ACCESSORIES

AIR TREATMENT
DRYING, FILTRATION AND STORAGE
INFORMATION
 Index
Air treatment

Filters page 6

Dryers page 10

Separators and drains page 16

Storage
Vertical receivers page 19

2
AIR TREATMENT

About Us
Ing. Enea Mattei SpA is an Italian company that has been
producing air compressors since 1919. Over the years, the
company has continually evolved and is today one of the
world’s foremost companies in the compressed air sector
and the leader in the production of rotary vane compressors.
Behind the success of Mattei are the choices the company has
made in terms of design, production and marketing, driven
by the results of its continual and in-depth research and
devlopment programmes. During these years of continual
change, Mattei has been able to adapt to the requirements of
the market and through the results of its research has created
products that are always innovative and technologically
advanced.

Certified quality
Quality as an integral part of all company functions and
constant improvement of all production processes so as
to always guarantee the maximum level of reliability and
satisfaction. This, in brief, is the value and the meaning of
Mattei’s operational philosophy. A way of approaching the
market and customers that makes Mattei an absolute point
of reference in the compressed air sector. Since 1994, Mattei
has been operating with a Quality System certified by the DNV
Institute under UNI EN ISO 9001 regulations.

3
 AIR TREATMENT

The Air Treatment

Atmospheric air always contains water vapour and impurities. For i.e. free from any element that might reduce the plant’s efficiency
the final user it is necessary to get a compressed air supply, free and reliability. According to the customer’s compressed air use and
from condensate and contaminating particles, such as oil and field of application, these substances can have a different impact
dust. If such contaminations should come in direct contact with on the production process. Once the function of compressed air
the final product, the resulting costs would be extremely high through the production process has been precisely identified, it is
and a solution that could have been practical and inexpensive at important to accurately and thoroughly select the best possible
the design stage would then be very costly. The aim of Mattei’s combination of air treatment accessories, in order to optimise the
compressors is to provide quality compressed air, clean and dry, available resources and reduce waste.

Dryers Filters
A quality compressed air supply needs to be dry. The installation of Mattei’s FM Series filters guarantees cleaner
The use of Mattei’s dryers removes the condensate from the compressed air. Their function is to separate air impurities, through
compressors, preventing any damage to the compressed air a multi-stage process. The line filters have specific functions, refining
distribution system. The presence of water in a system can cause the purification operation, anti-dust filters, pre-filter and oil-removing
leaks in pipes and increase the risk of damage to machinery and filters. Mattei’s filter range can be used in compressors with air flows
pneumatic devices. Also some applications require dry air in order from 0.5 to 185m3/min and pressures up to 16 bar. They can be
to ensure a better quality of the final products. Mattei offers direct used as adsorption dryer pre-filters, for coating plants, compressed air
expansion and thermal mass refrigeration dryers (MD and HTMD tools and precision pneumatic controls.
Series) and absorption dryers (ADM Series) Thanks to efficient filtering it is possible to produce a compressed air
supply free from impurities and therefore also suitable in applications
where a high level of air purity is essential.

4
Oil-Water Separator
The condensed water inside the compression chamber will contain particles of the oil used
as compressor lubricant/coolant in addition to those airborne contaminants including
hydrocarbons drawn in to the compressor from the atmosphere. To discharge the water
into the drainage, according to the regulations required in the country of installation,
the condensate will first have to be purified. Mattei’s MOS Series separators are used to
this end, because they are easy to install and are manufactured with recyclable materials.
These accessories guarantee excellent performances and maximum reliability, thanks to
the higher quality and long lifespan of the new cartridge filters. Separators are available
with or without pre-separator.

Condensate Treatment
Air contains water in the form of vapour, which varies depending on the climate and seasons.
It’s higher in the summer and lower during the colder months. The condensate caused as the
compressed air cools compromises its quality. Indeed, as well as being a potentially aggressive
agent, because of its PH value, the condensate contains elements, such as compressor residual
oils, dirt and other air pollutants. Therefore it is necessary to use cyclone separators, into which
water drops are swept away as a result of the turbulence and discharged through special drains.
Mattei’s electronic condensate drains have a timer control, are adjustable and equipped with
a tap. Thanks to their compact size, they can be installed in whatever position is best suited for
the customer’s system and require only minimum maintenance. The 200 model also enables
level control, avoids air leaks when the compressor is working and includes the malfunction
indicator, to ensure long lifespan.

5
 COMPRESSED AIR

FM FILTERS

Compressed
air filtration
Mattei filters, with five filtering elements of
different grades, allow you to achieve the
highest compressed air quality standards, GRADE C4 GRADE C3
according to ISO 8573-1:2010. DUST FILTER PRE-FILTER

It is suitable as a prefilter in a plant where It is suitable as initial protection for a compressed

compressed air is produced by compressors air system or a refrigerant dryer, for general
not equipped with an effective filtering and oil application in pneumatic devices, as a prefilter for
removing system. “C2” grade filters and as a post-filter for adsorption
Maximum working temperature: 100 °C. dryers. Maximum working temperature: 100 °C.

Removal of solid particles micron ≥ 25 Removal of solid particles micron ≥ 5

Maximum liquid residue mg/m3 ≤ 5

Applications:
FM/C4
In industrial applications where high air quality is not essential: as pre-filter for further
filtration and placed after centrifugal separators and adsorption dryers.
It removes 99% of liquid and solid particles up to 25 micron.
C4

FM/C4 - FM/C3 - REFRIGERANT DRYER - FM/C2

Ideal for pneumatic plants, packaging and painting systems, compressed air motors and
vacuum pumps.
Solid particles removal up to 1 micron.
Maximum oil carry-over 0,1 mg/m3.
Pressure dewpoint: +3°C.
C4 C3 C2

FM/C4 - FM/C3
REFRIGERANT DRYER - FM/C2 - FM/C1
Suitable for pneumatic transportation, pneumatic tools operation, pneumatic control,
instrumentation, packaging and painting systems.
It removes solid particles up to 0,1 micron.
Maximum oil carry-over 0,01 mg/m3.
Pressure dewpoint: +3°C. C4 C3 C2 C1

6
 GRADE C2 GRADE C1 GRADE CC
OIL REMOVING FILTER OIL REMOVING FILTER ACTIVATED CARBON FILTER

It is suitable to remove large oil quantities. Maxi- This filter is required for an effective retention It is used to eliminate oil vapours and odours
mum working temperature 100 °C. of the oil residue, around 99,99%, and delivers and for the final treatment of compressed
technically oil free air. Maximum working tem- air. The filtering element is made of activated
Removal of solid particles micron ≥ 1 perature 100 °C. carbon, with an external steel mesh. The
Maximum liquid residue mg/m3 0,1 adsorption principle removes vapours and
Removal of solid particles micron ≥ 0,1 residual odours of the oil retention process. A
Maximum liquid residue mg/m3 0,01 grade C1 filter should be always placed before
it. Maximum working temperature 60 °C.
Maximum liquid residue mg/m3 0,008

FM/C4 - FM/C3
REFRIGERANT DRYER- FM/C2 - FM/C1 - FM/CC
Ideal for oil odour and vapour free compressed air. Suitable for all the above applications
as well as breweries, food and beverage plants, hospital applications, plating , electronic
instruments, packaging, bottling, decompression chambers, pharmaceutical and
refrigeration industries, etc.
It removes solid particles up to 0,01 micron.
Maximum oil carry-over 0,008 mg/m3.
C4 C3 C2 C1 CC
Pressure dewpoint: +3°C.

FM/C2 - FM/C1 - ADSORPTION DRYER- FM/C3

Suitable for all the above applications with the addition of pneumatic controls, painting,
pneumatic transportation, packaging, instrumentation or whenever a pressure dew point
of –40°C is needed.
It removes solid particles up to 0,01 micron.
Maximum oil carry-over 0,01 mg/m3.
Pressure dewpoint: -40°C.
C2 C1 C3

FM/C2 - FM/C1
ADSORPTION DRYER - FM/C3 - FM/CC
Dry, odourless and technically oil free compressed air. Suitable in all oil free processes
such as food and beverage industry, hospital applications, pharmaceutical processes,
plating and laboratories.
Maximum oil carry-over 0,008 mg/m3.
Pressure dew point: -40°C C2 C1 C3 CC

7
 COMPRESSED AIR

FM FILTERS

PURE AIR GUARANTEED

BY A SUPERIOR PRODUCT
In modern manufacturing processes compressed air plays the role
of a safe, reliable and economic energy supply. The air delivered by
compressors must be treated to obtain quality air. Otherwise, the
DIFFERENTIAL GAUGE
life of pneumatic tools and the quality of finished products will be (from mod. FM 0035)
jeopardised.
Two different types of contaminants may seriously affect the quality
of compressed air:
1) atmospheric contaminants
2) plant contaminants
Regarding atmospheric pollution, a cubic metre of urban
compressed air at 7 bar can contain one thousand million particles, LARGE DIAMETER
including fine dust (combustion particles) gas and hydrocarbon CONNECTIONS
vapour originating from industrial discharges. Contamination of
the air system occurs because compressors and fittings can produce
rust particles, waste and lubricating oil sludge. Even “oil free”
compressors have this problem, as they compress gases, oil vapours
and fine particles contained in the polluted atmosphere and then ALUMINIUM
transfer them to the condensate in the air system. CAST BODY
(up to mod. FM 0440)

Contaminants produce corrosive emulsions obstructing the

pipelines, increasing the pressure losses (and consequently the
manufacturing costs), such emulsions may clog and wear out
pneumatic tools and sometimes also the air system is blocked.
Mattei, a market leader in compressed air technology, supplies a COALESCING
wide range of high efficiency filters to eliminate impurities and FILTERING
contaminants in all industrial applications of compressed air. ELEMENT
Particularly, Mattei filters ensure the air is up to 99,99% technically
oil free by the use of specific materials.

Following filters are available:

- prefilters to eliminate rough impurities;
- fine filters to eliminate micro-drops of liquid and powdered
particles; INTERNAL
- activated charcoal flters ensure the elimination of oil odours and CONDENSATE
vapours. DRAIN

The first two filters are of a mechanic and coalescing type, while the
third is an adsorption type.

Accessories:

DIFFERENTIAL GAUGE DIFFERENTIAL PRESSURE

Displays the exact saturation degree of INDICATOR
the filter element. Two-tone visual indicator, regulated by
the differential pressure, to visualise the
clogging degree of the filtering element.

8
 DIMENSIONS (MM)
PIPE
MODEL PMAX AIR DELIVERY CONNECTIONS B - WIDTH A - HEIGHT WEIGHT
3
bar psig m /min cfm inch mm inch mm inch kg lbs
FM 0005 16 232 0,5 18 Rp 3/8" 90 3,5 220 8,7 0,6 1,3
FM 0010 16 232 1 35 Rp 1/8" 90 3,5 220 8,7 0,6 1,3
FM 0018 16 232 2 71 Rp ¾" 90 3,5 280 11,0 0,7 1,5
FM 0030 16 232 3 106 Rp ¾" 90 3,5 280 11,0 0,7 1,5
FM 0035 16 232 3,4 120 Rp 1" 120 4,7 305 12,0 1,1 2,4
FM 0050 16 232 5 177 Rp 1" 120 4,7 305 12,0 1,2 2,6
FM 0072 16 232 7,2 254 Rp 1 1/8” 120 4,7 385 15,2 1,3 2,9
FM 0095 16 232 9,5 335 Rp 1 1/8” 120 4,7 385 15,2 1,4 3,1
FM 0125 16 232 12,5 441 Rp 2" 165 6,5 500 19,7 3,7 8,1
FM 0165 16 232 17 600 Rp 2" 165 6,5 500 19,7 3,8 8,4
FM 0190 16 232 19 671 Rp 2 1/8” 165 6,5 675 26,6 4,8 10,6
FM 0220 16 232 24 847 Rp 2 1/8” 165 6,5 675 26,6 4,9 10,8
FM 0280 16 232 28 989 Rp 3" 200 7,9 710 28,0 6,7 14,7
FM 0350 16 232 35 1236 Rp 3" 200 7,9 865 34,1 7,9 17,4
FM 0440 13 189 44 1554 Rp 3" 200 7,9 985 38,8 8,8 19,4
FM 0460 12 174 46 1624 DN 100 490 19,3 1130 44,5 120 264,0
FM 0700 12 174 70 2472 DN 125 630 24,8 1140 44,9 190 418,0
FM 0950 12 174 95 3355 DN 150 630 24,8 1230 48,5 200 440,0
FM 1250 12 174 125 4414 DN 150 680 26,8 1270 50,0 250 550,0
FM 1550 12 174 155 5473 DN 175 720 28,4 1320 52,0 300 660,0
FM 1850 12 174 185 6532 DN 200 720 28,4 1320 52,0 300 660,0

FOR MODELS FOR MODEL Performances refer to 1bar (a) and to the following operating conditions: intake air at
25°C/60%RH, 7 bar working pressure in bar, 35°C compressed air inlet temperature.
FROM FM 0005 TO FM 0440 FROM FM 0460 TO FM 1850

FLOW RATE CORRECTION FACTORS

Pressure bar 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
0,36 0,5 0,63 0,75 0,88 1 1,13 1,25 1,38 1,5 1,63 1,75 1,88 2 2,13

PURITY CLASS AND MODEL

Oil - Class ISO 8573.1:2010 Solids - Class ISO 8573.1:2010
C4 purity class - C4 purity class 7 * Example of filter selection:
C3 purity class 4 C3 purity class 3
C2
C1
purity class
purity class
2
1
C2
C1
purity class
purity class
2
1
FM 0050 C3 Filter grade specification
Filter Model/Size
CC purity class N.A. CC purity class N.A.

9
 DIRECT EXPANSION

MD REFRIGERANT DRYERS
ELECTRICAL ENERGY SAVING: a reduced pressure drop through the dryer has a direct effect on reducing the running
costs of the compressed air system of between 5 and 8%.

CONTROL PANEL: guarantee consistent performance also in intermittent working conditions.

CONDENSER: ensures maximum performance of the refrigerant circuit and the ability to operate with changes in the
ambient conditions.

ALU-DRY MODULE: has a direct effect on reducing energy consumption.

CONDENSATE DRAIN: adjustable electronic condensate drain with timer.

OPTIONAL:
“HOT GAS” BY PASS
VALVE DETAILS
prevents the formation
of ice inside the evaporator

Direct GAS
ECOLOGIC
I

expansion

R134a up to MD25
D25 model
Refrigerant
R407C from MD38
D38 model
Compressed Air Inlet Temperature +35°C
Working Pressure 7 bar
Maximum Working Pressure 14 bar AIR INLET
Pressure Dewpoint +3°C
Protection Index IP 22

AIR OUTLET
AIR-TO-AIR HEAT EXCHANGER:
the counter flows of compressed
air in the air-to-air heat exchanger
ensure maximum heat transfer.
REFRIGERANT OUTLET

DEMISTER CONDENSATE SEPARATOR: AIR-TO-REFRIGERANT

The high efficiency condensate separator is HEAT EXCHANGER:
located inside the heat exchanger module. The generous dimensions of the air-
No maintenance is required and the to-refrigerant plus the counter flow
coalescing effect results in a high degree of gas streams allow full and complete
moisture separation. evaporation of the refrigerant
The large capacity separator is designed to REFRIGERANT INLET
(preventing liquid returning to the
hold condensate also with high humidity in compressor).
compressed inlet air.

The large cross section of channels within the heat

10 exchanger module leads to low velocities and reduced
power requirements.
 DIMENSIONS (MM)
SOUND
MODEL FLOW-RATE INSTALLED POWER REFRIGERANT POWER SUPPLY LEVEL CONNECTIONS LENGTH WIDTH HEIGHT WEIGHT
3
MD m /min cfm KW (nom.) FLA A. Tipo V/Hz/ph dB(A) Inch (IN-OUT) mm inch mm inch mm inch kg lbs
MD 6 0,6 21,2 0,16 1,4 R134a 230-240/50-60/1 <70 G 1/2" BSP-F 420 16,5 345 13,6 740 29,2 30 66
MD 9 0,9 31,8 0,18 1,5 R134a 230-240/50-60/1 <70 G 1/2" BSP-F 420 16,5 345 13,6 740 29,2 30 66
MD 15 1,5 53 0,23 2,3 R134a 230-240/50-60/1 <70 G 1/2" BSP-F 420 16,5 350 13,8 740 29,2 35 77
MD 20 2 70,6 0,31 3,1 R134a 230-240/50-60/1 <70 G 1" BSP-F 420 16,5 350 13,8 740 29,2 40 88
MD 25 2,5 88,3 0,46 3,5 R134a 230-240/50/1 <70 G 1" BSP-F 420 16,5 350 13,8 740 29,2 40 88
MD 38 3,8 134,2 0,69 5,3 R407C 230-240/50/1 <70 G 1 1/4” BSP-F 460 18,1 490 19,3 830 32,7 50 110
MD 49 4,9 173 0,75 5,9 R407C 230-240/50/1 <70 G 1 1/4” BSP-F 460 18,1 490 19,3 830 32,7 50 110
MD 68 6,8 240,1 0,7 8,8 R407C 230-240/50/1 <70 G 1 1/2” BSP-F 580 22,9 560 22,1 890 35,1 55 121
MD 83 8,3 293,1 0,84 8,9 R407C 230-240/50/1 <70 G 1 1/2” BSP-F 580 22,9 560 22,1 890 35,1 65 143
MD 110 11 388,4 1,1 9 R407C 230-240/50/1 <70 G 2" BSP-F 630 24,8 560 22,1 980 38,6 95 209
MD 150 15 529,7 1,45 11,2 R407C 230-240/50/1 <70 G 2 1/2” BSP-F 730 28,8 670 26,4 1110 43,7 145 319
MD 170 17 600,3 1,73 14,3 R407C 230-240/50/1 <70 G 2 1/2” BSP-F 730 28,8 670 26,4 1110 43,7 165 363
MD 185 18,5 653,2 2,2 6,8 R407C 400-415/50/1 <75 DN80-PN 16 1000 39,4 790 31,1 1470 57,9 240 528
MD 250 25 882,8 3 7,1 R407C 400-415/50/3 <75 DN80-PN 16 1000 39,4 790 31,1 1470 57,9 245 539
MD 350 35 1235,9 3,6 10,2 R407C 400-415/50/3 <75 DN80-PN 16 1000 39,4 790 31,1 1470 57,9 280 616
MD 410 41 1447,7 3,9 11,2 R407C 400-415/50/3 <75 DN80-PN 16 1000 39,4 790 31,1 1470 57,9 315 693
MD 480 48 1694,9 5,2 14,5 R407C 400-415/50/3 <80 DN100-PN 16 1210 47,7 1140 44,9 1750 69 465 1023
MD 620 62 2189,3 5,9 15,9 R407C 400-415/50/3 <80 DN100-PN 16 1210 47,7 1140 44,9 1750 69 540 1188
MD 810 81 2860,2 7,1 22,4 R407C 400-415/50/3 <80 DN100-PN 16 1210 47,7 1140 44,9 1750 69 620 1364
MD 900 90 3178 8,4 30,1 R407C 400-415/50/3 <80 DN150-PN16 1750 69 1300 51,2 1810 71,3 830 1826
MD 1200 120 4237,3 11,3 38,8 R407C 400-415/50/3 <85 DN200-PN16 2200 86,7 1400 55,2 1870 73,7 1055 2321
MD 1500 147,2 5197,7 16,8 47,8 R407C 400-415/50/3 <85 DN200-PN16 2200 86,7 1400 55,2 1870 73,7 1200 2640
Data refers to the following nominal conditions: Ambient temperature of 25 °C, with inlet air at 7 bar and 35 °C and 3 °C pressure Dew Point (-22 °C atmospheric pressure Dew Point).
Max. working conditions: Ambient temperature 45 °C, inlet air temperature 55 °C and inlet air pressure 14 bar.

MD 6 ÷ 410 MD 480 ÷ 1500

CORRECTION FACTOR FOR OPERATING PRESSURE CHANGES

Inlet Air Pressure barg 4 5 6 7 8 10 12 14
Factor 0,77 0,86 0,93 1 1,05 1,14 1,21 1,27

CORRECTION FACTOR FOR AMBIENT TEMPERATURE CHANGES

Ambient Temperatur °C <25 30 35 40 45 50
Factor 1 0,96 0,9 0,82 0,72 0,6

CORRECTION FACTOR FOR INLET AIR TEMPERATURE CHANGES

Air Temperature °C <25 30 35 40 45 50 55 60 65 70
Factor 1,2 1,12 1 0,83 0,69 0,59 0,5 0,44 0,39 0,37

CORRECTION FACTOR FOR DEW POINT CHANGES

Dew Point °C 3 5 7 10
Factor 1 1,09 1,19 1,37
11
 REFRIGERANT

HTMD DRYERS
ENERGY SAVING: the refrigerant compressor of HTMD dryers adjusts to the load demand, allowing up to 80%
energy saving under normal operating conditions.

HIGH RELIABILITY: ensured by a simple refrigerant circuit and by thermostatically controlled dewpoint.

SURE GUARANTEEED QUALITY: remarkably low and constant dewpoint.

READY TO USE: unlike traditional thermal mass systems, HTMD dryers yers do
not need pre-switching. They may be left ‘on’ without current leakage..

ECOLOGICALLY SAFE: the silica thermal mass and the

refrigerating gas are absolutely nontoxic and easyy to dispose of.

Thermal GAS
ECOLOGIC
I

mass

aluminium fins
TECHNOLOGY
compressed air
The heat transfer from PARTIAL LOAD
compressed air to the dryer occurs Under a typical use, compressed
directly by means of aluminium air is cooled indirectly, allowing
connecting fins and indirectly compressor start and stop cycles,
through the silica thermal mass, in based on the load conditions.
cooler which the air and dryer pipes are
immersed.
silica mass Exchange through fins and mass

STAND-BY
FULL LOAD
Under no load conditions the
Under maximum operating
thermal mass is kept at the
conditions the best energy
operating temperature. Energy
efficiency is obtained by direct
consumption is reduced to a
cooling through the aluminium
minimum and the dryer is ready to
fins.
re-start immediately.
Exchange through fins Exchange through mass

12
 SOUND DIMENSIONS (MM)
PRESSURE
MODEL FLOW RATE ABSORBED POWER COOLANT POWER SUPPLY LEVEL CONNECTIONS LENGTH WIDTH HEIGHT WEIGHT
3
MD m /min cfm KW (nom.) kW max. Tipo V/Hz/ph dB(A) Inch (IN-OUT) mm inch mm inch mm inch kg lbs
HTMD 051 0,5 17,7 0,13 0,32 R134a 230/50/1 <70 Rp 1/2" 530 20,9 300 11,8 510 20,1 36 79,2
HTMD 081 0,8 28,2 0,14 0,32 R134a 230/50/1 <70 Rp 1/2" 530 20,9 370 14,6 620 24,4 39 85,8
HTMD 121 1,2 42,4 0,25 0,37 R134a 230/50/1 <70 Rp 1/2" 530 20,9 370 14,6 620 24,4 41 90,2
HTMD 201 2 70,6 0,28 0,44 R134a 230/50/1 <70 Rp 3/4" 650 25,6 370 14,6 860 33,9 65 143
HTMD 251 2,5 88,3 0,42 0,72 R134a 230/50/1 <70 Rp 3/4" 650 25,6 370 14,6 860 33,9 67 147,4
HTMD 321 3,2 113 0,44 0,72 R134a 230/50/1 <70 Rp 1" 650 25,6 370 14,6 860 33,9 80 176
HTMD 411 4,1 144,8 0,63 0,92 R134a 230/50/1 <70 Rp 1" 650 25,6 370 14,6 860 33,9 80 176
HTMD 641 6,4 226 0,75 1,1 R134a 230/50/1 <70 Rp 1 1/2” 780 30,7 740 29,2 960 37,8 170 374
HTMD 771 7,7 271,9 0,95 1,6 R134a 230/50/1 <70 Rp 1 1/2” 780 30,7 740 29,2 960 37,8 190 418
HTMD 1001 10 353,1 1,38 2,29 R134a 230/50/1 <70 Rp 2" 870 34,3 1020 40,2 1100 43,3 260 572
HTMD 1401 14 494,3 1,7 3 R134a 400/50/3 <70 Rp 2" 870 34,3 1020 40,2 1100 43,3 265 583
HTMD 1701 17 600,3 2,07 3,6 R134a 400/50/3 <70 Rp 2" 870 34,3 1020 40,2 1100 43,3 300 660

Data refers to the following nominal conditions: ambient temperature 25 °C, with inlet air at 7 bar and 35 °C and with a pressure dewpoint of 3 °C.
Maximum working conditions: ambient temperature 50 °C, air inlet temperature 70 °C and maximum working pressure 16 bar.

HTMD 051 HTMD 201 ÷ 411

HTMD 081 ÷ 121 HTMD 641 ÷ 1701

CORRECTION FACTOR FOR WORKING PRESSURE CHANGES

Inlet Air Pressure barg 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Factor 0,71 0,82 0,9 0,96 1 1,04 1,07 1,09 1,11 1,13 1,15 1,16 1,18 1,19

CORRECTION FACTOR FOR AMBIENT TEMPERATURE CHANGES

Ambient Temperature °C 20 25 30 35 40 45 50
Factor 1,05 1 0,95 0,89 0,84 0,78 0,72

CORRECTION FACTOR FOR INLET AIR TEMPERATURE CHANGES

Air Temperature °C 30 35 40 45 50 55 60 65 70
Factor 1,23 1 0,81 0,66 0,57 0,52 0,48 0,44 0,4

CORRECTION FACTOR FOR DEWPOINT CHANGES

Dewpoint °C 3 5 7 9
Factor 1 1,12 1,24 1,38
13
 ADSORPTION

ADM DRYERS
QUALITY COMPRESSED AIR: thanks to their low dewpoint (from -10°C to -70°C)
and a residual water content below 0.08 g/m3.

EASY INSTALLATION: The dryer is supplied ready for use, once placed
in position only the electrical and air connections need to be arranged.
ELECTRONIC CONTROL SYSTEM: regulates the regeneration
ion
and pressurising times in the most suitable way.

SAFETY AND RELIABILITY: special air inlet valves remain open

in case of failure, always ensuring a clear flow of air.

PERFORMANCES AND EFFICIENCY: the entire range of ADM dryerss are

ator.
equipped with gauges, all models also include a visual dewpoint indicator.

Heatless
regeneration

In those cases where dry

ry and clean compressed air is req
required, like hospitals, food,
pharmaceutical and plating
ating industries, or for laser and optical
op machinery, installation of
a Mattei ADM dryer is the
he perfect choice to obtain the be best product quality.

TECHNOLOGY
The adsorption dryer, composed
omposed of two twin columns ch charged with adsorbing material,
will supply continually dried compressed air
air, by connect
connecting cyclically the first or the
second column. As the compressed air passes through one of the two columns, the
particles of water vapour are attracted by the adsorbing material up to saturation of the
column. While the adsorbing bed of the first column is working and adsorbs humidity
from the inlet air, the bed of the second column is regenerating. The regeneration
occurs through a small quantity of dried air being drawn from the outlet’s main flow
and removing moisture from the saturated adsorbing material by passing through it in
order to expel the moisture to the atmosphere. This alternative drying and regenerating
cycle assures continuous quality and performance of the adsorbing material.

PREFILTERING
The adsorbing bed should be protected
by installing Mattei “FM” coalescing oil
removing filters grade “C2” and “C1”, complete
with automatic drainer at the dryer inlet.
Downstream of the dryer the installation of a
“C3” grade filter
to remove any dust released by the adsorbing
bed is suggested.

14
 DIMENSIONS (MM)
SOUND
MODEL FLOW-RATE INSTALLED POWER POWER SUPPLY PRESSURE CONNECTION LENGTH WIDTH HEIGHT WEIGHT
3
m /min cfm KW V/Hz/ph dB(A) Inch (IN-OUT) mm inch mm inch mm inch kg lbs
ADM 08 0,08 2,8 0,1 230/50-60/1 <70 Rp 1/2" F 240 9,5 230 9,1 480 18,9 10 22
ADM 1 0,17 6 0,1 230/50-60/1 <70 Rp 1/2" F 240 9,5 230 9,1 680 26,8 15 33
ADM 3 0,33 11,7 0,1 230/50-60/1 <70 Rp 1/2" F 240 9,5 230 9,1 1180 46,5 20 44
ADM 5 0,5 17,7 0,1 230/50-60/1 <70 Rp 1/2" F 240 9,5 230 9,1 1180 46,5 25 55
ADM 6 0,67 23,7 0,1 230/50-60/1 <70 Rp 1/2" F 240 9,5 230 9,1 1480 58,3 30 66
ADM 10 1 35,3 0,1 230/50-60/1 <70 Rp 1/2" F 450 17,7 240 9,5 1200 47,3 60 132
ADM 16 1,67 59 0,1 230/50-60/1 <70 Rp 1/2" F 450 17,7 270 10,6 1250 49,3 110 242
ADM 23 2,33 82,3 0,1 230/50-60/1 <70 Rp 1" F 450 17,7 270 10,6 1590 62,6 180 396
ADM 30 3 105,9 0,1 230/50-60/1 <70 Rp 1" F 470 18,5 270 10,6 1690 66,6 220 484
ADM 43 4,33 152,9 0,1 230/50-60/1 <70 Rp 1" F 800 31,5 450 17,7 2000 78,8 280 616
ADM 58 5,83 205,9 0,1 230/50-60/1 <70 Rp 1 1/2” F 880 34,7 440 17,3 2170 85,5 300 660
ADM 75 7,5 264,8 0,1 230/50-60/1 <70 Rp 1 1/2” F 880 34,7 440 17,3 2470 97,3 350 770
ADM 100 10 353,1 0,1 230/50-60/1 <70 Rp 2" F 1000 39,4 530 20,9 2330 91,8 450 990
ADM 133 13,33 470,7 0,1 230/50-60/1 <70 Rp 2" F 1000 39,4 530 20,9 2730 107,6 650 1430
ADM 200 20 706,2 0,1 230/50-60/1 <70 Rp 2 1/2” F 1400 55,2 630 24,8 2550 100,5 760 1672
ADM 250 25 882,8 0,1 230/50-60/1 <70 Rp 2 1/2” F 1400 55,2 630 24,8 2750 108,4 1050 2310

Data refers to 20°C, 1 bar (a) at following operating conditions: intake air 25°C, 60% relative humidity, working pressure 7 bar g, pressure dewpoint -40°C, compressed air inlet temperature 35°C.
Electrical supply 230V/1ph/50Hz (different kinds of electrical supply are available upon request).
We recommend installation of a condensate drainer and Mattei oil removing filter series “FM” grade “C1”.
Heat regeneration dryers are available upon request, with flow rates to 130 m3/h. For DP -70°C inlet flow rate should be reduced to 70%.

ADM 08 ÷ 6 ADM 10 ÷ 250

CORRECTION FACTOR FOR WORKING PRESSURE CHANGES

Working pressure bar 4 5 6 7 8 9 10
Factor 0,6 0,74 0,86 1 1,1 1,2 1,3

CORRECTION FACTOR FOR INLET AIR TEMPERATURE CHANGES

Air Temperature °C 25 30 35 40 45 50
Factor 1,1 1,05 1 0,9 0,7 0,6
15
 OIL-WATER SEPARATORS

MOS SEPARATORS

FILTERING SYSTEM: Both the pre-filter and the main filter are composed of high quality
and efficient filtering material.

FILTER ELEMENT SYSTEM: The main element may be easily removed due to the e
useful handle. This allows the filter to be replaced without getting dirty.
SIMPLE INSTALLATION: Connection can be made in three different
directions, with the advantage of a quick and simple installation.

HEATER WITH THERMOSTAT: If the unit is to be installed in a cold environment thee MOS
separator can be equipped with an optional heating system, to avoid the condensate freezing.
eezing.
ENVIRONMENT PROTECTION: manufactured with recyclable materials
als
and complying with regulations for waste disposal.

MATERIALI
ON
TRUITO C

REC
ICLABILI
COS

PERFORMANCE AND WEATHER CONDITIONS

For suitable sizing of the systems and maximum efficiency
please consider the world’s different climatic areas. In fact,
performance of MOS oil-water separator depends on the
climatic area where it is operating, to choose the suitable
model to be purchased it is essential to refer to the climate
zones table.

COLD AND/OR DRY CLIMATE

Northern, Europe, Canada, USA Northern states, Central Asia

TEMPERATE CLIMATE
Central and Southern Europe, Central America

WET-TROPICAL CLIMATE
Coast regions of South-East Asia, Amazonia,
Oceania and Congo

PLEASE NOTE THERE IS NO MENTION OF Eastern Europe, Russia, African continent (apart from Congo).

COMPRESSOR MAXIMUM PERFORMANCE (m3/min)

Turbine oil VDL oil VCL oil PAO synthetic oil Ester synthetic oil
2,4 2,4 1,9 1,9 1,6
MOS 010 2,8 2,8 2,1 2,1 1,8
2,1 2,1 1,6 1,6 1,4
4,9 4,9 3,8 3,8 3,2
MOS 011 5,5 5,5 4,2 4,2 3,6
4,2 4,2 3,2 3,2 2,8
7,3 7,3 5,6 5,6 4,8
MOS 012 - 112 8,5 8,5 6,5 6,5 5,5
6,2 6,2 4,8 4,8 4,0
14,6 14,6 11,3 11,3 9,6
MOS 014 - 114 16,9 16,9 13,0 13,0 11,1
12,5 12,5 9,6 9,6 8,2
29,3 29,3 22,5 22,5 19,1
MOS 015 - 115 33,6 33,6 25,9 25,9 22,0
24,9 24,9 19,1 19,1 16,3
58,5 58,5 45,0 45,0 38,3
MOS 016 - 116 67,3 67,3 51,8 51,8 44,0
49,7 49,7 38,3 38,3 32,5

16
 OPERATING PRINCIPLE:
1 The oily condensate (under pressure) enters the expansion chamber (only for
model with pre-separator).
1
2 Here the pressure is exhausted in the pre-separation container, without any
turbulence.
2
3 Any solid particle is collected into a removable container.

5 4 Inside the pre-separation container the oil returns to the surface due to
gravitational separation. Then the oil flows into the oil container.
3 5 The treated condensate reaches the filtering phase. The pre-filter retains much
of the remaining oil as the condensate passes through it. It also removes any
residual oil inside the filtering chamber.
6
6 The remaining oil particles are efficiently filtered by the main filter element.

4 The final result is clean water, ready for disposal directly in to the sewerage
system. Replacing the filter is simple, quick and clean, due to the new
technology of the element.

INLET
OIL MAXIMUM
RECEIVER FILLING CONDENSATE COLLECTION EMPTY WORKING
MODEL VOLUME VOLUME INLET WATER OUTLET OIL OUTLET CONTAINER WEIGHT TEMPERATURE PRESSURE PRE-FILTER MAIN FILTER
l l pipe pipe l Kg Min - Max °C bar l l

MOS 010 10 4,3 2 x 1/2”G 1/2”G - - 4 +5 a + 60 16 2,5 2,6

MOS 011 18,6 11,7 2 x 1/2”G 1/2”G - - 6 +5 a + 60 16 4,7 4,8

3 x 1/2”G (ø 10 mm)
MOS 012 30,6 20,3 1/2”G DN 25 5 12 +5 a + 60 16 2,5 5,4
1 x 1”G (ø 25 mm)
3 x 1/2”G (ø 10 mm)
MOS 112 30,6 22,7 1/2”G DN 25 5 14 +5 a + 60 16 2,5 5,4
1 x 1”G (ø 25 mm)
3 x 1/2”G (ø 10 mm)
MOS 014 61,3 41,5 1”G DN 25 5 16 +5 a + 60 16 6,7 10,4
1 x 1”G (ø 25 mm)
3 x 1/2”G (ø 10 mm)
MOS 114 61,3 46,3 1”G DN 25 5 19 +5 a + 60 16 6,7 10,4
1 x 1”G (ø 25 mm)
3 x 1/2”G (ø 13 mm)
MOS 015 115,5 72,5 1”G DN 40 10 32 +5 a + 60 16 18,5 20,2
1 x 1”G (ø 25 mm)
3 x 1/2”G (ø 13 mm)
MOS 115 115,5 84,3 1”G DN 40 10 37 +5 a + 60 16 18,5 20,2
1 x 1”G (ø 25 mm)
3 x 1/2”G (ø 13 mm)
MOS 016 228,4 137,2 1”G DN 40 20 42 +5 a + 60 16 36,5 40,3
1 x 1”G (ø 25 mm)
3 x 1/2”G (ø 13 mm)
MOS 116 228,4 158,8 1”G DN 40 20 53 +5 a + 60 16 36,5 40,3
1 x 1”G (ø 25 mm)
Models MOS 012-MOS 014-MOS 015-MOS 016 models are without pre-separator.
Models MOS 112-MOS 114-MOS 115-MOS 116 models are with pre-separator.

MODEL DIMENSIONS (MM)

A B C D E F G H MOS 010 MOS 011 MOS 012 ÷ 016 MOS 112 ÷ 116
MOS 010 530 470 310 100 230 110 330 -
MOS 011 600 540 390 140 260 110 370 -
MOS 012 - 730 350 - 390 320 340 200
MOS 112 710 - 350 550 - 320 340 200
MOS 014 - 900 410 - 470 420 460 240
MOS 114 880 - 410 600 - 420 460 240
MOS 015 - 1120 530 - 580 505 550 270
MOS 115 1090 - 530 770 - 505 550 270
MOS 016 - 1200 660 - 710 535 580 200
MOS 116 1160 - 660 940 - 535 580 200

17
 SEPARATORS AND DRAINS

CICLONE AND DRAIN

CICLONE CONDENSATE SEPARATOR

The MATTEI CYCLONE condensate separators are centrifugal.

The high standards of design, production and assembly, the quality of the used
materials ensure a high level of separation, including solid particles. They do not
require maintenance.

DIMENSIONS (MM)
CONDENSATE DRAIN
MODEL PMAX AIR DELIVERY MAX CONNECTION CONNECTIONS WIDTH HEIGHT WEIGHT
3
bar psig m /min cfm inch IN-OUT air mm inch mm inch kg lbs
CICLONE 1 16 232 1 35,3 Rp 1/8" Rp 1/2" 90 3,5 220 8,7 0,6 1,3
CICLONE 3 16 232 3 105,9 Rp 3/8" Rp 3/4" 90 3,5 280 11 0,7 1,5
CICLONE 5 16 232 5 176,6 Rp 3/8" Rp 1" 120 4,7 310 12,2 1,1 2,4
CICLONE 10 16 232 9,5 335,5 Rp 3/8" Rp 1 1/2” 120 4,7 390 15,4 1,3 2,9
CICLONE 17 16 232 16,5 582,6 Rp 3/8" Rp 2" 170 6,7 500 19,7 3,6 7,9
CICLONE 24 16 232 24 847,5 Rp 3/8" Rp 2 1/2” 170 6,7 680 26,8 4,5 9,9

MATTEI CONDENSATE DRAINS

MATTEI DRAIN is a device with timer and adjustable that cyclically eliminates
condensate water from the compressed air dryer. The drainer with timer is equipped
with a test button allowing the operation of the device to be checked and has two
LED’s indicating there is electrical supply and the valve is under the draining phase.
The drainers MATTEI DRAINS 101, 200 and 202 are equipped with an integrated
storage receiver, inside which there is a level control driven by an intelligent electronic
circuit based on microprocessor logic. All functions of the drain are displayed on a
control panel, which also includes a test button for manual drain.

MAX DIMENSIONS (MM)

ABSORBED CONDENSATE DRAIN COMPRESSOR DRYER FILTER
MODEL PMAX POWER CONNECTION CAPACITY CAPACITY CAPACITY POWERSUPPLY LENGTH WIDTH HEIGHT WEIGHT
bar psig kW inch m3/h m3/h m3/h V/Hz/ph mm inch mm inch mm inch kg lbs
MATTEI DRAIN 16 232 0,01 Rp 1/2"G_Rp 3/4"G 500 950 4750 230/50-60/1 110 4,3 50 2 90 3,5 0,4 0,9
MATTEI DRAIN 101 16 232 0,01 Rp 1/2" G 450 900 4500 230/50-60/1 140 5,5 70 2,8 140 5,5 0,6 1,3
MATTEI DRAIN 200 16 232 0,01 Rp 1/2" G 900 1800 9000 230/50-60/1 140 5,5 70 2,8 160 6,3 0,7 1,5
MATTEI DRAIN 202 16 232 0,01 Rp 1/2" G 1800 3600 18000 230/50-60/1 140 5,5 70 2,8 210 8,3 1,2 2,6

18
 STORAGE

RECEIVERS
The installation of a storage receiver allows an improved pressure steadiness inside the air
system, provides for possible peaks in the air demand, and optimises the operation of the
linked compressor.

MATTEI vertical receiver are available in 2 versions:

V painted
Z galvanized

Upon request we can supply receiver with higher capacity.

KIT FOR UP 900 LITRE RECEIVERS - 11 BAR: KIT FOR RECEIVERS FROM 1000 TO KIT FOR RECEIVERS - 15 BAR:
The kit includes: 5000 - 11 BAR: The kit includes:
- Declaration of conformity for the receiver The kit includes: - Declaration of conformity for the
and safety valve - Declaration of conformity for the receiver and safety valve
- Safety valve approved by PED receiver and safety valve - Safety valve approved by PED
- Gauge in compliance with EN 837 - Safety valve approved by PED - Gauge in compliance with EN 837
- Gauge in compliance with EN 837 - Condensate drain cock
- Condensate drain cock

CONDENSATE DIMENSIONS (MM)

RECEIVER DRAIN
MODEL PMAX CAPACITY AIR IN-OUT CONNECTION CONNECTION HEIGHT DIAMETER WEIGHT
bar(g) psig l inch inch mm inch mm inch kg lbs
S 500 11V 11 160 500 Rp 1" Rp 1/2" 2100 82,74 600 23,64 120 264
S 500 11Z 11 160 500 Rp 1" Rp 1/2" 2100 82,74 600 23,64 130 286
S 720 11V 11 160 720 Rp 1" Rp 2" 2050 80,77 750 29,55 190 418
S 720 11Z 11 160 720 Rp 1" Rp 2" 2050 80,77 750 29,55 210 462
S 900 11V 11 160 900 Rp 1 1/2” Rp 2" 2250 88,65 800 31,52 200 440
S 900 11Z 11 160 900 Rp 1 1/2” Rp 2" 2250 88,65 800 31,52 220 484
S 1000 11V 11 160 1000 Rp 2" Rp 2" 2350 92,59 800 31,52 210 462
S 1000 11Z 11 160 1000 Rp 2" Rp 2" 2350 92,59 800 31,52 230 506
S 1500 11V 11 160 1500 Rp 2" Rp 2" 2450 96,53 1000 39,4 320 704
S 1500 11Z 11 160 1500 Rp 2" Rp 2" 2450 96,53 1000 39,4 350 770
S 2000 11V 11 160 2000 Rp 2" Rp 2" 2810 110,714 1100 43,34 380 836
S 2000 11Z 11 160 2000 Rp 2" Rp 2" 2810 110,714 1100 43,34 420 924
S 3000 11V 11 160 3000 Rp 2" Rp 2" 3000 118,2 1200 47,28 550 1210
S 3000 11Z 11 160 3000 Rp 2" Rp 2" 3000 118,2 1200 47,28 600 1320
S 4000 11V 11 160 4000 Rp 3" Rp 3" 3100 122,14 1450 57,13 830 1826
S 4000 11Z 11 160 4000 Rp 3" Rp 3" 3100 122,14 1450 57,13 920 2024
S 5000 11V 11 160 5000 Rp 3" Rp 3" 3600 141,84 1450 57,13 950 2090
S 5000 11Z 11 160 5000 Rp 3" Rp 3" 3600 141,84 1450 57,13 1050 2310
S 500 15V 15 218 500 Rp 1" Rp 1/2" 2100 82,74 600 23,64 135 297
S 500 15Z 15 218 500 Rp 1" Rp 1/2" 2100 82,74 600 23,64 150 330
S 1000 15V 15 218 1000 Rp 2" Rp 2" 2350 92,59 800 31,52 220 484
S 1000 15Z 15 218 1000 Rp 2" Rp 2" 2350 92,59 800 31,52 245 539
S 1500 15V 15 218 1500 Rp 2" Rp 2" 2450 96,53 1000 39,4 320 704
S 1500 15Z 15 218 1500 Rp 2" Rp 2" 2450 96,53 1000 39,4 365 803
S 2000 15V 15 218 2000 Rp 2" Rp 2" 2810 110,714 1100 43,34 400 880
S 2000 15Z 15 218 2000 Rp 2" Rp 2" 2810 110,714 1100 43,34 440 968
S 3000 15V 15 218 3000 Rp 2" Rp 2" 3000 118,2 1200 47,28 580 1276
S 3000 15Z 15 218 3000 Rp 2" Rp 2" 3000 118,2 1200 47,28 630 1386
19
 ITALY - ING. ENEA MATTEI SpA
Strada Padana Superiore, 307
20090 VIMODRONE (MI)
Tel + 39 02253051 - Fax +39 0225305243
E-mail: [email protected]

M.T.A. SpA
Mattei Service Partner
C.so Italia, 47
24049 Verdello-Zingonia (BG)
Tel +39 035 4186400 – Fax +39 035 4186490
E-mail: [email protected]

www.matteigroup.com
FRANCE
MATTEI COMPRESSEURS Sarl
Phone +33 535 542 205 - Fax +33 972 316 833
E-MAIL: [email protected] - www.mattei.fr

GERMANY
MATTEI KOMPRESSOREN DEUTSCHLAND GmbH
Phone +49 7151 5002560 - Fax +49 7151 5002565
E-MAIL: [email protected] - www.mattei-kompressoren.de

GREAT BRITAIN
MATTEI COMPRESSORS Ltd
Phone +44 (0)1789 450577 - Fax +44 (0)1789 450698
E-MAIL: [email protected] - www.mattei.co.uk

U.S.A.
MATTEI COMPRESSORS Inc
Phone +1 410 5217020 - Fax +1 410 5217024
M1-IRM3G12 - Data subject to change without notice. Images are for illustration purposes only.

E-MAIL: [email protected] - www.matteicomp.com

RUSSIAN FEDERATION
ING. ENEA MATTEI SpA
Phone +7-495-739 41 90 - Fax +7-495-739 41 90
E-MAIL: [email protected]

SINGAPORE
ING. ENEA MATTEI SpA
Phone +65 6741 8187 - Fax +65 6741 6826
E-MAIL: [email protected]

SPAIN
ING. ENEA MATTEI SpA
Phone +34 93 435 03 94 - Fax +34 93 455 26 76
E-MAIL: [email protected]

PEOPLE’S REPUBLIC OF CHINA

Zhangjiagang
OMIC AIR COMPRESSORS MANUFACTURING Co. Ltd
WFOE by Ing. Enea Mattei SpA - Italy
Tel: +86 512 56951120 Fax: +86 512 56951121
20 E-MAIL: [email protected] - www.matteiomic.cn
UNI EN ISO 9001:2008