 0.60 0.00 150 7.0 11.3 15.5 777.1 1166 0.98 12.40 0.220 0.216 32.40 32.21 32.45 13.46 0.04 173.08 0.13 0.24 223 81.95 0.45 1.19 97.2 194 0.95 205 3.63 4.84 3.81 3.44
C3 12 12 8 16 300 1 11.38 810 0.65 0.47 2.07 0.30 0.60 0.00 150 4.0 14.7 10 724.8 725 0.99 9.37 0.165 0.163 24.49 24.41 24.51 13.57 0.04 187.72 0.24 0.24 252 90.49 0.45 1.00 75.7 151 0.98 154 4.10 3.24 3.12 2.35
C4 16 8 10 10 300 1 13.85 805 0.65 0.45 2.07 0.30 0.60 0.00 150 6.0 9.3 13 882.2 882 0.98 11.48 0.203 0.200 30.00 29.85 30.03 13.69 0.04 216.34 0.15 0.23 250 69.98 0.45 0.94 87.2 174 0.98 178 3.59 4.57 3.70 3.24
C5 10 10 6.8 13.0 300 1 17.23 790 0.60 0.42 2.07 0.30 0.60 0.00 150 3.2 12.0 8.4 1097.5 1097 0.99 8.38 0.147 0.146 21.91 21.85 21.92 14.03 0.04 302.02 0.23 0.22 303 79.66 0.45 0.79 90.2 180 0.98 184 3.56 2.76 2.70 2.02
C6 13 6.8 8 8 300 0.81 22.00 785 0.60 0.41 2.07 0.30 0.60 0.00 150 5.0 7.4 10.5 1401.3 1135 0.98 10.48 0.185 0.183 27.39 27.27 27.41 14.15 0.04 387.40 0.16 0.22 325 65.91 0.45 0.81 119.1 238 0.95 251 3.49 4.31 3.50 3.03

NC1 18 18 13 26 330 2.5 5.77 835 1.00 0.70 2.40 0.30 0.60 0.00 165 5.0 23.3 15.5 334.1 835 0.98 9.99 0.176 0.174 28.72 28.61 28.74 13.00 0.06 65.55 0.33 0.35 218 146.34 0.45 1.89 66.1 132 0.90 147 3.66 3.06 3.46 2.30
NC2 26 13 16 16 360 1.8 7.47 830 0.80 0.60 2.40 0.30 0.60 0.00 180 10.0 15.0 21 396.5 714 0.97 13.54 0.241 0.236 42.43 42.13 42.50 13.11 0.05 85.64 0.21 0.30 202 128.53 0.45 2.45 101.8 204 0.90 226 4.48 6.68 5.77 4.71
NC3 16 16 10 19 300 1.3 9.51 815 0.80 0.52 2.28 0.30 0.60 0.00 150 6.0 18.0 13 605.7 787 0.98 11.48 0.203 0.200 30.00 29.85 30.03 13.46 0.05 148.55 0.22 0.27 244 131.73 0.45 1.78 112.7 225 0.95 237 4.96 4.57 4.06 3.24
NC4 19 10 12 12 300 1.5 11.96 810 0.65 0.47 2.28 0.30 0.60 0.00 150 7.0 11.3 15.5 761.8 1143 0.98 12.40 0.220 0.216 32.40 32.21 32.45 13.57 0.04 169.67 0.14 0.24 224 82.23 0.45 1.20 95.6 191 0.95 201 3.63 4.84 3.82 3.44
NC5 12 12 8 16 300 1 14.54 800 0.65 0.45 2.07 0.30 0.60 0.00 150 4.0 14.7 10 926.1 926 0.99 9.37 0.165 0.163 24.49 24.41 24.51 13.80 0.04 239.84 0.22 0.23 277 99.52 0.45 1.10 106.3 213 0.98 217 4.10 3.24 3.06 2.35
NC6 16 8 10 10 300 1 18.00 795 0.60 0.42 2.07 0.30 0.60 0.00 150 6.0 9.0 13 1146.5 1146 0.98 11.48 0.203 0.200 30.00 29.85 30.03 13.92 0.04 281.16 0.13 0.22 267 72.17 0.45 0.97 116.9 234 0.98 239 3.59 4.57 3.53 3.24
M/s Cv
0- 6 1
6- 10 0.8
10- 15 0.65
15- 20 0.6

You might also like