Azco 1
Azco 1
Azco 1
The Plastic industry chain can be classified into two primary segments, these
are; the Upstream which is the manufacturing of pol ymers and the Downstream
which is the conversion of pol ymers into plastic articles. The upstream Pol ymer
manufacturers have commissioned globall y competitive size plants with
imported state-of-art technology from the world leaders. The downstream plastic
processing industry is highl y fragmented and consists of micro, small and
medium units.
The plastic resin industry produces resins which are further treated in plastics
processing facilities and sold largely to the building and construction,
packaging and consumer markets.
Plastic resins are generall y categorized into two t ypes: thermoplastics and
thermosets.
Plastic moulding machinery is mostl y imported from China, Japan, Korea Ital y
and EU countries. However, locall y manufactured machinery is also being used.
There is lot of scope for exporting locall y manufactured plastic products to
various markets in the Middle East,
Pakistan takes EU to WTO over PET trade
Pakistan launched a trade dispute at the World Trade Organization on
Wednesday to challenge the European Union’s punitive d uties on Pakistani
exports of pol yethylene terephthalate (PET).
Pakistan says the EU has broken WTO rules in the way that it imposed anti -
subsidy duties on PET, which is used in synthetic fibres, plastic bottles and food
containers.
Under WTO rules, the EU has 60 days to try to settle the dispute in direct talks,
after which Pakistan could escalate the issue by asking the WTO to set up a
panel to adjudicate.
Pakistan’s exports of PET were worth just over $200 million last year,
according to data from the International Trade Center, a UN -WTO joint venture.
Although its exports have grown, sales to the EU have dwindled in the past few
years.
The EU accounted for over 80% of Pakistan’s foreign sales of PET a decade
ago, but less than 10% of Pakistani PET expo rts went to the EU in 2017, a tiny
slice of the EU’s $4.3 billion imports of the material.
1.3: HISTORY
Pol yPlast is a young company with a rich past. We provide services in Plastic
Injcetion moulding. Our Capacit y ranges from 5 -grams to 400 -grams. We
believe in creating great value for our customers with honest and smart work.
1.4: IDEA
Most well designed products start with the germ of an idea, which is where we
need to be, helping in the initial concept stage. It is our belief that a partnership
between customer and supplier results in a successful product.
1.5: PLANNING
We have technical team to ample requirements of our current & prospecting
clients. We have a very strong planning department to manage the all operations
of organization keeping centralization. We are al so able to increase our
production capacit y by deploying new labor and machinery time by time. We
also have the capabilit y to generate presentation qualit y representations of any
part, with full surface detail suitable for earl y stage development protot ype
work. We work closel y in partnership with our clients appl ying our processes to
their designs. In doing so, we achieve together the desired results/goals and
come up with the solutions to our customers’ requirements.
CEO
Anam Nadeem Manzar Mumtaz
Executive Admin Admin Manager
Muhammad Jamshaid Bhatti M.Zafar Iqbal
1.9: PRODUCTS
Our company has modern injection moulding machinery, producing components
weighing up tograms (….ozs), and we have full tool making facilities to back
our moulding operations. We can perform short batch machining on our
advanced plant including the following…
Product Information
In Chapter no two discus the information about th e company product and
machineries use for production in production unit. the list of machineries and
products with the table and identification chart are under below:
1: Agglomerate
A gathering of small particles into a larger mass.
2: Air release
Test for determining the relative ease of removing air from a plastisol.
3: Blister
Irregular area in the surface of a fused plastisol; usuall y caused by water,
solvent, or air contamination.
4: Brookfield viscosity
A measure of the low shear viscosit y of a plastisol, as determined with a
Brookfield rheometer.
5: Cast molding
Pouring plastisol into an open mold or injecting plastisol under low pressure
into closed matching molds, then heating to achieve fusion.
6: Desecration
The removal of entrapped air from a plastisol compound. This is usuall y
accomplished by subjecting the vinyl dispersion to a vacuum ether during
mixing or in a later operation.
7: Dilatant
A liquid that increases in viscosit y with increasing shear rate.
8: Diluent
Additive used to lower the viscosit y of a plastisol.
9: Dip coating
A process by which plastisol becomes a functional part of the object dipped.
11: Dispersion
Finel y divided particles of a material suspended in liquid.
12: Durometer
The measure of the hardness of a material.
13: Elongation
A measure of how far a film of fused plastisol can be extended before breaking.
14: Emulsifier
A chemical ingredient designed to produce an emulsion of two liquids which do
not naturall y mix; also called “soap.”
15: Flammability
The ease with which a material may be set afire.
16: Fillers
Materials that are added to a system to reduce cost and/or modify the system or
the propertiesk of the finished product.
17: Fusion
The heating process by which the PVC resin and other components are
transformed from their original state to a new, homogenous structure.
18: Gelation
The moment at which all liquids are absorbed by the resin, changing the
plastisol from a liquid to a solid.
19: Grind
A test yielding information on the size of particles within a plastisol.
21: Leaching
The process by which plasticizer or other materi als migrate from a partiall y
fused or fused vinyl film.
22: Newtonian
A liquid whose viscosit y is independent of shear rate.
24: Organosol
A plastisol to which a solvent has been added.
26: Plasticizer
High-boiling organic liquid or low -melting-point solid that imparts flexibilit y to
PVC resin.
27: Plastisol
A liquid composed of PVC dispersion -resin dispersed in a plasticizer.
28: Pseudo-plastic
A liquid that decreases in viscosit y with increasing shear rate.
29: Rheology
The study of the deformation and flow of matter, incorporating viscosity
measurements as well as how viscosit y changes with shear rate.
30: Rheometer
An instrument for measuring the flow of liquids.
38: Specks
Burnt resin or dark flecks resulting from overheating in the drying process.
42: Thixotropic
A decrease in viscosit y of a liquid due to low shear force being applied
continuall y.
44: UV resistance
The abilit y of a substance to resist degradation from exposure to an ultraviolet
source.
45: Viscosity
The degree to which a liquid resists flow under applied force.
Viscosit y aging.
The tendency of a plastisol to change in viscosit y during storage.
Week 1
3.1.2: Expenses
Expenses arise from goods and services being distributed to beneficiaries in
accordance with the Company objectives and activities. AZCO administrative
expenses are allocated to various departments.
AZCO makes provisions for an Employee Gratuity and Redundancy fund, on the
basis of two months’ basic salary for each completed years of service for each
permanent employee (based on the latest basic salary).
For accounting purpose the provision is made on a monthly basis. Gratuity is to be
disbursed upon retirement of employees whilst redundancy disbursements are to be
made in the event of cessation of service from AZCO on grounds of redundancy.
Cash and cash equivalents for the purposes of the statement of cash flows comprise
cash and bank balances and un -pledged fixed deposits, against which bank
overdrafts, if any, are deducted.
Except any legal and regulatory documents like deeds, agreements, books and
records related to Income Tax, VAT, or any other legal documents which might be
needed in future, all other documents, vouchers, bills, files, or registers shall be
destroyed after of 5 (five) years. A committee will effect the disposal. A
list of documents destroyed shall be preserved.
Week 2
3.2: Payments
AZCO payments can be categorized as follows:
3.2.1: Internal Payments
Internal payments are payments its makes for internal matters. Some payments are
below:
i. Salary Payment
Payroll is one of the largest payments that take place every month. AZCO has
Payroll wing which is responsible for preparation of pa yroll. Details about payroll
have been discussed later under payroll section.
This includes payment of traveling allowance, local conve yance, and overtime bill,
daily allowance and other reimbursements. Employees prepare their bills and get
approval from their respective department heads. Then treasury section makes
payment. Accountant prepares payment voucher. The voucher is approved either by
the head of accoun ts.
i. Provident Fund
A confirmed employee is entitl ed to be a member of PISFT contributory
provident fund (PF).
Every month the non -facult y staff contributes 10% and facult y staff 5% of their
basic salaries, which is matched by the universit y.
A company's inventory is the goods owned for the purpose of sale. Inventory is
usuall y sold within a year. An accounting department watches the cost of
inventory over a specific period against its revenues to ensure that the cost of
raw materials, labor and overhead do not negativel y impact cash flow. The
accounting department tries to find a balance between high inventory levels that
satisfy customers but are costl y to the company and low inventory levels that
satisfy the company's expenses but may dissatisfy customers.
5.5 Briefs
5.5.1 Responsibilities
Admission procedure
Whenever patient is requires to be admitted, he has to approach billing office
for detailed information about hospital treatment, estimated cost of treatment
and amount to be deposited at the time of admission. Billing office is 24 hours
in operation. All hospital service charges are available in the system for the
patient at any time as requested by the patient.
For patient and attendant data, main reception is available at all the time. After
entering necessary particulars admission form is gene rated and medical
registration number is allocated to the patient. All subsequent services provided
to the patient are entered and updated by this unique registration number.
Patient bill is restructured & informed to the patient/attendant on dail y basis. At
the time of discharge after necessary documentation at concerned nursing
counter, the file is shifted to billing section for final settlement. The patient bill
is updated & verified from the accounts sheet and bill is handed over the
patient/attendant for review so that the same may be settled.
After the settlement of bill, Gate pass is issued in duplicate one copy is used to
collect patient discharge summery & investigation reports from the concerned
nursing counter.
The second copy is to be taken by th e securit y staff at the time of physical exit
of the patient from the hospital.
1 S T WEEK
Some time it may be easy to reconcile the difference by looking at very recent
transactions in the bank statement and the organization’s own accounting
records (cash book) and seeing if some combination of them tallies with the
difference to be explained.
For this reason, and to minimize the amount of work involved, it is good
practice to carry out such reconciliations at reasonabl y frequent intervals.
2 N D &3 R D WEEK
4 t h Week
Purchase on credit
Writing off assets i.e. depreciation store consumption etc.
Rectification of mistakes or omissions
Payment of trailer freight
Payment of TA/DA allowance
Purchase on credit
Generall y raw material, stores and spares are purchased on credit. In order to
account them for the journal voucher are prepared by the concerned account
officer
Payment of freight
Bank Voucher:
There are two main types of Bank Voucher.
5 TH WEEK
Revenue Cycle Report:
When the customer receive the desired goods then the billing department
received the delivery notes and make the bill for those goods and services or
request for the payments so sale transaction is occur.
In case of cash sales, debited the cash and credited the sales.
In case of credit sales account receivable is a debited and sales are
credited
Types of documents:
Types of Sale
Local Sale:
“ In a particular place, area, location, etc.”
Direct Sale:
Is the process of selling products face -to-face away from a retail
store location.
Indirect Sale:
Are the sale of a good or service by a third -part y, such as a
partner or affiliate, rather than a company's personnel
.
Broker: A broker is an individual person who arranges transactions
between a buyer and a seller for a commission when the deal is
executed.
Procedure of Sale:
Sale
Contract
Production mail
Stock report
Dispatch Mill
Detail of dispatch
Delivery order -invoice
Payment-Nil
Quantity Report:
A report is prepared to show the quantit y of units sold and issued and in
balance.
To calculate the sales tax due, you first have to gather information from the
state's finance bureau and carefull y anal yze the invoice details. After
calculating the amount due, you must then enter that information into the
invoice as well as your accounts payable system.
Account Receivable:
CHAPTER NO 4
Week 3
4.2.1: Staffing
Staffing in HRM Activities in HRM concerned with seeking and hiring qualified
employees is Staffing. A company needs a well -defined reason for needing
individuals who posses specific skills, knowledge and abilities to specify the job.
Employee referrals can produce the best applicants for two reasons. First, current
employees screen applicants before referring them. Second, current emplo yees
believe that their reputations with the firm will be reflected in the candidates that
they recommend.
The career development stage is given below Pre transition: Is simpl y looking
for a job and preparing oneself for a career. Transition: An individual is alread y
having a job and developing oneself for future career or moving to another
career. Preferred area: An individual prefers a specific sector of the career.
Earl y stage: First 1 -5 years of career is called earl y career.
Mid-career: 5-20 years after the career starts. Late car eer: Late career starts
after 20 years of job life. Retirement: And finall y after completing the stages of
career and individual decides to retired.
Week 4
4.2.3: Motivation in HRM
4.2.4: Maintenance
Week:5
5.1: Marketing Strategy
5.4: Positioning:
Pol yplast Custom Moulders Company competitive advantages is higher qualit y
lower price, offering mor e benefit to the customers, those feature differentiate
the company from the competitors. Pol yplast Custom Moulders Compan y
products exist in the market on the basis of it, competitive price, maintain stick
delivery schedule and standard qualit y products.
Week 6
6.1: Production
The processes and methods used to transform tangible inputs (raw materials,
semi finished goods, subassemblies) and intangible inputs (ideas, information,
knowledge) into goods or services. Resources are used in this process to create
an output that is suitable for use or has exchange value.
Land is short for all the natural resources available to create suppl y. It includes
raw propert y and anything that comes from the ground. It can be a non -
renewable resource.
That includes commodities such as oil and gold. It can also be a renewable
resource, such as timber. Once man changes it from its original condition, it
becomes a capital good. For example, oil is a natural resource, but gasoline is a
capital good. Farmland is a natural resource, but a shopping center is a capital
good.
The income earned by owners of land and other resources is called rent.
Capital is short for capital goods. These are man -made objects like mach inery,
equipment, and chemicals that are used in molding production. That's what
differentiates them from consumer goods. For example, capital goods include
industrial and commercial.
The income earned by owners of capital goods is called interest.
The Majorit y of entrepreneurs in the own small businesses. theirs raise money
on the stock market by issuing an initial public offering. Shares in these
companies are called small -cap stocks.
Details checking all production every day ending period of Working and Prepaid
a list off workers working during the working hours find worker affiances with
the help of detail checking its make a good impact on worker working
performance. Some Dail y reports and under Below:
19-Mar-18
A Top Priorities
1 Material issue for production.
3 Production part quality check on machine.
4 Maintain 5s on production hall.
5 Solve the problem of Soaking in SCL.
6 Visit Expo Center with Xeshan SabS.
7 Solve the problem of crack in MR.
8 Update DDR daily basis.
B Secondary Tasks
1 part delivered to store.
2 Check Assembly for 4 Times.
3 Check quality Gate for 5 Times.
A Top Priorities
1 Material issue for production.
3 Production part quality check on machine.
4 Maintain 5s on production hall.
5 Solve the problem of Soaking in SCL.
6 Audit for MR and Make Audit Report.
7 Install New Machinery Model swo00863.
8 Going to Purchase Cutter Machine.
9 Update DDR or CDR
B Secondary Tasks
1 Production all Part delver for Final Inspection.
2 Check Assembly for 3 Time.
3 Check quality Gate for 4 Time.
Chapter No 7
7.1: CONCLUSION
Pol yplast Custom Moulders is a big name in molding indus try. Its working
environment is simply the best in Lahore.
The company has full y Molding, Production and packing units. Its qualit y
assurance system is one of the best in Pakistan. Recentl y it wins “Best Honda
supplier awards 2014 -15”and Best Quality Award Form Green Apple 2015 -16.
The company’s infrastructure is good. Offices are full y furnished. The company
is centrall y air -conditioned. The company is working in “ Papers less”
environment. Computerized bar coding and back tracking system are there.
Company has good warehousing capacity for Plastic and other raw materials.
Company has no separate marketing department. CEO and Marketing Manager of
the company perform marketing functions individuall y.
Company’s decision making is centralized. All major decisions are made b y
higher management and implemented by middle management.
Now Company is giving preference to its personals separate personnel
department is established and a ladies wing is also incorporated.
Financiall y the company is performing well. Its sales are increasing and its
profits are rapidl y growing.
Simpl y we can say that Pol yplast Custom Moulders is performing well.