JSS 0251-01 - Raksha Mantralaya Ministry of Defence PDF
JSS 0251-01 - Raksha Mantralaya Ministry of Defence PDF
JSS 0251-01 - Raksha Mantralaya Ministry of Defence PDF
MINISTRY OF DEFENCE
ON
MANAKIKARAN NIDESHALAYA
RAKSHA UTPADAN TATHA POORTI VIBHAG
RAKSHA MANTRALAYA, 'H' BLOCK, DHQ PO
NEW DELHI - 110 011
DIRECTORATE OF STANDARDISATION
DEPARTMENT OF PRODUCTION & SUPPLIES
MINISTRY OF DEFENCE, 'H'- BLOCK, DHQ PO
NEW DELHI - 110 011
JSS 0251-01 : 2002
(Revision No. 1)
RAKSHA MANTRALAYA
MINISTRY OF DEFENCE
ON
MANAKIKARAN NIDESHALAYA
RAKSHA UTPADAN TATHA POORTI VIBHAG
RAKSHA MANTRALAYA, 'H' BLOCK, DHQ PO
NEW DELHI - 110 011
DIRECTORATE OF STANDARDISATION
DEPARTMENT OF PRODUCTION & SUPPLIES
MINISTRY OF DEFENCE, 'H'- BLOCK, DHQ PO
NEW DELHI - 110 011
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(Revision No. 1
1. This Joint Services Specification has been approved by Maj Gen AR Nambiar,
Chairman, Electronic Standardisation Sub Committee in the meeting held on 24 August
2000.
2. The following members have been present /consulted in approving the draft: -
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RECORD OF AMENDMENTS
Amendment Amendment Authority Amended by Signature
pertains to : &
No. Date Sl. No./Para No./ Date
Column No. Name & Appointment
(IN BLOCK LETTERS)
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(Revision No. 1
CONTENTS
Srl Page No.
No.
0. Foreword 1
Section I – General Information
1. SCOPE 2
2. PUBLICATIONS 2
3. Description of the Documents 3
4. Formats and Contents 4
5. Cover Page (Guard Cover) / Binders 5
6. Sizes (Nominal) 5
Section 2 – Preparation, Approval and Printing of Documents
7. Preparation of the Documents 7
8. Approval 9
9. Printing 11
10. General Requirements for UHB & TM 11
11. Change Notices 15
12. Suggestions for Improvement 16
Appendix ‘A’ Format and Contents of Design Specification 16
Appendix ‘B’ Format and Contents of User Handbook 18
Appendix ‘C’ Format and Contents of Technical Manual 21
Appendix ‘D’ Procurement Drawings 28
Appendix ‘E’ Format and Contents of Packaging Specification 29
Appendix ‘F’ Format and Contents of List of Components 30
Appendix ‘G’ Format and Contents of List of Carried Spares 31
Appendix ‘H’ Format and Contents of Engineering Support Package 32
Appendix ‘J’ Format and Contents of List of Accessories 33
Appendix ‘K’ Format and Contents of List of Special Tools, Test 33
Equipments, Jigs and Gauges
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CONTENTS
Srl. No. Page No.
Appendix ‘L’ Format and Cover Page of Design Specification and 35
Packaging Specification
Appendix ‘M’ Format of Cover Page of User Handbook 36
Appendix ‘N’ Format of Cover Page of Technical Manual 37
Appendix ‘P’ Format of Change Notice for UHB/TM 39
Appendix ‘Q’ Format for Performance Reports 40
Appendix ‘R’ Format for Training Package 49
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0. FOREWORD
0.3 This specification has been approved by the Ministry of Defence and is
mandatory for use by the Defence services.
0.4 This specification is revision of JSS 0251-01:1987 and supersedes the same.
0.6 Quality Assurance Authority for the item covered by this specification is CQA(L),
Bangalore for Army, DQA(N), New Delhi for Navy and DGAQA, New Delhi for Air
Force. Enquiries regarding this specification relating to any contractual conditions, shall
be addressed to the Quality Assurance Authority named in the tender or contract. Other
technical enquiries shall be referred to :-
The Controller,
Controllerate of Quality Assurance (Electronics),
Jayachamrajendera Nagar PO,
Bangalore - 560 006
The Director
Directorate of Standardisation,
Department of Defence Production,
Ministry of Defence,
‘H’ Block, DHQ PO,
New Delhi - 110 011.
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SECTION 1
GENERAL INFORMATION
1. SCOPE
1.1 This specification describes format and Procedure for Preparation and Production
of Technical publications for Electronic and Electrical equipment, required to be supplied
by Design Authority (DA) / Manufacturer of Defence equipment.
1.2 Other publications / documents required by the services will be prepared by the
Department concerned and are not covered in this specification.
2. PUBLICATIONS
Note:- Documents other than the ones listed above, if needed, may have to be derived
by the user departments concerned from the above documents as they
generally contain the data. If not, such documents have to be obtained /
procured from DA / Manufacturer through separate arrangements e.g.
Software documentation, System Handbook, Draft recommended schedules
for HAT. SAT etc.
2.2 The full range of these publications are not required in case of simple equipment
in which case some of the publications can be combined, e.g. UHB & TM can be
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combined into one document and similarly Lists of Components, Carried Spares &
Engineering Support Package can be combined into one document if desired by the
Service HQ/Quality Assurance Authority.
2.3 Similarly, TM for a complex system / equipment can be divided into several TMs
at the rate of one TM for each major equipment or subsystem. In such cases TM for the
system will indicate all the cross references.
Note : Equipment whose components are assembled in a single housing are termed as
simple equipment. In all other cases the equipment are termed as complex
system/equipment.
3.2 User Handbook – This book accompanies the equipment at all times. It contains
all the information that would be required by the operator to understand the functioning
of the equipment, to operate it, carry out routine maintenance and checks and simple fault
diagnosis and rectification. It lists out all precautions that should be observed while using
the equipment. It also contains the list of accessories, carried spares and tools that form
part of the complete equipment and are used with it.
3.3.1 It contains all the necessary information required by the technicians in the
Maintenance Organisations to service, repair and overhaul the equipment. It also contains
circuits, block diagrams and pictorial views to explain various parts of the equipment.
3.3.2 Part IV of the Technical Manual shall include identification of all active &
passive electronic components by means of layout diagrams. It shall also include
identification of mechanical/electrical components of all electrical and mechanical
assemblies by means of blow-ups, photographs, isometric views or line diagrams, taking
into consideration the cost effectiveness.
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acceptance inspection, identification and allotment of Cat No. to the equipment,
accessories and separately demandable components.
3.5 Packaging Specification – This specification gives the data relating to the
packaging requirements of the equipment for long time storage in addition to the
protection against transportation hazards.
3.6 List of Components – The list should contain all separately demandable
components with adequate data for the purpose of identification and allotment of Defence
stores catalogue numbers to the components and to initiate Qualification Approval
activities.
3.7 List of Carried Spares – It contains recommended list of essential spares which
are required to be issued along with each equipment to the user.
For Naval equipment only the list of carried spares will be in two parts :
(a) Onboard spares.
(b) Installation spares.
3.9 List of Accessories - This contains list of accessories and ancillary stores which
are required for installation/operation of an equipment or system in the desired role.
3.10 List of Special Tools, Test Equipments, Jigs and Gauges – It contains list of
tools, test equipments, jigs and gauges peculiar to the equipment which are required for
alignment, repair and maintenance of the equipment but are not normally available in a
workshop.
Note :- When manufacturers are not in a position to supply jig equipment or any
of these equipment, full details including drawings will be supplied by
manufacturers to enable the users to fabricate the item.
4.1 The format and contents of Design Specification are given at Appendix ‘A’.
4.2 The format and contents of User Handbook are given at Appendix ‘B’.
4.3 The format and contents of Technical Manual are given at Appendix ‘C’.
4.4 The format and contents of Procurement Drawings are given at Appendix ‘D’.
4.5 The format and contents of Packaging Specification are given at Appendix ‘E’.
4.6 The format and contents of List of Components are given at Appendix 'F'.
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4.7 The format and contents of List of Carried Spares are given at Appendix ‘G’.
4.8 The format and contents of Engineering Support Package are given at Appendix
‘H’.
4.9 The format and contents of List of Accessories are given at Appendix ‘J’.
4.10 The format and contents of List of Special Tools, Test Equipment, Jigs and
Gauges are given at Appendix ‘K’.
4.11 The format of Change Notice for UHB / TM is given at Appendix ‘P’.
4.12 The format of performance reports (to be included in UHB)is given at Appendix
‘Q’.
5.1 Cover page for Design Specification & Packaging Specification should be as
shown in Appendix ‘L’. Cover & Title pages of TM shall be as shown in Appendix ‘N’.
5.2 In case UHB and TM are supplied loose leaf, they should be inserted into
‘Anonymous’ loose leaf binders (i.e. binders not printed with the name or number of
publication) with clear plastic pocket on the spine or on the front with suitable
identification slips inserted.
5.3 Code Number for UHB shall be allotted by AHSP or authorised agency. Code
Number for TM shall be allotted by MA or authorised agency.
6. SIZES (Nominal)
Publication Size
6.1 User Handbook (a) 220 x 140 mm (for Man pack equipment)
(b) 280 x 216 mm (for other equipment)
(c) 297 x 210 mm (for Ammonia/Xerox Prints)
(d) 280 x 220 mm (for Loose leaf bound books) (Optional)
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6.2 Technical Manual (a) 280 x 216 mm
(b) 297 x 210 mm (for Ammonia/Xerox Prints)
(c) 280 x 432 mm (for Drawing books)
(d) 297 x 420 mm (for Drawing books-Ammonia/Xerox
printed).
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SECTION 2
Document Stage
7.2 The manufacturer should prepare the following documents in approved formats at
the stages shown against each.
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Document Stage
(d) Technical Manual Parts III Within six months of the approval OR
receipt of indents for TMs whichever is
later.
Note : Draft of Volume 2 will give the types of illustrations proposed for
inclusion in the manual. Actual illustrations will not be included at
this stage.
Notes :-
a) For Saleable Prototypes and Complex/Large Equipment procured in small
quantities, sufficient documents in the form of provisional manuals for
maintenance purposes may be supplied. The preparation and supply of
documents as per this scheme however should be in mutual consultation with
the indenting authority.
b) The budgetary quotations for TM Parts I, II, III & IV - Volume 1 will be
submitted at least six months earlier to supply of early production models and
for TM Part IV - Volume 2 within six weeks of the approval of the draft.
c) For R & D designed equipment all details required to prepare TMs will be
furnished by R & D establishments to manufacturers six months before
commencement of first off production.
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7.2.2 List of Special Tools, Test Equipment, Jigs & Gauges - This will be supplied
immediately before start of First Off Production.
7.3 Parts List – Quality Assurance Authority will prepare and supply Parts List
(Changes / additions to TM Part IV - Manufacturer's Parts List) as detailed in DDPIL
Procedure (2000 issue) Part 1, Section 7, Sl. No. 9 (Page 26) within 24 months after
acceptance of the early production models.
7.4 Quality Assurance Authority shall provide guidelines and specimen copies of
similar publication to the agency responsible for preparation of the publications, where
necessary.
8. APPROVAL
8.1.1 For equipment designed and developed by private sector, this will be initially
scrutinised by Quality Assurance Authority and after incorporating the changes, where
necessary, the finalised draft specification will be forwarded by the Quality Assurance
Authority to Technical Directorate for obtaining approval of TCA/Service HQ.
8.1.2 For R & D /PSU developed equipment, approval of Design Specification will be
obtained from TCA by the Design Authority.
8.2.1 Manufacturer in Private Sector will submit the draft document to the Quality
Assurance Authority for scrutiny and comments. The finalised draft will be issued along
with prototype for trial. The Quality Assurance Authority will obtain approval of the
Service HQ through their Technical Directorate.
8.2.3 In case the equipment is supplied to more than one service, then the approving
authority of the first indentor will vet and approve the draft, and the same will be
accepted by the other customers.
8.2.4 In case no comments are received from the approving authority within three
months of the date of submission of the draft, it will be presumed that there are no
comments and the UHB is approved for printing. Quality Assurance Authority shall
accept such printed copies.
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8.3.1 The draft Technical Manual prepared and submitted by the manufacturer in
private sector will be initially scrutinised by the Quality Assurance Authority who will
forward the finalised draft to the Maintenance Authority for approval.
8.3.2 The draft Technical Manual prepared by PSU will be sent to Maintenance
Authority for their comments and approval.
8.3.3 In case the equipment is supplied to more than one service, then the approving
authority of the first indentor will vet and approve the drafts and the same will be
accepted by the other customers.
8.3.4 In case no comments are received from the approving authority within three
months from the date of submission of the draft it will be presumed that there are no
comments and the Technical Manual is approved for printing. Quality Assurance
Authority shall accept such printed copies.
8.5 The Packaging specification where required will be finalised by Design Authority
/ Production Agency in consultation with Quality Assurance Authority.
8.7 Lists of Carried Spares and Engineering Support Package prepared by the Design
Authority will be scrutinised by Quality Assurance Authority and forwarded to
Maintenance Authority / Service HQ for approval. So far as R & D and PSUs are
concerned, the list will be forwarded directly to Maintenance Authority and
simultaneously copies endorsed to Quality Assurance Authority.
8.8 The List of Accessories prepared by the Design Authority will be forwarded to
users along with prototype for trial. Two copies of the List will also be forwarded
simultaneously to Quality Assurance Authority. The User/Service HQ and Quality
Assurance Authority will examine the List and indicate changes where necessary.
8.9 Recommended List of Special Tools, Test Equipment, Jigs and Gauges prepared
by the manufacturer will be sent to Maintenance Authority and Quality Assurance
Authority to enable Maintenance Authority to procure the same from the manufacturer
where necessary. For Air borne equipment Regional Centre for Military Air Worthiness
(RCMA) will be approving and certifying authority.
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9. PRINTING
9.1.1 User Handbook and Technical Manual as approved will be printed and supplied
by the manufacturer in required quantities to the satisfaction of Quality Assurance
Authority as stipulated in the contract.
9.1.2 Where the equipment are directly imported and supplied and / or manufactured
under licence, User Handbook/Technical Manual/other publications are reproduced and
supplied in the same format/size as they are received from collaborators.
9.1.3 Printing will be done only in Black ink except for the following which will be
printed in Red ink :
9.1.5 Where the quantity on order for UHB/TM is small, i.e. about 100, any viable
method may be used to supply printed copies.
9.3 The following documents may not be printed. These may be typed/cyclostyled/
Xeroxed in required quantities :
10.1 General requirements and editorial practices, viz., division & subdivision within a
UHB/TM, titling, paragraphing, pagination, type faces, illustrations, printing, binding,
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etc. shall conform to the respective manufacturer's standards for Indian manufactured
equipment or shall be in line with handbooks of collaborator or vendor for collaboration
equipment or purchased equipment respectively. Copies of such standards/specimens will
be shown to the Approving Authorities, on demand, by manufacturer/Design Authority.
10.2 Level of Information - The information shall be addressed to personnel who have
been basically trained and/or have knowledge and experience of material similar to that
covered by UHB/TM.
10.3 Reference Information - Information included in text books, standard works and
general publications covering basic principles, theory, and standard procedures shall be
excluded, cross-references shall be made to such documents where necessary. However,
when an equipment incorporating a new technology is inducted, brief principles may be
given as appendix to UHB/TM, if the approving agency so demands, but not included in
the main text.
10.5 Nomenclature - Only the first time an item having a lengthy nomenclature is
referred to by its complete nomenclature along with abridged terminology in parenthesis.
Subsequently abridged terminology only is used and it shall be consistent throughout the
publication. Same practice may be adopted for long words and phrases also. If such items
are more in number then the complete nomenclatures along with abridged terminologies
are tabulated in the beginning of the book. This avoids cluttering of text with
designations, part numbers, etc. and makes the reader understand the context moreclearly.
10.6.2 Drills or similar procedural instructions should generally not include warnings of
hazards likely to arise from departure from the laid-down procedure.
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10.7 A Warning in the preliminary pages shall provide a clear presentation of the
required information. In addition to enumerating any special precautions that should be
taken the Warning notice is to state that the work is to be undertaken only by persons
who are fully aware of the danger involved. It shall be printed in Red colour for greater
effect. Format is given in Annexure VIII.
10.8 A Caution is inserted to denote a possibility of damage to material but not danger
to personnel. A Caution shall be preceded by a heading that includes the word CAUTION
and shall precede the relevant text. The entire Caution notice is enclosed in a box. A
Caution applicable to the material in general or to the whole of the publication may
warrant inclusion in the preliminary pages of the publication. Format is given in
Annexure IX.
10.10 Illustrations
10.11.1 Small tables and illustrations shall be placed as nearly as possible to and
preferably immediately following the related text. It is undesirable for them to be earlier
to associated text.
10.11.2 The following illustrations may be positioned at the end of the UHB/TM as fold
outs in such a way that one should be able to refer to the text and illustration
simultaneously:
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(c) Illustrations/group of illustrations which may be required for reference
during operation or servicing of the equipment.
10.11.3 In case such foldout illustrations are more in a book they may be bound into
separate books titled 'Drawings' or 'Illustrations' in which case foldout format is not
necessary.
(b) Title Page (Single side printed on normal paper) - Similar to cover page
(c) Record of Changes (Single side printed) (See Annexure XI for format)
(d) List of Associated Handbooks (Single Side Printed) (See Annexure X for
format)
(e) Safety Warnings (Red Colour Printing) (See Annexure VIII for format)
(f) First Aid Instructions (Illustrated view explaining treatment of shock are
to be given) (See Annexure VIII for format)
(g) Cautions & Notes (Single side or Both side printed depending on the
length of matter) (See Annexure IX for format)
(h) Demolition Instructions (Single side printed) (See Annexure XII for
format)
(k) List of Contents including Tables (Single side or Both side printed
depending on the length of matter)
(l) List of Illustrations (Single side or Both side printed depending on the
length of the matter)
(n) Text Pages - Separator Cards are inserted between each Chapter/Section if
the UHB/TM contains more than 150 pages of text and contains more than
one Chapter.
(o) Separator Card titled ILLUSTRATIONS
(t) Back cover page (Same material as that of Front Cover Page)
11.1 After printing of User Handbook/Technical Manual Parts I to III as per the draft
approved by the competent authority all further changes to them will be issued as
CHANGE NOTICEs and not Addendum, Amendment, Supplement, Corrigendum,
Errata, etc. Format of the same is shown in Appendix P. It incorporates the Title of the
Publication, Code No. and Date, Previous Change Notice No. and Date and the Current
Change Notice No. and Date, followed by the description of changes. This Notice will be
printed on light coloured yellow or blue or green or pink paper. However, enclosures to
the Notice will be printed on white paper used for printing of the UHB/TM.
11.3 CHANGE NOTICE leaflets will be forwarded to the consignee of the UHB/TM.
Quantity of CHANGE NOTICE leaflets will be equal to the number of UHB/TM already
supplied.
11.4 CHANGE NOTICE leaflets will be inserted by the manufacturer in the copies of
UHB/TM held by the manufacturer and Change Notice numbers entered in Column 1 or
Record of Changes sheet, before supply.
11.5 In both the cases stated at clauses 11.3 and 11.4 above the competent authorities
on the customer side shall incorporate all the changes indicated into the UHB/TM and
endorse in the Record of Changes sheet.
The Director,
Directorate of Standardisation,
Ministry of Defence,
‘H’ Block, DHQ PO,
New Delhi 110 011.
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Appendix ‘A’
Contents : Includes
(a) Part I General Information -: Includes role, brief description, overall performance
specification.
(c) Part III Conditions of Use - Includes climatic and durability requirements and
category, transportation requirements and associated equipment.
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Appendix ‘B’
(a) Purpose
(b) Frequency
(c) Range
(d) Output
(e) PRF
(f) Pulse length
(g) Aerial rotation speed
(h) Beam width
(j) Receiver bandwidth
(k) IF
(l) MTI characteristics
(m) ECM characteristics
(n) Power requirements and consumption
(o) Associated aerial outfits
(p) Associated display outfits
(q) Type of aerials
(r) Dimensions & weight
(s) Mode of carriage
(t) Restriction on mode of transportation, etc.
(u) Terminology
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Note : In case, 'Instructions for Installation including Check List
(Installation Manual)’ is supplied in advance of the supply
of the equipment, installation details shall be excluded in
the UHB, e.g., Equipment for installation in a ship.
This includes:
(a) Precautions and safety measures for the operator and the
equipment (Important ones are displayed prominently through
Safety Warning or Caution instructions).
This includes :
(a) General
(b) Unit servicing log and maintenance task- daily, weekly and
monthly maintenance tasks should be listed separately under the
headings as shown below :
- Daily
- Weekly
- Monthly
- Meterage tasks if any (e.g. in terms of meter reading)
(d) Likely faults and fault drill in tabular form or flow chart.
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This includes :
- Section I containing
- Performance Reports
(For format see Appendix Q)
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Appendix ‘C’
PARTS
Volume I contains all text including simplified block diagrams where as Volume
2 contains all other diagrams and illustrations as detailed in page 21. However, if
the contents are very less both the volumes should be bound into one book with a
separator card.
Diagrams
Illustrations
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Appendix ‘C’ (Continued..)
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Appendix ‘C’ (Continued..)
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Name, Type (if any), Value, Tolerance, Rating etc. in the order.
e.g. Resistor film 4.7 kΩ ± 5% ¼ W
Capacitor polyester 10000 pF ± 5% 250 V
Diode BYY 100
Integrated Circuit 5441
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Appendix ‘C’
Legend to Methods
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Appendix ‘D’
PROCUREMENT DRAWINGS
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Appendix ‘E’
CONTENTS Includes:
(
(a) CHAPTER 1 Extent of packaging and preservatives covered
by this specification).
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Appendix ‘F’
1. CONTENTS - Includes:
(vi) Manufacturer
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Appendix ‘G’
1. CONTENTS - Includes:
(ii) Designation
2. The format of List of Carried Spares is given in Annexure III. For Naval use the
format of Onboard & Installation Spares is given in Annexure IV.
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Appendix ‘H’
1. CONTENTS - Includes:
(vi) Cost
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Appendix ‘J’
1. CONTENTS - Includes:
(ii) Designation
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Appendix ‘K’
1. CONTENTS - Includes:
(ii) Designation
(vi) Reference
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Appendix ‘L’
RESTRICTED *
____________________________
(Name of the Equipment)
________________
(DS Cat. No.)
RESTRICTED*
* The Security Classification should be the same as that of the main equipment.
** The rectangle & the information contained are to be printed in Red.
*** Delete whichever is not applicable
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Appendix ‘M’
RESTRICTED *
Code No._____________
(To be allotted by AHSP)
USER HANDBOOK
FOR
____________________________
(Name of the Equipment)
________________
(DS Cat. No.)
* The Security Classification should be the same as that of the Equipment & Printed.
** The rectangle & the information contained are to be printed in Red.
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Appendix ‘N’
RESTRICTED *
Code No.___________
(To be allotted by MA)
TECHNICAL MANUAL
* The Security Classification should be the same as that of the Equipment & Printed.
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** The rectangle & the information contained are to be printed in Red.
*** Part, Volume, Book may be shown as applicable.
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Appendix ‘P’
RESTRICTED
CHANGE NOTICE
Manufacturer’s
identification
TITLE OF PUBLICATION CODE No. PREVIOUS CHANGE NOTICE
AND DATE CHANGE No. AND DATE
No. of pages :
Enclosures : Sheets:
RESTRICTED
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Appendix ‘Q’
PERFORMANCE REPORTS
MANUFACTURER’S NAME
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OBJECT
The object of this feed back information system is to provide information on the
indigenous equipment/systems regarding the general performance the defects occurring
in transportation, storage and use, to the Defence Quality Assurance Organisation, R &
D, Design Authority and Production Agency with a view to effect improvements in the
same or similar equipment/systems.
INSTRUCTIONS
A. The seven performance Report Cards contained herein will be completed and
despatched as mentioned below :
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B. Cards at Serial Nos. 1 & 3 above are similar. However Card No. I at Serial No. 1
will be completed at the receiving Depot and Card No. I and Serial No. 3 will be
completed at the Unit/Establishment on receipt of equipment for installation /use.
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Card No.1
PERFORMANCE REPORT
(RECEIPT/INSTALLATION INSPECTION BY CONSIGNEE
Defence Serial No. of Equipment---………………….------Date Report Submitted-----------------………..-Intial----------
DEPOT/ESTABLISHMENT)
A tick mark (b) is to be placed in appropriate box
A. To be filled by Manufacturer
1 Equipment (Service Designation) …………………………………….
2 Cat Part No.(Pattern No./ Ref. No.) ……………..……………………..
3 Indent No. and Date …………………………………….
4 Date and Expiry of Warranty period *……………………………………..
5 Defence Serial No. of equipment
COUNTER FOIL
………………………………………
6 Manufacturer ………………………………………
* This entry is to enable prompt initiation of claim for free replacement
in case of defect during warranty period
________________________________________________________________________
__
B. To be filled by Depot/Establishment receiving the Equipment
7 Date of receipt of equipment ……………………………………….
8 Receiving Depot/Unit
……………………………………….
9. Date of opening packages
………………………………………..
10. Mode of Transportation Train Goods Passenger
Road Post Air
11. Condition of packages (Give details) : Undamaged Damaged
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-------------------------------------------------------------------------------------------------------
C. To be filled in by Maintenance/Technical Authority
14. Condition of Equipment:
(a) Physical (Give details) : Undamaged Damaged
(b) Functional : Serviceable Repairable Unserviceable
Appendix ‘Q’ (Continued..)
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PERFORMANCE REPORT
(PRE-ISSUE INSPECTION BY DEPOT)
A tick mark (b) is to be placed in appropriate box
A. To be filled by Manufacturer
-----Intial--
6 Manufacturer ………………………………………
* This entry is to enable prompt initiation of claim for free replacement
in case of defect during warranty period
________________________________________________________________________
___
B. To be filled in by issuing Equipment Depot
7. Issued to (Name of Unit) ………………………………..
8..Issuing Depot ………………………………..
9. Date of Issue ………………………………..
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Appendix ‘Q’ (Continued..)
Card No.1II
Defence Serial No. of Equipment-----------------------------Date Report Submitted----------------------------------Initial--------------------------
PERFORMANCE REPORT
(PERIODIC)
A tick mark (b) is to be placed in appropriate box
A. To be filled by Manufacturer
1 Equipment (Service Designation) …………………………………….
2 Cat Part No.(Pattern No./ Ref. No.) ……………..……………………..
3 Indent No. and Date …………………………………….
4 Date and Expiry of Warranty period *……………………………………..
5 Defence Serial No. of equipment
………………………………………
6 Manufacturer ………………………………………
* This entry is to enable prompt initiation of claim for free replacement
COUNTER FOIL
Borne
Total Hours run up-to-date ---------------
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APPENDIX ‘R’
(a) Duration
(b) Location
(c) No. of Trainees
(a) Duration
(b) Location
(c) No. of Trainees
Total Cost
Notes :
1. Specify any portion of training is offered free of cost under Remarks Column.
2. If training is suggested at OEM premised, furnish important clauses.
3. Specify if TA/DA/Boarding/Lodging and travelling expenses for trainees will be
provided by OEM or otherwise.
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APPENDIX ‘S’
1. Complete Equipment 2
2. Sectionised Equipment 1
3. Assy/Sub-Assy/Modules/PCBs as under : 1 Each
(a)
(b)
(c)
(d)
(a) Charts
(b) Slides
(c) Training Brochures
(d) Training Work Models
(e) Blow up diagram of systems
(f) Video films
(g) Simulators, if any
Total Cost
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Annexure I
GENERAL INFORMATION
The Security Classification of the document shall be printed at the top and the
bottom each page. This classification shall be the same as that of the main equipment. In
case of unclassified equipment the words "RESTRICTED" shall be printed on the top and
bottom of the facing page only.
The disposition of the text shall be such as to leave a clear margin of not less
than 20 mm on the binding edge and not less than 5 mm on the remaining edges.
The specification shall be divided as appropriate into parts, sections, clauses, sub-
clauses and sub-sub-clauses. Each part, section and clauses shall be numbered in Arabic
numerals and suitably headed. Sub-clauses shall be given number in decimals and may
where desirable be suitably headed. Sub-Sub-clauses shall be numbered similarly. There
shall be further division if necessary. For editorial practice a reference may be made to IS
- 12.
FOR
--------------------------------------
(Name of the Equipment)
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Annexure I (continued..)
1.0 GENERAL
1.1 Role
This should not exceed 5 or 6 lines. It should give the scope of the equipment
rather than the physical description. The type of description used for the EMER data
sheet will often serve the purpose well.
These schedules are intended to cover the drawings and specifications required
for the inspection of equipment. In addition this includes information on identification
maintenance and packing. (The schedules are corrected up to the date of publication of
this specification, but are not amended subsequently to cover modifications to, or reissue,
of the documents subsequent quoted. If the current issues of these documents to the date
of the contract are to be made applicable to it, notification will be given to the contractor
in writing).
This list of drawings covers the equipment intimately concerned with the main
stores, viz. Connectors, Carriers, Calibration Plates, etc. It is included for the contractor's
information.
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Annexure I (continued..)
2.3 Marking
2.3.1 Equipment
2.3.2 Component/Sub-Assemblies
As far as practicable every item shall be marked with its DS Cat. No. or service
stores reference No. and every main item additionally with the source and date of
manufacture, using the approved joint service code, if such number and code have been
allotted.
This covers any specification for items in para 2.2. In addition, major
associated equipment should be covered where information contained in such
specification would give the contractor background information on the store he is
dealing with, e.g. the remote control unit for a Radio Set might be listed here.
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Annexure I (continued..)
Note on Part II
The object of this part is to summarise all the references for dealing with the
specification and interpreting the drawings. It is likely that this part can be in the form of
a Performa specially in regard to para 2.5. Some of the information may be repeated
elsewhere but it is still most useful to have it in one accessible place. This part is intended
to be helpful and is therefore, worded as advice rather than requirement. Anything to help
the contractor or the technical documentary side of the job should be included in Para 2.2.
For these clauses the relevant Service Headquarters Policy Statement should be
consulted.
This covers the equipment with which the stores may be required to work.
4.0 General
The scope of the tests to be applied shall be adequate to ensure that the
equipment meets requirements in respect of Dimensions, finish, inter changeability of
sub-units and electrical performance. The climatic and durability test to Inter services
specification JSS 55555 or similar specifications should be selected and arranged so
as to give the maximum possible information as to the probable performance of the
equipment when used under the conditions for which it is designed.
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Annexure I (continued..)
These test should be grouped depending upon the tests required to be performed
prior to the production, during the production and sampling tests on the finished
equipment. Further sub-groups of the tests should be made so that the cumulative effects
of the sequence are brought out in order to determine the potential causes of failures.
Each test and group of tests should be on a sampling basis depending upon the
nature of performance under consideration. The sampling plan relevant AQLs and the
details required for the operation of plan should be clearly indicated.
Tests to be carried out on the B/C Models based on the QR under the instruction
of TCA should be specified here.
In order to facilitate drawing of samples from the received lots and dividing them
into different test groups, information shall be furnished as follows. Whenever possible,
reference to the corresponding tables of JSS, MIL-STD or similar specifications may be
made.
Annexure I (continued..)
This comprises of all essential tests (Visual, electrical and mechanical) which are
required to be carried out on all the equipment drawn from the lots. The important tests to
be conducted comprise of the following and may be carried out in any order, which is
satisfactory, except that the ‘sealing test’ shall be next to last and the ‘operational
inspection’ shall be last.
With nominal mains input voltage in the case of mains operated equipment or
with batteries of nominal voltage fitted in the case of battery operated equipment, static
potentials and currents shall be measured. Limits shall be specified when applicable.
4.2.2.1.5 Sealing
All equipment which are sealed against the atmosphere shall be tested for air
leakage. The test air pressure and maximum permissible rate of air leakage shall be
specified.
For sealed equipment the test specification shall require that equipment are
thoroughly dried out and a freshly reactivated dessiccator fitted before despatch where
applicable.
This test shall be performed to determine that the equipment is operable prior to
packing and at such other times as required.
Group ‘B’ samples are drawn from inspection lots that have been subjected to and
met the Group ‘A’ Inspection. As compared to Group ‘A’ tests, Group ‘B’ tests are more
comprehensive and will include all the Group 'A' tests together with such additional tests
(electrical as well as environmental) as are considered desirable as a check on quality of
production. Group ‘B’ inspection tests shall be performed in any order.
The group ‘C’ tests shall consist of the exhaustive electrical tests and certain
environmental tests, which are destructive in nature. Samples for group ‘C’ inspection
shall normally be drawn from group 'B' but may for practical reasons be drawn from
Group ‘A’. As far as possible equipment found defective during the group ‘A’ & ‘B’ tests
shall not be included in group ‘C’ inspection.
During the course of mechanical and climatic tests, a performance check has to be
carried out on completion of each test. The parameters to be checked along with limits
shall be specified here.
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Annexure II
(1 (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
)
NOTES :
1. Col. 10 and 11 are not required in case this information has been given in
the list of recommended spares.
- Capacitor
- Resistor
- Transformers
- Valve/Semiconductors
- Special fasteners.
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Annexure III
Note :
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Annexure IV
Sl. Designatio Servic Actual Supplier' Qty Recommended Qty Class of Remark
No n e manufac- s used of Compone s
. Cat.N turer’s / Referen for nt
o. Drg ce 10 One Installati
Code No. Eqpt year on testing
Onboar tuning
d Spares
Maint.
Spares
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
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Annexure V
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
NOTES :-
(c) Items, which are of a very special nature, like mounting / special
fixtures / gear trains, etc., which are not available to change/modify at any
time, may be marked 'SF'.
(f) Item which can be locally manufactured, but total quantity required
is small, and not commensurate with cost contribution in terms of dies,
jigs and fixtures, may be marked ‘CM’ i.e., costly item.
(g) Items critical for the functioning of the equipment may be marked
as ‘C’ i.e. critical.
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Annexure VII
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Annexure VIII
SAFETY WARNING
POWER
MUST BE SWITCHED OFF
before servicing the equipment
&
GREAT CARE
taken when making internal adjustments etc.
* See Note 1.
NOTES :-
2. All the matter shall be printed in ‘block letters’ or ‘capital & lower case
bold letters’ in Red ink including the border line for greater effect.
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(b) Keep the air passages clear by turning the head to one
side, opening the patient's mouth and clearing it of water,
saline, mucus or blood, a lot of which might have
accumulated in the back of the throat. (Figure 1)
4. (a) Then hold the chin up and forward with one hand and
pinch the nostrils of the victim with the other. (Figure 4)
(b) Take a very deep breath and apply your mouth to that
of the victim and blow into his mouth, until the chest of the
victim moves up indicating filling of the lungs. (NEVER
ALLOW THE CHIN TO SAG). (Figure 4)
5. When the chest has moved up, withdraw your mouth and
allow the chest to slink back. REPEAT this process every
three to four seconds until the victim begins to breathe
again or until he is taken over by a medical attendant. This
method can be continued in an ambulance during transit of
the patient from the site of accident to the nearest medical
centre.
HAVE SOMEONE ELSE AND SEND FOR A DOCTOR.
KEEP PATIENT WARM AND LOOSEN HIS
CLOTHING.
DO NOT GIVE LIQUIDS UNTIL THE PATIENT IS
CONSCIOUS.
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Annexure IX
CAUTION / NOTES
(as applicable)
All the matter shall be printed in ‘block letters’ or ‘capital & lower case bold letters’ with
border
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Annexure X
ASSOCIATED HANDBOOKS
USER HANDBOOK
TECHNICAL MANUAL
PART II MAINTENANCE
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Annexure XI
RECORD OF CHANGES
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Annexure XII
General
(a)
The demolition procedure outlined below will be used to prevent the enemy from using or
salvaging this equipment. DEMOLITION OF THE EQUIPMENT WILL BE DONE ONLY
ON ORDER OF THE COMMANDER.
Methods of Destruction
(b)
Use any or all the following methods to destroy the equipment.
(i) Smash – Smash the Crystals, Controls, Semiconductors, Coils, Switches, Transformers
and Headsets, use Sledges, Hand-axes, Pickaxes, Hammers crowbars or heavy tools.
(ii) Cut – Cut the Cords, Headsets and Wiring : use axes, hand-axes or hatchets.
(iii) Burn – Burn the Cords, Resistors, Capacitors, Coils, Wiring, Technical Manuals, use
Gasoline, Kerosene, Oil, Flamethrowers or Incendiary.
(vi) Disposal – Bury or scatter the destroyed parts in slits trenches, fox holes or other
holes, or throw them into streams.
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Annexure XIII
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Annexure XIV
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
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Annexure XV
INTRODUCTION
The Technical Manual Part IV-Volume 1 contains the list of all Electronic,
Electrical, Electromechanical and Mechanical Assemblies, Subassemblies and
Components used. It gives the circuit reference in addition to the Type, Value, Tolerance
and Parts Number of Electronic Components. The figure in Column No. 6 (No. Off')
specifies the quantity used in the unit (or Assembly, Sub Assemblies, etc.) concerned & it
does not indicate the quantity to be demanded.
3. This Volume is divided into several sections. Section I lists out the main units and
accessories. Section II thru (Write as applicable) list out the components
of the main units and accessories.*
(* Accessories are included only if they are peculiar to the main equipment and no
separate handbooks are available for the same.)
4. Paras /items are listed in a logical disassembly order. Entry in Column 7 ('See
Para') indicates any further elaboration of the item.
5. Network diagram (s) (family tree) of the main equipment is included in this
Volume 1 as Chart I/Charts I to (write as applicable) .
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Annexure XV (Continued..)
10. Items marked ‘P’ in Column (8) are provided by the holding depot for normal
maintenance.
(b) Review of ‘P’ items by the MA, based on the experience gained.
(c) Allotment of DS/Service Catalogue and Part Nos. not included earlier in
TM Part IV.
(e) Correlation list containing Manufacturer’s Part No. and DS/Service Part
Nos.
User should amend this book and record details of changes in the Record of Changes
Page.
NOTE: Format for List of Abbreviations is given below. Actual abbreviations &
their description depends on the manufacturer's practice.
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Annexure XV (Continued..)
LIST OF ABBREVIATIONS
BL - Exhaust fan/Blower
C - Capacitor
CR, D, Gr - Diode/rectifier
F - Fuse
I - Lamp
IC - Integrated Circuit
C - Connector
Kr - Crystal
L - Inductance/coils/RF Choke
M - Meter
PB, PCB - Printed Board
RH - Heater Coil
RL - Relay
RV - Resistor Variable
S, SW - Switch
SK - Coaxial Socket/Connector/Module
T - Transformer
TB - Bent lug/Terminal Plate/Connector Assy/Stand off
insulator/
Terminal Board/Relay box
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Annexure XVI
CONTENTS
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Annexure XVII
CONTENTS
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LIST OF ABBREVIATIONS
77