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NIPPON AROCOAT

Product Description:

NIPPON AROCOAT is a two pack, high build coal tar epoxy coating designed for use as a high build
protective system on both steel and concrete surfaces. It can be applied up to 200 microns or even
thicker in one coat; and is intended for immersion and non-immersion services which require excellent
protection against fresh and salt water, abrasion and splashes of corrosive chemicals.

Recommended Uses:

For aggressive environment including marine installation, pipeline, ballast tank, sewage treatment plant,
refineries, chemical plants, etc.

Physical Characteristics of Paint:

Colour : Black and Brown

Texture : Semi-Gloss

Specific gravity : 1.20 - 1.35 (for mixture of base and hardener)

Solid Content : 80 ± 3% by volume

(ASTM D2697 1973)

Recommended No. Of Coats : 1 - 3 coats.

Recommended Film Thickness : 80 ~ 200 microns for dry film

Per Coat 100 ~ 250 microns for wet film
2
Theoretical Coverage At : 10.0 m /litre (for dry film thickness of 80 microns)
2
Recommended Film Thickness 4.0 m /litre (for dry film thickness of 200 microns)
Theoretical Coverage = Volume Solids (%) X 10
(m/litre) Dry Film Thickness ()
2
Practical Coverage : 8.0 m /litre (for dry film thickness of 80 microns)
2
(20% Loss Factor) 3.2 m /litre (for dry film thickness of 200 microns)
Note: This theoretical coverage rate has been calculated from the volume solids of the material and is related to the amount of
coating applied onto a perfectly smooth surface without wastage. For a practical coverage rate, due allowance should be made for
atmospheric conditions, surface roughness, geometry of the article being coated, the skill of applicator etc. when estimating
quantities required for a particular job.

General Properties:
: Good to blast cleaned steel or abraded concrete.
Adhesion
: Outstanding resistance to corrosion in aggressive industrial and
Corrosion Resistance
marine environments.
Immersion Properties : Excellent immersion properties up to 60C.
Chemical Resistance : Resistant to a wide range of industrial chemicals and effluents.
Curing : Excellent low temperature cure.

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Surface Preparation:

Steel : For optimum performance, abrasive blasting in accordance to Sa 2½ ISO 8501-1:1988

is desirable. If blasting is not possible, mechanical cleaning to St 3 ISO 8501-1:1988 is
essential. The surface must be dry and free from any abrasive residues, dirt, oil and
grease and other contaminants prior to painting.

Concrete : For optimum performance, light abrasive blasting is best to remove all previous coatings
and chalk. If blasting is not possible, new and uncoated concrete surface must be
etched with approximately 5% phosphoric acid solution. It should then be rinsed
thoroughly with clean water and allow drying off completely prior to painting.

Application Methods : Brush, roller, compressed air spray and airless spray. Preferably
use airless spray if a thicker coat is required in one application.
Brush, roller, compressed air spray generally lead to lower film
thickness, so more applications may be required to obtain the
recommended thickness per coat.
1) Brush/Roller : Recommended for small areas and touch-up only. Good quality
brushes and mohair/ short nap rollers should be used with full
strokes. Avoid rebrushing. Thin up to 10% by volume of SA-18
Thinner for proper flow-out. Additional coats may be required to
achieve minimum specified film thickness.
2) Spray : When airless spray is being used, excessive high tip spraying
pressure should be avoided. The minimum pressure at the pump
conducive with good atomisation should be used.
2
Guiding Data For Airless : Delivery Pressure : 140-170 kg/cm
Spray : Tip Size : 0.015”-0.017”
: Spray Angle : 60 – 70°

: If necessary, add up to 5% thinner by volume for application by

Thinning brush, roller and airless spray; about 10%-15% by volume for
application by compressed air spray.

: 85 parts by volume of Nippon Arocoat (Base) to 15 parts by

Mixing Ratio volume of Nippon Arocoat (Hardener). Stir the content of the
Base component, continue stirring and gradually add the total
contents of the Hardener component, continue stirring until a
homogeneous mix is obtained.

Pot Life at 25°C to 30°C : 6 – 8 hours after mixing

Thinner : SA-18 Thinner

Cleaning Solvent : SA-18 Thinner

Note: All equipment should be cleaned IMMEDIATELY with thinner after use. For thinning, substitute thinners other than those
approved or supplied by Nippon Paint may adversely affect the product performance and void product warranty whether expressed
or implied.

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Drying Time at 25C ~ 30C : Dry to touch - 1-2 hours
: Dry to handle - 16-24 hours
: Dry to overcoat - Minimum 16 hours

Curing Time at 25C ~ 30C : 7 days

Note: Drying time will become remarkably delayed under low temperature.. Overcoating the previous coat of Nippon Arocoat
should be done within 6 ~ 7 days but preferably as soon as possible after it has been allowed 16 hours drying. In case of longer
intervals than 7 days, the coated surface should be roughened by a wirebrush or sand paper to have better adhesion. Exposure of
the paint film to water, chemical and abrasion should be avoided as far as possible before full cure of the coating. When chalking
occurs, chalks should be removed by water washing. Allow the surface to dry thoroughly prior to overcoating.

Standard Packing : 5 litres (4 litres Base, 1 litre Hardener)

20 litres (16 litres Base, 4 litres Hardener)

Shelf Life : 2 years

Environmental Conditions During Application:

1. Do not apply when the relative humidity exceeds 85% or when the surface to be coated is less
than 3C above the dew point.

2. Do not apply at temperature below 7°C. If not, drying and overcoating times will be considerably
extended.

3. During application of the paint, naked flame, welding operations and smoking should not be
allowed and adequate ventilation should be provided.

Safety, Health and Environmental Information:

1. In the wet state, this product is highly inflammable. In case of fire, blanket flames with foam,
carbon dioxide or dry chemicals.
2. Keep away from sources of ignition. No smoking.
3. Keep container tightly closed and keep out of reach from children.
4. Do not breathe vapour/spray. Applying paint to large surface areas under closed environment
should use air supplied breathing equipment. For small areas or short periods, a suitable
cartridge mask should be worn.
Inhalation : Remove to fresh air, loosen collar and keep patient rested.
Ingestion : In case of accidental ingestion. DO NOT INDUCE VOMITING. Seek
immediate medical attention.
5. Avoid contact with skin and eyes. Wear suitable protective coating such as overalls, goggles,
dust masks and gloves. Use a barrier cream.
Eyes : In the event of accidental splashes, flush eyes with water immediately
and obtain medical advice.
Skin : Wash skin thoroughly with soap and water or approved industrial
cleaner. DO NOT USE solvent or thinners.
6. Care must be taken when transporting paint. Keep container in a secure upright position.
7. Do not empty into drains or watercourses. Dispose of any paint waste in accordance with the
appropriate Environmental Quality Regulations.

Note: A Chemical Safety Data Sheet (CSDS) is available upon request.

NOTE:
Do not overcoat Nippon Arocoat with any oil-based paint as bleeding may occur.
The above information is given to the best of our knowledge based on laboratory tests and practical experience.
However, since we cannot anticipate or control the many conditions under which our products may be used, we
can only guarantee the accuracy of our information or the suitability of our products in any given condition.
We reserve the right to alter the given data without notice.
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