EVACVer 6.0

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EVAC TM

commercial
CRH-500

High
Pressure
Electromechanical
Commercial
Refrigerant
Recovery
System

OPERATION MANUAL
Electromechanical Version 6.0 (4/28/15)
MODEL NUMBERS: CRH-A-230-3-E, CRH-A-240-1-E, CRH-A-460-3-E, CRH-A-D24-1-E, CRH-A-575-3-E,
CRH-W-230-3-E, CRH-W-240-1-E, CRH-W-460-3-E, CRH-W-575-3-E, CRH-W-D24-1-E ,

RefTec International Technical Support


Clearwater, FL 800-214-4883
0
****ATTENTION****
***WARNING****

IF OIL LEVEL IS SEEN


IN HALF A
SIGHT GLASS
OF COMPRESSOR –
OIL LEVEL IS 8oz LOW –
PLEASE ADD OIL !!!!!!!!

THANK YOU
REFTEC
TABLE OF CONTENTS
pg. Item

1 Table Of Contents

2 Specifications

3 Product Description, Safe Operations and Tips, Peak Performance

4 Procedures for Evacuating Hoses and EVAC

5 Evacuating Hoses (Figure 1)

6 Procedures for Liquid Push/Pull Method

7 Liquid Push/Pull Mode (Figure 2)

8 Procedures for Vapor Recovery Mode

9 Vapor Recovery Mode (Figure 3)

10 Refrigerant Clearing Procedures, Changing Replaceable Cores

11 Changing Compressor Fluid

12 EVAC P & ID

13 Electrical Parts Breakdown

14 Electrical Block Wiring Diagrams

17 Replacement Parts List

18 Isometric Dwgs

19 Trouble shooting

21 Warranty

1
SPECIFICATIONS
Electrical Power Requirements
Recovery Main Components & Controls:
115VAC, 50/60 Hz, 1-Phase, 20-Amperes
MIN CKT 15.0 AMP, MAX FUSE 20 AMPS.

Models W&A- D24-1-E Compressor 230/460 VAC,


50/60Hz, 1 Phase MIN CKT 20.0 AMP, MAX FUSE 30 AMPS.
Models W&A- 240-1-E Compressor 220/240VAC,
50/60Hz, 1 Phase MIN CKT 20.0 AMP, MAX FUSE 30 AMPS.
Models W&A- 230-3-E Compressor 230 VAC,
50/60Hz, 3 Phase MIN CKT 10.0 AMP, MAX FUSE 20 AMPS.
Models W&A-460 -3-E Compressor 460 VAC,
50/60Hz, 3 Phase MIN CKT 10.0 AMP, MAX FUSE 15 AMPS.
Models W&A-575 -3-E Compressor 575 VAC,
50/60Hz, 3 Phase MIN CKT 10.0 AMP, MAX FUSE 15 AMPS.

Dimensions (approximate)
44î high x 26î wide x 29î deep
Weight
340-lbs. (500-lbs. shipping)
REV.DATE (01/21/15)

FURNISHED WITH EVAC


One 48 cu.in. drier core
80% Tank Float Cable.
2-10í 3/4î Hoses with isolation valves
1-20í 3/4î Hoses with isolation valves

Notice
RefTec International, Inc. urges that all HVAC servicers working on RefTec equipment or any manufac-
turerís products, make every effort to eliminate, if possible, or vigorously reduce the emission of CFC,
HCFC, and HFC refrigerants to the atmosphere resulting from installation, operation, routine maintenance,
or major service of this equipment. Always act in a responsible manner to conserve refrigerants for con-
tinued use even when acceptable alternatives are available. Conservation and emission reduction can be
accomplished by following recommended service and safety procedures.

WARNING!!
To avoid injury or death due to inhalation of, or skin exposure to refrigerant,
closely follow all safety procedures described in the Material Safety Data
Sheet for the refrigerant and to all labels on refrigerant containers. Certain
procedures common to refrigeration system service may expose personnel to
liquid or vaporous refrigerant
2
PRODUCT DESCRIPTION: SAFE OPERATIONS AND TIPS:
RefTecís EVAC recovery system provides
efficient and safe recovery of most high pres- To ensure your safety as well as others,
sure refrigerants. NOTE: Unit is NOT a before attempting to recover a A/C Sys-
Vacuum Pump ! tem, proper and thorough preparation
The unit consists of a 3 or 5-hp open drive
must take place:
compressor, high capacity 1200 cfm air
cooled condenser, system pressure gauge,
Make sure you have a recovery tank with a min-
tank pressure gauge, a valving system con-
imum 3/4î male flare vapor port and a mini-
sisting of one manually operated 3-way valve,
mum 3/4î male flare liquid port, or larger ports if
oil return valve and one 2-way evacuation
possible. This tank or series of tanks must be
valve. Unit connections are 3/4î male flare
able to hold the entire refrigerant charge at 80
with isolation valves. After hoses are con-
nected and evacuated, user simply configures % full and also must be pressure
hoses for liquid push/pull mode, opens all rated for the specific refrigerant being recov-
ered.
lines at A/C System and recovery tank, and
turns EVAC on. EVAC then starts recovery
by letting refrigerant migrate from the A/C Reminder: Refrigerant full weight is 80% of water
System to the recovery tank. It then draws capacity weight determined as follows: Maximum
allowable gross weight = 80% of water capacity
vapor off the recovery tank, lowering tank
weight + tank tare weight.
vapor pressure, heats vapor and increases
pressure via compression, and injects it back
In addition, a suitable scale should be used to
into the A/C System condenser, thus creating
weigh the refrigerant charge to prevent overfill-
a pressure differential for a push/pull liquid
ing tanks in case EVAC needs to be shut down.
transfer.
If a scale is not available, the tanks can be
Two onboard gauges display A/C System equipped at time of purchase with a float switch
pressure and recovery tank pressure. When that will deactivate EVACíS 120-VAC control cir-
liquid has finished transferring and sight cuit. All EVAC units come with safety float con-
glass on liquid line indicates liquid refrigerant nection and bypass switch.
has been transferred, user simply reconfig-
ures hoses to vapor recovery mode, allowing ï Finally, the recovery tank or tanks must be
EVAC to pull vapor from A/C System evapora- pulled into a 29î Hg vacuum before recovery
tor being recovered. EVAC compressor commences. Failure to follow these above
begins recovering vapor which is first stated procedures will decrease the likeli-
cleansed by an 48 cu inch filter drier. Dis- hood of EVAC performing at its highest pos-
charged hot compressed refrigerant passes sible effectiveness.
through an oil separator where the oil is
extracted and returned to the compressor. PEAK PERFORMANCE:
Refrigerant is then condensed by the air-
cooled condenser and sent to the recovery To get the highest performance from your
tank. EVAC unit, we recommend that you:

Transfer stops when an internal pressure Connect to 3/4î evaporator and 3/4î con-
switch indicates the A/C system is under a 15î denser ports on the A/C System and to recov-
Hg vacuum. If pressure should again rise ery tanks with 3/4î ports whenever possible.
above 0 Psig, the EVAC will restart to pull
refrigerant from A/C system until a 15î Hg
vacuum is restored. 3
PROCEDURES FOR EVACUATING
HOSES AND EVAC:

NOTE: Close oil return valve between oil


separator and compressor before evacu-ating 5 Turn 3-way valve located on front of
refrigerant lines and EVAC. EVAC to unit EVAC MODE, as shown in
(Figure 1) (B) on page 4.
1 Turn the A/C system off; make sure that
the chiller cannot restart.
6 Turn EVAC power switch on , EVAC will
2 When using dual voltage model CRH-A-
start evacuating recovery tank vapor
D24-1-E connect has follows: For 230-
VAC 1-phase power connect the 50-ft 230/ side hose. EVAC will pull hose into a 15î
460-VAC 1-phase power cord to a mini- vacuum, then automatically shut down.
mum 20 amp, maximum 30 amp circuit After EVAC shuts down, proceed to next
breaker or fused disconnect and plug the step.
quick connect Hubbell into EVACís control
box. When using 460-VAC 1-phase power
connect the 50-ft 230/460-VAC 1-phase 7 Turn 2-way EVACUATION BYPASS
power cord to a minimum 10 amp, maxi-
VALVE located on side of EVAC to
mum 20 amp circuit breaker or fused dis-
connect and plug the quick connect OPEN POSITION, as shown in (Figure
Hubbell into EVACís control box. Connect 1) (C) on page 4. Once the EVAC
the 100-ft 120-VAC 1-phase power cord restarts, the discharge hose from the
for controls. At this time, switch voltage EVAC to the A/C System condensor will
selector switch to desired 1-phase voltage be pulled into a 15î vacuum, then EVAC
230 or 460, failure to select proper volt-
will automatically shut down. After
age will result in major damage to com-
EVAC shuts down, proceed to next step.
pressor motor. All other models connect to
proper voltage and required amperage as
rated on equipment label.
8 Return 3-way valve on front of unit to
3 Connect the three high pressure refriger- NORMAL OPERATION ( Figure 1 ) (D) and
turn the 2-way EVACUATION BYPASS
ant hoses, as shown in (Figure 1) on page
VALVE located on side of EVAC to
4. At this time, connect safety float cable
CLOSED POSITION, as shown in (Figure 1)
from EVAC to recovery tank or use a suit-
(E) on page 4. Open oil return valve
able scale. If a scale is to be used instead between oil separator and compressor. Now
of float safety cutout, the 80% full bypass proceed to Liquid Push/Pull method on
switch will need to be set to the ìOnî posi- page 5.
tion for EVAC to run.

4 Open isolation valves on top of EVAC


recovery unit (Figure 1) (A).

4
(A)

(B)

(D)

( C) (E)

5
PROCEDURES FOR LIQUID PUSH/
PULL METHOD:
WARNING! 5 Open isolation valves on top of EVAC
Before attempting to operate this unit, make recovery unit (Figure 2) (A).
absolutely sure that the 3-way valve on front
of unit and the 2-way valve on side of unit are 6 Open vapor & liquid isolation valves on
set to their NORMAL OPERATION AND recovery tank .
CLOSED POSITIONS respectively. Also open
oil return valve between oil separator and
7 Turn EVAC power switch on, EVAC will
compressor.
automatically start drawing vapor off the
recovery tank and forcing compressed
1 Turn the A/C system off; make sure that
the A/C system cannot restart. refrigerant back into the condenser of the
A/C System. Liquid push/pull is now in
2 When using dual voltage model CRH-A- process.
D24-1-E connect has follows: For 230-
VAC 1-phase power connect the 50-ft 230/ 8 Continue to monitor liquid sight glass on
460-VAC 1-phase power cord to a mini- liquid line between A/C System evaporator
mum 20 amp, maximum 30 amp circuit and recovery tank. Once all of the liquid
breaker or fused disconnect and plug the has been completely removed, close iso-
quick connect Hubbell into EVACís control
lation valves on recovery tank.
box. When using 460-VAC 1-phase power
connect the 50-ft 230/460-VAC 1-phase
9 Close vapor & liquid access valves on A/C
power cord to a minimum 10 amp, maxi-
mum 20 amp circuit breaker or fused dis- System being recovered and proceed to
connect and plug the quick connect next section.
Hubbell into EVACís control box. Connect
the 100-ft 120-VAC 1-phase power cord
for controls. At this time, switch voltage
selector switch to desired 1-phase voltage
230 or 460, failure to select proper volt-
age will result in major damage to com-
pressor motor. All other models connect to
proper voltage and required amperage as
rated on equipment label.

3 Verify that all hoses are connected as


shown on page 6 (Figure 2) and that they
have been evacuated as previously
described in Procedures for Evacuating
Hoses and EVAC on page 3.

4 Open vapor & liquid access valves on A/C


System being recovered.

6
(A)

(B)

(D)

( C) (E)

7
PROCEDURES FOR 3 Verify that all hoses are connected as shown
on page 8 (Figure 3) and that they have been
VAPOR RECOVERY MODE: evacuated as previously described in Proce-
dures for Evacuating Hoses and EVAC on
WARNING! page 3.
Before attempting to operate this unit, make
absolutely sure that the 3-way valve on front 4 Open evaporator access valve on A/C Sys-
of unit (Figure 3) (D) page 8 and the 2-way tem being recovered.
bypass valve on side of unit (Figure 3) (E)
page 8 are set to their NORMAL OPERA- 5 Open isolation valves on top of EVAC recov-
TION AND CLOSED POSITIONS, respec- ery unit (Figure 3) (A).
tively. Also open oil return valve between oil
separator and compressor. 6 Open liquid side isolation valve on recovery
tank .
WARNING!
7 Turn EVAC power switch on, EVAC will auto-
It is absolutely imperative that all of
matically start recovering all of the remaining
the liquid has been removed before
vapor refrigerant in the A/C System and pull
switching into the vapor recovery
the entire system into a 15î Hg vacuum. To
mode. Failure to do so may result in
help ensure that EVAC pulls A/C System
liquid slugging to the compressor
into a 15î Hg vacuum as quickly and effi-
and causing major damage to the
ciently as possible, monitor EVACís sys-
compressor. tem pressure gauge and oil in compressor.
**NOTE: If Recoverying R134a, Turn on the
1 Turn the A/C system off; make sure that Vacuum Switch bypass, This will ensure
the A/C system cannot restart.
unit pulls to recommended EPA/AHRI HG**
When gauge reads below a 5î Hg vacuum
2 When using dual voltage model CRH-A-
and if vapor recovery seems to be abnor-
D24-1-E connect has follows: For 230-
mally slow and you are sure that there is
VAC 1-phase power connect the 50-ft
sufficient oil in the compressor, user may
230/460-VAC 1-phase power cord to a
close compressor oil return valve to speed
minimum 20 amp, maximum 30 amp cir-
up the process. If compressor begins to
cuit breaker or fused disconnect and
lose oil, open oil return valve occasionally
plug the quick connect Hubbell into
EVACís control box. When using 460- to help lubricate the compressor.
VAC 1-phase power connect the 50-ft 8 Once A/C System has been completely
230/460-VAC 1-phase power cord to a recovered to a 15î Hg vacuum, EVAC will shut
minimum 10 amp, maximum 20 amp cir- down and ìRecovery Completeî light will illu-
cuit breaker or fused disconnect and minate. Should pressure in A/C System again
plug the quick connect Hubbell into rise above 0î Hg vacuum, EVAC will restart
EVACís control box. Connect the 100-ft and pull A/C System back into a 15î Hg vac-
120-VAC 1-phase power cord for con- uum.
trols. At this time, switch voltage selector
switch to desired 1-phase voltage 230 or 9 When recovery is finished, close isolation
460, failure to select proper voltage will valve on A/C System and recovery tank as
result in major damage to compressor well as isolation valves on EVAC recovery
motor. All other models connect to unit. Close isolation valves on hoses and dis-
proper voltage and required amperage connect.
as rated on equipment label. 8
(A)

(B)

(D)

( C) (E)

9
There may still be a small, residual amount of
refrigerant in EVAC. This amount must be re
moved if you want to change to a different type
of refrigerant. An explanation of how to remove
this residual amount of refrigerant is explained
in next section.

REFRIGERANT CLEARING PRO-


CEDURES:

NOTE:
After recovery is complete and all refrigerant has
been removed from refrigerant lines EVAC may
still have a very small amount of residual refriger-
ant in the unit. To remove this refrigerant, con-
nect an evacuated recovery tank to both the
compressor suction and discharge service 1/4î
access valves on top of compressor. Allow
remaining refrigerant to be pulled into tank. This
procedure needs to be performed whenever a dif-
ferent type of refrigerant is going to be recovered.
In addition, the filter core and oil will need to be
changed whenever changing types of refrigerant.

CHANGING REPLACEABLE CORES:


Make sure you replace disposable filter cores
after each recovery job. Failure to use new cores
on each and every recovery may result in dam-
age to the open drive compressor.

Remove the inlet filter-drier unit cover by


removing the cover bolts, remove old element,
inspect and clean where necessary. Install new
filter-drier element and the cover gasket.
Replace the filter-drier tank cover and torque the
cover bolts to 14-to-16 ft.-lbs.

Driers and compressor fluid are available from RefTec. Please


call 1-800-214-4883.

10
Changing Compressor Fluid e). Connect another 1/4î hose to the access fit-
ting on the bottom of the EVAC compressor
The compressorís charge of oil should be and the other end to a suitable disposable
regularly replaced with an identical fluid and, oil container.
at a minimum, after any of the following
events: f). Gradually allow dry nitrogen to go into the
suction port on the EVAC unit until all oil
1. After a maximum of 10 hours of run time. has been forced out of the compressor.

2. When changing recovery jobs that involve g). To add new oil to the EVAC compressor,
different refrigerants.
connect a vacuum pump to the 1/4î access
3. After recovering a system with a burnt out port on the suction side of the compressor.
compressor. Pull down into a minimum 29î vacuum.

WARNING !! h). Connect the other hose to the 1/4î access


WHEN CHANGING OIL, IT IS HIGHLY port on the bottom of the compressor and
RECOMMENDED THAT THE SAME TYPE into the new oil container. Note: fill com-
OF OIL BEING USED WITH THE pressor with exactly 17 oz. of oil.
REFRIGERANT BEING RECOVERED BE
i). After compressor has been filled, connect
USED IN THE EVAC COMPRESSOR. THIS
the other hose to the 1/4î access port on
WILL HELP ENSURE THAT CROSS-
the bottom of the oil separator and into the
CONTAMINATION DOES NOT OCCUR.
new oil container. Note: fill oil separator
with exactly 16 oz. of oil.
Procedures to remove and change the oil
in the compressor and the oil seperator j). Once this procedure is finished, remove all
hoses and pull entire EVAC into a 29î vac-
a). Make sure EVAC unit has no refrigerant in
its internal parts. uum. Dispose of old oil properly.

b). Connect a manifold set to dry nitrogen WARNING !!


and to the suction and discharge FAILURE TO FOLLOW ABOVE
valves located on the top of the EVAC . PROCEDURES FOR RECHARGING OIL IN
COMPRESSOR WITH THE EXACT AMOUNT
c). Connect another 1/4î hose to the access OF OIL MAY RESULT IN MAJOR DAMAGE
fitting on the bottom of the EVAC oil sepa- TO THE COMPRESSOR
rator and the other end to a suitable dis-
posable oil container.

d). Gradually allow dry nitrogen to go into the


discharge port on the EVAC compressor
until all oil has been forced out of the oil
separator. Note: 10 to 15 psi will be
more than adequate.
11
IV
ACC

SG
OPG
CFM
EVAC ELECTROMECHANICAL CRH-500

CV
PROCESS & IDENTIFICATION SCHEMATIC

DTA

EV

OD
OS
HPS

ORV

BV
ODC

OD

ITEM MANUFACTURER DESCRIPTION


LPS

CPR CRANKCASE PRESSURE REG

OPG OUTLET PRESSURE GAUGE


CPR

IPG INLET PRESSURE GAUGE

BV EVACUATION BYPASS VALVE


SG

ORV OIL RETURN VALVE


IPG

ODC OPEN DRIVE COMPRESSOR

OS OIL SEPARATOR
FD

EV EVACUATION VALVE

CFM COND FAN MOTOR

ACC AIR COOLED CONDENSER

IV ISOLATION VALVE

LPS LOW PRESSURE SWITCH

HPS HIGH PRESSURE SWITCH

DTA DISCHARGE TO ATMOSPHERE

OD OIL DRAIN
IV

FD FILTER DRIER

SG SIGHT GLASS

12 CV CHECK VALVE
EVAC ELECTROMECHANICAL CRH-500 ELECTRICAL PARTS BREAKDOWN

1 Model CRH-A-D24-1-E,Compressor 6 Terminal Block.


Motor 5 Hp, 230/460 VAC, 50/60 Hz,
1Ph 1725 RPM. 7 Amber Indicating Lamp 120 VAC.

1 Models CRH-A-230-3-E, CRH-A-460- 8 Red Indicating Lamp 120 VAC.


3-E, Compressor Motor 3 Hp, 230/
9 (2) Switches 120 VAC.
460 VAC, 50/60 Hz, 3Ph 1725 RPM.

1 Model CRH-A-575-3-E, Compressor 10 Circuit Breakers- 20 Amp, 250


Motor 3 Hp, 230/460 VAC, 50/60 Hz, VAC, 28 VDC.
1Ph 1725 RPM.
11 Contactor-115 VAC coil
2 Condenser Fan Motor 50/60Hz 40A, FL 600 VAC.
115/230 VAC 50/60Hz 1/4 Hp.
12 Tank Safety Float Connector.
3 High Pressure Switch 350 Psig.
13 Male Inlet - 50A,480V, 1Ph or 3Ph,
4 Low Pressure Switch 15 Hg. 4 Wire.

5 Male Inlet - 15A, 125V, 2 P, 3W 13 Model CRH-A-575-3-E, Male Inlet -


50A,600V, 3Ph, 4 Wire.
GRD.

13
3 1
RELAY

COMPRESSOR
5 MOTOR
HIGH PSI SWITCH
20 PSI C.O.
4 2

SELECTOR
SWITCH R W R W R W R W

R R R B R R B B R R
A1 A2 A1 A2 A1 A2 A1 A2
L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3

HIGH PSI SWITCH


350 PSI C.O. R R

LOW VOLTAGE
CONDENSER
FAN

M
R
HIGH VOLTAGE
T1 T2 T3 T1 T2 T3 T1 T2 T3 T1 T2 T3
LOW

R B 8 R B W 4 BL R BL 5 W B B 8 R
PRESSURE
SELECTOR 2 3 1 5 2 4 1 3
SWITCH

ON OFF SWITCH
HIGH

80% TANK FULL

LOW PSI SWITCH


10 HG C.O. RECOVERY COMPLETE RELAY

3
6
4
TB-1

1
5
2
115 VOLT
TB-2 1 2 3 4 5 6 7 8

SOLENOID VALVE

1
N.C.

2
3
LOW PSI SWITCH
29 HG C.O.
TIME DELAY

4
2 MIN

5
TANK

6
BYPASS
SWITCH

87
C I R C U I T 7
B R E A K E R 8

120 V R
EVAC ELECTROMECHANICAL CRH-500 ELECTRICAL BLOCK WIRING DIAGRAM MODELS
CRH-A-230-3-E, CRH-A-460-3-E, CRH-A-575-3-E,
CRH-W-230-3-E, CRH-W-460-3-E, CRH-W-575-3-E
HIGH PRESSURE
SWITCH BL

B G
R

A1 BL B R A2

1 L1 3 L2 5 L3

2 T1 4 T2 6 T3
BL B
R

3 1

6 5
B
4 2

CIRCUIT
G BREAKER

YELLOW VAPOR RED 80%


LIGHT TANK FULL LIGHT

ON OFF
SWITCH

W W

1 2 3 4 5 6 7 8

LOW PRESSURE
SWITCH

TANK FLOAT
SWITCH

BY PASS
80% SWITCH

15
EVAC ELECTROMECHANICAL CRH-500 ELECTRICAL BLOCK WIRING DIAGRAM
MODELS CRH-A-240-1-E,CRH-W-240-1-E,
HIGH PRESSURE
SWITCH

L1 L2
A1 A2

T1 T2

3 1

6 5

4 2

YELLOW VAPOR RED 80%


LIGHT TANK FULL LIGHT

ON OFF
SWITCH

1 2 3 4 5 6 7 8

BY PASS
80% SWITCH LOW PRESSURE
SWITCH

TANK FLOAT
SWITCH

16
EVAC ELECTROMECHANICAL
CRH-500
ALL MODELS
REPLACEMENT PARTS LIST

REFERENCE REFTEC QTY


NUMBER PART NUMBER MANUFACTURER DESCRIPTION

1 RGA300 SYSTEM PRESSURE GAUGE 1


2 RGA600 TANK PRESSURE GAUGE 1
3 RV-004 EVACUATION BYPASS VALVE 1
4 HPY295 MOTOR PULLEY 1
5 HBU905 PULLEY BUSHING 1
6 HBT139 V-BELT 2
7 HPY085 COMPRESSOR PULLEY 1
8 RV-304 3 WAY HAND VALVE 3
9 RVM012 OIL BYPASS VALVE 1
10 RCP999A COMPRESSOR 1
11 ROS005 VAPOR COMPR OIL SEPARATOR 1
12 RVA304 DISCHARGE EVACUATION VALVE 1
13 ROS007 SUCTION ACCUMULATOR 1
14 EMO112 FAN MOTOR 1
15 HFB125 FAN BLADE 1
16 RCC014 CONDENSOR COIL 1
17 EMO215 Compressor Drive Motor 230/460VAC 1PH 1
17 EMO233 Compressor Drive Motor 230/460VAC 3PH 1
17 EMO575 3HP 1725RPM 575Vac 3PH 1
18 RVX006 HAND BALL VALVES FOR TANK AND SYSTEM 2
19 XSW015 LOW PRESSURE SWITCH 1
20 MBX001 ELECTRICAL CONTROL BOX 1
21 HWH018 4" Swivel Caster 2
22 HWH463 Pneumatic Tires 2
Not Shown EMI400 50Amp 480V Receptical 1
Not Shown EMI452 50Amp 230V Locking Connector 1
Not Shown EMI459 50Amp 600V. Flanged Inlet 1
Not Shown EMI200 50aMP 230V Male Inlet 1
Not Shown EMI401 50 Amp 480V male Inlet 1
Not Shown EMI460 50Amp 600V. Locking Connector 1
Not Shown EMI115 Male Inlet 115V 1
Not Shown RHX200 2 Ton Heat Exchanger Optional 1
Not Shown RST005 Y STRAINER 1

17
EVAC ELECTROMECHANICAL CRH-500
ALL MODELS ISOMETRIC DRAWING
18
WARNING!!
To avoid injury or death due to inhalation of, or skin exposure to refrigerant, closely fol-
low all safety procedures described in the Material Safety Data Sheet for the refrigerant
and to all labels on refrigerant containers. Certain procedures common to refrigeration
system service may expose personnel to liquid or vaporous refrigerant.
Troubleshooting Procedures
If functional difficulties are experienced, refer to the following troubleshooting chart for assis-
tance.
Troubleshooting Guide
The following guide is provided to assist in analyzing problems that could occur.

ï Symptom: Describes what is happening;


ï Cause: Suggests possible sources;
ï Solution: Describes what must be done.

Symptom Cause Solution


Pressure differential Restrictions in recovery Remove restriction in liquid
between system and line recovery lines or tank. Tank
recovery tank becomes too needs to have minimum 3/4î
high - greater than 50 psig. ID valves.

Slow liquid transfer. Restriction in flow. Replace restrictive fittings


or lines with appropriate
size to expedite transfer.

EVAC running high head Restriction in hoses going Replace with appropriately
pressure back to recovery to tank. sized lines and fittings.
tank. Run water over tank or add
secondary water cooled
condensor on liquid return
line going to recovery tank.
(RefTec has available
secondary water cooled and
air cooled condensors.)

Capacity of recovery tank is Replace with appropriately


too small or tank is over- sized tanks.
filled.

High concentration of non- Remove noncondensibles.


condensibles.

Condenser fan not running. Check fan motor and relay.

19
Symptom Cause Solution
EVAC slugging with liquid Recovery hose incorrectly Verify that the system vapor
during liquid push/pull. connected, this may cause and liquid lines are prop-
liquid to be injected into erly connected and that the
compressor. vapor and liquid lines on
recovery tank are con-
nected correctly.

Improper valves on recov- Verify that the liquid and


ery tank allowing liquid to vapor valves on the recov-
be ery tank are separate and
injected into compressor. that the recovery tank is no
more than 80 % full.

20
Manufacturers Limited Warranty
Manufacturer warrants that the equipment will, under nor- NO EVENT WILL MANUFACTURERíS LIABILITY IN
mal and anticipated use, be free from defects in refriger- CONNECTION WITH THE EQUIPMENT WHICH IS
ant related parts for a period of one (1) year from and FOUND TO BE DEFECTIVE EXCEED THE AMOUNTS
after the date of shipment, and be free from defects in PAID BY PURCHASER TO REFTEC HEREUNDER FOR
electrical related parts for a period of ninety (90) days SUCH EQUIPMENT WHICH IS SPECIFICALLY FOUND
from and after the date of shipment, but in all cases TO BE DEFECTIVE. THESE LIMITATIONS APPLY TO
excluding consumables and other matters as hereinafter ALL CAUSES OF ACTION IN THE AGGREGATE, BOTH
provided. Labor is NOT covered and shall be the sole AT LAW AND IN EQUITY, AND INCLUDING WITHOUT
cost and responsibility of the Purchaser. The obligation of LIMITATION, BREACH OF CONTRACT, BREACH OF
Manufacturer under this limited warranty is limited to the WARRANTY, MANUFACTURER NEGLIGENCE,
supplying of parts (excluding consumables and all plastic INFRINGEMENT, STRICT LIABILITY, MISREPRESEN-
parts) as hereinabove specifically provided. Parts shall TATION AND OTHER TORTS AND CONTRACTUAL
be new or nearly new. CLAIMS. EXCEPT FOR THE EXCLUSIVE REMEDY
PROVIDED ABOVE FOR MANUFACTURERíS BREACH
Manufacturer shall be liable to replace the applicable OF THIS LIMITED WARRANTY, PURCHASER, FOR
parts only if (i) Manufacturer is properly notified by Pur- ITSELF AND ITS SUCCESSORS AND ASSIGNS,
chaser upon discovery of the alleged defects, (ii) defec- HEREBY WAIVES AND RELEASES MANUFACTURER
tive parts are returned to Manufacturer upon FROM ANY AND ALL OTHER CLAIMS OR CAUSES OF
authorization with all transportation charges prepaid by ACTION THEY HAVE AGAINST MANUFACTURER ON
Purchaser, (iii) Manufacturerís examination of the parts ACCOUNT OF OR ASSOCIATED WITH THE EQUIP-
discloses to its satisfaction that the defects were not MENT PURCHASED HEREUNDER OR FOR REFTEC
caused by the Purchaser or its agents and (iv) the parts BREACH OF THIS LIMITED WARRANTY. IN NO EVENT
are otherwise covered by Manufacturerís limited war- SHALL MANUFACTURER BE LIABLE FOR ANY INDI-
ranty. RECT, SPECIAL, INCIDENTAL, CONSEQUENTIAL OR
PUNITIVE DAMAGES, SUCH AS, BUT NOT LIMITED
Purchaser shall be responsible to select the means of TO, LOSS OF ANTICIPATED PROFITS, LOST SAV-
transportation and bear the cost of inbound and out- INGS, LOST REVENUES, FINES, OR OTHER ECO-
bound freight expense associated with any replacement NOMIC LOSS IN CONNECTION WITH OR ARISING
parts, and all risk of loss attendant thereto. OUT OF THE EXISTENCE, FURNISHING, FUNCTION-
ING OR USE OF ANY ITEM OF EQUIPMENT PRO-
Notwithstanding anything contained in this warranty to VIDED UNDER THIS AGREEMENT, EVEN IF
the contrary, (i) this limited warranty shall become null MANUFACTURER HAS BEEN ADVISED OF THE POS-
and void upon the use of any improper chemicals or in SIBILITY OF SUCH DAMAGES AND/OR SUCH DAM-
the event any modifications or improper service or instal- AGES ARE REASONABLE AND/OR FORESEEABLE.
lation is performed on the equipment, (ii) this limited war- FURTHER, PURCHASER FOR ITSELF AND ITS SUC-
ranty does not apply to consumable materials such as, CESSORS AND ASSIGNS, WAIVES AND RELEASES
but not limited to, indicator lamps, fuses, all fluids, filters, ANY RIGHTS THEY MAY HAVE TO BRING AN ACTION
coatings, etc., and (iii) this limited warranty is applicable ARISING OR RESULTING FROM THIS AGREEMENT,
only to Purchaser, and no subsequent purchasers of the REGARDLESS OF ITS FORM, MORE THAN FIFTEEN
equipment from Purchaser shall be entitled to any war- (15) MONTHS AFTER SHIPMENT OF THE AFFECTED
ranty whatsoever from Manufacturer, express or implied. EQUIPMENT BY MANUFACTURER TO PURCHASER.

THIS WARRANTY CONSTITUTES THE SOLE AND The provisions of this warranty shall supersede any con-
EXCLUSIVE WARRANTY OF MANUFACTURER WITH trary provisions contained in this agreement, any docu-
RESPECT TO THE EQUIPMENT, THERE ARE NO ment supplied by Manufacturer to Purchaser or by
OTHER WARRANTIES, EXPRESS OR IMPLIED, AND Purchaser to Manufacturer, or any other agreement, writ-
MANUFACTURER SPECIFICALLY DISCLAIMS ALL ten or oral, between Purchaser and Manufacturer, not-
OTHER WARRANTIES, EXPRESS OR IMPLIED, withstanding the fact that the provisions contained in this
INCLUDING (WITHOUT LIMITATION), ANY AND ALL warranty directly conflict with other terms or provisions of
WARRANTIES AS TO THE SUITABILITY OR MER- this agreement or such other documents, or that such
CHANTABILITY OR FITNESS FOR ANY PARTICULAR other documents or agreements were provided, deliv-
PURPOSE OF THE EQUIPMENT FURNISHED HERE- ered, made or executed subsequent to this agreement
UNDER. unless such agreements are in writing, specifically refer
to this agreement, specifically provide that they are
THE EXCLUSIVE REMEDY OF PURCHASER AGAINST amending this and are signed by the President of Man-
MANUFACTURER FOR ANY BREACH OF THE FORE- facturer.
GOING LIMITED WARRANTY SHALL BE TO SEEK
REPLACEMENT OF THE AFFECTED PARTS. IN 21

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